User`s Manual - Series 63™ & 64
Contents
1. A This appliance is equipped with an ignition device e Immediately call your gas supplier froma which automatically lights the pilot Do not try to neighbor s phone Follow the gas supplier s light the pilot by hand instructions BEFORE OPERATING smell all around the appliance e If you cannot reach your gas supplier area for gas Be sure to smell next to the floor call the fire department because some gas is heavier than air and will settle C Use only your hand to push in or turn the gas control on the floor knob Never use tools If the knob will not push in or turn by hand don t try to repair it call a qualified service technician Force or attempted repair may WHAT TO DO IF YOU DO SMELL GAS result in a fire or explosion Do not use this appliance if any part has been under water Immediately call a qualified service technician e Do not touch any electric switch to inspect the appliance and to replace any part of the do not use any phone in your building control system and any gas control which has been under water crc nstructions DE STOP Read the safety information above on this If the gas valve is not visible remove control access label panel Set the thermostat or operating control to lowest If the gas control knob is not in the OFF position setting turn the knob clockwise to OFF e Do not try to light any appliance Turn off all electric power to the appliance Wait five 5 minutes to clear out a2. de ses pi ces si elles ME Eces ve ronctionnement WE ARRETEZ Lisez les consignes de s curit plus haut sur cette tiquette z R glez le thermostat ou l appareil de r glage au niveau le plus bas Coupez toute l alimentation lectrique de l appareil Cet appareil est muni d un dispositif d allumage automatique de veilleuse Ne tentez pas d allumer la veilleuse la main Bouton de contr le du d bit illustr en position d arr t OFF 4 ARRIV E DE GAZ Si la soupage d alimentation en gaz n est pas visible retirez le panneau d acc s Si le bouton de commande du gaz n est pas en position OFF tournez le bouton dans le sens des aiguilles d une montre pour les mettre OFF Attendre cinq 5 minutes pour que tout le gaz pr sent puisse s chapper Sentir autour de l appareil pour d tecter toute odeur de gaz incluant pr s du sol Si vous sentez une odeur de gaz ARRETEZ Suivez les consignes de s curit apparaissant en B plus haut sur cette tiquette Si vous ne d tectez aucune odeur de gaz passez l tape suivante Tournez le bouton de commande dans le sens contraire des aiguilles d une montre OU pour le mettre en position de marche ON Replacez le panneau d acc s du r gulateur de d bit le cas ch ant 10 Remettez en marche toute l alimentation lectrique de l appareil R glez le thermostat
3. inhalation of these particles may be hazardous to your health Avoid Breathing Fiber Particulates and Dust Suppliers of RCF recommend the following precautions be taken when handling these materials Precautionary Measures Provide adequate ventilation Wear a NIOSH MSHA approved respirator Wear long sleeved loose fitting clothing and gloves to prevent skin contact Wear eye goggles Minimize airborne dust prior to handling and removal by water misting the material and avoiding unnecessary disturbance of materials Wash work clothes separately from others Rinse washer thoroughly after use Discard RCF materials by sealing in an airtight plastic bag First Aid Procedures Inhalation If breathing difficulty or irritation occurs move to a location with fresh clean air Seek immediate medical attention if symptoms persist Skin Contact Wash affected area gently with a mild soap and warm water Seek immediate medical attention if irritation persists Eye Contact Flush eyes with water for 15 minutes while holding eyelids apart Do not rub eyes Seek immediate medical attention if irritation persists Ingestion Drink 1 to 2 glasses of water Do not induce vomiting Seek immediate medical attention A WARNING Service on this boiler should be undertaken only by trained and skilled personnel from a qualified service agency Inspections should be performed at intervals specified in the Installation Operation and Maintena
4. ou l appareil de r glage au niveau d sir Si appareil ne se met pas en marche suivez les instructions ci dessous Couper l alimentation en gaz de l appareil et appelez votre technicien entretien ou fournisseur de gaz il COUPER L ALIMENTATION EN GAZ DE L APPAREIL R glez le thermostat ou l appareil de r glage au niveau le plus bas Si des travaux d entretien doivent tre effectu s couper toute l alimentation lectrique de l appareil Si la soupape d alimentation en gaz n est pas visible retirez le panneau d acc s 4 Tournez le bouton de commande dans le sens des aiguilles d une montre U pour les mettre en position d arr t OFF 5 Replacez le panneau d acc s du r gulateur de d bit le cas ch ant HSP VR8204 VR8304 9414 REV 0 MM AA Figure 4 Operating Instructions Spark Ignition 63 03 thru 64 08 Natural Gas amp LP Gas 64 09 thru 64 12 LP Gas FOR YOUR SAFETY READ BEFORE LIGHTING ESS WARNING If you do not follow these instructions exactly a fire or explosion may result causing property damage personal injury or loss of life A This appliance is equipped with an ignition device which automatically lights the pilot Do not try to light the pilot by hand BEFORE OPERATING smell all around the appliance area for gas Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor WHAT TO DO IF YOU SMELL GA
5. S Do not try to light any appliance Do not touch any electric switch do not use any phone in your building Immediately call your gas supplier from a neighbor s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department C Use only your hand to push in or turn the gas control knob Never use tools If the knob will not push in or turn by hand don t try to repair it call a qualified service technician Force or attempted repair may result in a fire or explosion Do not use this appliance if any part has been under water Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water Pe OOPERATING INSTRUCTIONS DE 1 STOP Read the safety information above on this label Set the thermostat or operating control to lowest setting Turn off all electric power to the appliance This appliance is equipped with an ignition device which automatically lights the pilot Do not try to light the pilot by hand Gas Control Knob shown in OFF position 5 If the gas valve is not visible remove control access panel If the gas control knob is not in the OFF postion turn the knob clockwise N to OFF Wait five 5 minutes to clear out any gas Then smell for gas including near the floor If you smell gas STOP Follow B in the safety in
6. UE IN COLOR INNER CON BLUE IN COLOR Q Figure 6 Pilot and Main Burner Flames Controls maintenance may be part of annual inspection and maintenance by a qualified service agency if annual frequency is specified by controls manufacturer 10
7. USER S INFORMATION MANUAL SERIES 63 64 GAS BOILERS TO THE INSTALLER This manual is the property of the owner and must be affixed near the boiler for future reference TO THE OWNER This boiler should be inspected annually by a Qualified Service Agency A WARNING MISE EN GARDE If the information in this manual is not N gliger de suivre ces instructions la followed exactly a fire or explosion lettre pourrait provoquer un incendie ou may result causing property damage une explosion causant des d g ts personal injury or loss of life mat riels des blessures ou la mort Do not store or use gasoline or other Ne pas ranger ou utiliser de la gazoline ou flammable vapors and liquids in the d autres liquides ou gaz inflammables vicinity of this or any other appliance proximit de cet appareil ou d un autre du m me type WHATTO DO IF YOU SEL GAS QUE FAIRE SI VOUS DETECTEZ UNE e Do not try to light any appliance ODEUR DE GAZ e Do not touch any electrical switch Ne pas tenter d allumer l appareil rd use any phone in your Ne toucher aucun interrupteur Fo lectrique n utiliser aucun appareil e Immediately call your gas supplier t l phonique dans l immeuble from a ep Follow the Contacter imm diatement votre fournisseur gas SUPpIET S INSIUCHONSK de gaz partir du t l phone d un voisin e If you cannot reach your gas supplier Suivre les instructions donn es par votre call the fire
8. automatically interrupts the boiler operation when excessive heat is present in the combustion area The control is a thermal fuse device that will require replacement if it is activated If the control has been activated to interrupt the boiler operation do not attempt to restart the boiler Contact a qualified service agency 3 Blocked Vent Switch BVS An electrical device that automatically interrupts the boiler operation when there is a blockage in the vent pipe or chimney The control is located on the side of the draft hood and is a manual reset device If the control is activated to interrupt operation of the boiler do not attempt to restart the boiler Contact a qualified service agency 4 Pilot The pilot provides an ignition source for the main burners Your boiler has either a standing continuous pilot or an intermittent spark ignited pilot The standing pilot should always be lit while the intermittent pilot ignites only when there is a call for heat and extinguishes when the call for heat ends See Figure 8 5 Gas Valve The gas valve monitors pilot flame and regulates gas flow to the burners and pilot 6 Safety Relief Valve mechanical device that protects the boiler against excessive pressure The safety relief valve can discharge a large amount of steam or hot water the installer should provide piping to discharge water near the floor close to a floor drain If the safety relief valve discharges water follow the instr
9. department fournisseur de gaz Installation and service must be e S il est impossible de rejoindre le performed by a qualified installer fournisseur de gaz appeler le service service agency or the gas supplier des incendies Linstallation et l entretien doivent tre effectu s par un installateur qualifi une soci t d entretien ou le fournisseur de gaz TO BE COMPLETED BY THE INSTALLER Service Agency Phone No Address Boiler Model No Serial No Date of Installation PeerlessBoilers com PB HEAT LLC 131 S CHURCH ST BALLY PA 19503 TT8067 R3 11 14 3M Printed in U S A 2014 PB Heat LLC All rights reserved Basic Operation A WARNING Service on this boiler should be undertaken only by trained and skilled personnel from a qualified service agency A CAUTION Should overheating occur or the gas supply fail to shut off do not turn off or disconnect the electrical supply to the pump Instead shut off the gas supply at a location external to the appliance Do not use this boiler if any part has been under water Immediately call a qualified service agency to inspect the boiler and to replace any part of the control system and any gas control which has been under water A General This water boiler is a natural draft appliance and is equipped with controls for proper operation All controls must be in proper working order Contact a qualified service agency to provide annual maintenanc
10. e as specified in the Installation Operation and Maintenance Manual B Control Locations See Figure 1 for Control and Safety Device Locations 1a Limit Steam Boiler An electrical device that automatically interrupts the boiler operation when the steam pressure exceeds the CUT IN pressure plus the differential 1 to 5 psi Maximum Pressure setting is 14 psig The set point is usually less than 5 psig Original equipment with this boiler is a Honeywell PA404A1009 Boiler operation is interrupted when the steam pressure exceeds the the CUT IN pressure plus the differential Boiler operation resumes automatically when the system pressure falls below the CUT IN pressure 1b Limit Water Boiler An electrical device that automatically interrupts the boiler operation when the water temperature exceeds the set point Maximum temperature setting is 220 F Boiler operation is interrupted when the water temperature exceeds the set point Boiler operation resumes automatically when the water temperature falls to approximately 15 F below the set point 1c Limit Control may incorporate a low water cut off feature that will interrupt boiler operation upon loss of water in the boiler If the low water cut off function is activated to interrupt boiler operation follow the instructions TO TURN OFF GAS TO THE APPLIANCE see Figures 3 5 and contact a qualified service agency 2 Flame Rollout Switch FRS An electrical device that
11. formation above on this label If you don t smell gas go to the next step Turn the gas control knob counterclockwise to ON Replace control access panel if applicable Turn on all electrical power to the appliance Set thermostat or operating control to desired setting If the appliance will not operate follow the instructions To Turn Off Gas To Appliance and call your service technician or gas supplier RE TO TURN OFF GAS TO APPLIANCE DE 1 Set the thermostat or operating control to lowest setting Turn off all electric power to the appliance if service is to be performed If the gas valve is not visible remove the control access panel 4 Turn the gas control knob clockwise N to OFF 5 Replace control access panel if applicable SPRK 7000DERHC 9363R REV 0 Figure 5 Operating Instructions Spark Ignition 64 09 thru 64 12 Natural Gas 7 User Maintenance A WARNING Product Safety Information Refractory Ceramic Fiber Product This appliance contains materials made from refractory ceramic fibers RCF Airborne RCF fibers when inhaled have been classified by the International Agency for Research on Cancer IARC as a possible carcinogen to humans After the RCF materials have been exposed to temperatures above 1800 F they can change into crystalline silica which has been classified by the IARC as carcinogenic to humans If particles become airborne during service or repair
12. n Burner Flames Monthly 1 Remove front jacket panel by lifting and pulling out 2 Adjust thermostat to highest setting Verify operation follows Sequence of Operation see page 3 3 View flames through observation port See Figure 1 4 Check pilot flame See Figure 6 The pilot flame should be medium blue covering approximately 3 8 to 1 2 of the thermocouple If the flame is yellow and lazy follow instructions TO TURN OFF GAS TO APPLIANCE see Figures 3 5 and contact a qualified service agency 5 Check main burner flames See Figure 6 The flames should have clearly defined inner cones approximately 1 1 2 high and should have a very sharp blue color characteristic If the flame is yellow and lazy follow instructions TO TURN OFF GAS TO APPLIANCE see Figures 3 5 and contact a qualified service agency Adjust thermostats to normal setting Install front jacket panel D Controls as required by control manufacturer 1 Safety Relief Valve Conduct try lever test as outlined in manufacturer s instruction tag on the safety relief valve 2 Low Water Cut off if used Follow instructions provided by control manufacturer E General Inspection and Maintenance Annual For continued safe operation a qualified service agency must provide a more detailed inspection of burners heat exchanger and vent system and provide maintenance as specified in the Installation Operation and Maintenance Manual OUTER CONE IS DARK BL
13. nce Manual and this User s Information Manual Maintain manuals in a legible condition Keep boiler area clear and free of combustible materials gasoline and other flammable vapors and liquids Do not place any obstructions in boiler room that will hinder flow of combustion and ventilation air A General Housekeeping Continuous 1 Keep boiler area clear and free of combustible materials and obstructions to the free flow of combustion and ventilation air to the boiler 2 Do not store or use gasoline or other flammable vapors or liquids in the vicinity of the boiler or any other appliance 3 Do not store or use sources of hydrocarbons in the vicinity of the boiler Sources of hydrocarbons include bleaches cleaners chemicals sprays paint removers fabric softeners and refrigerants 4 Check safety relief valve for water leakage If leakage exists contact a qualified service agency B Inspect Vent System Monthly 1 The vent pipe must be continuous to chimney with no separations obstructions or sags Vent pipe must be supported at minimum 4 foot intervals and secured with sheet metal screws 2 The vent system must not have signs of continuous wetness If signs of continuous wetness are observed contact a qualified service agency 3 The vent system must not have signs of deterioration from corrosion or other sources If there is evidence of deterioration contact a qualified service agency C Inspect Pilot and Mai
14. ny gas Then smell for gas including near the floor If you smell gas STOP Follow B in the safety information above on this label If you don t smell gas go to the next step This appliance is equipped with an ignition device which automatically lights the pilot Do not try to light the pilot by hand Turn the gas control knob counterclockwise O to ON Gas Control Knob o shown in OFF Replace control access panel if applicable position oo r Turn on all electrical power to the appliance GAS Set thermostat or operating control to desired setting INLET If the appliance will not operate follow the instructions To Turn Off Gas To Appliance and call your service technician or gas supplier RE mo tenn oF cas to appuiance DE Set the thermostat or operating control to lowest 4 Turn the gas control knob clockwise U to OFF setting 5 Replace control access panel if applicable Turn off all electric power to the appliance if service is to be performed If the gas valve is not visible remove the control access panel HSP VR8204 VR8304 9181R REV 2 MM YY Figure 3 Operating Instructions Spark Ignition 63 03 thru 64 08 Natural Gas amp LP Gas 64 09 thru 64 12 LP Gas Es POUR VOTRE S CURIT LISEZ AVANT L ALLUMAGE Rarer MISE EN GARDE N gliger de suivre ces instructions la lettre pourrait provoquer un incendie ou une explosion causant des d g ts mat riel
15. s des blessures ou la mort A Cet appareil est muni d un dispositif d allumage automatique de la veilleuse Ne tentez pas d allumer la veilleuse la main B AVANT DE METTRE EN MARCHE sentez autour de l appareil pour d tecter toute odeur de gaz Etant donn que certains gaz sont plus lourds que l air et se d posent sur le sol s assurer de bien sentir pr s du plancher QUE FAIRE SI VOUS D TECTEZ UNE ODEUR DE GAZ Ne pas tenter d allumer l appareil Ne toucher aucun interrupteur lectrique n utiliser aucun appareil t l phonique dans l immeuble Contactez imm diatement votre fournisseur de gaz partir du t l phone d un voisin Suivre les instructions donn es par votre fournisseur de gaz S il est impossible de rejoinder le fournisseur de gaz appeler le service des incendies N utilisez que votre main pour appuyer ou tourner le bouton de commande du gaz Ne jamais utiliser d outils S il est impossible d enfoncer ou de tourner le bouton la main ne tentez pas de le r parer Appelez un technicien d entretien qualifi Une force excessive ou une tentative de r paration peut provoquer un incendie ou une explosion ont t immerg es Contactez imm diatementun technicien d entretien qualifi pour inspecter l appareil et remplacer toute pi ce du syst me de r gulation du d bit gazeux et toute commande de gaz ayant t immerg e N utilisez pas cet appareil ni aucune
16. uctions TO TURN OFF GAS TO APPLIANCE on the Lighting Instructions affixed to the inside of the removable front jacket panel see Figures 3 through 5 for typical lighting instructions and contact a qualified service agency C Lighting Instructions Instructions to place the boiler in operation and to turn off the boiler are shown on the Lighting Instructions Label posted on the inside of the front jacket panel of the boiler Typical lighting instructions are shown in Figures 3 through 5 VENT SAFETY SWITCH NOT SHOWN PILOT NOT SHOWN VE FLAME ROLLOUT SWITCH Figure 1 Control Location THERMOSTAT CALLS FOR HEAT CIRCULATOR STARTS WATER BOILERS ONLY VENT DAMPER OPENS IF USED BOILER LIMIT FALLS BELOW SET POINT MINUS DIFFERENTIAL IGNITOR ON IGNITOR DEENERGIZES PILOT GAS ON FOR 5 MINUTES PILOT GAS OFF FOR 5 MINUTES IS PILOT FLAME DETECTED WITHIN 90 SECONDS IGNITOR OFF MAIN GAS VALVE MAIN GAS ON OFF MAIN BURNERS ON IS PILOT GAS VALVE DEENERGIZED SIGNAL MAINTAINED VENT DAMPER CLOSES HAS BOILER LIMIT BEEN REACHED CALL FOR HEAT ENDS MAIN amp PILOT GAS OFF VENT DAMPER CLOSES CIRCULATOR OFF WATER BOILERS Figure 2 Sequence of Operation Intermittent Pilot 4 us FOR YOUR SAFETY READ BEFORE LIGHTING ooo WARNING If you do not follow these instructions exactly a fire or explosion may result causing property damage personal injury or loss of life
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