Kinetix 5700 Dual-axis Inverters Product Information
Contents
1. Aktivitaten wie Installation Einstellung Inbetriebnahme Verwendung Montage Demontage und Instandsetzung m ssen durch ausreichend geschultes Personal in bereinstimmung mit den geltenden Durchf hrungsvorschriften ausgef hrt werden Wenn diese Ausr stung in einer Weise verwendet wird die nicht vom Hersteller angegeben wurde kann der von der Ausr stung bereitgestellte Schutz beeintr chtigt sein ATTENTION Lisez ce document et les documents list s dans la section Ressources compl mentaires relatifs l installation la configuration et le fonctionnement de cet quipement avant d installer configurer utiliser ou entretenir ce produit Les utilisateurs doivent se familiariser avec les instructions d installation et de c blage en plus des exigences relatives aux codes lois et normes en vigueur Les activit s relatives l installation le r glage la mise en service l utilisation l assemblage le d montage et l entretien doivent tre r alis es par des personnes form es selon le code de pratique en vigueur Si cet quipement est utilis d une facon qui n a pas t d finie par le fabricant la protection fournie par l quipement peut tre compromise Fol EXE x 45 FE RA ESH Mol E EAE x amp slo Mal AY SI a EO Het AD AER AMO EES HOA AT Salo SAIS AFS AE BEGETS uu Y EWM eset Aol Choy HOA ada 9 HHA RAS A x 8loF LICH aa 23 75 AS 2E Sa RAS S ESSE ee myd me HM DSS UP ASHE SAt SA ELE E YHE MAA BAHI He e2. or any active converter IMPORTANT _ f you have grounded wye power distribution you do not need to remove the screw EMC performance can be affected if you remove the grounding screw We recommend that you remove the grounding screw when the drive is removed from the panel and placed on its side on a solid surface equipped as a grounded static safe workstation no longer maintains line to neutral voltage protection ATTENTION When you remove the grounding screw the risk of equipment damage exists because the unit To access the grounding screw on dual axis inverters open the small plastic door on the right side of the module Remove the Grounding Screw Grounding Screw pus Access Door 2198 Doo ERS3 ff Dual axis Inverter C side view Grounding Screw Grounding Screw 04 Grounding screw is installed e for grounded power configuration screw installed is default setting Remove screw for ungrounded corner grounded and impedance grounded power applied If power was present and then removed wait at least 5 minutes for the DC bus voltage to dissipate and verify that no DC bus voltage exists before accessing the grounding screw A ATTENTION To avoid personal injury the grounding screw access door must be kept closed when power is ATTENTION Risk of equipment damage exists The drive ground configuration must be accurately determined Leave the grounding screw ins
3. 2198 D032 ERS3 2198 D057 ERS3 Surrounding air temperature Operating 0 50 C 32 122 F Storage 40 70 C 40 158 F Weight kg Ib approx 4 16 9 17 6 76 14 9 Short circuit current rating 200 000 A rms symmetrical Integral solid state short circuit protection does not provide branch circuit protection Branch circuit protection must be provided in accordance with the Nation al Electric Code NEC and any additional local Branch circuit short circuit protection codes Kinetix 5700 drives produce leakage current in the protective earthing conductor that exceeds 3 5 mA AC and or 10 mA DC The minimum size of the protective earthing grounding conductor used in the application must comply with local safety regulations for high protective earthing conductor current equipment Kinetix 5700 drives produce DC current in the protective earthing conductor and can reduce the ability of a residual current device RCD or residual current monitor RCM of type A or AC to provide protection for the drive and other equipment in the installation Leakage current Motor Overload Protection This servo drive uses solid state motor overload protection that operates in accordance with UL 61800 5 1 Motor overload protection is provided by algorithms that estimate actual motor temperature based on operating conditions as long as control power is continuously applied However when control power is removed thermal memory is n
4. ERS3 2198 Dxxx ERS3 Dual axis Inverter Dual axis Inverter Dual axis Inverter Lo front view top view bottom view 4 Item Description 1 11 Zero stack mounting tab cutout 12 Module status indicator 13 Network status indicator 14 LCD display Hem Description 15 Navigation push buttons 1 Motor cable clamp 16 Link speed status indicators 2 Ground lug 7 Link Activity status indicators 3 Motor feedback MF connector A 18 Safe torque off STO connector 4 Motor feedback MF connector B 19 DC bus DC connector 5 Universal feedback UFB connector A 20 24V control input power CP connector Hem Description Item Description 6 Universal feedback UFB connector B 21 Motor brake BC connector A 7 Digital inputs OD connector A 22 Motor power MP connector A 8 Digital inputs IOD connector B 33 Motor power MP connector B 9 Ethernet PORT1 RJ45 connector 24 Motor brake BC connector B 10 Ethernet PORT2 RJ45 connector 25 Cooling fan Rockwell Automation Publication 2198 PC002B EN P June 2015 Wiring Requirements Dual axis Inverter igs Connects to Terminals Wire Size Strip Length Torque Value Description 2 Cat No Pin Signal mm AWG mm in Nem Ibin Motor power cable depends 2198 D006 ERS3 on motor drive 2198 D012 ERS3 U U combination 0 5 0 6 2198 002
5. Specifications publication GMC TD004 items Provides an overview of Kinetix servo drives motors actuators and motion accessories designed to help make initial decisions for the motion control Kinetix Motion Control Selection Guide publication GMC SG001 products best suited for your system requirements Provides information to determine and select the required drive specific drive module power accessory connector kit motor cable and interface cable Kinetix 5700 Drive Systems publication GMC RM010 catalog numbers for your drive and motor actuator motion control system Includes system performance specifications and torque speed curves rotary motion and force velocity curves linear motion for your motion application System Design for Control of Electrical Noise Reference Manual publication GMC RM001 Information examples and techniques designed to minimize system failures caused by electrical noise Industrial Automation Wiring and Grounding Guidelines publication 1770 4 1 Provides general guidelines for installing a Rockwell Automation industrial system Product Certifications website http www rockwellautomation com products certification Provides declarations of conformity certificates and other certification details You can view or download publications at http www rockwellautomation com literature To order paper copies of technical documentation contact your local Allen Bradley distributor or R
6. cableado y con los requisitos de todos los c digos leyes y est ndares vigentes El personal debidamente capacitado debe realizar las actividades relacionadas a la instalaci n ajustes puesta en servicio uso ensamblaje desensamblaje y mantenimiento de conformidad con el c digo de pr ctica aplicable Si este equipo se usa de una manera no especificada por el fabricante la protecci n provista por el equipo puede resultar afectada ATEN O Leia este e os demais documentos sobre instala o configura o e opera o do equipamento que est o na se o Recursos adicionais antes de instalar configurar operar ou manter este produto Os usu rios devem se familiarizar com as instru es de instala o e fia o al m das especifica es para todos os c digos leis e normas aplic veis necess rio que as atividades incluindo instala o ajustes coloca o em servi o utiliza o montagem desmontagem e manuten o sejam realizadas por pessoal qualificado e especializado de acordo com o c digo de pr tica aplic vel Caso este equipamento seja utilizado de maneira n o estabelecida pelo fabricante a prote o fornecida pelo equipamento pode ficar prejudicada BHUMAHME llepeg Tem Kak yctaHaBnBaTb HacTpanBatb IKCNNYATNPOBATb UNM OOCAY KMBaTb AAHHOE O OpYAOBAHMNE NpOUNTA TE 3TOT AOKYMeHT N JOKyMeHTbI NEpeYNCNEHHbIe B p
7. u ytkowania tego urz dzenia U ytkownicy maj obowi zek zapozna si z instrukcjami dotycz cymi instalacji oraz oprzewodowania jak r wnie z obowi zuj cymi kodeksami prawem i normami Dzia ania obejmuj ce instalacj regulacj przekazanie do u ytkowania u ytkowanie monta demonta oraz konserwacj musz by wykonywane przez odpowiednio przeszkolony personel zgodnie z obowi zuj cym kodeksem post powania Je li urz dzenie jest u ytkowane w spos b inny ni okre lony przez producenta zabezpieczenie zapewniane przez urz dzenie mo e zosta ograniczone OBS L s detta dokument samt dokumentet som st r listat i avsnittet vriga resurser om installation konfigurering och drift av denna utrustning innan du installerar konfigurerar eller b rjar anv nda eller utf ra underh llsarbete p produkten Anv ndare m ste bekanta sig med instruktioner f r installation och kabeldragning f rutom krav enligt g llande koder lagar och standarder tg rder som installation justering service anv ndning montering demontering och underh llsarbete m ste utf ras av personal med l mplig utbildning enligt l mpligt bruk Om denna utrustning anv nds p ett s tt som inte anges av tillverkaren kan det h nda att utrustningens skyddsanordningar f rs tts ur funktion LET OP Lees dit document en de documenten die genoemd worden in de paragraaf Aanvullende informatie over de installatie configuratie en bediening v
8. 0 ERS3 ortoni v y 10 0103 44 53 2198 D032 ERS3 axis A and B w w 075 2500 l l 18 14 25 60 0 5 08 2198 D057 ERS3 10 0 0 39 14 10 0 39 44 7 1 ELV SELV IN CP 1 24 05 25 power 2 24V 20 14 connector plug l 7 0 0 28 um n Brake power BC 1 MBRK T 9 2 axis A and B BC 2 MBRK DC Bus power Bus bar um N A N A 9 N A STO 1 SB NC STO 2 S1A STO 3 SCA Safety STO 4 S2A 0 14 1 5 10 0 0 39 wa 2198 Doo ERS3 STO 5 SB 26 16 STO 6 S1B STO 7 SCB STO 8 S28 10D 1 IN1 10D 2 COM 10D 3 IN2 10D 4 COM 10D 5 SHLD 0 14 1 5 4 Digital inputs 100 6 N3 26 16 10 0 0 39 N A 10D 7 COM 10D 8 INA 10D 9 COM 10D 10 SHLD 1 Building your own cables or using third party cables for Kinetix VP motors is not an option Use 2090 CSxM1DE single motor cables Refer to the Kinetix Motion Accessories Specifications Technical Data publication GMC TD004 for cable specifications Motor brake wires are included when specified in the Bulletin 2090 motor cable Shared DC bus power connections are always made from one drive to another over the bus bar connection system These terminals do not receive discrete wires This connector uses spring tension to hold wires in place SS Shield Clamp Installation Factory supplied 2090 Series single motor cables are shielded and the braided cable shield must terminate at the drive during installation The exposed area must be clamped with the cla
9. Product Information Allen Bradley Kinetix 5700 Dual axis Inverters Catalog Numbers 2198 D006 ERS3 2198 D012 ERS3 2198 D020 ERS3 2198 D032 ERS3 2198 D057 ERS3 A ATTENTION Read this document and the documents listed in the Additional Resources section about installation configuration and operation of this equipment before you install configure operate or maintain this product Users are required to familiarize themselves with installation and wiring instructions in addition to requirements of all applicable codes laws and standards Activities including installation adjustments putting into service use assembly disassembly and maintenance are required to be carried out by suitably trained personnel in accordance with applicable code of practice If this equipment is used in a manner not specified by the manufacturer the protection provided by the equipment may be impaired TER EUR BOYD BRIE MAR ATS iA TAPIA SCM SOARED RP A ee CREO ER PURSE ARRE BRHORSEGRZ Pb FH PURI RAS CR AER Do TOR We Bh EA HUE RABE E DOBRE I pom EKIRI e A RIRE ERE UT S WR ASTI SS BE RE RU SEHE AE WU RITE ea e EORR DR o ATENCI N Antes de instalar configurar poner en funcionamiento o realizar el mantenimiento de este producto lea este documento y los documentos listados en la secci n Recursos adicionales acerca de la instalaci n configuraci n y operaci n de este equipo Los usuarios deben familiarizarse con las instrucciones de instalaci n y
10. a34ene JononHuTenbHble pecypcbi B 3rux AOKYMeHTAX N310KEHbI CBEAEHNA o6 ycraHoBke Hacrpoilke n 3KCNNyaTALMN AAHHOTO 0 OpyAOBaAHNA Monb30BaTenn O6AZaHbI 03HaKOMMTbCR C HHCTDJKLIWAMM NO YCTaHOBKe M NPOKNagKe COeAMHEHMi a TAKKE c rpe6oBaHIRMM BCex TIpAMeHIIMbIX HOpM 3aKOHOB I CTAHAApTOB Bce geiicrana BKnlouan yCTaHOBKy Ha7la 1lKy BBOA B IKCNNYATALNIO MCTIOJIb30BaHMe cOopky pa36opky M TeXHNYeCKOe o6cnykuBaHne OM KHbI BbITIOJIHRTbCR o6yyeHHbIM TIeDCOHaJIOM B COOTBeTCTBMM C NDUMEHNMbIMN HOpMaMM M npaBunamn Ecru o6opygoBanne ucnonb3yeTca He npenycMoTpeHHIM NpousBo_uTenem o6pasoM saura ObopyAOBaHUA Moxer ObITb HapyleHa HE RA BIE R EEH RER LOR RORIB REL PVEICOV COB SABO MY HIT AM A CVS ICA S UC CREW BORE TRCORAT SRB TEA BIO BEICINA TC RER LORO FIRICA AL CWS LER SYD ET BEHE EHO TA WEH MT ARS DESEE RUE PIL KAS S RRNA C alli Ze SEU Tei REREAD SAT ST DVDS bh ET ANH OS Bi A TC EO HE SIU CWE TE CHE SIV CW SWE PARC X 0 ESI CW SREDIR DIU uv Ez ACHTUNG Lesen Sie dieses Dokument und die im Abschnitt Literaturverweise genannten Dokumente zur Installation Konfiguration und Bedienung dieser Ausr stung sorgf ltig durch bevor Sie dieses Produkt installieren konfigurieren bedienen oder instandsetzen Benutzer m ssen sich mit den Anweisungen zur Installation und Verdrahtung vertraut machen und m ssen die Anforderungen aller geltenden Vorschriften Gesetze und Normen kennen
11. an deze apparatuur voordat u dit product installeert configureert bediend of onderhoudt Gebruikers moeten zich vertrouwd maken met de installatie en de bedradingsinstructies naast de vereisten van alle toepasselijke regels wetten en normen Activiteiten zoals het installeren afstellen in gebruik stellen gebruiken monteren demonteren en het uitvoeren van onderhoud mogen uitsluitend worden uitgevoerd door hiervoor opgeleid personeel en in overeenstemming met de geldende praktijkregels Indien de apparatuur wordt gebruikt op een wijze die niet is gespecificeerd door de fabrikant dan bestaat het gevaar dat de beveiliging van de apparatuur niet goed werkt 2 Kinetix 5700 Dual axis Inverters Additional Resources These documents contain additional information concerning related products from Rockwell Automation Resource Description Kinetix 5700 Servo Drives User Manual publication 2198 UM002 Provides information for installing configuring startup and troubleshooting your Kinetix 5700 servo drive system Provides product specifications for Kinetix Integrated Motion over the EtherNet IP network Integrated Motion over sercos interface EtherNet IP Kinetix Servo Drives Specifications publication GMC TD003 networking and component servo drive families Provides product specifications for Bulletin 2090 motor and interface cables connector kits drive power components and other servo drive accessory Kinetix Motion Accessories
12. lde yap labilir Bu ekipman retici taraf ndan belirlenmi amac n d nda kullan l rsa ekipman taraf ndan sa lanan koruma bozulabilir TARH EZR BUE BIERMERKEN HATER SC PU RAA AR E SRE eR CTE E m RA ERMEER i oa BEAR WEE AEH EA H IK ER pata TAE EH CAH K RAA RET MIFE E EE WR HF S ERGER EAE P he EE RE fl Pr ve USE RRE RESIA POZOR Ne za nete instalovat konfigurovat i provozovat tento te nibet nebo prov d t jeho dr bu p e t te si tento dokument a dokumenty uveden v sti Dodate n zdroje ohledn instalace konfigurace a provozu tohoto za zen U ivatel se musej vedle po adavk v ech relevantn ch vyhl ek z kon a norem nutn sezn mit tak s pokyny pro instalaci a elektrick zapojen SBC ARTA innosti zahrnuj c instalaci nastaven uveden do provozu u v n mont demont a dr bu musi vykon vat vhodn proskoleny personal v souladu s p slu n mi prov d c mi p edpisy Pokud se toto za zen pou v zp sobem neodpov daj c m specifikaci v robce m e b t naru ena ochrana kterou toto za zen poskytuje UWAGA Przed instalacj konfiguracj u ytkowaniem lub konserwacj tego produktu nale y przeczyta niniejszy dokument oraz wszystkie dokumenty wymienione w sekcji Dodatkowe r d a omawiaj ce instalacj konfiguracj i procedury
13. mp provided at the bottom front of the drive Clamp spacers included with the dual axis inverters and held captive by rivets are not needed for Kinetix VP motor installations and can be removed novos Motor Feedback Connector Kits EEF supplied with 2090 CSBM1DE xxAAxx cables Je E Exposed Shield Braid Under Clamp 2198 Dxxx ERS3 Dual axis Inverter side view Motor Power MP and This shield clamp example illustrates 2090 CSBM1DE xxAAxx Motor Brake BC Connectors single motor cables that attach to Kinetix VP motors For example illustrations of Bulletin 2090 cables that attach to MP Series motors and actuators refer to the Kinetix 5700 Servo Drives User Manual publication 2198 UM002 Stress Relief 2090 CSBM1DE xxAAxx Hm Single Motor Cables i Motor Cable T Clamp Bolt Shield Clamp Clamp Knob and Nut Spacers 2 Rivets 2 hand tighten Rockwell Automation maintains current product environmental information on its website at http www rockwellautomation com rockwellautomation about us sustainability ethics product environmental compliance page Allen Bradley Kinetix MP Series and Rockwell Automation are trademarks of Rockwell Automation Inc Trademarks not belonging to Rockwell Automation are property of their respective companies Rockwell Otomasyon Ticaret A S Kar Plaza Is Me
14. ockwell Automation sales representative ATTENTION Identifies information about practices or circumstances that can lead to personal injury or death property damage or economic loss Attentions help you identify a hazard avoid a hazard and recognize the consequences A SHOCK HAZARD Labels may be on or inside the equipment for example drive or motor to alert people that dangerous voltage may be present ATTENTION Only qualified personnel familiar with servo drives and associated machinery should plan or implement the installation startup and subsequent maintenance of the system Failure to comply can result in personal injury and or equipment damage ATTENTION An incorrectly applied or installed drive can result in component damage or a reduction in product life Wiring or application errors such as undersizing the motor incorrect or inadequate AC supply or excessive surrounding air temperatures can result in malfunction of the system ATTENTION Drive must not be installed in an area where the ambient atmosphere contains volatile or corrosive gas vapors or dust If the drive is not going to be installed for a period of time it must be stored in an area where it will not be exposed to a corrosive atmosphere IMPORTANT Identifies information that is critical for successful application and understanding of the product gt e D Specifications Attribute 2198 D006 ERS3 2198 D012 ERS3 2198 D020 ERS3
15. ot retained In addition this drive provides an input for an external temperature sensor thermistor device embedded in the motor to support the UL requirement for motor overload protection Specifically the Kinetix VP motors perform motor temperature Monitoring to support the UL requirement for motor overload protection Some motors supported by this drive do not contain temperature sensors thermistors therefore motor overload protection against excessive consecutive motor overloads with power cycling is not supported This servo drive meets the following UL 61800 5 1 requirements for solid state overload protection Motor Overload Protection Trip Point Value Ultimately 100 overload Within 8 minutes 200 overload Within 20 seconds 600 overload A ATTENTION To avoid damage to your motor due to overheating caused by excessive successive motor overload trips follow the wiring diagram provided in the user manual for your motor and drive combination Refer to your servo drive user manual for the interconnect diagram that illustrates the wiring between your motor and drive Rockwell Automation Publication 2198 PC002B EN P June 2015 Kinetix 5700 Dual axis Inverters 3 Remove the Grounding Screw in Select Power Configurations Remove the grounding screw when using ungrounded corner grounded and impedance grounded power configurations Also remove the grounding screw when using the Bulletin 8720MC regenerative power supply
16. res AFSsHH YHo Hs 75o EYS AU ATTENZIONE Prima di installare configurare ed utilizzare il prodotto o effettuare interventi di manutenzione su di esso leggere il presente documento ed i documenti elencati nella sezione Altre risorse riguardanti l installazione la configurazione ed il funzionamento dell apparecchiatura Gli utenti devono leggere e comprendere le istruzioni di installazione e cablaggio oltre ai requisiti previsti dalle leggi codici e standard applicabili Le attivit come installazione regolazioni utilizzo assemblaggio disassemblaggio e manutenzione devono essere svolte da personale adeguatamente addestrato nel rispetto delle procedure previste Qualora l apparecchio venga utilizzato con modalit diverse da quanto previsto dal produttore la sua funzione di protezione potrebbe venire compromessa D KKAT Bu r n n kurulumu yap land r lmas i letilmesi veya bak m ncesinde bu dok man ve bu ekipman n kurulumu yap land r lmas ve i letimi ile ilgili lave Kaynaklar b l m nde yer listelenmi dok manlar okuyun Kullan c lar y r rl kteki t m y netmelikler yasalar ve standartlar n gereksinimlerine ek olarak kurulum ve kablolama talimatlar n da renmek zorundad r Kurulum ayarlama hizmete alma kullanma par alar birle tirme par alar s kme ve bak m gibi aktiviteler sadece uygun e itimleri alm ki iler taraf ndan y r rl kteki uygulama y netmeliklerine uygun eki
17. rkezi E Blok Kat 6 34752 erenk y stanbul Tel 90 216 5698400 www rockwellautomation com Power Control and Information Solutions Headquarters Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 2496 USA Tel 1 414 382 2000 Fax 1 414 382 4444 SPI PN 315784 Europe Middle East Africa Rockwell Automation NV Pegasus Park De Kleetlaan 12a 1831 Diegem Belgium Tel 32 2 663 0600 Fax 32 2 66 Asia Pacific Rockwell Automation Level 14 Core F Cyberport 3 100 Cyberport Road Hong Kong Tel 852 2887 4788 Fax 852 2508 1846 Publication 2198 PC002B EN P June 2015 Supersedes Publication 2198 PCOO2A EN P March 2015 Copyright 2015 Rockwell Automation Inc All rights reserved Printed in the U S A
18. s The Kinetix 5700 drive system must be spaced by aligning the zero stack tab and cutout For hole patterns refer to the Kinetix 5700 Servo Drives User Manual publication 2198 UM002 LO Shared bus connection system 2 Ss ulj is not shown for clarity Zero stack Tab and L zi 5S ad Cutout Aligned 0000 0000 0000 Mount the Kinetix 5700 servo drives to the cabinet subpanel with M5 10 32 max steel bolts torqued to 4 0 Nem 35 4 Ib in Minimum Clearance Requirements 40 mm 1 57 in clearance above drive for airflow and installation t 2198 Dyxx ERS3 Dual axis Inverter front view Clearance right of the drive is not required Clearance left of the drive is not required cD ED I N 100 mm 3 94 in dearance below drive for airflow and installation a Refer to the Kinetix Servo Drives 4d Technical Data publication GMC TD003 m for Kinetix 5700 drive dimensions G 7in IMPORTANT Mount the drive in an upright position as shown Do not mount the drive on its side Connector Data Use this illustration to identify the dual axis inverter features and indicators Dual axis Inverters Features and Indicators 2198 D006 ERS3 inverter is shown 1 8 11 12 QD Allen Bradley 4 2198 Dxxx ERS3 2198 Dixx
19. talled for grounded power configurations default Remove the screw for ungrounded corner grounded and impedance grounded power or when an active converter supplies the DC bus voltage Grounding Screw Configurations Ground Configuration Grounding Screw Configuration i Benefits of Configuration UL and EMC compliance Reduced electrical noise Most stable operation Reduced voltage stress on components and motor bearings Grounded wye Installed default setting AC fed ungrounded Corner grounded Impedance grounded Helps avoid severe equipment damage when ground fault occurs Reduced leakage current Removed DC bus from active converter 1 Refer to the Kinetix 5700 Servo Drives User Manual publication 2198 UM002 for example configurations Mount the Dual axis Inverter Observe these clearance requirements when mounting the dual axis inverter Additional clearance is required for cables and wires or the shared bus connection system connected to the top of the drive Additional clearance is required if other devices are installed above and or below the drive and have clearance requirements of their own Additional clearance left and right of the drive is required when mounted adjacent to noise sensitive equipment or clean wire ways The recommended minimum cabinet depth is 300 mm 11 81 in Refer to the Kinetix Servo Drives Technical Data publication GMC TD003 for Kinetix 5700 drive dimension
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