Red Lion datastation plus - datasheet
Contents
1. s CompactFlash card as an external drive to your PC The Data Station s DIN rail mounting saves time and panel space and snaps easily onto standard top hat T profile DIN rail DIMENSIONS In inches mm 3 09 78 5 4 Ke 415 105 4 134 7 Bulletin No DSP A Drawing No LP0629 Released 5 06 PROTOCOL CONVERSION FEATURE CONVERTS NUMEROUS PROTOCOLS SIMULTANEOUSLY COMPACTFLASH SLOT ALLOWS PROCESS DATA TO BE LOGGED DIRECTLY TO CSV FILES VIRTUAL HMI OFFERS BUILT IN PC BASED SCADA FUNCTIONALITY WEBSERVER PROVIDES WORLDWIDE ACCESS TO DATA LOGS AND VIRTUAL HMI EXTENSIVE BUILT IN DRIVER LIST ALLOWS EASY DATA MAPPING TO PLCs PCs AND SCADA SYSTEMS ALARM NOTIFICATIONS CAN BE SENT VIA EMAIL OR TEXT MESSAGES 10 BASE T 100 BASE TX ETHERNET CONNECTION CAN CONNECT TO AN UNLIMITED NUMBER OF DEVICES VIA FOUR PROTOCOLS SIMULTANEOUSLY SOFTWARE The Data Station is programmed with Windows compatible Crimson 2 0 software The software is an easy to use graphical interface which can be purchased as part of a kit that includes a manual and cables or downloaded free of charge from www redlion net SAFETY SUMMARY All safety related regulations local codes and instructions that appear in the manual or on equipment must be observed to ensure personal safet2. LEDS being flash upgraded by Crimson Rapidly Flashing LED INDICATION Steady Data Station is operating properly YELLOW Solid Link Established YELLOW Flashing Network Activity CF COMPACTFLASH LED GREEN 10 BASE T Communications INDICATION AMBER 100 BASE TX Communications Off No CompactFlash Card is present Steady Valid CompactFlash card is present Flashing Rapidly CompactFlash card is being checked Unit is writing to the CompactFlash either because Flickering it is storing data or because the PC connected via the USB port has locked the drive g Flashing Slowly Incorrectly formatted CompactFlash card present 1 Do not turn off power to the unit while this light is flickering The unit writes data in two minute intervals Later Microsoft operating systems will not lock the drive unless they need to write data Windows 98 may lock the drive any time it is mounted thereby interfering with logging Refer to Mounting the CompactFlash in the Crimson 2 0 User Manual ORDERING INFORMATION Data Station with multiple protocol converter data logger DSPSX000 Data Station Web server and expansion slot Plus Data Station with multiple protocol converter data logger DSPGT000 web server and expansion slot with increased SDRAM 64 MB CompactFlash Card 4 G3CF064M G3CF 256 MB CompactFlash Card 4 G3CF256M 512 MB CompactFlash Card 4 G3CF512M PSDR DIN R
3. devices or equivalent are recommended Ferrite Suppression Cores for signal and control cables Fair Rite part number 0443167251 RLC part number FCOR0000 TDK part number ZCAT3035 1330A Steward part number 28B2029 0A0 Line Filters for input power cables Schaffner part number FN610 1 07 RLC part number LFIL0000 Schaffner part number FN670 1 8 07 Corcom part number VR3 nN an Visit RLC s web site at www redlion net for more information on EMI guidelines Safety and CE issues as they relate to Red Lion Controls products WIRING POWER CONNECTION f le OOO0000 OOO0000 OQOO0000 OOO0000 OOO0000 OOO0000 COMMON 1 COMM 24 VDC T PROGRAMMING PORTS RS232 PG zion e ETHERNET thernet Crossover G GREEN AMBER LED YELLOW LED COMMUNICATION PORTS RS232 PG x CBLPROGO Sn OR V E CBLXXXXX ii CBLXxxxx Use appropriate communications cable See Ordering Information for descriptions of the available cable
4. electrical noise A power supply with a Class 2 or SELV rating is to be used A Class 2 or SELV power supply provides isolation to accessible circuits from hazardous voltage levels generated by a mains power supply due to single faults SELV is an acronym for safety extra low voltage Safety extra low voltage circuits shall exhibit voltages safe to touch both under normal operating conditions and after a single fault such as a breakdown of a layer of basic insulation or after the failure of a single component has occurred Visit www redlion net for a complete list of our PSDR Series of Class 2 power supplies 4 Never run Signal or Control cables in the same conduit or raceway with AC power lines conductors feeding motors solenoids SCR controls and heaters etc The cables should be run through metal conduit that is properly grounded This is especially useful in applications where cable runs are long and portable two way radios are used in close proximity or if the installation is near a commercial radio transmitter Also Signal or Control cables within an enclosure should be routed as far away as possible from contactors control relays transformers and other noisy components Long cable runs are more susceptible to EMI pickup than short cable runs Therefore keep cable runs as short as possible In extremely high EMI environments the use of external EMI suppression devices is effective The following EMI suppression
5. ail Power Supply PSDRxxxx SFCRM2 Crimson 2 0 2 Manual and Download Cable SFCRM200 RS 232 Programming Cable CBLPROGO CBL USB Cable CBLUSBOO Communications Cables 1 CBLXxxxx oR on Rai oun Aapa poas 1 Visit www redlion net for a list of communication drivers and cables 2 Use this part number to purchase Crimson on CD with a printed manual USB cable and RS 232 cable Otherwise download free of charge from www redlion net 3 Red Lion offers RJ modular jack adapters Refer to the DR literature for complete details 4 Industrial grade two million write cycles Red Lion Controls 20 Willow Springs Circle York PA 17402 Tel 1 717 767 6511 Fax 1 717 764 0839 LIMITED WARRANTY The Company warrants the products it manufactures against defects in materials and workmanship for a period limited to two years from the date of shipment provided the products have been stored handled installed and used under proper conditions The Company s liability under this limited warranty shall extend only to the repair or replacement of a defective product at The Company s option The Company disclaims all liability for any affirmation promise or representation with respect to the products The customer agrees to hold Red Lion Controls harmless from defend and indemnify RLC against damages claims and expenses arising out of subsequent sales of RLC products or products containing components manufactured by RLC and based
6. ailers CompactFlash can be used for configuration transfers data logging and trending CompactFlash Insert Top Side Towards Left Note Do not remove or insert the CompactFlash card while power is applied Information stored on a CompactFlash card can be read by a card reader attached to a PC This information is stored in IBM Windows PC compatible FAT16 file format NOTE For reliable operation in all of our products Red Lion recommends the use of SanDisk and SimpleTech brands of CompactFlash cards Industrial grade versions that provide up to two million write erase cycles minimum are available from Red Lion EMC INSTALLATION GUIDELINES Although Red Lion Controls Products are designed with a high degree of immunity to Electromagnetic Interference EMI proper installation and wiring methods must be followed to ensure compatibility in each application The type of the electrical noise source or coupling method into a unit may be different for various installations Cable length routing and shield termination are very important and can mean the difference between a successful or troublesome installation Listed are some EMI guidelines for a successful installation in an industrial environment 1 To reduce the chance of noise spikes entering the unit via the power lines connections should be made to a clean source Connecting to circuits that also power loads such as contactors relays motors solenoid
7. ftware Crimson 2 0 is available as a free download from Red Lion s website or it can be ordered on CD Updates to Crimson 2 0 for new features and drivers are posted on the website as they become available By configuring the Data Station using the latest version of Crimson 2 0 you are assured that your unit has the most up to date feature set Crimson 2 0 software can configure the Data Station through the RS232 PG port USB PG port Ethernet or CompactFlash The USB PG port is connected using a standard USB cable with a Type B connector The driver needed to use the USB port will be installed with Crimson 2 0 The RS232 PG port uses a programming cable made by Red Lion to connect to the DB9 COM port of your computer If making your own cable refer to the Data Station Port Pin Outs for wiring information The CompactFlash can be used to program a Data Station by placing a configuration file and firmware on the CompactFlash card The card is then inserted into the target Data Station and powered Refer to the Crimson 2 0 literature for more information on the proper names and locations of the files CABLES AND DRIVERS Red Lion has a wide range of cables and drivers for use with many different communication types A list of these drivers and cables along with pin outs is available from Red Lion s website New cables and drivers are added on a regular basis If making your own cable refer to the Data Station Port Pin Outs for wir
8. ial activity Ethernet Link and activity LEDs CF CompactFlash LED indicates card status and read write activity 4 MEMORY On board User Memory 4 Mbytes of non volatile Flash memory On board SDRAM DSPSX 2 Mbytes DSPGT 8 Mbytes Memory Card CompactFlash Type II slot for Type I and Type II cards REAL TIME CLOCK Typical accuracy is less than one minute per month drift Crimson 2 0 s SNTP facility allows synchronization with external servers Battery Lithium Coin Cell Typical lifetime of 10 years at 25 C A Battery Low system variable is available so that the programmer can choose specific action s to occur when the battery voltage drops below its nominal voltage ENVIRONMENTAL CONDITIONS Operating Temperature Range 0 to 50 C Storage Temperature Range 30 to 70 C Operating and Storage Humidity 80 max relative humidity non condensing from 0 to 50 C Altitude Up to 2000 meters CONSTRUCTION Case body is burgundy high impact plastic and stainless steel Installation Category I Pollution Degree 2 nN nN N 8 POWER CONNECTION Removable wire clamp screw terminal block Wire Gage Capacity 24 AWG to 12 AWG Torque 4 45 to 5 34 in lb 0 5 to 0 6 N m 9 MOUNTING Snaps onto standard DIN style top hat T profile mounting rails according to EN50022 35 x 7 5 and 35 x 15 10 CERTIFICATIONS AND COMPLIANCES SAFETY IEC 61010 1 EN 61010 1 Safety requirements for electrical e
9. ing information USB DATA TRANSFERS FROM THE COMPACTFLASH CARD In order to transfer data from the CompactFlash card via the USB port a driver must be installed on your computer This driver is installed with Crimson 2 0 and is located in the folder C Program Files Red Lion Controls Crimson 2 0 Device after Crimson 2 0 is installed This may have already been accomplished if your Data Station was configured using the USB port Once the driver is installed connect the Data Station to your PC with a USB cable and follow Mounting the CompactFlash instructions in the Crimson 2 0 user manual Note that using the USB port for frequent data transfers is not recommended For frequent data transfers it is recommended that the Ethernet connection be used Through the Ethernet connection a web page can be set up to view logged data Refer to the Crimson 2 0 manual for details Note The USB port is for system set up and diagnostics and is not intended for permanent connection ETHERNET COMMUNICATIONS Ethernet communications can be established at either 10 BASE T or 100 BASE TX The Data Station s RJ45 jack is wired as a NIC Network Interface Card For example when wiring to a hub or switch use a straight through cable but when connecting to another NIC use a crossover cable The Crimson 2 0 manual contains additional information on Ethernet communications RS232 PORTS The Data Station has two RS232 ports There is the RS232 PG por
10. quipment for measurement control and laboratory use Part 1 ELECTROMAGNETIC COMPATIBILITY Emissions and Immunity to EN 61326 Electrical Equipment for Measurement Control and Laboratory use Immunity to Industrial Locations Electrostatic discharge EN 61000 4 2 Criterion A 2 4 kV contact discharge 8 kV air discharge Electromagnetic RF fields EN 61000 4 3 Criterion A 10 V m Fast transients burst EN 61000 4 4 Criterion A 2 kV power 2 kV signal Surge EN 61000 4 5 Criterion A 1kV L L 2 kV L amp N E power RF conducted interference EN 61000 4 6 Criterion A 3 V rms Emissions Emissions EN 55011 Class A Notes 1 Criterion A Normal operation within specified limits 2 This device was designed for installation in an enclosure To avoid electrostatic discharge to the unit in environments with static levels above 4 kV precautions should be taken when the device is mounted outside an enclosure When working in an enclosure ex making adjustments setting jumpers etc typical anti static precautions should be observed before touching the unit 11 WEIGHT 15 1 oz 456 4 g HARDWARE INSTALLATION Figure 1 Attach Data Station To DIN Rail COMPACTFLASH CARD CompactFlash socket is a Type II socket that can accept either Type I or II cards Use cards with a minimum of 4 Mbytes with the Data Station s CompactFlash socket Cards are available at most computer and office supply ret
11. red lion Tel 1 717 767 6511 Fax 1 717 764 0839 www redlion net MODEL DSP DATA STATION PLUS GENERAL DESCRIPTION The Data Station Plus was designed to act as a nexus for industrial data collection and management The unit offers multiple protocol conversion data logging and remote machine access With three built in serial ports and a 10 Base T 100 Base TX Ethernet port the unit performs protocol conversion allowing disparate devices to communicate seamlessly with one another The Ethernet port supports up to four protocols simultaneously so even Ethernet to Ethernet protocols can be converted The CompactFlash card allows data to be collected and stored for later review The files are stored in simple CSV file format allowing common applications such as Microsoft Excel and Access to view and manage the data The free Websync utility provides a means to synchronize the files with a PC s hard drive for permanent storage The CompactFlash card may also be used to load new configuration files into the Data Station The built in web server allows log files to be retrieved manually and also provides access to the unique virtual HMI The virtual HMI is programmed just like Red Lion s G3 series of HMI Any standard web browser such as Internet Explorer or Netscape may be used to monitor or control the HMI from a PC anywhere in the world The USB port may be used for blazing fast file downloads or to mount the Data Station
12. s WARNING Do NOT use a standard DH 485 cable to connect this port to Allen Bradley yz equipment CBLXxxxx PORT 3 ETHERNET CONNECTION go GREEN AMBER LED YELLOW LED Standard Ethernet cable at ER RCE Y It 20 DATA STATION PORT PIN OUTS p a 1 COMMON 2 2 24VDC 10 z z a a 3 N C amp amp n 22 0 POWER ey tstsrat 4 CONNECTOR e RS232 PG PORT Par l gt gt ssp To TROUBLESHOOTING a i i P If for any reason you have trouble operating usB PG connecting or simply have questions concerning your A Ee new Data Station contact Red Lion s technical support z z 2 For contact information refer to the back page of this os N EXPANSION bulletin for phone and fax numbers lt i EEE che fF _Rs485 T 0 EMAIL techsupport redlion net E Web Site http www redlion net m RS232 aE Z J red lijn Oo 4535 2 Froo ETHERNET GREEN AMBER CE L ETHERNET NIC COMMUNICATING WITH THE DATA STATION CONFIGURING A DATA STATION The Data Station is configured using Crimson 2 0 so
13. s etc should be avoided 2 The unit should be mounted in a metal enclosure which is properly connected to protective earth 3 Use shielded screened cables for all Signal and Control inputs The shield screen pigtail connection should be made as short as possible The connection point for the shield depends somewhat upon the application Listed below are the recommended methods of connecting the shield in order of their effectiveness a Connect the shield to earth ground protective earth at one end where the unit is mounted b Connect the shield to earth ground at both ends of the cable usually when the noise source frequency is over 1 MHz c Connect the shield to common of the Data Station and leave the other end of the shield unconnected and insulated from earth ground POWER SUPPLY REQUIREMENTS It is very important that the power supply is mounted correctly if the unit is to operate reliably Please take care to observe the following points The power supply must be mounted close to the unit with usually not more than 6 feet 1 8 m of cable between the supply and the Data Station Ideally the shortest length possible should be used The wire used to connect the Data Station s power supply should be at least 22 gage wire If a longer cable run is used a heavier gage wire should be used The routing of the cable should be kept away from large contactors inverters and other devices which may generate significant
14. t and the COMMS port Although only one of these ports can be used for programming both ports can be used for communications with a PLC The RS232 PG port can be used for either master or slave protocols RS422 485 PORT The Data Station has one RS422 485 port This port can be configured to act as either RS422 or RS485 RS422 485 4 WIRE CONNECTIONS RS485 2 WIRE CONNECTIONS 5V TxB TxB TxA 5 TxEN 0C RX 3 RxA TxA 5 TxEN 0C pa en GND Note All Red Lion devices connect A to A and B to B except for Paradigm devices Refer to www redlion net for additional information DH485 COMMUNICATIONS The Data Station s RS422 485 COMMS port can also be used for Allen Bradley DH485 communications WARNING DO NOT use a standard DH485 cable to connect this port to Allen Bradley equipment A cable and wiring diagram are available from Red Lion LEDS USER COMMUNICATION PORTS TX RX LEDS STS STATUS LED fewer CS The green Status LED provides information regarding the state of the Data GREEN Transmitting Station This includes indication of the various stages of the start up routine Note LEDs are not available on the Programming Port RS232 PG Startup Routine s H INDICATION Data Station is currently running the boot loader and or ETHERNET
15. upon personal injuries deaths property damage lost profits and other matters which Buyer its employees or sub contractors are or may be to any extent liable including without limitation penalties imposed by the Consumer Product Safety Act P L 92 573 and liability imposed upon any person pursuant to the Magnuson Moss Warranty Act P L 93 637 as now in effect or as amended hereafter No warranties expressed or implied are created with respect to The Company s products except those expressly contained herein The Customer acknowledges the disclaimers and limitations contained herein and relies on no other warranties or affirmations Red Lion Controls BV Basicweg 11b NL 3821 BR Amersfoort Tel 31 0 334 723 225 Fax 31 0 334 893 793 Red Lion Controls AP 31 Kaki Bukit Road 3 06 04 05 TechLink Singapore 417818 Tel 65 6744 6613 Fax 65 6743 3360
16. y and to prevent damage to either the instrument or equipment connected to it If equipment is used in a manner not specified by the manufacturer the protection provided by the equipment may be impaired Do not use the controller to directly command motors valves or other actuators not equipped with safeguards To do so can be potentially harmful to persons or equipment in the event of a fault to the controller An independent and redundant temperature limit indicator with alarm outputs is strongly recommended CAUTION Risk of Danger Read complete instructions prior to installation and operation of the unit A CompactFlash is a registered trademark of CompactFlash Association SPECIFICATIONS 1 POWER 24 VDC 10 200 mA min without expansion card 4 Amps maximum with expansion card fitted Must use Class 2 or SELV rated power supply 2 COMMUNICATIONS USB PG Port Adheres to USB specification 1 1 Device only using Type B connection Serial Ports Format and Baud Rates for each port are individually software programmable up to 115 200 baud RS232 PG Port RS232 port via RJ12 COMMS Ports RS422 485 port via RJ45 and RS232 port via RJ12 DH485 TXEN Transmit enable open collector Voy 15 VDC Vor 0 5 V 25 mA max Ethernet Port 10 BASE T 100 BASE TX RJ45 jack is wired as a NIC Network Interface Card 3 LEDs STS Status LED indicates condition of Data Station TX RX Transmit Receive LEDs show ser
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