Rhino-Rack Roof Bars Installation Instructions
Contents
1. Push to snap in place b Locate the M6 x 25mm security screw spring washer and flat washer through top of the leg and fasten to the M6 channel nut Do not tighten at this stage c Make sure the M8 pivot is correctly located as shown below Va Angled face of pivot nut faces out Rhino 2500 Series Two Bar Heavy Duty System A Attach pad to foot plate Centre tube End tabs Clip the rubber pad onto the foot plate Pad centre tube and end tabs must fully locate into the foot plate Note Certain rubber pad sets have a DK supplement sheet to show correct orientation Centre tube pushes through End tabs clip in Attach foot plate to leg Clip the foot plate onto base of the leg with the arrow facing In or Out according to your vehicle listed in the DK specification sheet Diagram at left shows arrow facing Out DK spec sheet Foot Plate Arrow Dir OUT example only Crossbar rubber Push the cross bar rubber buffer strip into top of the bar Attach cross bar a Locate leg with channel nut into cross bar b Turn to locate the channel nut to sit across the bar K ZA a G S Channel nut must sit across the bar Rhino 2500 Series Two Bar Heavy Duty System 6 Measurement between legs Accuratel2. Sierra fitting note 1 Lower clamp must be pushed in under the metal lip of the vehicle body while tensioning the bolt 2 Leg and metal clamp in position RHINO RACK CARGO CARRIERS ROOF BARS
3. fitted to this vehicle should have no more than 35kgs loaded on them Caution The handling characteristics of the vehicle changes when you transport a load on the roof For safety reasons we recommend you exercise extreme care when transporting wind resistant loads Special consideration must be taken into account when cor nering and braking Please remove crossbars when putting vehicle through an automatic car wash Note for Dealers and Fitters It is your responsibility to ensure instructions are given to the end user or client Rhino 2500 Series Two Bar Heavy Duty System When these roof racks are to be used on a vehicle that is driven off sealed roads the manufacturer maximum roof load rating to be found in the vehicles User Manual should be halved Do not forget to subtract 5kg from your maximum carrying capacity due to the weight of the crossbars and legs 70kg load rating Urban road 35 kg load rating Off road 70kg 2 WARNING Important Load Carrying Instructions With utility vehicles the cabin and the canopy move independently Roofracks and vehicle can be damaged if the item transported is rigidly fixed at points on both the cabin and canopy Instead rigidly fix to either the cabin roofracks or the canopy roofracks Rhino 2500 Series Two Bar Heavy Duty System PETA ES carrying Capacity R
4. plate Measurement B CENTRE of Front leg foot plate arrow to CENTRE of Rear leg foot plate arrow VEHICLE Build Date Measurement A Measurement B Weight Rating includes racks 5kg 11lbs Chevrolet Avalanche pickup 2007 on 250mm 9 27 32 800mm 31 1 2 60kg 132Ibs Chevrolet Avalanche pickup 2002 2006 250mm 9 27 32 800mm 31 1 2 60kg 132Ibs Chevrolet Silverado Regular Cab 2007 on 300mm 11 13 16 N A 30kg 66lbs Chevrolet Silverado Extended Cab 2007 on 300mm 11 13 16 800mm 31 1 2 60kg 132Ibs Chevrolet Silverado Crew Cab 2007 on 250mm 9 27 32 800mm 31 1 2 60kg 132Ibs Chevrolet Silverado Extended Cab 1999 2006 300mm 11 13 16 800mm 31 1 2 60kg 132Ibs Chevrolet Silverado Crew Cab 1999 2006 250mm 9 27 32 800mm 31 1 2 60kg 132Ibs GMC Sierra Extended Cab 1999 2006 300mm 11 13 16 800mm 31 1 2 60kg 132Ibs GMC Sierra Crew Cab 1999 2006 250mm 9 27 32 800mm 31 1 2 60kg 132Ibs GMC Sierra Regular Cab 2007 on 300mm 11 13 16 N A 30kg 66Ibs GMC Sierra Extended Cab 2007 on 300mm 11 13 16 800mm 31 1 2 60kg 132Ibs GMC Sierra Crew Cab 2007 on 250mm 9 27 32 800mm 31 1 2 60kg 132Ibs Rhino Rack 2500 Series DK227 Chevrolet Silverado Regular Cab GMC Sierra Regular Cab Measurement A 300mm 11 13 16 S Chevrolet Silverado GMC
5. 6 2007 on 2007 on 2007 on Build Date Rhino Rack 2500 Series DK227 Cross Bar FRONT 1375mm 54 1375mm 54 1375mm 54 1375mm 54 1375mm 54 1375mm 54 1375mm 54 1375mm 54 1375mm 54 1375mm 54 1375mm 54 1375mm 54 Cross Bar REAR FRONT Cross Bar Pad Clamp FRONT RIGHT M365 SUB0383 M365 SUB0383 M365 SUB0383 M365 SUB0383 M365 SUB0383 M365 SUB0383 M365 SUB0383 M365 SUB0383 M365 SUB0383 M365 SUB0383 M365 SUB0383 M365 SUB0383 REAR Cross Bar Pad Clamp REAR RIGHT Pad Clamp FRONT LEFT M365 SUB0383 M365 SUB0383 M365 SUB0383 M365 SUB0383 M365 SUB0383 M365 SUB0383 M365 SUB0383 M365 SUB0383 M365 SUB0383 M365 SUB0383 M365 SUB0383 M365 SUB0383 Pad Clamp REAR LEFT Foot Plate Arrow Direction OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT Foot Plate Arrow Direction Bar Measurement Strip Length per side 105mm 106mm 119mm 119mm 118mm 106mm 106mm 106mm 106mm 119mm 119mm 118mm Bar Measurement Strip Length per side HD Cross Bar distance x 1083mm 42 41 64 1085mm 42 23 32 1111mm 43 47 64 1111mm 43 47 64 1109mm 43 21 32 1085mm 42 23 32 1085mm 42 23 32 1085mm 42 23 32 1085mm 42 23 32 1111mm 43 47 64 1111mm 43 47 64 1109mm 43 21 32 HD Cross Bar distance x Chevrolet Ava
6. Rhino 2500 Series Two Bar Heavy Duty System Important Please refer to your fitting instruction to ensure that the roof racks are installed in the correct locations Check the contents of kit before commencing fitment and report any discrepancies Place these instructions in the vehicle s glove box after installation is complete Maximum carrying capacity 75kg 165lbs evenly distributed over crossbars Please refer to your vehicle manufacturers handbook and DK Specification sheet for maximum roof loading Always use the lower of the two figures Recommendations It is essential that all bolt connections be checked after driving a short distance when you first install your crossbars Bolt con nections should be checked again at regular intervals probably once a week is enough depending on road conditions usage loads and distances travelled You should also check the crossbars each time they are refitted Make sure to fasten your load securely Please ensure that all loads are evenly distributed and that the centre of gravity is kept as low as possible Use only non stretch fastening ropes or straps Load Ratings When these roof racks are to be used on a vehicle that is driven off sealed roads the manufacturer maximum roof load rating to be found in the vehicles User Manual should be halved For example if the vehicles maximum roof load rating is 70kgs sub tract 5kg weight of crossbar and legs these racks when
7. efer to DK specification sheet for maximum carrying capacity of your particular vehic le Item Component Name Qty Part No Rubber Buffer Strip Heavy Duty Cross Bar M8 Pivot Nut M8 x 50mm Security Bolt End Cap 2 2 4 N047 4 B154 4 M002 4 M315 4 M310 Leg Cover Plate 4 M324 M6 Channel Nut 4 N002 M6 Flat Washer 4 W031 4 4 4 2 4 1 4 4 1 Heavy Duty Cross Bar Adaptor Leg ON WD Ln E KM M6 Spring Washer W004 M6 x 25mm Security Screw B137 M312 M314 M311 SecKey L S365 S364 RR244 Front Cover Front Cover Key Foot Plate Security Allen Key 17 Leg Location Decals 18 Arrow Positioning Decals 19 Fitting Instruction Tools Required Security Allen key provided in kit Tape measure Pad amp clamp kit Rubber mallet available separately 4444 18 NOTE Refer to the DK kit specification sheet for correct placement Front amp Rear Left amp Right of the foot plate rubber L pad and metal sirap Also refer for sizes to cut the bar measuremeni sirips l EN Attach hardware a Attach the heavy duty cross bar adaptor onto top of the leg
8. lanche pickup Chevrolet Avalanche pickup Chevrolet Silverado Regular Cab Chevrolet Silverado Extended Cab Chevrolet Silverado Crew Cab Chevrolet Silverado Extended Cab Chevrolet Silverado Crew Cab GMC Sierra Extended Cab GMC Sierra Crew Cab GMC Sierra Regular Cab GMC Sierra Extended Cab GMC Sierra Crew Cab see note page 3 2007 on 2002 2006 2007 on 2007 on 2007 on 1999 2006 1999 2006 1999 2006 1999 2006 2007 on 2007 on 2007 on 1375mm 54 1375mm 54 N A 1375mm 54 1375mm 54 1375mm 54 1375mm 54 1375mm 54 1375mm 54 N A 1375mm 54 1375mm 54 M365 SUB0383 M365 SUB0383 M365 SUB0383 M365 SUB0383 M365 SUB0383 M365 SUB0383 M365 SUB0383 M365 SUB0383 M365 SUB0383 M365 SUB0383 M365 SUB0383 M365 SUB0383 M365 SUB0383 M365 SUB0383 M365 SUB0383 M365 SUB0383 M365 SUB0383 M365 SUB0383 M365 SUB0383 M365 SUB0383 OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT 97mm 104mm 109mm 107mm 105mm 103mm 105mm 103mm 109mm 107mm 1067mm 42 1081mm 42 9 16 1091mm 42 61 64 1087mm 42 51 64 1083mm 42 41 64 1079mm 42 31 64 1083mm 42 41 64 1079mm 42 31 64 1091mm 42 61 64 1087mm 42 51 64 Rhino Rack 2500 Series DK227 POSITIONING OF CROSS BARS ON THE ROOF Measurement A CENTRE of door jamb to CENTRE arrow of leg foot
9. lower part of the metal clamp in at the top of the door jamb underneath any rubber seals that may be present Fasten the M8 bolt to the pivot nut in the leg b Bolts must be tensioned evenly on each side of the vehicle to avoid pulling the rack to one side Do not tighten one side at a time Tighten M8 bolt to 12 14 Nm 106 123 Ibf in Refer to DK instruction for correct clamp and pad combination for front and rear of vehicle c Knock end caps into end of cross bars A rubber mallet may be used L Front cover key ee Attach front cover Insert the two lugs on left side of front cover into the leg Use key provided to turn lock barrel to the open position O Engage locking tab into leg Turn to close C ra s GAN ESS SY VEHICLE Chevrolet Avalanche pickup Chevrolet Avalanche pickup Chevrolet Silverado Regular Cab Chevrolet Silverado Extended Cab Chevrolet Silverado Crew Cab Chevrolet Silverado Extended Cab Chevrolet Silverado Crew Cab GMC Sierra Extended Cab GMC Sierra Crew Cab GMC Sierra Regular Cab GMC Sierra Extended Cab GMC Sierra Crew Cab see note page 3 VEHICLE Build Date 2007 on 2002 2006 2007 on 2007 on 2007 on 1999 2006 1999 2006 1999 2006 1999 200
10. y measure between the legs to set the correct distance Refer to DK specification sheet for vehicle specific distance Also set equal cross bar over hang Tighten M6 security screw to 4 5 Nm 35 44 Ibf in HD Cross Bar DK spec sheet distance x Measure to edge 894mm 35 13 64 LS N of heavy duty cross bar adaptor Leg location decals Stick the leg position labels inside the leg The labels are used to easily identify front and rear cross bars if they are removed from vehicle Refer layout below RL REAR LEFT LW 8 Position roof racks Place racks onto the vehicle roof Refer to DK specification sheet for correct positioning of your roof racks A Measure forward from a centre line of where the front and rear doors meet close B Measure back to set distance between cross bars A and B measurements are to be in line with arrow in centre of foot plate 8 Rhino 2500 Series Two Bar Heavy Duty System 9 Positioning decals Stick the white arrow decals in line with foot plate arrows onto the body work inside the door jamb This marks reference points for future use when racks are removed and then replaced ip ARS 10 Attach clamps a Hook the
Download Pdf Manuals
Related Search