iVu Plus BCR Quick Start Guide [ 154722 ]
Contents
1. iVu Plus Barcode Reader BCR Continuous External Single Mode In External Single mode the sensor depends on an external trigger For each trigger the sensor captures an image and executes one scan through the configured barcode types looking for the specified number of barcodes This trigger mode uses the Scan Time Limit parameter Main Menu gt Inspection gt Properties gt Scan Time Limit to limit the amount of time the sensor will attempt to scan for barcodes on an image Continuous Mode In Continuous mode the sensor uses internal timing to continuously capture images For each captured image the sensor scans through the configured barcode types looking for the specified number of barcodes If the specified number of barcodes is found a Read event occurs If the specified number of barcodes is not found the sensor captures another image and repeats the scan There are two parameters that are used to fine tune how Continuous Scan mode operates e Same Code Reject Time set at the bottom of Main Menu gt Imager gt Trigger time in seconds that must elapse before the scanner will report a previously scanned symbol again A different symbol will be read immediately e Scan Time Limit Main Menu gt Inspection gt Properties gt Scan Time Limit limits the amount of time the sensor will attempt to scan for barcodes on an image K NOTE A No Read condition will not occur in Continuous mode as another image capture a2. more sensors more solutions www bannerengineering com tel 763 544 3164
3. user can configure e P Address Port number Subnet Mask and Gateway e Type of Data to Export listed below e Output Format listed below Type of Data to Export Serial Port Settings e Pass Fail Output e Baud Rates e Inspection Name e Start Bits e Barcode Count e Stop Bits e Data Length e Data Bits e Symbol Type e Parity Control e Barcode Data e Frame Number e Inspection Time ms Output Format e Start String e Delimiter e End String Communication Channels The iVu Plus BCR supports up to four communications channels To access the channels go to Main Menu gt System gt Communications 10 www bannerengineering com tel 763 544 3164 P N 154722 Rev E iVu Plus Barcode Reader BCR e Command Channel a bi directional communication protocol that currently supports ASCII and enables other devices to remotely control the iVu Plus sensor and access sensor results e Industrial Ethernet a bi directional communication channel that allows the user to control the sensor and access sensor results using Ethernet IP Modbus TCP or PCCC protocol e Data Export used to export selected inspection data to a remote device e Image Export used to export inspection images to a remote device Data export and command channel can be configured for either Ethernet or Serial I O but not both image export is only available over Ethernet The table below briefly summarizes valid communication channel configuration options Scen
4. Oo Oo N OUMU A UI N eA Orange Output 3 Light Blue RS 232 TX Black RS 232 Signal Ground Violet RS 232 Rx Sensor Modes Demo Mode The first time you power up the iVu Plus BCR sensor it starts in Demo Mode Demo Mode uses stored images and inspection parameters that demonstrate how the sensor is set up without having to worry about focus lighting or triggers In this mode you can learn how to make adjustments while observing how the adjustments affect the sensor results To exit Demo Mode go to Main Menu gt System gt Sensor Mode and select Live Mode When you exit Demo Mode the sensor reboots into its normal operating mode with default settings K NOTE Switch between Live Mode and Demo Mode any time by going to Main Menu gt System gt Mode Live Mode Overview The iVu Plus BCR can be configured to evaluate one or more of the supported barcode types and can look for a specific number of barcodes from 1 to 10 The barcode types are selected on the integrated touch screen by accessing Main Menu gt Inspection gt Barcode gt Barcode Type The barcode count is selected on the touch screen by going to Main Menu gt I nspection gt Barcode gt Barcode Count P N 154722 Rev E www bannerengineering com tel 763 544 3164 3 iVu Plus Barcode Reader BCR e A Read condition occurs when the configured number of barcodes are found in a scan These barcodes must be error free e A No Read condition occurs when the conf
5. ario 1 Scenario 2 Scenario 3 Command Channels Ethernet Serial 1 O Ethernet Serial 1 O Ethernet Serial I O Command Channel Yes No No Yes Yes No Industrial Ethernet Yes No No Yes No Data Export Yes No No No Image Export Yes No No Multiple Inspections The iVu Plus BCR supports multiple inspections that facilitate storing and controlling up to 30 inspections of different types of barcodes By default Inspection 1 is crated with Data Matrix and Linear Barcodes enabled re j j F EA e EA I a Hi ee a a e E ee Adding a New Inspection To add a new stored inspection 1 Go to Main Menu gt Inspection gt Stored Inspections and click Add New 2 Select Rename to type a new name for the new inspection J i u PLUS Emulator E Inspection2 3 Click Done The new inspection with automatically begin running P N 154722 Rev E www bannerengineering com tel 763 544 3164 11 iVu Plus Barcode Reader BCR Changing Running Inspections To change the running inspection 1 From the Home screen click the yellow button in the top center of the screen that displays the currently running inspection This will display all the stored inspections Changing Inspection Name or ID To change the name or ID of an inspection go to Main Menu gt Inspection gt Stored Inspections gt Set Name ID Select the inspection from the list Banner Engineering Corp Limited Warranty Banner Engineering Corp
6. grated display are shown below and power I O connections C are defined in the Power I O Connections table below USB Connector Ethernet Connector Power I O Connector K NOTE Micro video lens model shown C Mount model connections are identical Power I O Connections Pin O oOo NOUA A WUN BA e a Ne O Wire Color White Brown Green Yellow Gray Pink Blue Red Orange Light Blue Black Violet Description Output 1 10 30V dc Output 2 Strobe Out 5V dc only Remote Teach External Trigger Common Signal Ground Ready Output 3 RS 232 TX RS 232 Signal Ground RS 232 Rx www bannerengineering com tel 763 544 3164 Direction Output Input Output Output Input Input Input Output Output Output Output Input P N 154722 Rev E iVu Plus Barcode Reader BCR Cable Connections for Remote Display The cable connections on the iVu Plus with remote display are shown below and power I O connections B are defined in the Power I O Connections table below Remote Display Connector Power I O Connector USB Connector 0 AU gt Ethernet Connector K NOTE Micro video lens model shown C Mount model connections are identical Power I O Connections Pin Wire Color Description Direction White Output 1 Brown 10 30V dc Green Output 2 Yellow Strobe Out 5V dc only Gray Remote Teach Pink External Trigger Blue Common Signal Ground Red Ready
7. gth of this string with the data read from the barcode If not equal the inspection is marked as Fail K NOTE If the sensor reads more than one barcode in the field of view only the first barcode data that the sensor reads can be compared CAtthhineg rA far Rake CARA RnR MA Setting up Tor Data compare ww i M This section describes how to set up the data compare feature For this example the reference data will be from a previously decoded barcode 1 Go to the Main Menu gt Inspection gt Barcode gt Data Compare gt Compare to Enable data compare Enable Disable 2 Go to the Main Menu gt Inspection gt Barcode gt Data Compare gt Set Data and click the Show last read data button P N 154722 Rev E www bannerengineering com tel 763 544 3164 7 iVu Plus Barcode Reader BCR 3 Press the Yes button 4 Press the Home icon to return to the main screen PROD 642 LOT 1123 Toh For all subsequent triggers when the sensor reads the barcode data it will compare it against this reference data Trigger Modes The iVu Plus BCR has five trigger modes that determine how the sensor captures and processes images e External Single e Continuous e External Gated e Command e Industrial Ethernet Only You can select one of the trigger modes by accessing Main Menu gt I mager gt Trigger on the iVu touch screen display 8 www bannerengineering com tel 763 544 3164 P N 154722 Rev E
8. iVu Plus Barcode Reader BCR more sensors more solutions Quick Start Guide Introduction The iVu Plus BCR sensor is a barcode reader used to read a variety of barcodes and to optionally compare data to known values The sensor has an integrated color touch screen display or a remote display connection making installation setup and configuration easy without requiring a PC Install and Connect the Sensor Quick Start Overview This guide is designed to provide the necessary information to get the iVu Plus BCR up and running quickly It provides an overview of the sensor and illustrates how to set up the sensor to read barcodes The flow chart at left provides an overview of the process i oop of J Power up in Demo Mode e Related I nformation azet bey ve s J L t Switch to The following documentation is available on the Product CD gt e iVu Plus BCR Sensor Reference P N B_ 3095136 e jiVu Plus BCR User s Manual P N B_ 3084220 e iVu Plus BCR Communications Guide P N B_ 3084221 e jiVu Plus BCR with Remote Display Datasheet P N B_ 3084223 rad e jiVu Plus BCR Integrated Datasheet P N B_ 3084222 In addition there is integrated Help built into the sensor itself eas m g NOTE Before setting up the sensor remove all packaging If using an iVu with an integrated touch Set F screen carefully remove the plastic cover from the Barcode Count sens
9. igured number of barcodes are not found in a scan e Ifthe sensor is configured where Data Compare is disabled Pass and Fail are the same as Read and No Read e Ifthe sensor is using the Data Compare feature Pass indicates that a good barcode was found and the data compared e Ifthe sensor is using the Data Compare feature Fail indicates that either no good barcode was found or the data did not compare e A Match condition occurs when the required number of barcodes are found and the compare is successful e A No Match condition occurs when the required number of barcodes are found but the compare is not successful The sensor has three output signals that you can configure for Pass Fail Read No Read Match No Match System Error and Missed Trigger The default settings are Pass for Output 1 Fail for Output 2 and Pass for Output 3 n K NOTE For all outputs the default setting is Latched which means that the signal is active until the results of an inspection cause a change in the signal output If Pulsed is selected the default pulse width is 50 ms Acquiring a Good I mage The iVu Series sensor needs to capture a good image to ensure that it can read the barcode s correctly 1 Go to Main Menu gt Imager gt Auto Exposure to run the Auto Exposure routine 2 Check the lighting e Make sure that the lighting is constant and consistent unchanging over time no shadows or hot spots e Capture the barcode with lighting that o
10. mmunicates with other devices via Ethernet or a UART serial communications port RS 232 In order to establish an Ethernet connection to the sensor the external device must be configured with the correct IP address and TCP port to communicate To use the serial communications connection port settings for baud rate data bits parity and stop bits must be configured on the iVu Plus to match the settings of the external device The iVu Plus BCR RS 232 port or ethernet port can be used to output barcode data to other applications To access the Data Export screen go to Main Menu gt System gt Communications gt Data Export The user can enable or disable this feature When enabled e if the sensor is configured for either External Single or External Gated trigger modes every trigger results in the transmission of output data if the sensor does not successfully read a barcode the output will be NO_READ e if the sensor is configured for Continuous trigger mode the sensor transmits output barcode data only upon a successful read To access the Serial Output screen go to Main Menu gt System gt Communications gt Serial I O When RS 232 serial output is enabled the user can configure e Serial Port Settings listed below e Type of Data to Export listed below e Output Format listed below To access the Ethernet Output screen go to Main Menu gt System gt Communications gt Ethernet I O When ethernet output is enabled the
11. nd scan automatically follows External Gated Mode External Gated mode is similar to Continuous mode While an external trigger input signal is active the sensor continues to capture images and run barcode scans until a successful Read occurs or the External Trigger input signal becomes inactive The External Gated mode uses the Scan Time Limit parameter Main Menu gt Inspection gt Properties gt Scan Time Limit to limit the amount of time the sensor will attempt to decode barcodes on an image K NOTE A No Read condition will not occur in External Gated mode while the external trigger is active Command Mode In Command mode the sensor captures images when Trigger commands are received The various trigger command modes described above can also be set through a command channel Refer to the Communications guide for specific commands The commands can come from either Serial I O or Ethernet I O Industrial Ethernet Only When Industrial Ethernet communication channel is enabled triggers can be received from the modes mentioned above Triggers through Industrial Ethernet will not be executed if selected Trigger Mode is Continuous Scan If it is desired to receive triggers only through Industrial Ethernet channel select Industrial Ethernet Only P N 154722 Rev E www bannerengineering com tel 763 544 3164 9 iVu Plus Barcode Reader BCR iVu Plus Communications Overview Serial and Ethernet Output The iVu Plus co
12. or s touch screen display and put aside You should E replace the cover after configuring the sensor to protect al the display Set Data Compare Optional m i z yr o WARNING Not To Be Used for Personnel Protection Never use this device as a sensing device for personnel protection Doing so could lead to serious injury or death This device does not include the self checking redundant circuitry necessary to allow its use in personnel safety applications A sensor failure or malfunction can cause either an energized or de energized sensor output condition CAUTION Electrostatic Discharge Avoid the damage that electrostatic discharge ESD can cause to the Sensor Always use a proven method for preventing electrostatic discharge when installing a lens or attaching a cable Original Document 18 March 2014 154722 Rev E 154722 Installing and Connecting the Sensor iVu Plus Barcode Reader BCR The iVu Plus BCR sensor requires a bracket for mounting Three brackets are available from Banner The brackets allow the sensor to be mounted either perpendicular to the part or at an adjustable angle Thread three M4 x 4mm screws through the bracket into the mounting holes in the bottom of the sensor Tighten all three Screws Table 1 iVu Brackets SMBI VURAL SMBI VURAR Cable Connections for I ntegrated Display SMBIVUU The cable connections on the iVu Plus with inte
13. ounding box If annotations are on the barcode data is also displayed e Any case where data does not compare is marked with a solid red bounding box If the barcode is marked with a dotted red bounding box this indicates a checksum error or quiet zone violation e Any barcodes in the field of view that the sensor does not detect for example because they are not one of the barcode types selected are unmarked Compare Data The iVu Plus BCR has a data compare feature for comparing read barcode data against reference data Data can be manually entered by navigating to the Main Menu gt Inspection gt Barcode gt Data Compare gt Set Data screen Data of up to 3200 characters can be entered Additionally the data compare feature provides for masking characters within the data There are two other ways to enter compare data e Importing the last read data while viewing the Set Data screen The new data is effective on the first trigger that occurs after this action e Using Remote Teach When a Remote Teach occurs the data of the first read barcode is saved as Data Compare input Inspections executed on the next trigger uses the new data for comparison with subsequently read barcodes If the previous input data contained any masked characters Remote Teach retains the masked characters only if the new data is of the same length as the previous input data If the length does not match masking is removed The sensor tries to compare full len
14. ptimizes its contrast and separates it from the background Depending on the target this may mean the integral ring light is not the best choice and other Banner lights should be considered e Adjust the mounting angle to provide the clearest image of the barcode The mounting bracket lets you easily position and adjust the sensor on your line Typically a slight angle will help with read robustness 3 If needed go to Main Menu gt I mager gt Auto Exposure to run the Auto Exposure routine a second time or adjust Gain and Exposure manually e Main Menu gt I mager gt Gain C 4 www bannerengineering com tel 763 544 3164 P N 154722 Rev E iVu Plus Barcode Reader BCR e Main Menu gt I mager gt Exposure For Micro Video Lens Models Only 1 Use the supplied 1 16 in hex key to loosen the Focusing Window locking screw D then adjust focus on the iVu Series sensor using the clear Focusing Window B 2 Adjust focus while monitoring the focus number To ensure the best image adjust the focus until the Focus Number peaks NOTE Turning the Focusing Window counter clockwise focuses on closer objects while turning the Focusing Window clockwise focuses on more distant objects 3 After the best image has been acquired lock the focusing window Lens Focusing Window Locking Clip Locking Screw Filter Cap optional Filter optional K NOTE Filter Kits are available separately P N 154722 Rev E www banne
15. rengineering com tel 763 544 3164 5 iVu Plus Barcode Reader BCR For C Mount Models Only 1 Remove the Lens Enclosure 2 Adjust focus while monitoring the focus number To ensure the best image adjust the focus until the Focus Number peaks 3 Replace the Lens Enclosure on the camera C Mount Models C Mount Lens Lens Enclosure Retainer Ring optional Filter optional Filter Retainer Ring Tool ae K NOTE Filter Kits are available separately Setting Up a Barcode Application This section describes how to set up the iVu Plus BCR sensor 1 Go to Main Menu gt Inspection gt Barcode gt Barcode Type to select one or more Barcode Types from the list M DataMatrix Iv QR Code ed All Linear g Ea NOTE To ensure optimal performance select only the barcode types for your application For example if you use only one of the of the barcode types listed for All Linear uncheck the box next to All Linear and select a radio button next to the desired linear barcode type If you use only DataMatrix uncheck all the boxes except the one next to DataMatrix 2 Go to Main Menu gt Inspection gt Barcode gt Barcode Count to select the number of barcodes 1 to 10 to be read at one time ass Count 6 www bannerengineering com tel 763 544 3164 P N 154722 Rev E iVu Plus Barcode Reader BCR After the sensor has been set up as described e Each successfully read barcode is marked by a green b
16. warrants its products to be free from defects in material and workmanship for one year following the date of shipment Banner Engineering Corp will repair or replace free of charge any product of its manufacture which at the time it is returned to the factory is found to have been defective during the warranty period This warranty does not cover damage or liability for misuse abuse or the improper application or installation of the Banner product THIS LIMITED WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES WHETHER EXPRESS OR IMPLIED INCLUDING WITHOUT LIMITATION ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE AND WHETHER ARISING UNDER COURSE OF PERFORMANCE COURSE OF DEALING OR TRADE USAGE This Warranty is exclusive and limited to repair or at the discretion of Banner Engineering Corp replacement IN NO EVENT SHALL BANNER ENGINEERING CORP BE LIABLE TO BUYER OR ANY OTHER PERSON OR ENTITY FOR ANY EXTRA COSTS EXPENSES LOSSES LOSS OF PROFITS OR ANY INCIDENTAL CONSEQUENTIAL OR SPECIAL DAMAGES RESULTING FROM ANY PRODUCT DEFECT OR FROM THE USE OR INABILITY TO USE THE PRODUCT WHETHER ARISING IN CONTRACT OR WARRANTY STATUTE TORT STRICT LIABILITY NEGLIGENCE OR OTHERWISE Banner Engineering Corp reserves the right to change modify or improve the design of the product without assuming any obligations or liabilities relating to any product previously manufactured by Banner Engineering Corp BANNER
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