Dielectric Withstand Voltage Test Procedure For
Contents
1. check battery connection power down and reboot UPS rd Line 4c neutrai reversal in the AC Input power supply or a loss of proper grounding for UPS contihwous hom and UPS cannot start In standby status power or trequency out of toerance bypazs 5 unasvalisbie E are shown in Figure 26 f the UPS exper ences an overioad the UPS wi ranster from Dynes back inverter sporciematesy minutes ste Ye overioad em Page 20 of 47 4 25 2011 Rev B Troubleshooting 7 12 Audible Alarm An audible alarm will be used in conjunction with the indicators to indicate to the user a change in UPS operating status The audible alarm will enunciate az given in Table Table 8 Audible alarm description a loss of proper grounding 72 In the event of an issue with the UPS refer to Table 9 to determine the cauze and solution Ifthe issue persists contac Emerson Channel Support Ensure UP is Of Disconnect ali iosds and ensure nothing 5 lodged output receptacies UPS is operating from batter mode ensure i secure ugass mo me UPS input protection fuse has Battery indicator 5 Muminsted biown opened UFS is operating from battery mode Save data Utility power ts cut of tolerance and close applications Ensure utity supply vosge ts within acceptabie for UPS E al Page 21 of 47 4 25 2011 Rev B Table 3 Troubleshooting conmmu2. 4 25 2011 Rev B Net Weight 83 8 Ibs 38 kg Shipping Weight 92 6 42 kg POWERSTAR INC Powerstar Battery Set PSNPK35FR Internal battery set for the PS3300RM GDAIS LCS series UPS Capacity Retention shelf life The batteries provided will have a shelf life as outlined in the charts below At 77 F the batteries will have a shelf life of 1 year Capacity Retention Characteristic No supplementary charge required Carry oul supplementary charge before use if 100 capacity required Supplementary charge required before use Thes supplementary charge wili help to recover the capacity and should be as early as possible Supplementary charge may often fail to recover the capacity The battery should never be left standing tE this state is reached 2 9 5 2 gt Supplementary charge and storage guidelines Storage Period Month Page 13 of 47 4 25 2011 Rev B Orderable Parts List Page 14 of 47 4 25 2011 Rev B Orderable Parts Model PS3300RM GDAIS LCS R4 Consisting of 000 NI OOT E o UPS PS3300RM GDAIS LCS R4 Battery set PSNPX35FR Rail Kit SU035 Rack ear set DWW09 29 05 Cable ground strap GS 4 3 8R 3 8R Cable ground strap GS 4 3 8R 10R Cable power cord input 4 25 19 Cable power cord input to cabinet 4 195 Cable configuration PS USB Model PS3300RM GDAIS LCS R4 WOB Consisting
3. 2 2 8 3 Remote Emergency Power Off REPO The UPS has Remote Emergency Power Off REPO capabilities Shorting Pin 1 and Pin 2 on the rear mounted EPO terminal block the output of the UPS is shut off no matter what the operating condition the UPS is in at the time When the short is removed the UPS output shall be enabled again The PS3300RM GDAIS LCS R4 also has a front mounted switch installed for emergency power off Page 10 of 47 4 25 2011 Rev B 2 2 9 Powerstar 3300RM Configuration Program An included Windows tm based Win95 or later Configuration Program and a USB cable allows for configuration of UPS features and operating parameters to meet specific application requirements if required Options that are configurable via this program include e Select one of five input output voltages to match voltages found around the world Enable Disable Auto Restart Disable the Line Neutral Reversal Missing Ground receptacle wiring alarm Select frequency converter operation with a fixed output frequency of 50 or 60 Hz Set the Low Battery Warning alarm time from 2 to 30 minutes Disable the Auto Battery test Set the Auto Battery test to 7 14 21 28 days Select the number of external battery cabinets connected to the UPS to adjust the remaining runtime calculations reported by the UPS Liebert software products Note configuration is preformed using the supplied USB cable 2 3 0 PS3300RM GDAIS LCS R4 configuration 3U High Input isol
4. e Operating 20 C to 50 C 4 F to 122 F for altitudes 0 to 1500 meters e 0 to 5 000 ft above sea level e 20 C to 40 C 4 F to 104 F for altitudes 1500 to 3000 meters 5 000 to 10 000 ft above sea level e 25 C 77 F for optimum battery performance e Storage 20 C to 60 C 4 F to 140 with batteries removed 20 C 68 F for optimum battery storage The ambient temperature range when UPS is operational will be from 0 deg C to 25 deg C There will not be any degradation in the performance when operating in this range Ambient 25 30 deg C 30 35 deg C 35 40 deg C Temperature 3 deg C deg C 3 deg C Max Output Power Factor 10095 9396 9326 8695 8626 7996 degradation max load B Relative Humidity Operating 0 to 9596 non condensing Storage 0 to 95 non condensing C Altitude 3 000 m 10 000 ft max without power derating when operated within the temperature specified in section 1 4 A ambient temperature will be derated 5 C for each additional 500 meters D Audible Noise The audible noise of the UPS will be 48dBA max 1 meter from front and side 48dBA max 1 meter from rear E Electrostatic Discharge The UPS is able to withstand an electrostatic discharge compliant to ENC61000 4 2 1 5 USER DOCUMENTATION The specified UPS system is supplied with one 1 user manual The user manual includes instructions a f
5. of ee NA Nes UPS PS3300RM GDAIS LCS R4 Rail Kit SU035 Rack ear set DWW09 29 05 Cable ground strap GS 4 3 8R 3 8R Cable ground strap GS 4 3 8R 10R Cable power cord input PC 4 2S 19P Cable power cord input to cabinet PC 4 19S BW Cable configuration PS USB Model PS3300RM GDAIS BP Consisting of Oy Battery Pack Split PS3300RM GDAIS BP Replacement battery set 6 batteries per set PS3 72V Rail Kit RMKIT 18 Rack Mounting Ears RMKIT 18 32 REM Connector cable PC 3 2S 2PW qty 2 Page 15 of 47 4 25 2011 Rev B Model PS3300RM GDAIS BP 1 Consisting of 6 Battery Pack PS3300RM GDAIS BP 1 7 Replacement battery set 6 batteries per set PS3 72V 8 RMKIT 18 9 Rack Mounting Ears RMKIT 18 32 REM 10 Connector cable PC 3 2S 2PW qty 1 Page 16 of 47 4 25 2011 Rev B INSTALLATION AND OPERATING INSTRUCTIONS Page 17 of 47 4 25 2011 Rev B 4 0 OPERATION This section describes checks to be made before starting the UPS how to start the UPS manual battery test manual bypass shutting down the UPS and disconnecting the utility power from the UPS The The GAT3 s battery has been fully charged before delivery but some charge will be lost during storage and shipping To ensure that the battery has adequate reserve power to protect the connected load charge the battery for three hours before putting the UPS into service 4 1 Startup Checklist forthe GXT3 Before start
6. output and the load is powered Off Page 19 of 47 4 25 2011 Rev B 7 0 TROUBLESHOOTING This section indicates various UPS mptoms a user may encounter and troubleshooting tep in the event the UPS develop a problem Use the following information to determine whether external fac tors caused the problem and how to remedy the situation The following symptoms indicate the Liebert GETS kaz malfunctions The related indicators will iluminate indicating the UPS detected a problem An alarm will sound indicating that the UPS requires attention Indicators RR tes Se ED p kaa wai cator will also be illuminated to provide a diagnostic aid to the user as shown Figure 25 descriptions are listedin Table 7 Figure 25 Battery level indicator B A D Table 7 Indicator descriptions CS e E C On bypass cue s seetempersture conan secona bees 5 Debus cverctage Maes beep c 9n bypass aoe o DC 0 susp fure second Pre taneeiseconcbesseveyseecerd OOOO O O O o y C EE f ure sea ater peep every UPS shutdown Dy command fom communication USE port or Lebert inteii3iot port no UPS Faure includes duai sr singie tan siure under certain conditions and battery charger fafure and conSnuous aiam intemal Battery source not svatabie continuous hom
7. 0RM GDAIS R4 FRONT VIEW 717 ono Apri 01 11 MT sae NZA of 4 A 110 5 Lv JO p 9974 REMOTE TERMINAL BLOCK 53102 22 25 20 AMP SP CIRCUIT BREAKER me w Customer Rear View April Populated Chassis 01 11 PS3300RM GDAIS R4 REAR VIEW ros vo 02 0401110 April 01 11 MT sxz SABINET SPECIFICATIONS SINON ELI Aron mario hene papas y i Posomiar an cama be apata ie wey immer vto prim write approval Page 35 of 47 4 25 2011 Rev B MAR vilo 800 209 5556 Made Na Sariai ma Page 36 of 47 4 25 2011 Rev B Cable assembly layout Note All mil connectors to have strain relief Part number M85049 52520W MS3102E22 25W to 22 MS3106E22 2PW to Optional Battery Tray Optional Battory Tay i MS3106E22 2P to Optional Battery Tray 10 foot cable UPS Rear 7 MS3106E22 25 MS3102E22 2P A foot cable NIS3106A20 t9P N v gt MS3105420 195 Bulk head pass Power Panel thru Optional Battery Tray 10262225 7 3 8 Ground stud N N foot ground cable 3 8 ring x ring Rear OO amour REV DESCRIPTION DATE BY sabe Sdn A Or
8. 4 25 2011 Rev B Powerstar Inc PS3300RM GDAIS BP PS3300RM GDAIS BP 1 External Battery Pack 1 External Battery Cabinet Installation Optional external battery packs may be connected to the UPS to provide additional battery run time The external cabinets are designed to be rack mounted or they can be mounted in a tower configuration The battery pack is designed to be connected to two PS3300RM GDAIS LCS R4 UPS s CAUTION The external battery cabinet s are heavy see 11 0 Specifications External battery cabinets can be used in rack mount or tower configuration Take proper precautions when lifting them 1 Visually inspect the external battery pack for any damage before installation 2 For rack mount installations first remove the top side fins this is done by sliding the fins forward then lift up to remove Optional rack mount handles are shipped with the unit and should be installed on the battery pack at this time 3 Attached the supplied slide rails in the rack per the slide rail instruction sheet 4 For Tower installations used the supplied support base to prevent tip over 5 Connect the supplied battery cables to the connectors on the back of the battery pack then to the connector on each UPS Connectors are labeled 6 Turn on the battery breaker located on the back of the battery pack The UPS is now eguipped with additional battery back runtime NOTE You must use the included Configuration Pr
9. ANSI IEEE C62 41 Cat A Level 3 IEC 61000 3 2 EN 62040 2 EN61000 4 2 EN61000 4 3 EN61000 4 4 EN61000 4 5 EN61000 4 6 UL 1950 EN6050 FCC Part 15 Class A ISTA Procedure 1A RoHs Compliant MIL S 901D MIL STD 167 1 MIL STD 1399 Section 300B 1 3 SYSTEM DESCRIPTION 1 3 1 Modes of Operation The UPS is designed to operate as a true on line double conversion system in the following modes A Normal In normal operation incoming AC power is fed to the input power factor corrected rectifier that converts the AC power to DC power for the inverter In this mode power is also derived from utility power for the battery charger The inverter derives DC power from either the PFC rectifier or the battery and regenerates filtered and regulated AC sine wave power for the connected load The battery will be charged once the unit is connected to utility power regardless of whether the UPS is ON or OFF In the event of a utility outage or severe abnormality sag or swell the inverter will support the connected load from battery power until the battery is Page 2 of 47 4 25 2011 Rev B discharged or the utility returns whichever occurs first B Battery Upon failure of utility mains AC power the critical AC load is supplied by the inverter which obtains power from the battery There is no interruption in power to the critical load upon failure or restoration of the utility mains AC source C Recharge Upon restorat
10. Immunity UPS conforms to an input line transient conforming to IEEE C62 41 Category A Level 3 tests for 120 VAC amp 208 VAC models The 230 VAC models meet EN61000 4 5 H Surge Protection MOV ratings are 175 Volt 80 Joules minimum connected L N 1 3 3 2 AC Output UPS Inverter A Voltage Configuration 120 VAC 60 50 Hz single phase 2 wire plus ground configuration program selectable 110V 115V 120V 127V B Voltage Regulation 3 steady state C Frequency Regulation 5 Synchronized to utility mains 0 1 Hz free running or on battery operation D Frequency Slew Rate 1 0 Hertz per second maximum E Voltage Distortion lt 3 total harmonic distortion THD typical into a 100 linear load lt 5 THD typical into 100 non linear load with crest factor ratio of 3 1 F Load Power Factor Range The rated load power factor will be 0 9 lagging G Output Power Rating 3000 2700 Watts at 0 9 lagging power factor H Inverter Overload Capability 105 125 for 5 minutes 125 150 for 1 minute 150 200 for 2 seconds and gt 200 for 0 25 seconds I Voltage Transient Response 7 in line mode 0 100 0 loading of the UPS 7 Page 4 of 47 4 25 2011 Rev B battery mode for 0 100 0 loading of the UPS rating J Transient Recovery Time To nominal voltage within 90 milliseconds K Efficiency gt 89 AC to AC minimum 1 4 ENVIRONMENTAL CONDITIONS A Ambient Temperature
11. Powerstar Inc Gaithersburg Md 301 948 0713 Single Phase UPS External Battery Tray Split Design External Battery Tray Single Connector Model PS3300RM GDAIS LCS R4 Model PS3300RM GDAIS BP Model PS3300RM GDAIS BP 1 Corporate Offices 9073 Shady Grove Court Gaithersburg MD 20877 Ph 301 948 0713 Fax 301 948 2094 www powerstarinc com Manufacturing location 1 Linsley Place Metuchen NJ 08840 Ph 732 494 9491 Fax 732 444 9494 Revision Description Date Authorized A Original release R4 4 6 2011 Corrected Part numbers 4 25 2011 PEK Updated orderable parts 12 01 11 D Added parts to orderable 5 2 2012 PEK parts table page 15 Page 1 of 47 4 25 2011 Rev B Powerstar Inc PS3300RM GDAIS LCS R4 Single Phase UPS GUIDE SPECIFICATIONS 1 0 GENERAL 1 1 SUMMARY This specification defines the electrical and mechanical characteristics and reguirements for a continuous duty single phase solid state uninterruptible power system The uninterruptible power system hereafter referred to as the UPS will provide high guality AC power for sensitive electronic eguipment loads 1 2 STANDARDS The UPS is designed in accordance with the applicable sections of the current revision of the following documents Where a conflict arises between these documents and statements made herein the statements in this specification shall govern UL Standard 1778 u UL CSA 22 2 No 107 1
12. ad and power factor with ambient temperature of 25 C 77 O F for a minimum of 7 minutes reserve time The expected life of the battery shall be 7 8 years minimum 250 complete discharge cycles The UPS units have the capability to allow the operator to replace the internal battery 2 2 7 Output Distribution Output distribution is integral to the UPS and located on the rear of the unit MODEL PS3300RM GDAIS LCS R4 2 2 7 1 Input power connection e MS3102E22 2P e MS3102E22 2SW Input battery pack connector 2 2 8 Communication The UPS includes USB port Terminal block for Battery status monitoring via dry contacts IS WEBCARD SNMP interface EPO switch pack rear mounted The IS WEBCARD delivers SNMP and Web management to the UPS when connected to any 10 or 100 Mbit Ethernet network The card supports 10 and 100 Mbit Ethernet and provides for in the field upgrade of SNMP firmware The kit includes the Intellislot card MIB configuration cable and installation manual 2 8 8 2 Any Mode Shutdown The purpose of Any Mode Shutdown is to shut down the UPS output by turning Off the rectifier inverter and bypass so that there is no power to the loads Any Mode Shutdown can be operated locally and remotely as described as follows Page 9 of 47 4 25 2011 Rev B Local Any Mode Shutdown be performed by shorting Pin and Pin 4 on the rear mounted switch pack e Remote Any Mode Shutdown can be performed by a switch conne
13. ation transformer Stainless Steel Chassis Rail Kit with side mounting cleats Hi temperature internal battery set Mil standard Hi G 120g input dual pole circuit breaker front mounted 4 L5 20R output receptacles 4 20 A single pole output circuit breakers MS3102E22 2S input power connector MS3102E22 2SW input battery pack connector SNMP 10 100 interface USB connector Front mounted EPO switch Rack ears stainless steel per GD drawing 09 29 05 drawing attached Front mounted circuit breaker OFF button indicted in red Ground strap 4 feet 3 8 ring x 3 8 ring Ground strap 4 feet 10 ring x 3 8 ring Input power cord assembly MS3106E22 2S x MS3106A20 19P 4 foot with strain relief part number M85049 52520W Power cord assembly MS3106A20 198 X Bare wire 10 feet with strain relief part number M85049 52520W UPS configuration software Internal battery cables with guick disconnect Anderson connectors Installed non conductive barrier on the underside of top cover battery side Note See orderable parts list Page 11 of 47 4 25 2011 Rev B Powerstar Inc Model PS3300RM GDAIS BP Model PS3300RM GDAIS BP 1 Battery Tray GUIDE SPECIFICATIONS External battery trays for the PS3300RM GDAIS LCS R4 UPS available These battery trays are a split tray design meaning that two UPS s can be attached to a single external battery tray Each UPS draws off of one half of the tray The battery tray can al
14. cators ON OFF OFF OFF OFF ON ON OFF OFF OFF 51 75 of alll 5 8 76 100 i n 9 3 B ON l Page 30 of 47 4 25 2011 Rev B Controls and indicators 3 2 22 UPS Status Indicators UPS status is indicated by five symbols fault indicator AC input indicator battery indicator inverter indicator and bypass indicator Table 5 shows the symbols and their meaning Table 5 UPS status indicators UPS Status Indicator Description Fault Indicator On ifthe UPS has cetected a fault Off if there is no fault x On when the utility input power is normal Off during utility failure flashing AC Input indicator when utility power is outside specifications On when the battery is supplying power Off when the battery is not supplying power Battery Indicator On when the inverter is supplying power Off when the inverter is not Inverter Indicator supplying power Bypass Indicator On when the bypass is supplying power Off when the inverter is not pe supplying power and flashing when utility power is cutside specifications Page 31 of 47 4 25 2011 Rev B Drawing and Illustrations Page 32 of 47 4 25 2011 Rev B q A IIOZ ST Y Lv JO 98eq 22 Customer Front View April Populated Chassis 01 11 O ALUMINUM HANDLE x BATTERY COVER PLATE ALUMINUM FRONT PLATE pe PS330
15. cted to Pini and e Pin2 and mounted at a remote location Remote Power Off will be performed either by NO or NC contact of Any Mode Shutdown depending on the settings in the configuration program A current limited source 12VDC 50mA will be available from the UPS The connection to the UPS for remote connection will be via terminal block connector Any Mode Shutdown wiring must conform to all national regional and local wiring regulations 2 8 8 3 Battery Mode Shutdown Battery Mode Shutdown permits shutting down the UPS by turning Off the rectifier inverter and bypass so that there is no power to the load when the UPS is On Battery Battery Mode Shutdown can be performed locally or remotely e Local Any Mode Shutdown be performed by shorting Pin and Pin 4 e Remote Any Mode Shutdown can be achieved by a switch connected to Pin and Pin 4 and mounted at a remote location On Battery On Battery signal is a Normally Open NO dry contact When the UPS is supplying output power from the battery this dry contact will be closed Low Battery Low Battery signal is a Normally Open NO dry contact When the UPS is supplying output power from the battery and has reached the Low Battery Warning time selected in the configuration program this dry contact will be closed The rated values for the dry contacts are e Rated Voltage 5V e Working Voltage Range 4 5 10V e Rated Current 30ma Terminal block layout N an awn
16. e test s described in section 5 3 Electric Strength of UL 1950 Hold the test voltage for 60 seconds The unit passes the test if there is no indication of insulation breakdown during the test Insulation breakdown is considered to have occurred when the current which flows as a result of the application of the test voltage rapidly increases in an uncontrolled manner 1 the insulation does not restrict the flow of current Corona discharge or a single momentary flashover is not regarded as insulation breakdown Page 44 of 47 4 25 2011 Rev B 14 Record Results Record the results on the Dielectric Withstand Voltage Test Data Sheet When testing has been completed sign and date the test data sheet in the space provided Page 45 of 47 4 25 2011 Rev B Dielectric Withstand Voltage Test Data Sheet Project Test Location Test Date Test Eguipment Name Manufacturer Model Serial Number Cal Date Test Results Test Unit Identification From To Insulation Test AC Type Voltage DC O B S R Page 46 of 47 Signatures Test Engineer Print Sign OA Print Sign See UL 1950 for definitions Page 47 of 47
17. ech Guardian 6100 or 6200 Product Safety Analyzer or equivalent WARNING Dangerous voltages may be present on the front and rear panel terminals on the tester and on the test leads and the leads of the unit under test Follow all warnings in the user s manual for the tester being used while operating and servicing the tester Dangerous levels of electrical energy may be stored in the capacitance of the unit being tested Always discharge any stored energy in accordance with the manual for the tester being used Always make sure the high voltage indicator is not on when connecting or disconnecting the unit under test Environmental Conditions Page 42 of 47 4 25 2011 Rev B The test will be executed at normal ambient room conditions Page 43 of 47 4 25 2011 Rev B Test Procedure 11 Item Identification and Marking Verify and record the identification of the unit s being tested e g part number model number name serial number on the Dielectric Withstand Voltage Test Data Sheet Record the test equipment name manufacturer model number serial number calibration date and calibration due date in the space provided on the Dielectric Withstand Voltage Test Data Sheet 1 2 Prepare Tester Using the tester manual set up the tester to perform the Electric Strength test as described in section 5 3 of UL 1950 1 3 Execute Test Connect the unit to be tested to the tester in accordance with the tester manual and perform th
18. ector from UPS to battery set and carefully slide battery set into battery tray while making sure battery wires do not get pinched or torn Reinstall battery tray cover and install four 10 32 x screws Battery set installation is complete Page 26 of 47 4 25 2011 Rev B Step 10 Battery pack will arrive pre wired with yellow Anderson connector and is a direct replacement for PS3300RM GDAIS LCS models with top cover mount Anderson connectors No modifications need to be made to battery set wiring harness prior Step 11 Connect battery connector to top cover mounted Anderson connector making sure wires are straight and without twists Step 12 Carefully insert battery into battery tray making sure no wires are being pinched or damaged Reinstall battery tray cover and install four 10 32 x screws Battery installation is complete Page 27 of 47 4 25 2011 Rev B UPS Front Panel Controls and indicators Page 28 of 47 4 25 2011 Rev B Controls and indicators 3 0 CONTROLS AND INDICATORS The operation and display panel shown in Figure 18 is on the front panel of the Liebert GXT3 sce Figures 1 and 2 Figure 18 Operation and display panel Battery Level Indicators Load Level Indicators Fault Indicator AC Input Indicator a Bypass Indicator Inverter Indicator On Alarm Silence Manual Battery Test Button Standby Manual Bypass Button Battery Indicator 3 1 Con
19. ed ee eee ee Fault and Bypass rdicatorz and agnostic B indicator are UPS DC bus overvcitage Emerson reprezentatve iliuminated Support Fault ard Bypass nd catorz and UPS requires service Contact your dealer pre m ar a ee UPS DC OC faut Pm Contact your ioca dealer lee rx QUEEN So a Your UPS has rece ved 3 signal or command from the attacned computer if this was inadvertent ensure the communication cabie used Is correct for your system For assistance Contact your loca dewer Emerson representative or Emerson Channel Support Ensure tan 5 not blocked up If the fault ts mot remaved contsct your local dealer Emerson representative or Emerson Channe Support Contact a qualified electrician to verty site winng applied to the input Once the UPS Ir running AC input ndictor wa Check battery connections completely power down and restart UPS NOTE batery circuit opens while the UPS ts running wil detected when the next battery test is performed The AC input powers the PFC input and as the bypass source the AC Iz present but the voRage or Tequency exceeds the acceptable range for safe operation with 3 ioad the bypass wit be disabled and this indicator wili fash indicating that me bypass ts unavailable When reporung a UPS issue to Emerson include the UPS mode and serial number These are on the top panel of the Liebert GETS Page 22 of 47
20. ery Indicator illuminates Amber when the battery is supplying power and is Off when the battery is not supplying power e The Inverter Indicator illuminates Green when the inverter is supplying power and is Off when the inverter is not supplying power e The Bypass Indicator illuminates Amber when the bypass is supplying power is Off when the inverter is not supplying power and flashes when utility power is outside specifications 2 2 3 3 Controls UPS start up and shutdown operations are accomplished by the ON and OFF push buttons located on the front panel of the UPS The ON push button is a means to turn the UPS on and also serve as a means to manually test the battery and to reset active visual and audible alarms The OFF push button once allows manual transfers of the load from the inverter to bypass power Pressing the OFF push button twice within a four second time period when the UPS is in Bypass mode will completely shut down the UPS and its connected load in normal and battery mode 2 2 4 On Line Battery Test The UPS is provided with an automatic biweekly battery test feature factory default Via the configuration program on a Windows based PC the automatic battery test can be disabled or configured to operate every 7 14 21 or 28 days The battery test will ensure the capability of the battery to supply power to the inverter while loaded If the battery fails the test the UPS will display a warning message to
21. ery recharge rate designed to prolong battery life The battery is constant current charged to restore capacity then shall be constant voltage charged to maintain the battery in a fully charged state Recharge time for the internal UPS batteries shall be five 3 hours maximum to 90 capacity full load discharge rate There is DC overvoltage protection so that if the DC voltage exceeds the pre set limit the UPS will shutdown automatically and the critical load is transferred to bypass 2 2 2 Inverter 2 2 2 1 General The UPS inverter is a pulse width modulated PWM design capable of providing the specified AC output The inverter converts DC power from the input converter output or the battery into precise sine wave AC power for supporting the critical AC load 2 2 2 2 Overload The inverter is capable of supplying current and voltage for overloads exceeding 100 and up to 200 of full load current A visual indicator and audible alarm indicates overload operation For greater currents or longer time duration the inverter has electronic current limiting protection to prevent damage to components The inverter is self protecting against any magnitude of connected output overload Inverter control logic senses and disconnects the inverter from the critical AC load without the requirement to clear protective devices 2 2 2 3 Inverter DC Protection The inverter is protected by the following DC shutdown levels DC Overvoltage Shutdown e DC U
22. est again Tf none of the five Battery LEDs illuminate during the manual battery test second time replace the batteries and contact your local Emerson representative or Emerson Channel Support 4 4 Manual Bypass Press the Standby Manual Bypass button once while the UPS is in utility AC mode the UPS will transfer the connected loads to the internal bypass If the internal bypass is not available due to utility power problems pressing this button once will be ignored Bypass operation is indicated by an audible alarm and illuminated amber Bypass indicator If other indicators are illuminated refer to 7 0 Troubleshooting 4 5 Shut Down the Powerstar GXT3 1 Transfer the UPS to manual bypass by pressing the Standby Manual Bypass button once If manual bypass is not available disregard the first step 2 Press the Standby Manual Bypass button twice within four seconds to shut down the UPS Power to the connected loads is now Off Page 18 of 47 4 25 2011 Rev B 4 6 Disconnecting Input Power from the Powerstar GKT3 1 Once the UPS has been shut down as detailed in 4 5 Shut Down the Powerstar GXT3 disconnect the input cable plug 2 Wait 30 seconds and verify that all indicators have turned Off and the fan has stopped this indicates that the power off is complete 3 Turn the external battery cabinet breaker switch to the Off position if the UPS has an external battery cabinet After powering Off the UPS the UPS ceases
23. iginal 127 05 PE mpra Added strain relief 331 11 PE Page 37 of 47 4 25 2011 Rev B Rack Ear Set for UPS i 5 000 SLIDER BRACKET ON REAR OF RAIL DETAIL A SCALE 2 1 DETAIL B SCALE2 1 Page 38 of 47 4 25 2011 Rev B Test Reports Dielectric Withstand Voltage Test Procedure For LCS UPS Page 39 of 47 4 25 2011 Rev B Dielectric Withstand Voltage Test Procedure For LCS Core Mission Eguipment LCS TBD 2 Prepared By General Dynamics Advanced Information Systems 100 Plastics Avenue Pittsfield Ma 01201 Page 40 of 47 4 25 2011 Rev B Table of Contents Section Title Page 1 1 Identification and Marking sia EIA Iwa 43 TI 2 Prepare Tester denen aee to eee e E ERO PEE 43 T 3 Execute Testo RC ERR UE ED e A ERROR HR 43 LA Record Results iere it re HH ERE OT ERO E ere C ERU 44 Page 41 of 47 4 25 2011 Rev B Introduction This procedure describes the eguipment and method for performing a Dielectric Withstand Voltage Test Referenced Documents Test Eguipment Safety The following documents of the latest issue unless otherwise indicated form a part of this document to the extent specified herein Manual for Dielectric Withstand Voltage Tester UL 1950 or UL 60950 UL Standard for Safety for Safety of Information Technology Equipment The test shall be performed using the following equipment QuadT
24. indicate the internal batteries need replaced The battery test feature is user accessible by the push button located on the front of the unit and with Communications Software The Automatic Battery test feature is capable of being disabled through the User Configuration Program 2 2 5 Bypass Page 8 of 47 4 25 2011 Rev B 2 2 5 1 General A bypass circuit is provided as an integral part of the UPS The bypass control logic contains an automatic transfer control circuit that senses the status of the inverter logic signals and operating and alarms conditions This control circuit provides a transfer of the load to the bypass source if available and if the inverter is capable of powering the load i e overload condition if your unit is in Manual Bypass Mode or if the voltage and or frequency is out of tolerance 2 2 5 2 Automatic Transfers The transfer control logic automatically activates the bypass transferring the critical AC load to the bypass source after the transfer logic senses one of the following conditions UPS overload UPS over temperature PFC failure Inverter failure e DC Bus Overvoltage Once overload condition is reduced the load is automatically transferred back to inverter power 2 2 6 Internal Battery Valve regulated non spillable flame retardant lead acid cells are used as a stored energy source for the UPS system The battery is housed internal to the UPS cabinet and sized to support the inverter at rated lo
25. ing the UPS perform these checks 1 Check that the input plugs and loads are connected properly and reliably 2 Check that all of the battery cables are connected properly 3 Check that the communication cables are connected properly 4 2 Starting the UPS 1 Turn On the input circuit breaker see Figures 3 and 5 for its location 2 Turn On the UPS by pressing the On Alarm Silence Manual Battery Test button for three seconds 3 Turn On the connected loads 4 Check the status indicators to determine whether the is operating normally 5 Check the load level indicators to verify that the connected load does not exceed the UPS rated capacity The UPS is now providing conditioned power to the load 4 3 Manual Battery Test To initiate a manual battery test press the On Alarm Silence Manual Battery Test button for at least half a second while operating from utility power with no alarm conditions present If only first two of the five LED segments illuminate allow the UPS to recharge the batteries for 24 hours 2 Retest the batteries after 24 hours of charging the batteries 2 After the batteries have been retested if only two of the five Battery LEDs illuminate contact your local Emerson representative or Emerson Channel Support If none of the five Battery LEDs illuminate during manual battery test check the battery connection and allow the UPS to recharge the batteries for 1 hour and initiate a manual battery t
26. ion of utility mains AC power after a utility mains AC power outage the input converter automatically restarts and assumes supplying power to the inverter and the battery charger to recharge the battery D Automatic Restart Upon restoration of utility mains AC power after a utility mains AC power outage and complete battery discharge the UPS automatically restarts and assumes supplying power to the critical load and the battery charger automatically recharges the battery This feature is capable of being disabled by the user E Bypass The integral bypass performs an automatic transfer of the critical AC load from the inverter to the bypass source in the event of an overload PFC failure over temperature DC Bus over voltage or inverter failure conditions 1 3 2 Design Requirements A Voltage Input output voltage specifications of the UPS are e input 0 140 VAC 60 50 Hz single phase 2 wire un grounded e Output 120 VAC user configurable 110V 115V 120V 127V 3 60 50 Hz e single phase 2 wire un grounded B Output Load Capacity Specified output load capacity of the UPS is e 3000 VA 2700 Watts at 0 9 lagging power factor C Internal Battery Valve regulated non spillable flame retardant lead acid cells D Reserve Time 3000 2100 watts will be a minimum 5 minutes 3000 VA 2700 watts will be a minimum 4 minutes These times are at an ambient temperature of 25 77 using only the interna
27. l battery set E Battery Recharge The UPS contains a battery recharge rate designed to prolong battery life Recharge time for UPS internal batteries is 3 hours to 90 capacity after complete discharge into full load 1 3 3 Performance Reguirements 1 3 3 1 AC Input to UPS A Voltage Configuration The UPS operates at these values without drawing power from the batteries 120 VAC single phase 2 wire ungrounded nominal variable based upon output loading LOAD TRANSFER VOLTAGE COMEBACK VOLTAGE 90 97 VAC 104 VAC 70 78 VAC 85 VAC 30 61 VAC 68 VAC Page 3 of 47 4 25 2011 Rev B B Freguency UPS auto senses input freguency when first powered up and will operate within the following freguency specifications UPS is capable of Cold Start with default freguency of 60 2 120 VAC and 208 VAC units and 50 2 230 VAC Once started freguency operating window is 40 70 Hz There are 3 different freguency settings available in the Liebert GKT3 Configuration program Auto freguency sensing factory default setting 50 Hz freguency conversion and 60 Hz freguency conversion C Input Power Factor gt 0 99 lagging at rated load D Input Current reflected distortion 5 THD typical E Input Current Ratings MODEL PS3300RM GDAIS LCS R4 Input current ratings at full load 24 0A F Inrush Current initial start up no load The UPS has a maximum inrush current of 12 times the full load peak input current G Input Line Transient
28. nction Description To initiate a manual transfer of the connected loads to the internal bypass if availabie To shut down the UPS shut Off all power to the connected loads Manual Bypass Standby Page 29 of 47 4 25 2011 Rev B Controls and Indicators 3 2 Indicators The operation and display panel has seven indicators scc Figure 18 The indicators can be divided into two groups according to the applications level indicators and UPS status indicators 3 2 1 Level Indicators Battery Level Indicators The battery level indtcator is composed of five sets of LED bars that illuminate and flash to indicate the battery capacity level The Liebert GXT3 battery capacity level is shown in 20 increments 259 The battery level indicators will illuminate as shown in Figure 19 Figure 19 Battery level indicators Charging Discharging Flash OFF OFF OFF OFF ON OFF OFF OFF oo ON Flash OFF OFF OFF ON ON OFF OFF OFF ON ON Flash OFF OFF ON ON ON OFF OFF e ON ON ON Flash OFF ON ON ON ON OFF Ti RETE ON ON ON Flash ON ON ON ON ON Fully _ SERES ON ON ON ON ON ON ON ON ON Load Level Indicators The load level indicator is composed of five LED bars that illuminate to indicate the relative loud on the UPS output in 25 increments 5 The load level indicator will illuminate as shown in Figure 20 Figure 20 Load level indi
29. ndervoltage Shutdown End of Discharge DC Undervoltage Warning Low Battery Reserve factory default set at 2 minutes user configurable 2 to 30 minutes 2 2 2 4 Output Frequency The inverter holds the output frequency to 0 1 Hz of nominal when not synchronized to the utility mains source 2 2 2 5 Output Protection The UPS inverter employs electronic current limiting circuitry 2 2 2 6 Battery Over Discharge Protection To prevent battery damage from over discharging the UPS control logic automatically Page 7 of 47 4 25 2011 Rev B raises the shutdown voltage set point dependent upon output load at the onset of battery operation 2 2 3 Display and Controls 2 2 3 1 General The UPS is provided with a microprocessor based unit status display and controls section designed for convenient and reliable user operation The monitoring functions such as status and alarm indicators are displayed on an LED display 2 2 3 2 System Indicators UPS status is indicated by five symbols fault indicator AC input indicator battery indicator inverter indicator and bypass indicator e The Fault Indicator illuminates Red if the UPS has detected a fault and is Off if there is no fault e The AC Input Indicator illuminates Green when the utility input power is normal is Off during utility failure and flashes when a Line to neutral reversal in the AC input power supply or a loss of proper grounding for the UPS e The Batt
30. ogram to specify the number of external battery cabinets connected to the UPS Page 23 of 47 4 25 2011 Rev B General Dynamics Battery Set Installation Guide UPS P N PS3300RM GDAIS LCS Battery Pack P N PSNPX35FR Page 24 of 47 4 25 2011 Rev B Step 1 Remove four 10 32 x 1 2 battery door screws we 227 Step 2 Remove Battery door to expose ET T J gt battery set and pull tab Step 3 Using pull tab on front of battery set slide battery out of battery tray to expose battery connections Note If connector on UPS side is yellow Anderson connector skip to step 10 Page 25 of 47 4 25 2011 Rev B Step 7 Mount older model battery connector to battery set Remove adhesive backing from battery connectors and stick to battery set in location shown in photo to left This step is made easier if adhesive is removed from one connector at a time to prevent from sticking elsewhere while installing Step 8 Attach 2 female disconnects on battery connector to remaining 2 terminals on battery as shown in photo to left Ensure red and black are attached to the correct terminals red to red black to black or a short will occur upon connecting to UPS that will cause damage to internal components Wire tie battery cables to battery set as shown ensuring cables lay neat and flat to prevent damage to wires during installation into UPS STEP 9 Reattach battery conn
31. oused in a stainless steel rack mounted chassis MODEL DIMENSIONS D x W x H PS3300RM GDAIS LCS R4 23 6 16 90 x 5 25 599 44 mm x 429 26 mm x 133 35 mm WEIGHT Net Weight 115 165 52 27 kg Shipping Weight 125 56 82 kg 2 1 4 Cooling The UPS is forced air cooled by an 4 internally mounted continuous fans Fan power is provided from the internal DC supply Air intake is through the front of the unit and exhausted out the rear of the unit 2 2 COMPONENTS 2 2 1 Input Converter 2 2 1 1 General Incoming AC power is converted to a regulated DC output by the input converter for supplying DC power to the inverter The input converter provides input power factor correction and input current distortion reduction Page 6 of 47 4 25 2011 Rev B 2 2 1 2 AC Input Current Limit The input converter is provided with AC input current limiting whereby the maximum input current is limited to 125 of the full load input current rating 2 2 1 3 Input Protection The UPS has built in protection against undervoltage overcurrent and overvoltage conditions including low energy lightning surges introduced on the primary AC source The 120 VAC model can sustain input surges without damage per criteria listed in ANSI C62 41 Cat A Lev3 The UPS have front mounted input dual pole input circuit breakers 2 2 1 4 Input Isolation The UPS is equipped with an input isolation transformer 2 2 1 5 Battery Recharge The UPS contains a batt
32. so be ordered for use with a single UPS specify part number PS3300RM GDAIS BP 1 Optionally a high temperature battery is available for the battery trays this option is available by inserting a H in the part PS3300RM GDAIS BP H 1 for the single connector version 1 1 External Battery Tray The battery tray includes e Internal battery set wired and installed e Connecting cable s to the UPS MS3106E22 2PW x MS3106E22 2P 4 foot with strain relief M85049 52520W e Rail mounting kits PN RMKIT18 e Rack mounting ears PN RMKIT 18 32 REM 1 2 ENVIRONMENTAL CONDITIONS A Ambient Temperature e Operating 20 C to 50 C 4 F to 122 F for altitudes 0 to 1500 meters 0 to 5 000 ft above sea level 20 C to 40 C 4 F to 104 F for altitudes 1500 to 3000 meters 5 000 to 10 000 ft above sea level e 25 C 77 F for optimum battery performance Storage 20 C to 60 4 to 140 with batteries removed e 20 C 68 F for optimum battery storage B Relative Humidity Operating 0 to 95 non condensing Storage 0 to 95 non condensing C Altitude 3 000 m 10 000 ft max without power derating when operated within the temperature specified in section 1 4 A ambient temperature will be derated 5 C for each additional 500 meters MODEL DIMENSIONS D x W x PS3300RM GDAIS BP amp PS3300RM GDAIS BP 1 23 7 x 16 9 x 3 3 601 98 mm x 429 26 mm x 83 82 mm MODEL WEIGHT Page 12 of 47
33. trol Buttons The operation and display panel has two control buttons On Alarm Silence Manual Battery Test and Standby Man ual bypass 3 1 1 On Alarm Silence Manual Battery Test Button The On Alarm Silence Manual Battery Test button controls output power to connected load s and has three functions see Table 3 Table 3 Functions of On Alarm Silence Manual battery test button Operation Description ON Press the button once for 3 seconds To start the UPS Alarm Silence 1 Press the button for atleast half a second To silence alarms 2 Press the button for atleast half a second while operating in Utility AC Mode with no alarms present 1 The low battery bypass reminder alarms cannot be silenced 2 After the alarm is silenced UPS will reactivate the aiarm system to alert of additional problems Manual Battery Test To initiate manual battery test 3 1 2 Standby Manual Bypass Button The Standby Manual Bypass button controls output power to connected load s and has two funclions see Table 4 Table 4 Functions of Standby Manual Bypass button Press the button once 1 Press the button twice within four seconds while the UPS is in Manual Bypass or Battery Mode 2 1 Ifthe bypass rs not available due to voltage or frequency pressing this button once will be ignored 2 Perform all necessary shutdown procedures connected loads before turning Off the Liebert GXT3 Fu
34. unctional description of the equipment with block diagrams safety precautions illustrations step by step operating procedures and general maintenance guidelines 1 6 WARRANTY Powerstar Inc warrants the UPS against defects in materials and workmanship for two 2 Page 5 of 47 4 25 2011 Rev B years 1 7 QUALITY ASSURANCE 1 7 1 Factory Testing Before shipment Powerstar fully and completely tests the system to assure compliance with the specification These tests include operational discharge and recharge tests on the internal battery to assure performance The PS3300RM GDAIS LCS R4 is also tested for compliance with UL1950 EN6050 as outlined in the General Dynamics documents dated 2 10 2006 e Dielectric Withstand Voltage Test Procedure for LCS Core Mission Equipment Ground Bond Resistance Test Procedure for LCS Core Mission Equipment 2 0 PRODUCT 2 1 FABRICATION All materials and components making up the UPS are new of current manufacture and have not been in prior service except as required during factory testing All relays are provided with dust covers 2 1 2 Wiring Wiring practices materials and coding are in accordance with the requirements the standards listed in section 1 2 and other applicable codes and standards All wiring is copper 2 1 3 Cabinet The UPS unit is comprised of an input converter battery charger inverter and battery consisting of the appropriate number of sealed battery cells and is h
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