DBI SALA 14 Ft. Fall Arrest Post Manual
Contents
1. 2 3 4 Section 1 5 6 7 Swivel Tie off 5 Ring Socket 7b Section 2 4 Socket Section 1 Pin Section 2 Pin 10 SRL Device La 11 Beam Base zii oe 12 14 F A Post d Extension Pole Figure 3 1 1 11 netzerotools com 800 577 6389 www netzerotools com netzerotools com Mer Tools Step 3 As shown in Fig 3 1 2 insert the 14 Portable Fall Arrest Post 12 between the base plates tabs 1 and visually align the 4 holes as shown in Fig 3 1 2 Secure the Post by inserting the 74 pin 2 through the base plate tabs 1 and sleeve 12 Make sure the pin fully engages both the base plate tabs 1 and the entire post to lock the post firmly in place 11 Step 4 Extend the post by removing the all pin assemblies Using the extension pole 13 insert the pole into the socket on Section 3 align the holes and secure using Figure 3 1 2 12 pin assembly 9 shown in Figure 3 1 4a amp b Extend section 2 by inserting the pole into the socket and push up to align the holes and secure using pin assembly 8 Before extending the post tag the SRL lifeline snap hook onto the handle of the unit so it is accessible to clip the operator to the SRL prior to climbing a ladder This post is capable of supporting a variety of heights below 14 feet by adjusting the sections of the post Adjust the post according to the height of the application th2. This form must be filled out by the dealer and signed by both the dealer and the customer at the time of delivery Customer s Name Address City State Province Code Phone Number Contact Name Model Serial Number Delivery Date Dealer Name Address City State Province Code Phone Number Manufactured by Unique Concepts Ltd 1500 King Edward Street Winnipeg Manitoba Canada R3H ORS Phone Number 204 694 7432 Toll Free 1 800 455 9673 DEALER INSPECTION REPORT ___ All Fasteners Torqued ____ Check that all fasteners and mechanical components are present Check Winch with Winch Warranty Card No Mechanical Damage Check for finish damage SAFETY All Labels Installed Correctly and Legible Review Operating and Safety Instructions have thoroughly instructed the buyer on the above described equipment which review included the Operator s Manual content equipment care adjustments safe operation and applicable warranty policy Date Dealer s Rep Signature The above equipment and Operator s Manual have been received by me and have been thoroughly instructed as to care adjustments safe operation and applicable warranty policy Date Owner s Signature WHITE YELLOW Pwk UNIQUE CONCEPTS DEALER CUSTOMER netzeroldols com netzerotools com netzerotools com Mat Tools netzerotools com 800 571 6389
3. Mot Tools netzerotools com 800 577 6389 www netzerotools com DBI SALA 8516996 Advanced Portable Fall Arrest Post ISO 9001 REGISTERED amp C C CERTIFIED d GE d E MAN RATED CONFINED SPACE ENTRY RETRIEVAL SYSTEMS UCL ADVANCED PORTABLE 14 FALL ARREST POST OPERATOR S MANUAL netzerotools com netzerotools com netzerotools com Mat Tools netzerotools com See 800 577 6389 www netzerotools com LIMITED WARRANTY This Limited Warranty is given exclusively to Name Address Telephone No by Unique Concepts Ltd Unique Concepts in respect of the following product s manufactured by it the Products Subject to the conditions and restrictions contained in this Limited Warranty Unique Concepts warrants to the Customer that the Products are free from defects in materials and workmanship under normal use and service for a period of twelve 12 months from the date the Products are purchased by the Customer in new and unused condition from Unique Concepts or its agent the Warranty Period Unique Concepts entire liability and the Customer s exclusive remedy regarding any such defects is limited to the repair or replacement of the defective Products as Unique Concepts in its sole discretion deems appropriate which are returned to Unique Concepts in accordance with the procedures set forth below Terms and Conditions 1 This Limited Warranty will be void unless a this Limited Warranty i
4. pure SERIAL NUMBER LOCATION Always give your dealer or distributor the serial number of your UCL ADVANCED Portable 14 Foot Fall Arrest Post when ordering parts or requesting service or other information The serial number plate is located where indicated Please mark the number in the space provided for easy reference COMPONENT MODEL MFG DATE MADE IN CANADA Pt 12817 Rev 03 E en gt gt LLI ep gt GO SERIAL No SERIAL NUMBER LABEL Model Serial Number netzerotools com SECTION 1 2 2 1 2 2 2 3 3 3 1 3 1 1 3 1 2 3 2 3 2 1 3 2 2 3 2 3 3 2 4 3 3 4 1 4 2 4 3 5 1 netzerotools com TABLE OF CONTENTS DESCRIPTION INTRODUCTION SAFETY General Safety Operating Safety Maintenance and Inspection Safety OPERATING NEW OPERATOR OR OWNER Portable 14 Fall Arrest Post General Setting Up the Portable Fall Arrest Post Mounting Bases General Installing the Weld On Plate Installing the Portable Mounting Bases Set up of the Portable Fall Arrest Post Storage MAINTENANCE AND INSPECTION Maintenance Inspection Inspection Log LABELS Warning Labels SPECIFICATION SHEETS netzerotools com PAGE 11 12 13 17 18 Net Tools netzerotools com 800 571 6389 www netzerotools com Congratulations on your purchase of a UCL Advanced Safety Systems Portable Fall Arrest System This equipment has been designed and manu
5. ARISING OUT OF THE USE OR INABILITY TO USE SUCH PRODUCT EVEN IF UNIQUE CONCEPTS HAS BEEN ADVISED OF THE POSSIBILITY OF SUCH DAMAGES 9 The Customer is not entitled to assign this Limited Warranty to any party To the maximum extent permitted under applicable law and at its sole discretion Unique Concepts is entitled to assign its obligations hereunder to any third party 10 This Limited Warranty is governed by the laws of the Province of Manitoba and will benefit Unique Concepts and its successors and assigns netzerotliols com Mat Tools netzerotools com 800 577 6389 www netzerotools com ACKNOWLEDGEMENT THE CUSTOMER ACKNOWLEDGES THAT HE SHE HAS READ THIS LIMITED WARRANTY UNDERSTANDS IT AND AGREES TO BE BOUND BY ITS TERMS AND CONDITIONS THE CUSTOMER FURTHER AGREES THAT THIS LIMITED WARRANTY CONTAINS THE COMPLETE AND EXCLUSIVE STATEMENT OF AGREEMENT BETWEEN THE PARTIES AND SUPERSEDES ALL PROPOSALS OR PRIOR AGREEMENTS ORAL AND WRITTEN AND ANY OTHER COMMUNICATIONS BETWEEN THE PARTIES RELATING TO THE SUBJECT MATTER OF THIS LIMITED WARRANTY Date Customer WARRANTY VOID IF NOT REGISTERED netzerollols com netzerotools com netzerotools com netzerotools com Net Tools 800 571 6389 www netzerotools com UNIQUE CONCEPTS CONFINED SPACE ENTRY RETRIEVAL UCL ADVANCED PORTABLE 14 FOOT FALL ARREST SYSTEM WARRANTY REGISTRATION FORM amp INSPECTION REPORT WARRANTY REGISTRATION please print
6. The telescoping is raised from ground level using the lifting pole Various weld on plates are available as is a portable I Beam Base designed to clamp an existing I beam The light weight aluminum structure is powder coated and anodized for corrosior resistance General Specifications Working Load Proof Load Proof Tests Weight 310 Ibs 141 Kgs 2250 Ibs 20 UCT 392 393 377 71 Ibs 32 3 kgs Materials amp Construction General Construction Welded Steel Aluminum Weld Certification CWB 47 1 CWB 47 2 Material aluminum 6061 T6 Aluminum Finish aluminum Powder Coat Clear Anodize Material steel H R Steel Plate Sch 40 Pipe Finish steel Zinc Plated Hardware Gr 5 Gr 8 Zinc Plated Plating Specification ASTM Designation B633 85 Type 11 IIl SC2 Mounting Requirements minimum Weld on Plates Beam Mount or Other used to support the Model 16996 14 Post MUST BE mounted to a suitable structure using appropriate fasteners capable of withstanding the following loads 1 A 130 000 in Ib 14690 N m moment 2 A 2250 Ib 1023 Kg vertical load Installation MUST BE approved to local regulations by a qualified engineer Tools Net or Tools www netzerotools com Application Restrictions 1 This device is intended for use with equipment and accessories manufactured and or approved by Unique Concepts Ltd 2 Load MUST BE applied at an angle not to exceed 20 as shown 3 MUST BE used wit
7. become illegible Weekly 2 Complete Inspection 1 Functional Inspection Perform a complete inspection Refer to Perform a functional inspection Refer to Section 4 2 amp 4 3 Record results and keep Section 4 2 2 Record results and keep documentation documentation 13 netzerotools com netzerotools com 4 2 Inspection 4 2 1 Visual Inspection A complete visual inspection should be performed on the Portable Fall Arrest System equipment you are using prior to the operation The following items should be checked and the results recorded on the Inspection Log sheet see Section 4 3 1 Labels Check that all labels are clean and legible Clean the labels if any are dirty using a mild soap and a damp cloth Replace if any are illegible Refer to Section 5 for a listing of all labels 2 Fasteners Check that all screws and other fasteners are tight If any are loose tighten as required Contact your local dealer or UCL manufacturer for any replacement fasteners that may be required 3 Structural Components Check the components for cracks dents bends or breaks Minor cosmetic damage in the component body will not affect the function of the Portable Fall Arrest System However if there are major dents or any other structural damage the unit should be removed form service and returned to the manufacturer for service 4 Corrosion Check all components for damage from corrosion Although all components
8. Tools netzerotools com 800 577 6389 www netzerotools com 4 MAINTENANCE AND INSPECTION MAINTENANCE INSPECTION SAFETY Read understand and follow the User Manual and signs on the 3 Keep instructional and safety labels clean equipment before using maintaining and legible at all times Clean or replace as or inspecting the equipment required See Section 5 for label information and part numbers ANSI and OSHA requires a regular inspection program for all Confined 4 Lubricate winch as per instructions in Winch Space Entry Retrieval Equipment Operator s Manual and to maintain documented results of these inspections Follow the 5 Remove the equipment from service if a inspection procedure contained in problem is found during the inspection this of any other applicable the Return to an authorized repair depot or the manual and use the inspection factory for service form s to document the results 4 1 Maintenance 4 1 4 Maintenance Intervals Daily Annually or As Required 1 Visual Inspection 1 Clean Portable Fall Arrest System Perform a complete visual inspection Refer Thoroughly clean the Portable Fall Arrest to Section 4 2 1 Remove from service if a system using mild soap on the body and defect is found Refer to Winch Operator s labels Be sure the labels are legible Refer Manual for visual inspection procedure for to Section 5 for information on ordering the UCL Basic winch replacement labels if any are damaged or
9. experienced employees Only trained competent persons shall use the equipment An untrained operator is not qualified to operate the system Have a first aid kit available for use should the need arise and know how to use it Provide a fire extinguisher for use in case of an accident Store in a highly visible place Install and properly secure all guards and shields before operating Wear appropriate protective gear This list includes but is not limited to A hard hat Safety glasses Protective shoes with slip resistant soles Heavy gloves Protective clothing Face protection Review and follow the Pre Operation Inspection before using a component in the system or the system itself Establish a regular Maintenance and Inspection program with your equipment and maintain detailed records Review safety related items and operating instructions with all personal on a regular basis Be aware of your environmental surroundings be sure not to use the equipment during an electrical storm this equipment is conductive When using our winch with our equipment the noise level does not exceed 70 dB A 3 netzerotools com netzerotools com 2 2 OPERATING SAFETY 12 Plan your work program before starting Have the required people equipment and procedures available to do the job 1 Read understand and follow the User Manual and signs on the equipment before using maintaining or inspecting t
10. material for proper functional inspection procedures for SRL s and accessories not covered by this manual 15 netzerotools com o o 2 O O 4 poanboa ji eaz aiqesiddy uondu sop mum Mar vooy 9 n294025 obeueq jenpnyg 790 9 00 seg 1 uoe otegi g obe sr uoneojddy AL vone unuspi quo udinb3 uad peq Buisn Ino jji Hoog p40384 uojjoedsuj yes oBed Adop ajdwies Jo ob eq 607 uon edsuj 1504 15941g4 4 1004 f UE ejeg uonoedsu cp 16 netzerotools com netzerotools com Mor Tools 800 577 6389 www netzerotools com The UCL ADVANCED 14 PORTABLE FALL A ARREST POST uses a label rating system that This product is approved toruso is attached to all components on the system retractable devices and shock absorbers with a MAXIMUM ARRESTING FORCE M A F RATING OF 900 LB 4KN OR LESS Retractable devices and shock absorbers must be installed maintained 5 LABELS 5 1 Warning Labels The operator and or entrant must establish the local standards by a qualified engineer and only then a decision can be made by the rating labels as to which is the lowest rated and used according to the manufacturer s instructions component and if it meets or exceeds local Part 13818 standards Proper maintenance of the labels must be established by the operator e
11. E FALLARREST POST 3 1 4 General The UCL ADVANCED 14 PORTABLE FALL ARREST POST is a modular unit consisting of a 3 section tubular body constructed of welded aluminum featuring 1 A head assembly equipped with 1 independent swivel tie off ring 2 Various mounting bases to address different situations 3 Adjusting screws and level indicator for vertical leveling of the Fall Arrest Post when installed on inclined surfaces 4 Featuring adjustable height option from 82 0 2083mm to 168 4267 mm inches WARNING This mast is to maintain a vertical position at all times it is being used as a fall arrest anchor point Part 16994 Figure 3 1 1 ELECTROCUTION HAZARD WATCH FOR OVERHEAD POWER LINES Pt 16399 netzerotools com netzerotools com When using a UCL ADVANCED 14 PORTABLE FALL ARREST POST the rating of any particular system is defined as the rating of the lowest rated component in the system Check the rating label on each system component before using to ensure that the rating meets all applicable regulatory requirements Do not use any equipment on which any of the warning rating or other labels have been removed become damaged or are otherwise illegible Refer to Section 5 of this manual Labels or to the appropriate section of the applicable system manual for information on ordering replacement labels 3 1 2 Setting Up the Portable Fall Arrest Post The UCL ADVA
12. NCED 14 PORTABLE FALL ARREST SYSTEM POST is designed for use with a variety of portable and permanent mount support bases Consult the appropriate section of this manual or separate manuals when setting up or installing any UCL Portable Fall Arrest Bases Step 1 Before setting up for any work at heights fall arrest or confined space entry be sure that you have all equipment required to safely carry out the work to be performed and to meet all applicable standards and regulations for your area Step 2 Set up or locate the Portable Fall Arrest System Base intended for use in the application according to the instructions in the applicable section of this manual Ensure that the base is structurally sound and free of any corrosion or contamination which may affect the insertion of the connecting pin or the structural integrity of the base Regulations governing Fall Protection Confined Space Entry Retrieval and Rescue Procedures vary with jurisdiction It is the responsibility of the owner and or user of this equipment to be aware of applicable regulations and ensure that equipment selected for each job complies with these requirements Refer to the appropriate section of this or any other applicable manuals for specific information on the installation and use of the type of base you are using prior to using the system 10 Base Plate Tabs Pin Adjuster Screw Section 2 Section 3
13. art of your safety program Be certain that EVERYONE operating this equipment is familiar with the procedures recommended and follows safety precautions Remember most accidents can be prevented Do not risk injury or death by ignoring good safety practices e Owners must give operating instructions to operators or employees before allowing them to use the equipment and at least annually thereafter e The most important safety device on this equipment is a SAFE operator It is the operator s responsibility to read and understand ALL Safety and Operating instructions in the manual and to follow these All accidents can be avoided e A person who has not read been trained in using and understood all operating and safety instructions is not qualified to operate this equipment An untrained operator exposes himself and others to possible serious injury or death e Do not modify the equipment in any way Unauthorized modification may impair the function and or safety and could affect the life of the equipment e Think SAFETY Work SAFELY 2 1 1 10 11 12 netzerotools com GENERAL SAFETY Read understand and follow the User Manual and all safety signs before using maintaining or inspecting the equipment Refer to and follow applicable ANSI OSHA CE or other Standards and local regulations Comply with requirements of local regulations for your applications Establish an equipment use training program for
14. at the work is performed Step 5 The Portable 14 Fall Arrest Post Fig 3 1 1 must be in a vertical position at all times when it is being used as a Fall Arrest anchor point Depending on the type of base you are using the Post may be leveled by using the adjuster screws 3 the base plate 11 or a combination of these shown in Figure 3 1 3 The adjuster screws are alternately loosened Figure 3 1 4a and tightened to level the Post 11 Figure 3 1 4b netzerotools com netzerotools com Step 6 Depending on the nature of the entry and the standards and regulations governing Confined Space Entry Retrieval and Rescue requirements in your area a Personal Fall Arrest System PFAS connected to the entrant may be required It is the responsibility of the operator to be aware of these requirements and follow them Always wear a full body harness when attached to a PFAS to minimize potential injury Step 7 Once the system is set up inspect all components fasteners and other parts for wear damage corrosion looseness or any other condition that may reduce the integrity of the system Components which are worn damaged corroded or loose must be tagged marked with DO NOT USE or like wording and prevented from being used until repaired or replaced as required Step 8 Following all instructions contained in 10 the manufacturer s instructions for any PFAS or any other devices being used the approp
15. dular system of Portable Fall Arrest Anchor Posts Extensions and Support Bases designed to address a wide variety of Fall Arrest and Confined Space Entry Retrieval and Rescue applications Modular components are labelled with the capacities and rating to which they were designed tested and manufactured The rating of any system is considered to be the rating of the lowest rated component contained is the system Do not use the equipment if rating labels are damaged or illegible New labels are available from the manufacturer or your local authorized dealer When ordering replacement labels be sure to include 1 The part number from the bottom right hand corner of the label when available 2 The serial number of the unit 3 The part item number of the component consult the appropriate section of this manual 4 Any other numbers stamped on the components netzerotools com netzerotools com SAFETY ALERT SYMBOL This Safety Alert symbol means The Safety Alert symbol identifies important ATTENTION BECOME ALERT safety messages on your UCL Equipment and YOUR SAFETY IS INVOLVED in the manual When you see this symbol be alert to the possibility of personal injury of death Follow the instructions in the safety message Why is SAFETY important to you Accidents Disable and Kill Accidents Cost You Money Accidents Can Be Avoided 3 Big Reasons SIGNAL WORDS DANGER Indicates an imminently hazardous situation that
16. e netzerotbols com netzerotools com 4 The Customer will incur all risk of loss theft or damage to the Products during shipment to Unique Concepts and during their subsequent return to the Customer Without limiting the foregoing the common carrier chosen by Unique Concepts to return the Products to the Customer will be deemed to be an agent of the Customer 5 If on its inspection of any Products returned to it by the Customer Unique Concepts determines that such Products require maintenance or repairs which are outside the scope of its warranty obligations Unique Concepts may contact the Customer with a view to obtaining authorization which may be written or oral to complete such maintenance or repairs at rates then customarily charged by Unique Concepts to its customers The Customer hereby releases and indemnifies Unique Concepts together with its directors officers agents employees successors and assigns and anyone else who has been involved in the inspection of the Products returned by the Customer from all claims losses expenses and damages including damages for loss of business profits business interruption loss of business information loss of health or for any other loss whatsoever arising directly or indirectly as a result of the failure by Unique Concepts to perform or adequately perform any maintenance or repairs which are outside the scope of its warranty obligations hereunder whether or not resulting from any negl
17. ed Return winch to manufacturer for service Refer to the appropriate Winch Operators Manual for detailed information on winch operation 9 Do not exceed the winch s rated working load during operation 10 Establish a regular training program for new and experienced workers 11 Establish a detailed inspection program for your equipment and document the findings Return the equipment to the manufacturer for rework if any problems are found 4 netzerotools com Net Tools 800 571 6389 www netzerotools com 2 3 MAINTAINANCE INSPECTION SAFETY 1 Read understand and follow the User Manual and signs on the equipment before using maintaining or inspecting the equipment 2 ANSI OSHA amp CE require a regular inspection program for all Confined Space Entry Retrieval Equipment and to maintain documented results of these inspections Follow the inspection procedure contained in this manual and use the inspection form to document the results 3 Keep instructional and safety signs clean and legible at all times Clean or replace as required 4 Lubricate winch as per instructions in the appropriate Winch Operators Manual 5 Remove the equipment from service if a problem is found during the inspection Return to an authorized repair depot or the factory for service 3 OPERATING NEW OPERATOR OR OWNERS The UCL ADVANCED PORTABLE FALL ARREST SYSTEM is designed to attach to a person working at a height to prov
18. ent of your system 11 Establish a regular training program for 12 13 14 new and experienced workers Establish a detailed inspection program for your equipment and document the findings Return the equipment to the manufacturer for rework if any problems are found Plan your work program before starting Have the required people equipment and procedures available to do the job Do not use the equipment around physical or environmental hazards This list includes but is not limited to a Corrosion that may affect the structural integrity of the life line or other components b Chemicals which can degrade components and not be visible c Toxic gases Rescuers or workers can be killed in toxic environments d Heat or elevated temperatures e Moving machinery Workers or auxiliary equipment can be contacted by or pulled into moving components f Sharp edges Workers or the rescue equipment can be injured by or damaged by sharp edges or components g Electrical hazards Stay away from power lines or components carrying electrical power h Overload Do not exceed rated working load limit during operation i Follow confined space regulations in Standards j Noise wear appropriate noise protection where necessary k Environmental hazards do not operate equipment during electrical storms netzerotools com netzerotools com Nat Tools Caw 800 571 6389 www netzerotools com 3 1 14 PORTABL
19. factured to meet the needs of a discriminating operator in the variety of fall arrest confined space entry retrieval and rescue situations Safe efficient and trouble free operation and maintenance of your equipment requires that you or anyone else who will be operating maintaining or inspecting the equipment read understand and follow all the Safety Operation Maintenance and Inspection instructions contained in this manual and in any related manuals referenced in this manual and or supplied with the system This manual covers the UCL ADVANCED PORTABLE FALL ARREST SYSTEM and Accessories manufactured by Unique Concepts Use the Table of Contents or Index as a guide when searching for specific information A WARNING This product is a part of a Man Rated Confined Space Entry Retrieval System The user must read understand and follow the instructions contained in the manual for each component or total system before using this equipment Establish an appropriate training maintenance and inspection program for your people and the equipment Failure to follow these instructions could result in serious injury or death Keep this manual handy for frequent reference and to pass to new operators Establish a regular training program for experienced and new operators per these instructions Establish a regular maintenance and inspection program to keep the equipment in top condition The UCL ADVANCED PORTABLE FALL ARREST SYSTEM is a mo
20. h a shock absorber or retractable device with an M A F rating of 900 Ib 4 kN or less 4 Where required by regulation each installation MUST BE approved to all applicable local standards by a qualified engineer 5 All equipment MUST BE set up and operated under the supervision of a competent person according to the mamufacturer s instructions S y ISO 9001 REGISTERED 14 4 2 m Portable Fall Arrest System Post SPECIFICATIONS Model 8516996 PAGE 2 OF 2 not to exceed 20 Available System Heights ISO 9001 REGISTERED netzerotools com netzerotools com Mot Tools netzerotools com ar 800 577 6389 www netzerotools com netzerotools com
21. he equipment 13 Do not use the equipment around physical or environmental hazards This list 2 Train all operators before allowing them to includes but is not limited to use the equipment An untrained operator a Corrosion that may affect the structural exposes themselves bystanders and integrity of the life line or other co workers to possible serious injury or components death b Chemicals which can degrade components and not be visible 3 Visually inspect the equipment and all c Toxic gases Rescuers or workers can auxiliary components and equipment before be killed in toxic environments using Correct any problems before using d Heat or elevated temperatures the equipment e Moving machinery Workers or 4 Securely anchor all winches and or SRL s gaiza edegi before using where applicable f Sharp edges Workers or the 5 Use only certified anchor and connector Sede datekeen components in your system g Electrical hazards Stay away from 6 Use only an approved full body harness for Pie ann The workers h Overload Do not exceed rated 1 working load limit during operation 7 Always work in teams One person works in i space E the confined space and the other one pays Standards out the line and reels it in i 8 Do not use the winch when the brake wear indicator displays excessive wear the overload indicator on the snap has been activated or the manufacturer s service interval has been exceed
22. ide protection against injuries resulting from a fall Various accessories address a variety of fall arrest requirements as well as confined space entry retrieval and rescue needs Every new operator must read understand and follow the instructions in all applicable manuals No one should be allowed to use the equipment without training The training should be reviewed with experienced operators on a regular basis At regular intervals perform a detailed inspection of the equipment and document the results Remove from service if deficiencies are found Alterations or misuse of this equipment or failure to follow instructions may result in serious injury of death netzerotools com It is the responsibility of the owner s organization or operator to read this manual and to train all other operators before they start working with the equipment Follow all safety instructions exactly Safety is everyone s business By following recommended procedures a safe working environment is provided for the operator bystanders and the area around the work site Untrained operators are not qualified to operate the equipment Many features incorporated into this equipment are the result of suggestions made by customers like you Read this manual carefully to learn how to operate the equipment safely and how to set it to perform as intended By following the operating instructions in conjunction with a good maintenance program your equipment will
23. if not avoided will result in death or serious injury This signal word is to be limited to the most extreme situations or for hidden or unseen hazards Note the use of the signal words DANGER WARNING and CAUTION with the safety messages The appropriate signal word for each message has been selected using he following guide lines WARNING Indicates a potentially hazardous situation that if not avoided could result in death or serious injury and includes obvious and hidden hazards It may also be used to alert against unsafe practices CAUTION Indicates a potentially hazardous situation that if not avoided may result in minor or moderate injury It may also be used to alert against unsafe practices netzerotools com Net Tools 800 571 6389 www netzerotools com SAFETY YOU are responsible of the SAFE operation maintenance and inspection of your UCL Advanced Portable Fall Arrest System YOU must ensure that you and anyone else who is going to operate maintain inspect or work around the equipment be familiar with the operating and maintenance procedures and related SAFETY information contained in this manual This manual will take you step by step through your working day and alerts you to all good safety and operating practices while using the equipment Remember YOU are the key to safety Good safety practices not only protect you but also the people around you Make these practices a working p
24. igent or improper inspection of such Products or from the failure of the Customer to authorize the performance of such maintenance or repairs 6 THE WARRANTY SET OUT HEREIN IS THE ONLY WARRANTY OF ANY KIND EITHER EXPRESS OF IMPLIED STATUTORY OR OTHERWISE INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OR MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE THAT IS MADE BY UNIQUE CONCEPTS WITHOUT LIMITING THE GENERALITY OF THE FOREGOING UNIQUE CONCEPTS DOES NOT WARRANT THAT THE PRODUCTS WILL MEET ALL REQUIREMENTS OF ALL APPLICABLE LAWS REGULATIONS OR OTHER ENACTMENTS APPLICABLE IN EACH JURISDICTION IN WHICH THEY MAY BE USED OR STORED OR THE REQUIREMENTS OF THE CUSTOMER T NO ORAL OR WRITTEN INFORMATION OR ADVICE GIVEN BY UNIQUE CONCEPTS ITS DEALERS DIRECTORS OFFICERS DISTRIBTORS AGENTS OR EMPLOYEES SHALL CREATE A WARRANTY OR IN ANY WAY INCREASE THE SCOPE OF THIS LIMITED WARRANTY AND THE CUSTOMER MAY NOT RELY ON ANY SUCH INFORMATION OR ADVICE 8 THE CUSTOMER AGREES THAT TO THE MAXIMUM EXTENT PERMITTED UNDER APPLICABLE LAW NEITHER UNIQUE CONCEPTS NOR ITS DEALERS DIRECTORS OFFICERS DISTRIBUTORS AGENTS OR EMPLOYEES OR ANYONE ELSE WHO HAS BEEN INVOLVED IN THE CREATION PRODUCTION OR DELIVERY OF THE PRODUCTS WILL BE LIABLE FOR ANY DIRECT INDIRECT CONSEQUENTIAL OR INCIDENTAL DAMAGES INCLUDING DAMAGES FOR LOSS OF BUSINESS PROFITS BUSINESS INTERRUPTION LOSS OF BUSINESS INFORMATION LOSS OF HEALTH OR ANY OTHER LOSS WHATSOEVER
25. ntrant to keep system use safe If labels are damaged the operator entrant must enforce a lock out tag out procedure New labels are available from the local dealer or UCL manufacturer This mast is to maintain a vertical position at all times it is being used as a fall arrest anchor point Part 16994 AA WARNING ELECTROCUTION HAZARD This component is rated for a working load WATCH FOR OVERHEAD of 310 Ibs 141 kg when used with approved POWER LINES components in an approved configuration Pt 16399 Refer to component specifications rating stickers to establish system design factor Part 16970 17 netzerotools com netzerotools com 6 SPECIFICATION SHEETS 6 1 General These specification sheets contain information necessary for the proper installation and use of the equipment mentioned in this manual These specifications contain application specific ratings and mounting requirements determined through design and testing Please read and follow these specification sheets carefully to ensure the proper installation of each item 18 netzerotools com 14 4 2 m Portable Fall Arrest System Post Model 8516996 SPECIFICATIONS PAGE 1 OF 2 Model 8516996 includes the following 8516996 14 POST ASSEMBLY DESCRIPTION The UCL Safety Systems 14 Portable Fall Arrest Post is designed for use with various mounting systems to provide an overhead fall protection anchor point to workers
26. provide many years of trouble free service netzerotools com netzerotools com OPERATING SAFETY 10 Read understand and follow the User Manual and signs on the equipment before using maintaining or inspecting the equipment Train all operators before allowing them to use the equipment An untrained operator exposes themselves bystanders and workers to possible serious injury or death Visually inspect the equipment and all auxiliary components and equipment before using Correct any problems before using the equipment Securely anchor the winch before using Use only certified anchor and connector components in your system All anchor points or mounting setup locations for permanent or portable systems must be approved to local standards by a qualified engineer Use only an approved body harness for the workers Always work in teams One person works in the confined space and the other one pays out the line and reels it in Do not use the winch when the brake wear indicator displays excessive wear the overload indicator on the snap has been activated or the manufacturer s service interval has been exceeded Return winch to manufacturer for service Refer to the appropriate Winch Operators Manual for detailed information on winch operation Use only retractable lifelines or shock absorbers with a maximum arrest force MAF rating equal to or lower than of the strength of the lowest rated compon
27. resist corrosion working in corrosive environments can lead to damage Inspect all structural components and fasteners for signs of damage If corrosion damage is found remove from service and return to the manufacturer for service 14 netzerotools com netzerotools com Mat Tools Sew 800 571 6389 www netzerotools com 4 2 2 Functional Inspection A functional check should be performed on the Portable Fall Arrest System prior to every use The following functional tests should be done and the results recorded on the Inspection Log sheet Section 4 3 1 System Operation and Adjustments The Portable Fall Arrest System contains operational parts that may include pulleys and or rollers These parts must be carefully checked for chips cracks or worn areas that can cause malfunction during operation of the system Make sure that all the adjustment points are in full functional condition This may include parts that contain pins bolts tri screws and adjusting screws There are also mechanical adjustments which may include adjustable legs sleeves adjustable sliding blocks and brackets These areas must be kept clean from debris and corrosion for proper functional use If any part of the system that includes all listed items above becomes damaged contact your local dealer or manufacturer for parts and or service 2 SRL and other Accessory Inspection Refer to the manufacture s operator s manual or instructional
28. riate section of this manual or other manuals for any UCL Accessories being used and all applicable standards or regulations governing Fall Protection Confined Space Entry Retrieval and Rescue for your area proceed with the work netzerotools com netzerotools com 3 2 MOUNTING BASES 3 2 1 Weld on Plates Weld on Plates Pt 10816 16775 16776 16777 are designed to be permanently welded to existing structures in locations of frequent work or where use of portable base is impractical These mounting plates are compatible with all UCL ADVANCED PORTABLE FALL ARREST SYSTEM Posts and Accessories Weld on Plates permanently address Portable Fall Arrest Anchor Post mounting base requirements for steel structures 3 2 2 Installing Weld On Plates Specific installation instructions are beyond the scope of this product operator s manual Consult UCL Safety Systems Product Specification Sheet 10816 16775 16776 16777 for detailed information on welding procedures mounting requirements and application restrictions 3 2 3 Installing Portable Mounting Bases Specific installation instructions are beyond the scope of this product operator s manual Consult UCL Safety Systems Product Specification Sheet 16997 I Beam Clamp Base or 16804 Tripod Base for detailed information on mounting procedures mounting requirements and application restrictions 3 2 3 Set up of the 14 Portable Fall Arrest Post Install and level the Po
29. rtable Fall Arrest Post as outlined in Section 3 1 2 Net Tools 800 571 6389 www netzerotools com A WARNING All anchor points or mounting set up locations for permanent or portable systems must be approved to local standards by a qualified engineer and must comply with all mounting requirements and application restrictions as outlined on the applicable UCL Product Specification Sheet Failure to follow this restriction may result in serious injury or death 11 netzerotools com netzerotools com 3 3 STORAGE Prior to storage the Portable Fall Arrest System should be thoroughly inspected and maintained Return for repair or replacement of any worn or damaged components to prevent any unnecessary down time at the next use Follow this procedure 1 Thoroughly clean the Portable Fall Arrest system using mild soap on the body and labels Be sure the labels are legible Refer to Section 5 for information on ordering replacement labels if any are damaged or become illegible 2 Use a neutralizing solution to clean lifeline This is particularly important if the unit had been used in corrosive or toxic environments 3 Perform a complete inspection of the unit and document the results 4 Touch up all nicks and scratches to prevent corrosion 5 Store in a cool dry place Please contact your local dealer or the manufacturer if your winch requires this modification 12 netzerotools com Net
30. s fully completed by or on behalf of the Customer and returned to Unique Concepts within fourteen 14 days following the date the Customer purchases the Products by registered mail addressed to Unique Concepts Ltd 1500 King Edward Street Winnipeg Manitoba R3H OR5 the Manufacturer s Address b written notice of any defect is delivered to the Manufacturer s Address by registered mail within five 5 days after any defect in the Products becomes apparent and c any defective Products in respect of which the Customer wishes to make a warranty claim are delivered to Unique Concepts with all postage or freight charges prepaid within the Warranty Period and no later than fourteen 14 days after any defect in the Products becomes apparent 2 This Limited Warranty shall not apply to any Products which have been used with unapproved assemblies or sub assemblies or which have been customized or modified altered damaged or misused 3 Following the repair or replacement of any defective Products in respect of which a warranty claim is validly made by the Customer or alternatively following the date Unique Concepts determines either that the warranty given hereby has been voided or that the returned Products do not exhibit any defects in materials or workmanship Unique Concepts will return the Products to the Customer All such shipments will be made to the Customer s address listed above and will be at the Customer s sole expens
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