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1. USER S MANUAL BATTERY CHARGERS HIGH 400 GBC400 WENLIGN WANSHUN ELECTROMECHANICS MANUFACTURE CO LTD Add South of Jiulong Road Wenling Industrial Zone Wengling City Zhejiang Province China Please read this User s Manual thoroughly before using the charger PRODUCTS OVERVIEW Like all other products from SMARTER this item was developed on the basis of state of the art engineering and using the most reliable and modern electrical electronic components it is tiny high efficiency as well as energy saving the charger can used to charge for battery with either 12V or 24V and can adjust the current through changeable switch scale or small according to capacity of battery the charger is designed for 12V and 24V lead acid battery The quality of the charger is reliable it can be popular used in family store etc Auxiliary function for start up it can be used for charging and startingthe lead acid batteries and batteries for motorcycles automobiles tractors and ships TECHNICAL PARAMETERS Too CHARGE 12V 40 _ 2 4 CHARGE 24V m 40A CHARGE START 12V 1240 1V e MAX BKW START 24V mm240A 1V e HIGHER 600 1P20 clH min 20Ah 220V 1ph CHARGE 12V 60 50 60Hz PMA 2 0KW CHARGE 24V 60A CHARGE 2 START 12V 560A 1V e 2 0KW P MAX er E 12KW START 24V 560A 1V e EN 60335 2 29 FUSETZOA 20 Fuse 20a 3 ON 120s OF2. also timer function for item HIGHER 500 HIGHER 600 when you selcet the 4 5 6 position The charge timer can be set to boost charge time up to 60 minutes 7 After the charging is finished the power should be turned off first and then the battery clamp should be removed from the battery 3 Correct starting method Waring The starting function must pnly be used when a battery dosen t have enough energy to make the starter motor rotate To use the start function 1 Ensure that the power to the charger is switched OFF 2 Connecting the batteries Connect the red anode of battery clamp to the anode of the battery and the corresponding terminal 12V or 24V of the charger Connect the black cathode of battery clamp to the cathode of the battery 3 Set the mode to start position oh 4 Turn the charge ON and start the vehicals immediately with the follwing procedure The start time for each time is 3 seconds each time the start for the second time should be 120 seconds later Five times of cycled start are available If the engine is continuously started 10 minutes of interval must be ensured between two start cycles so that the transformer inside the device can be cooled for restarting the engine 5 After the charging is finished the power should be turned off first and then the battery clamp should be removed from the battery VI MAINTENANCE e Regular maintenance and repair work can ensure t
3. water into it till it is sufficient so as to make it prepared for charging O As the electrolytic solution in the battery is dilute sulfuric acid and strongly erosive it can t contact the skin or clothes In case the electrolytic solution has contacted the skin the contacted area should be washed with water immediately and the contacted person should be sent to the hospital for medical treatment timely 2 Correct charging method oh 1 The operation panel of CHS 400 2 The operation panel of CHS 500 CHS 600 1 Connecting the batteries Connect the red anode of battery clamp to the anode of the battery and the corresponding terminal 12V or 24V of the charger Connect the black cathode of battery clamp to the cathode of the battery If the battery of the car needs to be charged first you should connect the charger to the terminal which is not connected with the chassis then connect the other terminal of charger to the chassis The connecting points must be far away from the battery and fuel tubes 2 Selct the mode siwtch to the charge position Conect the mains cable and set the switch to ON position 4 There are options of charging speed which could be carry out by MIN MIN 1 BOOST BOOST 2 Switch for the item HIGHER 400 5 There are options of charging speed which could be carry out by selceting 1 to 6 position for the item HIGHER 500 HIGHER 600 6 There
4. F 5cycle A popa 4 e Gein 220V 1ph CHARGE 12V 50 50 60Hz gt MAX CHARGE 24V 50 1 6KW a START 12V 360A 1V e start 10KW START 24V 360A 1V e EN 60895 2 29 gt Fuse rana 25 0N 120sOFESeycle Sa EN60335 2 29 Standards for charger GD DI Single phase transformer rectifier Symbol of battery Read the User s Manual carefully before using 1 Indoor use only IP20 Protection class Imin Min output current Iboost DC Max output current oh Start IV SAFETY REGULATIONS For the safety of persons and properties the following safety regulations must be observed when the charger Is used As the flammable gas can be generated in the course of charging the battery should be charged inside the room with good ventilation Flames and sparks should be kept away and smoking is prohibited For the protection class is IP20 the product shall not be used outside the room where it is the rainy and snowy e The grounding wire must be connected to the socket so that the pin for grounding inside the plug can be reliably earthed Inthe course of charging the charger should be put at a level place and should not be tilted or reversely placed As the casing can generate heat during charging it is prohibited to cover the vent of casing The instructions for the battery and transportation tools should be strictly followed in the course of charging The battery
5. he machine is properly used and its condition complies with the safety requirements e Any improper or incorrect operation may cause the failure and damage for the machine e The warranty period for the machine is one year commencing from the date of purchasing Within this time users can take the machine with the invoice to the distributor or the designated department for repair e Before the maintenance work for machine is started the operator must turn off the main power at power distribution cabinet and the power switch of the machine e If the transformer is heating and no current is available from the transformer due to the over current in the course of charging it is because the over heat protection device inside the charger is started to protect the transformer In this case the user should wait till the transformer is cooled to resume the charging process
6. itch Positive Terminal Voltage Switch Ammeter Output Fuse Input Cable Power Indicator Battery Negative Pole Battery Positive Pole The Skeleton diagram To ensure that the charger and battery are used correctly and the machine is kept from damage the following rules must be followed 1 Operation instructions for the battery When battery does not have sufficient electricity the terminal voltage of it can be normal which means the 12V battery has the terminal voltage of 12V and the 24V battery has the terminal voltage of 24V The main physical phenomenon which indicates the insufficient electricity in the battery is the changeof the specific gravity of the battery solution Normally when the specific gravity of the battery solution is 1 28KG L the electricity volume of battery is sufficient If it is lower than 1 16KGIL the battery is empty and won t have any electricity e The voltage of battery can be deviated from the normal value only when the battery is loaded or charged When loaded the voltage is lower than normal value of terminal voltage whereas it is higher than normal value when the battery is being charged If the battery is topped for some time about 10 30 minutes after it is loaded and the terminal voltage is still lower than normal value the battery may have quality defects e Remove the cover of the battery to see if the electrolytic solution in it is sufficient If not add more distilled
7. should be mounted or dismantled after the power is turned off The maintenance work for the charger should be done by the professionals The fuse and cable with the same specifications should be used when they need to be replaced As sulfuric acid gas hydrogen and oxygen which are strongly erosive can be generated in the course of charging the battery should be charged inside the room with good ventilation Flames and sparks should be kept away and smoking is prohibited The power socket should be connected with the grounding wire so that the pin of power cord can be reliably earthed The battery should be mounted or dismantled after the power is turned off When electrified the battery clamps should not be contacted with each other The cover of battery should be opened in the course of charging tis prohibited to connect the battery clamps reversely e g wrongly connect the red clamp of anode to the cathode of battery or wrongly connect the black clamp of cathode to the anode of battery It is prohibited to use the charger for the charging of non charging batteries The fuse with the same specifications as the original configuration should be used when they need to be replaced Do not use other conductors to replace the fuse Incase the power cable is damaged the damaged cable should be dismantled and replaced by professionals for maintenance V OPERATION INSTRUCTIONS Timer Charger Booster Sw
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