User Manual
Contents
1. Daily Weekly Monthly Comments Check safety guards are in place Lubricate spring and mixing blade arm Use general purpose grease Check motor cover is clear Check operation of top guard interlock Slowly open lid with mixer running and ensure it stops immediately Lubricate wheel axels 4 off General purpose light oil Lubricate top guard hinge General purpose light oil Lubricate trap door hinge General purpose light oil Check all welds Visual check Check all fasteners SPECIFICATIONS Model Rotatub 25 Rotatub 50 Capacity 25Kg of Rubber 50Kg of Rubber Motor 1 5 Kw 1 5 Kw Gearbox 40 1 80 1 HxWxD 1120 H x 850 W X 850 D 1380 H x 850 W x 1000 D Mixing Blades 3 4 Power Requirements 10 amps Single Phase 10 amps Single Phase Weight of Mixer 110kgs 135kgs Drum Dimensions 400 H x 600 Diameter 550 H x 700 Diameter Drum Volume Cubic Metres 0 11m 0 21m Drum Volume Litres 113 1 Litres 211 6 Litres www a1rubber com The Worlds 1 Wetpour Rubber Mixer TT TTI Australia s 1 Recycled Rubber Products Manufacturer NIN inoin e TRAINING COMPETANCY A1 Rubber supports good workplace safety Copy this page and ensure each operator of the machine has read and understands how to correctly operate the machine Have you read this manual in full Y N Do you fully understand the instructions Y N If you answer no to2. any of these questions then do not operate the mixer fully understand the instructions and agree to operate the mixer in a safe manner Sign Date Print Name A1 Rubber 34 Binary Street Yatala QLD 4207 Australia Tel 61 7 3807 3666 Fax 61 7 3807 2344 Email admin a1rubber com www at1rubber com 7 The Worlds 1 Wetpour Rubber Mixer
3. resin build up that most common wetpour mixers suffer from It is manufactured to the highest standards and constructed from selected quality materials The unique design will give many trouble free years of operation with only the minimum amount of maintenance when used in accordance with this User Manual www a1rubber com 1 The Worlds 1 Wetpour Rubber Mixer Athair con Australia s 1 Recycled Rubber Products Manufacturer OPERATION Safety switch Outlet trap door handle Start Stop E stop Trap door guard Oratwars READ AND FOLLOW THE MANUFACTURERS INSTRUCTIONS OF THE PRODUCTS TO BE MIXED 1 For best results add the rubber and glue products before starting the mixing blades 2 Press start and once the required consistency has been achieved place a suitable container wheelbarrow under the outlet trap door fig 1 The door height has been designed to fit a standard size wheelbarrow underneath 3 Keep the mixer running and open the outlet trap door The product will empty into the wheelbarrow and with the action of the spring loaded mixing blades the mixer will start to self clean 4 Once the product is discharged close the outlet trap door 5 The mixing blades can now be stopped and the process restarted if required www a1rubber com The Worlds 1 Wetpour Rubber Mixer NIN Tausare e A Australia s 1 Recycled Rubber Products Manufacturer CLEANING M12 BOLT CLAMPING BAR OOP MIXING S
4. LEEVE MIXING BLADE Oa COIL COMPRESSION SPRING MAAN H PPE DISC Fig 2 le ALWAYS DISCONNECT THE POWER SUPLY BEFORE CLEANING THE DRUM amp READ AND FOLLOW SAFETY INSTRUCTIONS FROM THE MANUFACTURES OF THE PRODUCTS WHICH WERE MIXED TO REMOVE MIXING ASSEMBLY 1 Remove the M12 bolt and clamping bar from the mixing sleeve 2 Carefully lift the mixing sleeve upwards As each mixing blade exits the mixing bowl it will move away from the centre under the pressure of the spring 3 Remove the mixing blades and clean the bowl and blades as desired taking care that the spring is kept or placed inside the mixing blades 4 Care must be taken not to damage or lose the springs www a1rubber com The Worlds 1 Wetpour Rubber Mixer NIN inoin e TT TTI Australia s 1 Recycled Rubber Products Manufacturer TO RE ASSEMBLE MIXING ASSEMBLY 1 Ensure all blade slots are clean and free from debris Grease mixer arms after every use 2 Check mixer arm springs are not bent or missing 3 Whilst mixing arm assembly is not fitted to the mixer install bottom scraper blade marked as number 1 to bottom mixer arm Ensure the numbering on the blade is upright and to the rear in relation to the rotational direction of the mixing arms 4 Install 2 3 and 4 if applicable numbered blades from bottom to top with the top blade being numbered 3 for Rotatub 25 or 4 for Rotatub 50 All numbers to the rear of
5. User Manual WETPOUR MIXERS The Worlds 1 Wetpour Rubber Mixer Manufactured by Aln Australia s 1 Recycled Rubber Products Manufacturer Phone 61 7 3807 3666 Fax 61 7 3807 2344 Web www a trubber com inoin Australia s 1 Recycled Rubber Products Manufacturer Email sales rotatub com INITIAL SETUP 1 Make sure the Rotatub mixer is up right with wheels and feet on the ground 2 If you have purchased a mixer with optional extras you need to set them up before use a Adjustable legs legs must be adjusted to suit the terrain the mixer will be operating on To do this you need to loosen the locking nuts use a hammer on the threaded shaft and adjust the feet up or down by rotating them until the mixer is as level as possible Once you are satisfied that the mixer is level tighten locking nuts for safety Step Locking Nuts Feet b Foldout Step the step is secured with zip ties from new for safe transportation Remove the zip tie securing step to mixer Take care not to remove zip ties holding crucial wiring to mixer Fold the step over and slide out on its rails Ensure the step is stable www a 1rubber com 2 The Worlds 1 Wetpour Rubber Mixer VN Tausare AO Australia s 1 Recycled Rubber Products Manufacturer INTRODUCTION Congratulations on the purchase of your ROTATUB wetpour mixer The Rotatub mixer range has been specially designed to significantly reduce the problem
6. the direction of the mixing rotation 5 Install the mixing arm assembly over the drive shaft and compress each blade as required to enable the assembly to slide down to the floor of the mixer 6 Locate the drive shaft with the drive sockets on the bottom of the mixing arm assembly 7 Always start the mixer dry to test correct operation prior to adding rubber www at1rubber com 4 The Worlds 1 Wetpour Rubber Mixer Australia s 1 Recycled Rubber Products Manufacturer SLEEVE CLAMPING BAR includes M12 Bolt MIXING SLEEVE TUB SAFETY GUARD Wit COMPRESSION SPRING A x Sie A o L pee ee DRIVE SHAFT oe J lt MIXING BLADE os HDPE DISC See note below A A a UPPER WHEEL TRAP DOOR SAFETY ot ere Son Y eD Ns ae ee GEARBOX SS es lt 4 MOTOR reset switch Adjustable legs optional LOWER WHEEL Note 1 All mixing blades are imprinted with a number which corresponds to its position on the mixing sleeve No 1 being lowest on the sleeve when ordering spare blades you must supply the blade number 2 Always quote model and serial number when ordering spare parts www a1rubber com 5 The Worlds 1 Wetpour Rubber Mixer Alin TT TTI Australia s 1 Recycled Rubber Products Manufacturer MAINTENANCE The Rotatub has been designed with minimum maintenance requirements to keep your mixer running at optimum performance simply follow these basic steps
Download Pdf Manuals
Related Search