DWX-51D User`s Manual
Contents
1. 20mm lt L lt 50mm 20 2 Milling Starting Milling Procedure 1 Close the front cover and turn on the power switch Once initialization completes open the front cover e Loosen the screws about 3 turns using a torque driver 2 locations Use the included spare screws when a screw is lost or worn Mount the pin type material adapter to the clamp Align the marks Loosely tighten the screws 2 locations Alternately tighten the screws in two locations little by little Q Firmly tighten the screws using a torque screwdriver D Notice Tightening the screws without first lightly tightening them may cause the adapter to become tilted or the screws to become loose during milling 2 Milling 21 Starting Milling Use a torque driver to loosen the screws holding the workpiece in position Use the included spare screws when a screw is lost or worn Q Mount the workpiece on the pin type material adapter Make sure the recessed portion of the workpiece is oriented downward align the protrusion for pin type material adapter and insert the workpiece all the way in Align the recessed portion with the protrusion Tighten the screws using a torque driver2. 40 Machine TrOUDIG t 41 Initialization is Not Performed or Initialization Fails esee teen teen tnter ttttnnnnttennnntttnnnn 41 The Operation Button Does Not Respond ssessscsssssesssessstescecsnsesesecsseececsnsssescesnssssecsnsesessesssessecsnseseseesnsseseeensesessensseesees 41 VPanel Does Not Recognize the Machine nissens 41 No Data is Being Output to the Machine or the Machine will Not Operate Even Though Data is Being Output 42 The Computer Shuts Down when Connecting Multiple Machines eene tnnt 42 The SPiN dle DOSS not ROEate creto netto deter ton tati imita SU Miedo E fel EP eceeert 42 The lonizer is Ineffective Milling Waste Collects Around the Milling Area ees 43 Compressed Air Does Not Come OUt sssscssssscssssssccssecssssssccssecsssssescssecesnsecsssseeesssecsesseeecsneceesueessuseessueeessuteccsneessueesseneessns 43 Autotnatic Correction Falls esiti Ee tein d teste Dind teles ipee ERR ERREUR babet eei pe en 43 The Milling Bur Management Information was LOSt sssssssssssssssseecssescccssecsssusecssneecssueecssnecessuecessueecssneeeesnesesneesssnseees 44 Milling Quality Probletris 2 2 2 2 22 erecto ttc n E even aae sepe eae E R 45 The Milled Surface is Not Attractive ccssucsascosasssascsonsisacenaasssotsontsascornisnsosanvoiesconnassseansusaseatntsasbboneanacasenasnsveentibacodedaastugeniuesciere 45 There
3. OK 22 2 Milling Starting Milling STEP 2 Attaching the Milling Bur Milling bur holder Milling bur positioner CD Slide the milling bur through the milling bur holder and determine the proper position Insert the milling bur as in the figure and make sure that both ends are within the areas of the milling bur positioner holes Secure the mounting screw using the hexagonal screwdriver Procedure 1 Attach the milling bur holder to the milling bur Orient with the screw positioner j hole facing up Insert the milling bur holder oriented as in the figure and T i attach it so that it reaches the back of the hole C Mounting screw Both ends of the milling bur are within the A and B areas 3 Set the milling bur in the ATC magazine Insert firmly as far as possible Up to 10 milling burs can be set The stocker numbers are shown on the surface of the magazine Insert the milling bur firmly L a Not OK 2 Milling 23 Starting Milling STEP 3 Outputting Milling Data You can also use commercial CAM software to output milling data For information on compatible CAM software contact your authorized Roland DG Corporation dealer Z WARNING Be sure to turn on the dust collector Milling Waste and workpieces are flammable and toxic Z WARNING Never use a vacuum cleaner to clean up milling Waste
4. een 13 Cleaning tool Dialog Box sse 14 Displaying or Exiting VPanel What is VPanel VPanelis an application that allows milling machine BUSY RADMI Spindle speed 25000 rpm operation on a computer screen It has functions for OFF O DWX 51D Copy 1 ep adine yy m P penal outputting milling data performing maintenance and making various corrections The milling ma z area pL 1114KB 3253KB chine status and errors can also be displayed Sample2 prn 0KB 3253KB 32 Zirconia RO 5 00h10m 15h00m 43 Zirconia R1 0h00m 06n00m Setup Guide Installing the Software Displaying VPanel Click sip VPanel icon in the task tray on the desktop The top window of VPanel will appear If you cannot find mm 510 in the task tray start the program from the Windows Start screen or the Start menu Starting from the Windows Start screen or Start menu Windows 8 1 Click on the Start screen and from the Apps screen click the VPanel for DWX 51D icon under Roland DWX 51D Windows 8 Right click the background in the Start screen to display the app bar and click All Apps Click the VPanel for DWX 51D icon under Roland DWX 51D Windows Vista 7 From the Start menu click All Programs or Program then Roland DWX 51D Then click VPanel for DWX 51D VPanel serves as resident software VPanel works as resident software that is constantly working to
5. 7 When the message Troubleshooting has completed is displayed click Close the troubleshooter If the printer icon for the machine you are using is displayed under Printer the driver has been successfully installed If you could not solve your problem by following this procedure perform the procedure under Windows 7 procedure B Windows 7 procedure B 1 If Found New Hardware appears click Close to close it 2 Click the Start menu then right click Computer Click Properties 3 Click Device Manager The User Account Control appears click Continue Device Manager appears 4 Click Show hidden devices from the View menu 5 In the list find Other devices then double click it Under the selected item click the name of the model you are using or Unknown device 6 Go to the Action menu and click Uninstall 4 Troubleshooting 51 Installation Trouble 7 In the Confirm Device Uninstall window select Delete the driver software for this device then click OK Close Device Manager 8 Detach the USB cable from the computer and then restart Windows 9 Uninstall the driver Carry out the steps from step 3 on page 52 Uninstalling the Driver Windows Vista 7 to uninstall the driver 10 Reinstall the driver again according to the procedure in Setup Guide Installing the Software or P 50 Installing the Softwear and the Electronic Manual Separately Uninstalling the Driv
6. Picking up fine cuttings using an ordinary vacuum cleaner may result in a fire or explosion Procedure Oo o D In the top window of VPanel select the mc ei a machine to output MEL E ae Click the radio button to the left of the name of the machine to operate Click J The Output a file window will appear Progress Click Add The Open window will appear Select the milling data and click Open The selected milling data is displayed in the data Organize v New folder 3 m list of the Output a file window 3 Favorites ame ate modified Type Siz BE Desktop Cl Sampler 5 7 2015 11 44PM PRNFile Repeat steps 2 to 3 to output the milling data B Downloads T Sample2 prn 5 7 2015 11 44PM PRN File d Recent places continuously Lb gt milling data j Search milling data J This PC j Desktop j Documents T Downloads d Music B Pictures TE Videos Local Disk C Fu ms File name Sample prn Output File rml prn snc v Open Cancel o Verify that the workpiece and the milling bur are set in the machine P 28 STEP 2 Attaching the Milling Bur 24 2 Milling Starting Milling Click Output C Users rdgmbu Desktop milling_data Sample prn Changing the data list order You can change the output order by selecting the milling data in the data list and clicking or The milling data is output from the top of the
7. 1025 0000 Milling data error A wrong command is detected 1026 0000 Milling data error The address is not defined 1027 0000 Milling data error The parameter is not defined 1028 0000 1029 0000 Milling data error The operation cannot be executed The spindle experienced an overload 102A 0000 The spindle experienced overcurrent 102B 0000 102D 0000 1030 0000 103B 0000 The spindle motor temperature is high The spindle does not turn The dust collector is not working The automatic correction is not yet finished 4 Troubleshooting There may be a problem with the milling data received from the com puter The spindle stopped un der a large milling load or other cause The fol lowing are likely reasons The milling bur is worn A workpiece that can not be milled by the ma chine is being used e The milling conditions are too strict The cable may be broken or the spindle unit may be defective Make sure the dust collector is connected correctly and the power is on Automatic correction may not have been performed Automatic correction may have been cancelled before it could finish Automatic correction may not have been performed after updating the firmware to a version that required automatic correction to be performed again 1 Press and hold the operation button on the built in panel This will clear the err
8. aged in VPanel Are the milling conditions too gt Strict milling conditions may affect milling results strict NE Review the CAM milling conditions 4 Troubleshooting 45 Milling Quality Problems If the thickness of workpieces is excessively thin chipping is likely to occur Check the shape specified in the CAD data B Is the thickness specified in the gt CAD data excessively thin Recommended CAD data thickness Unit mm 1 5 or higher 1 0 or higher 1 5 or higher 1 0 to 1 2 1 5 or higher 0 8 or higher 0 8 or higher Veneer Onlay Inlay 1 5 or higher 1 0 or higher 1 0 or higher 0 4 or higher 0 6 or higher 0 5 to 1 5 A Hole Opens in the Milling Results Do the milling bur diameter and ATC magazine number match the Check the CAM s milling bur settings CAM settings The origin point may become out of position due to prolonged use or relocating the machine which can affect milling results Perform automatic correction i memacHine out Gt COnechon c If expected results cannot be obtained even after P 33 performing automatic correction perform manual correction With manual correction changing the Z value in the 4 direction in Origin point may improve the situation Are the milling conditions too gt Strict milling conditions may affect milling results strict Review the CAM milling cond
9. milling bur is too short may be 1 to 10 The milling bur is not found may be 1 to 10 The collet may be worn out There is a possibility that the position of the milling bur holder is not correct The milling bur has not been set or it may have been mounted on an incorrect stocker number If the error occurs again even after you perform the above operations the collet may have worn out leading to a decrease in its retention capabilities Replace the collet with a new one Replace the milling bur with one ofthe appropri ate length 40 to 55 mm Also checkthe position of the milling bur holder P 23 STEP 2 Attaching the Milling Bur 1 Set the milling bur in the correct position again If milling is in progress Close the front cover and press and hold the built in panel s operation button Resume milling There is a possibility that the ATC magazine is out of position Perform automatic correction P 33 Correcting the Milling Machine The collet may be worn out Replace the collet If the error occurs again even after you perform the above operations replace the spindle unit with a new one 4 Troubleshooting 55 56 Responding to Error Messages Error number Message Situation error cause Action 1023 0000 Milling data error The number of parameters is incorrect 1024 0000 Milling data error The parameter is out of range
10. milling position in the Z direction 3 Review the CAM settings and decrease the angles of the A axis and the B axis 4 Troubleshooting 57 Choland DOC 1281 R1 150707
11. 60 mm height max Pin type Pin diameter 6 mm LIT less som Preparing a Milling Bur Usable Milling Burs The figure below shows the size of usable milling burs Shank diameter 04 mm Length 40 to 55 mm The shape of the milling bur is merely an example Select the milling bur that matches the application Contact your au thorized Roland DG Corporation dealer to purchase milling burs Preparing Compressed Air Setting the Regulator Z WARNING Turn the air pressure adjustment knob slowly and carefully Otherwise the machine may move suddenly posing a risk of injury Loosen Decrease the pressure Upper knob The air pressure adjustment knob Tighten Increase the pressure D Pull up on the upper knob The air pressure adjustment knob Slowly turn the upper knob 3 Push down on the upper knob When supply of air starts the air starts to flow and the pressure drops When the pressure has dropped adjust the regulator to have an appropri ate value again Air is supplied when the spindle rotates or when the tool is replaced Recommended Set Pressure 0 05 mPa Zirconia Wax Composite resin Gypsum IMPORTANT Be sure to configure the regulator to 0 2 MPa or lower Anything higher may result in a malfunction 18 2 Milling Starting Milling STEP 1 Mounting the Clamp to the Workpiece The
12. ON OFF Front Reverse side Spindle Thank you for keeping clean Turns the dust collector ON OFF Dust collector ON OFF For dust collectors with a linking function and connected with a linking cable Front Moves the rotary axis unit forward Use this function when cleaning the rotary axis unit Moves the rotary axis unit to the back Use this function when cleaning the back of pear the milling area Reverse side Turns the clamp over Use this function when cleaning the back side of the clamp Moves the spindle unit to a visible location Use this function when cleaning around Spindle the spindle unit 14 1 Operation Screen 2 Milling Using Reading the Built In Panel 16 Using Reading the Built In Panel sesessssss 16 Statuses Indicated by Status Light Color 16 Switching the Power On or Off 17 Switching the Power On cede ne decer erra 17 Switching the Power Off sssssssssseeem 17 Preparing for Milling scena erre eren een s 18 Preparing a Workpiece Usable Workpieces 18 Preparing a Milling Bur Usable Milling Burs 18 Preparing Compressed Air Setting the Regulator 18 Starting Milling nnnnnnennannnnnnnnnnnnnenennssssnnnn ennenen 19 STEP 1 Mounting the Clamp to the Workpiece 19 STEP
13. Verify that the detection pin is properly attached Is the detection pin properly at gt psa pm of the milling bur holder on the ps tached 7 pus Refer to Setup Guide Dimensional Drawings De tection Pin Dimensions 4 Troubleshooting 43 44 Machine Trouble The Milling Bur Management Information was Lost Was the machine name printer name changed gt Milling bur info is saved per machine name printer name Before changing the machine name printer name make sure to record the milling bur info sepa rately Milling bur info can be recovered by returning the machine name printer name to the original name 4 Troubleshooting Milling Quality Problems The Milled Surface is Not Attractive Check the mounting condition of the workpiece Is the workpiece firmly secured in Fasten the workpiece in place securely so that it will place i not slip out of place or come loose because of mill ing bur pressure or vibration during milling Palo If the same milling bur is used for milling for a long period of time it will become worn and affect milling Is the milling bur worn P results Try replacing the milling bur with a new one P 12 The work time of the milling bur can also be man aged in VPanel Are the milling conditions too isi Strict milling conditions may affect milling results strict Review
14. data after confirming that the machine is in the standby status Is the milling data correct Check the milling data The ERROR LED will flash if an error occurs A de scription of the error is displayed in VPanel Has an error occurred P54 The Computer Shuts Down when Connecting Multiple Machines Connecting more than one machine with the same ID to a computer at the same time may cause the computer to shut down If the computer shuts down turn off the power of all connected machines and then disconnect the USB cables from the computer Restart the computer and then start VPanel If VPanel will not start reinstall it After that configure the set tings so that no machines are assigned the same ID Refer to Setup Guide Connecting Multiple Units to perform the work Are machines with the same ID connected to the computer at the same time The Spindle Does not Rotate Is the spindle belt damaged or dis gt Check inside the maintenance cover If the spindle connected belt is damaged replace it bed 42 4 Troubleshooting The lonizer is Ineffective Milling Waste Collects Around the Milling Area Machine Trouble The ionizer static electricity eliminat
15. data list Removing milling data from the data list To remove milling data from the output list select the milling data in the data list and click Remove Adding milling data by dragging and dropping You can add milling data by dragging and dropping data on the window displayed in steps 1 and o Click OK A Output a file to DWX 51D The output milling data is displayed in the output Busy CIO mum MEO ER list of the top window and milling starts on A Milling bur number 1 M EN nasal Asound will be emitted when milling has finished ress KB 3253KB 2 mew The estimated milling time anda fsx P TS progress bar are displayed next to the name of the connected machine T Notice Do not open the front cover during milling To ensure safety opening the front cover while data is being output will cause an emergency stop to occur P 54 Responding to Error Messages e Open the front cover after the status light turns blue 2 Milling 25 26 Starting Milling Aborting Output Procedure BUSY A DWX 51D em Wa D In the top window of VPanel select the machine for which output will be aborted Q Click B Samplepra The message shown in the figure will be displayed To abort output click OK A Areyou sure you want to quit Click Cancel to not abort the output Removing Milling Data in Standby from the Output List Procedure n the top window of VPanel se
16. firmware version Version When more than one machine is connected information for the machine selected in the top window is displayed You can adjust the milling speed and the spindle speed This is useful when you want to change the milling speed etc on the fly while monitoring the milling status Overrides are specified in percentages For example if the milling data command sent from the computer is 10 000 rpm setting the override to 150 will cause the rotation speed to be 15 000 rpm Milling speed Allows adjustment of the milling bur movement speed when milling the workpiece If the speed specified by the command in the milling data is taken to be 100 inputting a large value will result in faster speeds and a small value in slower speeds Override Spindle speed You can adjust the spindle speed during milling If the rotation specified by the command in the milling data is taken to be 10096 inputting a large value will result in an increased rotation and a small value in a decreased rotation gt The override will return to 10096 when the milling machine is turned OFF gt In the top window the spindle speed is shown as the speed specified by the milling data command and not the speed after the override gt Setting an override does not let you perform operations beyond the machine s maximum or minimum speeds rotation speeds 8 1 Operation Screen VPanel Window and Functions Maintenance Tab In this
17. 2 Attaching the Milling Bur eene 23 STEP 3 Outputting Milling Data eene 24 Aborting Output ssssssssseeeneenne eene 26 Removing Milling Data in Standby from the Output List 26 15 Using Reading the Built In Panel Using Reading the Built In Panel DA EA Operation button ERROR O O POWER E ENT qi PAUSE O O CANCEL Mas Ee UN ERROR Flashes when an error has occurred PAUSE Illuminates when operation is paused POWER This lights up when the power is turned on Flashes when data is being cancelled and during initialization CANCEL Milling data received while this light is flashing will be cancelled Pressing this button during milling will pause or restart the machine Pressing and holding this button during milling will abort milling or clear some errors Pressing this button in standby will rotate the rotary axis position 180 degrees The button will flash during initialization spindle rotation The button will illuminate under any other status while the power is on Operation button Statuses Indicated by Status Light Color The machine is in standby or initializing The light will also turn off if no operation is performed for 30 seconds when in standby causing the machine to sleep When lit white milling is being performed or has been paused or the front cover is open Also flashes when the dust c
18. Cnholand OWX 571D User s Manual Operation Screen 2 Milling 3 Maintenance 4 Troubleshooting Roland DG Corporation has developed a special website introducing EASY dental solutions For the latest information regarding this machine SHAPE including manuals see our special Easy Shape website http www rolandeasyshape com DENTAL SOLUTION Roland DG Corporation Contents cr PEUT 2 1 Operation Ser Mirisna inten ceras nux erue ain sa aaiae EEA arinaa RR RR ARR RR RE DR ME NEEN 4 Displaying or Exiting VF anel anasiri ter tr re ti t io een b doa ed a ed 5 EIER 5 Displaying B To T kanie 5 VPariel Display in the Task Trays uscite tesis eee eere eet peser e via u eoe etes itia 6 Exiting DEDI RC taa 6 VPanel Window and Furictionis tinet o eade ER Pea rude uas rese Ent x ese Ra oe 7 TOP WIA OW m 7 Iudae 8 Maintenance e 9 MEM 10 Manual correction Dialog BOX csscaiccssiesnsssassssescaiiescossasosseccuseccsnvesastisssiussccnsssebtoyeddsaseacoudesstasiiesazeestueitacaiissanseunnsdscodseccens 11 Milling p r management DialOGiBOr sssscaccicsssesssascssssissassesscsssacacezecessvssconasestevacessescccadecatasssssnsccandessdban
19. Procedure Be sure to bleed off the air pressure before removing the regulator bowl Failure to do so may result in a rupture or components flying off Before removing or attaching the regulator and before performing maintenance make sure that the bowl is securely attached If the bowl is not properly attached it may come flying off when compressed air is supplied 1 Stop the supply of compressed air e Loosen the screws about 3 turns in the locations shown in the figure to the left using a torque driver 2 locations Remove the regulator Remove the bowl from the regulator Wash the bowl using a neutral detergent Z WARNING Clean the regulator bowl using a neutral de tergent Never use solvents such as gasoline alcohol or thinner Using solvents may degrade the bowl and may result in a rupture o After making sure that the bowl is completely dry retighten the bowl Q Attach the regulator to the machine 3 Maintenance 39 4 Troubleshooting Machine TROUDI eT naa 41 Initialization is Not Performed or Initialization Fails 41 The Operation Button Does Not Respond ccccceeeeeeeteeeees 41 VPanel Does Not Recognize the Machine ssssss 41 No Data is Being Output to the Machine or the Machine will Not Oper ate Even Though Data is Being Output esesesss 42 The Computer Shu
20. c Maintenance 2 Attach the automatic correction jig 0 o0 Attach the automatic correction jig Loosen the screws about 3 turns using a torque driver 2 locations Push in until the protrusion comes into contact with the clamp The jig can be attached with either surface facing up S o Close the front cover 3 Perform automatic correction 9 e 34 3 Maintenance Loosely tighten using a torque driver 2 locations Alternately tighten the screws in two locations little by little Fully tighten the screws D Notice Tightening the screws without first lightly tighten ing them may cause the automatic correction jig to become tilted D Show VPanel P 5 Displaying VPanel In the top window of VPanel select the machine to operate Click the radio button to the left of the name of the machine to operate Click t The Settings screen will appear Periodic Maintenance D Click the Maintenance tab 9 Maintenance Ji Click Automatic correction Correction ATC r Milling bur change test Manual correction Open collet Close collet Support CD Make sure that the work displayed on the screen is complete Click OK Automatic correction starts allthe detection points in Automatic correction is complete once the screen in the figure is displayed reed Click OK Automati
21. c correction is completed o Once automatic correction is complete remove the detection pin and the automatic correction jig Turn the screws securing the automatic correction jig about 2 times to remove them Store the detection pin and the automatic correction jig in the storage compartment Care and Storage of Detection Pin and Automatic Correction Jig For correction use the detection pin and the automatic correction jig The presence of rust scratches or grime on the de tection pin or the automatic correction jig makes accurate detection impossible which in turn may make it impossible to perform milling as intended and may even damage the machine Care and Storage gt Before use wipe clean using a dry clean cloth included with product and make sure that no dust rust or scratches are found gt Store the detection pin and the automatic correction jig in the storage compartment 3 Maintenance 35 Periodic Maintenance Retightening the Collet Continuous cutting will cause the collet to become loose making it easy for the milling bur to come off Periodically retighten the collet Recommended Interval for Procedure gt Once a month or when the total work time of the spindle exceeds 200 hours with slight variation depending on the work situation P 9 Maintenance Tab Required Items Detection pin Spanner Procedure 1 Remove any mounte
22. cause Action 1 01 E 101F The milling bur might be broken may be 1 to 10 The milling bur chucking has slipped out may be 1 to 10 The milling bur might be broken The milling bur holder might be out of position 1 Press and hold the operation button on the built in panel to clear the error 2 If the milling bur is broken replace it with a new one 3 If the position of the milling bur holder is not appropriate correct the position P 23 STEP 2 Attaching the Milling Bur The milling conditions may be excessively strict 1 Press and hold the operation button on the built in panel This will clear the error 2 Review the CAM settings and the shape specified in the CAD data The collet may be worn out The collet may have come loose If the error occurs again even after you perform the above operations the collet may have worn out leading to a decrease in its retention capabilities Replace the collet with a new one 1 Press and hold the operation button on the built in panel to clear the error 2 Retighten the collet P 36 Retightening the Collet The milling conditions may be excessively strict 1 Press and hold the operation button on the built in panel This will clear the error 2 Review the CAM settings and the shape specified in the CAD data 1020 1 021 QA 1 022 The milling bur is too long The
23. csesseseseesnereceenseseesessee 19 STEP 2 Attaching the Milling Bur 23 STEP 3 Outputting Milling Data 124 Aborting Output enin eee tete ias eR 426 Removing Milling Data in Standby from the Output List esent tette ttntnnnnttttnnnnntennnn 26 EM Maintenant TETTE OL LIE m 27 Maintenance Precautionsis iisisscccctevtesenoersentt 28 Maintenance PRECAUTIONS c svassassscasseznasessesssasezusensatsouvassedanzansabssetavechsoendessnseiva coneasasavecduacacetadeadbaveessa eH eR AREE DE ce Feo 28 Daily MaInt MaNCe Em 29 Cleaning after Milling Finishes ttti retirer vr HH ERE Ce kae ee eR AMI R 29 Periodic Maintenan Ge e 31 Situations Requiring Maintenance siasscossiassaiessrssscssssasccssssassucconnossateseasnesnnisasescsuastcboosasdeasedaospccbodasoaisontnsncousiascedoiaenioseconscsetes 31 Replacing Consumtable Parts rie ere eee ER rea ede AA RR EA ARA i 31 R rinirig I LHeSpindles Warm Up istcecessssavassasstcnsasserssassstzevesosssrasasinsngsnveasansoasivsteenssaascosubsnsteonsaaacs eO Une eh KR ends 32 Correcting the Milling Machine iecit tette ert e RE AE NIS Cer HEEL e er ge t E ARAR 33 Care and Storage of Detection Pin and Automatic Correction Jig eterne ttn 35 Retightening the Collet zoe eret ober beet cere be eie eee abere setas Ueber Eis eeeiggen 36 Care of the Regulator S AMueedueeet
24. d workpiece pin type material adapter or automatic correction jig e D In the top window of VPanel select the machine m with the collet that will be retightened Click the radio button to the left of the name of the machine to operate Click D Click the Maintenance tab D 1 Sere Maintenance Jo Click Open collet Correction ATC Automatic correction Milling bur change test Manual correction Open collet Close collet Support Emergency release Cleaning tool z Click OK Moving the spindle unit will open the collet Remove the following items 1 Workpiece 2 Automatic correction jig 3 Detection pin The spindle will move and open the collet The window shown in the figure appears Le a a A E Click OK Manual 36 3 Maintenance Periodic Maintenance ot Collet 9 t E m Detection pin N Ns Settings Maintenance Yi Correction ATC Automatic correction Milling bur change test Manual correction Open collet l Close collet Support Emergency release Cleaning tool i The operation is completed D Fit the spanner onto the collet Insert the detection pin into the collet If the detection pin cannot be inserted repeat the opera tion in D Notice Use the included spanner and keep the
25. depending on the work situation You can use VPanel to view the total work time of the spindle P 9 Maintenance Tab The replacement spindle unit comes with a collet and belt Spindle unit If the collet is deformed If an overload error or other error occurs the collet may have become deformed If the spindle belt is worn Spindle belt 3 Maintenance 31 32 Periodic Maintenance Running In the Spindle Warm up To stabilize the rotation of the spindle a spindle run in warm up may be needed Cases Where You Need to Perform This Task gt When you finish installing the machine gt When the spindle unit is replaced gt When the machine is not used for a prolonged period gt Before you start using the machine in low room temperature Procedure 1 Close the front cover and turn on the power ENG 1250 US 5 10 2015 me l i O um m opy 1 Ready Spindle speed O rpm Milling bur number 0 File sering al Correction Error log Spindle run in Save file Spindle replacement A Spindle run in will be started up to 60 min 3 Maintenance Show VPanel P 5 Displaying VPanel QD In the top window of VPanel select the machine to operate Click the radio button to the left of the name of the machine to operate Click The Settings screen will appear D Click the Maintenance tab C
26. detection pin inserted If the detection pin is not inserted the col let may become deformed resulting in lower milling accuracy Tighten the collet with the spanner while holding the detection pin Tightening is sufficient once the spanner and the tip of the spindle unit shaded portion in the figure to the left begin to rotate together Remove the detection pin and the spanner and close the front cover Click the Maintenance tab Click Close collet The procedure is complete if the spindle unit moves and The operation was completed is displayed The window shown in the figure appears Click OK 3 Maintenance 37 Periodic Maintenance Care of the Regulator The regulator is equipped with a filter that becomes filled with drainage moisture and dust over time Periodically empty the drain Also if the inside of the bowl becomes dirty remove and wash the bowl Bowl Situations Requiring This Work gt When drainage builds up When the bowl becomes dirty Emptying the Drain Procedure 1 Loosen the lower knob little by little Material may spray out of the drain at this time Use a cloth or the like to catch the spray and keep it from scattering Lower knob I After the drain empties retighten the lower knob 38 3 Maintenance Periodic Maintenance Cleaning the Bowl Z WARNING Z WARNING
27. dle After replacing the spindle unit click Reset to reset the value to 0 P 31 Replacing Consumable Parts P 33 Correcting the Milling Machine Displays system reports including firmware version and total operating hours and error logs Pressing the Save file button will collect the machine s log information and save it to a file 1 Operation Screen 9 VPanel Window and Functions Mail Tab Settings in this tab can be configured so that a notification e mail is sent when milling finishes when an error occurs or when maintenance is complete When more than one machine is connected all of the machines become the targets for the settings Check Use mail notification to enter each item Settings Maintenance Mail Receiver address Sender address Server host name Server port number 465 Use SSL connection V Use SMTP authentication User name Password Send test Recelver address The recipient s e mail address You can input more than one address by separating with a comma Sender address This becomes the sender s e mail address Input the mail address being used on the computer with VPanel installed Enter the name of the outgoing mail server SMTP server name for the e mail Servernostname address input for the sender s address Enter the outgoing mail server port number for the e mail address input for Serverpordnumber the sender s address Check to u
28. e USB cable with a cable clamp D Important Do not bind the power cord with the cable clamp Binding the USB cable and the power cord may produce noise or the like resulting in a malfunction The driver will be installed automatically 4 Troubleshooting 49 Installation Trouble Installing the Softwear and the Electronic Manual Separately 1 Log on to Windows as an Administrator o Insert the Roland Software Package CD into the CD ROM drive of the computer When the automatic playback window appears click Run menu exe If a User Account Control window appears click Allow or Yes and continue with the installation The setup menu screen appears automatically Click Custom Install for the DWX 51D Software Roland DWX 51D Software Install http www rolanddg com Click Install for VPanel or Manual DWX 51D Software VPanel Readme Windows Driver Install Readme Marin 5 Follow the on screen instructions to proceed with the installation When the installation finishes click on the setup menu Remove the Roland Software Package CD ROM With this machine you can also install the driver software and electronic format manual all at once To install all at once see Setup Guide Installing the Software 50 4 Troubleshooting Installation Trouble Driver Installation Is Impossible If installation quits partway through or
29. e machine is connected the milling bur for the machine selected in the top window will be the target Milling bur name Work time Replacement time PMMA RO 3 00h00m 11h00m PMMA R0 5 00h00m 11h00m PMMA R1 00h00m 09h00m WAX R0 3 00h00m 50h00m WAX R0 5 00h00m 50h00m WAX R1 00h00m 50h00m Zirconia R0 3 00h00m 15h00m Zirconia R0 5 00h00m 15h00m Zirconia R1 06h00m Milling bur info Milling bur name Work time Replacement time PMMA R0 3 00 h 00 m 11 h 00 m Add milling bur Remove milling bur Milling bur list Displays the names work times and replacement times of the registered milling burs Allows the milling bur name work time and replacement time of the milling bur selected Tm in the list to be edited Click Save to overwrite and save the edited content Milling bur info ss Because replacement times depend on the type of milling bur or workpiece as well as the milling conditions adjust the replacement time value as necessary Add milling bur Registers additional milling burs You can register up to 20 milling burs Remove milling bur Removes the milling bur selected in the list 1 Operation Screen 13 VPanel Window and Functions Cleaning tool Dialog Box This dialog box is used when cleaning the machine It allows the rotary axis unit spindle and other parts to be moved To verify the operation place the mouse pointer over the button to switch the illustration Dust collector
30. each connected machine such as Ready Milling Finished Completed or Offline will be displayed Messages prompting you to perform maintenance such as Spindle run in required will also be displayed In these situations perform the maintenance work indicated by the mes sage Right click on Ew in the task tray and click Exit ECENH V US 5 10 2015 VPanel Window and Functions Top Window The top window displays the statuses of connected milling machines and an output list of milling data Output of milling data can also be executed in this window 4 BUSY A DWX 51D Milling m Spindle speed 25000 rpm OFF OWK 510 Copy 1 mE ie Progress Sample prn 1114KB 3253KB 1 Zirconia RO 3 Sample2 prn 0KB 3253KB 2 Zirconia R0 5 3 Zirconia R1 No Displayed content Details Milling data can be received The power of the milling machine is off Operation is in progress Machine operation status An error has occurred Operation is paused The front cover is open Milling is complete Will change to READY if the front cover is closed Displays the ID and name of the connected machine The ID of machines with the power turned off are shown with Name of connected machine If you clickthe name of a connected milling machine the status light of the milling machine will flash This allows verification of a connected machine when multiple machines are connected Remain
31. er When uninstalling the driver perform the following operation Windows 8 8 1 f the driver is uninstalled without following the procedure given below there is a possibility that it might not be able to be re installed 1 Turn off the machine and remove the cable connecting the machine to the computer 2 Log on to Windows as an administrator 3 Click Desktop 4 Point to the lower right corner of the screen to display the charms and click Settings 5 Click Control Panel and then click Uninstall a program 6 Select the driver of the machine to remove by clicking it and then click Uninstall 7 The following removal confirmation message will appear Click Yes 8 Click Start and then click Desktop 9 Open Explorer and then open the drive and folder containing the driver 10 Double click SETUP64 EXE 64 bit version or SETUP EXE 32 bit version 11 If the User Account Control window appears click Allow The setup program for the driver starts 12 Click Uninstall Select the machine to remove and click Start 13 If it is necessary to restart your computer a window prompting you to restart will appear Click Yes 14 After the computer has restarted open the Control Panel again and click View devices and printers 15 If you can see the icon of the machine to remove right click it and click Remove device When using the CD specify the folder as shown below This is assumin
32. form cleaning Doing so may cause a fire Never use a vacuum cleaner to clean up milling waste Picking up fine cuttings using an ordinary vacuum cleaner may result in a fire or explosion Do not touch the spindle unit or the surrounding areas immediately after milling has ended Doing so may result in burns Be careful around the milling tool The milling tool is sharp Broken milling tools are also dangerous To avoid injury exercise caution This machine is a precision device Carry out daily care and maintenance Carefully clean away milling waste Operating the machine with milling waste present may cause a malfunction gt Never install in an environment where silicone substances oil grease spray etc are present Doing so may cause poor switch contact or ionizer damage Never lubricate any location not specified in this manual 3 Maintenance Daily Maintenance Cleaning after Milling Finishes After milling finishes clean the milling area using a commercially available brush or the dust collector Also clean the milling bur Procedure 1 Clean the inside of machine Clean off any milling waste around areas 1 to 9 in the following figure as milling waste in these areas may affect the milling results Use the Cleaning tool dialog box to clean the rotary axis unit P 14 Cleaning tool Dialog Box With the dust collector operating use a commercially available brush to brush off the mil
33. g speed 100 E amp Calculator All Spindle speed 100 Calculator F O Calculator UKRXYZAB Version VPanel 1 00 Machine ID Firmware V100 B100 A Set ID Y Run VPanel at PC start up Click to display the special website in your Internet browser MA EASY EE SHAPE Roland Select the how to interpret numbers in NC codes With Conventional the unit is interpreted as millimeter or inch when there is a decimal point and as 1 1000 millimeter or 1 10000 inch NC code with when there is no decimal point With Calculator the unit is always interpreted as millimeter decimal point or inch regardless of whether there is a decimal point Select the scope of the application when selecting Calculator Select an appropriate setting according to your CAM or NC code gt Initial setting Conventional When multiple machines are connected to one computer it s necessary to set IDs for the ma chines Select the machine to use in the VPanel top window gt Initial setting A y Setup Guide Connecting Multiple Units Machine ID 9 P Important To change an ID be sure to follow the procedure explained in the Setup Guide When this is checked VPanel will start automatically when Windows starts up and the VPanel icon will be displayed in the task tray gt Initial setting Checked Run VPanel at PC start up VPanel VPanel version Firmware Connected machine s
34. g your CD drive is the D drive D Drivers WIN8X64 64 bit versions D Drivers WIN8X86 32 bit versions If you re not using the CD go to our special Easy Shape website http www rolandeasyshape com and download the driver for the machine you want to remove and then specify the folder where you want to extract the downloaded file Windows Vista 7 f the driver is uninstalled without following the procedure given below there is a possibility that it might not be able to be re installed 1 Before you start uninstallation of the driver unplug the USB cables from your computer 2 Log on to Windows as an administrator 3 From the Start menu click Control Panel Click Uninstall a program 4 Select the driver of the machine to remove by clicking it and then click Uninstall 5 The following removal confirmation message will appear Click Yes 6 From the Start menu choose All Programs then Accessories then Run and then click Browse 7 Choose the name of the drive or folder where the driver is located 8 Select SETUP64 EXE 64 bit version or SETUP EXE 32 bit version and click Open and then click OK 9 The User Account Control appears click Allow 10 The setup program for the driver starts 11 Click Uninstall to choose it Select the machine to remove and click Start 12 If it is necessary to restart your computer a window prompting you to restart will appear Click Yes 13 The unins
35. ing The operation may be inhibited by milling waste or an obstruction The returning of the milling bur failed The inside of the collet or the ATC magazine might be dirty The collet and milling bur are affixed together and cannot be separated The inside of the collet might be dirty 1 Press and hold the operation button on the built in panel This will clear the error 2 Review the CAM settings and the shape specified in the CAD data To continue milling Press the operation button on the built in panel to resume milling To stop milling Press and hold the operation button on the built in panel Do not open the front cover while the spindle is rotating Doing so may affect the milling results 1 Turn off the power 2 Remove any objects blocking operation of the machine and any accumulated milling waste 3 Turn on the power and then restart operation 1 Press and hold the operation button on the built in panel This will clear the error 2 Clicking Open collet in VPanel will open the collet Remove the milling bur p 9 Maintenance Tab 3 Clean the ATC magazine P 29 Cleaning after Milling Finishes 4 Retighten the collet P 36 Retightening the Collet If the error occurs again even after you perform the above operations the collet may have become deformed Replace the collet with a new one Responding to Error Messages Error number Message Situation error
36. ing time graph The estimated milling time and a progress bar are displayed Displays the name of the tool selected in Tool management the current work time and the time when it must be replaced For example 00h01m 06h00m indicates that 00h01m is the work time and 06h00m is the replacement time of the tool Milling bur work time Displays the operation status spindle speed milling time etc The informa Milling machine status tion displayed is for the machine that has the radio button to the left of the name selected Displays the data being milled the milling data in standby and the milling progress Output list Outputs milling data Output a file i P 24 STEP 3 Outputting Milling Data Cancels output of milling dataCancels output of milling data and other Cancel functions Ta Allows for registration and selection of milling burs Milling bur management f P 12 Milling bur management Dialog Box Displays the SETTINGS window P 8 Settings Tab P 9 Maintenance Tab P 10 Mail Tab Settings 1 Operation Screen 7 VPanel Window and Functions Settings Tab In this tab you can configure settings related to VPanel auto startup and NC codes When more than one machine is con nected the machine selected in the top window becomes the target for the setting Settings Maintenance Mail NC code with decimal point Override Conventional Millin
37. is a Line of Level Difference in the Milling Results sssssssssssssccssessssssecssneecssusecssneeessnecsssueccsneeessneessneeessneeees 45 Chipping Edges of Milling Products Become Chipped Occurs 45 A Hole Opens in the MillingiResults 5 trees rete het crie iras repetere EET 46 The Dimensions of the Milling Results Do Not Match seesesssssssssecssssssccsseesssuseessseecssueecssneseesueeessueeccsneessneessneeessneeets 47 Installation Trouble dr eere ecd art eec vec a ar EX REPRE veda a UR 48 installing the Driver Se praia telly sscassssesssccsssseasassvestsestsssnczensostcasvassustssnsaatcens er EE dasan SR E E Sirer AIEE e ESETE NANTE 48 Installing the Softwear and the Electronic Manual Separately 50 Driver Installation Is Impossible esssssssssscssssssccsseesesuseccsuecessueecssncesssecessusecssneceesusesssuecessusecssneessueceesueeccsneeessueeesaneeesanseess 51 Uninstalling ig BIu le c 52 Uninstalling VPalielsa tiene streiten eite iet Aii aatis esidan a ei eea ie aare ea EEN 53 Responding to Error Messages iicet tecta atc E SEEE E 54 Thank you very much for purchasing this product gt To ensure correct and safe usage with a full understanding of this product s performance please be sure to read through this manual completely and store it in a safe location gt Unauthorized copying or transferal in whole or in part of this manual is prohibited gt The contents of this operati
38. itions 46 4 Troubleshooting Milling Quality Problems The Dimensions of the Milling Results Do Not Match Does the milling bur diameter match the CAM settings Is the gt CAM shrinking percentage setting proper for the workpiece Check the CAM settings Check the set temperature of the sintering program to see if it matches the workpiece of the manufac Box turer used Does the settings of the sintering program match the workpiece 4 Troubleshooting 47 Installation Trouble Installing the Driver Separately With this machine you can also install the driver software and electronic format manual all at once To install all at once see Setup Guide Installing the Software Procedure O Before installation confirm that the machine and the computer are not connected with the USB cable o Log on to Windows as an Administrator Insert the Roland Software Package CD into the CD ROM drive of the computer When the automatic playback window appears click Run menu exe If a User Account Control window appears click Allow or Yes and continue with the installation The setup menu screen appears automatically If the driver is already installed uninstall it P 52 Uninstalling the Driver Go to Step O if the driver is not installed or if it has been uninstalled Click Custom Install for the DWX 51D Software DWX 51D Sof
39. lect the machine to edit from the output list are Right click the mouse on the milling data to remove OFF OH DWX 51D Copy 1 Vig mnt from the output list and click Cancel Only milling data in standby can be removed milling data in the second or following positions from the top of the output list 2 Milling 3 Maintenance Maintenance Precautions eeeeeeeeesss 28 Maintenance Precautions sse e 28 Daily Maintenance uucssessasusssaucE unda zauaa cese iip Gao e rina 29 Cleaning after Milling Finishes enn 29 Periodic Maintenance 2 cesee eeeeeeeececeeceeeeees 31 Situations Requiring Maintenance eeeeee 31 Replacing Consumable Parts ssee 31 Running In the Spindle Warm up e 32 Correcting the Milling Machine s 33 Care and Storage of Detection Pin and Automatic Correction Jig 35 Retightening the Collet cette 36 Care of the Regulator tied Fin c te entm 38 27 28 Maintenance Precautions Maintenance Precautions Z WARNING Z WARNING Z WARNING Z WARNING Z CAUTION Never use a pneumatic blower This machine is not compatible with a pneumatic blower Milling waste may get inside the machine and cause fire or electrical shock Never use a solvent such as gasoline alcohol or thinner to per
40. lick Spindle run in Click OK Spindle run in starts Spindle run in is completed is displayed Periodic Maintenance Correcting the Milling Machine The accuracy of the milling machine may vary if it is used for a long period of time or the surrounding environment changes With automatic correction the ATC magazine and the rotary axis will be in the right position Cases Where You Need to Perform this Task When you finish installing the machine When you finish moving the machine When the cutting position is misaligned When there is a level difference or a hole is created in the Z direction etc in cutting result Required Items Detection pin Automatic correction jig Torque driver Cloth for care I install the detection pin 1 Clean off any milling waste around the clamp P 29 Cleaning after Milling Finishes o0 Use the supplied cloth for care to clean the detection pin automatic correction jig and central protrusion on the ATC magazine If any dirt is affixed correction might not occur properly tote eevee te ae poet NN E E Detection pin d Kg mue a O OO Central protru Automatic correction jig sion on the ATC magazine 9 EO Also wipe the eo rear side 10 3 Insert the detection pin firmly s b Not OK Detection pin 3 Maintenance 33 Periodi
41. ling waste and use the dust collector to pick up the milling waste Do not directly touch the inside of the ionizer 3 Maintenance 29 Daily Maintenance 2 Use the included cloth for care to wipe off any dirt EE e Part to be wiped from the portion indicated in the figure 30 3 Maintenance Periodic Maintenance Situations Requiring Maintenance When installing the machine P 32 Running In the Spindle Warm up P 33 Correcting the Milling Machine When replacing the spindle unit When the machine has not been used for a pro longed period P 32 Running In the Spindle Warm up Before you start using the machine in low room temperature When installing the machine in a different location When the milling position is misaligned P 33 Correcting the Milling Machine When symptoms such as a hole in the Z direction occurs Once a month P 36 Retightening the Collet When the work time of the spindle exceeds 200 hours When water or dust accumulates on the regulator P 38 Care of the Regulator Replacing Consumable Parts A replacement manual is included with purchased products For information on how to perform replacement refer to the replacement instruction manual included with the part Part name Replacement time Guideline When the total work time of the spindle exceeds 2 000 hours with slight variation
42. manage the milling machine send e mails and so on It is recommended to configure the settings so that VPanel starts automatically when the computer starts P 8 Settings Tab In addition clicking in the upper right of the top window will minimize the window to the task tray The window will disappear from the screen but the program will not be exited While VPanel is running 51D is constantly displayed in the task tray E mails are sent to notify of milling completion or errors that occur P 10 Mail Tab 1 Operation Screen 5 Displaying or Exiting VPanel VPanel Display in the Task Tray When the VPanel icon is displayed in the task tray the status of a connected milling machine is always monitored The display of the VPanel icon changes depending on the status of the milling machine The meanings of the displays are shown below Indicates that at least one of the connected milling machines is on is online Indicates that all the connected milling machines are off 0 DwX 51D X DWX 51D Ready Exiting VPanel 1 Operation Screen Indicates that an error has occurred on at least one of the connected milling machines If you hover the mouse pointer over this icon you can check which machine has the error Messages are displayed automatically if an error occurs during milling and in similar situa tions Even after the message disappears if you hover the mouse pointer over this icon the status of
43. managed Milling burs Work time Replacement time PMMA RO 3 00h00m 11h00m Reset PMMA RO 5 00h00m 11h00m Reset PMMA R1 00h00m 09h00m Reset Milling bur registration Click 4 to display the milling bur for which Milling bur registration was performed The stocker number of machine s ATC magazine should match the milling bur management numbers 1 through 10 The information for the selected milling bur will be displayed on the top window P 12 Milling bur management Dialog Box Milling bur information BusY ej pw f51D Milling bur ores otov sro coy manos KB 3253KB Stocker number Displays the work time and replacement time of the selected milling bur When the bur Work time Replace reaches the preset replacement time a warning message will be displayed The replace ment time ment time can be changed from Milling bur registration After replacing the milling bur with a new one click Reset to set the work time to 0 Here you can register milling burs whose work time you want to manage or remove burs Milling bur registration you no longer want to manage Click here to display the Milling bur registration dialog box P 12 Milling bur management Dialog Box 12 1 Operation Screen VPanel Window and Functions Milling bur registration Dialog Box A milling bur s registration information can be changed in order to change the work time or the replacement time When more than on
44. mounting method differs depending on the workpiece type and size P 18 Preparing a Workpiece Usable Workpieces For Disk Workpieces P 20 For Pin Type Workpieces 1 Close the front cover and turn on the power switch P 17 Switching the Power On Once initialization completes open the front cover e Loosen the screws about 3 turns using a torque driver 2 locations Use the included spare screws when a screw is lost or worn Mount the workpiece in the clamp Mount the workpiece so that it touches the back of the clamp on the right side D Loosely tighten the screws 2 locations Alternately tighten the screws in two locations little by little Firmly tighten the screws using a torque screwdriver D Notice Tightening only one of the screws at a time may cause the workpiece to break orthe screws to become loosened dur ing milling 2 Milling 19 Starting Milling For Pin Type Workpieces Bo AP W EE ER Mounting layout examples The figure shows examples of the maximum number of workpieces that can be attached according to size and their layout Workpiece sizes are limited by the number of workpieces mounted in the machine and the number of mountable workpieces is limited by the size of the workpieces mounted in the machine Pin size e e o 9 n S 15mm W 22 mm
45. n connecting more than gt tions were performed correctly one machine Refer to Setup Guide Connecting Multiple Units to perform the work Was the machine ID changed If the machine s ID has been changed restart the P5 machine 4 Troubleshooting 41 Machine Trouble No Data is Being Output to the Machine or the Machine will Not Operate Even Though Data is Being Output If the front cover is open the machine will not start p milling even if milling data is being received Close all of the covers and press the operation button to Is the front cover open start milling Does VPanel recognize the ma gt Verify that a message other than Offline OFF chine display is shown on VPanel If multiple machines are connected gt Select the machine to output milling data to on the is the correct machine selected VPanel screen Operation is paused if the PAUSE LED is lit When the machine is paused milling stops and someopera Is operation paused tions are restricted Quickly pressing the operation i button of the machine will cancel the pause Press ing and holding on the operation button will abort milling Milling data received during initialization or a data Is initialization or a data cancel in cancel will be cancelled Make sure to output mill progress ing
46. ollector is in standby When lit yellow an error has occurred and the machine has been paused Check the error details shown on VPanel Press the operation button on the built in panel to resume milling When lit or flashing red an error has occurred and milling has been stopped Milling cannot be resumed Check the error details shown on VPanel When lit red pressing and holding the operation but ton on the built in panel will abort milling and return the machine to the ready status When flashing turn off the power once and start up the machine again The light turns off when the power is turned off or the machine in the sleep state 16 2 Milling T Switching the Power On or Off Switching the Power On Procedure 0 Switching the Power Off Procedure ret OFF Close the front cover Switch on the machine s power switch The machine starts initialization When the status light stops flashing and remains steadily lit initialization is complete D Notice Do not open the front cover during milling Switch off the machine s power switch 2 Milling 17 Preparing for Milling Preparing a Workpiece Usable Workpieces Workpiece Materials Zirconia Wax PMMA Composite resin PEEK Gypsum Size Unit mm Disk type with step Step section 98 5 mm diameter 10 mm height Body section 95 mm diameter
47. on any The milling bur attached to the spindle unit may fail to perform initialization if it is caught on the work thing piece or rotary axis unit Try to detach the milling bur Lo using the emergency release function in VPanel Is anything caught on the spindle Open the maintenance cover and make sure that no unit or rotary axis unit workpiece or milling waste is caught The Operation Button Does Not Respond This machine restricts some operations when the pene Monk cover Open gt front cover is open Close the cover AT wearing cloves gt The operation button will not respond if you are e you 99 i wearing gloves Operate the button with a bare hand VPanel Does Not Recognize the Machine Make sure that the cables are connected Is the cable connected gt Refer to Setup Guide Connecting the Cables to perform the work If the connection to the computer is not made in the procedure described the driver may fail to 2 install correctly VPanel will not function normally if HUE Can ERSCSILSIR S nis OI the driver is not configured correctly Check again sus to ensure that the connection was made using the correct procedure There is a possibility that the connection procedure Did you verify the connection pro was performed incorrectly Make sure that connec cedure whe
48. on manual and the specifications of this product are subject to change without notice gt The operation manual and the product have been prepared and tested as much as possible If you find any misprint or error please inform us gt Roland DG Corp assumes no responsibility for any direct or indirect loss or damage which may occur through use of this product regardless of any failure to perform on the part of this product gt Roland DG Corp assumes no responsibility for any direct or indirect loss or damage which may occur with respect to any article made using this product http www rolanddg com Company names and product names are trademarks or registered trademarks of their respective holders Copyright 2015 Roland DG Corporation Roland DG Corporation has licensed the MMP technology from the TPL Group 1 Operation Screen Displaying ot Exiting VPanel 1 23 nano 9 What ERA TI 5 Displaying VPatlel net t ceret e receta 5 VPanel Display in the Task Tray sssss 6 EXiting VP AMNel e tapes 6 VPanel Window and Functions eo tree 7 TOP WING OW D 7 Settings Tab uiro Error a beu Puoi emis 8 Maintenance Tabac rre pee AN 9 Mail Tab reitera Fe eat diner edit 10 Manual correction Dialog Box seeen 11 Milling bur management Dialog Box sseeee 12 Milling bur registration Dialog Box
49. or 2 Check the milling data If there is no problems with the milling data restart the computer and then perform mill ing again 1 Turn off the power 2 Checkthe milling bur the workpiece and the CAM settings as well as the shape specified in the CAD data 3 Allow the machine to rest for some time be fore turning the power on because the motor may have overheated Turn off the power and contact your authorized Roland DG Corporation dealer Turn the dust collector on and check the dust collector settings and the filter 1 Press and hold the operation button on the built in panel This will clear the error 2 Perform automatic correction P 33 Correcting the Milling Machine The VPanel and machine firmware versions may not match Download the latest versions of VPanel and the machine s firmware from our special Easy Shape website http www rolandeasyshape com and then install these versions Responding to Error Messages Error number Message Situation error cause Action 1 Press and hold the operation button on the If the milling bur is too built in panel This will clear the error 103D 0000 short or if the angle of Milling data error the A axis and B axis are 2 Check the milling bur length and the position 103D 0000 The milling bur has too large the milling of the milling bur holder not reached the bur may not reach the P 23 STEP 2 Attaching the Milling Bur milling position
50. or is only effec Bie pom pies beingieurs MM gt tive with PMMA It has no effect on zirconia and wax workpiece workpieces AN l If milling waste is found clean with a dust collector bb millinghwasieiarounditne gt Also the ionizer s effectiveness will decrease if mill P 29 j ing waste is present Do not touch inside the ionizer Is the machine grounded gt debo bid function properly if the machine Pun Compressed Air Does Not Come Out s 3 Compressed air is only supplied during some opera eque end Doer hei a tions such as when the spindle is rotating or when p d replacing the milling bur isther latorbn viv connected Check the connection Also check whether the regu a d d bed conten gt lator indicates zero If the set pressure of the regula P18 confi E g y tor is zero compressed air will not be supplied 3 9 i Refer to Setup Guide Preparing the Regulator Is the knob at the bottom of the c The compressed air will escape if the knob at the bot P 38 regulator open tom of the regulator is open Automatic Correction Fails Clean away any grime on the automatic correction SS 5 jig the detection pin or the ATC magazine Fouling oed MEE gt dueto buildup of milling waste or the like on any of R83 pins 9 i these may impede correct sensor operation making detection impossible Is the automatic correction jig prop gt Verify that the automatic correction jig is properly P 33 erly attached attached i
51. s machine 3 Click Desktop 4 Point to the lower right corner of the screen to display the charms and click Settings 5 Click PC info 6 Click Device Manager If the User Account Control window appears click Continue Device Manager appears 7 Click Show hidden devices from the View menu 8 In the list find Printers or Other devices then double click it Under the selected item click the name of the model you are using or Unknown device 9 Go to the Action menu and click Uninstall 10 In the Confirm Device Uninstall window click OK Close Device Manager 11 Detach the USB cable from the computer and then restart Windows 12 Uninstall the driver Carry out the steps from step 3 on page 52 Uninstalling the Driver Windows 8 8 1 to uninstall the driver 13 Reinstall the driver again following Setup Guide Installing the Software or P 48 Installing the Driver Separately Windows 7 procedure A 1 Connect the machine to the computer with the USB cable and turn on the machine 2 From the Start menu click Devices and Printers 3 Check that the model you are using is displayed under Unspecified 4 Right click the icon of the model you are using and then click Troubleshooting 5 When a screen is displayed with the message Install a driver for this device click Apply this fix 6 If a message is displayed asking you to Set as default printer click Skip this fix
52. saseoscatsttblecenssscoaseston 12 Milling bur registration Dialog BOX ssssscsssssssssssesssessesseesssueecssnssessusecssuecessuseessnecessnesessueeessnseessnseecsueeessuseessueessaneeeesnseesees 13 Cleaning tool Dialog Box ZI E E T A E T AT 15 Using Reading the Built In Panel eicere tortor eoe net 16 Using Reading the Built IriPatiel succiscon nti ttes retta territoriis riter n Rises orien eek RR NOU 16 Stat sesIndicated by Status Light Color uas re te ases terere tib ARRAROEN ARER 16 Switching the Power On or Off eene enne en nennen nennen nennen 17 Switching the Power On tor are fee eei E eR E ERE ee RENE EI eo ree Ete PRU Uns a 17 Switching the Power Of acera retis i tee EH eH ette irae S a EEEE SERE NERIS ER E EN ENTIRE ERE 17 Preparing for Milling PR 18 Preparing a Workpiece Usable Workpieces ssssssssssssetesssccnsesssseseteessesssesessesnseessesntesessesssessecsnsseeseenssessecenseesseenseeeses 18 Preparing a Milling Bur Usable Milling BUTS sssssscssssesessesssssssssssessessssesssssssseceesssneessessuseesessuseessssssseesecsnseessssnneeeeees 18 Preparing Compressed Air Setting the REQulator sssssssssescssssssessessssssssssssessessssesssessssessecsnseesssssneesecsnnessssnneeesees 18 Starting MINING c I 19 STEP 1 Mounting the Clamp to the Workpiece ssssssscssssesssccsssesseesssesessesssesesesnserecsessssseseessese
53. se a security protected connection SSL Configure the outgoing Moo ccunecuou mail server settings for the e mail address input for the sender s address Check to use authentication when sending e mails Input the user name and password for authentication Configure the outgoing mail server settings for the e mail address input for the sender s address Use SMTP authentication User name Password Click Send test to send a test e mail If the following e mail is received at the address specified in Receiver address con figuration of the settings is complete Subject Machine name Body Test Ifthe e mailfails to send the Windows Script Host error message will be displayed Checkthe content in the input fields again Important It may be impossible to send e mails because of security software settings or the like If e mails cannot be sent check the settings of the security software being used as anti virus software or for a similar purpose For detailed information about the e mail settings consult your network administrator VPanel does not support TLS connections STARTTLS 10 1 Operation Screen VPanel Window and Functions Manual correction Dialog Box In this dialog you can make corrections of the milling machine manually Perform corrections if you want to precisely adjust the accuracy When more than one machine is connected the machine selected in the top window is the target of correc
54. stall 4 Troubleshooting 53 Responding to Error Messages This section describes the error messages that may appear on VPanel and how to take action to remedy the problem If the action described here does not correct the problem if an error message not described here appears contact your authorized Roland DG Corporation dealer Error number Message Situation error cause Action 1 000 1 0 0 6 1017 0000 101C 0000 1 01 D The limit switch is not found may be X Y End A or B The axis position has been shifted 96 may be X ub cu Z A or B The front cover is open The milling bur sensor is not found The milling bur cannot be released may be 1 to 10 54 4 Troubleshooting The operation may be inhibited by milling waste or an obstruction The motor position may have been lost 1 Turn off the power 2 Remove any objects blocking operation of the machine and any accumulated milling waste 3 Turn on the power and then restart operation 1 Remove any objects blocking operation of the machine and any accumulated milling waste 2 Press and hold the operation button on the built in panel This will clear the error The milling conditions may be excessively strict The front cover was opened during spindle rotation For safety the machine comes to an emergency stop if the front cover is opened while the spindle is rotat
55. tab you can perform operations related to maintenance including automatic correction of the milling machine and system reporting When more than one machine is connected the machine selected in the top window becomes the target for the operations Settings Maintenance Mail Correction Automatic correction Milling bur change test Manual correction Open collet Close collet Support Emergency release Cleaning tool Spindle Work time System report Oh0m Reset Error log Spindle run in Save file Spindle replacement Cancel Correction Correct the ATC magazine position or the rotary axis position You can usually use Automatic correction P 33 Correcting the Milling Machine P 11 Manual correction Dialog Box Cleaning Tool This function is used for cleaning Push this button to open the Cleaning tool dialog box P 14 Cleaning tool Dialog Box ATC Perform tests maintenance and other tasks related to operation with the ATC magazine The Emergency release button is enabled when the power is turned on while the front cover is open Use this function if initialization cannot be performed because for example the milling bur is caught on the workpiece Pp 31 Situations Requiring Maintenance P 35 Care and Storage of Detection Pin and Automatic Correction Jig Spindle This function is used for long term spindle management Work time displays the work time of the spin
56. tallation will be finished after the computer restarts When using the CD specify the folder as shown below This is assuming your CD drive is the D drive lt lt Windows Vista gt gt D Drivers WINVISTAX64 64 bit versions D Drivers WINVISTAX86 32 bit versions 52 4 Troubleshooting Installation Trouble Windows 7 D Drivers WIN7X64 64 bit versions D Drivers WIN7X86 32 bit versions If you re not using the Roland Software Package CD go to our special Easy Shape website http www rolandeasyshape com and download the driver for the machine you want to remove and then specify the folder where you want to extract the downloaded file Uninstalling VPanel When uninstalling VPanel perform the following operation Windows 8 8 1 1 Exit VPanel Right click sip VPanel icon in the task tray and select Exit 2 On the desktop point to the lower right corner of the screen to display the charms and click Settings 3 Click Control Panel and then click Uninstall a program 4 Select Roland VPanel for DWX 51D and click Uninstall 5 Follow the on screen instructions to uninstall Windows Vista 7 1 Exit VPanel Right click sip VPanel icon in the task tray and select Exit 2 From the Start menu click Control Panel and then click Programs and Features 3 Select Roland VPanel for DWX 51D and click Uninstall or Delete 4 Follow the on screen instructions to unin
57. the CAM milling conditions There is a Line of Level Difference in the Milling Results The origin point may become out of position due to prolonged use or relocating the machine which can result in a line of level difference Perform automatic Is the machine out of correction gt correction If expected results cannot be obtained P 33 even after performing automatic correction perform manual correction With manual correction changing the Y value in Origin point may improve the situation Depending on the milling conditions a line oflevel difference may occur Review the CAM milling condi tions Are the CAM milling settings cor gt rect Chipping Edges of Milling Products Become Chipped Occurs The vibration from milling can shake the installation base Install the machine in a level and stable loca tion Is the installation base of the ma gt chine secure Check the mounting condition of the workpiece If the workpiece is not mounted correctly it may come P 19 loose during milling and may become misaligned Is the workpiece firmly secured in za place If the same milling bur is used for milling for a long period of time it will become worn and affect milling Is the milling bur worn results Try replacing the milling bur with a new one p The work time of the milling bur can also be man
58. tions Perform automatic correction before performing this correction Distance Origin point X 10000 X 0 00 Y 100 000 Y 0 00 Z 100 000 Z 0 00 A axis back side A 0 00 Distance degree Clear these values when executing the automatic correction Correct moving distances in the X Y and Z directions Set the correction value while considering the initial moving distance as 100 gt Initial setting 100 A axis back side Correct the angle when the A axis is rotated 180 degrees Set the correction value while considering the initial setting as 0 00 degrees gt Initial setting 0 00 degrees Origin point Correct the origins of the X Y and Z axes Set the correction value while considering the setting initial setting as 0 00 mm gt Initial setting 0 00 mm Clear these values when exe cuting the automatic correction Check to reset the values for Distance Origin point and A axis back side when performing automatic correction gt Initial setting Checked 1 Operation Screen 11 VPanel Window and Functions Milling bur management Dialog Box By selecting a milling bur to be used in this dialog box the worktime ofthe selected milling bur will be recorded automatically In addition when the bur reaches the preset replacement time a warning message will be displayed When more than one machine is connected the machine selected in the top window is
59. ts Down when Connecting Multiple Machines 42 The Spindle Does not Rotate ssssssssseeee 42 The lonizer is Ineffective Milling Waste Collects Around the Milling Area 43 Compressed Air Does Not Come Out sesesssssss 43 Automatic Correction Fails sssseee 43 The Milling Bur Management Information was Lost 44 Milling Quality Problem eene 45 The Milled Surface is Not Attractive 45 There is a Line of Level Difference in the Milling Results 45 Chipping Edges of Milling Products Become Chipped Occurs 45 A Hole Opens in the Milling Results 46 The Dimensions of the Milling Results Do Not Match 47 Installation Trouble c cccccccccceeeeseeeeeeeeeeeeeeeeess 48 Installing the Driver Separately ssseeeeenes 48 Installing the Softwear and the Electronic Manual Separately 50 Driver Installation Is Impossible sess 51 Uninstalling the Driver certet teneret O 52 Uninstalling VPanel rient te ads 53 Responding to Error Messages 54 Machine Trouble Initialization is Not Performed or Initialization Fails Is the front cover open gt Keep the front cover closed during startup For safety initialization is not performed when the cover is open at startup Is the milling bur caught
60. tware Install costom nsan http www rolanddg com Click Install for the Windows Driver DWX 51D Software VPanel Install Readme Windows Driver Install Readme Manual Install Windows 8 8 1 When the window shown in the figure appears click In stall Would you like to install this device software Name Roland Printers air Publisher Roland DG Corporation C Always trust software from Roland DG Corporation If the window shown in the figure appears click Install this driver software anyway gt Don t install this driver software You should check your manufacturer s website for updated driver software for your device gt Install this driver software anyway Only install driver software obtained from your manufacturer s website or disc Unsigned software from other sources may harm your computer or steal information v See details 48 4 Troubleshooting 8900900 Installation Trouble Follow the on screen instructions to proceed with the installation When the installation finishes click on the setup menu Remove the Roland Software Package CD Turn on the power to the machine Connect the machine to the computer using the USB cable gt If connecting more than one unit of this machine to a single computer refer to Setup Guide Connecting Multiple Units gt For the USB cable use the included cable gt Do not use a USB hub Connection may not be possible gt Secure th
61. when VPanel does not recognize the machine the driver may not have been installed correctly In such cases perform the following procedures If procedure A does not solve your problem perform procedure B Windows 8 8 1 procedure A 1 Connect the machine to the computer with the USB cable and turn on the machine 2 Click Desktop 3 Point to the lower right corner of the screen to display the charms and click Settings 4 Click Control Panel 5 Click View devices and printers 6 Check that the model you are using is displayed under Unspecified 7 Right click the icon of the model you are using and then click Remove device 8 When the message Are you sure you want to remove this device is displayed click Yes 9 Check that the icon for the model you are using is no longer displayed under Unspecified 10 Temporarily disconnect the USB cable connecting the machine to the computer and then reconnect these devices If the printer icon for the machine you are using is displayed under Printer the driver has been successfully installed If you could not solve your problem by following this procedure perform the procedure under Windows 8 8 1 procedure B Windows 8 8 1 procedure B 1 Connect the machine to the computer with the USB cable and turn on the machine 2 If the Found New Hardware appears click Close to close it Disconnect any USB cables for printers or other such equip ment other than thi
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