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NE-9000 Peristaltic Pump User Manual

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Contents

1. 11 3 16 OUt n Set TTL Output Pin Set Program Output TTL I O output pin 5 to level n If n 0 the output pin will be set low If n 1 the output pin will be set high Publication 1200 04 29 New Era Pump Systems Inc www SyringePump com Model NE 9000 11 3 17 bEEP Beep Sounds a short beep 11 4 Pumping Program Examples 11 4 1 Example 1 2 Step Rate a e o hv ml hr Rate Pla 30 ml Dispensed Dispense 5 0 mL at 500 mL min and then dispense 25 0 mL at 2 5 mL min Then stop the pump Phase Function Rate Volume Direction Phase Function Rate Volume Direction RATE 2 5 mL min 25 0 mL Phase Function 11 4 2 Example 2 Repeated Dispenses with Suck Back ml hr Rate Dispense 2 0 mL with a 5 minute pause between dispenses In addition after each dispense a volume of 0 25 mL is sucked back to prevent dripping Also 30 seconds before the end of the pause interval a beep is sounded to alert the operator to prepare for the next dispense Starting with the second dispense 0 25 is added to the volume dispensed to compensate for the sucked back volume of the previous dispense By changing the last Phase to a LP nn function the total number of dispenses can be set When entering a function with associated data such as with the Pause in Phase 5 or the Loop in Phase 6 the function is entered in 2 steps First select the function and store it
2. Logic low reference 13 1 TTL VO Operational Controls While the user is changing settings or configuration from the keypad external control by the Pumping Direction and Operational Trigger inputs will be ignored These controls will also be ignored if an alarm condition exists Operational Trigger Pin 2 The input signal on this pin controls the operation of the Pumping Program Its functionality is user configurable Use the TR nn Setup Configuration to configure this input pin See Section 10 7 TTL I O Operational Trigger Configuration Each option defines when the Operational Trigger input is activated When activated the trigger emulates the Start Stop key Publication 1200 04 50 New Era Pump Systems Inc www SyringePump com Model NE 9000 Foot Switch Operates like the Start Stop key whereby each falling edge contact to ground either starts or stops pauses the Pumping Program Foot Switch Hold Falling edge starts the Pumping Program and the rising edge stops the Pumping Program With a foot switch the Pumping Program will run while the foot switch was held down Foot Switch Reversed Operates like the Start Stop key whereby each rising edge either starts or stops pauses the Pumping Program Level Control Falling edge stops pauses the Pumping Program Rising edge starts the Pumping Program This configuration can be used with a contact closure timer or in an automation setup allowing log
3. VOLUME DISPENSED ees ee ees ee ee ee ee ee ee ee ee ee ee ee ee ee ee ee ee ee ee ee de ee ee ein 11 6 1 3 VOLUME UNTIS TO 11 6 74 PROGRAM ENTRY MODE ese ee ees ee ene eene ener tene ee ee ster ten e eite na s eate neun 11 6 8 PUMPING DIRECTION KEY eee eee eee en eee ento oet Se Ge ee Oe eee sone esee enne esee ener esee enne ee 11 6 9 START STOP KEY eoe aare e Pe ee suras Ene Se eU pa eoe ED So ge e se ss ee ee Ee se ub Sore vu bees QUU 12 6 10 DISPENSE SELECTION den rose eon bees gese proe een sedes bee esse eon peo be ese e Epor oe buen eoe ean Ee sed 12 6 11 PROGRAM PHASE NUMBER KEY eee e see ee esse se ee es se se ee es se tese ee ee Ge 12 6 12 PROGRAM FUNCTION KEY oos ssseesse bosse ees osse dese sedes ede see eH dese ge de soe dees Ge EH des ee ee 12 6 12 1 PROGRAM PHASE FUNCTION PARAMETER eee ee ee ee ee ee ee ee ee ee ee ee ee ee ee de ee ee ee ee 13 6 13 SETUP REY EE EE EE EE EE NE 13 6 14 SPECIAL SETUP KEY sd sesde onse es Be esse ees oge ese ee gee ee eap reo e UE ee gegee ee ge ge oe Vae ee Wes 13 6 15 LEARN EDE EE Ee EE EEN 13 6 16 SPECIAL POWER UP FUNCTIONS eere ee ee esse ees se Ge ee Se Ge Ge Ge Ge Ge ee Ge Ge ee 13 6 16 1 FIRMWARE VERSION DISPLAV eed ee ee ee ee ee ee ee ee ee ee ee ee ee ee ee ee ee ee EEs 13 6 16 2 RESET THE PUMP ia 13 6 16 3 LEARN AND CALIBRATE SELECTION iese ee ese ee ee ee ee ee ee e
4. Volume Direction RATE 5000 mL min Function JP 12 Function PR 03 Function Rate Volume Direction RATE 750 0 mL min Function LP 05 10 11 12 Function JP 01 13 11 4 8 Example 8 Dispensing with Complex Synchronization Restart on Event Trigger or 10 seconds Repeat if Program Input Infuse until Event Trigg Infuse TTLHigh TTL Low TTL Program Ouput Event Trigger Withdraw Event Trigger This example demonstrates a complex interaction with external equipment such as synchronizing with another peristaltic or syringe pump The Program includes a variety of interactions with external equipment which demonstrates the various control possibilities of the NE 9000 The Pumping Program begins by canceling any previous event traps PH 01 and raising the Program Output TTL line PH 02 After 5 0 mL has been dispensed at 800 mL min PH 03 the Program Output TTL line is lowered PH 04 sending a synchronization signal to another device The pump then continues to pump at 800 mL min PH 06 until a synchronization signal is received at the Event Trigger TTL input causing the Program to jump to Phase 7 PH 05 Publication 1200 04 36 New Era Pump Systems Inc www SyringePump com Model NE 9000 The pump then withdraws 0 25 mL PH 07 pauses for 1 second PH 08 then repeats this process if the Program Input TTL line is low PH 09 ot
5. is the current firmware version number Set is not applicable MASTER PROGRAM RESET RESET Clears program memory and resets communication parameters to Basic mode and address 0 This is a special system command that will be accepted by the pump regardless of its current address 12 5 Getting Started With RS 232 Before beginning to develop pump control software for a computer first setup and experiment with the pump s communication After attaching the pump to the computer run a terminal emulation Program on the computer A generic terminal emulator supplied as standard software with many computers can be used to communicate with the pump in the Basic communications mode Publication 1200 04 48 New Era Pump Systems Inc www SyringePump com Model NE 9000 A terminal emulator is available at www syringepump com accessories htm software for demonstration purposes only which allows more complex control of the pump Also this terminal emulator contains a Pump Programming Language PPL which allows Pumping Programs to be developed using symbolic text modified and stored in computer files then downloaded to the pump With a generic terminal emulator setup the terminal emulator with the same baud rate as the pump and with an 8 bit data no parity and 1 stop bit 8N1 data frame Set the communications port to the port that is attached to the pump Also enable local echo half duplex and turn flow control off From th
6. occur stopping the pump and the Pumping Program The pump will display ERER and the buzzer will sound if alarms are enabled alerting the user The communications time out timer will not restart until the next reception of a valid packet In addition there is a 0 5 second packet inter byte time out While receiving a communications packet and before its complete reception if a delay of 0 5 seconds occurs between bytes the incomplete packet will be discarded With the Auto Alarm feature whenever a pump alarm occurs such as a pump stall a response packet with the alarm status information will automatically be transmitted Until the Safe Mode is disabled each time power is applied to the pump the pump defaults to the Safe mode of communications but the communications time out timer will not be enabled until the first reception of a valid packet Although the communications time out timer is not enabled the Auto Alarm feature will be enabled Therefore the pump will be in an Auto Alarm only communications mode When power is applied to the pump or if the system should reset a system reset alarm occurs The Auto Alarm feature therefore alerts the host computer that a pump reset has occurred Also when the user changes the baud rate the communications time out timer is disabled until the next valid communications packet Publication 1200 04 40 New Era Pump Systems Inc www SyringePump com Model NE 9000 12 2 4 RS 232
7. Nn Publication 1200 04 32 New Era Pump Systems Inc www SyringePump com Model NE 9000 Function LP ST Function PS 60 Function Rate Volume Direction RATE 500 0 mL min 3 75 mL D 10 1 Function 12 LP 03 Function Rate Volume Direction RATE 900 0 mL min 17 25 mL Function BEEP 13 LT 4 Function 15 PS 00 Function LP EN 6 11 4 5 Example 5 Control from a High Low Pressure Sensor 25 Pumping c Rate 10 Program lt Pressure high sensor lt Pressure low sensor Event Input A Pin lt Pressure trigger points This example demonstrates a Pumping Program whose control depends on an external sensor Assuming a pressure sensor that is configured to detect a high pressure point and a low pressure point the Pumping Program individually selects whether it will react to the high or low pressure point The Program Output pin on the TTL I O connector pin 5 is used to select the high or low pressure point When low the low pressure point is selected PH 01 and when high the high pressure point is selected PH 05 The Program begins by dispensing continuously at 10 0 mL min PH 02 while a background trap is set for the low pressure point PH 03 To create a delay when the pressure sensor is switched from high pressure to low pressure when the Program Output pin is set a small volume is pumped PH 02 06 before the background
8. lt f gt gt lt n gt lt n gt gt 0111213141516171819 lt byte gt gt one byte of any data O on Publication 1200 04 Floating point number Maximum of 4 digits plus 1 decimal point Maximum of 3 digits to the right of the decimal point Oz Ounces mL milliliters TTL high level TTL low level On enabled Off disabled Program Phase number Valid values 1 to 40 Valid values 1 to 99 Valid values 0 to 99 Floating point digits Digits One byte of data expressed as Oxhh where hh is the data in hexadecimal Is defined by Syntax expands to next level of expansion Non terminal syntax expansion Optional syntax Required syntax Or Choose one of the syntax options None Syntax expands to nothing lambda production Description of syntax expansion 39 New Era Pump Systems Inc www SyringePump com Model NE 9000 12 2 2 RS 232 Protocol Basic Mode Command syntax to pump basic command protocol command data CR Response syntax from pump basic response protocol gt STX response data lt ETX gt In the Basic communications mode a master slave protocol is used whereby the pump will only transmit in response to a received command When the pump receives the basic command protocol command data will automatically be stripped of all space and control characters and all text will be converted to upper case This simplifie
9. Protocol Basic and Safe Mode Common Syntax transmitted data gt command data response data command data gt lt address gt lt command gt response data gt address status data status gt prompt alarm prompt gt xMaduwwg alarm gt A alarm type alarm type gt R S T E O lt address gt gt lt n gt lt n gt data gt text CR gt 0x0D lt STX gt gt 0x02 lt ETX gt gt 0x03 lt CRC 16 gt gt lt byte gt lt byte gt lt length gt gt lt byte gt To pump From pump Operational state of pump Dispensing Withdrawing Pumping Program Stopped Pumping Program Paused Timed Pause Phase Operational trigger wait user wait Purging Alarm Pump was reset power was interrupted Pump motor stalled Safe mode communications time out Pumping Program error Pumping Program Phase is out of range Pump network address 0 to 99 System command Response to command Carriage return Start of packet transmission indicator End of packet transmission indicator 16 bit CCITT CRC of lt transmitted data gt high byte low byte Number of bytes remaining in packet including this byte 12 2 5 Network Command Burst The Network Command Burst feature is only applicable when communicating to a network of pumps This special feature allows commands to be sent to a netwo
10. Pumping Program paused for start trigger Continuous beeping Pressing any key will stop the alarm 10 7 TTL VO Operational Trigger Configuration Configures how the TTL I O Operational Trigger pin 2 will control the Pumping Program s operation See sec 13 1 TTL I O Operational Controls The 2 letter configuration Setting parameter to the right of the colon is defined as follows Publication 1200 04 21 New Era Pump Systems Inc www SyringePump com Model NE 9000 Falling edge starts or stops the Pumping Program FH Foot Switch Hold Falling edge starts the Pumping Program Rising edge stops the Pumping Program Foot Switch Reversed Rising edge starts or stops the Pumping Program Rising edge starts the Pumping Program Rising edge stops the Pumping Program 10 8 TTL VO Directional Control Input Configuration Configures how the TTL input Pumping Direction pin 3 will control the pumping direction See sec 13 1 TTL I O Operational Controls The 2 letter configuration parameter to the right of the colon is defined as follows Reciprocating Pumps Falling edge Dispense Rising edge Withdraw Dual Pump Falling edge Withdraw Rising edge Dispense The setting names are relevant to a 2 pump system whereby the Directional Control Input TTL pin is attached to the second pump s Pumping Direction Output TTL pin 10 9 Pump Motor Operating TTL Output Configuration Configures the function
11. TTL I O connector or from RS 232 control From the keypad pressing the Start Stop key will start the pump operation 7 1 Peristaltic Tube inside Diameter The peristaltic tube inside diameter can only be set from the Special Setup mode selected while turning on power with the Diameter key Use the arrow keys to set the diameter value While the diameter value is being set the Tubing ID Inches LED will blink The new diameter value is stored after pressing any non arrow key or after a 2 second delay The default setting is 3 16 tubing Any diameter setting under 1 can be entered If the diameter is out of this range the display will show oor Pressing any key restores the diameter display to its previous value Changing the diameter will not zero any current settings 7 1 1 Changing Volume Units The volume units used for accumulated volumes and the Volume to be Dispensed settings can be changed to either mL or Oz NOTE A change in the volume units will affect all Volume to be Dispensed settings in the Pumping Program Display the Volume Dispensed by press and releasing the Volume key until the Dispensed LED is lit Pressing any up arrow key will change the display to ink S and the current volume units will blink Then press any up arrow key to switch the volume units between mL and Oz Press any non arrow key or wait 2 seconds to enter the new volume units The display w
12. Then enter the associated data Function Rate Volume RATE 750 mL min 2 0 mL Function Rate Volume Direction RATE 750 mL min 0 25 mL Function LP ST Function LP ST Publication 1200 04 30 New Era Pump Systems Inc www SyringePump com Model NE 9000 Function PS 90 Function LP 03 Function BEEP Function PS 30 Function Rate Volume RATE 750 mL min 2 Function Rate Volume irection RATE 750 mL min 0 25 mL J ie B Y J 10 Function LP EN 1 11 4 3 Example 3 Ramping the Flow Rate Phases Phases Phases 5 8 9 11 ml hr Rate Time Note Graph is representative only Pumping rate increments and decrements in steps Continuously ramp up and down the pumping rate Starting at 200 mL min the pumping rate will increment to 250 mL min in 1 0 mL min steps after every 0 1 mL has been dispensed Then the pumping rate will decrement to 150 mL min in 1 0 mL min steps after every 0 1 mL has been dispensed Finally the pumping rate is incremented back to 200 mL min in 1 0 mL min steps after every 0 1 mL has been dispensed then the process is repeated Function Rate Volume Direction RATE 200 mL min Function LP ST Function Rate Volume Direction INCR Function LP 50 3 Function LP ST Function Rate Volume Direction DECR 1 0 Function LP 99 Publication 1200 04 31 New Era Pump Systems Inc www
13. at the point where the Pumping Program was interrupted When not lit not blinking the pump is stopped but the Pumping Program may be operating a pause Phase Starting the pump when the Pumping Program is stopped will start the Pumping Program from the beginning Phase 1 Withdraw indicates that the pumping direction is set for withdrawing If not lit then the pumping direction is set for dispensing Also the Withdraw LED indicates that the Volume Dispensed refers to the volume withdrawn If not lit the Volume Dispensed refers to the volume dispensed Pumping rate units are expressed using 2 LEDs Inches EET aa m fms e ed RE den ie Oz Ounces Oml O min Dispensed Volume dispensed displayed Pa OaE Withdraw Pumping Direction i ni Lit Withdraw Oz min Q Oz Sec Notlit Dispense etter bar Om TOM Pumping Lit Motor is operating sd gt AOz O Sec Blinking The Pumping Program is M E ETE aused RR OP P CO mL min Not lit The Pumping Program is 3 od stopped or executing a pause min sec OOz QSecj Phase 6 4 Arrow and Decimal Point Keys Each of the four digits in the display is associated with the up arrow key directly below it When applicable the arrow key is used to increment the value of that digit or advance to the next selection in a list of functions or settings Each press of an up arrow key will increase the digit by 1 up to 9 and then b
14. com Model NE 9000 When the pump is started with the Start Stop key or any other source the pump begins performing the operations in the Pumping Program until the Pumping Program either stops automatically or the pumped is stopped when the Start Stop key is pressed or from any other source While performing the operations defined in the Pumping Program the Pumping Program is referred to as operating While Operating the motor can be pumping or stopped according to the Pumping Program The motor is stopped and the pump is not operating the Pumping Program The Pumping Program has been stopped but can be resumed at the point where it was stopped Continuing a Pumping Program that was Paused before the completion of the Pumping Program The Pumping Program continues at the point where the Pumping Program was stopped The pump has performed a single operational Phase as defined in the Pumping Program A single defined operation in the Pumping Program A Program Phase s numerical sequence location in the Pumping Program Each Pumping Program Phase instructs the pump to perform a particular operation Only one Program Phase is selected at any one time This is the current Phase Each Phase is set to one function The set function of the current Phase is the currently selected function Each Pumping Program function instructs the pump to perform a particular operation If the Phase s operation instructs the NE 9000 t
15. dispense volume Changing the tubing diameter or reseting the pump will cancel the entered calibration The pump will use the tube diameter as the calibration value 10 Setup Configuration To change or view the setup configuration the Pumping Program must be stopped Press the Diameter Setup key until the first parameter SLO n is displayed After 2 seconds or when any non arrow key is pressed the next parameter will be displayed see sec 6 13 Setup Key Pressing an arrow key under a value will increment select or scroll through the valid values for the parameter The Setup Configurations will be displayed in the following order ESF AL Hen Slow Down mode where n is the current setting J OT Ten Anti Drip mode where n is the current setting nuuc rr An Dispense and pause mode where n is the current setting When pasue mode is enabled displays the pause setting Power Failure mode where n is the current setting Display secondary setup menu Press any arrow key to select Alarm mode where n is the current setting Publication 1200 04 19 New Era Pump Systems Inc www SyringePump com Model NE 9000 Display TTL I O external connector settings Press any arrow key to select If selected the following will be displayed Operational Trigger setting aa is current setting Directional control setting aa is current setting Pump Motor Operating TTL
16. display shows Press the DIAMETER key again to select The display will show the current diameter and the Inches units LED will blink While the units LED is blinking use the up arrow keys to enter the new diameter as a fraction of an inch For example to enter 1 16 ID tubing use the up arrow keys to change the display Press the LEARN key or wait for the time out to enter the new setting The tubing diameter will now be set to the new setting The new diameter will be used as the current calibration setting Special Modes Press and hold the Diameter Setup key to access the Special Modes setup menu The first mode Slow Down will be displayed Press the LEARN key to move to the next mode or wait for the time out The following is the sequence of diplays Slow Down mode where n is the current setting Anti Drip mode where n is the current setting Publication 1200 04 iii 10 17 15 New Era Pump Systems Inc www SyringePump com Model NE 9000 nuc rr oan Dispense and pause mode where n is the current setting When pasue mode is enabled displays the pause setting Display secondary setup menu Press any up arrow key to select Slow Down Mode AL Ln Setting 0 Disabled 1 Enabled Slow Down mode prevents over dispensing when pumping a large volume at a high speed When enabled the pumping speed will ramp down as the volume dispensed approaches the target disp
17. eee Se Ge ek Ge Ge Ge ee eee eve y votes 27 11 3 6 PR IN PROGRAM SELECTION NPUT ccoooocccnnonnnccinonnnacnnnnnnacinannnaconananaconananacinananos 21 11 3 7 PR NN PROGRAM SELECTION LABEL eee eene eene tenente entente 21 11 3 8 LP ST DEFINE STARTING PHASE OF LOODP dese ees ee ee ee ee ee ee eene 28 11 3 9 LP EN DEFINE CONTINUOUS LOOP END iese ee dese ee de ee ee ee de ee ee ee ee ee de ee ee 28 11 3 10 LP NN DEFINE LOOP END AND LOOP REPETITIONS eee 28 11 3 11 PS NN PAUSE PUMPING onaniar a NT 28 11 3 12 IE NN JUMP TO PHASE IF EXTERNAL TRIGGER cernerent 29 11 3 13 ET NN SETUP EVENT TRIGGER JUMP PHASE ee ese dese ee ee ee ee eene 29 11 3 14 ES NN SETUP EVENT SQUARE WAVE TRIGGER JUMP PHASE dese ese 29 11815 ETRS EVENTRESET eee he eerte tee Ge ee ei e ox rere ee ede 29 Publication 1200 04 vi 10 17 15 New Era Pump Systems Inc www SyringePump com Model NE 9000 11 8 16 OUT N SET TTL OUTPUT PIN ee dee ee de ee de ee de ee eE aaa ee 29 ESA BEEP BEEP ei Oe N ee Renee tere enn tes 30 11 4 PUMPING PROGRAM EXAMPLES e eee eee ee se ee es ss se ee ee ss se ee es se ee Pete tnos ee eese teen Ge ee 30 11 4 1 EXAMPLE 1 2 STEPRATE ee ese ee ee ee ee ee ee ee ee ee ee ee ee ee ee de E ee A N 30 11 4 2 EXAMPLE 2 REPEATED DISPENSES WITH SUCK BACK ee dee ee ee ee ee ee de ee ee 30 11 4 3 EXAMPLE 3 RAMPING THE FLOW RAT
18. momentary press of the Program Phase key exits Program Entry Mode and displays the pumping rate To change the current Program Phase number press the up arrow keys below the Phase number s digits The maximum Phase number is 40 To reset to Phase number 1 press and hold the Program Phase key until the Phase number is 1 When a new Program Phase number is selected the current value of all settings will be that of the currently selected Program Phase 6 12 Program Function Key When in the Program Entry Mode momentary presses of the Program Phase and the Program Function keys switch between the Program Phase number and the Program Function displays With the Program Phase function displayed the Program Function can be selected Pressing any arrow key or an arrow key to the left of the colon or decimal point if displayed with the function will select the next Program Function The selected function is stored by either pressing any non arrow key or Publication 1200 04 12 New Era Pump Systems Inc www SyringePump com Model NE 9000 after a 2 second delay If the selected function is different than the original function the display will blink when the selected function is stored 6 12 1 Program Phase Function Parameter If the selected function has a parameter associated with the function the value of the parameter will be displayed to the right of the function name separated by either a peri
19. or the pumping rate if dispense time not set VOLUME TO BE DISPENSED AND SET VOLUME UNITS VOL float volume units gt Set query volume to be dispensed float Applicable only with Rate Data Functions Can only be set when the Pumping Program is not operating The volume units are set according to the current diameter setting Do not send the volume units when setting the volume Example VOL 12 45 Sets the current phase Volume to be Dispensed to 12 45 Set volume units lt volume units gt Overrides the default volume units set when the diameter is set Example VOL OZ Sets all volume units to Oz Query response lt float gt lt volume units gt PUMPING DIRECTION DIR INF WDR REV Set query pumping direction INF Dispense WDR Withdraw REV Reverse pumping direction Applicable with all Program Phase functions Cannot be set when the Pumping Program is operating and the Volume to be Dispensed is non zero The pumping direction cannot be changed if an alarm condition exists Query response INF WDR 12 4 2 Pump Operational Commands START PUMPING PROGRAM RUN lt phase data gt E lt phase data gt Publication 1200 04 44 New Era Pump Systems Inc www SyringePump com Model NE 9000 Starts the Pumping Program operation If the Pumping Program was paused then the Pumping Program resumes at the point where it was stopped Otherwise the Pumping Program starts from Phas
20. quick setup and selection of dispenses Turn off to enter a Pumping Program SET KEY BEEP BP lt on off gt Set query key beep mode Set key beep enables or disables key beep mode 12 4 4 General Control and Status Commands TTL VO OUTPUT SETTING OUT n TTL level Sets TTL level on user definable output pin on the TTL I O connector n Indicates pin number on TTL I O connector Valid value 5 Program Output pin Query is not applicable TTL INPUT QUERY IN n Queries TTL level of pin on TTL I O connector Set is not applicable lt n gt Indicates pin number on TTL I O connector Valid values 2 3 4 and 6 Query response TTL level BUZZER BUZ 0 l 1 lt n gt Sets queries buzzer Set 0 Turn buzzer off 1 Turn buzzer on if lt n gt specified If n 0 buzzer beeps continuously otherwise buzzer beeps lt n gt times if lt n gt not specified buzzer sounds continuously Query response 011 0 Buzzer off 1 Buzzer is on continuously or beeping Publication 1200 04 47 New Era Pump Systems Inc www SyringePump com Model NE 9000 12 4 5 System Commands SET PUMP NETWORK ADDRESS AND BAUD RATE ADR address B 19200 9600 2400 112001300 DUAL RECP Set query pump network address lt address gt gt lt n gt lt n gt lt address gt Valid range 0 to 99 B 19200 19600 2400 1200 1300 will change the baud rate as indicated
21. return authorization number At the option of NEW ERA PUMP SYSTEMS INC a defective unit will be either repaired or replaced This warranty does not cover damage by any cause including but not limited to any malfunction defect or failure caused by or resulting from unauthorized service or parts improper maintenance operation contrary to furnished instructions shipping or transit accidents modifications or repair by the user harsh environments misuse neglect abuse accident incorrect line voltage fire flood other natural disasters or normal wear and tear Changes or modifications not approved by NEW ERA PUMP SYSTEMS INC could void the warranty The foregoing is in lieu of all other expressed warranties and NEW ERA PUMP SYSTEMS INC does not assume or authorize any party to assume for it any other obligation or liability Publication 1200 04 2 10 17 15 New Era Pump Systems Inc www SyringePump com Model NE 9000 1 4 Packing List Included with the NE 9000B Programmable Peristaltic Pump are the following items e One of the following external unregulated power supply adapters Input One of 120V AC 60 Hz 220V AC 50 Hz 240V AC 50 HZ or other custom specified power supply Output 24V DC 1A 4 feet of Norprene A 60 G tubing 4 tie wraps 2 assembled 0 50z sample of Super Lube This Operating Manual 2 Overview The New Era 9000 Series is a general purpose single channel peristaltic pump capable of dispensing and w
22. supply output rating Dimensions Weight 14 5 2 Operational Maximum speed Minimum speed Maximum pumping rate Minimum pumping rate Number of Program Phases RS 232 pump network RS 232 selectable baud rates Tubing inside diameter range 14 6 Custom Applications A Yer m Publication 1200 04 1 Step motor 200 1 8 to 1 1 depending on motor speed 2 1mm center positive 24V DC 900mA at full load Unregulated linear external wall adapter country and power source specific 24V DC 1A 7 x 5 1 4 x 5 3 4 High 19 685 cm x 13 335 cm x 14 605 cm 4 51 Ibs 2 05 kg 372 rpm 0 0168 rpm 775 2 mL min with 3 16 ID tubing 0 035 mL min with 3 16 ID tubing 40 100 pumps maximum 300 1200 2400 9600 19200 Below 1 diameter For specialized and OEM applications contact your dealer or NEW ERA PUMP SYSTEMS INC Custom modifications can be made to the mechanics or the firmware 56 New Era Pump Systems Inc www SyringePump com Model NE 9000 14 7 Flow Rate Limits Note The following flow rates and volumes are adjusted accordingly when the pump is calibrated Tube Size Approximate Volume Dispensed Head in Flow Rate mL min ID X OD in Per 1 revolution Maximum Minimum 1 4 x 3 8 2 790 mL 0 0944 US fl oz 1 4 clear 1038 0 047 3 16 x 5 16 2 084 mL 0 0704 US fl oz 3 16 blue 775 2 0 035 1 8 x 1 4 0 926 mL 0 0313 US fl oz 3 16 blue 344 5 0 016 3 3
23. traps are set When the low pressure trap is triggered the pump sets the high pressure trap PH 07 and begins to increment the flow rate The flow rate is incremented in 1 0 mL min steps with every 0 25 mL dispensed PH 08 10 Ifthe high pressure trap hasn t as yet been triggered the flow rate will max out at 25 0 mL min while waiting for the high pressure trap PH 11 When the high pressure point is reached the pump immediately will drop down to 10 0 mL min PH 02 and once again wait for the low pressure point Publication 1200 04 33 New Era Pump Systems Inc www SyringePump com Model NE 9000 Function OUT 0 Function Rate Volume Direction RATE 10 0 mL min 0 005 ispense Function EV 05 Function Rate Volume Direction RATE 10 0 mL min 0 0 mL off Dispense Function OUT 1 Function Rate Volume Direction RATE 10 0 mL min 0 005 Dispense Function EV 01 Function LP ST Function Rate Volume Direction INCR 0 25 mL ispense Function LP 14 Function Rate Volume Direction RATE 25 0 mL min 0 0 mL off Dispense 11 4 6 Example 6 Automated Dispensing with Synchronization 10 11 Restart Pumping Program eqs o Power Failure x Mode Pumping N Program Restart at Power Up 5 00 00 5 00 00 5 00 00 D 1 5 00 00 5 00 00 Event Trigger Syringe Refill ee IE TJ frm po E Syringe Filled Sensor Jump to Phas
24. 2 x 7 32 0 455 mL 0 0154 US fl oz 1 16 green 169 1 0 008 1 16 x 3 16 0 202 mL 0 0068 US fl oz 1 16 green 75 19 0 004 14 8 Tube Chemical Characteristics D Tubing Chemical compatibility list mentioned is only a guide The user is responsible to determine the tubing compatibility to the chemical being used This Peristaltic pump will only work with tubing with 1 16 1 6mm wall peristaltic tubing that is relatively flexible and that can be easily compressed Thus we have a couple of recommendations Sterilization Auto ENERO Odor Taste Toxicity Gas 3 Radiation 4 Clear Slight None as Clear Slight None ee Clear Slight Yes N AG N A Clear None None E Yes N A N A Translucent Slight Slight Black Black Slight Slight i Non Slight None Fluran F 5500 A Norprene amp A 60 G N AO Norprene A 60 F PharMed amp BPT N AO N AO Yes N AG N A Beige Yes Yes Yes Tan Not to be used in contact with food beverages drugs Steam 30 minutes at 15 psi 250 Ethylene Oxide Radiation up to 2 5 MRad Restricted to chemical industrial use only Not a medical formulation Food grade is available upon request Visit http www tygon com for more details Tygon is a registered trademark of Saint Gobain Performance Plastics Corporation All sponsored products compa
25. 3 9 LP EN Define Continuous Loop End Loops to the most recently executed unpaired loop start Phase or Phase 1 if none This function allows a section of the Program to be repeated continuously For a full description of Program looping see sec 11 3 10 LP nn 11 3 10 LP nn Define Loop End and Loop Repetitions Repeats execution of the defined loop nn times Loop starts and loop ends are uniquely paired during looping When an unpaired loop end function is executed it is paired with the most recent unpaired loop start function executed LP ST If no unpaired loop start function exists Phase 1 is used as an implied unpaired loop start This pairing defines the loop and the range of Phase numbers between the paired loop functions defines the scope of the loop When a loop end function is executed Program operation continues with the loop start function paired with the loop end function There are 2 loop end functions Loop continuous LP EN and Loop for a preset number of iterations LP nn indicated by nn Each time a paired loop end function is executed an iteration of the loop is complete With the LP nn function after nn number of loop iterations the defined loop is complete and Program execution continues with the next Program Phase after the loop end function The loop is then no longer defined or paired While ex
26. 4 ii 10 17 15 New Era Pump Systems Inc www SyringePump com Model NE 9000 Tubing Calibration Calibration mode fine tunes the dispense accuracy Continued use of tubing will cause it to stretch and deform which creates dispensing errors Also differing viscosities and or pumping speeds can also affect pumping accuracy Calibration uses the currently selected dispense program Also you will need a calibrated measuring cup to verify the actual dispense volume To begin calibration While turning on power press and hold the LEARN key until the display shows Press any up arrow key for the next Learn selection Calibration rui LOL Press the Start key to begin the dispense When the dispense is complete the pump will stop and the dispensed volume will be displayed with the volume units LED blinking Press the LEARN key to accept this volume or use the up arrow keys to enter a measured dispense volume Press LEARN after the measured dispense volume has been entered and to store in memory The pump is now calibrated Dispense volumes and pumping rates will be adjusted according to the measured volume entered Tubing Inside Diameter Setting The default tubing inside diameter ID is set for the model NE 9000B pumping head to 3 16 If needed the tubing inside diameter setting can be changed by entering Diameter Setting mode While turning on power press and hold the Diameter key until the
27. 7 25 foot cable part CBL PC PUMP 25 Cable to connect a pump or the first pump in a pump network to a standard personal computer s serial port with a DB 9 or DB 25 connector Included with this cable is a 9 pin to 25 pin converter RS 232 Network Secondary Cable 7 foot cable part CBL NET 7 25 foot cable part CBL NET 25 Cable to connect additional pumps after the first pump to the pump network USB to RS 232 converter cable USB to R 232 cable software drivers on CD partt CBL USB232 Attached to the RS 232 Network Primary Cable allows communication through a PC s USB port Publication 1200 04 54 New Era Pump Systems Inc www SyringePump com Model NE 9000 14 3 3 Automation Cable Dual Pumps Control Cable Part CBL DUAL Using two NE 9000 peristaltic pumps this cable creates a dual pumping system with both pumps operating in the same direction This cable is attached to two NE 9000 peristaltic pumps via their RS 232 connectors In this setup with the pumps configured for this operation one pump acts as the Master controller The pumps can be set to Dual Pump Mode whereby the second pump will always follow the program on the first pump including starting stopping direction changes and rate changes When either pump stops for any reason the other pump will stop 14 3 4 Valve Controller Partt ADPT VALVE INTERFACE 1 For one pump Partt ADPT VALVE INTERFACE 2 For two pumps includes CBL TTL 1 Provide
28. Communications Mode An error was detected during power up where n indicates the error If n 1 then the values stored in the pump s non volatile memory were invalid and were reset If n 2 then the non volatile memory may need to be replaced Pump settings are locked out from the keypad The lockout key is needed to change settings Lockout can also be reset with the reset function Publication 1200 04 14 New Era Pump Systems Inc www SyringePump com Model NE 9000 6 18 Status Messages Indicates pumping rate units change mode The units LED s will also be blinking Indicates that the Pumping Program has paused and is waiting for the user to press Start or for an external operational trigger to continue Indicates that the pump is busy completing a long operation Indicates that the Volume to be Dispensed is 0 00 and is turned off This is the continuous pumping mode Indicates that the pump is purging Displayed while holding down the Start Stop key Indicates either the Dispense Mode dispense number selection or a Pumping Program is waiting for the user to select a sub program Publication 1200 04 15 New Era Pump Systems Inc www SyringePump com Model NE 9000 7 Operation Before the pump can be operated the pumping data must be setup At minimum the peristaltic tube inside diameter and a non zero pumping rate needs to be set The operation of the pump can then be started from the keypad
29. Dispense Mode Pore Oo TIT When selected the dispense mode setting is displayed id San where n is the setting 0 Disabled 1 Enabled When enabled the pump will be in Dispense Mode Also Program Mode Lockout will also be enabled or disabled 10 15 Set Program Mode Lockout When selected the Program Mode Lockout setting is displayed P Lan where n is the setting 0 Disabled 1 Enabled When enabled the user will not be able to enter Pumping Program edit mode unless the pump is already programmed with a multi phase pumping program 10 16 Exit special setup menu E When selected the special setup menu will be exited 11 Pumping Program A Pumping Program is simply a pre defined sequence of actions or functions which guarantees consistent and precise operation of the pump automatically and with or without any user intervention A Pumping Program can be as simple as continuous pumping at a fixed dispense rate Or a Pumping Programs could consist of a pumping rate and direction of pumping for a specified volume then switch to another pumping rate Also a Program can interact with external devices through the TTL I O connector make decisions or stop pumping for a period of time Programs are broken into individual operations called Phases Each Phase consists of a function that can be a control function or pumping function A pumping function such as RATE consi
30. E eere ee ee ee ee ee de ee ee ee ee ee ee de ee ee 31 11 4 4 EXAMPLE 4 COMPLEX DISPENSES WITH EXTERNAL SYNCHRONIZATION 32 11 4 5 EXAMPLE 5 CONTROL FROM A HIGH LOW PRESSURE SENSOR cce 33 11 4 6 EXAMPLE 6 AUTOMATED DISPENSING WITH SYNCHRONIZATION ccn 34 11 4 7 EXAMPLE 7 SUB PROGRAMS o ccccccoconnnocinnnnnacinananecnnnnanacinananacnnnnnnaconanonacnnnnnnacinananos 35 11 4 8 EXAMPLE 8 DISPENSING WITH COMPLEX SYNCHRONIZATION ect 36 12 RS 232COMMUNICATIQONNS c sesse ie eo eroi es eese eoa toco aL sepe soos reo reso sce er bsp eros ipa eG 38 12 1 CONNECTION AND NETWORKING ee eee eee eee se se ees se Ge see e tnos e teen eese Ge eese teen Ge ee 38 12 2 RS 232 PROTOCOL A sete ea ee ede be we RE be ee se ee eo bee ee 38 12 2 1 RS 232 GENERAL SYNTAX LEGEND ee dee ees de ee ee eee de ee ee de ee de ee de sk 39 12 2 2 RS 232 PROTOCOL BASIC MODE ceinaren innan 40 12 2 3 RS 232 PROTOCOL SAFE MODE ee ees dee ee de ee ee eene eene tenete ee ee enne nia 40 12 2 4 RS 232 PROTOCOL BASIC AND SAFE MODE COMMON SYNTAX cc 41 12 2 5 NETWORK COMMAND BURST eed dee ee ee ee ee de ee ee de ee de ee ee ee ee ee ee 41 12 3 COMMAND ERRORS AND ALARMS eee eee eoo se ee ss se se sese etn Ge ee Ge Ge Ge esee enne ee ena 42 12 4 RS 232 COMMAND SE GE ETT 42 12 4 1 PROGRAM FUNCTION COMMANDS eee eene ee ee ee de ee sternere eerte innen 43 12 4 2 PUM
31. E TUBING FROM PUMB e eee ee eere een nose se aeta ee Ge Ge Ge ee Ee e eoa seen asse ene enne sena 6 4 2 INSTALL NEW TUBING sessies se ere poo Ges Eers ev va rn ee eh usa ee ou So eg aua ae eU ba auae ee se we Ee se e LESE PEE 7 5 PERISTALTIC TUBING coin rote ese ees sea epar arro taa erae sese io acu sero sok od de prep adds 8 6 USERINTERFAQCE 5 i ese ee secet s tacet vu o ee sevo cL ve eoe sae eva oU ovo Ge vs no spe see be vee bee ig 8 AS AAA Es 8 62 LEDDISPEAWV sos dese ce ten erts eee ine ences see ses ese ee e evo Ces es ve tau Dee eere else wed 8 EN A EE EE EE E EE ER DE 9 64 ARROW AND DECIMAL POINT KEYS eee e eee eere ee esse se ee ese ee SG ee SE ee Ge GE Ge 9 64 1 CDECIMAEPOINT KEY iier ete n ee ee be eee eee ee Ee gee Ee De ee ees ee d 10 6 5 DIAMETER AND SETUP KEY eee ee ee ee esse ee es se se ee ees se ee es se Ge es Ge Gee se Ge Ge Ge ee 10 6 6 RATE AND LEARN PROGRAM PHASE 7 KEY 4 ee sesse ee es se se ee es se se ees se se ee ee es 10 6 6 1 PUMPINGRATE UNITS Ee osse Nee ete t eae Goose T ese Ee gee cde e cce INR ee 10 6 6 2 PROGRAM ENTRY MODE OR DISPENSE SELECTION cec 11 6 7 VOLUME AND PROGRAM FUNCTION KEY use es ssssse esse sesse ee es ss se ee es se se ees se se ee ee ee ee ee ee 11 6 7 1 CONTINUOUS PUMPING MODE eie ee ee ee ee ee ee ee ee ee ee ee ee ee ee ee ee ee ee 11 6 7 2 CLEARING
32. N Urn stems inc SyuringePump com SyringePump com New Era 9000 Series User Manual Programmable Peristaltic Pump Learn 8 Repeat TM WARNING NOT FOR CLINICAL USE ON HUMANS Publication 1200 04 Revision 1 1 10 17 2015 New Era Pump Systems Inc www SyringePump com Model NE 9000 NE 9000 Peristaltic Pump Quick Start Instructions Assumes that the pump was not previously programmed with a multiple Phase Pumping Program Otherwise execute pump reset e Plug in the pump Use appropriate power supply e Press the power switch on the back of the pump to turn on power e Press any key to stop the display from blinking Setup Pumping Parameters To Change Numbers e Press the up arrow keys to increment individual digits e To set clear the decimal point Simultaneously press the 2 up arrow keys under the 2 digits next to the decimal point position e Press any non arrow key or wait for the display to blink The new value is entered and stored in memory Peristaltic Tube ID Inside Diameter e Tubing diameter is pre set to 3 16 ID See full instructions to change the default tubing diameter Set the Pumping Rate e Display the pumping rate by momentarily pressing the Rate key e To change the pumping rate units Momentarily press the Rate key again The display will show Press any up arrow key to select the next available rate units while they blink Pr
33. NOTE The command response and all further communications will be at the specified baud rate DUAL Sets the pump to Dual Pumping mode with a secondary pump RECP Sets the pump to Reciprocating Pumping mode with a secondary pump With both Dual and Reciprocating modes the baud rate defaults to 19 200 This is a special system command that will be accepted by the pump regardless of its current address Once set the pump will only respond to commands with the set address and at the specified baud rate Note Once DUAL or RECP is set the pump will only respond to commands that are preceded by the character To exit DUAL or RECP mode reset the address ADR O Example ADR Query current address setting ADR 3 Set pump network address to 3 The pump will now only respond to commands with address 3 ADR 5 B 1200 Set the pump network address to 5 and the baud rate to 1200 The command response will be at 1200 baud ENABLE SAFE COMMUNICATIONS MODE SAF time out Set query Safe communications mode setting time out gt n n n time out Valid range 0 to 255 If lt time out 0 then Basic communication mode is set disabling Safe mode If time out gt 0 then Safe communications mode is enabled After the reception of this command valid communications must be received every time out seconds FIRMWARE VERSION QUERY VER Response NE model V n nn where lt n gt lt nn gt
34. P OPERATIONAL COMMANDS eee ete ee ee ee ee de ee ee de etes reete seen ne nia 44 12 4 3 CONFIGURATION AND SETUP COMMANDS ees ees ees ee ee ee ee ee ee ee ee ee ee ee ee ee de ee 45 12 4 4 GENERAL CONTROL AND STATUS COMMANDS ccccococoncccnonnnacinnnnnacnnananacinananacinananos 47 12 4 5 SYSTEM COMMANDS Lesse see dese esse es en ee ees se ee ge ee ge AEA ee ge Ge ee ge Ee ge A 48 12 5 GETTING STARTED WITH RS 232 crees ee eee se ee eee se Ge Ge Ge Ge Ge Ge ee ee Ge Ge ee ena 48 13 LOGIC INTERFACE TTL INPUT AND OUTPUT ee eeee eene esse see see ss 49 13 1 TTL VO OPERATIONAL CONTROLS e ee ee ee eee ee eee se Ge ee Ge e teen eese teen eese teen eese eoa 50 13 2 TTL VO CONTROL FROM THE PUMPING PROGRAM e ee ee ee sees ee sees ee ss se se ee ee ee ee 51 13 3 TTL VO CONTROL FROM RS 232 eene eere e eene ee Ge ee Ge sete tone esee ener ette enne ee 52 ie APPENDIX Ee eed ee ee ee se Ee ee oe EE ee Gee ge Ge Ee ears aUe ais 52 14 1 RS 232 COMMAND SUMMARY eee seen ee esse ee ee Ge ee Ge ee Ge ee Ge ee Ge ee Ge Ge ee eaa 52 14 2 RS 232 PUMP NETWORK CONNECTOR WIRING ccccsssscccssscccessscccssssccecessscceceess 54 14 3 CI di EE RE 54 14 33 ANAS BOX HA AA N NA ER EA NE 54 14 3 2 RS 232 NETWORK CABI TS oar a T e dese ee de ee ee de ee a ster tenes erste ee ee de Aa 54 14 3 3 AUTOMATION CABLE DUAL PUMPS CONTROL CABLE eee eene 55 aa WALVE CONT
35. R Command data is out of range COM Invalid communications packet received IGN Command ignored due to a simultaneous new Phase start When an alarm occurs the alarm must be acknowledged before any data is changed or the pump is started Alarms are acknowledged by the user clearing the alarm message on the keypad or the alarm status being sent in response to any valid RS 232 command An alarm message sent automatically in the Safe Mode will not clear the alarm condition This is to verify that the alarm message was sent to a receptive host such as after a power failure when both the computer and the pump were reset In this case the pump will most likely send its reset alarm message before the computer has finished booting 12 4 RS 232 Command Set All data changed from RS 232 is stored in the non volatile memory except for changes to the pumping rate while pumping All Program Phase Data refers to the currently selected Program Phase Use the Phase select command PHN to query or select the current Phase A Phase consists of the pumping rate Volume to be Dispensed and the pumping direction A packet without a command is interpreted as a status query The addressed pump responds with a status only response packet Except where noted a command without any parameters is a query command The response packet data will include the requested data In general the query response data will be in the same format as the parameters for
36. ROLLER estaca tete a RES 55 4 3 5 EOOTPSWITCH i i te cider aida 55 14 3 6 LOCKOUT DISABLE KEY ee ee de ee bedes ese rece de oes Peer ee aa cete a UT Do di 55 1437 FIRMWARE UPGRADE eter detiene etos trece ie etae eee ree E ee Reve ege es 55 14 4 TROUBLESHOOTING AND MAINTENANCE ccccccccccccccececccccccccccccccecccccececececcceceseceoes 55 14 5 SPECIFICATIONS anie ERES 56 14 5 1 MECHANICAL amp ELECTRICAL ooocccocononccinononecinnnnnacnnananacnnanonaconannnaconananaconananacinananos 56 14 5 2 OPERATIONAL SEE A T E E dee oben reb dee abe dte ee i 56 14 6 CUSTOM APPLICATIONS ee eee Res ee es OER Ge ae es ansa eva aeo ED Ee see Ge eN ede Uva ceo e NUS 56 14 7 ELOW RATE LIMITS sos sessie ee dee sees ere sesse dese see be be ed see ees bees dee see be beg obese ese 57 14 8 TUBE CHEMICAL CHARACTERISTICS eee ee eee e ee ss se ee ee ss se ee es se ee es se Ge ee Ge Ge ee 57 Publication 1200 04 vii 10 17 15 New Era Pump Systems Inc www SyringePump com Model NE 9000 1 General Information Thank you for purchasing the New Era 9000 series Programmable Peristaltic Pump With the New Era 9000 series peristaltic pump you will be able to perform simple fluid dispensing or implement a complex automated dispensing system Please familiarize yourself with the NE 9000 s operation by reading this user s manual For future reference record the serial number located on the rear of the pump and the date of purchase Seri
37. Set event square wave trigger trap ES nn Event trigger reset EV RS BEP Sound short beep BEEP OUT lt TTL level gt Set programmable output pin OUT n PUMPING RATE RAT float rate units Set query pumping rate rate units gt OM Oz min MM mL min Publication 1200 04 43 New Era Pump Systems Inc www SyringePump com Model NE 9000 OS Oz sec MS mL sec Applicable only with Rate Data Functions When setting the pumping rate if the current Phase s function is not RATE then lt rate units gt is not applicable While pumping the pumping rate can only be set if the current Phase function is RATE and the next Program Phase s function to be executed is not INCR or DECR Also while pumping lt rate units gt cannot be set The new pumping rate will only be stored in non volatile memory if the Pumping Program is not operating When the pumping rate is queried while pumping the response will be the current pumping rate and units Otherwise the response will be the rate setting and units if applicable With the INCR and DECR functions these two responses are not the same If a pumping dispense time is set the query response will be the dispense time in minutes seconds PUMPING DISPENSE TIME TIM lt nn gt lt nn gt Set pumping dispense time and rate units to minutes seconds Query will return the current time setting
38. SyringePump com Model NE 9000 Function Rate Volume Direction DECR 10 Function LP ST Function Rate Volume Direction INCR 1 0 Function LP 50 10 11 Function JP 02 12 11 4 4 Example 4 Complex Dispenses with External Synchronization Infuse Start Trigger Start Start Trigger Trigger Li Syringe Refill Withdraw ml hr A more complex dispensing example this Program contains different pumping requirements including dispenses with multiple pumping rates The first set of 3 dispenses drops down to a lower pumping rate during the dispense When each dispense is completed the buzzer beeps to alert the operator then the pump waits for a start trigger before starting the next dispense The next set of 3 dispenses have a fixed time interval of 60 seconds between dispenses After the last set of dispenses the syringe is refilled by the amount dispensed 17 25 mL Then the buzzer beeps to alert the operator to the start of the first set of dispenses The process is then repeated Function Rate Volume RATE 750 0 mL min 0 5 Function Rate Volume Direction RATE 300 0 mL min 1 5 mL Dispense Function BEEP Direction Dispense d lt Function PS 00 Function LP 02 Function Rate RATE 750 0 mL min E Function Rate lume RATE 300 0 mL min f Function BEEP irection spense lume i mp o UA i i irection ispense
39. Tie wrap knots facing the same direction ESE a oe Ed 4 2 2 Install New Tubing 2 Remove Rotor 3 Add grease to the Cassette shaft and the surface of New Tubing See gray area below 4 Return Rotor to shaft of Cassette 5 With both knots of the tubing facing the Cassette install one knot into the guide 6 Pull out the Rotor a little bit and place Tubing between the Cassette and the Roller 7 Install the other knot into the guide 4 2 3 Install Cassette to Base 1 Rotate Rotor so that it fits into axle 2 Attach Cassette onto Base of Pump by placing a into b 3 Turn Cassette clockwise until it stops Verify that each indent of the Cassette is matched perfectly with each marking on the Base of Pump 4 Prime Pump before Starting Dispense Cycle N Warning Be careful not to be cut or injured by the edge of the Pump parts Publication 1200 04 7 New Era Pump Systems Inc www SyringePump com Model NE 9000 5 Peristaltic Tubing Refer to last section of this Manual for tubing recommendations If you intend to use a long extension of tubing it is recommended that you move the segment change the segment that is used in the pump regularly Be aware that the tubing will wear out because of friction The rotating mechanism will also wear out because of friction Always lubricate rollers shaft and tubing 6 User Interface RS 232 Units Volume Ie oira ia Indicator Indicators Indicator iru irectio
40. a non arrow key or wait for the time out to select Learn and Repeat Dispense ra a p mi Tubing calibration AE HANE Exit without making any selection 6 16 4 Special Setup Pressing the Diameter Setup key while turning on power to the pump will enter the Special Setup selection menu Use the up arrow keys AN to scroll through the selections Press a non arrow key or wait for the time out to select Set Tubing Inside Diameter Set Dispense Mode Set Program Mode Lockout Exit without making any selection 6 17 Error and Alarm Messages If the value entered is beyond the pump s capabilities or is invalid or an operational problem occurred one of the following error or alarm messages will be displayed Value entered is Out Of Range of the pump s operational limits An out of range error occurred at Pumping Program Phase number nn or the value just entered is out of range Check the pumping parameters and peristaltic tube diameter A Pumping Program error was encountered at Pumping Program Phase number nn The indicated Phase is invalid in the context of the entire Pumping Program Key pressed is not currently applicable A communications time out alarm occurred with an attached computer while operating in the Safe Communications Mode This most likely indicates that the RS 232 cable was detached or the communication program on the computer has ended without turning off Safe
41. ack to 0 The arrow keys may also be held down for continuous incrementing of numbers Some parameters such as the RS 232 baud rate scroll through a selection of values when the arrow keys are pressed Other parameters have a fixed range of values such as some setup parameters that are either turned on or off In these cases the arrow key will only scroll up to the maximum value for that parameter then back to the minimum value When changing the pumping rate units each press of any arrow key will change the units LEDs to the next units selection When the display blinks the new value is stored and takes effect This will occur when a non arrow key is pressed or after a 2 second delay since the last key press Publication 1200 04 9 New Era Pump Systems Inc www SyringePump com Model NE 9000 6 4 1 Decimal Point Key There are 4 decimal point positions on the LCD display Each decimal point position is to the right of a digit in the display The last decimal point position to the right of the right most digit is not displayed indicating whole numbers with no decimal point To move the decimal point simultaneously press the 2 up arrow keys under the 2 digits next to the decimal point position Press the same 2 up arrow keys to clear the decimal point to display a whole number Alternatively to move the decimal point position use the left most arrow key decimal point key 4 9 Press and hold this key for at least 1 second and wai
42. address Pumps will ignore all commands that do not have their defined network address If the network address is not specified in the command the address will default to 0 After a command is sent to the pump the pump will not accept any further communications until the current command has been processed Completion of the command processing is indicated when the first byte of the response packet is transmitted While the user is changing data or configurations from the keypad command processing is delayed A triangle appears in the upper left corner of the LCD display after the pump has received valid communications This triangle remains in the display until the pump is powered off or until Setup Configuration is entered Communications to and from the pump use the following data frame Supported RS 232 Data Frames Baud rates 19200 9600 2400 1200 or 300 Frame 10 bit data frame 8N1 Start bit 1 Data bits 8 Stop bits 1 Parity None Every command received by a pump in the network is acknowledged by the pump with a response packet that includes a status character indicating the current operational state of the pump Publication 1200 04 38 New Era Pump Systems Inc www SyringePump com Model NE 9000 Two packet protocols are supported Basic and Safe The enabled communications protocol is stored in non volatile memory and therefore will be in effect at power up Safe Mode provides a safer communications prot
43. al Number Date of Purchase This Operating Manual and the NE 9000 s hardware electronics and firmware are copyrighted Copyright 1999 2014 all rights reserved 1 1 Safety In the interests of safety this pump and the tubing selected should only be installed and used by competent suitably trained personnel after they have read and understood this manual and considered any hazards involved Markings amp Symbols The following are the meanings of the markings and symbols used in these Safety Precautions A Warning This symbol indicates information that if ignored or applied incorrectly creates the possibility of death or serious personal injury i e fire explosion D Caution This symbol indicates information that if ignored or applied incorrectly possibility of minor or moderate personal injury or property damage A Warning Read the user s manual This product is designed for liquid only User is responsible to determine the suitability of the pump to its desired function Verify that tubing is appropriate for liquid being pumped Disconnect power from the pump when replacing tubing or connecting or disconnecting cables Never leave any dangerous liquid inside of tubing when replacing tubing and disposing pump Remaining liquid may cause serious injury Never use in atmosphere with flammable gas e Never use in any location where there is a possibility of high humidity high temperature or extreme dus
44. ality of the Pump Motor Operating TTL output pin TTL pin 7 Settings 0 Sets the output to logic high only when the motor is operating pumping Sets the output to logic low when the motor is not operating or when the Pumping Program is executing a pause timer or is stopped 1 Sets the output to logic high when the motor is operating pumping or when the Pumping Program is executing a pause timer Set the output to logic low when the Pumping Program is stopped 10 10 Keypad Lockout Setting 0 Disabled 1 Enabled The Lockout Disable Key needs to be inserted into the TTL I O connector to display this setting When enabled the Lockout Disable Key needs to be inserted into the TTL I O connector to change any of the pump s settings When the key is removed the user can only start or stop the pump and review current settings Settings can still be changed from RS 232 When the user attempts to change a setting the message will be displayed Auto Run Mode When used in conjuction with the Program Select programming function as Phase 1 the pump will enter Auto Run Mode In this mode on power up the Pumping Program will immediately begin to execute and the user would be prompted to enter a dispensing program number Publication 1200 04 22 New Era Pump Systems Inc www SyringePump com Model NE 9000 The Lockout Disable Key connects the Program Input TTL connector pin 6 to Ground pin 9 The Lockout Disable K
45. alling edge Dispense Rising edge Withdraw Same as dr rE setting from the keypad Use this setting with the CBL TTL 1 reciprocating pump cable to create a 2 pump continuous dispense system 1 Falling edge Withdraw Rising edge Dispense Same as dr dU setting from the keypad Use this setting with the CBL TTL 1 reciprocating pump cable to create a 2 pump dual pumping system PUMP MOTOR OPERATING TTL OUTPUT CONFIGURATION ROM lt on off gt Set query Pump Motor Operating TTL output configuration TTL pin 7 Settings gt 0 Output is logic high only when the pump motor is operating pumping 1 Output is logic high when the pump motor is operating pumping or when the Pumping Program is executing a pause timer SET KEYPAD LOCKOUT LOC P D lt on off gt Set query keypad lockout mode Set keypad lockout disables changing any settings from the keypad unless the Lockout Disable Key is inserted P lt on off gt Publication 1200 04 46 New Era Pump Systems Inc www SyringePump com Model NE 9000 Set Query Program Entry Mode Lockout Set Program Entry Mode Lockout prevents inexperienced users from entering Program Entry Mode from the keypad When enabled only the Phase 1 Rate Volume and Pumping Direction can be changed Cannot be enabled when the Pumping Program is currently programmed with a multiple Phase Program D lt on off gt Set Query Dispense Mode Set Dispense Mode allows
46. ame label then execution continues with the first matching label encountered The last selected program label is stored in non volatile memory and becomes the default label the next time the current Program Phase is executed More than one Program Selection Input function can be defined and placed at any Program Phase needed To cancel the Program Select Input and stop the Pumping Program turn the power to the pump off and on If alarms are enabled the buzzer will beep continuously while waiting for the start trigger 11 3 7 Pr nn Program Selection Label The Sub Program Start Label function E eS esos the start of a Pumping Program sub program that can be selected by the user during Pump Program execution Publication 1200 04 27 New Era Pump Systems Inc www SyringePump com Model NE 9000 After selecting the function change 00 if needed to a unique Program Label from 0 to 99 See sec 11 3 6 Pr In Program Selection Input for a full description Place a Sub Program Start Label with a unique number for each Sub Program from 0 to 99 at the starting Phase of each sub program section When the Pumping Program encounters a Sub Program Start Label in normal execution it will interpret the label as a Stop function stopping the pump and ending the Pumping Program 11 3 8 LP ST Define Starting Phase of Loop Defines the start of a Program loop For a full description of Program looping see sec 11 3 10 LP nn 11
47. ay become permanently damaged if the roller compresses the same part of the tubing for a long time During installation and use be careful not to cut yourself on the edge of the Pump parts Tubing life depends upon chemical and operating environment Tubing Chemical compatibility list mentioned is only a guide The user is responsible to determine the tubing compatibility to the chemical to be used e Keep delivery and suction lines as short as possible use a minimum number of bends Pump operates best at medium speeds At very slow speeds pump will get hot At high speeds pump and tubing life will decrease pump will lose force pressure and may stall Run at slow speed and use larger diameter tubing when pumping viscous liquid User is responsible to determine the maximum speed the pump can operate Discharge static from control cables before connecting by touching the cable to ground Before touching the pump discharge static by touching ground 1 2 Disclaimer NEW ERA PUMP SYSTEMS INC makes no representations or warranties expressed statutory or implied regarding the fitness or merchantability of this product for any particular purpose Further NEW ERA PUMP SYSTEMS INC is not liable for any damages including but not limited to lost profits lost savings or other incidental or consequential damages arising from ownership or use of this product or for any delay in the performance of its obligations under the warranty due to causes
48. be prompted to enter a sub program number This permits a set of production dispenses to be programmed into the pump The user then would only be able to select from one of these production dispenses and not make any changes Foot Switch Trigger Feature If the Pumping Program was Paused and the Paused Phase was a continuous pumping Rate function then starting the pump with a foot switch will cancel the Pause and restart the Pumping Program Phase causing the current program selection to be re executed When the Program Selection Input function is executed the Pumping Program pauses and displays F nn where nn is the Program Selection Using the right 2 arrow keys under nn the user enters the Label of the reguired Pumping Program The Pumping Program Label is defined by any number from 1 to 99 When the Start key is pressed the Pumping Program continues execution at the Program Phase with the selected Pumping Program Selection Label Also the accumulated dispense and withdrawal dispensed volumes are set to zero The pump searches for the selected Pumping Program Selection Label starting with the current Phase and continuing to the end of the Pumping Program memory then from Phase 1 until the current Phase is reached again If the selected label is not found the out of range error message is displayed Pressing any key returns the display to the Program Selection Input display If more than one Phase is defined with the s
49. beled To Computer on the next pump in the network Repeat for each pump in the network connecting the To Network socket of one pump to the To Computer socket on the next pump in the network Up to 100 pumps can be networked together with a computer See section 13 Logic Interface TTL Input and Output for a diagram of the rear of the pump When communicating with a pump in a multi pump network each preceding pump in the network must be powered on Each pump in the network needs a unique network address to identify the pump to the computer Network addresses are from 00 to 99 If the network consists of only 1 pump set the pump s address to 0 Also each pump needs to be set to the same baud rate as the computer Use the Setup function on the keypad to set the network address and the baud rate See section 6 13 Setup The ADR command can also be used to set the network address The supported baud rates are 300 1200 2400 9600 and 19200 The trade off on baud rates is communications speed versus noise immunity For most environments 19200 would be acceptable But in environments that are electrically noisy and or over long cables the communications signal may degrade or be disrupted causing communications errors In these situations a lower baud rate may improve the reliability of the communications 12 2 RS 232 Protocol When the pump is used in a multi pump network configuration precede each command with a pump
50. beyond its control NEW ERA PUMP SYSTEMS INC reserves the right to make any improvements or modifications to the product described in this manual at any time without notice Design and specifications are subject to change without notice The information contained in this document is believed to be correct but NEW ERA PUMP SYSTEMS INC accepts no liability for any errors it contains and reserves the right to modify this document without notice NEW ERA PUMP SYSTEMS INC products are not designed intended or authorized for use in applications or as system components intended to support or sustain human life as a clinical medical device for humans or for any application in which the failure of the product could create a situation where personal injury or death may occur All brand and product names used in this manual are the trademarks of their respective owners 1 3 Warranty NEW ERA PUMP SYSTEMS INC warranties this product and accessories for a period of two year parts and labor from the date of purchase The repaired unit will be covered for the period of the remainder of the original warranty or 90 days whichever is greater The Peristaltic Pump Head Assembly and peristaltic tubing are considered replaceable items and are not covered under overall product warranty A return authorization number must be obtained from NEW ERA PUMP SYSTEMS INC before returning a unit for repair Warranty covered repairs will not be performed without a
51. cce seen ee ees se Ge ee Ge ee Ge ee Ge ee 23 10 13 SET TUBING INSIDE DIAMETER SETTING sesse essssese sees se ee ee esse ee ee esse ee ee ese ee ee ese Ge ee 23 10 14 SET DISPENSE MODE iseer see ee SG ee on Deae bees eva en pa eU bees N oe Se se be eer eN se eb ees tvs 24 10 15 SET PROGRAM MODE LOCKOUT eee ee eee esse Ge ee Ge ee Ee ee Ge ee Ge ee Ge ee 24 10 16 EXIT SPECIAL SETUP MENU es ees o ed besede ee eo na re iini ia ee eo esse 24 11 PUMPING PROGRAM oe ie ceo ote eroe eo oe se ion arena ere toe era evo aane ek Ua ero ep iaa he 24 11 1 HOW TO ENTER PUMPING PROGRAMS eee ee en ee sesse ee ee ss se nee teen ee es se se ee ee teen ne ee es 24 11 1 1 PUMPING PROGRAM PHASE NUMBER eed ees de ee ee de ee ee ee de ee ee ee de ee ee ee ee ee de ee ee 25 11 2 PUMPING PROGRAM EDIT FUNCTIONS ee eese ee sees enne es ss se ee es Se Ge ee Ge ee Ge Ge ee eoa 25 11 3 PROGRAM FUNCTION DESCRIPTIONS ee ee es sees esse ee ee Ge GE Ge ee ee Ge ee ee 26 11 3 1 RATE FRATE EUNGTIONI ee ee es ese Ee eed eene se es bee Vee ed eed See Ee 26 11 3 2 INCR INCREMENT RATE FUNCTION ese ee sees ee ee ee ee ee ee ee ee ee ee ee ee ee ee de nente 26 11 3 3 DECR DECREMENT RATE FUNCTION ees dee ees de ee ee ee ee ee ee ee de ee ee ee ee ee ee de ee ee 27 11 3 4 STOP STOP PUMPING OPERATION AND END THE PROGRAM ee dese ese de ee ee 27 11 3 5 JPENN Y SUMP TO PHASE
52. ction LP 12 0 Function 11 JP 01 11 4 7 Example 7 Sub Programs This example shows some of the flexibilities provided by the Program Selection functions The Pumping Program starts by refilling the syringe with 50 mL at a fast pumping rate Phase 1 then the Pumping Program pauses for user sub program selection Phase 3 Then performs 5 dispenses of 10 mL at the selected rates then refills the syringe again and pauses for the next user sub program selection The user is given the option of choosing one of three defined sub programs 1 Dispense 10 mL at 100 mL min Phase 4 2 Dispense 10 mL at 500 mL min Phase 7 3 Dispense 10 mL at 750 mL min Phase 10 After selecting the sub program and pressing Start the Pumping program continues execution at the selected sub program After the 10 mL dispense each sub program jumps or continues with the loop counter function Phase 12 The first 4 loops continue Program Execution with the next user sub program selection After the 5th loop the program continues with Phase 13 which jumps back to the syringe refill function and starts the whole program over Function Rate Volume Direction RATE 15000 mL min Function 2 LP ST Function PR IN 3 Publication 1200 04 35 New Era Pump Systems Inc www SyringePump com Model NE 9000 Function PR 01 Function Rate Volume Direction RATE 100 0mL min Function JP 12 Function PR 02 Function Rate
53. de Reciprocating Pumps Sends Start Stop Pumping rate and reverse pumping direction to an attached secondary pump Reciprocating Pumps Sends Start Stop Pumping rate and same pumping direction to an attached secondary pump Note Communications with a computer requires the accessory cable CBL PC PUMP 7 Communications with a secondary pump requires the accessory cable CBL DUAL In Reciprocating or Dual Pumps Modes the secondary pump must be left in its default communications setting of Address Mode Address 0 and 19 200 baud rate See the documentation with CBL DUAL cable for more detailed information 10 13 Set Tubing Inside Diameter Setting For most applications the default tubing inside diameter does not need to be changed since the pumping head is optimized for 3 16 inside diameter ID tubing When selected the display will show the current diameter and the mm units LED will blink While the units LED is blinking use the up arrow keys to enter the new diameter For example to enter 1 8 id tubing use the up arrow keys to change the display to Publication 1200 04 23 New Era Pump Systems Inc www SyringePump com Model NE 9000 Press the LEARN key or wait for the time out to enter the new setting The tubing diameter will now be set to the new setting The new diameter will be used as the current calibration setting and override any previously entered calibration volumes 10 14 Set
54. e 1 If a Phase number is specified phase data then the Pumping Program will start at the specified Phase number The pump cannot be started if an alarm condition exists E phase data Trigger a Pumping Program Event Triggers a pre defined event defined with the Pumping Program s Event function causing an immediate jump to the Pumping Program Phase defined by the event function If phase data is specified the program will immediately jump to the Pumping Program Phase specified by phase data and cancel any other event set by the Pumping Program STOP PUMPING PROGRAM STP If the Pumping Program is operating the pump will be stopped and the Pumping Program will be paused If the Pumping Program is paused the stop command will cancel the pause and reset the Pumping Program to Phase 1 VOLUME DISPENSED DIS Queries volume dispense only Set not applicable Response I float W float volume units Where I lt float gt refers to the volume dispensed and W lt float gt refers to the volume withdrawn CLEAR VOLUME DISPENSED CLD INFI WDR Sets the Dispensed or withdrawn volume dispensed to 0 Command is only valid while the Pumping Program is not operating Query is not applicable INF Dispense volume WDR Withdrawn volume Query is not applicable 12 4 3 Configuration and Setup Commands New settings for any of the following commands will be stored in the non volatile mem
55. e 3 The following is an automated dispensing Program for a NE 9000 peristaltic pump equipped with a Syringe Filled Sensor attached to the TTL I O connector and a valve system to refill the syringe from a reservoir It is also assumed that the Power Failure mode is enabled After a power fail restart the pusher block is in an unknown position making it impossible for an automated dispensing system to regain synchronization With the Syringe Filled Sensor the following Pumping Program will automatically synchronize the dispensing system and then continue with the normal dispense The first 2 Phases set an event trap for the Syringe Filled Sensor and refills the syringe until the sensor is triggered When the sensor triggers the event the pump s pusher block will be synchronized with the Pumping Program It is assumed that the sensor is positioned to refill the syringe with 60 mL A withdraw volume of 61 mL is set as a safety feature Publication 1200 04 34 New Era Pump Systems Inc www SyringePump com Model NE 9000 After the syringe is refilled one 5 mL dispense is made every 5 hours After 12 dispenses the syringe is refilled using the sensor again Function EV 03 Function Rate Volume Direction RATE 900 0 mL min 61 mL Function LP ST Function Rate Volume Direction RATE 200 0 mL min 5 0 mL Function LP ST Function LP ST Function PS 60 Function LP 60 Function LP 05 Fun
56. e ee ee ee ee ee ee ee ee ee ee de ee ee eun 14 6 16 4 SPECIAL SETUP 2 4 tet es eek reet oek ibas 14 6 17 ERROR AND ALARM MESSAGES osse ee es ee ee eee eee eoo ee esse ee ee ese ee ee se Ge ee Ge ee Ge ee Ge Ge ee 14 6 18 STATUS MESSAGES eee bosse sies se ese seekos ee oo bose ease nuces de Se ek een oes ee ee Ee ve ee de 15 Publication 1200 04 v 10 17 15 New Era Pump Systems Inc www SyringePump com Model NE 9000 FEE 6 uo SM N OO ARE EE EE EE A EE N 16 7 1 PERISTALTIC TUBE INSIDE DIAMETER eee eee eee se ee ee ee ese ss se se ee ee ee ee se ee Ge sese eee tetas 16 7 1 1 CHANGING VOLUME UNITS ee ee ee ee se ee ee oe se ee e ee ee ee ee Ee ee ee ee Ge 16 7 2 STORED DISPENSE SELECTIONS eere ee esse sees ees se ee es se se ee es se ee es Ge Ge ee eee Ge Ge ee eaa 16 7 3 START STOP TRIGGERS sco sesse eks sege ee eo ek ie ee ee od ek Dee ee ee an es ees ed ee E NUS 16 7 4 OPERATING THE PUMP eee esse ee ee eoe eren ees ee aloe eun esse Ge ee sao ee else eua be enano Ee uo n are ee 17 7 5 PRIME AND PURGING eee ere se ane ern Ese Danse ava ee Ede GR ee Ven Ee Se ee eee beg Ge ds ee cea UO 17 7 6 CHANGING THE PUMPING RATE AND DIRECTION WHILE PUMPING e ee ee een 17 7 7 VOLUME DISPENSED iiee retro oer nki as ge Pe ees EG ese see ase on bee oe ge oe pese ee bede bee Ese vo Seo eed 17 7 8 RESUMING WHEN PAUSED ee eere ee eee tone esse Gee Se Gee Se G
57. e ei Se Ge ei Ge Ge ei Ge Ge ei Ge Ge ee eon 18 8 EEARNAND REPEAT a ee reor ee este Ge ee rene ege oe ev se Gee auna 18 9 CALIBRATION is ir se ee be ee Ee Ee ee ee Ge ee Does ee t Ee eke Ee EE GE Re Pd 19 10 SETUP CONFIGURATION See ds Ses ee se Bee ee ee toa eruere su ee ee ee Ge Ee casacas 19 10 1 SLOW DOWN MODE se sees see sesse se esse sees se oek se es en ee se Reed ii Deeds ee 20 10 2 ANTI DRIP MODE EE N EE 20 10 3 DISPENSE PAUSE REPEAT MODE sesse ee ees se ee ee ss se ee ee es se ee ee se ee ee Ge ee teen Ge ee ena 21 10 4 ADVANCED SETTINGS MENU soes essens bies ce sesse ro be sesse Gee bieg ds sane eo se be bee Se oe ee se RE 21 10 5 POWER FAILURE MODE es ee eene sees enne ee esse Ge es se Ge ee Ge ee Ge ee Ge AKAA 21 10 6 AUDIBLE ALARM ENABLE ses sesse Se oes eds est ee exe d oe seed Se oes Be EN eei PES geoes sees SEE 21 10 7 TTL VO OPERATIONAL TRIGGER CONFIGURATION eee sesse ee esse ee ee se Ge ee 21 10 8 TTL VO DIRECTIONAL CONTROL INPUT CONFIGURATION e ee ee ee ee sesse ees es 22 10 9 PUMP MOTOR OPERATING TTL OUTPUT CONFIGURATION eeeee ee sesse ooo es 22 10 10 KEYPAD LOCK OUT eret eroe Ee bees Re ss eg Rao bee es De Ge bee ERG seg ese es se rr So SUPER 22 10 11 KEYPAD BEEP ENABLE sissies e eeeo tee eret eee eene Fan eet Ge Gee Eg Gee ee ea e se ees Ge see Ge gee eg es ese se die 23 10 12 RS 232 PUMP NETWORK CONFIGURATION eeee e
58. e operated the pump needs the measurement of the peristaltic tube inside diameter The peristaltic tube inside diameter can be entered using the keypad Refer to Diameter and Setup Key The default setting is 3 16 tubing Publication 1200 04 New Era Pump Systems Inc www SyringePump com Model NE 9000 When pumping viscous liquids place the reservoir above the height of the pump Finally the peristaltic tube can be loaded and the pump started 4 Loading Peristaltic Tubing D Remove tubing from pump when not in use Tubing will become deformed changing dispensed volume 4 1 Remove Tubing from Pump 4 1 1 Remove liquid from tubing 1 Turn on power to the Pump 2 Press and hold Start Stop and purge out fluid in Tubing 3 Remove tubing from liquid 4 Turn off power to the pump Warning Liquid will siphon through tubing when it is removed from pump Warning Dangerous Liquid in the tubing may cause injury 4 1 2 Uninstall Cassette Turn Cassette counterclockwise until it stops Then pull it out 4 1 3 Remove Tubing 1 Remove one side of peristaltic tubing from Cassette 2 Pull out Tubing Hold rotor from falling 3 Remove the other side of tube from Cassette pump head With Tubing Publication 1200 04 6 New Era Pump Systems Inc www SyringePump com Model NE 9000 4 2 Install New Tubing 4 2 1 Prepare New Tubing 1 Wrap 2 tie wraps 5 3 8 apart 136 millimeters apart on the new Tubing
59. e pumping rate momentarily press the Rate key While the pumping rate 1s displayed press the up arrow keys to change the rate The rate units will blink while the rate is being changed If the up arrow keys are not pressed the display will return to the Volume Dispensed display after a 2 second delay Rate units cannot be changed while pumping The new rate is stored after a 2 second delay or by pressing a non arrow key If the new rate is within the operating range of the pump the display will blink and the new rate will be stored in the current Program Phase and the pump begins pumping at the new rate If the new rate is out of the operating range of the pump the display will show Pressing any key clears the error message The pumping direction can be changed while pumping if the Volume to be Dispensed is 0 0 off Pressing the direction key will immediately change the pumping direction and store the pumping direction in the current Program Phase Also changing the pumping direction changes the accumulated Volume Dispensed according to the new pumping direction 7 7 Volume Dispensed While pumping the display will show the total accumulated volume pumped with the mL or Oz LED lit and the Dispensed LED lit Volume is computed based upon the inside diameter setting The volume is accumulated separately for dispense and withdrawal When the pump changes direction the Volume Dispensed changes to the acc
60. e terminal emulator you can interactively control the pump by typing in commands on your computer and seeing the pump s responses on your screen This will give you a feel for how the commands work in addition to allowing you to quickly develop the control sequence that will eventually be coded into the software being developed The final benefit of using a terminal emulator is the elimination of several variables if the control software does not work properly If the pump works correctly with the terminal emulator then this verifies that the hardware is working properly and will work with any software Any communications problems can then be narrowed down to the control software SyringePumpPro software provides licensed Windows GUI based control program for this pump Note on USB If an RS 232 port is not available on your PC the pump may be operated through a USB to RS 232 cable available as an accessory The PC will create a virtual RS 232 communications port that communicates through the USB to RS 232 cable The terminal emulator can communicate through this virtual port 13 Logic Interface TTL Input and Output CAUTION New Era Pump Systems Inc NOT FOR CLINICAL USE ON HUMANS www SyringePump com Farmingdale NY VOLTS Hz 1 VDC AMPERAGE node TIL 1 0 To Network To Computer SERIAL_NO CHEO BA ej e o ce A Figure 2 Rear of Pump On the rear of the pump is a DB 9 con
61. ecuting Phases within the scope of a defined loop another loop start and loop end can be paired and become a defined loop within the scope of the first loop which is referred to as the outer loop The new loop being referred to as the inner loop The pairing of a loop within a paired loop is referred to as nesting of loops with each loop being one nested layer for the duration of the loops pairing Loops can be nested for a total of 3 layers deep Loops can only be nested within the scope of an outer loop 11 3 11 PS nn Pause Pumping If nn is non zero the Pumping Program will pause pumping stops pumping for nn seconds When executed the display will show with nn decrementing to indicate the number of seconds until the next Program Phase is executed After the pause interval the next Program Phase will be executed To set a pause time in tenths of seconds select the decimal point between the digits Simultaneously press the 2 up arrow keys below the digits to set or clear the decimal point Alternatively press and hold the right most up arrow key until the right most digit scrolls to 9 After 9 the decimal point between the 2 digits will toggle on and off Release the key when the decimal point is displayed or cleared as required Now enter the required pause time from 0 1 to 9 9 seconds For pauses longer than the 99 second maximum pause for this function put the pause function within a Pro
62. ement rate DECR Stop pump STOP Jump to Program Phase JP nn Program Selection Input Pr In Program Selection Label definition Pr nn Loop to previous loop start nn times LP nn Loop starting Phase LP ST Loop end Phase LP EN Pauses pumping for n n seconds PS n n If Program input low jump to Program Phase IF nn Set event trigger Et nn Set event square wave trigger ES nn Event trigger reset Et RS Sound short beep BEEP Set programmable output pin OUT n Pumping rate Volume to be Dispensed Volume Time units and time setting Pumping direction Starts the Pumping Program Pumping Program event trigger Stop pauses the Pumping Program Query volume dispensed Clear volume dispensed Dispense pause mode Slow down mode Anti drip mode Alarm mode Power failure mode 52 New Era Pump Systems Inc www SyringePump com Model NE 9000 TRG FTIFHIF21LEISTIT21SPIP2 Operational trigger mode DIN 011 ROM 01 1 OUT5 011 IN 2131416 BUZ O l 1 lt n gt BP lt on off gt LOC PID 011 VER SAF lt n gt lt n gt lt n gt ADR n lt n gt B lt baud rate gt ADR DUAL RECP RESET Directional input control mode Pump Motor Operating TTL output mode Set TTL output level Query TTL input level Buzzer control Key beep mode Keypad lockout mode or Program Entry Mode lockout Query firmware version Sa
63. en enabled will create a more automated dispensing system whereby the pump will continuously repeat the current dispense after a fixed time delay The time delay will be displayed next Where nn is the pause time in seconds Use the arrow keys to change the pause time Valid pause times are to 99 or 0 1 to 9 9 seconds To set clear the decimal point scroll the right most up arrow key past 9 or simultaneously press the 2 right most up arrow keys 10 4 Advanced Settings Menu The Other menu selection provides access to the more advanced settings menu 10 5 Power Failure Mode Setting 0 Disabled 1 Enabled When enabled if the Pumping Program was operating when power to the pump was disrupted the Pumping Program will automatically start operating when power is reconnected to the pump Pressing any key on the keypad while powering up the pump will stop the Pumping Program from starting In Dispense Mode the pump will begin pumping according to the last selected Dispense GE beginning of the Pumping Program Phase 1 regardless of what part of the Pumping Program was operating when the power was disrupted CAUTION If Dispense Mode is not set then Pumping Program will start operating from the 10 6 Audible Alarm Enable Setting 0 Disabled 1 Enabled When alarms are enabled the buzzer will be sounded as follows Condition Buzzer Action Pumping Program ended Continuous beeping
64. ense volume Anti Drip Mode or rel Setting 0 Disabled 1 Enabled When enabled Anti Drip mode will withdraw a small volume after the completion of a dispense to prevent dripping or oozing when the pump stops The volume withdrawn is added to the next dispense Dispense Pause Repeat Mode aan O IM Setting 0 Disabled 1 Enabled When enabled will create a more automated dispensing system whereby the pump will continuously repeat the current dispense after a fixed time delay The time delay will be displayed next Where nn is the pause time in seconds Use the arrow keys to change the dispense time Advanced Settings Menu The Other menu selection provides access to the additonal settings menu Publication 1200 04 iv 10 17 15 New Era Pump Systems Inc www SyringePump com Model NE 9000 Table of Contents 1 GENERAL INFORMATION 51 ede ese ecco oo iese ee beers eb de eed bedes oe assesses eene sr cosida 1 LLD ISA oou Merc 1 1 2 DISCLAIMER caraniana Go ese ees tes 2 A INIA 2 La PACKING Bod 3 Ze OVERVIEW OE N EE ON OE eb sien cesa OE ba e en UE UN ob iS Ue Ua ibas 3 2 1 GLOSSARY OF TERMINOLOGY AND CONCEPTS eee esse ees esse ees es see ee eese ee ee nu 3 AAA O 5 4 LOADING PERISTALTIC TUBING sscsccssssssssssssassassossssssessassacssvasensesssvassassesessssossess 6 4 1 REMOV
65. erating pressing this key will display the current pumping rate if applicable After the key is released the pumping rate will continue to be displayed for 2 seconds While displayed the current pumping rate can be changed by pressing the arrow keys The rate units will blink while the rate is being changed The new pumping rate takes effect when the display blinks after a 2 second delay or when a non arrow key is pressed The new pumping rate is stored in the current Program Phase A pumping rate of 0 0 will stop the pump When the pumping rate is changed if it is out of range of the pumping rate limits the display will show where nn indicates the currently selected Phase Number Pressing any key clears the message and returns to the previous pumping rate See section 14 7 Flow Rate Limits for a list of minimum and maximum pumping rates 6 6 1 Pumping Rate Units The pumping rate units can only be changed when the Pumping Program is not operating If the currently selected function allows selection of rate units RATE function a momentary press of the Rate key will enter Rate Units Change mode The 2 LEDs representing the units will blink and the display will show Each press of any arrow key selects the next rate units as indicated by the blinking units LEDs When the required rate units are blinking press any non arrow key or wait 2 seconds The display will blink indicating the rate units are stored The
66. ery effort has been made to design the NE 9000 with a consistent and intuitive user interface To facilitate and enhance your understanding of the NE 9000 s operation please take the time to familiarize yourself with the basic concepts below Publication 1200 04 3 10 17 15 New Era Pump Systems Inc www SyringePump com Model NE 9000 Cassette shaft we wrap knots turned to same direction Fig 1 Pump Head Assembly pump head cassette rotor Terminology Momentary Press A quick press less then 1 second then release of a key on the keypad Display Blink A momentary blanking of the LCD display This indicates that the new data entered by the user is valid and has taken effect Program Entry The mode where the Program Phase and Program function are selected and Mode modified In this mode the Program Phase and the Program Function modes of the Rate and Volume keys are relevant Pumping Program The sequence of automated operations entered into the pump This could be as simple as a single function to pump at a single dispensing rate continuously Publication 1200 04 4 New Era Pump Systems Inc Pumping Program Operating Pumping Program Stopped Pumping Program Paused Pumping Program Resumed Executed Program Phase Phase Number Currently Selected Function Pumping Rate Function Function Parameter Start Trigger 3 Setup www SyringePump
67. ess any non arrow key or wait for the time out to set the rate units e Set the pumping rate If the pumping rate is out of range the display will show Set the Volume to be Dispensed or Set Continuous Pumping e Display the volume by momentarily pressing the Volume key Dispensed LED should be off e When the display shows eer the pump is set for continuous pumping Pressing any up arrow key will change the display to 0 e For continuous pumping Set the volume to 0 Publication 1200 04 For a Volume to be Dispensed Set the volume e To change volume units momentarily press the Volume key again The Dispensed LED should be lit Use the up arrow keys to select the volume units Set the Pumping Direction e When the Withdraw LED is lit the pump is set for withdrawing When not lit the pump is set for dispensing Use the key to change the pumping direction Load the Peristaltic Tubing e Prepare new tube with two tie wraps 5 3 8 apart both knots facing the same direction e Remove pump head by turning cassette counterclockwise Remove rotor e Add grease to pump Shaft and Tubing e Insert rotor onto Shaft placing Tubing between Cassette and rotor Tie Wrap knots facing Cassette e Install pump head to base by first lining up rotor and driving axle and second applying forward pressure and rotating cassette clockwise until it enters its groove Continue turnin
68. ey is available as an accessory item Lockout can also be disabled by performing a system reset see sec 6 16 2 Reset the Pump 10 11 Keypad Beep Enable Setting 0 Disabled 1 Enabled When enabled a single short beep will sound whenever a key is pressed on the keypad 10 12 RS 232 Pump Network Configuration The pump can be configured to communicate either with a computer or another pump Communications with a computer Address Mode is the default setting and will be indicated by the Ad nn display When in the default Address Mode up to 100 pumps can be attached to a computer in a single pump network The network address is defined by the 2 digits to the right of the colon The valid range of addresses is from 00 to 99 If only one pump is attached to the computer set the network address to 0 Ad 00 factory default After the network address is displayed the baud rate is displayed Each pump in the pump network and the computer must have the same baud rate setting Any arrow key can be used to scroll through the selection of baud rates The supported baud rates are 300 1200 2400 9600 and 19200 displayed as 1920 To change the communications mode With the network address displayed Ad nn press the left most arrow key to enter the communications mode menu Pressing any arrow key will scroll through the menu selections Address Mode Default communications with a computer mo
69. fe communications mode Network address and baud rate system command valid regardless of current address Set Reciprocating or Dual pumping mode Clears program memory and resets communication parameters system command valid regardless of current address Network Command Burst gt n command Network Command Burst Communicate with multiple pumps on a pump network simultaneously Refer to section 10 2 1 RS 232 General Syntax Legend for symbol s description Publication 1200 04 53 New Era Pump Systems Inc www SyringePump com Model NE 9000 14 2 RS 232 Pump Network Connector Wiring RS 232 To Network To Computer V V J J nono Ln RCV from network TXD to computer TXD to network L_ RCV from computer PC Com Port Connectors 25 Pin 9 Pin 3 Receive 2 Receive Connect to pump TXD 2 Transmit 3 Transmit Connect to pump RCV 9 Ground 5 Ground Connect to pump GND 14 3 Accessories 14 3 1 ANA BOX Part ADPT ANABOX Analog sensor interface Allows the NE 9000 to be controlled by an external sensor such as a pressure sensor or other variable voltage source Start or stop the pump at a specific voltage level Set the pumping rate to be proportional to the voltage input Creates a closed loop system 14 3 2 RS 232 Network Cables RS 232 Network Primary Cable 7 foot cable part CBL PC PUMP
70. g until it stops Prime Purge Tubing Press and hold the Start Stop key for one second Release to stop Start the Pump Momentarily press the Start Stop key to start or stop the pump While Pumping e The pumping rate can be changed e With continuous pumping the pumping direction can be changed PUMP RESET Press and hold the right most up arrow key while turning on power to the pump 10 17 2015 New Era Pump Systems Inc www SyringePump com Model NE 9000 Selecting Dispense Programs Multiple dispense settings can be stored and selected as needed The last selected dispensing program will be the default dispense program when the pump is powered on Up to 40 dispense programs can be stored To view or select the current dispense program number or to select a different program press and hold either the Rate or Volume key The display will show Where nn indicates the currently selected dispense program Use the up arrow keys to change the dispense program number Press LEARN to select or wait for the 5 second time out The display will blink when selected Press the Start key to immediately start the selected dispense Press the Rate or Volume keys to display the settings for the selected dispense Any changes made to the pumping rate or dispense volume will be stored in the selected dispense program Learn and Repeat Learn and repeat easily teaches the pump a di
71. gram Phase Press and hold the Rate Program Phase 7 key until the Phase number is displayed Then use the arrow keys to set the Phase number to the next Phase to be setup Pressing the right most arrow once will set the Phase to Phase 2 Now all pumping data will refer to Phase 2 The second Phase can now be setup as described above for Phase 1 Continue selecting Phase numbers and entering the dispense or control setup for each Phase of the Pumping Program The entire Pumping Program will be stored in non volatile memory Use the STOP function to stop the pump and end the Pumping Program If the Pumping Program does not operate the pump continuously the last Phase of the Pumping Program must be a STOP function unless the last Phase number is the maximum Phase number When the Pumping Program is started with the Start Stop key TTL I O input or RS 232 command the Pumping Program will begin operating from Phase 1 Very complex dispensing Programs can be created with the Program functions available Section 11 3 contains a detailed description of all the functions 11 1 1 Pumping Program Phase Number To set the current Program Phase number enter Program Entry Mode and display the current Program Phase number Using the right most 2 arrow keys change the selected Program Phase number The displayed Program Phase number now becomes the currently selected Program Phase number All function and pumping rate data
72. gram loop A Program section with the following functions in consecutive Phases LP ST LP ST PS 60 LP 60 LP 24 will pause the Pumping Program for 24 hours Publication 1200 04 28 New Era Pump Systems Inc www SyringePump com Model NE 9000 If nn is 00 then the Pumping Program pauses and waits for a start trigger to resume the Program The display will show when waiting for a start trigger After the start trigger the Program will resume with the next Phase The start trigger can be from any source the Start Stop key the TTL I O Operational Trigger or from RS 232 Any other key input will stop and reset the Pumping Program If alarms are enabled the buzzer will beep continuously while waiting for the start trigger 11 3 12 IF nn Jump to Phase If External Trigger The IF function conditionally alters the Pumping Program s execution based on an external signal When executed if the TTL I O Program Input pin pin 6 is low level then the Pumping Program continues operation with Phase number nn Otherwise the Pumping Program continues operation with the next Phase 11 3 13 Et nn Setup Event Trigger Jump Phase The Event function sets a background event trap that is triggered by an external signal This one time background trap or interrupt stays set during the Pumping Program s entire execution until it is triggered redefined or reset This function has no other effect o
73. he display will blink indicating that the new value was stored Otherwise if the value was invalid an error message will be displayed Pressing any key clears the error message and restores the original value In general if a parameter has 2 values off and on they are represented by the numbers 0 and 1 respectfully 6 2 LCD Display The display consists of a 4 digit reflective LCD Liquid Crystal Diode display This is the general purpose user display device for displaying numerical data functions and parameters The colon is used for displaying time or for separating function abbreviations from their parameter values In the upper left corner is a triangle that indicates valid reception of RS 232 remote communications Publication 1200 04 8 New Era Pump Systems Inc www SyringePump com Model NE 9000 6 3 LEDs To the right of the LCD are 8 red round LED Light Emitting Diode indicators The first 2 columns display the units of the displayed values Units are expressed using or 2 LEDs For instance mL Sec is expressed by lighting the ml and the Sec LEDs Dispensed indicates that the displayed volume is the total Volume Dispensed or pumped When Pumping is lit not blinking the motor is operating either dispensing or withdrawing If blinking the motor is not operating and the Pumping Program is paused When the pump is restarted the Pumping Program will resume
74. herwise it continues with the next Phase Next the pump pauses for 10 seconds PH 10 Then it pauses again for the lesser of another 10 seconds PH 12 or until an Event Trigger occurs PH 11 The Program then restarts PH 13 Function ET RS Function OUT 1 Function Rate Volume Direction RATE 800 0 mL min Function OUT 0 2 3 Function ET 07 Function Rate Volume Direction RATE 800 0 mL min 0 0 mL OFF Function Rate Volume Direction RATE 900 0 mL min 0 25 mL Function PS 01 5 7 Function IF 07 Function 10 PS 10 Function 11 ET 01 Function 12 PS 10 Function JP 01 13 Publication 1200 04 37 New Era Pump Systems Inc www SyringePump com Model NE 9000 12 RS 232 Communications The NE 9000 Peristaltic Pump can communicate with any computer or device with m an RS 232 communications port The following assumes that the default Address Communications Mode is set Qum 12 1 Connection and Networking On the rear of the pump are 2 square RJ 11 phone jack style sockets Connect the RS 232 cable into the socket labeled To Computer Connect the other end to the serial port on the computer or other control device Turn power off to the pump and the computer before connecting cables If the pump is part of a pump network connect a pump network cable between the socket labeled To Network on the first pump and the socket la
75. ic level control over the operation of the pump Start Only Falling edge starts the Pumping Program This configuration only allows the starting of the Pumping Program This would be useful for example with a laboratory animal trained to press a lever The animal can start the Pumping Program but repeated presses would have no effect until the Pumping Program permits it Start Only Reversed Same as Start Only but operates on the Rising edge to start the Pumping Program Stop Only Falling edge Stops the Pumping Program This configuration only allows the stopping pausing of the Pumping Program This would be useful for example with an end of travel limit switch Also this switch can be used as a power on homing switch Stop Only Reversed Same as Stop Only but operates on the Rising edge to stop the Pumping Program Pump Motor Operating Pin 7 This output provides an external signal indicating when the pump motor is operating This pin is configured with the setup command or the ROM remote command When set to 0 the output is only at logic high when the motor is operating pumping When set to 1 the output is logic high when the motor is operating or when the Pumping program is executing a pause timer Otherwise the output is a logic low Pumping Direction Controls Input Pin 3 Output Pin 8 Allows bi directional control of the pumping direction The input pin when activated emulates the pumping directio
76. ill blink when entered The selected volume units will be stored in memory 7 2 Stored Dispense Selections In Dispense Mode multiple dispense settings can be stored and selected as needed The last selected dispensing program will be the default dispense program when the pump is powered on Up to 40 dispense settings can be stored To view the currently selected dispense number or to select a different dispense number press and hold either the Rate or Volume key The display will show Where nn indicates the currently selected dispense number Use the up arrow keys to change the dispense selection number Press LEARN to select or wait for the time out The display will blink when the selection is entered Press the Start key to immediately start the selected dispense Press the Rate or Volume keys to display the settings for the selected dispense Any changes made to the pumping rate or dispense volume will be stored in the selected dispense program 7 3 Start Stop Triggers The Pumping Program can be started or stopped from any of the three sources The keypad Start Stop key RS 232 RUN command or the TTL I O Operational Trigger input Each can control the Pumping Program s operation Publication 1200 04 16 New Era Pump Systems Inc www SyringePump com Model NE 9000 7 4 Operating the Pump When the Start Stop key is pressed the Pumping Program begins to operate I
77. ing Function Description PH Phase select In Insert Phase dE Delete Phase When the required editing function is displayed press the Rate Program Phase key before the 2 second time out After the time out or with any other key press the function will be canceled If Insert or Delete was selected the Pumping Program will be edited While the Program is being edited the display will show BUSY If Insert was selected all Phases from the selected Phase to the maximum Phase will be moved to the next higher Phase with the original maximum Phase being deleted The inserted Phase will default to a RATE function if it is the first Phase or a STOP function otherwise If Delete was selected the selected Phase will be removed and all Phases higher then the selected Phase up to the maximum Phase will be moved to the next lower Phase All Phases that reference the Phase number of another Phase such as a jump function or an event function will be automatically updated The referenced Phase numbers will be automatically adjusted to compensate for the section of the Pumping Program that was shifted during the operation of the edit function Ultimately the easiest method to maintain and develop Pumping Programs is to download the Pumping Program to the pump from an attached computer This would allow a single Pumping Program to be quickly programmed into multiple pumps The computer w
78. ithdrawal It is controlled from a microcontroller based system which drives a step motor allowing a wide range of pumping rates configured to the inside diameter of the peristaltic tube Features Dispense and withdrawal pumping Two modes of RS 232 computer control Basic and Safe Safe mode provides communication error detection loss of communication detection and automatic transmitting of alarm conditions Pumping rates from 0 041 mL min to 775 2 mL min with a 3 16 ID tubing Depending on tube characteristics Dispense and withdrawal volumes separately TTLIO with firmware filtered control inputs to accumulated eliminate glitches and ringing on the control Programmable dispense volumes inputs Non volatile memory of all operating Configurable TTL operational trigger parameters and Pumping Program Power Failure Mode Restarts the Pumping Programmable Phases allowing complex Program after a power interruption pumping applications and interaction with Audible Alarm external devices j M feat RS 232 bi directional control id Built in pump network driver Pump network supports up to 100 pumps and other devices 2 1 Glossary of Terminology and Concepts When a device has as many features as the NE 9000 understanding its operation could be a daunting task at first By understanding the key concepts and terminology used in this manual the operation of the NE 9000 will become quite intuitive Ev
79. ling device that is attached to any other pin on the TTL I O connector The Vcc pin should not be used to source current The TTL I O pins are defined as follows Pin Definition Type Function 1 Vcc 5V Reference Logic high reference Power on indicator Configurable start stop operational trigger input E Operational Trigger Input Ft Foot Switch Falling edge Start or stop trigger FH Foot Switch Hold Falling edge Start trigger Rising edge Stop trigger F2 Foot Switch Reverse Rising edge Start or stop trigger LE Level Falling edge Stop trigger Rising edge Start trigger St Start only Falling edge Start trigger t2 Start only Reverse Rising edge Start trigger SP Stop only Falling edge Stop trigger P2 Stop only Reverse Rising edge Stop trigger 3 Pumping Direction Input Changes pumping direction according to setup dr rE dr dU Falling edge Dispense Withdraw Rising edge Withdraw Dispense 4 Event Trigger Input Event input or user definable input 5 Program Output Output Program controlled output or user definable output 6 Program Input Input Program conditional input read by the IF program function Also user definable input Also used by the keypad lockout function 7 Pump Motor Operating Output RUN 0 High Pumping Low Not pumping RUN 1 High Pumping or Pause timer Low Pumping Programmed stopped or paused 8 Pumping Direction Output High Dispense Low Withdraw 9 Ground 0V Reference
80. ll stop blinking When the Pumping Program is started again it will start from the beginning Phase 1 8 Learn and Repeat Learn and Repeat easily teaches the pump a dispense volume Then you can immediately repeat this dispense Dispense Mode must be set to repeat a dispense While turning on power press and hold the LEARN key The display will show Press and hold the Start key to begin dispensing As the desired volume is approached you can release the key to stop the pump then periodically press the Start key to slowly and accurately approach your dispense volume While pumping the volume dispensed will be displayed When the Start key is released the display will alternate between displaying the volume dispensed and the currently selected dispense setting number Press the LEARN key or wait for the time out to immediately store the dispensed volume in the currently selected dispense setting A double beep will sound and the display will show d Ia ni Press any key to return to the currently selected dispense program display Press Start to immediately begin the newly learned dispensed Storing in a different dispense selection number The learned dispense can be stored in a different dispense setting number After the required dispense volume is reached press any of the up arrow keys The display will show Where nn is the crrently selected dispense setting number Use the
81. mode See section 12 2 RS 232 Protocol for instructions on how to change the communications mode Verify the pump s baud rate and network address To set the RS 232 communications parameters see section 6 13 Setup Using a lower baud rate may also improve the reliability of the RS 232 communications Publication 1200 04 55 New Era Pump Systems Inc www SyringePump com Model NE 9000 Pump stalls and is unable to turn This may be because the pumping rate is set too high Reduce rate Peristaltic tubing being used may be too rigid for this pump Replace tubing Liquid may be too viscous or there may be too much pressure on the system There may be too much tubing in the pump head reduce distance between tie raps and recalibrate pump refer to section 4 2 1 Pump doesn t stop after dispensing a set volume The pump was previously setup with a multiple Phase Pumping Program To simply dispense a fixed volume at a fixed pumping rate the second Program Phase must be the Stop function See section 11 1 How to Enter Pumping Programs for instructions on changing the Pumping Program Pump stops pumping after a period of time A dispense volume has been set Verify that the dispense volume is set to 0 14 5 Specifications 14 5 1 Mechanical amp Electrical Number of pumps Motor type Motor steps per revolution Microstepping Power connector Voltage at power connector Amperage Power supply type Power
82. n Dispense Mode the currently selected dispense will begin If Dispense mode is off the Pumping Program will begin starting with Phase 1 If the current Program Phase specifies a pumping rate the pump will begin pumping and the Pumping LED will be lit The pumping direction will depend on the selected direction The display will show the Volume Dispensed with a volume units LED mL or Oz and the Dispensed LED lit While pumping the pump will pump continuously in the current Program Phase unless a Volume to be Dispensed is set or an Event trigger is set If a Volume to be Dispensed is set the Program Phase will be complete after the set volume has been dispensed or withdrawn measured from the start of the Phase Pressing the Volume or Diameter keys will display the current Volume to be Dispensed or the diameter setting while the key is held 7 9 Prime and Purging To prime purge with the Pump stopped press and hold the Start Stop key The Pump will start then after one second prime purge will begin The pump will pump at its top speed in the currently set direction Purging will continue until the Start Stop key is released Then the pump will stop While purging the display will show P ur bl 7 6 Changing the Pumping Rate and Direction While Pumping Except with some complex Pumping Programs the pumping rate can be changed while the pump is operating To change th
83. n eee Tubing ID Volume 3 Omm Dispensed O je min i i i iO Oz Sec Withdraw O Pumping Rate oume Ganee PE REEN De 1 Setup 1 Phase Programming i Program Entry Keys Pumping Direction Key Figure 1 Front Panel 6 1 Entering Values When applicable values can be changed by either displaying the current value then using the arrow keys or from a computer connected to the pump The new value will be stored in the pump s non volatile memory meaning that the new value will not be lost the next time that power is applied to the pump The only exception is when the pumping rate is changed from an attached computer while the Pumping Program is operating In this case the new pumping rate will not be stored in non volatile memory A displayed value can be changed by pressing the arrow keys below each digit If the value to be changed is not currently displayed when applicable press the key associated with the required value The display will show the setting s current value and its units if any While the current value is being changed the units LEDs associated with the value if any will blink Except where noted the new value is stored and or the selected operation takes effect when either 1 Anon arrow key is pressed or 2 After a 2 second delay since the last arrow key was pressed If the new value is valid and different from the original value t
84. n key changing the pumping direction This function therefore is only applicable where the pumping direction key would be applicable The function of the input pin is configured with the setup command or the DIN remote command When the mode is set to reciprocating pumps RE setup command or 0 remote then if the current pumping direction is withdraw a falling edge sets the direction to dispense If the current pumping direction is dispense a rising edge sets the direction to withdraw Otherwise this input pin has no effect When the mode is set to dual pumps dU setup command or 1 remote then if the current pumping direction is withdraw a rising edge sets the direction to dispense If the current pumping direction is dispense a falling edge sets the direction to withdraw Otherwise this input pin has no effect Dual and reciprocating pumping systems are created using 2 pumps attached with the accessory cable CBL TTL 1 The output pin provides an output signal to external devices indicating the direction of pumping A logic low indicates withdraw and a logic high indicates dispense For example this pin can be used to control an external valve 13 2 TTL VO Control from the Pumping Program Various Pumping Program functions can define how the pump reacts to levels on the TTL I O connector or set output levels These are summarized in the following table Publication 1200 04 51 Model NE 9000 New Era Pump Systems I
85. n the operation of the pump until it is triggered The event is triggered with either 1 A falling edge high to low TTL transition occurs on the TTL Event Trigger input pin 4 2 A low level on the Event Trigger input pin at the time the function is executed 3 The RS 232 RUN E command When triggered the current operation of the pump and the Pumping Program is interrupted and the Pumping Program immediately continues operation jumps to with Phase number nn After being triggered the event trigger is reset If an event trigger function is executed either Et or ES function while another event trap is still set the new event trigger will replace the previous event trap Only one event can be defined at any time 11 3 14 ES nn Setup Event Square Wave Trigger Jump Phase The Event Square Wave function operates the same as the ET Event function with the exception of the triggering conditions The event is triggered with either 1 The rising or falling edge of the TTL Event Trigger input pin 4 2 The RS 232 RUN E command Therefore a square wave function on the inupt pin can be used to toggle the pump between 2 sections of a Pumping Program An example of this would be a Pumping Program that switched between a slow and fast pumping rate controlled by a square wave input 11 3 15 Et rS Event Reset Event Reset cancels a previously set event trap by either the ES or ET function
86. nc TTL I O Control Pin www SyringePump com Pumping Program Pins Action Function Program Output Set logic level output to n Event Trigger Falling edge triggers a jump to Phase nn ES nn Event Square wave 4 Rising or falling edge triggers a jump to Phase nn Trigger Program Input 6 Low level causes a jump to Phase nn PS 00 Operational Trigger Trigger activation resumes Program operation 13 3 TTL VO Control from RS 232 The logic levels of pins 2 3 4 and 6 can be queried from an attached computer using the RS 232 IN command The output logic level of pin 5 can be set with the RS 232 OUT command 14 Appendix 14 1 RS 232 Command Summary command gt DIA nn nn CAL float PHN lt phase data gt FUN lt phase function gt lt phase function gt gt RAT INC DEC STP JMP lt phase data gt PRI PRL lt phase data gt LOP lt count data gt LPS LPE PAS nn n n IF phase data EVN phase data EVS phase data EVR BEP OUT 011 RAT float MS IOSIMMIOM VOL float volume units gt TIM lt nn gt lt nn gt DIR INFI WDR REV RUN phase data E lt phase data gt STP DIS CLD INFI WDR PSM nn n n Publication 1200 04 Tube inside diameter Tubing calibrated volume Program Phase number Program Phase function Pumping rate RATE Increment rate INCR Decr
87. nector below the TTL I O label which is used for TTL I O The logic signals on this connector permit bi directional control with external equipment Control input TTL logic levels must be held steady for a minimum of 100 ms to be recognized To minimize the possibility of false signals caused by glitches and ringing which could be caused by the closure of mechanical switches TTL control inputs are software filtered With a sampling period of 50 ms glitches of less than 100 ms are filtered out Edge detection requires the detection of a change in TTL levels With a minimum of 100 ms to detect a level an edge requires a minimum of 200 ms to be detected Since the next level change can be detected in 100 ms creating another edge the maximum edge to edge frequency is 10 Hz Edge changes to the Pumping Direction and Operational Trigger inputs must occur at least 50 ms apart Publication 1200 04 49 New Era Pump Systems Inc www SyringePump com Model NE 9000 Falling edge refers to a logic high to logic low transition Rising edge refers to a logic low to a logic high transition To guarantee recognition of logic levels voltages on the input lines must be within the following ranges TTL logic low 0 Oto 1 5 V logic high 1 3 5 to 5 25 V The Vcc and Ground pins pins 1 and 9 are for logic reference only To assure proper voltage levels the Ground pin should always be connected to the signal ground of a sensing or control
88. ny names brand names trademarks and logos are the property of their respective owners Publication 1200 04 57
89. o pump then associated with that Phase is the Phases pumping information When Program Entry Mode is exited the Rate Volume and pumping direction keys refer to the currently selected Program Phase s function The Program functions that are associated with pumping information are referred to as Pumping Rate functions Certain functions which do not instruct the NE 9000 to pump require additional data This additional data displayed with the function is the function s parameter The Pumping Program may be started or stopped from multiple sources These are the keypad s Start Stop key the TTL I O Operational Trigger input or from a command received through the RS 232 connection Place the pump on a stable surface Plug the round connector end of the supplied power supply adapter into the power plug located on the lower right of the pump s rear See section 13 Logic Interface TTL Input and Output for a diagram of the rear of the pump Plug the other end of the power supply adapter into an appropriate electrical outlet The pump will be powered when the bottom of the power switch located on the upper right of the rear of the pump labeled 1 is pressed The red indicator on the switch is visible when the power switch is in the on position After power is applied to the pump the pump s display will flash Next the Pumping Program can be entered Before the Pumping Program can b
90. ocol than Basic Mode Safe Mode detects corrupted data and loss of communication as well as automatically transmitting status packets when an alarm occurs Considering that the 19200 baud rate communicates at 52 us per bit a small glitch on the RS 232 cable flipping a single bit can convert a transmitted dispense rate of 100 mL min into 900 mL min the need for the Safe Mode in a production environment is evident However Basic Mode is excellent for simplifying early development of a control program While in the Basic Mode the pump will accept either communications protocol Basic or Safe although the response packet will be in the current communications mode This allows a computer s communication s driver to be designed with just one mode A Safe Mode communications driver can send a SAF command to the pump in the Safe Mode protocol while the pump is in Basic Mode The response to the SAF command enabling Safe Mode will then be in the Safe Mode protocol 12 2 1 RS 232 General Syntax Legend The following syntax expansion legend is common to all syntax expansions Except where indicated all command and response characters are ASCII data float gt f float volume units gt OZ ML TTL level gt 1 0 lt on off gt gt 1 0 phase data gt n lt n gt count data gt n n number data n n text gt any printable character lt text gt
91. od or a colon To change the parameter s value press the arrow keys below the parameter s digits The parameter s new value is stored by either pressing any non arrow key or after a 2 second delay If the parameter has changed from its original value the display will blink when the parameter s new value is stored 6 13 Setup Key The secondary function of the Diameter key is Setup While the Pumping Program is not operating press and hold the Diameter key until the first setup configuration parameter Slow Down Mode is LI n RES ERES The display will consecutively display for about 2 seconds each Setup Configuration parameter and its current setting Pressing any non arrow key will immediately advance to the next Setup Configuration parameter To change a Setup Configuration parameter press an arrow key under the parameter s value To store the new value press any non arrow key or wait 2 seconds If the parameter value differs from its previous value the display will blink The new parameter value will be stored and the next parameter will be displayed See section 10 Setup Configuration for a complete description of the Setup Configurations After the last configuration parameter is displayed the display reverts back to displaying the peristaltic tube diameter Any new parameter value will take effect immediately upon being stored 6 14 Special Setup Key While turning on power to the pump
92. or volume display 6 8 Pumping Direction Key The pumping direction key ae changes the direction of pumping Pressing this key switches the pumping direction between dispense and withdraw as indicated by the Withdraw LED When the Publication 1200 04 11 New Era Pump Systems Inc www SyringePump com Model NE 9000 LED is lit the pumping direction is withdraw otherwise the pumping direction is dispense The new pumping direction is stored in the current Program Phase The Volume Dispensed is accumulated separately for dispense and withdrawal When the pumping direction is changed the current Volume Dispensed is also changed accordingly between the dispense and withdrawal Volume Dispensed accumulations When the Pumping Program is operating and the Volume to be Dispensed is non zero the pumping direction cannot be changed Otherwise when pumping continuously Volume to be Dispensed disabled the pumping direction can be changed 6 9 Start Stop Key The Start Stop key starts or stops the Pumping Program s operation Pressing this key switches between the Pumping Program operating and the Pumping Program paused When the Start Stop key is pressed before the completion of a Program the motor is stopped and the Pumping Program will be paused The Pumping LED will then blink indicating that the Pumping Program is paused Pressing this key again will resume
93. ory DISPENSE PAUSE MODE PSM nn n n Set query Dispense Pause Dispense mode where nn is the pause time in seconds If set to 0 Dispense Pause Mode is disabled SLOW DOWN MODE SLO lt on off gt Set query dispense slow down mode Set enables or disables slow down mode Publication 1200 04 45 New Era Pump Systems Inc www SyringePump com Model NE 9000 ANTI DRIP MODE DRP lt on off gt Set query dispense anti drip mode Set enables or disables anti drip mode ALARM SETUP AL lt on off gt Set query alarm setup mode Set alarm enables or disables alarm buzzer mode POWER FAIL SETUP PF lt on off gt Set query Power Failure mode Set Power Failure enables or disables Power Failure mode TTL VO OPERATIONAL TRIGGER SETUP TRG trigger setup Set Query TTL I O Operational Trigger input configuration TTL I O Operational Trigger is set to trigger setup trigger setup gt FT Foot switch trigger falling edge start stop FH Foot switch hold falling edge start rising edge start F2 Foot switch reverse rising edge start stop LE Level trigger rising edge start falling edge stop ST Start only trigger falling edge start T2 Start only trigger reversed rising edge start SP Stop only trigger falling edge stop P2 Stop only trigger reversed rising edge stop TTL VO DIRECTIONAL CONTROL INPUT SETUP DIN 011 Set query directional control input setup Settings gt 0 F
94. ould only need to be attached during the download since the Pumping Program is stored in the pump s non volatile memory Also a Pumping Program can be uploaded to an attached computer which could then store it and produce a printout of the Pumping Program 11 3 Program Function Descriptions 11 3 1 rAtE Rate Function EEEE gs a pumping function with a fixed pumping rate This function defines a pumping setup consisting of the pumping rate optional Volume to be Dispensed and pumping direction Use the Rate Volume and Pumping Direction keys to set or review the pumping setup For continuous pumping set the Volume to be Dispensed to 0 0 off The Volume to be Delivered is disabled when the display reads off 11 3 2 InCr Increment Rate Function The Increment and Decrement functions will add INCR or subtract DECR the specified rate from the current pumping rate The current pumping rate when the function is executed is the base pumping rate for the function If no base pumping rate exists such as when executing a pause function or when the Pumping Program is first started a Program error will occur and the Program will stop The pumping rate units will be the same as the base pumping rate and therefore cannot be set nor are they displayed with the increment or decrement value Instead of a volume target a time target is specified in minutes seconds If time is se
95. output pin configuration n is the current setting gt The Lockout Disable Key needs to be inserted to display this setting Lockout setting changes from the keypad n is the current setting Keypad beep enable where n is the current setting RS 232 pump network address where nn is the network address JE RS 232 pump network baud rate where nnnn indicates the baud rate Special Setup Menu To access the special setup menu press and hold the Setup key while turning on power to the pump The Setup Configurations will be displayed in the following order idi A Set Tubing Inside Diameter ILC miu Set Dispense Mode PL af Set Program Mode Lockout I Le Exit without making any selection 10 1 Slow Down Mode Setting 0 Disabled 1 Enabled Slow Down mode prevents over dispensing when pumping a large volume at a high speed When enabled the pump will incrementally slow down as the volume dispensed approaches the target dispense volume 10 2 Anti Drip Mode ir ell Setting 0 Disabled 1 Enabled When enabled Anti Drip mode will withdraw a small volume after the completion of a dispense to prevent dripping when the pump stops The volume withdrawn is added to the next dispense Publication 1200 04 20 New Era Pump Systems Inc www SyringePump com Model NE 9000 10 3 Dispense Pause Repeat Mode rn an Setting 0 Disabled 1 Enabled Wh
96. press and hold the Setup key to access the special setup menu The JI a first menu entry Set Tube Diameter will be displayed 6 15 Learn Key While turning on power to the pump press and hold the Learn key to access the Learn mode menu The first menu entry Learn and Repeat will be displayed 6 16 Special Power Up Functions The following special functions are accessed by pressing the relevant key while turning on power to the pump 6 16 1 Firmware Version Display To display the pump s firmware version press the left most up arrow key AV 0 while turning on power to the pump The display will show Fn nn where n nn is the firmware version number Pressing any key will clear the display 6 16 2 Reset the Pump To reset the pump press the right most up arrow key AN while turning on power to the pump The display will show Pressing any key will clear the display Publication 1200 04 13 New Era Pump Systems Inc www SyringePump com Model NE 9000 With a pump having as many complex features as the NE 9000 it is easy for a novice user experimenting with the pump s setup to get the pump into a weird state Performing this reset function will bring the pump out of a weird state 6 16 3 Learn and Calibrate Selection Pressing the Rate LEARN key while turning on power to the pump will display the Learn selection menu Use the up arrow keys AN to scroll through the selections Press
97. rate units are stored in the currently selected Program Phase The rate units can be independently set for each Phase with a RATE function Publication 1200 04 10 New Era Pump Systems Inc www SyringePump com Model NE 9000 6 6 2 Program Entry Mode or Dispense Selection While the Pumping Program is stopped pressing and holding the Rate key will enter Program Entry Mode or Dispense Selection Mode If Dispense mode is enabled the display will show the currently select dispense Otherwise the current Program Phase number is displayed nn indicates the currently selected dispense or Program Phase A momentary press of the Rate or Volume key will exit return to the rate or volume display 6 7 Volume and Program Function Key Except in Program Entry Mode momentary presses of this key will switch the display between the Volume to be Dispensed and the Volume Dispensed displays as indicted by the Volume Dispensed LED With the Pumping Program stopped the Volume to be Dispensed can be changed The new value is stored in the current Program Phase or selected dispense 6 7 1 Continuous Pumping Mode To disable the Volume to be Dispensed continuous pumping set the Volume to be Dispensed to 0 0 After entry the display will show LFF indicating the Volume to be Dispensed is off In this mode the pump will not stop at a set volume and will pump contin
98. requested Phase is recalled from the non volatile memory Set is only valid if the Pumping Program is not operating Query response phase data Currently selected Phase PUMPING PROGRAM FUNCTION FUN phase function Set query the Pumping Program Phase s function This command is relevant to the currently selected Phase Set is only valid if the Pumping Program is not operating For a more detailed description of Program commands see sec 11 3 Program Function Descriptions phase function gt Rate Data Functions When a Phase s function is set to a Rate Data Function use the RAT VOL and DIR commands to setup the pumping parameters RAT Pumping rate RATE INC Increment rate INCR DEC Decrement rate DECR Non Rate Data Functions STP Stop pump STOP JMP lt phase data gt LOP lt count data gt PRI PRL lt count data gt LPS LPE PAS lt number data gt PAS lt n n gt IF phase data EVN phase data EVS phase data EVR Jump to Program Phase JP nn Loop to previous loop start nn times LP nn Program Selection Input Pr In Program Selection Label definition Pr nn Loop starting Phase LP ST Loop end Phase LP EN Pauses pumping for nn seconds PS nn Pauses pumping for n n seconds PS n n If Program input TTL pin low jump to Phase IF nn Set event trigger trap EV nn
99. rk of pumps simultaneously For example changing the pumping rates simultaneously on a network of pumps Note Since this special feature violates the general communications protocol of one command one response all of the pumps will be responding simultaneously and therefore the communications response to a Network Command Burst will be gibberish and should be ignored Command Format Command Burst gt n command Network Command Burst gt lt Command Burst gt Network Command Burst Where lt n gt indicates the address of the pump that is to execute lt command gt Maximum address is 9 n gt 0 9 Example Simultaneously change the pumping rates of 3 pumps on a pump network as follows Pump 0 100 mL min Pump 1 250 mL min Pump 2 375 mL min Publication 1200 04 41 New Era Pump Systems Inc www SyringePump com Model NE 9000 Assumes that the current pumping rate units of all 3 pumps are currently mL min Send the following command followed by a carriage return CR spaces are optional Orat 100 1 rat 250 2 rat 375 12 3 Command Errors and Alarms If a command received by the pump is not recognized or the data is invalid an error message will be in the data field of the response packet following the prompt field The following are the error responses command error gt error error gt A Command is not recognized only NA Command is not currently applicable OO
100. s communications with the pump when commands are being manually typed in from a generic terminal emulator To return the pump to Basic mode when in the Safe mode send the following packet to the pump 0x2 0x8 SAFO 0x55 0x43 0x3 12 2 3 RS 232 Protocol Safe Mode Command syntax to pump safe command protocol gt STX length command data CRC 16 lt ETX gt Response syntax from pump safe response protocol gt STX length response data lt CRC 16 lt ETX gt Safe mode uses a more structured protocol including detection of corrupted communications communications time outs and auto alarm responses Safe mode is enabled using the SAF command whose parameter setting is stored in the non volatile memory Safe mode uses a modified master slave protocol whereby the pump transmits in response to a received command But the pump also automatically transmits a status packet when an alarm condition occurs Corrupted communications is detected using the 16 bit CCITT CRC algorithm computed over transmitted data Packets transmitted and received include the CRC within the packets The parameter sent with the SAF command is the communications time out This time out in seconds is the time between the reception by the pump of consecutive valid communications packets Each time a valid communications packet is received the time out is reset If the time out elapses a pump alarm will
101. s a control interface for your electronic valves Attach your electronic valves and the interface will control the activation of the valves The 2 pump interface is used to create a continuous dispense refill system 14 3 5 Foot Switch Part ADPT 2 Allows the pump to be operated from a foot switch Attaches to the TTL I O connector 14 3 6 Lockout Disable Key Part ADPT LOCKOUT KEY Enables setting Keypad Lockout mode and allows changing of settings while Keypad Lockout is set 14 3 7 Firmware Upgrade Part CPU NE9000 Upgraded firmware Contact your dealer for this upgrade and to determine the current available version of the pumps internal firmware 14 4 Troubleshooting and Maintenance Maintenance Periodically a new tube should be used or a new section of peristaltic tubing should be used Add grease to the Cassette shaft and the surface of new tubing Pump head may need to be replaced once a year depending on usage The mechanism should be kept clean to prevent wear and tear RS 232 Communications If no RS 232 communications is possible or garbled responses are received from the pump check the following If the triangle appears in the upper left of the LCD display then the pump is receiving valid communications The communications problem is probably with the receiving communication application or with the receive line on the cable If the Basic communications mode is used check if the pump is in Safe communications
102. setting the command For example the query volume command VOL will respond with lt float gt as the response lt data gt Otherwise the command is a set command If the data was set a status only response packet will be sent If the data was not set the response packet will include an error command error message indicating why the data was not set All commands are upper case lt command gt gt TUBING INSIDE DIAMETER DIA nn nn Set query peristaltic tube inside diameter Set is only valid when the Pumping Program is not operating Setting the tube inside diameter resets any entered calibration volumes The new diameter is used for calibration CALIBRATION CAL lt float gt Calibrates the tubing diameter using lt float gt as the measured dispense volume and the volume dispensed or withdrawn according to the current pumping direction The calibration value cannot be queried The pump must be stopped to calibrate Publication 1200 04 42 New Era Pump Systems Inc www SyringePump com Model NE 9000 12 4 1 Program Function Commands The following commands are relevant to the currently select Program Phase Note During a Pumping Program s operation the currently selected Phase can change automatically PHASE NUMBER PHN phase data Set query currently selected Program Phase Set Currently selected Phase is set to phase data Previous Phase is stored in non volatile memory and the
103. spense volume Then you can immediately repeat this dispense While turning on power press and hold the LEARN key The display will show Press and hold the Start key to begin dispensing As the desired volume is approached you can release the key to stop the pump then periodically press the Start key to slowly and accurately approach your dispense volume While pumping the volume dispensed will be displayed When the Start key is released the display will alternate between displaying the volume dispensed and the currently selected dispense setting number Press the LEARN key or wait for the time out to immediately store the dispensed volume in the currently selected dispense setting A double beep will sound and the display will show Z Press any key to return to the currently selected dispense program display Press Start to immediately begin the newly learned dispensed The learned dispense can be stored in a different dispense setting number After the required dispense volume is reached press any of the up arrow keys The display will show Where nn is the crrently selected dispense setting number Use the up arrow keys to select a different location to store the dispense Press the LEARN button or wait for the time out A double beep will sound and the display will show E Press the Start button to immediate begin dispensing the learned dispense Publication 1200 0
104. sts of a pumping rate optional Volume to be Dispensed and the pumping direction Complex dispensing systems can be designed involving multiple liquids each dispensed from a different pump plus other equipment and sensors Pumping Programs can be designed for each pump which enables multiple pumps to synchronize with each other and the other equipment and sensors using a cable connected to the TTL I O connectors of each pump When the Pumping Program is started either from the keypad TTL I O connector or from RS 232 the Pumping Program will begin with Phase 1 of the Program After the completion of each Phase the pump will immediately start the next consecutive Phase This linear sequence of Phases can be altered by certain functions that direct the Pumping Program to continue operation with a different Phase number Some functions can change the order of operation conditionally based on external events 11 1 How to Enter Pumping Programs Note Dispense Mode needs to be off to enter a Pumping Program Start by organizing your pumping requirements into specific actions and conditions that can then be programmed into Phases For more advance programming methods common groups of Phases can be grouped together and repeated multiple times using looping and jump functions The current values of the pumping rate optional Volume to be Dispensed and pumping direction all refer to the currently selected Phase To display or change the c
105. t Use only with the supplied power supply connected to a power source as specified on the power supply label Never use a voltage that is different from voltage specified in this manual Unless Authorized by NEW ERA PUMP SYSTEMS INC e Do not operate with any foreign matter water dirt metal or other materials inside the Pump head Do not push objects of any kind into the chassis openings except for appropriate cables and connectors Never try to take the unit apart or modify it except as described in this manual or authorized by NEW ERA PUMP SYSTEMS INC No user serviceable parts inside e Do not immerse the pump in liquid If spilling occurs unplug pump immediately Install on a stable surface The pump can automatically start when the Pumping Program is operating or when attached to an external control device Prevent liquids from entering openings in the rear of the pump If the pump becomes damaged do not use unless certified safe by a qualified technician Damage includes but is not excluded to frayed cords and deterioration in performance Publication 1200 04 1 10 17 15 New Era Pump Systems Inc www SyringePump com Model NE 9000 D Caution Do not transport and store this product where the temperature and the humidity are high or fluctuate greatly or the product is subjected to direct sunlight Remove tubing from pump when not in use Tubing will become deformed changing dispensed volume per rotation Tubing wall m
106. t to 0 the phase will execute continuously The pumping direction can also be specified When used within a Program loop the pumping rate can be incremented or decremented in small step intervals of fixed time Publication 1200 04 26 New Era Pump Systems Inc www SyringePump com Model NE 9000 11 3 3 DECr Decrement Rate Function The decrement function subtracts the specified rate from the current pumping rate For a full description see section 11 3 2 InCr Increment Rate Function 11 3 4 StoP Stop Pumping Operation and End the Program Stops the pumping operation and stops the Pumping Program The Pumping Program will begin at Phase 1 when started again An implicit Stop function is executed when the Program exceeds the maximum Phase number during operation If alarms are enabled the buzzer will beep continuously when the Pumping Program stops 11 3 5 JP nn Jump to Phase The Jump function alters the consecutive operation of Program Phases When executed the Pumping Program will continue operation with Phase nn 11 3 6 Pr In Program Selection Input The Pumping Program can be broken into sub programs which can be selected by the user Auto Run Production Mode When Phase 1 is set to Program Selection Input and Lockout Mode is selected the pump will enter Auto Run Mode When the pump is powered on it will immediately begin executing the Pumping Program The user will immediately
107. t until the left most digit scrolls past 9 to 0 While continuing to hold this key the decimal point will shift 1 position to the right After the right most decimal point position the decimal point will shift to the first decimal point position Release the key when the decimal point is in the required position 6 5 Diameter and Setup Key The Diameter key allows the peristaltic tube inside diameter to be viewed and set While being displayed the Tubing ID Inches LED is lit The diameter can be changed by holding the Diameter key while turning on power then selecting DIA If the Diameter key is pressed and held Setup mode will be entered see sec 6 13 Setup When the Pumping Program is operating pressing this key will display the current peristaltic tube diameter for review When the key is released the display returns to its previous display The diameter is displayed as a fraction 03 16 indicates 3 16 ID tubing 6 6 Rate and Learn Program Phase Key When the Pumping Program is stopped except in Program Entry Mode the Rate key allows the pumping rate to be viewed or changed If the currently selected function allows selection of rate units momentarily pressing this key will switch between the Rate display and the select rate units mode To change the pumping rate displayed use the arrow keys While the Pumping Program is op
108. the Program at the point it was paused If any other key is pressed while the Pumping Program is paused the Pumping Program will be stopped and reset Pressing the Start Stop key will then start the Pumping Program from the beginning Phase 1 Pressing and holding this key while starting the Pumping Program will start the prime purge mode Purge will begin after the key is held for one second and continue until the key is released The pump will stop after the key is released 6 10 Dispense Selection When in Dispense Mode pressing and holding either the Rate or Volume keys will enter Dispense Selection Mode The display will show F nn where nn is the current dispense selection To change the current Dispense Selection press the up arrow keys below the Dispense Selection s digits The maximum Dispense number is 40 To reset to Dispense number 1 press and hold either the Rate or Volume keys until Dispense number is 1 Momentarily press the Rate or Volume keys to exit Dispense Selection Mode 6 11 Program Phase Number Key When in the Program Entry Mode momentary presses of the Program Phase 7 and the Program Function keys switch between the Program Phase number and the Program Function displays The Program Phase number will be displayed as Henn where nn is the current Program Phase number When the Program Phase number is displayed and the current Phase s function is a rate function a
109. umulated volume for the current pumping direction The Volume Dispensed accumulations for dispense and withdrawal are reset to 0 when A Pressing and holding any arrow key while displaying the Volume Dispensed B Asub program is selected when the Pumping Program executes a Program Selection function C The diameter is changed D From the RS 232 clear Volume Dispensed command CLD E The accumulated Volume Dispensed rolls over from 9999 to 0 Publication 1200 04 17 New Era Pump Systems Inc www SyringePump com Model NE 9000 F The pump is powered on When the Pumping Program is stopped and the display shows the Program function or pumping rate information the accumulated Volume Dispensed can be displayed by pressing the Volume key one two or three times depending on the current display 7 8 Resuming When Paused If the Pumping Program is stopped before the completion of the Pumping Program the Pumping LED will blink indicating that the Pumping Program is paused While the Pumping LED is blinking starting the pump again will resume the Pumping Program where it was stopped This means that the Pumping Program will continue at the point in the Phase where it was stopped and the Volume to be Dispensed will still be referenced from when the Program Phase first started Pressing any key other than the Start key will cancel Pumping Program paused and the Pumping LED wi
110. uously until the pump is stopped or an event trigger programmed into the Pumping Program occurs Pressing any arrow key will change the display back to 0 0 The Volume to be Dispensed can now be set 6 7 2 Clearing Volume Dispensed With the Pumping Program stopped display the Volume Dispensed Then pressing and holding any up arrow key for one second will clear the dispense and withdrawal dispensed volumes to 0 6 7 3 Volume Units With the Pumping Program stopped and the Volume Dispensed displayed as indicated by the Dispensed LED the volume units can be changed Momentarily press any up arrow key The display will show and the volume units will blink Press any up arrow key to change the volume units Wait for the time out or press any non arrow key to enter the setting NOTE Changing the volume units changes the units for all dispenses and Program Phases 6 7 4 Program Entry Mode While the Pumping Program is stopped pressing and holding the Volume key will enter Program Entry Mode or Dispense Selection Mode If Dispense mode is enabled the display will show the currently select dispense nn where nn indicates the currently selected dispense Otherwise Program Entry Mode is entered as indicated by the Program Phase number display F Hnn where nn indicates the current Program Phase number A momentary press of the Rate or Volume key will return to the rate
111. up arrow keys to select a different location to store the dispense Press the LEARN button or wait for the time out A double beep will sound and the display will show Z Press the Start key to immediate begin dispensing the learned dispense Publication 1200 04 18 New Era Pump Systems Inc www SyringePump com Model NE 9000 9 Calibration Calibration mode fine tunes the dispense accuracy Continued use of tubing will cause it to stretch and deform which creates dispensing errors Also differing viscosities and or pumping speeds can also affect pumping accuracy Calibration uses the currently selected dispense setting or the first pumping rate in the Pumping Program Otherwise the calibration defaults to 250 mL at 500 mL min Also you will need a calibrated measuring cup to verify the actual dispense volume To begin calibration While turning on power press and hold the LEARN key until the display shows Press any up arrow key for the next Learn selection Calibration Loe Press the Start key to begin the dispense When the dispense is complete the pump will stop and the dispensed volume will be displayed with the volume units LED blinking Press the LEARN key to accept this volume or use the up arrow keys to enter a measured dispense volume Press LEARN after the measured dispense volume has been entered The pump uses the entered volume to recalibrate the pumping rate and
112. urrently selected Phase enter Program Publication 1200 04 24 New Era Pump Systems Inc www SyringePump com Model NE 9000 Entry Mode by pressing and holding the Rate Program Phase key until the current Phase number is displayed The display will show F ee d where 01 refers to Phase 1 The pump will now be in Program Entry Mode If the current Phase is not 1 press and hold the Rate Program Phase key until the display is as shown The pump will now be in Phase 1 When in Program Entry Mode with the display showing the Program Phase number pressing the Volume Program Function key will display the current Program Function for this Phase If the current function is RATE then a pumping dispense or withdrawal can be setup for this Phase To change the Program Function selected use the arrow keys to scroll through the functions until the required function is displayed If the function has an associated parameter enter the parameter after the function has been stored Momentarily pressing the Volume Program Function key again will exit Program Entry Mode and display the Volume to be Dispensed The pumping rate data which includes the pumping rate Volume to be Dispensed and pumping direction can now be setup as previously described When finished setting up the pumping rate data for the current Phase enter Program Entry Mode again to select the next Pro
113. will now refer to the currently selected Program Phase number If the maximum Program Phase number 40 is exceeded while changing the Phase number the displayed Phase number will automatically be set to the maximum Program Phase number 11 2 Pumping Program Edit Functions When developing or updating a large Pumping Program occasionally one or more Program Phases needs to be added or removed from the Pumping Program Having to re enter the entire Program could certainly be a tedious task Two Program entry functions are available to simplify the Program development process These are the Insert and Delete functions They allow a Program Phase to be removed from any point in the Pumping Program or a Phase to be inserted at any point To access these functions enter Program Entry Mode to display the Program Phase number PH nn Select the Program Phase number that is to be deleted or the Phase number where a new Phase is to be inserted in the Pumping Program For example if a Phase is to be inserted between Phases 24 and 25 select Phase 25 The inserted Phase will be at Phase 25 and all the Phases starting with the old Phase 25 will be shifted one Phase higher Publication 1200 04 25 New Era Pump Systems Inc www SyringePump com Model NE 9000 Using either of the 2 left most arrow keys under PH in the display select the editing function The arrow keys will scroll through the selection of editing functions Edit

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