CHRISTIE ROADIE HD+35K Manufacturer Product Set Up Guide
Contents
1. BESS 88 a C d C O a AC Mains disconnect Figure 2 1 AC Mains Disconnect MNS eq Refer to Section 1 1 Safety Warnings and Guidelines 2 1 1 Quick Setup 1 Position the Projection Head e Locate the projection head at an appropriate throw distance projector to screen distance and vertical position See Section 2 2 Projector Position and Mounting the Roadie HD 35K Throw Distance Tech nical document available on the Christie Website PN 020 100395 XX and Section 5 2 Lenses e Ensure the projector is level from side to side and not inverted The projector s front to back and side to side tilt can be no more than 15 from horizontal e Position the Ballast so that its four cables can reach the rear of the projection head Roadie HD 35K Setup Guide 2 1 020 100394 02 Rev 1 01 2010 Section 2 Installation and Setup CHA IS TIE 2 Install the Lamp and Lens Refer to Section 2 3 Installing Lens Lamp and Cooling for installation instructions 3 Connect the source to the appropriate connector s on the main Input panel lens side of the projector shown in Figure 2 2 Connect and Input Source to Side Panel Figure 2 2 Connect to Input Panel 4 Connect to Ballast and Power OPN ANN 1 Connect all four cables to the projection head prior to turning the breaker power switch ON 2 Follow all labeling exactly Head to Ballast Con2. Figure 3 3 Built in Keypad at Rear of Projector Roadie HD 35K Setup Guide 3 3 020 100394 02 Rev 1 01 2010 Section 3 Operation CHA IS TIE j 3 2 2 Standard IR Remote and Transmission The Roadie HD 35K comes with a standard IR remote which controls the projector by way of wireless communication from a battery powered infrared IR transmitter Use the standard IR remote the same way you would use any remote supplied with a TV or DVD player When pressing any key ensure that you direct the remote either toward the screen or toward the front or rear of the projector One of the two IR sensors on the projector detects the signals and relays the commands for internal processing Refer to the key descriptions provided for the standard IR remote Figure 3 4 3 2 3 Wired IR Remote 3 4 Should you require a wired connection use the cable 100 ft cable supplied to connect to the 3 pin XLR jack connector Figure 3 4 located at the rear of the projector You also need to set the proper internal jumper settings accordingly The wired standard IR remote is recommended when The rear built in keypad is inaccessible e The lighting conditions are unsuitable for proper IR transmission a paa For wired use only Q ee y gt Lens Functions INPUTS
3. Roadie HD 35K Setup Guide 3 5 020 100394 02 Rev 1 01 2010 Section 3 Operation CHA IS TIE j 3 4 Power down Procedure NOTE Describes a manual shutdown only May be automated 1 Do one ofthe following to turn the projection head and lamp off e Press POWER twice quickly e Press and hold POWER e Press POWER the DOWN Arrow key NOTE Continue running all fans including the heat extractor to cool the lamp for approximately 10 minutes MNS eq Make sure to wait for the fans to cool 2 Turn the breaker power switch OFF 3 4 1 System Warnings Errors 3 6 When the projector encounters a system malfunction either a System Warning message or a System Error message may appear Both types of messages are accompanied by a numerical error code on the Status LED and a related text message in the LCD Status Display window A system malfunction can be cleared by pressing EXIT twice from the presentation level but may indicate the need for service by a Christie accredited service technician NOTE System messages appear on screen only if Display Error Messages has been set to Screen or All For more information see Section 3 15 of the Roadie HD 35K User Manual Roadie HD 35K Setup Guide 020 100394 02 Rev 1 01 2010 CHAISTIE 4 1 4 1 1 4 2 4 2 1 4 2 2 Troubleshooting If the projector does not appear to be operating properly note the symptoms and use this section as a guide If the problem cannot be
4. The breaker power switch must be ON in order to enable normal Roadie HD 35K system power up and operation If faulty or major excessive AC is detected the breaker trips to OFF in order to prevent damage Try switching the breaker power switch ON again If the breaker power switch continues to trip OFF this indicates a major fault and the AC problem must be resolved Possible causes might include shorts damage to lamp cables or very excessive AC NOTE You must press POWER on the built in keypad as this breaker power switch does not power up the projector or start the lamp The ballast s internal fan indicates whether or not the breaker power switch is ON There is no other indicator Lights on the ballast indicate only that the ballast is plugged in 3 1 3 Control Panel Rear of Projector The rear control panel includes the built in keypad IR sensor 2 digit status error code display window and the LCD status display as described in Table 3 1 LCD Status Display Window Status info and error messages appear aii On Off ASQ A IR Sensor EE OKOD J BIOS 8 Status Error Code Display Built in Keypad Figure 3 2 Rear Control Panel Table 3 1 Rear Projector Control Panel Control Panel Area Description Built In Keypad Provides access to all software controls needed for working with the projector For more convenient functionality you can use a remote web browser or a serial message
5. Max baud rate 5 4 5 RS 422 Serial Input Number of connectors Connector type side input panel Connector type rear connector panel Max baud rate 5 4 6 GPIO Input Number of VO lines Connector type Type of connection Output sink current logic low Maximum power output 5 4 7 Control Port From Ballast Number of connectors Interface Connector type 5 4 8 Ballast Ports Number of connectors Interface Connector type Number and type of outputs Roadie HD 35K Setup Guide 020 100394 02 Rev 1 01 2010 1 100Base TX RJ 45 115200 2 9 pin subminiature D female in male out 115200 2 1 x 9 pin subminiature D 1 x 6 pin XLR 115200 7 each assignable as input or output 9 pin subminiature D male Dry contact 100 mA 1V 12VDC 200 mA NOTE Shared with 9 pin RS422 port 1 RS232 9 pin subminiature D male 1 5V TTL compatible NOTE Opto isolated at ballast end 9 pin subminiature D female 1 lamp enable low enable lamp 4 safety interlocks high disable lamp 1 5VDC for opto isolated interface Section 5 Specifications 5 3 Section 5 Specifications 5 5 Power 5 5 1 Projection head Projection Compartment AC near Panel B at front Connector type amp rating Voltage range nominal Line frequency nominal AC input rating Max inrush current Max current consumption Max power consumption Lamp DC Max operating voltage Max start u
6. Connecting an RGB Source Ethernet Input 6 Opt 2 NOTES 1 f for some reason the projector fails to recognize a signal as an RGB signal specify this Color Space option within the Image Settings menu Refer to Section 3 6 3 Image Settings Menu in the Roadie HD 35K User Manual 2 To connect YPbPr signals such as from DVDs or analog HDTV sources to INPUT I use the red green and blue BNCs as described in YPbPr Signals below 3 This input does not route to Figure 2 18 Connecting an RGB Source the decoder and cannot be used for Composite Video or S Video 2 16 Roadie HD 35K Setup Guide 020 100394 02 Rev 1 01 2010 CHAISTIE 2 4 2 YPbPr Signals Component Video 2 4 3 Connect a YPbPr signal component video to INPUT 1 or INPUT 2 as shown in Figure 2 19 NOTES 1 f for some reason the projector fails to recognize a YPbPr signal specify this Color Space option within the Image Settings menu Refer to Section 3 6 3 Image Settings Menu in the Roadie HD 35K User Manual 2 Do not connect digital component signals known as YCbCr to INPUT 1 or INPUT 2 Use the appropriate optional digital interface installed in INPUT 5 or 6 only Composite Video INPUT 3 and INPUT 4 provide simultaneous connection of both a composite video source INPUT 3 and an S Video source INPUT 4 Refer to Figure 2 20 NOTE Unlike previous Christie projectors composite video and S Video cannot connect to any
7. Refer to Section 5 Specifications for details regarding compatible inputs 2 Use only high quality shielded cables for all connections Roadie HD 35K Setup Guide 020 100394 02 Rev 1 01 2010 2 15 Section 2 Installation and Setup CHA IS TIE j 2 4 1 RGB Signals INPUT 1 consists of five BNCs connectors for linking to a variety of sources The typical connection would be to an RGB source such as a PC Mac DEC Sun SGI and others This projector supports multiple sync types with RGB signals sync on green composite sync and separate H amp V syncs NOTE Depending on your source you may need a custom adapter cable with BNC connectors at the projector gt TN en end and a different type of connector at the other such A as a 15 pin D connector for some computer sources Contact your dealer for details Dual SD HD SDI 38 804656 Connect the SYNC BNC input s Then connect the red RGB and Sync green and blue source outputs to the RED GREEN and en dhe P BLUE BNCs on the INPUT 1 panel If the source uses sync Input 3 on green only the red green and blue connections are pi required If the source provides a composite sync output svao connect it to the SYNC input labeled HOR COMP If the source provides separate horizontal and vertical sync outputs connect horizontal sync to the SYNC input labeled HOR ee COMP and connect vertical sync to SYNC input labeled aio VERT See Figure 2 18
8. The Display is Faint Check the following 1 The source may be double terminated Ensure the source is terminated only once 2 The source if non video may need sync tip clamping The Upper Portion of the Display is Waving Tearing or Jittering This can occur with video or VCR sources Check your source Portions of the Display are Cut OFF or Warped to the Opposite edge Resizing may need adjustment Adjust until entire image is visible and centered Display Appears Compressed Vertically Stretched Check the following e The frequency of the pixel sampling clock is incorrect for the current source e Sizing and positioning options may be adjusted poorly for the incoming source signal Roadie HD 35K Setup Guide 020 100394 02 Rev 1 01 2010 CHA IS TIE Section 4 Troubleshooting e Use an anamorphic lens for typical HDTV and anamorphic DVD sources that have been re sized and vertically stretched via 3rd party software 4 5 10Data is Cropped from Edges To display the missing material reduce image size to fill the display area available in the projector then stretch vertically to fill the screen from top to bottom Add the anamorphic lens to regain image width if required 4 5 11Display Quality Appears to Drift from Good to Bad Bad to Good Check the following The source input signal may be of low quality The H or V frequency of the input may have changed at the source end 4 5 12Display has Suddenly Froz
9. see Figure 2 8 This yi AGB limit ensures safe lamp operation and proper position of es the liquid cooling reservoir in the projector 2 u BS 7 II SS _ PMN NINE Tilt only as shown in Figure 2 8 15 m x and Figure 2 9 7 gt Figure 2 8 Front End Tilt Roadie HD 35K Setup Guide 2 7 020 100394 02 Rev 1 01 2010 Section 2 Installation and Setup CHA IS TIE f 2 2 3 2 8 Figure 2 9 Side to Side Tilt Special Orientations Since this projector cannot be inverted or tilted beyond 15 all installations are typically front or rear mounted and requires the orientation of the Front or Rear image to be set in the Configuration gt Image Orientation menu option Hoisting and Stacking For most installations you will likely have to safely lift or hoist this projector or a stack of two projectors into place Keep in mind the following critical safety guidelines for all handling of the projector Carrying Moving the Projection Head Four or more people can lift and hand carry one projection head a short distance using the handles or the optional FredFrame if installed NEVER carry a stack of projectors Hoisting Rigging a Single Projection Head A single projection head can be hoisted and or suspended using its handles a set of rigging clamps 113 102101 xx and appropriate rigging and safety cables If desired the lamp ballast can also be flown from its integral rigging bars To
10. x Use 4 bottom eyebolts to secure one per crossbeam for additional N an additional two safety straps security A f Figure 2 12 Using Safety Straps Roadie HD 35K Setup Guide 020 100394 02 Rev 1 01 2010 CHA IS TIE Section 2 Installation and Setup 2 3 2 3 1 Using the FredFrame To hoist stack and or fly projectors using the optional FredFrame PN 38 814007 XX you must first remove the handles and properly secure each projection head within a FredFrame Then using appropriate rigging clamps included with FredFrame or 113 102101 XX you can raise and or suspend the projector assembly If desired the lamp ballast can also be hoisted and flown from its integral rigging bars Follow the instructions provided with the FredFrame kit 1 Use straps and or cabling with load capacity adequate for the total projection head and frame weight 2 Remove the lens before hoisting 3 Critical safety means to never exceed the Load Rating specified in the FredFrame Stacking amp Rigging Kit instructions Refer to the complete instructions for using the FredFrame These include all installation instructions as well as mechanical adjustment procedures for proper image alignment Using a Fork Lift Nhe Do not attempt to use a forklift without first installing the forklift rails on the bottom of the FredFrame otherwise the base of the projector may crush and damage internal component
11. Input Module e Dual SD HD SDI Module supplied as stan dard in this projector For even more sources connect a third party switcher to the RS 232 IN port or if RS 422 compatible to any of the two RS 422 ports Older input cards not listed may be supported by the Roadie HD 35K From S Video Source Figure 2 21 Connect Extra Video Section 2 Installation and Setup CONNECT COMPOSITE OR S VIDEO TO INPUT 1 NOT BOTH Input 3 Video sass Ethernet Remote GPIO Dual SD HD SDI 38 804656 Input 6 Opt 2 From Composite Video gt Source NOTES 1 Connect analog HDTV signals directly to INPUT 1 or to any other RBG input module installed the optional HDTV Input Module used in earlier projectors is not needed or recommended 2 See Appendix D Optional Input Modules in the Roadie HD 35K User Manual for a brief description of each interface 2 5 Connecting the Ballast DO NOT connect the ballast to AC until the projection head and ballast are connected to each other MAN eq Connect the ballast to the projector FIRST then connect the ballast to AC Roadie HD 35K Setup Guide 020 100394 02 Rev 1 01 2010 2 19 Section 2 Installation and Setup 2 5 1 Configuring the Ballast for Incoming AC 2 6 2 20 AC power levels vary from region to region throughout the world with 400 VAC common in some countries such as those in Europe and
12. based method of control IR Sensor Sensors at the front and rear of the projector detect commands from the standard IR remote Two Digit Status Error The code that displays in this window indicates the basic operational state of the Code Window projector Each code references its corresponding status error message and displays it in the LCD Status Display window See Section 3 4 1 System Warnings Errors LCD Status Display Full status and error messages appear in this window 3 2 Roadie HD 35K Setup Guide 020 100394 02 Rev 1 01 2010 CHA IS TIE Section 3 Operation 3 1 4 Handles Mounted to the bottom of the projector is the handles assembly which allows for transportation of the projector over a short distance The handles can also be used to hoist a single projector only For rigging purposes the weight of the projector must not exceed 435 Ibs 197 3 kg including the handles NOTE Any overhead suspension used MUST be suitably rated for the weight of the projector Installations which require the stacking of projectors must use the FredFrame The handles assembly must first be removed to expose the projector s channels and allow for installation of the FredFrame 3 1 5 Channels for FredFrame An adjustment mechanism part of Christie s FredFrame that is inserted and secured into the channels located under the projector enables the projector to be hoisted flown and or stacked Consult complete instal
13. leveling or making any adjustments i e boresight etc Install only for those installations requiring full size 2 39 1 scope display mostly side masking screens obtained by optically stretching a pre squeezed image 1 Install the Anamorphic Lens Mount on the Projector At the front of the projector install the anamorphic lens mount hardware as described in the instructions provided with Christie s Anamorphic Lens Mount Kit 2 Install the 1 26x Anamorphic Lens Clamp the 1 26x anamorphic lens mount in place following the instructions provided with the anamorphic lens mount kit 2 3 2 Install First Lamp PMT Ne Explosion Hazard Wear authorized protective clothing whenever the lamp door is open Never apply a twisting or bending force to the quartz lamp body A Christie accredited service technician is required 1 Open the lamp door and remove lamp cooling compartment door Open lamp door with Key Lamp Cooling Compartment Door Reflector Figure 2 15 Open Lamp Door and Cooling Compartment 2 Install one of the following lamps in the projection head depending on your model and site e 2 0 kW 3 0 kw 4 5kW 6 0 kW NOTE 3 phase ballast is required Available as CDXL maximum performance or original CXL Roadie HD 35K Setup Guide 2 13 020 100394 02 Rev 1 01 2010 Section 2 Installation and Setup CHA IS TIE f 2 3 3 2 3 4 2 4 2 14 Refer to Sec
14. other locations on the input panel Connect as shown in Figure 2 20 Roadie HD 35K Setup Guide 020 100394 02 Rev 1 01 2010 Section 2 Installation and Setup Signals from YPbPr source A k a Component YUV Input 5 Opt 1 BNC connectors 29 pin DVI I Connector fa 1 To YPbPr source Dual SD HD SDI 38 804656 Input 3 HEE Input 4 S Video G Ethernet Remote RS422 GPIO Input 6 Opt 2 ere n O Q RS232 RS232 IN U i OUT O on o o o e O O oO Figure 2 19 Connecting a YPbPr Source 2 17 Section 2 Installation and Setup 2 4 4 Dual SD HD SDI 2 18 Christie s Dual SD HD SDI module is standard with this projector and factory installed in the first option slot labeled INPUT 5 Its loop through capability enables incoming serial digital data HD format to be tiled across multiple screens creating vast mega resolution displays Alternatively the multiple outputs can be overlapped for extra bright displays or simply distributed to additional projectors for multiple screens ofthe same image The module accepts one or two independent standard or high definition serial digital inputs decodes them for processing in the main electronics of the projector and outputs 10 bit RGB YCbCr 4 2 2 video Either input can be set as the active primary or secondary part of a Pict
15. other motion parameters NOTE Failure to calibrate the lens can cause damage to the lens mount Diagnostics and Calibration 1 Test Pattern Grid v 2 Grey Level 512 3 Freeze Image 4 Color Enable White v 5 Odd Pixel Adjustment 7 Peak Detector 8 Level Detector 9 Level Value 512 in 0 Aspect Ratio Overlay Lens Center ILS Calibration Reference Calibration v Figure 2 14 Diagnostic and Calibration Menu Lens Center Command This command moves the lens horizontal and vertical motion to the center of travel NOTES 1 The lens seals the projection head preventing contaminants from entering the area of main electronics Never attempt to operate the projector without a lens installed During transport and installation install a lens plug 2 Always re install a lens in its previous UP orientation otherwise boresight may require re adjustment 2 12 Roadie HD 35K Setup Guide 020 100394 02 Rev 1 01 2010 CHA IS TIE Section 2 Installation and Setup Anamorphic Lens Installation Optional NOTE The optional anamorphic lens mount is required for use of the 1 26x anamorphic lens producing 2 39 1 scope images However the lens mount cover must be removed when installing the anamorphic lens mount and in order to the use the MALM If the anamorphic lens is used it is recommended that you add the lens and its mount before final
16. to avoid severely over driving or under driving a lamp PAAA Explosion hazard Keep the projection head OFF until you have defined which lamp type is installed a Press MENU The Status Display at the rear of the projector displays a Lamp Size of 2000 3000 4500 or 6000 watts depending on its last setting factory default 6000 b Enter the Lamp password See Figure 2 6 NOTE The password is required unless the Enable Password service option has been turned OFF c Press POWER and use the UP ARROW to locate and select which lamp is currently installed When the Status Display shows the correct lamp type the projector and lamp can be switched ON Ensure the lamp type is also indicated on the lamp door label If not record with a sticker or dry erase marker HOW TO SET THE LAMP SIZE vera Press Menu before power up Screen below displays lamp size Enter Lamp Password on built in K D ead nea keypad or ENES Do Sara IR remote 13 Lamp Size 6000 Select installed lamp size on built in 2000 keypad 1O es I J oe j 3000 or 4 4500 th ath uw 6000 San standard Or standard Christie service password IR remote Figure 2 6 Setting Lamp Size Once the Status Display shows the correct lamp type the projector and lamp can be switched ON NOTE Lamp size can als
17. to seat properly within the lens mount The following steps are IMPORTANT and necessary to ensure your safety and that the lens does not fall out Roadie HD 35K Setup Guide 2 11 020 100394 02 Rev 1 01 2010 Section 2 Installation and Setup CHA IS TIE f 4 Lock the lens assembly in place with the lens clamp DOWN 5 For added security tether the lens to the projector by wrapping it around either the handle or FredFrame if flown This step is not required if the projector is floor mounted In the event a lens is dropped the lens tether and clamp assembly may become stressed and therefore must be replaced before continuing its use Failure to do so could result in injury or death 6 Remove the front lens cap Figure 2 13 Tether Lens 7 Calibrate the lens See Figure 2 14 For more information refer to Section 3 to Projector Operation in the Roadie HD 35K User Manual Lens calibration must be performed each time a new lens is inserted or after performing manual lens mount adjustments This is critical to the projector functioning properly Failure to do so could result in damage to the lens mount the projector or the projection lens To calibrate the lens select the Configuration gt Diagnostics and Calibration gt ILS Calibration gt Reference Calibration option from the Main menu This allows the lens to find the center points of each axis focus zoom horizontal and vertical the end stops and
18. 1 Safety Warnings and Guidelines ee 1 1 IR BGE retire POCA OTS o5wensuncaarsadieneleaixanntsennsaweaeerncveseunbausnayeasibuesuiiwalannarsseuetecrueusecesaneleutrunns 1 1 Ml ACY Power PLEO AUN een ai 1 2 1 1 3 Lamp Pre anne een 1 2 2 Installation and Setup 2 1 Projector Quick Setup and Installation naeh 2 1 211 Quick Sein na 2 1 2 2 Projector Position and Mounting ati 2 6 2 2 1 Floor Mounting and Leveling ccsccisscsacssensiscnstasesesncnsentonseaincansanesadsnsasenteasntiangssnuesasancansnasds 2 6 2 2 2 Tilting and Special Orientations eek 2 7 2 2 3 Hoisting and Stacking nennen 2 8 2 3 Installing Lens Lamp and Cooling nn 2 11 2341 Lens Us tala GG Ug nenne 2 11 2 3 2 Install First AT ee ensure men 2 13 2 3 3 Lig id GH ITN seien 2 14 Ee HUT en Re 2 14 24 Connecting SO rCES sieo ae E Rene ROERE REER 2 14 2 41 RGB Signals en een Diele erinnere 2 16 2 4 2 YPbPr Signals Component Vide asien 2 17 243 Composite VideO aussehen 2 17 2 4A TE DDR SEN ee ee ee ers nenne 2 18 2A Ertl VBE testa eek 2 19 24 6 Optional Input ee een een 2 19 2 5 Connecting Ihe Ballast ei ae dene Saccsnadunstuse EREE 2 19 2 5 1 Configuring the Ballast for Incoming AT una 2 20 2 6 Basic Image Adsense een 2 20 3 Operation 3 1 Projector Basis nisse 3 1 eA Ait Filtet sonnn en a ices E E ERE ee eee 3 1 3 1 2 Breaker Power Switch ON OFF nk nennen 3 2 3 1 3 Control Panel Rear of Projector eyes 3 2 314 Halle see Eee here 3 3 3 1 5 Channels for Pred
19. 20 100394 02 Rev 1 01 2010 CHAISTIE 3 Operation This section describes how to use the controls and switches for basic projector operation once it is properly installed aligned and configured by a Christie accredited service technician as described in Section 2 Installation and Setup IWAN ie Refer to Section 1 1 Safety Warnings and Guidelines 3 1 Projector Basics Primary Roadie HD 35K components are lt Wired IR Remote Projection Head Exhaust Hood incl extractor fan Filter i Lamp Handles 1 piece Leveling Feet 4 Rear f Li Inputs Connection Cord Communications Front IR Sensor 3 Phase 7 kW Ballast O 3 Phase Status LEDs amp Voltmeter Figure 3 1 Basic Roadie HD 35K Projector and Related Components 3 1 1 Air Filter Intake air flows through the filter before circulating in the front compartment to cool main electronics Replace the air filter whenever the lamp is replaced or sooner in dusty dirty environments Refer to Section 4 2 Replacing the Lamp amp Filter in the Roadie HD 35K User Manual for complete instructions IMPORTANT Check condition monthly Roadie HD 35K Setup Guide 3 1 020 100394 02 Rev 1 01 2010 Section 3 Operation CHA IS TIE f 3 1 2 Breaker Power Switch ON OFF The breaker power switch on the ballast serves two purposes 1 It is a breaker power switch for the Roadie HD 35K ballast 2 It protects against over current conditions of 50A or more
20. Asia and 200 VAC common elsewhere such as in North America and Japan To accommodate both possibilities the ballast includes an internal Input Power Range Switch for toggling to the level of AC available at the installation site 1 e either 200 or 400 VAC The line cord plug must also match From the factory the breaker power switch and line cord are both set for 200 VAC use Depending on where they were last used used rented lamp power supplies may be set to either so check the status of the line cord plug and breaker power switch before attempting to connect to AC See instructions below see Figure 2 22 SUITE A Christie accredited service technician is required 1 A visual inspection of the plug indicates the status for the 200 or 400 VAC Change the ballast s plug type necessary for your site as a delta load with safety ground has no neutral 2 Remove the ballast cover to access and read the Input Power Range Switch 3 Toggle the breaker power switch left for use with 200 VAC supplies or right for 400 VAC supplies 4 Attach the ground lug to Earth Ground 5 Re install the ballast cover Refer to Section 2 1 1 Quick Setup for further details Basic Image Adjustment CHAISTIE Remove ballast cover Plug must match incoming AC 200 or 400 VAC gt Set switch to match incoming AC Delta load plus A 200 400 A safety ground RNE ALAA No neutral Attach to Earth Gr
21. HD 35K Setup Guide 020 100394 02 Rev 1 01 2010 CHA IS TIE Section 3 Operation 3 3 Power up Procedure Checklist NOTE This is a typical manual power up procedure Some installations may include an automation system that controls projector start up and lamp ignition in conjunction with other variables such as lighting audio and other equipment PAAA Do not attempt operation if the AC supply is not within the specified voltage range The following steps provide a checklist of steps for the Power up procedure 1 Make sure that ballast is properly configured for the AC at your site and that it is connected via 4 cables to the projection head See Section 2 5 Connecting the Ballast At this point the projection head is in standby mode only The voltmeter displays the incoming voltage the adjacent main PROJ STATUS light yellow and the light engine compartment fans running The rest of the projection head should be OFF 2 Connect the ballast s integral three phase 30 amp line cord to your AC supply according to your site 3 Confirm the ballast s three phase status lights are ON and the adjacent voltmeter displays an acceptable AC level for your ballast and region See Section 5 Specifications for details 4 Set the breaker power switch to ON Listen for the internal cooling fan to start up NOTE There is no other indication of whether the ballast is ON or not 5 Press MENU The Status Display at the rear of the projector d
22. IR BS ONG eilig 5 2 A ee 5 3 3 4 4 RS 232 Seral Hp ae 5 3 543 RS 422 Serial TU ua een een 5 3 54 6 GPIO MOU seine 5 3 ii Roadie HD 35K Setup Guide 020 100394 02 Rev 1 01 2010 CHAIS TIE Table of Contents 3 4 2 Control Port From Ballast einen 5 3 5 4 8 Ballast Pos ea een 5 3 SS PONOT NER NEE EN E a SELRSNEAUSLRNUEN E E AUKERIECR ANERITUNSERNSLBER 5 4 A Pro j ction hr anne 5 4 5 5 2 7 kW 3 Phase Ballast 38 814001 51 cccccecsscecsececssscecsseceesseeeesseeeesseesesseseessesesssesesaees 5 4 3 6 LADS tan 5 5 II DEN A een sense 5 5 3 8 EMC EMISSIONS icsccasassccsnsesaccanastaseansindusoadanncwariaadacancctesesedasiccenisdncansdiaiocmadsshccseeanceisseanccanaioceansss 5 5 5 9 EMC Immer 5 5 5 10 Operating Environment ee nee 5 5 5 11 Non Operating Environment esse 5 6 512 Weihe 5 6 SAA Standard Dimensions anna denn a a a aa is 5 6 5 13 Standard and Optional Component anne 5 7 5 13 1 Standard Sold with Pose ek 5 7 5 13 2 Optional Sold Separately un ee 5 7 Roadie HD 35K Setup Guide 020 100394 02 Rev 1 01 2010 CHAISTIE 1 1 1 1 1 Introduction Every effort has been made to ensure the information in this document is accurate and reliable however due to constant research the information in this document is subject to change without notice The serial number can be found on the license label located on the back of the projector NOTES 1 Only personnel trained specifically by Christie on lamp re
23. LENS requires 1 Bnc 2 ov Focus Auto motorized lens Auto Inputs Optimize image Display from this Vom ze PIP automatically source a pip H e Turn picture in Sopt 6oPr2 Shift Swap pic ture on off Swap Contrast Cont Bright Gamma Menu e Swap PIP images Adjust difference Gamma between light dark x oy e Adjust mid range Enter Exit levels Brightness M e Adjust amount eP Disp iay menis of light in image 2 light in image Aon toggle Enter e Select ahighlighted Lightbulb menu item 4 gt e Illuminate keys Change a value Exit Accept a changed Return to previous value vor menu level Arrow Keys Channel Adjust asetting Select channel setup up down Input Chan Proj x P u _ Projector e Navigate within menu 7 Select projector ee 1 2 3 Help Help a Selecta source DISDIAY contex using number keypad sensitive help 4 5 6 Test toggle Number Keys Test Enter a number 7 8 9 Func Display a test pattern suchas channel input projector etc p Func Can be set to select Enter special code inputs directly if desired Ae oe Pover such Sa color enabling Shutter mn Open or close lens Power CHKISTIE e Turn projector on off OSD Hide or show menus TOGGLE KEYS Press and hold to toggle or press twice to toggle or press and release followed by AON or WOFF Figure 3 4 Standard IR Remote Keypad Roadie
24. Observe screen brightness by adjusting the XYZ values or use a light meter to check for changes in brightness e Use a Minolta T10 illuminance meter hand held Position meter in center of screen to take reading Or e Use a Minolta LS 100 luminance meter Point the lens at the center of the screen to take a reading Retake the reading each time an adjustment is made e Always adjust XY values before adjusting Z values Repeat XY adjustments any time Z is adjusted If brightness levels are not changing when adjusting the XYZ motors it is likely 1 of the motors is damaged the stepper driver board has malfunctioned or there is a faulty connection LiteLOC Does Not Seem to Work Check for the following e Ensure LiteLOC is set and enabled in the Lamp menu e If the lamp power has reached its maximum setting the light intensity reading still cannot meet the target however it appears it is not functioning For example if the lamp power range is from 1kW light intensity reading 4000 to 3kW light intensity reading 6000 and the light intensity is set to 10 000 it will never find the maximum lamp power level because the light intensity is set too high In this case simply reduce the LiteLOC value within 4000 6000 Roadie HD 35K Setup Guide 020 100394 02 Rev 1 01 2010 CHA IS TIE Section 4 Troubleshooting 4 3 4 4 4 4 1 4 5 4 5 1 4 5 2 Calibrating the Lens Mount The lens mount must be calibrated w
25. Roadie HD 35K SETUP GUIDE 020 100394 02 CHAISTIE Roadie HD 35K SETUP GUIDE 020 100394 02 NOTICES COPYRIGHT AND TRADEMARKS 2010 Christie Digital Systems USA Inc All rights reserved All brand names and product names are trademarks registered trademarks or trade names of their respective holders REGULATORY The product has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference when the product is operated in a commercial environment The product generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual may cause harmful interference to radio communications Operation of the product in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at the user s own expense This Class A digital apparatus complies with Canadian ICES 003 Cet appareil num rique de la classe A est conforme a la norme NMB 003 du Canada O71 VES AT SE AIRES B 7171019 Qo EE ASAE aS FSAI wep 719 AA ANA ASSES AS HA om 344 GENERAL Every effort has been made to ensure accuracy however in some cases changes in the products or availability could occur which may not be reflected in this document Christie reserves the right to make changes to spec
26. See Christie s separate lamp program policy c Damage caused by use of a projector lamp beyond the recommended lamp life or use of a lamp supplied by a supplier other than Christie d Problems caused by combination of the product with non Christie equipment such as distribution systems cameras video tape recorders etc or use of the product with any non Christie interface device e Damage caused by misuse improper power source accident fire flood lightening earthquake or other natural disaster f Damage caused by improper installation alignment or by product modification if by other than a Christie authorized repair service provider g For LCD projectors the warranty period specified applies only where the LCD projector is in normal use Normal use means the LCD projector is not used more than 8 hours a day 5 days a week For any LCD projector where normal use is exceeded warranty coverage under this warranty terminates after 6000 hours of operation h Failure due to normal wear and tear PREVENTATIVE MAINTENANCE Preventative maintenance is an important part of the continued and proper operation of your product Please see the Maintenance section for specific maintenance items as they relate to your product Failure to perform maintenance as required and in accordance with the maintenance schedule specified by Christie will void the warranty CHAIS TIE Table of Contents 1 Introduction 1
27. al conversion in your source The display file needs correction Roadie HD 35K Setup Guide 4 3 020 100394 02 Rev 1 01 2010 Section 4 Troubleshooting CHA IS TIE f 4 5 3 4 5 4 4 5 5 4 5 6 4 5 7 4 5 8 4 5 9 4 4 Image Appears Vertically Stretched or Squeezed into Center of Screen Source data converted from film and pre squeezed for Roadie HD 35K display format may require use ofan anamorphic lens or resizing to regain full scope image width and proper proportions The Projector is ON but There is No Display Check the following e Ensure the lens cap is not on the lens e Ensure shutter is OPEN If the lamp is not ignited press Lamp ON from the standard IR remote or built in keypad e Ensure AC power is connected e Is an active source connected properly Check the cable connections and ensure the alternative source is selected e Can you access test patterns If so check source connections again The Display is Jittery or Unstable Check the following e If the image display is jittery or blinking erratically ensure the source is properly connected and of adequate quality for detection With a poor quality or improperly connected source the projector will repeatedly attempt to display an image however briefly e The horizontal or vertical scan frequency of the input signal may be out of range for the projector e The sync signal may be inadequate Correct the source problem
28. ame U ass 3 3 3 1 0 Security Laie x ssccytscnspesapbovassdunuiiouesednedensanadeautanunsasanolusnsdiinedeswesnlaiueennadtumcteadvaneunneseavend dues 3 3 3 2 Using the Built In Keypad or Remotes c ccsscvecssiensexaceesnsnetveassacansnciacessnseesdennesvtsnsandeacsunvsatonenaniesy 3 3 3 2 1 BI MR please 3 3 3 2 2 Standard IR Remote and Transmission ccccccscceseceseeesseceeceeeeeeaeecsseceseeeeeeenseecsseeneenaes 3 4 3 2 3 Wited IR Remote asian 3 4 3 3 Power up Procedure CRe ek nenio i eE E AEE a S 3 5 3 4 Powersdewn Protedure sus o Ei E E E E E E EEE EREET 3 6 3 4 1 System Warmings Error Saoerna a E ENERE 3 6 020 100394 02 Rev 1 01 2010 Table of Contents CHAISTIE 4 Troubleshooting PEM Power zes 4 1 4 1 Projector Does Not Power ON nun 4 1 4 2 Tampere 4 1 4 2 1 Lamp Does Not Ian sans ee E 4 1 4 2 2 Lamp Suddenly Goes OR aneinander er een 4 1 4 2 3 Flicker Shadows Or Dimness uuneeeeeeeessnsnsneeeeseesnennnnnennennnssnnnnnnnnnnnnnnnnnnnnnnnnnnnennnnnnnnenn 4 2 4 2 4 LampLOC Does Not Seem to Work uueessssssssesssensneensnensnnnnennnennsnennnnnnnnnnnensnnsnnnnnnn 4 2 4 2 5 LiteLOC Does Not Seem to Work unse 4 2 4 3 Calibrating th Lens MOOI nennen 4 3 4 4 B ilt Tn Rey Pad an sh aa 4 3 4 4 1 Projector ON but No Backlight on Built In Keypad eeenneennennnnennnn 4 3 4 5 Image Displays sieve ee ee Nennen 4 3 4 5 1 Blank Screen No Display of nase es 4 3 4 5 2 Severe Motion ATTA
29. e If the screen blacks out inexplicably it is possible excessive voltage noise on the AC or ground input has interrupted the projector s ability to lock on to a signal Power down and up again 4 5 13 Colors in the Display are Inaccurate The color tint color space and or color temperature settings may require adjustment at your input source or in the projector 4 5 14 Display is Not Rectangular Check the following e Check leveling of the projector e Ensure the lens surface and screen are parallel to one another Ensure the keystone setting is properly set 4 5 15 Display is Noisy Check the following Display adjustment at the input source may be required Adjust pixel tracking phase and filter Noise is particularly common on YPbPr signals from a DVD player e Ensure the video input is terminated 75Q If it is the last connection in a loop through chain the video input should be terminated at the last source input only The input signal and or signal cables carrying the input signal may be of poor quality If the distance between the input source device and the projector is greater than 25 feet signal amplification conditioning may be required If the source is a VCR or off air broadcast detail may be set too high Roadie HD 35K Setup Guide 4 5 020 100394 02 Rev 1 01 2010 CHAISTIE 5 Specifications This section provides detailed Roadie HD 35K specifications Due to continuing research sp
30. e projection head is compatible with the following optional lenses 0 8 1 fixed throw ratio lens 1 1 fixed throw ratio lens 1 25 1 45 1 1 45 1 8 1 1 8 2 4 1 Roadie HD 35K Setup Guide 020 100394 02 Rev 1 01 2010 113 104106 XX 38 809071 XX 38 809073 XX 38 809074 XX 38 809075 XX 5 7 Section 5 Specifications 2 2 3 0 1 3 0 4 3 1 4 3 6 0 1 5 5 8 5 1 Motorized Auxiliary Lens Mount 1 26x Anamorphic Lens Lamp Power Supplies Remote Ballast 7 kW Ballast Remote Cable Kits 2 meters 6 ft 7 5 meters 25 ft 15 meters 50 ft 30 meters 100 ft Other Remote IR Sensor communication cables Compact Lite remote Christie TWIST Module for arbitrary image warping and edge blending FredFrame Rigging Frame Rigging Clamps for flying projection head by handles 10 Bit KoRE Librarian Setup Software High contrast internal aperture kit Analog and Digital Input Modules Xenon Lamp Service Manual CHAISTIE 38 809076 XX 38 809077 XX 38 809072 XX 38 809078 XX 38 813019 XX 38 809054 XX 38 814001 XX 38 814003 XX 38 814004 XX 38 814005 XX 38 814006 XX Ethernet RS 232 and RS 422 03 900566 XX 108 103001 XX 38 814007 XX 113 102101 XX Website download password required 38 813028 XX See Appendix D Optional Input Modules in the Roadie HD 35K User Manual 2 kW 3 kW 4 5 kW and 6 kW 020 100341 XX Roadie HD 35K Setup Guide 020 100394 02 Rev 1 01 2010 Corpo
31. ecifications are subject to change without notice 5 1 Display 5 1 1 Panel Resolution and Refresh Rate Pixel format H x V on 3 DMDs 2048 x 1080 Refresh rate 2D displays 23 97 65 Hz Refresh rate frame doubled 3D 23 97 96 Hz Input to Image Delay 2 frames 30 lines if locked to input 3 frames no timing restrictions 5 1 2 Achievable Brightness Typical output using CDXL lamps e If 2 0 kW lamp 12 000 ANSI lumens 13 000 Center lumens e If 3 0 kW lamp 18 000 ANSI lumens 19 500 Center lumens If 4 5 kW lamp 27 000 ANSI lumens 29 000 Center lumens If 6 0 kW lamp 32 500 ANSI lumens 35 000 Center lumens 5 1 3 Achievable Contrast Ratio With CDXL lamp and standard optical aperture installed e With standard high brightness lens 2000 1 full field e With optional high contrast lens 2800 1 full field 5 1 4 Colors and Gray Scale Default color temperature 6500K 950K 650K Range of color temperature adjustment 3200K 9300K Displayable colors 1 1 billion Gray scale resolution 10 bits each per RGB component 5 1 5 Gamma Adjustable from 1 8 2 8 default 2 2 0 4 Roadie HD 35K Setup Guide 5 1 020 100394 02 Rev 1 01 2010 Section 5 Specifications CHA IS TIE j 5 2 Lenses IMPORTANT For proper placement in any installation use the lens and screen size to calculate the precise throw distance using the tables provided in the Dealer Section of the Christie Website PN 020 100395 xx In additio
32. ee ee 4 3 4 5 3 Image Appears Vertically Stretched or Squeezed into Center of Screen 4 4 4 5 4 The Projector is ON but There is No Display cceccecccccscceseceeseeeeeeeseceeeseneeeseeesseeneenees 4 4 4 5 5 The Display is Jittery or Unstable ce ecccecscccsseceseceecceeseeceueceeeeseeeenseecsaecnaeeseeeenseecaeenes 4 4 4 5 6 Th Display is Pant sek 4 4 4 5 7 The Upper Portion of the Display is Waving Tearing or Jittering eeeenene 4 4 4 5 8 Portions of the Display are Cut OFF or Warped to the Opposite edge 4 4 4 5 9 Display Appears Compressed Vertically Stretched 20200nnsennennennnnn 4 4 4 5 10 Data is Cropped from EB u nn a 4 5 4 5 11 Display Quality Appears to Drift from Good to Bad Bad to Good eeee 4 5 4 5 12 Display has Suddenly Froze use een kauen 4 5 4 5 13 Colors in the Display are Inaccurate ne a 4 5 4 5 14 Display ss Not Rectangular center 4 5 ASAD Display is NOISY ea na 4 5 5 Specifications 3 1 DEpBVy nn a nn 5 1 5 1 1 Panel Resolution and Refresh Rail eeene 5 1 3 12 Achieyable Briehtness nein ee 5 1 5 1 3 Achievable Contrast Ratio ae 5 1 5 1 4 Colors and Gray Seal ne ee ee winner 5 1 SEN ed Gama cod a paausectvatin nai saa A EEE AE EERE a EAEE E ER E E TE 5 1 3 2 E ee EEAO E E E 5 2 eiat ad U E EE E E 5 2 SAC DIEB ee ee 5 2 5 4 1 Wired Remote Converted from IR Remote ccccccccccecssccesssecesseecssseeceseeecseeeesseeeseeeess 5 2 242
33. ens 1362 mm x 800 mm x 577 mm including feet at minimum height position 53 6 x 31 5 x 22 7 and handles Packaging dimensions W x Lx H shipped 1650 mm x 1040 mm x 890 mm without lens attached 65 x 41 x 35 Shipping Weights Projection Head 460 Ib 209 1 kg Ballast 145 Ib 66 kg FredFrame 166 Ib 76 kg Installed Weight Projection Head 435 Ib 197 3 kg Ballast 110 Ib 50 kg FredFrame 110 Ib 50 kg 5 6 Roadie HD 35K Setup Guide 020 100394 02 Rev 1 01 2010 CHAISTIE Section 5 Specifications PITCH 15 Bee De C T l LE S Ss SBT L 13 86 rowy RNA Figure 5 1 Overall Size Dimension 5 13 Standard and Optional Components 5 13 1Standard Sold with Product e Projection head with built in keypad and standard IR remote configured for IR operation batteries included e 25 ft cable for conversion of standard IR remote to wired operation Line Cord 10 foot 15 amp North American 220V e Face shield required for lamp handling Dual SD HD SDI input module 38 804656 xx e Roadie HD 35K User Manual e Misc hardware including Allen Keys 5 13 2 Optional Sold Separately Projection Lenses Th
34. f your workplace is advised to assure employees are not exposed to cumulative radiation levels exceeding the government guidelines for your area 2 Be aware that some medications are known to increase sensitivity to UV radiation This projector must be operated in an environment that meets the operating range specification as listed in Section 5 Specifications IMWIN ite Fire Hazard Keep hands clothes and all combustible material at least Im away from the concentrated light beam of the lamp PIMP N ANN eq Position all cables where they cannot contact hot surfaces or be pulled or tripped over This projector must be installed in an environment that meets the operating range specifications in Section 6 Specifications PANONNA Opening or removing a projector cover requires a Christie accredited service technician Roadie HD 35K Setup Guide 1 1 020 100394 02 Rev 1 01 2010 Section 1 Introduction CHK IS TIE j 1 1 2 1 1 3 1 2 AC Power Precautions NVN Do not attempt operation if the AC supply is not within the specified voltage range ANANA Shock Hazard Disconnect projection head and Ballast from AC before opening any enclosure Do not allow anything to rest on the power cords Locate the projector where cords cannot be abused by persons walking on it or objects rolling over it Never operate the projector if a power cable appears damaged in any way Do not overload power outlets and extension cords as this can re
35. hen anew lens has been installed e the lens mount has been replaced e lens settings are drifting within a short period of time Lens calibration must be performed each time a new lens is inserted or after performing manual lens mount adjustments To calibrate the lens select the Configuration gt Diagnostics and Calibration gt ILS Calibration gt Reference Calibration option from the Main menu This is critical to the projector functioning properly Failure to do so could result in damage to the lens mount the projector or the projection lens Built In Keypad Projector ON but No Backlight on Built In Keypad Check the following e Confirm the harness is plugged into the back of the built in keypad accessible via the lamp compartment door e Touch any key The backlight for the displays and keys should be present Image Displays The following troubleshooting entries assume the use of a third party input source Before proceeding consult the documentation supplied with the external equipment Blank Screen No Display of Image Check the following e Confirm all connections are OK e Ensure the lens cap is not on the lens e Ensure the shutter is OPEN Press SHUTTER OPEN on the standard IR remote or built in keypad to open Ensure a full black test pattern IS NOT selected for display Severe Motion Artifacts Most likely there is a synchronization problem with reversed 3 2 drop down in 60Hz to 24Hz film to digit
36. hoist stack or fly a stack of projectors you must use the optional FredFrame Refer to Using the FredFrame described below Read the following safety warning before hoisting rigging ONE projection head Refer to 020 100133 XX for more information yey eii Any overhead suspension used MUST be suitably rated for the weight of the projector The projector s weight is 435 Ib 197 3 kg MNS e Maximum load rating of the projector s handles is 435 Ib 197 3 kg Use straps and or cabling with load capacity adequate for the total projector and handles when lifting hoist Never exceed the load rating specified AnA Use the projector s handles for hoisting rigging ONE projector only Never try to carry more than one projector PAAA Remove the projection lens before hoisting rigging Roadie HD 35K Setup Guide 020 100394 02 Rev 1 01 2010 CHA IS TIE Section 2 Installation and Setup When hoisting rigging a single projector using its handles do the following 1 Remove the projection lens Refer to Section 4 5 Replacing a Lens in the Roadie HD 35K User Manual 2 Clamp the 4 rigging clamps to the projector s handles staying within the assigned rigging zones Refer to Figure 2 10 and Figure 2 11 and allow a minimum of 12 inches between clamps for proper stability Do not tighten the cross bolt of the clevis arms to ensure the rigging clamp can swivel freely NOTE Symmetrical placement of the clamps on each side of the handles
37. ifications at any time without notice Performance specifications are typical but may vary depending on conditions beyond Christie s control such as maintenance of the product in proper working conditions Performance specifications are based on information available at the time of printing Christie makes no warranty of any kind with regard to this material including but not limited to implied warranties of fitness for a particular purpose Christie will not be liable for errors contained herein or for incidental or consequential damages in connection with the performance or use of this material The product is designed and manufactured with high quality materials and components that can be recycled and reused This symbol X means that electrical and electronic equipment at their end of life should be disposed of separately from regular waste Please dispose of the product appropriately and according to local regulations In the European Union there are separate collection systems for used electrical and electronic products Please help us to conserve the environment we live in Canadian manufacturing facility is ISO 9001 and 14001 certified WARRANTY For complete information about Christie s limited warranty please contact your Christie dealer In addition to the other limitations that may be specified in Christie s limited warranty the warranty does not cover a Damage occurring during shipment in either direction b Projector lamps
38. is strongly recommended 3 Secure the other end of each clamp to the primary support structure 4 Secure the projector with an additional two safety straps Using one safety strap per crossbeam route the strap through the bottom 2 eyebolts and bring them up and around the outside of the handles Refer to Figure 2 11 5 Install the projection lens and secure it with the safety ring and tether strap as described in Section 2 3 Installing Lens Lamp and Cooling Maintain swivel Figure 2 10 Securing Clamps to Projection Head IPN Tite 1 CRITICAL SAFETY is a minimum of 4 rigging clamps are required for a single projector 2 Always use redundant safety straps cables 3 Observe load ratings and all local applicable codes Roadie HD 35K Setup Guide 2 9 020 100394 02 Rev 1 01 2010 Section 2 Installation and Setup 2 10 CHAISTIE Use of 4 rigging clamps positioned WEA rigging zone within the assigned rigging zones is VZR wigettase eg En mandatory when hoisting rigging Allow at least 12 inches between clamps to ensure stable hoisting rigging Symmetrical placement of clamps recommended between clamps BOTTOM VIEW Figure 2 11 Rigging Zones on Projector Handles A Route safety straps though both eyebolts A Route safety strap around outside of handles BOTTOM VIEW Route a safety strap through both eyebolts on crossbeam Use two safety straps
39. isplays a Lamp Size of 2000 3000 4500 or 6000 watts depending on its last setting factory default 6000 Enter the Lamp password NOTE The password is required unless the Enable Password service option has been turned OFF 6 Press POWER and use the UP ARROW to locate and select which lamp is currently installed When the Status Display shows the correct lamp type the projector and lamp can be switched ON 7 Press and hold the POWER button to turn the projection head ON and ignite the lamp The main PROJ STATUS light at the rear of the projector should be green when the projector is up and running For best results let the projector warm up for about 5 minutes If the Lamp Does Not Ignite check e Ifa safety interlock switch is open such as when the lamp door is ajar the lamp cannot be struck The PROJ STATUS light on the rear of the projector glows red and an error appears on the status display and LCD window e If the lamp fails to ignite even though the interlock system is OK the projector automatically tries to re ignite using 100 of the maximum power acceptable for the installed lamp If this re try fails the lamp likely needs replacement NOTE For complete power up troubleshooting Refer to 5 Specifications 8 Inthe Lamp menu set the Cable Length m to match the length of the DC cables currently connected between your ballast and projection head For more information see Section 2 1 1 Quick Setup
40. l injury and or property damage After turning the lamp off powering down it is crucial that you wait at least 10 minutes before turning OFF the breaker power switch disconnecting AC and opening the lamp door This provides enough time for the internal lamp cooling fans to properly cool the lamp Cool completely before handling Again always wear Christie approved protective clothing ANNTA Never attempt to access the lamp while it is on Wait at least 10 minutes after lamp shut off before powering down disconnecting from AC and opening the lamp door NVN NNA SHOCK HAZARD Disconnect projection head and Ballast from AC before opening the lamp door For all other precautions critical for safe removal and replacement of the lamp see Section 4 Maintenance in the Roadie HD 35K User Manual Roadie HD 35K Setup Guide 020 100394 02 Rev 1 01 2010 CHAISTIE 2 Installation and Setup This section explains how to install connect and optimize the projector Illustrations are graphical representations only and are provided to enhance the understanding of the written material 2 1 Projector Quick Setup and Installation Follow these steps for quick setup of the projector in a basic front mount position NDIN Always power down the projector and disconnect all power sources before servicing or cleaning Yor Nile Disconnect AC Mains in case of an emergency by pulling the line cord from the wall or the projection head See Figure 2 1
41. lation instructions supplied with the FredFrame Kit 3 1 6 Security Locks Critical internal components and or connections are protected by standard medium security locks This safeguard helps ensure access by authorized personnel only Remaining panels are not removable with standard tools or they are blocked by other obstacles that prevent theft or tampering 3 2 Using the Built In Keypad or Remotes The projector is typically controlled using one of the following The built in keypad Figure 3 3 located at the rear of the projection head e The standard IR remote Figure 3 4 wired includes a 100 ft cable or wireless control up to 100 feet While the built in keypad or standard remote provides complete control of the projector they differ slightly in their arrangement of keys and in what functions can be accessed directly with a key press rather than requiring use of the Menu system You may find the built in keypad or the standard IR remote more convenient for your specific installation and application 3 2 1 Built in Keypad To control the projector when signals from a standard IR remote cannot reach the projector you can use the projector s built in keypad located at the rear of the projector Two nearby windows provide feedback indicating current status and activities of the projector Because the built in keypad has fewer keys than the standard IR remote certain projector functions are accessible only through the Menu system
42. level for 4 5 6 0 60 of lamp s maximum current rating Stand by lamp power level 2 0 3 0 75 of lamp s maximum current rating Motorized adjustment of position 3 axis 0 25 range for each Safety e CAN CSA C22 2 No 60950 1 07 2 4 Edition UL 60950 1 2 Edition IEC 60950 1 2 Edition 2005 EMC Emissions e FCC CFR47 Part 15 Subpart B Class A Unintentional Radiators e CISPR 22 EN55022 Class A Radio disturbance characteristics for Information Technology Equipment ITE EMC Immunity e CISPR 24 EN55024 All parts for immunity characteristics for Information Technology Equipment ITE 5 10 Operating Environment Temperature 10 C to 35 C 50 F to 95 F Humidity non condensing 20 to 80 Altitude 0 3000 meters Tilt any angle 15 max Roadie HD 35K Setup Guide 5 5 020 100394 02 Rev 1 01 2010 Section 5 Specifications CHA IS TIE j 5 11 Non Operating Environment Temperature 25C to 65 C 13 F to 149 F Humidity non condensing 0 to 95 5 12 Weight amp Size NOTE 1 Dimensions exclude lens and cabling 2 Installed projector weight assumes the heaviest lens lamp and all accessories are installed 3 All weights and dimensions subject to change 5 12 1 Standard Dimensions Product dimensions W x L x H without lens 1257 mm x 684 mm x 577 mm including feet at minimum height position 49 5 x 26 5 x 22 7 and without handles Product dimensions W x Lx H without l
43. n please keep in mind that due to lens manufacturing tolerances for lens focal length actual throw distance can vary 5 or more between lenses described as having the same throw ratio 5 3 Inputs Total number of standard inputs 6 including Dual SD HD SD NOTE Not applicable with all models e Analog RGB YPbPr 5 BNCs at INPUT 1 e Analog Video INPUTS 3 and 4 e Analog Sync Interlaced or Progressive Scan Format DVI I INPUT 2 Dual SD HD SDI INPUT 5 or 6 Standard with Projector 5 4 Control 5 4 1 Wired Remote Converted from IR Remote e 3 pin XLR connector rear 3 5mm phono jack side 2 inputs on projection head e Input levels e High 2 2 V 5 6 V or open e Low 0 6V 0 9V 1mA Voltage output 5VDC 5 Current output 100 mA nominal 250 mA max Cable length 25 ft 5 4 2 IR Remote Number of IR sensors on projector 2 front and rear Wavelength of peak sensitivity 1000 nm approx Modulation carrier frequency 38 kHz nominal Encoding method bi phase Range 100 ft using optional lite remote 50 ft min Assumes no fluorescent lighting interference If range appears limited shield the IR sensor turn off lights or change your fluorescent ballast 5 2 Roadie HD 35K Setup Guide 020 100394 02 Rev 1 01 2010 CHAISTIE 5 4 3 Ethernet Number of ports Standard Connector type Max baud rate 5 4 4 RS 232 Serial Input Number of connectors Connector type
44. nect all four ballast cables Figure 2 3 e 2 DC power cables e 2 communication control cables 2 2 Roadie HD 35K Setup Guide 020 100394 02 Rev 1 01 2010 CHA IS TIE Section 2 Installation and Setup Interlocks Control NOTE Cable length must be defined in software Figure 2 3 Connect Head to Ballast Ballast to AC Refer to Figure 2 4 NOTE Before connecting the ballast to the AC a Christie accredited service technician must ensure the ballast s plug type and Input Power Range Switch matches the line voltage available at the site Remove the Ballast cover to access the breaker power switch and determine it s setting Toggle LEFT for 200 VAC supplies and RIGHT for 400 VAC supplies factory default 200 VAC Change the Ballast s plug type as necessary as a delta load with safety ground has no neutral e Connect the ballast s integral three phase 30 amp line cord to AC according to your site e Confirm the ballast s three phase status lights are ON and the adjacent voltmeter displays an acceptable AC level for your ballast and region Refer to Section 5 Specifications for details e Set the breaker power switch to ON Listen for the internal cooling fan to start up Roadie HD 35K Setup Guide 2 3 020 100394 02 Rev 1 01 2010 Section 2 Installation and Setup CHA IS TIE NOTE There is no other indication of ballast ON
45. o be changed in the Service menu Service password required if the projector is running but it will not take effect until the next power up Whenever possible define the lamp size before igniting the lamp 6 Using either the built in keypad or the standard IR remote do one of the following to switch the projector ON and ignite the lamp e press and hold POWER for at least two seconds Roadie HD 35K Setup Guide 2 5 020 100394 02 Rev 1 01 2010 Section 2 Installation and Setup CHA IS TIE j 2 2 2 2 1 2 6 e press POWER and then press the UP or DOWN Arrow key useful if you are unsure of the present state of the projector e press POWER twice quickly to toggle from the projector s present ON OFF state The main PROJ STATUS light at the rear of the projector should be green when the projector is up and running For best results let the projector warm up for about 5 minutes 7 Using either the standard IR remote or built in keypad press the appropriate Input key 1 6 to display the image for the corresponding source connected see Step 3 The display resizes to produce an image as large as possible for the type of source present 8 Adjust the more common image settings Brightness Contract Gamma etc using keys on the standard IR remote Press MENU on the remote to access the Menu system to adjust image settings 9 Adjust the lens Use the Focus button on the standard IR remote or the built in keypad to f
46. ocus the image Use the Zoom buttons to increase or decrease image size not available with fixed 0 8 1 and 1 1 lenses Use the Lens Shift button and ARROW keys to shift the image location Refer to Section 3 14 Working with the Lenses in the Roadie HD 35K User Manual 10 In the Lamp menu set the Cable Length m slidebar to match the length of the high voltage DC cables connected between your ballast and projection head This regulates the voltage drop that occurs over distance and ensures that adequate voltage reaches the lamp For rental staging type installations this setting may need to changed from its last use The adjustment range is 2 30m 62 100 ft Setting the Cable Length also allows you to achieve the same lumens regardless of cable length To drive the lamp at maximum power even with shorter ballast cables set Cable Length to maximum power Due to resistance losses that occur with longer ballast cables the ballast does not achieve the same maximum power 11 Press AUTO SETUP and or MENU to refine other display parameters as necessary Refer to Section 3 14 Working with the Lenses in the Roadie HD 35K User Manual Projector Position and Mounting Installation type the available screen and ambient lighting all affect where the projector should be positioned In addition both throw distance the distance between the projector and screen and vertical position the height of the projector in relation
47. ound for RF EMI Reduction Figure 2 22 Setting up the Ballast NOTE Assumes a single projector is powered up in its final location This initial optical alignment procedure is the foundation for optimizing your displays ensuring that images reflected from the DMDs are parallel to and well centered with both the lens and screen It should be completed before adjusting the lens boresight Before you begin Properly position the projector relative to the screen refer back to Section 2 2 Projector Position and Mounting Roadie HD 35K Setup Guide 020 100394 02 Rev 1 01 2010 CHA IS TIE Section 2 Installation and Setup Basic Optical Alignment Procedure 1 Display a test pattern appropriate for analyzing image focus and geometry such as a single crosshair centered across the image 2 Course focus Do a quick preliminary center focus and if available zoom adjustment with the primary lens only Refer to Section 3 14 Working with the Lenses in the Roadie HD 35K User Manual 3 Center the image in the lens Holding a piece of paper full white field at the lens surface adjust offsets until the image on the paper is centered within the lens perimeter 4 Re check side to side levelling With a test pattern on screen double check projector leveling refer to Section 2 2 Projector Position and Mounting so that the top edge of the image is parallel to the top edge of the screen Roadie HD 35K Setup Guide 2 21 0
48. p voltage Max current consumption Max power consumption Connector type 5 5 2 7 kW 3 Phase Ballast 38 814001 51 Input Ratings Inrush current max note excluding lamp Power consumption max Current rating continuous of 3 phase AC input at breaker power switch Breaker Power Switch rating Ballast Output to Projection Head Operating voltage range Start up voltage open current Operating current range Ripple Control ports CHAISTIE 1 IEC 320 compatible 10 A rating 200 240 VAC 10 50 60 Hz 10 A 35 A 3A 700 W 46 VDC 155 VDC 180A 6600 W Female CAM Lock receptacle red Male CAM Lock receptacle black 200 230 V 3 PE 24 A 50 60 Hz 380 415V 3 N PE 16 A 50 60 Hz lt 50 A 14 4 kVA 9 1 kW all regions 30 A all regions 50 A 18 46 VDC 125 155 VDC 50 180 A 1 max 25 C See 5 4 7 Control Port From Ballast and 5 4 8 Ballast Ports on previous page Roadie HD 35K Setup Guide 020 100394 02 Rev 1 01 2010 CHA IS TIE Section 5 Specifications 5 6 5 7 5 8 5 9 Lamps Replace before Ballast CXL CDXL Lamps kw Lamp Life hrs CXL CDXL 20 2 0 3000 CXL CDXL 30 3 0 2000 3 Phase 7KW F CXT CDXL 45 45 600 CXL CDXL 60 6 0 600 NOTES 1 Current range shown includes over drive which is 10 more than the original lamp rating 2 Optimized brightness requires CDXL lamp Type Xenolite Stand by lamp power
49. placement and lamp safety may handle the lamp 2 Only Christie accredited service technicians knowledgeable about all potential hazards associated with high voltage ultraviolet exposure and high temperatures generated by the lamp and associated circuits are authorized to a assemble install the projector and b perform service functions inside the projector Safety Warnings and Guidelines This projector is designed for safe and reliable operation However safe operation is not assured by design alone installers service technicians trained operators and all other users must maintain a safe environment at all times Please read through and understand all warnings and precautions before attempting to operate the projector General Precautions Never look directly into the projector lens or at the lamp The extremely high brightness can cause permanent eye damage For protection from ultraviolet radiation keep all projector housings intact during operation Protective safety clothing and safety goggles are recommended when servicing Keep hands clothes and all combustible material away from the concentrated light beam of the lamp Position all cables where they cannot contact hot surfaces or be pulled or tripped over NOTES 1 The American Conference of Governmental Industrial Hygienists ACGIH recommends occupational UV exposure for an 8 hour day to be less than 0 1 microwatts per square centimeters of effective UV radiation An evaluation o
50. rate offices USA Cypress ph 714 236 8610 Canada Kitchener ph 519 744 8005 Worldwide offices United Kingdom ph 44 118 977 8000 Germany ph 49 2161 664540 France ph 33 0 141 214404 Hungary Eastern Europe ph 36 0 147 48 100 Singapore ph 65 6877 8737 Shanghai ph 86 21 6278 7708 Beijing ph 86 10 6561 0240 Korea ph 82 2 702 1601 Japan ph 81 3 3599 7481 amp For the most current technical documentation please visit www christiedigital com ISO 9001 ISO 14001 CHAISTIE
51. resolved contact your dealer for assistance NOTE A Christie accredited service technician is required when opening an enclosure to diagnose any probable cause Power Projector Does Not Power ON Check for the following e Check the switch on the AC receptacle If it is in the A B position right there must be two line cords connected one of which is not provided in order to operate in this state e Ensure the display backlight and the LEDs on the built in keypad are functioning and if the menu displays If the built in keypad is not functioning it may need to be replaced Lamp Lamp Does Not Ignite Check for the following Is there an interlock failure From the Status menu check the Alarms and Interlocks secondary menu From the web user interface check the Status System menu e e If there is any indication through the Status menu of a ballast communication problem re boot the projector and try turning the lamp ON again e If a DMD temperature is too high the lamp will not ignite Cool the projector and try again Ensure there is proper ventilation If an optional exhaust is used ensure it has adequate airflow If the lamp does not ignite after the second attempt replace the lamp Listen for a clicking noise to indicate the ballast is attempting to strike the lamp If not it may indicate a problem with the ballast a Christie accredited service technician is required to resolve the issue If yo
52. s Strong extruded rails that mount to the bottom of the FredFrame accommodate forks from a forklift and are mandatory for this method of transport Do not lift the projection head with equipment unless the FredFrame and forklift rails are installed The projector s handles must be removed when installing the FredFrame Follow the instructions provided with the FredFrame kit Stacking To stack two projection heads together you must first secure each head within a FredFrame and then secure all corners of the frames together using 4 stacking pins provided Do not stack more than 2 projection heads together and do not attempt to move stacked projectors without proper transport equipment Refer to the instruction provided with the FredFrame Kit for stacking Installing Lens Lamp and Cooling It is recommended that the lens and lamp installation be handled at the last possible moment to ensure that no damage is done to the projector due to movement Lens Installation Primary Lens 1 Remove the rear lens cap from the lens 2 Rotate the lens clamp to the OPEN position Orient your primary lens with its UP label at the top and fully insert the assembly straight into the lens mount opening all the way back without turning NOTES 1 Ensure that the Zoom connector is fully engaged 2 When installing the lens ensure that the lens is NOT inserted at an angle as this can cause damage 3 Ensure that the lens is fully back
53. sest to the lens Refer to Figure 2 17 The upper left corner INPUT 1 typically accepts an RGB signal from an external analog RGB source or it can also be used for YPbPr signals Just beneath these BNCs the DVI I connector INPUT 2 accepts digital or analog display signals from a computer An HDMI to DVI adapter cable accepts digital signals from a Blu Ray or DVD player Connect analog composite video at INPUT 3 or S video at INPUT 4 from devices such as VCRs or DVD players At INPUT 5 connect serial digital YCbCr 4 2 2 or compatible SMPTE signals note this module can be moved to INPUT 6 if desired There are also several optional interfaces available for connecting other sources these interfaces slide into either Input 5 or Input 6 and can be removed or installed while the projector is running NOTE Some Input options are not available with some projector models Roadie HD 35K Setup Guide 020 100394 02 Rev 1 01 2010 CHAISTIE Section 2 Installation and Setup Analog Graphics or Component Video Serial Digital Input 5 Opt 1 Input 2 Dual SD HD SDI 38 804656 Input 3 Video Input 4 47 S Video S Video includes decoder Ethernet Various see Appendix Remote RS422 GPIO Input 6 Opt 2 Control ports Figure 2 17 Roadie HD 35K Input Panel NOTES 1
54. status A NOTE Internal Incoming Line Voltage switch setting must match AC available at the site D Interlocks Control Connect to projector Breaker Power Switch in ON position O 6 line cord Check status TE Voltmeter 400V S Connect to AC supply 200 VAC in N America 208 VAC in Japan 380 400 415 VAC in Europe Modify plug as necessary Figure 2 4 Ballast Connection and Breaker Power Switch ON Head to AC Connect the Christie supplied IEC 320 220V 15 amp line cord to AC Figure 2 5 Do not substitute other cords Input power required is 200 240 VAC nominal 50 60 Hz 3A for 208V EHHE wes ep um Projector Rear To AC 200 240 VAC Figure 2 5 Connect Head to AC 2 4 Roadie HD 35K Setup Guide 020 100394 02 Rev 1 01 2010 CHA IS TIE Section 2 Installation and Setup Ne Do not attempt operation if the AC level is not within the specified voltage and power range for the projection head At this point the projection head is in standby mode only The voltmeter displays the incoming voltage the adjacent main PROJ STATUS light yellow and the light engine compartment fans running The rest of the projection head should be OFF 5 Before switching the projector ON and igniting the lamp define which size lamp is installed
55. sult in fire or shock hazards NOTE Only a Christie accredited service technician is permitted to open any enclosure on the product and only if the AC has been fully disconnected from the projection head and Ballast Lamp Precautions Xenon arc lamps are under high pressure and must be handled with great care at all times Lamps may explode if dropped or mishandled Wear Protective Clothing Never open the lamp door unless you are wearing authorized protective clothing such as that included in a Christie Protective Clothing Safety Kit 598900 095 Recommended protective clothing includes but may not be limited to protective gloves latex lab gloves double layer 0 040 acetate face shield and a quilted ballistic nylon jacket or a welder s jacket The face shield is provided with the projector NVN Explosion Hazard Wear authorized protective clothing whenever the lamp door is open AnA CANA Never attempt to remove the lamp directly after use The lamp is under increased pressure when hot and may explode causing personal injury and or property damage NOTES 1 Christie s protective clothing recommendations are subject to change 2 Any local or federal specifications take precedence over Christie recommendations Cool the Lamp Completely The arc lamp operates at a very high pressure that increases with temperature Failure to allow the lamp to sufficiently cool prior to handling increases the potential for an explosion causing persona
56. tion 5 Specifications 1 Check lamp cradle Anode end location for your Gone lamp For 4 5 or 6 0 kW lamps the lamp cradle should use the holes farthest from the reflector factory default Reflector For 2 0 or 3 0 kW lamps use the holes closest to the reflector 2 Install lamp Lamp Cradle Refer to Section 4 2 Replacing the Lamp amp Filter in the Roadie HD 35K User Manual NOTES 1 Observe all warnings and wear protective clothing and shielding 2 Do Not forget to properly mark the Lamp Installed label on the lamp door to indicate current lamp size Liquid Cooling During operation a closed loop of flexible tubing circulates liquid coolant from a small reservoir to critical electronic components located near the front of the projection head The coolant a 50 50 mix of distilled water and ethylene glycol should fill approximately half of the reservoir to ensure adequate circulation The reservoir which is located in the Igniter compartment is factory filled and does not require draining for transit Check regularly Figure 2 16 Move cradle back for 2 0 or 3 0 Ventilation Vents and louvers in the projector covers provide ventilation both for intake and exhaust Never block or cover these openings Do not install the projector near a radiator or heat register or within an enclosure Connecting Sources Sources connect to the Input Panel located on side of the projector clo
57. to the screen must be determined for every new installation Both depend on the screen size and lens type you are using Ensure the room can accommodate the required location of the projector for the chosen screen size For more information about the Roadie HD 35K lens throw ratio calculations refer to the Roadie HD 35K Throw Distance Technical Document available on the Christie Website PN 020 1003 95 XX Floor Mounting and Leveling For front projection without suspending mount the projector on a strong supporting structure or cart If using a mobile cart avoid sudden stops force and uneven surfaces that may cause the top heavy cart to lurch and overturn Make sure your mounting structure is reasonably level and then adjust one or more projector feet as necessary to fine tune Roadie HD 35K Setup Guide 020 100394 02 Rev 1 01 2010 CHAISTIE PAUA Do not invert this projector Adjusting the Feet Section 2 Installation and Setup For installations on a floor or suitable supporting structure a single projection head should rest firmly on its feet To adjust the height and level of the projector extend or retract the feet by rotating them See Figure 2 7 Figure 2 7 Adjusting the Feet 2 2 2 Tilting and Special Orientations Tilting 15 max pe For any installation you can tilt the projector up down 3 SEE or side to side as much as 15
58. u hear a brief click but no light appears the lamp likely needs replacement Lamp Suddenly Goes OFF Check for the following e Check lamp power through the Lamp menu or web user interface Advanced Lamp menu Try increasing lamp power NOTE Older lamps may not reliably operate at significantly lower than rated power Roadie HD 35K Setup Guide 4 1 020 100394 02 Rev 1 01 2010 Section 4 Troubleshooting CHA IS TIE f 4 2 3 4 2 4 4 2 5 4 2 e The DMDs may be overheated Check for an alarm condition e An interlock may be interrupting lamp function e If none of these checks resolves the issue the lamp likely needs replacement Flicker Shadows Or Dimness Check for the following Ensure the shutter is open e LampLOC may need re adjustment e LampLOC may be in the middle of its adjustment Wait approximately 2 3 minutes e Adjust LampLOC motors manually via the Main menu Confirm all stepper motors are operational by watching on screen with a full white test pattern while adjusting e Increase lamp power if possible Lamps which are near end of life may not operate reliably at lowest power range Fold mirror misalignment a Christie accredited service technician is required to resolve the issue LampLOC Does Not Seem to Work Check for the following e If the Do Auto LampLOC function does not work try adjusting the lamp position manually via the LampLoc gt Manual Adjust menu
59. ure in Picture PIP display and either input can be looped through to one or both of the module s BNC outputs NOTE Selection of these inputs is described in Section 3 2 Using the Built In Keypad or Remotes Connect a compatible SMPTE 292M or SMPTE 259M C source s to one or both of the inputs located on the left side of the module The module automatically detects the standard at each input and configure itself accordingly for correct termination of the signal The module also detects and supports dual link 292M for SMPTE 372M video standards CHAISTIE Input 5 Opt 1 From Composite Video Source Dual SD HD SDI 38 804656 From S Video Source Figure 2 20 Connecting Composite Video and or S Video Roadie HD 35K Setup Guide 020 100394 02 Rev 1 01 2010 CHAISTIE 2 4 5 Extra Video If you want to use an extra video source in addition to the video source s connected at INPUT 3 or INPUT 4 connect either a Composite or S video source to INPUT 1 as shown NOTES 1 Do not simultaneously connect Composite and S video to INPUT 1 2 You can switch between video sources connected at INPUT 1 and INPUT 3 or INPUT 4 2 4 6 Optional Inputs Optional input modules allow you to increase your total number of inputs and or accommodate different signal types whether analog or digital Install in the areas labeled INPUT 6 or if available INPUT 5 These interfaces include e DVI
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