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(ICS) User Manual

1. 10 200 82 33 10 200 82 66 10 200 82 81 Files to Download Clear IC PCM Data 2 Select the PCM IP check box Firmware Tvpe RISC Display Radio Browse NOTE User can also select multiple PCM IP Addresses for Radio software download 3 Browse to the file qx_wireless bin to download Radio firmware NOTE By default all the Firmware files can be found in ICS install path Others folder An Error Message will prompt the user in case of an Invalid File selection lll Download Software Controllers Firmware Type Device Type SCH Ke Hn RISC Display Radio I ko 00 92 24 10 200 82 33 10 200 82 66 10 200 82 81 Files to Download Browse Clear IC PCM Data 48619696_ed2 EN WW Download Software Controllers Firmware Type Device Type SCH hA s RISE Display Radio 10 200 52 254 10 200 62 33 10 200 82 66 10 200 82 81 Files to Download D ALD 4 721RF Module D1 0 4 72 RF_Moduleigx_wireless bin Clear IC PCM Data 59 4 Click on start button to start Radio firmware downloading process to the tool A message will prompt user for confirmation 5 Click on Yes button of message box SAS E Download Software Controllers PUE Tce Firmware Type RISC Display Radio 10 200 52 254 10 200 82 33 You are about to download new saftwarers to Ehe TC PCM The normal operation of Ehe controller shall be suspended
2. The user can also view the archived configuration data stored in the archived database QX Tool Setup 1 I ex mr tw Location ID Cong Pe ConfigSet Name Source Network Date TimeStamp Tightening Configuration General Setup Common Settings Direction strate e d Tool Max Torque 8 00 GEES DS cw ccw ee Tubenut Mode Parameters Torque Display Units Audible Alert Boao cn Gang Count 0 On off Reverse Forward Speec 1 00 Cyde Delay sec 0 00 socket Selection E Assembly Complete Auto Increment 0 E Disable Reverse Angle Settings Target Angle deg eee Angle High Limit deg 244 Angle Low Limit deg 200 Torque Threshold for Counting Angle 0 00 Torque High Limit 2 Torque Low Limit 0 00 Torque Threshold for Shift down 0 00 Step Timeout sec 15 Acceleration 24 30 Free Speed 94 100 Shiftdown Speed 94 20 Location ID Drop box Location ID is used as a unique identifier for each tool on the network Config Drop box Lets the selection of all available configurations 1 through 8 for Programming and or Viewing the Tightening settings Strate Lets selection of valid fastening strategies Torque control Angle control and Prevailing 9y Torque Torque control is the default Strategy Lets selection of all available Torque Units Nm Ft Ibs In lbs and d Nm All the Torque values will be displayed with the selected units Nm is the default unit Gana Count Gang Count can be used if the assembly requir
3. 48619696 ed2 49 Lookin Weer Dote op Or Mame Date modified Type SS o mce out 4 10 2012 1230 AM OUT File Recent Places VII im Computer Open as read only 4 Click start button to start the MCE firmware downloading process to the tool A message will prompt the user for confirmation 5 Click Yes button of the message box Download Software Controllers Device Tvpe USB Tool w Firmware Type MCE Display Radio You are about to download new softwarets to Ehe Oe The normal operation of the controller shall be suspended during the download Do You Wank to Continued v IM 50 48619696 ed2 6 Atthe end of the download process ICS prompts with Tool Wake up Message I e KS Si Download SOomyare x Controllers Firmware Type Device Tvpe USE Tool w bis MCE Download progress File Location ID Progress CUAPCM LOADATOQOL 105 0 Downloading A Wake up MCE Pull the Trigger then Click OK some E Ems jose 7 Wake up the tool pull the trigger and then click OK button of the message box to complete the download process NOTE Waking up the tool is essential because the MCE can go into sleep mode during the firmware download it is required that the MCE be in an active state to complete the download process Controllers i Firmware Tvpe Device Tvpe USE Tool v d MCE Downloading Download progress
4. Radio Device Type USE Tool v Files to Download Browse Clear IC PCM Data 54 48619696 ed2 2 Select the tool location ID check box Download Software ES Controllers Firmware Type Device Type USE Tool us O MCE Display Radio Files to Download Browse Clear IC PCI Data 3 Browse to the file qx_wireless hex to download the Radio firmware NOTE By default all the Firmware files can be found in the ICS install path Others folder An Error Message will prompt the user in case of an Invalid File selection _ Download Software Mu Recent Documents Mu Documents Mu Computer Files of type Download Radio Files hex Mu Deng Open as read only 4 Click on start button to start the Radio firmware downloading process to tool A message will prompt the user for confirmation 48619696_ed2 55 5 Click on the Yes button of message box Controllers Device Type USB Tool Ei Firmware Type O MEE CO Display 9 Radio You are about to download new softwares to Ehe gs The normal operation of the controller shall be suspended during the download Do You want to Continuei IN CAPCM Load Tool version 1 0 4 721YRF Module wireless hex 6 Oncedownloading is completed tool reboots automatically s 56 The Display will go blank and the LEDs will blink This process will happen for approximately 3 5 minutes until it has
5. de ge Qonneebon P Pooh Speed aig CC ClearConnex Start Ahead Finish Ahead HE pe REATOEDLI REGAT CDEDLU ER St CRi PRADO Mi AT LARA CONT XHOO E N I ap EJ ep H m Eo wmm prit anm L rara Fun F mei EE Tree Fee Ehe Cc ClearConnex Start Ahead Finish Ahead mi cd ui m Es em cim Bey LE en Fa ee Le LF AS Pees x I 1 ELE EL rer IAPCEDITOS FEAT CERIO HEATH Piste He AT OORT COM Sa Cal e pc ii 48619696_ed2 e Reboot after 30 seconds for the changes to take place e Once rebooted verify the settings using nc command Type nc gap pre d BEL S dg de os a m gem igual ants Pep tardy ie air Ii ge ib Ete E AIACERGI lane dala alc PALO NOTE Enable DHCP to acquire IP from DHCP server 2 4 3 Assigning a Static IP address to the PC Host When using a one to one connection between the IC PCM and a PC find the TCPIP properties in the control panel in the local network connections Select Use the following IP address and configure as below which requires a one to one connection a crossover cable needs to be used If connecting to an existing local network use values that are compatible with the network using a standard Ethernet cable Internet Protocol Version 4 TCP IPv4 Properties x General You can get IP settings assigned automatically if your network supports this capability Otherwise you need to ask y
6. Field Bus Control This enables control of the IC PCM 1 1 by allowing the fieldbus master to set I O Field Bus Enabled IP Address Enter the IP Address of the ModeBus TCP IP fieldbus device in a computer network Subnet Mach A range of logical addresses within the address space that is assigned to an organization Gateway is a node on a computer network that serves as an access point to another network 48619696 ed2 43 3 2 4 6 ProfiNet Settings ProfiNet is an industrial fieldbus used primarily for I O and controls The IC PCM 1 1 can come equipped with this slave card The IC PCM 1 1 can be controlled via this device as well as provide end of run status and torque and angle results r KCPCMT General Setup 1 ControllerlID k Paramset Name Source Network Date TimeStamp Setup Data ProfiNet Settings Version Info IC PCM 1 1Controller Version General Settings Tightening Control Settings IO Settings Date Time Settings IP Address FieldBus Enabled E FieldBus Control 177 0 0 1 Protocol Settings Serial Port Settings EE Barcode Settings subNet Mask Serial EOR Settings Ethernet EOR Settings JI 255 255 1d Gateway PFCS Settings PLUS Settings XML Settings Open Protocol Settings Label Printing FieldBus Settings Profibus Settings InterBus Settings DeviceMet Settings ModBus RTU Settings Ethernet IP Modbus TCP ProfiMet Settings This enables the fieldbus for IC PCM 1 1 Outp
7. Lonesebon East Soch mre Pg Bhe annii C ClearConnex ih Ahead Fi pe L ier Pgs ire Hi Aep FE Ate A a 6 48619696_ed2 4 Select the connected COM Port 5 Select following parameter for COM Port a BaudRate i 38400 b Data bits i 8 C Stop bits 1 d Parity None e Flow Control None Gema TOR wor HTTP re ad ste Sena Ports Fot Jare E T E COME en Pty v Ie 6 Click on Connect Button Following screen will appear with some data T Clear Terminal C o d Zem Fue Edit View Settings Connection Plugins Tools Transfer Help ClearConnex Start Ahead Finish Ahead is m rc E C al DN Fa wl ef lt e M Ee eo M JU idi Ti a d l D Gu Fh th LE Fh m PR ik vs j n B um E NL BJ tel Co Ba s i La MET D Lil bei C Eh Eh d t wid om p Le ho wi rik a 1 E A k E h3 E BS HI a d aa bei Di mm n CH ili H ECH EI Le s mu Fl ng F2 ATeCREG F3 AT CGREG Fa AT CS FS AT CGME F amp ATe CGM COM 38400 8 N 1 DS Ga Le DCO I 48619696 ed2 7 Type nc and press Enter key to view current settings Tiptr Hea E pe D AteCEEG FEATeCGEEG br ATC Eis AIet DREI Ab Ale COMM COMM 33400 8 N 1 8 Following is the format to change the settings nc code new value Following are the codes t
8. Once this data is displayed it can be filtered and statistics can be calculated E 0X RunMainCycleLog 1 DER Location ID 100 5 24 2 2 DD Se Date Time Stamp 0323 0012 10 54 37 PM v Source Lacal DB Fram Date jazjze 2012 12 00am w To Date osizaizmziuse pm w Fetch Results Run Main view View Cycle Log EX Cycle Log Faulks SE Battery Loca LifeTim Cycle Configurati Date Time OF Cycle Cycle Result Peak Torque Torque Result 1005 2584 13 2 03 15 2012 14 24 42 IE 0 29 lt sil Invalid Hall State 1005 2583 12 2 03 15 2012 14 24 08 RRS 0 18 a ae E 1005 2582 11 1 03 15 2012 14 06 39 RRS 0 23 ENDE 1005 2581 10 l 03 15 2012 14 06 30 PS 0 36 ope Motor Stall 1005 2580 9 1 O3 15 2012 14 06 36 bes 0 30 Pass 1005 2579 8 1 03 15 2012 14 06 35 IEEE 0 35 EE Over Current 1005 2578 7 1 035 2012 13 55 56 RRS 0 43 Sane mme 2577 att Gi 13 55 54 Pass Pass ee ee 1005 2576 5 1 03 15 2012 13 55 53 RRS 0 23 se Current offset 1005 2575 4 1 03 15 2012 13 56 52 RRS 0 38 Pass 1005 2574 3 1 03 15 2012 13 55 12 Re 0 39 Pass mm shunt Calibration Q Torque Offset Q Transducer Step Timeout Contig Timeout Select Col Filter Criteria Q Over Angle Configuration 1 Overall status Reset Filter Q Under Torque Q Under Angle Torque status Angle status Earl Trigger Release Watchdog 66 48619696 ed2 4 1 2 2 Data retrieved from the Archived Database
9. Cyde Mo Powerhead Cycle No Spindle No Config No Step No Date Time ID Cyde Result Peak Torque Torque Result Torque Units Peak Angle Angle Result Shutdown Code ES S s F9 9 FS S9 s FS S9 Ss S S3 FS s EOR NOTE Do not use this check box unless customized EOR is required Output Positions The Output Positions list view displays all EOR fields and current status Yes No and also the List View order in which the Fields appear in over the Serial port separated by the delimiter Yes No Check Box Select the Checkbox next to the EOR field to include it as the part of the EOR Data Out Message The order in which EOR fields appear can be changed by clicking on a parameter to highlight FESCH and then using the up down arrows to the right side of Output Positions List The Default Filter will enable the IC PCM 1 1 to use only the default set of EOR fields for EOR Data Out to the serial port Following are the default EOR fields and the order in which they appear in the Serial outputs message string Cycle No Torque Units 15 Torque Low Limit Config No PeakAngle 16 Angle High Limit Date Angle Result 17 Angle Low Limit Time ID Peak Current 18 Control Point Cycle Result Cycle Time 19 Barcode Peak Torque Strategy Type Torque Result Torque High Limit Default Filter 30 48619696 ed2 Select All Filter The Select All Filter will enable IC PCM 1 1 to use all EOR fields for E
10. Network DateTime Stamp Setup Data IO Settings Assign Inputs Assign Outputs version Info version General Settings Tightening Control Settings IO Settings nid NN Date Time settings Outputs Behaviors Time Accept Protocol Settings EE aema e Reject Serial Port Settings e SA A Cycle Complete Barcode Setti x T High Tarque Seid deem 1 0 3 Config 3 0 aa fond Ethernet EOR Settings io Config 4 n High Angle PFCS Settings 1 0 5 Socket Select 1 D Low Angle Lu PLUS Settings 1 0 6 Socket Select 2 D KA Reject Buzzer o 1 0 7 Socket Select 3 Paint Marker pen Protocol Settings Label Printing 1 0 8 Socket Select 4 System Faulk a C let FieldBus Settings Confic CT Profibus Settinas EIL e Enable the Enable Smart Socket check box from Tool general setup screen e For above assigned configuration numbers program the Tightening configuration and its corresponding socket number from tightening configuration screen e Connect the Socket Tray Input lines Output lines to the IC PCM 1 1 terminal blocks and make sure all the pins are working correctly using the diagnostics View Input Output screen To run the tool select configuration number using the external 26 48619696 ed2 input signal to the IC PCM 1 1 ICS or Fieldbus or from the tool display The IC PCM 1 1 then sends out the corresponding socket n
11. Notes 48619696 ed2 99 Notes 100 48619696 ed2 Notes 48619696 ed2 101 ingersollrandproducts com O 2013 Ingersoll Rand am Ingersoll Rand
12. O watchdog Q Gens Incomplete 48619696 ed2 67 To view only a subset of available tools on the Run Main View All screen 1 Clickthe Filter button to display the Select Controllers Dialog screen shown in the following Figure Select Controllers Controllers On Network 10 200 80 253 10 200 82 33 Selected Controllers Cancel E 2 Onthe Select IC PCM Dialog choose IC PCM from IC PCM On Network list box on the left side of the dialog Click the right arrow gt button to move them to the Selected IC PCM box Use double right arrow gt gt button to select all IC PCM All Tools mapped to selected IC PCM are displayed on the screen 3 Todeselect IC PCM from the Selected IC PCM dialog choose IC PCM to be removed and click the left arrow button Use the double left arrow button to deselect all 4 Once the selection is made click OK button to view the tools mapped to the selected IC PCM in Run Main View All screen NOTE Select Columns is same as cycle log screen e All columns are selected by default 4 3 IC PCM 1 1 Tool Event Log This screen allows user to view the event log that is recorded on the tool IC PCM 1 1 4 3 1 IC PCM 1 1 Event Log Select required IC PCM 1 1 location id to view the IC PCM 1 1 event log The recorded event log is displayed with date time event code and description of the event Following Figure displays the IC PCM 1 1 event log 68 Bl IC P
13. Overall vireg Bes ft Pass bd ange Rest Den Torque Result Pass Y Toot Seria No D m LI Location ID LfeTme CycdeCcuM Crew Cou Corfguno Date Time Of Cyclo Cyce Rest Torque 107686 06292012 122 18 5M 107655 05 282012 12 26 17 7777 107684 06 29 2012 12 26 17 nm 107683 06292012 1226 17 107682 06292012 12 26 12 7777 107681 06292012 12 28 11 7777 107680 06 292012 12 25 11 nm 107679 06292012 12 25 10 nU 107671 06 29 2012 12 28 10 7777 107677 06292012 1225 09 7777 107676 81 06282012 12 25 09 107676 06292012 122506 BR2g79 9T 72955 a af s B A o B o o Ao Filter criteria can be provided for Tightening Result Pass or Fail Angle Result Pass High or Low Torque Result Pass High or Low and Tool serial number Date and Time Criteria should be provided and records within the From To Date and Time will be displayed 4 5 3 Report Generator Report generator can be used to have multiple criteria for report generation Provide Filter criteria in From and To column and check Enable Filter check box to enable particular filter E QX Create Report 1 Tool Report VIN Report Report Generator EOR Field From Enable Filter Peak Torque F Torque Result Peak Angle Angle Result Current Gang Count Total Gang Count Torque Units Target Value Tightening Mode Joint Type J RISISISISISIS
14. 1 0 1 PLC INPUT 1 Ll 120 2 PLC INPUT 2 l 1 0 3 PLC INPUT3 __ Al g OUTPUTS PLC INPUT 4 1 0 5 PLC INPUT 5 1 O 6 PLC INPUT 8 EE P 1 0 7 PLC INPUT 7 1 0 8 24VDC Power Supply 48619696 ed2 5 2 4 Setting up Network Connections for IC PCM 2 4 1 Ethernet Connection An Ethernet port can be found on the connector panel of the IC PCM unit ICS can communicate with IC PCM only using Ethernet connection To change Ethernet settings of the IC PCM go to the Wireless Settings screen The settings for IP Address Subnet Mask and Gateway can be viewed modified User has an option to Enable Disable Dynamic Host Communications Protocol DHCP When DHCP is turned ON it lets the network server to set the IP addresses for the IC PCM 2 4 2 Configure IC PCM using serial terminal IC PCM network settings can be configured using and terminal emulator software Hyper Terminal Clear Terminal etc Following are the settings that can be changed 1 IP Address 2 Subnet Mask 3 DHCP 4 Default Gateway If Hyper Terminal software is not available in the computer then Clear Terminal software can be downloaded from following location http www clearconnex com content clearterminal Follow the steps below the configure IC PCM 1 Push dip switch 2 to ON Position to place into debug mode as shown below e Gm Ei t Mull Modem Cable 3 Openterminal emulator software ui Lar Tacna END hem Be di Dw Mig
15. 1 1 No BCode will be attached to the EOR data OFF mode will set the barcode operation in disabled mode for IC PCM 1 1 No BCode will be attached for the tightening cycle received from the mapped tool Set the max length of the Barcode string this is the total number of characters in the barcode The Max length for the Barcode string for the IC PCM 1 1 is 40 Source can be either Serial Ethernet of the IC PCM 1 1 From Sets the beginning character of the criteria string range Sets the end character of the criteria string range Criteria settings displays all the criteria strings programmed for the configuration number 1 8 Double clicking on a row entry opens up the Criteria Editor dialog Box Select the Configuration from the drop down list and then double click on the Config Criteria text entry box Enter the character strings with length matching the From To value to identify a valid Barcode VIN Click OK to save the settings in the criteria settings list Criteria Editor Configuration Config Criteria Al Criteria in Use ABCD ABCD Double Click To Type Enable Ignore duplicate scan will ignore the scanned barcode from the IC PCM 1 1 if it is identical to previously scanned barcode Invalid BC is recorded as the scan data for passive mode In the case of Active mode the configuration selection will not be sent to the tool mapped to the IC PCM 1 1 Length check allows the user to set the maximum allowable le
16. 26 86 Cycle counter Reject reading Start Measured Reading Mm Resultant TR Resultant TR value Send 4l z Manual Data Entry User can Set Reset TR ASC KT values to the tool it also displays Factory amp Current values for TR ASC and KT User can enter TR amp ASC value 20 of the factory value of TR and ASC By default User TR amp User ASC is set to Factory setting value of ASC and TR User can enter the KT sensitivity value between 0 01 and 1 00 by default it is set to 1 00 Gearbox Loss The user can enter a value of 40 in the Gearbox Loss data box When this value is sent to the tool the TR value of the tool will change according to the following User_TR Factory_TR Gear_box_Percentage Factory_TR 100 Calibration Settings There are two types of calibration modes Auto and Manual 80 48619696_ed2 This screen allows Auto calibration to run which can calibrate the Transducer Range TR for the tool using an Ingersoll Rand ETAS series Torque Analyzer or an Ingersoll Rand EXT Series Torque Analyzer Upon receiving the EOR record from the tool the torque value is displayed in the list The ICS software then reads the ETA5 EXT torque value measured for the active cycle number and displays the received value in the ETA5 Torque column Click the Reject Reading button to reject any individual run throughout the calibration procedure The new TR value is calculated when the STOP
17. 5 2 Download firmware procedure for a IC PCM on the Network eese retener tentent sn ente netna tonis 57 CENE CGI cfe TE Sm 57 5522 Ee e e TE 59 fo E Bo e err EE 60 GE TRO egos cec tact cece ses cesses ae see cee ces z vee ceecs ce aac Ut 61 SN MM iode A e E E E 9 61 302 Lee 2 0 16 9 1 016 E 62 3 7 PCM Wireless Energy Detectol csssssssssssssssssssssssssssssssssssscssssssscassssssscsssssesscscsssssessesesssesecsesesecsescassesecacacsesesscacassesscassess 62 Section 4 Monitoring Cycle log and Event Log of IC PCM 1 1 QX Tool 63 SG S Ei Man CUS E e SE ME UIDES TO ees 63 NE MER e e TA RR em 64 4 1 2 1 Data Saved Retrieved from PC Local DEENEN 66 41 2 2 Data retrieved from the e RENE 67 ASPERIS VCN 2 PERIERE omm 67 Ao CPCM ET Lee Se dee T UT 68 Il 48619696 ed2 nz ME e mul e COG EE 68 232 TOOLE MEEO autetn uhren mM M Ne ee eee ner er oe cee ee eee e 70 Z4 tutus VIEW ING GW IK E 73 AAT C Rope P 73 D VAM t e Rss cc 74 AA USB Direct eege Tut e DE 74 25 Ee 74 Al TOO co aum 74 ee Ke UU UU MMP 75 4 5 3 Report Generator E 75 Section 5 Archiving Data 76 3 1 Archival dl e Ce E WE 7
18. All IC PCM QX Event Log Create Report The Run Menu gives you access to the ICS control screen providing the following options Runmain Cycle Log Contains Run Main View and View Cycle Log Displays EOR data for last cycle for a single tool connected to USB IC PCM View Cycle Log Displays set of tightening results that are stored in tool IC PCM Runmain View All Displays last EOR data for all tools that are connected via USB IC PCM IC PCM QX Event log Displays event log of IC PCM and OX tool Creates a report of EOR s based upon various criteria 48619696 ed2 89 9 1 3 3 Setup Menu ae Insight Control Software File Rum df Status Statistics Diagnostic um Data Source View Window Help ms eee Ip EH Hb rens r m IC PCM 1 1 General Setup Parameter Assignment Wireless Tool Setup Download Software Reboot IC PCM Wireless Energy Detector The Setup Menu contains all ICS settings It contains the following options Tool Setup Contains Tightening Configuration and General Setup Tightening Configuration Provides options to set up Torque Angle Prevailing Torque Strategy General Setup Provides options to set up general fastening settings Tool Setup Wireless Setup and Password settings IC PCM 1 1 General Setup Provides you with ability to load view edit create and save general settings for specified IC PCM 1 1 Provides options to assign any saved configurati
19. Channel value A 16 zl L if cc 13 I8 2j 14 Ia 24 i5 Fai 25 Scan Controls Initially when IC PCM is selected from drop box last stored data will be displayed To receive the current level of wireless energy click on Start Scan button with specific time required to scan each channel The drop box Scan Duration per Channel Seconds is the set to scan each channel For example if the time is selected as 0 9984 then time required to complete the scan is given below 0 9984 15 14 976 seconds NOTE Scanned energy value for a particular channel is proportional to the amount data being transferred in the channel 62 48619696 ed2 Section 4 Monitoring Cycle log and Event Log of IC PCM 1 1 QX Tool 4 1 Run Main Cycle Log The Run Main Cycle Log window has two tabs Run Main View and View Cycle Log 4 1 1 Run Main View Tab The Run Main View tab Displays EOR of the latest cycle for a selected tool ri I Location ID 888 8 J Config No EUR ER Ls Source Network Run Main View View Cycle Log Indicators Battery Invalid Hall State I2T Motor Stall Over Current Over Temperature Current Offset Shunt Calibration Torque Offset Transducer Step Timeout Config Timeout Over Torque Over Angle Current Plausibility High Under Torque Under Angle Current Plausibility Low Early Trigger Release Pass Fail Torque Gang Complete Strategy Angle Control Angl
20. Detected after 20 seconds Motor controller communication timeout RF Metwark Detected after 20 seconds Motor controller communication timeout RF Metwork Detected after 20 seconds Motor controller communication timeout RF Network Detected after 20 seconds Motor controller communication timeout RF Metwork Detected after 20 seconds Dara 000000000 000000000 000000000 OxD0000000 Ox00000000 000000000 000000000 000000000 Dara Dara pr 000000000 000000000 000000000 000000000 OxD0000000 000000000 000000000 000000000 000000000 Dara Frei m ni hintnr controller communication Hoen ft bl Following are the Fault Codes and their description F 01 Tool Disabled by external control F 02 Cycle Delay fault trigger was pulled before cycle delay timer expired F 03 Tool Locked by Smart Socket Function user needs to select the correct socket at the PCM 70 48619696 ed2 B 01 Failure to update Motor Controller Software CO Current Gang count is greater than Total Gang C 06 Current Torque High Limit is greater than Tool s maximum Torque value Tool s max torque value is configured in the Factory Set Points OR Current Torque High Limit is less than O Current Torque Low Limit is greater than Tool s maximum Torque value OR Current Torque Low Limit is less than O Current Torque High Limit is less than Current Torque Low Limit C 09 Current Torque Low Limit is greater than Current Torque High Limit Fault code to be
21. EES 30 3233 Sal EOR Settings Se E 31 Ew MM Ethernet EOR le EN 32 E CC BUNS EOR SCIU noraa N EATE N E E 34 nd 39 PFO SUN KE 35 3239 Commu nication via ert E 35 823510 Communica on vid EINGET aserid Ee nuditate uiae d anaE DIR ONCE ONE UNIDO OQ FRE ODD RB dt 35 E a PEU ne EE 36 S 3 ue d ne E 38 2 3 19 AMLE CUPEN E PET EE 38 POENI Me E Ree eer Enge KE 39 32313 SIN PEO TCO iss o GEN 39 PASSEN Lapel Printing KEE de e 39 3 2 3 17 Printer Connections and Setup for IC PCM 1 1 aesazscrib riiittoten adi tericd recreate n RE rod rM PEL EEEvO DRE rerit 40 SN MEM etbRe le e E 40 324 1 EE 40 3242 iioii me ur M E T ene rere emer err reenter een re nee 41 324 DeviceNet OOS arctan sec seco tected T 41 48619696 ed2 I 3244 TMiGUDUS RI En le essendi da AA RUMINUS 42 3 2 4 5 Modbus TCP IP Ethernet e ln e 43 SVP ME e uestem 44 3 3 Wri AN EON Pus SUC E E 45 3 WITSIBSS TOOL e IN E 46 S M Ee le EE 46 24l Ethernet Settings ERO Imm 47 A e ag e 47 3A DE d ne E 48 304 ChannelHopping SEUUIICIS sanarsan ER EROR UU VOR ROYUR Cet HIR OLOR CLR HURRY CI TRUM Eaa SNAN 48 34 4 1 Secondary Channel Settings usted IRE Re ON ADR RR end eerie aera 48 3 4 4 2 Selectable Radio SNR RI E T jatanteac 48 3443 Mapped Mee d 48 EE tc Mere bri le e E 48 SET e Ee Bee 48 3 5 1 Download firmware Procedure for the Tool Connected to USB eee eerie esee tee tata tentata tonta seat 49 SC DN WE e Ca NV Um 49 25 102 SEIS Ee EE 52 B5 L3 ACO ee TE 54 3
22. File Location ID Progress CHPCM LOADITOOL 105 0 Completed Clear IC PCM Data 8 Thetool reboots immediately after sending the Wake up message The Display will show the Ingersoll Rand logo and the LEDs will blink for 2 3 minutes until it has completed the internal loading process Restart the tool after the tool reboots successfully The uploaded MCE version can be viewed on the wireless setting screen once ICS has successfully logged into the tool 48619696 ed2 51 3 5 1 2 Display Firmware This Firmware runs on the display module of the tool 1 Select the device type as USB Tool from the dropdown list and select the Firmware Type as Display Firmware Type Device Type USE Tool HE MCE 5 Display O Radio Files to Download Oooo owe I Start cose Controllers 1 Firmware Type Device Type USB Tool us O MCE Display O Radio Files to Download kee Browse Gesric PcMDats sat oes 52 48619696_ed2 3 Browseto the file qx display hex to download the Display firmware NOTE By default all the Firmware files can be found in the ICS install path Others folder An Error Message will prompt the user in case of an Invalid File selection LPOSN MOA C oft fare a Select Files Mu Recent Documents C3 Desktop Mu Documents Mu Computer File name QX2_STM32F103_EORGEN hex a Files of
23. Gang complete The OK image is shown when Gang Complete occurs If the total gang count is 3 then for each pass indicator cycle the screen shows 1 3 2 3 and OK as shown below If the cycle fails the gang count value in the screen remains same 2 3 213 Complete 3 3 H Faults Displays the Faults description of the tightening data NOTE Green indicates that the particular fault did not occur where as Red indicates the fault has occurred ra If Location ID is CH Meu Q not selected EOR Field Displays the EOR fields and values at the end of fastening Clicking the up down arrow below the Value table main window allows the user to hide show the EOR List 4 1 2 View Cycle Log Tab The View Cycle Log Tab allows the user to retrieve the stored tightening EOR records from the tool connected to USB IC PCM10 1 It also allows retrieving of the tool tightening records that are stored on anIC PCM 1 1 The tool IC PCM is limited to store a maximum of 76800 bytes 75 Kbytes of data User can view data stored in archive DB and local DB i 0X2 RunMainCycleLoz Location ID 0059 Date Time Stamp EEN Run Main View View Cycle Log Cycle Log Faults LfeTm Cyde CorfiguratL Date Time Of Cycle Cycle Result Peak Tarque Torque Result Peak Ange AngeResuk Qu Q Battery 2773 Zb 1 06 06 2011 12 20 48 Pass 2 63 Pass 891 Pass OQ irvaidHall tate 2772 225 1 06 06 2011 12 20 41 BEI 2 66 991 Pass o 2
24. LL z I 4 Config 4 LI z I 5 Config 5 LI z I 6 Config 6 LI 2 7 Contig 7 LI 2 8 Contig 8 View input screen displays the selected IC PCM 1 1 8 input pins and respective behaviours assigned to each pin To change the current behaviors assigned to each input pin user has to click on e button PCM General Setup dialog box opens up for changing the current behaviors by navigating to Assign Inputs tab of the PCM General Setup NOTE The modified behaviors will be applicable only after IC PCM 1 1 reboots The status of Active input pin is indicated via a virtual Green LED 9 The status of inactive input pin is indicated via LED 7 7 System Diagnostics View Set Output 7 7 1 View Outputs Mode Normal Mode Set View Output screen displays the dynamic status of all Output pins for the selected IC PCM 1 1 This screen lets user manually activate an output signal for system diagnosis purpose x oe E l E e e 9 Aue 1 1 ViewOutput 1 Cortroller ID e ze Indicator Gutpuk Point Mame Behaviors E 1 0 1 Accept 8 1 0 2 Reject 1 0 3 Cycle Complete LL 1 0 4 Gang Complete 1 0 5 System Fault L 1 0 6 Low Torque L 1 0 7 Low Angle L 1 0 8 High Torque To change the current behaviors assigned to each output pin user has to click on button PCM General Setup dialog box opens and user can change the behaviors by navigating to Assign Outputs tab of the PCM General Setup The modified behaviors will be appl
25. Reboot IC PCM 1 Expand the IC PCM 2 Select required IP addresses that needs to be rebooted and then click on Reboot button E IC PCM Reboot l Primary Radio Module Be da Secondary Radio Module jf 4 10 200 82 254 J Primary Radio Module 48619696 ed2 61 3 Areboot message is sent to the selected IP addressed which reboots the device s 4 Thecontroller s reboot s 3 6 2 Reboot Radio Modules 1 Expand required IP addresses for which reboot radio command need to be sent 2 Select primary or secondary or the two primary and secondary radio modules and click on reboot button 3 Areboot message is sent to reboot the radio modules NOTE This does not reboot entire system and wireless transaction will happen only after successful reboot of radio module F ET IC PCM Reboot g S amp IcCPCMi STT E 10 200 82 81 ll Primary Radio Module Le a Secondary Radio Module g E 10 200 82 254 b Primary Radio Module gy Secondary Radio Module mee mCPCM In Refresh Refreshes and updates the list with latestICPCMs present onthe network 3 7 PCM Wireless Energy Detector This screen can be used to view energy level in each RF channel The energy level for each channel is displayed against their respective channel number starting from 11 to 25 F ENSEM Energy Detector 1 Controller ID hi Wireless Energy Detector RF Paranal Channel Value Channel Value
26. Time Stamp Setup Data Version Info AML Settings version General Settings Enable XML Settings Tightening Control Settings IO Settings Date Time Settings purge e x Protocol Settings BML Server IP Address 192 168 4 10 Serial Port Settings Barcode Settings Serial EOR Settings Server Port V Ethernet EOR Settings i PFS Settings PLUS Settings AML Settings Open Protocol Settings Maximum Number of Retries 3 Label Printing FieldBus Settings Prafibus Settings Retry Interval InterBus Settings DeviceNet Settings 7 ModBus RTLI Settings Keep Alive Interval Ethernet IP Modbus TCP Client Port 4710 Maximum Number Of Retries Maximum number of retries for each message Retry Interval Time interval between each retries Keep alive out 0 9999 is timeout value for Keep Alive message and SPS PC Master Server Keep Alive Timeout 3 2 3 13 XML setup using IC PCM 1 1 The XML protocol communicates with an XML master control system SPS as described in the VW XML Interface doc The communication between master PC SPS and Slave PCM is done based on TCP IP Protocol family via TCP Sockets e Two communication channels exist with their own Ports A and B that can be set by ICS software The master acts as the Client for checking the IC PCM 1 1 Port A and sends corresponding commands to a server process of the IC PC
27. USB IC PCM 90 48619696 ed2 9 1 3 6 Diagnostic Menu Edinsight Control Software File Run Setup Status Statistics Diagnostic ICS DataSource wiew Window Help x Le ep Xj oS Family o Series view Inputs Seb view Outputs Wireless Diagnostics The Diagnostic Menu contains options for diagnostics and troubleshooting Pm Alarms ___ Allowsto get set PMalarmsettingsoftook 9 1 3 7 ICS Menu EJ Insight Control Software File Run Setup Status Statistics Diagnostic Missi Data Source View Window Help Ox Saas dua DU e View Event Lag 2 Security Change language Upgrade license Select Adapter Database Configuration Direct Controller Discovery The ICS Menu provides access to eight different options most of which allow you to perform administrative functions such as security and general system settings Allows setting Serial Settings amp Protocol Assignments View Event Log Opens ICS Event Log which displays a log of ICS activity Archival Settings Opens Archival Settings screen which allows user to set up tools and specific data EOR or Parameters that require archiving Security Opens Password Setup screen which allows with Supervisor access user to set password and group permissions Change Language Opens Select Language screen which allows language being used in ICS to be changed Available languages Chinese Czech English French German Italian Polish Portuguese Ru
28. XML Ford Open Protocol Label Printing Ethernet EOR Serial EOR etc 2 Field bus support 3 Smart socket 4 Programmable I O 5 Config Selection 1 2 2 IC PCM 10 1 In this mode the IC PCM can communicate to maximum of 10 QX tools it acts as a bridge to send messages between tools and ICS 1 2 3 Rotary Switch Settings If the rotary switches are set to 00 then the device will be in IC PCM 1 1 mode If the rotary switches are set to 01 then the device will be in IC PCM 10 1 mode IC PCM 1 1 IC PCM 10 1 1 2 4 Dip Switch Settings With the switch number 2 ON serial debug information will be sent to serial port of the IC PCM at the baud rate 38400 NOTE If serial debug switch is ON all Serial Protocol Serial Barcode Serial EOR PLUS etc functionality will be in disabled condition 48619696_ed2 1 1 2 5 LED Indicators Power LED LED must turn ON when IC PCM is ON System Ready LED LED must turn ON when the IC PCM is fully booted and ready to communicate Wireless Activity LED LED must turn ON when there is a wireless transaction between the IC PCM and a tool Ethernet Activity LED LED must turn ON when Ethernet cable is connected to the Port i S 7 Power LED System Ready LED Wireless Activity LED Ethernet Activity LED NS 2 48619696_ed2 Section 2 Installation This section gives information on how t
29. a new Configuration is selected When checked the keypad on the tool is locked so that the user is not able to enter the Keypad Lockout Password screen and change Configuration settings The user will still have the ability to scroll through the tool settings Enable Headlight When checked the Tool Headlight is enabled When checked the EOR Buffer feature is enabled The EOR Buffer feature is a EOR Data protection feature where the user sets a EOR Buffer Enable EOR Buffer count Once out of range of the PCM the tool will run cycles until it reaches the specified EOR Buffer count The tool will become disabled and gives an Error Code F 01 on the display when the trigger is pulled The tool will remain locked until it is within range of the PCM The counter will then be reset Enable EOR Retries When checked EOR retries are enabled Enable Wireless Retries When checked communication retries for the RF Module connected to the tool are enabled Enable Smart Socket When checked the tool will be locked until the proper socket is selected 48619696 ed2 21 3 1 2 2 Wireless Setup Wireless parameters of the tool can be set only when tool is connected to USB Enable Wireless Enables wireless functionality of the tool Enable Channel Disables channel hopping functionality on tool Channel hopping is enabled via the PCM Hopping settings only Local MAC Address Displays the tool MAC address for the connected tool User cannot m
30. also List View the order in which the Fields appear over the Ethernet port 32 48619696_ed2 Yes No Check Box M Checkbox next to the EOR field to include it as the part of the EOR Data Out The Ethernet Port which is used to output the EOR data By Default ICS sets the Port number to Up Down Arrow Default Filter Select All Filter Enable Handshaking 48619696 ed2 1069 The order in which EOR fields appear can be changed by clicking on a parameter to highlight and then using the up down arrows to the right side of Output Positions List The Default Filter will enable the IC PCM 1 1 controller to use only the default set of EOR fields for EOR Data Out to the Ethernet port Following are the default EOR fields and the order in which they appear in the Ethernet output message string Cycle No Config No Date Time ID Cycle Result Peak Torque Torque Result Torque Units Peak Angle Angle Result Peak Current Cycle Time Strategy Type Torque High Limit Torque Low Limit Angle High Limit Angle Low Limit Control Point Barcode The Select All Filter will enable the IC PCM 1 1 controller to use all EOR fields for EOR Data Out to the Ethernet port Following are the EOR fields and the order in which they appear in the Ethernet output message string Cycle No Config No Date Time ID Cycle Result Peak Torque Torque Result Torque Units Peak Angle Angle Result Peak Current Cy
31. and repeatability Ingersoll Rand has a superior knowledge of the threaded fastening process acquired through years of application work with the world s leading manufacturers in the motor vehicle aerospace appliance and electronics industries We understand the interface of the tool and operator and know how to leverage the power of ergonomically designed equipment to maximize productivity Beyond just product Ingersoll Rand s extensive Consulting Integration and Service capabilities help you before during and after your line or work area is configured for production Contact Ingersoll Rand at the website telephone numbers or addresses below for a solution that will meet your needs and exceed your expectations Global Contact Information Worldwide ingersollrandproducts com North America Ingersoll Rand North American Solutions Center 1872 Enterprise Drive Rochester Hills MI 48309 Telephone 866 284 5509 Europe Ingersoll Rand Swan Lane Hindley Green Wigan WN2 4EZ UK Telephone 44 0 1942 25 7171 Ingersoll Rand Zone du Chene Sorcier BP 62 78346 Les Clayes sous Bois Cedex France Telephone 33 0 1 30 07 69 00 China Ingersoll Rand 11F Xu Huiyuan Building 1089 Zhong Shan Nan Er Rd Shanghai 200030 PRC Telephone 86 0 21 54529898 India Ingersoll Rand Wadco Tools Ltd 37A Site 4 Sahibabad Industrial Area Ghaziabad 201 010 UP India Telephone 91 0 120 4389200 98 48619696_ed2
32. behaviour which is used in a socket tray setup to know which socket number is selected for the corresponding configuration User Input 1 8 behaviours are used for receiving the Field bus device input commands to the IC PCM 1 1 Reprint Label behaviour is used to resend a label to the label printer connected to the IC PCM 1 1 PLUS Manual Reset behaviour resets the PLUS communication in the IC PCM 1 1 PLUS Reset Communication behaviour resets the communication with the PLUS Server PLUS Sync behaviour synchronizes the communication between the PLUS server and IC PCM 1 1 The Assign Input button is used to assign the selected input behaviour to the selected input pin of the IC PCM 1 1 Select the input pin 2 I 1 from Input Pin Behaviours List and the appropriate behaviours from Behaviours list and click on Assign button left pointing arrow for assigning the behaviour to the selected input pin The Un Assign Input button is used to un assign an input behaviour from the programmed input pin Select the input pin 2 I x from Input Pint Behaviours List and click on the Un Assign right pointing arrow button to un assign the behaviour from the selected input pin The Un Assign All button is used for un assigning all the input behaviours from the programmed input pins 2 I 1 to 2 I 8 48619696 ed2 Output settings The Assign Outputs tab gives a method of assigning output behaviours to phys
33. during the download Do You Want bo Continued yh 6 After download IC PCM automatically reboots NOTE Reboot IC PCM manually if it does not reboot automatically 3 5 2 3 Clear Data Clears the selected IC PCM data 1 Select the device type as IC PCM from the dropdown and select one or multiple IC PCM Ii Download Software E Controllers Device Type Firmware Type RISC Display CO Radia 10 200 82 33 10 200 82 81 10 200 83 37 Clear IC PCh Data Start 2 Click Clear Controller Data button A message will prompt user for confirmation 60 48619696 ed2 3 Click Yes button of message box NOTE This clears all data including cycle logs PCM settings and tool map information 4 ICS prompts with a message Please Reboot PCM after 30 secs Xxx xXxx XXX XXX where XXX XXX XXX XXX is PCM IP Address 5 Click OK button of the message box and reboot PCM after 30 seconds E Download Software Controllers Firmware Tvpe Device Type IC PCM Ke Hm RISC Display CO Radio 10 200 82 81 Clear IC PCM Data 3 6 Reboot The Reboot screen lets user to reboot the selected IC PCM currently on network Also primary and secondary radio modules of the IC PCM can be rebooted Ee IC PCM Reboot o II 10 200 82 81 j i Primary Radio Module l mb Secondary Radio Module me 4 10 200 82 254 he fH Primary Radio Module Res mp Secondary Radio Module 3 6 1
34. from the Available Channels list User can select one channel or all channels from Available Channel list 3 4 4 3 Mapped Tool Settings User can Add Edit or Delete the tool location id to the tool map of the IC PCM The tool must be mapped to the IC PCM 1 1 in order for any communications to take place Only one tool can be mapped to IC PCM 1 1 Only one tool can be mapped to IC PCM 1 1 Any change in the IC PCM 1 1 tool map requires clearing the cycle log of the IC PCM 1 1 for data consistency If the tool map is modified the IC PCM 1 1 prompts the user with the Clear Cycle Log request The tool map change request will be sent only upon clearing the IC PCM 1 1 cycle log data For the IC PCM 10 1 a maximum of 10 tools can be mapped 3 4 4 4 Local Settings This lets the user to assign view the system name and location id to the IC PCM 3 5 Download Software The Download Software screen allows the user to download Display MCE and Wireless Radio firmware to the tool connected via USB This screen can also be used to download PCM RISC software and PCM Wireless Radio firmware to a selected IC PCM Sg Download Software Controllers Firmware T USB Tool MCE PCM Display Radio Tool Controller Selection List Files to Download Selected File List 48 48619696_ed2 Select the type of device for the download operation such as USB IC PCM The device of the Device Lype Drop BOX selected type present
35. is 25 by default Set Statistics Parameters 48619696_ed2 Sample Size Set Statistics Parameters Cancel 85 The Statistics Summary screen can also be launched from the RunMain Cycle Log screen After selecting a Configuration and highlighting the desired Cycle Log results click the Launch Statistical Parameters button The Statistics Summary screen will be launched with only the Population Statistics displayed NOTE A minimum of three cycle log records have to be selected to calculate the statistics 6 1 1 Statistical Data Saved Retrieved from Local Database Statistical data can be saved to the PC s Local Database for later viewing and analysis To save the Statistical data to the PC select Save from the File menu or use the Save icon from the main tool bar To retrieve an already saved Statistical data set first click on the Database Mode button in the main tool bar Next select the tool Location ID and corresponding Config number Select the desired set from the Date Time Stamp drop box 86 48619696 ed2 Section 8 Wireless Diagnostics Displays wireless statistics of tool connected to USB or IC PCM also displays wireless statistics of IC PCM for diagnostic purpose 8 1 Wireless statistics of USB Connected Tool E QX Wireless Diagnostics omen B SP IC PCM11 Location ID Tx Rx Signal Strength Signal Quality Communication Status s 10 200 82 66 PFE 175 0 0 o i 10 200 80 253 J 10 200
36. of the 8 allowable Configurations Double clicking on a particular Configuration Number node will display the Configuration Parameters of the tool on the right hand side of the screen if the Configuration is programmed Green icon 48619696 ed2 73 Double clicking on the tool s General Params node will display the General Parameters of the tool on the right hand side of the screen 4 4 2 IC PCM 10 1 Expanding this node will list all IC PCM 10 1 available on network Expanding a IC PCM 10 1 node will display all Location IDs of the tools that are mapped to IC PCM 10 1 Expanding a mapped Tool Location ID node will display the General Params node and the Configs node for tool Expanding the Configs node will display a node for each of 8 allowable Configurations Double clicking on a particular Configuration Number node will display the Configuration Parameters of tool on the right hand side of the screen if the Configuration is programmed Green icon Double clicking on a tool s General Params node will display the General Parameters of tool on right hand side of the screen 4 4 3 USB Direct Tool Connection Expanding this node will display the General Params node and Configs node for a tool connected with a USB cable Double clicking on the tool s General Params node will display General Parameters of tool on right hand side of the screen Expanding the Config node will display a node for each of 8 allowable
37. removed Current Angle High Limit is greater than Tool s maximum Angle value to be set to 9999 C 11 Current Threshold value is greater than maximum tool torque OR Current Threshold value is less than 0 Current display unit value is unsupported C15 Current Shiftdown Point if above target or above Target for torque strategy or above tool s torque limit for angle strategy Using MC Software 1 0 1 2 Invalid Hall State Using MC Software 1 0 1 2 Over Temperature o O E 05 Using MC Software 1 0 1 2 Over Temperature 48619696 ed2 71 Using MC Software 1 0 1 2 Current Plausibility High Using MC Software 1 0 1 2 Early trigger Release Using MC Software 1 0 1 2 Motor Controller to Display EOR message failure E 81 The configuration ID in the Motor controller s EOR did not match the currently selected configuration 10 07 RF Protocol Error RF Message Packet too small RF Protocol Error Invalid Image Checksum DIS Protocol Error Invalid Image Checksum 72 48619696_ed2 Motor Status Code description 6 owrememue 8 smmtl o eote 10 Transducer rat OOOO n jSephmeQt OOOO 12 configuration Timeo OOOO 13 Owrmue O O OOOO n Ove 16 umeremue w Weaddo OOO Watchdog Missed Run Steps 4 4 Status View Network The Status gt View Network Screen is a read only screen which provides a clear overview of all USB Tools IC PCM connected to the network Informat
38. right click on the Configuration Number node A float box with an Unassign Config option will be created Selecting this option removes the Configuration from the tool 3 4 Wireless Tool Settings This screen gives the ability to view all the IC PCMs available in the network and also gives the connection status of the tools mapped to each IC PCM If a tool logs in successfully this screen displays the current versions of display MCE and radio firmware as well as device type icons changed to represent the tool type All connected IC PCMs will have a row entry in this screen which displays Job id IP address Ethernet MAC address RISC Version Radio versions of the two primary and secondary radio modules and Primary and Secondary radio MAC addresses 35 ireless Tool Settings D Device Type Job ID IP Address Ethernet Mac RISC Version Primary Radio Version Secondary Radio Version Primary Radio MAC Secondary Radio MAC Location ID Display Version MCE Version Ka 1111 10 200 82 33 00 02 31 FF FF 04 16 D 1 0 0 0 0 0 101 00 0 0 101 00 00 00 00 09 00 00 00 01 00 00 00 09 00 00 00 02 010 0 0 0 0 0 0 0 0 0 010 1 0 0 0 0 0 0 0 0 010 2 0 0 0 0 0 0 0 0 010 3 0 0 0 0 0 0 0 0 010 4 0 0 0 0 0 0 0 0 010 5 0 0 0 0 0 0 0 0 010 6 0 0 0 0 0 0 0 0 010 7 0 0 0 0 0 0 0 0 T 010 8 2 0 4 72 1 0 4 80 010 9 0 0 0 0 0 0 0 0 Following table gives brief description of each field available in screen Device Type This field indicates type of too
39. tool is running 0X2 Diagnostics 1 ial m EJ Location ID v Ref Tool Test Tool Status Keypad status Tool Calibration PM Alarm E mmm snmma nnl Tool Readings Angle deg 0 Current amps 0 00 Speed rpm 0 00 Temperature deg C 0 00 Torque Nm 0 00 Battery Voltage volts 0 00 Angle Degrees of Rotation Speed Rotational speed in RPM Temperature Measured temperature of the tool in degree Celsius Torque Dynamic Torque achieved Battery Voltage Current Battery Voltage of the tool 48619696_ed2 77 7 2 Tool Status Tool Status tab displays system data for diagnostics purpose W QX Diagnostics Location ID en SERI v Refresh Tool Test Tool Status Keypad status Tool Calibration PM Alarm Tool Status Tool Status Enabled State Trigger Status oe Q Current Phase LI Offset 2043 Current Phase Ww Offset 2035 Torque Signal Zero Offset 2045 Direction Status gt Signal Strength Motor Temperature deg C 25 02 Headlight Status Q Battery Voltage volts 18 60 Shunt Calibration 2 55 Tool Status Tab displays the following Tool Status Displays Pulled Released status of trigger switch Trigger State Pulled Released Displays CW CCW status of direction switch Direction State Ww cew Displays ON OFF Status of Headlight LED Headlight Status On Off Displays whether tool can perform the tightening operation The chec
40. type Download Display Files P hex Mu SE Open as read only 4 Click start button to start the Display firmware downloading process to the tool A message will prompt the user for confirmation 5 Click Yes button of the message box Controllers Device Type Firmware Type COMCE Display CO Radio You are about to download new softwares ka the gs The normal operation of the controller shall be suspended during the download Do You Want to Continued iNi 48619696_ed2 53 6 Thetool display will automatically reboot after the downloading process is completed The Display will then show the Ingersoll Rand logo until it has completed the internal loading process Once the internal loading process is complete for the display the display will again reset automatically Download 5oftware ES Controllers Firmware Type Device Type USB Tool E us MCE Downloading Download progress File Location ID Progress CUPCM LOADTTOOL 105 0 Completed Clear IC PCI Data 7 Restart the tool after it resets successfully The uploaded Display version can be viewed on the wireless setting screen once ICS has successfully logged into the tool 3 5 1 3 Radio Firmware This Firmware runs on the Wireless Radio Board of the tool 1 Select the device type as USB Tool from the dropdown list and select the Firmware Type as Radio Download Software Controllers Firmware Type O MCE C2 Display
41. 0 83 37 Files to Download DAPCM 16 D D 0 6 14 DPCM 16 D 0 0 6 14Ygx risc irb 48619696 ed2 57 4 Click on the start button to start the RISC firmware downloading process to the controller A message will prompt the user for confirmation 5 Click on the Yes button of the message box Bl Download Software Controllers Device Type Firmware Type RISC Display O Radio fpglio 200 82 254 10 200 82 33 10 200 83 37 You are about to download new safEware s Eo Ehe IC PCM The normal operation of the controller shall be suspended during the download Do You Want bo Continued IM 6 After download the IC PCM automatically reboots NOTE If the IC PCM does not reboot automatically after 10 15 minutes reboot manually 5 Download Software Controllers Downloading Download progress File Location ID Progress Ci sersljirapne Deskt 10 200 82 254 Downloading Clear IC PCM Data Start IC PCM x reboots automatically within 10 00 mins Please wait 7 Once IC PCM successfully reboots and is logged into ICS the version of RISC firmware can be viewed on wireless setting screen 58 48619696_ed2 3 5 2 2 Radio Firmware This Firmware runs on the Wireless Radio Board of the IC PCM 1 1 1 Select device type as PCM from the dropdown list and select Firmware Type as Radio E Download Software Controllers Device Type IC PCM wt 10 200 82 254
42. 00 2 1 00 0 00 366 380 333 No Blode 24 000252 000252 01 001 01 28 05 2012 12 15 41 P 6000 21 P 0 00395 P 0 7 54 0 00 2 1 00 0 00 366 300 333 No BCode 6d 3 2 3 6 Ethernet EOR Settings The Ethernet EOR Settings screen allows the user to enable sending of EOR data over the standard Ethernet communication port E PCM General Setup 1 Controller 10 200 81 2260226 hc Paramset Mame T Setup Data version Info Ethernet EOR Settings Controller Version General Settings Enable Ethernet EOR Port Number 1069 Enable Handshake Tightening Control Settings IO Settings utpuk Positions Local Settings MadBus TCP IP Settings Angle Result Ethernet IP Settings Shutdown Code f m EE PE am EEE e Lk d Date Time Settings Parameter YeslMo Protocol Settings Serial Port Settings Cycle No Barcode Settings Powerhead Cycle No Serial EOR Settings Spindle No Ethernet EOR Settings Config No PFCS Settings Sten N FLUS Settings SE XML Settings Date Open Protocal Settings Time ID Label Printing Cycle Result FieldBus Settings Peak Torque Profibus Settings InterBus Settings Torque peur DeviceNet Settings Torque Units ModBus RTLI Settings Peak Angle Enable Ethernet EOR Enables the Ethernet EOR Data out protocol for the IC PCM 1 1 Output Positions The Output Positions list view displays all the EOR fields and current status Yes No and
43. 1 1 UsBPort N A 1 Powerhead Synchronization Bus N A ESL OE eric NOTE The Power head synchronization bus and USB port are not in use 4 48619696_ed2 2 3 1 Activating an Input amp Receiving an Output All input signals operate at 24VDC The Return for the 24V signal must be connected to COM IN for each input bank All output signals operate at 24VDC The 24V signal and its return must be connected to the terminal blocks labeled 24VDC EXT on each output connector bank The output signals will be switched back from the appropriate output signal ACCEPT REJECT HIGH TORQUE etc Example PLC Connection and Setup All connections to a PLC are made via the IC PCM 1 1 I O terminal blocks except data collection Data collection is done via the serial Fieldbus and or Ethernet ports For data collection follow the procedures for setup using the serial or Ethernet port Through the terminal blocks a PLC can send inputs to the IC PCM 1 1 and receive outputs from the IC PCM 1 1 It is important to always use a shielded cable to avoid external noise and interference for all PLC signals to IC PCM 1 1 and the shield should be terminated at the IC PCM 1 1 end PLC Outputs 24vdc Sourcing COM IN au COMMON PLC OUTPUT D 2 PLC OUTPUT 1 242 PLC OUTPUT 2 213 PLC OUTPUT 3 H a5 INPUTS PLC OUTPUT 4 ud PLC OUTPUT 5 218 PLC OUTPUT 8 na PLC OUTPUT 7 Ge PLC Inputs ev COMMON y 24 DC PLC INPUT D LL a
44. 48619696 Edition 2 July 2013 Insight Control Software ICS User Manual BECAUSE EVERY ASSEMBLY IS CRITICAL Copyright 2013 Ingersoll Rand Corporation Patent Pending This software is protected by US and International copyright laws ag described in the about box OG Save These Instructions am Ingersoll Rand Table of Contents Section 1 Introduction 1 1 1 1 2 Klee Process Communication Module UE E 1 EAT EPC KEE 1 VEG mM E 1 1 2 3 Rotary Switch Tt E 1 L2 MI Si Seting EE 1 T253 Di BA Mee 2 Section 2 Installation 3 2 1 2 2 2 3 2 4 24 MOUNT D 3 Elec rica lte den WE 3 Attaching Peripheral 7O APT ITE CNN DTE 4 2 3 1 Activating an Input amp Receiving an AAT EE 5 Setting up Network Connections Tor JC PCM sssesssesssesseesseesseesseesseeseeoseesseesscoseesseesseesecosseesscoseesseesseeseeoseesseessroseesseeeseesss 6 PE MEE EMNENE CONOCIO ME 6 2 4 2 Configure IC PCM using ECH dn VU IN EUR 6 2 4 3 Assigning a Static IP address to the e E 10 2 4 4 Assigning a Static IP address to the IC PCM scscsssscssssssssossssessssssccessssessssessasscsessessscacoesssesseseseauseseseeseseacaesesecseseseacoesets 11 2 4 5 Assigning a Dynamic IP address to the PC HOSt sssssssssssssssssssssssssssesscssssssssesssecscsesesscsesesecsesesecscsssesecscsesecacassessesesesscees 11 240 Assigning a Dynamic IP address to the IC PCM isi siesta Ema i tet a ege 11 Database Manager u
45. 575 1 03 22 2012 15 25 35 0 22 aC S Step Timeout Config Timeout Q Over Torque Filter Criteria Q Over Angle Configuration Ir Overall status Reset Filter Under Torque under Angle Torque status Angle status Early Trigger Release watchdog To print default printer or export csv Comma separated value odf and rtf rich text format the appropriate option from the File menu cycle log data select 4 2 Run Main View All Displays the latest EOR data of all tools connected to USB IC PCM that are in network OXX RunMain View All Select Column Source Network Eor Data Fauka O Battery Location ID Life Ti Cycle Date Time Of Cycle Configurati Cycle Result Peak Torque Torque Result Per Fall a B O Invalid Hall Stat 10 200 82 33 1075 O Gr T 1078 71805 59099 05 28 2012 09 31 02 1 pa ee 0 00 Ss Motor stall T 100 50187 Sg 06 28 2012 09 30 43 1 Ru 0 00 0 5 75 Y 1083 1083 Over Temperature 1 1082 150955 103310 05 28 2042 08 31 11 1 Saco 0 00 cee ee 109 3 T 1094 Shunt Calibration 1055 Q Torque Offset sms 10 200 83 37 Q Transducer i DER Q step Timeout 010 UT mo Q Config Timeout i JS Q Over Torque 010 4 a T mos Q over Angle E mos 535040 82992 06 28 2012 10 31 24 1 C TRAC 0 00 EE OQ Under Torque E 010 7 413699 82489 0629 2012 10 31 48 1 ie ae 0 00 Q Under Angle O10 8 E mos 3 Q Early Trigger Release EI gt
46. 6 Section 7 System Diagnostics 77 FN VOM MS e 77 TD TOO ACA NON ener aan secant aetna einen 78 7 3 Keypad LED and Audio DiaQnOSticS cccesssssesesscsssssssscscsssssssscsssessccsssssecsesssssesecscsssssesecaeassecsessssseseeacassesecscacasseseseeees 79 AN Ea CERE 79 e CEDIES c e 80 7 22 E Biel RTE e 80 FA VOW ANNO AVON EE 80 Lo PNAN EE 81 7 6 System Diagnostics View T DM E 83 7 7 System Diagnostics View Set Output sesssssssessesssessesscessessesscoseesseessesseoscoseesseoseoseereoseoseesseostesseoseoseesseeseoseossesseeseoseeesees 83 7 7 1 View Outputs Mode Normal eebe EE EE 83 7 7 2 Set HEES 84 7 9 Direct EE DIS CONG eege 84 Section 6 Quality Control 85 Su C e E E gates 85 6 1 1 Statistical Data Saved Retrieved from Local Database ENEE 86 Section 8 Wireless Diagnostics 87 8 1 Wireless statistics of USB Connected Teenager 87 48619696_ed2 IV 8 2 Wireless Statistics of the IC PCM uu ENEE 87 Section 9 General Screen Layout 88 ONE MOS GEE OOS ti E ODE 88 D HUE RT 88 GN Te Selectionof El dbi Tm m 88 CN ES 89 S ES WE GIE VE 89 SAESP NEN iU dI RU aE EEE EE EE E EE EE
47. 771 224 1 06 06 2011 11 28 32 MEPS 3 05 891 e c ret 2770 23 1 06 06 2011 11 20 16 M 2 76 183 o low Motor Stall 2769 222 1 06 06 2011 11 28 09 P 2 73 891 Pas overc 2768 221 1 06 06 2011 11 27 58 2 80 129 e mess 2767 220 1 06 06 2011 11 27 37 2 92 91 Q Over Temperature 2766 219 1 06 02 2011 16 45 12 SSS 2 04 891 Pas 2765 218 1 06 02 2011 16 45 00 Eesen 2 04 891 Pass o Current Offset 2764 217 1 06 02 2011 16 44 54 Peer 2 07 891 Pas Q Shunt Caitration 2763 216 1 06 02 2011 16 44 43 2 05 891 Torque Offset 2762 215 1 06 02 2011 16 44 25 2 04 890 o 3 2761 214 1 06 02 2011 16 44 17 BEENNENEEEEN 2 05 261 Imm Transducer 4xc BE 09 v z e 213 1 THUS 16 43 55 2 0 830 e ii S Dk Corfig Timeout Q Over Torque Select Colums Q Over Angle Q Current Plausibilty High Fiker Criteria Q Unde Torque Corfiguration Overal status a eset Fil Q Under Angle gt Q Current Plausibilty Low Torque status Angle status r1 Early Trigger Release Q watchdog Fault group displays the fault code indicators for each of the selected cycle Cycle log data can be filtered using below mentioned criteria e Configuration Number 1 to 8 e Overall status Pass or Fail e Torque status Pass High or Low e Angle status Pass High or Low Reset Filter clears the filter applied to the data By default the cycle log screen displays all columns The number of columns displayed on the screen can be adjusted by clicking on Select Columns but
48. 82 81 d 10 200 82 254 ge IC PCM 101 J 10 200 82 33 10 200 83 37 ke USB Direct Tool Connection 777 7 Displays the Location ID Transmitted Packet Count Received Packet Count and Signal Strength 8 2 Wireless Statistics of the IC PCM amp OX Wireless Diagnostics IC PCM 1 1 Location ID Tx Rx Signal Strength Signal Quality Communication Status 42 10 200 82 66 TTTS 175 0 0 s 10 200 80 253 d 10 200 82 81 s 10 200 82 254 IC PCM 10 1 s 10 200 82 33 s 10 200 83 37 s lt gt ISB Direct Tool Connection 777 7 T H E D RER p m Displays the following functions Location ID Number of packets received and transmitted Signal Strength Signal Quality Communication Status of IC PCM with wireless module 48619696_ed2 87 Section 9 General Screen Layout 9 1 ICS Screen Components The ICS software Interface has following components e Title Bar e Menu Bar e Main Tool Bar e Work Space e Message Window e Communication Tool Bar e Status Bar Title Bar Family Type Menu Bar Edinsight Control Software 3 B x ile Run Setup Status Statistics Diagnostic ICS Data Source View Window Help ASE BEES Family ICD M Main i Tool Bar Graphics Screen Message Window Status Bar gt vil NUM OO 2011 03 26 58 PM 9 1 1 Title Bar The title bar contains ICS icon and ICS name In addition there are standard Windows Close Minimize and Restore but ton
49. Assign Outputs Behaviors Inputs Behaviors Enable i al 2 I 1 Contig 1 Disable 2 1 2 Contig 2 Gang Reset 2 I 3 Config 3 Gang Advance 2 1 4 Config 4 Config Reset 41 5 Config 5 config Advance 2 1 6 Config 6 Reset Outputs ple GE gt Socket Select 1 2 I 8 SS 5 Socket Select 2 Gei SEN Socket Select 3 Socket Select 4 Socket Select 5 Socket Select 6 Socket Select 7 This List displays the Current inputs behaviours versus input pins 2 I 1 to 2 I 8 The Behaviours List displays all the available behaviours which are not been assigned to any of the input pins Following are the list of input behaviours Configurations 1 8 behaviours select the configuration number of the tool mapped tool to the IC PCM 1 1 Enable behaviour Enables the tool to perform the tightening operation Disable behaviour disables the tool from performing the tightening operation Gang Reset behaviour resets the Current gang count to 0 Gang Advance behaviour Advances the current Gang Count by one in case of Fail cycle Config Reset behaviour resets back to the Configuration number of the mapped tool to configuration number which is programmed in the active configuration Reset Outputs behaviour resets all output pins to non active condition Config Advance behaviour advances to the next configuration number which is programmed in the active configuration Socket Select 1 8
50. CM QX Event Log 1 Date Time 07412012 05 41 08 PM 0711 2012 07 56 22 PM 0711 2012 08 23 48 PM 0711 2012 08 23 35 PM 0711 2012 08 28 53 PM 071 2 2012 08 20 17 PM 07 2 2012 10 18 07 PM 0713 2012 12 08 23 AM 0713 2012 12 08 30 AM 0713 2012 12 08 37 AM 0713 2012 12 08 37 AM 0713 2012 12 08 46 AM 0713 2012 12 08 54 AM 0713 2012 02 08 12 AM 0771 3 2012 02 13 33 AM 0713 2012 03 04 12 PM 0713 2012 03 04 17 PM 07A 342012 09 29 09 PM Event Code DT cp c cn cn cn cn cn R2 cp cn cp cn cn cn cen M D Location ID 4 998 9 10 200 82 66 v C Description General Setup Change General Setup Change General Setup Change General Setup Change General Setup Change General Setup Change General Setup Change General Setup Change General Setup Change Tool Enabled General Setup Change General Setup Change General Setup Change General Setup Change General Setup Change General Setup Change General Setup Change General Setup Change 48619696_ed2 UJ D o z a e gt b z or GO A b em b gt or ui or gt y e y D R b A o a b D 5 O CH or gt or gt b R R M N o b e em b b lt b gt e A o Q b ui Event Code Event Description Undefined Tool Disabled Tool Enabled Start Diagnostic Mode Stop Diagnostic Mode Date Time Set General Setup Change PLUS Serv
51. Configurations Double clicking on a particular Configuration Number node will display the Configuration Parameters of tool on the right hand side of the screen if Configuration is programmed Green icon 4 5 Create Report To create a specific type of report this screen can be used The same can be exported to a file or printed to the default printer Create report screen contains three tabs 1 Tool Report 2 VIN Report 3 Report Generator Tool Report and VIN Report tabs will generate reports for only EORs that are from IC PCM 1 1 Using Report Generator tab will generate reports for both tools mapped IC PCM 4 5 1 Tool Report This report is generated based on the tool serial number as primary criteria s Crete Report 2 EXE Too Report VIN Report Report Generator 107631 Filter criteria can be provided for Tightening Result Pass or Fail Angle Result Pass High or Low Torque Result Pass High or Low and VIN code Vehicle Identification Number Code also called as Barcode Date and Time Criteria should be provided and records within the From To Date and Time will be displayed 74 48619696 ed2 4 5 2 VIN Report This report is generated based on the VIN Vehicle Identification Number QX Create Report 2 ol o bal Too Report YINReport Report Generator From Date 6 29 2012 j To Dele 6 29 2012 Je salon ID y E e eg HES 12 00 00 AM s ES 11 39 59 9M A Tom ime Ome TM sm
52. D PWRITEPassword INSIGHTWRITE Other Items Idle Timeout 10 Set Log File C Documents and Settings dsrinivasan De SESO2A186 Messages To ACKs NACKs Keep Alive Log Messi EthernetEORTest lool Connected Received Messages SES02U1500000000 SES02U1 400000000 SES02U1300000000 SES02U1200000000 SES02U1100000000 SES02U1000000000 11 00205 01 01 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 0 sES01R09800000027DM RO Insight DM Controller sES03A0800000000 ISES02A1 700000000 Messages To Filter Do not display ACKs NACKs Keep Alives Log Messages To File Sent Messages ICS USER 5 9 2012 Sent Messages SES02A1700000000 SES02A1600000000 SES02A1500000000 SES02A1400000000 SES02A1300000000 SES02A1200000000 SES02A1100000000 SES02A1000000000 SES02A0900000000 No BCode 1050 0 EORO04A0800000000 sES01A0900000000 EORO2Q01000000011 sES01A0900000000 SES01009000000271CS ICS USER INSIG HTREAD 10 v EOR03A0700000000 IP Address Host Name Idle Timeout PRead Password Pwrite Password Login Response Split The Log File EOR State Custom EOR Current Options Read Only 11 14 AM IC PCM 1 1 sends Received EOR data to programmed Ethernet port in Standard EOR Format which can be viewed in the Ethernet EOR test tool Exit 5 3 2012 11 13 AM To view the Customized EOR fields click on Customer EOR Act IC PCM 1 1 sends EOR data to program
53. Delete Deletes selected local database record Prints data of current active window Load controller Exports the data of current active window to a pdf or csv Archive Settings Opens Archival Settings screen This button allows switching current active window to Network mode In this mode data can be sent and received directly to from a selected tool or a controller Local DB Mode This button allows switching current active window to Local DB mode In this mode the data can be saved to local database This button allows switching current active window to Archive DB Archive Mode f mode In this mode the data which is stored in the Archived database can be viewed There are two ICS families ICD M and OX Series 9 1 5 Communication Tool Bar Network Mode H HINN Q V b The Communication Toolbar is primarily used to select a controller when working in Network mode It is located at the top of the graphics screen window Few of the controls may not be present depending on the screen type Lacation ID T Config Mo Send This tool bar contains the following elements Location Id This drop box displays all tools connected to USB IC PCM by the ICS software Select the desired tool from this drop box 9 1 6 Database Tool Bar The Database Tool Bar is primarily used to perform the DB operations such as saving and fetching the stored data Paramzet Mane Select Mew e Sour
54. E E E E 89 ca UNO I MN EN 90 SEENEN 90 99 AUIS ENG 5 VIG soie ceases cee cps am EEUU ceca cece E E E 90 930 Ee qe cid leat m tono 91 ler E E 91 2138 Data E en E E 92 ONES pU Pec m 92 S E pO WO A EEN 92 Vic ab Me AGIP MEN mem 92 Ne ET We EE 93 9 1 5 Communication Tool Bl E 93 916 Database ee KE 93 eM WOK o ACC EE 94 9 1 8 Con i is E RE 94 9 1 9 Stat sand Progress Baf EIE 94 sm Ms e E E E E EE E 94 Section 10 Assigning a Name 95 1TOTICPCM OX Name e ale TEE 95 10 1 1 Steps to assign a name to an IC PCM QX Tool eegenen 96 10 1 2 Steps to Unassign a name for and C PCM OX Tool uiusssexissii borea mri rt b bear REPE Rer rk CIE Eb rU E Ya XR ER EH Y kkv eth chu an 96 10 1 3 Steps to Unassign all names for the IC PCM QX Tools reete eese testen ton onte ton tatnen ento toa tates aeneae tonus 96 FOZ COMMU dee E WER ein EE 96 10 2 1 Steps to assign name to Configuration NUMDET ccsessssesssscsesessesssssscsesesessescsessescseseesesesscsescsesseseseeneseacseeseseseeseseacseeseaees 97 10 2 2 Steps To Unassign a name for a Configuration Number eese eterne tnt ton tates tenent tosta tss aes theo scan 97 10 2 3 Steps To Unassign All in ue Uu Ze Bu ndn pis eric i tainen Yt Et ert V nmn irt erem meni ed tas 97 Contact Information 98 V 48619696 ed2 Section 1 Introduction 1 1 Summary ICS software is designed to give a programming interface an
55. General Settings Tightening Control Settings IO Settings Date Time Settings Protocol Settings Serial Pork Settings Barcode Settings Serial EOR Settings Ethernet EOR Settings PFLS Settings PLUS Settings AML Settings Barcode Settings Made Active K i Length 5 Source Ethernet m Port 41000 Criteria Criteria Setting From 1 To 5 Configuration Criteria Open Protocol Settings 1 12341 Label Printing d 12342 FieldBus Settings 3 12343 Profibus Settings 4 12344 InterBus Settings 5 12345 DeviceNet Settings 6 12346 ModBus ATU Settings 7 12947 Ethernet IP Madbus TEP H 12348 WEST SE ES Ignore Duplicate Scan Length Check Mone Ke 28 48619696 ed2 Modes in the Barcode settings allows to set Two Types of mode Passive amp Active Passive mode Attaches the barcode string to the End Of Run Data received from the tool without any criteria comparison Barcode information is stored locally in the IC PCM 1 1 cycle log data but not in the tool cycle log data Active mode Has all the functionality of Passive mode and the additional functionality of allowing the Mode Barcode VIN to select configuration number on the tool Valid Barcode VINs are identified based on the characters in the barcode that should match the criteria set for corresponding configuration number If successful then it attaches the Barcode string to the EOR data OFF mode Disables the barcode operation for the IC PCM
56. General Setup General Setup Parameters of an IC PCM 1 1 controller can be archived for each IC PCM 1 1 controller on the Network Parameters Config and General Configurations and General Parameter settings of a tool connected to an IC PCMx 1 controller can be archived for each controller on the Network Add The Add button is used to add the location ID and Data that is to be archived to list 76 48619696_ed2 Section 7 System Diagnostics The System Diagnostics screen allows you to check the overall system status of the tool Connected to USB This functionality also assists in diagnosing tool problems calibrating the tool and also sets the Preventive Maintenance Alarms The PM alarm tool status and tool calibration functionalities are also applicable for the tools connected to IC PCM Tool Test Tool Status Keypad Status contains LED and Speaker diagnostics Tool Calibration a o Mou PM Alarm Preventive Maintenance 7 1 Tool Test The Tool Test tab allows the user to view the tool readings for the selected Location ID Proceeding with this shall put the tool in diagnostic mode The tool is put into Diagnostic mode but normal operation is not suspended It is recommended that user does not perform normal operations tightening when tool is in diagnostic mode When the too trigger is pulled the currently selected configuration will be run The user can read the following values on the screen while the
57. IC PCM and also archives IC PCM 1 1 General Settings Archiving is only available for MultiSync and Enterprise versions of ICS software installed with SOL database option A master license can be used to set and view the archival setting and is needed to archive data A slave license can be used to view Archival settings and view archived data NOTE For better performance it is recommended to install SOL server in the same facility as ICS and tools The Archival Settings screen is enabled only when ICS is installed with SOL server as the Database option Archival Settings Settings Location ID Time Freq Archived Data Location ID Time Freq EOR Data SKS Every cycle EOR Data 557 3 Every cycle EOR Data 656 5 Every cycle EOR Data 623 0 Every cycle EOR Data Bz3 1 Every cycle EOR Data SES Every cycle EOR Data 523 3 Every cycle EOR Data Bz3 4 Every cycle EOR Data 109 4 Every cycle EOR Data 23 5 Every cycle EOR Data B23 6 Every cycle EOR Data 600 5 Every cycle EOR Data pedir Every cycle EOR Data SES Every cycle EOR Data 523 9 Every cycle EOR Data 010 0 Every cycle EOR Data D10 1 Every cycle EOR Data 010 2 Every cycle EOR Data 010 3 Every cycle nied Fuar cur la Delete All The Data Dropdown list has three items as mentioned below EOR Data EOR Data can be archived for a tool connected to an IC PCMx 1 Parameters IC PCM 1 1
58. IGH when turned On by one of the Fieldbus Protocols Protocol Online is HIGH when any one of the protocols are active Green LED 1 4 is HIGH when the particular LED is turned on by XML Server Assembly Complete is HIGH when the assembly complete signal is received from tool The Assign output button is used for assigning the output behaviours to the selected output pin of the IC PCM 1 1 Select the output pin 1 O x from output Pin Behaviours List and the appropriate behaviour from Behaviours list Click on Assign button left pointing arrow to assign the behaviour to the selected output pin Assign output button 48619696 ed2 25 The Un Assign output button is used for un assigning the output behaviours from the programmed Un Assign output pin Input button Select the output pin 1 O x from Output Pin Behaviours List and click on the Un Assign right pointing arrow button to un assign the behaviour from the selected output pin Un Assign The Un assign All button is used for un assigning all the output behaviours from the programmed All button output pins 1 O 1 to 1 O 8 To set a time out period for the output pin enter a time in seconds in the Time column If output time is set to zero the output pin will remain active until the next cycle is complete Otherwise the output pin will go low after the time out period NOTE For safety reasons newly assigned Input or Output behaviours on the IC
59. IIS Location ID LifeTime Cycle Count Cycle Count Date Time Of Cycle Configuration No Cycle Result Peak Torque Torque Result Peak Anale Angle Result Currer Fail 0 26 Pass 233 Low Fail 0 35 Pass 245 Low Fail 0 40 Pass 276 Low Fail 0 18 Pass 300 Low Fail 0 18 Pass 298 Low Fail 0 29 Pass 236 Low Fail 0 18 Pass 293 Low Fail 0 19 Pass 259 Low Fail 0 23 Pass 277 Low Fail 0 22 Pass 238 Low Fail 0 23 Pass 274 Low Fail 0 25 Pass 221 Low Fail 0 21 Pass 226 Low Fail 0 26 Pass 225 Low Fail 0 23 Pass 239 Low Fail 0 18 Pass 214 Low Cail n n Naan ane bon 3333 18176 300 03 22 2012 04 58 25 3333 18173 297 03 22 2012 04 58 24 3333 18154 278 03 22 2012 04 54 46 5151 2774 381 03 21 2012 17 35 02 5151 2773 390 03 21 2012 17 35 01 5151 2771 388 03 21 2012 17 35 00 5151 2772 388 03 21 2012 17 35 00 5151 2770 387 03 21 2012 17 34 54 5151 2766 383 03 21 2012 17 34 33 5151 2767 384 03 21 2012 17 34 33 5151 2749 366 03 21 2012 17 34 04 5151 2748 355 03 21 2012 17 33 32 5151 2742 358 03 21 2012 17 33 29 5151 2737 354 03 21 2012 17 33 26 5151 2728 345 03 21 2012 17 33 22 5151 2729 346 03 21 2012 17 33 22 caca AVIAN PAd Pi ma NNA ATANN er ba mt Iech Lech Iech Iech Lech Iech Lech eh Iech eh os ech ech ech Lech 20 OO OO OO OO OO OO OO OH 48619696 ed2 75 Section 5 Archiving Data 5 1 Archival Settings Screen The Archiving feature allows the storing EOR configurations and general settings of tools that are mapped to
60. M Click on respective Config Name column and enter the name Click on the Save button The Config Name will now be displayed on all applicable screens NOTE Following are the rules applied while assigning a Config Name a Only alphanumeric values are allowed b Maximum allowed length is 30 characters C pecial characters 7 and Zare allowed d The Name must start with a letter D E H 10 2 2 Steps To Unassign a name for a Configuration Number 1 From the ICS menu click Name Assignment and select Configuration Number ICS opens the Configuration Name Assignment screen Select the configuration number you wish to un assign Click on the Unassign button The name will be unassigned for the configuration number 5 The Config Name will now be displayed as Config 1 through 8 on all applicable screens eS 10 2 3 Steps To Unassign All Configuration Names 1 From the ICS menu click Name Assignment and select Configuration Number ICS opens the Configuration Name Assignment screen 2 Click on the Unassignall button All Configuration Names will be unassigned 4 All Configuration Names will now be displayed as Config 1 through 8 on all applicable screens Ww 48619696_ed2 97 Contact Information Fastening Solutions Joining components in today s industrial environment is much more than putting wrench to bolt It s about finding a solution that links the operator and the joint and delivers unparalleled accuracy
61. M 1 1 The IC PCM 1 1 sends event controlled messages and process data Port B to a server process of the master The preset standard values for the port numbers are 4700 for Port A and 4710 for Port B Enable XML proto col in the XML settings screen Set Configuration Selection Mode to External Ethernet in the Tightening Control Settings screen e Using Aton software connect the master to the network Select subscribe to EOR from the master e View EOR data from the IC PCM 1 1 38 48619696 ed2 3 2 3 14 Open Protocol Settings Open Protocol Settings provides the ability to communicate between Open Protocol server and IC PCM 1 1 to acquire EOR or Cycle Data and send it to their system for acquisition archiving and analysis purposes The Open Protocol is defined in detail in the OpenProtocol W7 7 0 specification PCM General Setup 1 Cortroller D ae dO0 200 81 225 2258 w Paramset Mame Source Setup Data Version Info Open Protocol Settings Controller Version General Settings Tightening Control Settings IO Settings Local Settings Date Time Settings Enable Open Protocol Settings Protocol Settings Server IP Address 1352 168 d 10 Serial Port Settings Barcode Settings Serial EOR Settings eter ze 4545 Ethernet EOR Settings DECH Settings PLUS Settings AN Settings Open Protocol Settings Label Printing r l m OC se Le wn Enable Open Protocol Settings Enables the Open prot
62. OR Data Out to the serial port Following are the EOR fields and the order in which they appear in the Serial output message string Cycle No Config No Date Time ID Cycle Result Peak Torque Torque Result d OE P s S D Torque Units Peak Angle Angle Result Peak Current Cycle Time Strategy Type Torque High Limit Torque Low Limit Angle High Limit Angle Low Limit Control Point Barcode Job ID Powerhead Cycle No Spindle No Step No Downshift Speed Free Speed TR Dual Slope A High Dual Slope A Low Dual Slope B High Dual Slope B Low Gradient High Gradient Low Final Slope Torque At Seat Angle At Seat Min Drag Torque Peak Slope Prevailing Torque Slope Peak Cut In Torque Peak Prevailing Torque Avg Prevailing Torque Peak Drag torque Avg Drag Torque Total Gang Count Current Gang count Tool Serial Number Shutdown Code CP Result Gradient Result Dual Slope A Result Dual Slope B Result Unusual Fault Motor Torque Constant Test Free Speed test Max Tool Speed Total Angle NOTE Some of the above EOR fields are not part of EOR data generated by the QX Series Tools For those fields the default values will be generated This Drop Box shows the Delimiter criteria available to separate each EOR field in the serial EOR Data out message of the IC PCM 1 1 Following are the Delimiter criteria available for
63. Once the tool is set to archive EOR data from archival setting screen user has an option to view the archived EOR data by clicking archival button in main tool bar Select desired Location ID from Location ID drop box Select required range from From Date and To Date and click on Fetch cycles Cycles archived during the specified range will be displayed B Sits ll 0X RunMainCycleLog 1 4 W Location ID A 5151 voc 2 2f Date Time Stamp Source Archive DB From Date Dzjz6jz01z 12 00 AM ka To Date Dazyz0lz 11 59 PM Fetch Results Run Main view View Cycle Lag Cycle Log Faults ym Battery LifeTim Cycle Confiqurati Date Time OF Cycle Cycle Result Peak Torque Torque Result 2971 588 1 03 22 201215 35 04 IRE 0 19 BESSE Invalid Hall State 2970 557 1 03 22 2012 15 35 15 RRS D 21 END E 2969 586 1 O3 22 2012 15 32 00 RES 0 23 Sees Ee 2968 585 l 03 22 2012 15 31 59 RSS 0 17 Paso oo Motor Stall 2067 584 1 3 22 2012 15 25 41 RRS O22 O Paso 2966 583 1 03 22 2012 15 25 40 IEEE 0 25 BEES Q Over Current 2065 582 1 03 22 2012 15 25 39 RRS 0 18 ae mel eem i 2064 SCH i 03 22 2012 15 25 39 RS D 21 Pas o Q ever Temperature 2063 580 1 03 22 2012 15 25 38 RRR 0 25 ea ee EE 032212012 15 25 37 Pass 017 J Pass 578 1 22 2012 15 25 37 REESE 0 19 Pass shunt Calibration BT 1 03 22 2012 15 25 36 RS 0 21 Pas o 576 1 03 22 2012 15 25 35 BEE 0 22 Pass Q Torque Offset 25 35 RSS Pas o o
64. PCM 1 1 tightening records Displays Barcode information Tool Serial Number Displays factory provided identification number of the tool Free Speed Displays programmed Free Speed for the configuration Downshift Speed Displays programmed tool speed during shift down phase Max Tool Speed Displays maximum speed of the tool Displays Transducer Range value At any instance click button to save the currently displayed data to local database with current time stamp Click la on button to delete locally stored data with particular time stamp confirmation message is displayed before deleting the data To view the latest cycle on this screen click on C3 Refresh button in communication tool bar a2 Clear Cycle log button clears the cycle log present in the tool or IC PCM 1 1 Reset Cycle Counter button resets the cycle count of tool Launch Statistical Parameter button will open the Statistics Screen for selected set of cycles entered in the filter criteria 4 1 2 1 Data Saved Retrieved from PC Local Database Once data has been retrieved from a IC PCM 1 1 tool it can be saved to the PC local database for later viewing and analysis To save cycle log data to the PC select Save from File menu To retrieve an already saved cycle log first click on Database button in main tool bar and then select the Location ID The Date Time Stamp drop box will then be populated with all saved cycle logs Select one from this list to view it
65. PCM 1 1 will not take effect until the IC PCM 1 1 is rebooted 3 2 2 3 Socket Tray and Configuration Switch Connection and Setup using IC PCM 1 1 e Map the QX Series wireless tool to the IC PCM 1 1 e Using ICS Application Enable the Smart socket feature in the IC PCM 1 1 from General setup screen e Program Behaviours of configuration number and socket numbers to Inputs Outputs behaviours of the IC PCM 1 1 from IC PCM 1 1 General setup screen EP IC PCM 1 1 General Setup 1 Controller ID 410 200 8266 8266 si Paramzet Mame source Network D ate Time Stamp LE IO Settings Version Info ier oi version Assign Inputs Assign Outputs General Settings aaa ooo doo mE Tightening Control Settings IO Settings Behaviors Date Time Settings ma a Frotocol Settings Inputs Behaviors Enable Serial Port Settings SE Disable Barcode Settings e I 2 d Gang Reset Serial EOR Settings 2 1 3 4 Gang Advance Ethernet EOR Settings 2 1 4 EU Mns PFCS Settings 2 1 5 aoe AER Feo ae hae LE E Socket Select 1 Open Protocol Settings El Socket Select 3 Label Printing 2 1 8 Socket Select 3 E FieldBus Settings Socket Select 4 Profibus Settings gt Socket Select 5 InterBus Settings Socket Select 6 amp IC PCM 1 1 General Setup 1 Y ed o EE Controller ID 10 200 82 66 8266 w Paramset Mame Source
66. Serial EOR Data out protocol Comma Space Semi Colon and Colon NOTE Only one Protocol Barcode VIN Serial EOR Data Out PFCS PLUS Label Printing can be enabled on the serial port at a time 3 2 3 5 Serial EOR Settings Setup The Serial EOR Settings Screen allows the user to enable the sending of EOR data for every cycle over the Serial port Setup Turn OFF the IC PCM 1 1 and set the RED DIP switch 2 to OFF Connect a serial null modem cable from the IC PCM 1 1 to the PC 1 2 3 Launch HyperTerminal or other terminal emulation software utility such as Clear Terminal 4 Rebootthe IC PCM 1 1 5 The Generated EOR will be displayed in the serial terminal emulation software Example If the user selects the default settings as shown below from the IC PCM 1 1 General Setup screen the corresponding EOR will be sent to the Serial Port and can be viewed in HyperTerminal or other terminal emulation software such as Clear Terminal 48619696 ed2 31 Serial EOR Settings Enable Serial EOR Enable Custom EOR Output Positions Z Parameter Cyde No Powerhead Cycle Mo Spindle No Config No Step No Date Time ID Cyde Result Peak Torque Torque Result Torque Units Peak Angle Angle Result Shutdown Code Select All Filters Delimiter dsriniva HyperTerminal Fie Edt Yew Cal Transfer Help Dag s 3 0 e 000251 800251 01 081 01 28 05 2812 12 15 85 P 0800 17 P 0 00335 P 0 6 08 0
67. a is safe prior to manually activating outputs Ensure that devices attached to the IC PCM 1 1 s outputs will not create a hazardous condition if outputs are manually activated 7 8 Direct Controller Discovery This screen is used for direct discovery of the IC PCM If the user wants to discover only certain IC PCM check the Disable Discovery check box Enter the IP Address for the selected device of interest Ell Direct Controller Discovery Direct discovery controller list IP Address IEN sonsa MIENNE ME IP Address 10 200 80 20 NOTE If disable discovery check box is not checked ICS discovers all the IC PCM available in the network 84 48619696 ed2 Section 6 Quality Control 6 1 Statistics The Statistics Summary screen displays the statistics computed from the cycle log data for the selected tool and Configuration The screen displays Population and Sample Statistical data for both torque and angle results The statistical data can be saved to the local database by selecting Save from the File menu 0X Statistics 1 Location ID T 772 0525410 v Config 8 e Source Network Date Time Stamp Population Statistics Parameter Torque Strategy Torque Control Target 0 00 X Bar 0 00 Range 0 00 Meanshift 0 00 Capability 0 00 CAM 0 00 Sigma 0 00 for Sigma 0 PP 0 00 PPK 0 00 The Statistics Summary screen allows the user to select the tool Location ID and Confi
68. abel Printing Time Format 24 Hour 4 FieldBus Settings V EE Ei E Date Format Date Format drop box allows the user to set the date format for the IC PCM 1 1 MMDDYY and DDMMY Y Offset drop box allows the user to set the current time zone for the IC PCM 1 1 Following are the options for Offset time zone GMT 12 GMT 11 GMT 10 GMT 9 GMT 8 GMT 7 GMT 6 GMT 5 GMT 4 GMT 3 30 GMT 3 GMT 2 GMT 1 GMT GMT 1 GMT 2 GMT 3 GMT 3 30 GMT 4 GMT 5 GMT 5 30 GMT4 5 45 GMT 6 GMT 6 30 GMT 7 GMT 8 GMT 9 GMT 9 30 GMT 10 GMT 11 GMT 12 GMT 13 daylight savings of selected country In DST The time format which received from the IC PCM 1 1 is in daylight savings format Time Format allows setting the current time in 12 24 Hour format 3 2 3 Protocol Settings The Protocol Assignment settings tab gives options for assigning protocols and customizing them for the various communications ports The following are the different protocols that can be assigned to each available port 3 2 3 1 PCM Serial Port Settings This setting allows to set the serial Port settings of the IC PCM 1 1 Date Format 48619696_ed2 27 EP IC PCM 1 1 General Setup 1 Controller ID 10 200 82 66 8266 v Paramzet Mame Source Network Date Tune Stamp Setup Data Serial Pork Settings Version Info Version General Settings Tightening Control Settings IO Se
69. able Tool Start CountiDate Expiration Count Date 1 Day K Reset Reset Reset m af D Reset TIED HALLE Reset ALLE Default The Alarm can be set for following items Grease Gear case Grease Angle head Grease Offset head Grease Tube nut head 48619696 ed2 81 Check Tool calibration Following are the duration cycles for setting up the alarm 5000 10000 20000 50000 100000 500000 1000000 If Wireless is enabled in the tool following are the additional option available for duration Days 180 270 365 NOTE 1 In case duration is set to Number of days upon refreshing screen ICS will only display end date not number of days and Start Date as NA 2 When an item is selected in the drop box for PM alarm setting for warning or disabling the tool after an elapsed time period or cycle that item will NOT be available for selection in other drop boxes Alarms Duration Disable Tool 3 3 TIAE 82 Start Count Date Expiration Count Date 1911 eu 2434 12434 48619696 ed2 7 6 System Diagnostics View Inputs View Inputs screen displays dynamic status of all input pins for selected IC PCM 1 1 This screen is useful for troubleshooting an I O problem ll C PCM 1 1 Viewlnput 1 Eo dmm Controller 1D zi el Indicator Input Point Mame Behaviors 6 2 1 Config 1 L 2 2 Config 2 t z I 3 Config 3
70. ar will be hidden Message window When checked Message Window will be active When unchecked Message Window will be hidden 9 1 3 10 Window Menu Ed Insight Control Software File Run Setup Status Statistics Diagnostic ICS Data Source View Window Help D sie Boa R d An A H i a Mew Window cascade Tile Close All The Window Menu functions either to open a new window or arrange the windows displayed New window Wen selected a new isanceoftheacvewindowsopered 9 1 3 11 Help Menu Ed Insight Control Software File Run Setup Status Statistics Diagnostic ICS DataSource View Window Help Ux ar H ay eo A Ga ii 3 Family About ICS The Help Menu provides access to the version and license information When selected opens a window containing the software version number copyright information and license information About ICS 92 48619696_ed2 9 1 4 Main Tool Bar The Main Toolbar is located at top of screen below menu bar OX ER Pu D SBA BEB rami loxseres _ vj Opens a new instance of currently active window This button will be greyed out for all single instance windows x Closes current active window This button is active only when viewing the ICS event log screen It opens a window which allows loading a previously saved ICS Event Logs Saves data of current active window to local Database B Sends the parameters in current active window to selected tool or
71. ated 63 XMLConnectionterminated o 4 3 2 Tool Event Log Select the Tool connected to USB or mapped to IC PCM to view the tool s event log The tool records the Fault Codes and Descriptions with date time stamps along with motor fault codes Status Mask E IC PCM QX Event Log 2 Location ID eX 7777 vo Date Time Fault Code Description status Mask OF 32012 06 01 19 PM OFA 32012 05 01 13 Phi OF 3 212 05 00 55 PM OF 32012 05 00 52 PM 0711312012 05 00 37 PM 071312012 05 00 31 PM OF 32012 05 00 13 PM OF 3 2012 05 00 10 P OF 32012 06 00 00 P OFA S201 2 04 58 57 PM OF 32012 04 58 54 PM OF 3 2012 04 58 35 PM OF 3 2012 04 58 33 PM OF S201 2 04 58 18 PM OF 3 2012 04 53 12 PM 07A 3 2012 04 58 54 PM OF 3 2012 04 58 51 PM OF 3 2012 04 58 35 PM OF S201 2 04 58 30 PM OF 32012 04 58 32 PM QA 3 2012 04 58 08 PM Foz Hn um A nay m4 Dh A 10 B 50 A 10 B 50 A 10 B 50 A 10 B 50 A 10 10 44 B 50 A 10 B 50 A 10 B 50 10 B 50 A 10 B 50 A 10 B 50 AA Motor controller communication timeout RF Network Detected after 20 seconds Motor controller communication timeout RF Network Detected after 20 seconds Motor controller communication timeout RF Metwark Detected after 20 seconds Motor controller communication timeout RF Network Detected after 20 seconds Motor controller communication timeout Time updated RF Metwark Detected after 20 seconds Motor controller communication timeout RF Network
72. atible with the new version of software c 2 5 2 3 Connect to Existing This option can be used to connect to an existing database NOTE This option should be used only if latest database is available else software compatibility issues may arise and the software may not behave as excepted 48619696 ed2 15 Archive Database Sewer BNG AL 41PNVS1 7 Create Mew Migrate Connect to 2 5 3 Status Messages This window will display appropriate messages during database creation or migration All ac tions that are performed will be logged in this list Completed Creating Shared Database Completed Creating Local Database 16 48619696_ed2 Section 3 Programming a Tool Use Setup Menu from ICS Main Menu Bar for programming a tool This section explains how to program a tool 3 1 Tool Setup The Tool setup screen has two tabs Tightening Configuration and General Setup by default the Tightening Configuration tab is opened 3 1 1 Tightening Configuration The Tightening Configuration screen is used to program the QX series tool Torque Angle Prevailing Torque strategies can be setup from this screen The Configuration sets that are created using this screen can be sent to a tool in Network mode or they can be stored locally Configuration sets can also be created and stored in the Local Database Mode The locally stored Configuration Sets can then be sent to a tool using the Parameter Assignment screen
73. ce Local DEB 48619696 ed2 l 93 9 1 7 Work Space The Work Space function has a desktop for all graphics screens All graphics screen open within the working area 9 1 8 Graphics Screens The graphics screens contains data and setup parameters for one or more controllers Each screen can be individually minimized maximized or closed The title bar of each screen contains the screen name The example below shows the Tool Setup screen open in the Work Area el Insight Control Software QX Tool Setup 1 File Run Setup Status Statistics Diagnostic ICS DataSource View Window Help Ox mE SMA BE E EN Family ON Series si r CR J E QX Tool Setup 1 E Location ID NN B Config i ConfigSet Name Source Network Date Time Stamp OL Tightening Configuration General Setup Common Settings Strategy Direction Torque Display Units Gang Count Audible Alert Reset to een Cycle Delay sec m i Auto Increment Socket Selection NI L o Nombre Reverse Speed 95 Joint Type Torque Settings Target Torque Angle High Limit deg Angle Low Limit deg I Torque Threshold For Counting Angle Torque High Limit 0 00 a Torque Low Limit 0 00 l j L j Torque Threshold for Shift down Step Timeout sec Acceleration E Free Speed GGG f Shiftdown Speed 95 9 1 9 Status and Progress Bar When tools are connected the Status bar will show a small icon for wireless tools w
74. cle Time Strategy Type Torque High Limit Torque Low Limit Angle High Limit Angle Low Limit Control Point Barcode Job ID Powerhead Cycle No Spindle No Step No Downshift Speed Free Speed TR Dual Slope A High Dual Slope ALow Dual Slope B High Dual Slope B Low Gradient High Gradient Low Final Slope Torque At Seat Angle At Seat Min Drag Torque Peak Slope Prevailing Torque Slope NOTE Some of the above EOR fields are not part of EOR cycle generated by OX Series Tool For those fields the default values will be generated Peak Cut In Torque Peak Prevailing Torque Avg Prevailing Torque Peak Drag torque Avg Drag Torque Total Gang Count Current Gang count Tool Serial Number Shutdown Code CP Result Gradient Result Dual Slope A Result Dual Slope B Result Unusual Fault Motor Torque Constant Test Free Speed test Max Tool Speed Total Angle This Drop Box shows the Delimiter Criteria available to separate each EOR field in the Ethernet EOR Data out message of IC PCM 1 1 controller Following are the Delimiter criteria available for Ethernet EOR Data out protocol Comma Space Semi Colon Colon Option provided for Enable Disable Handshaking Enable Handshaking requires an acknowledgement to be sent to the IC PCM 1 1 controller for each EOR With Handshaking Disabled the IC PCM 1 1 controlle
75. completed the internal loading process Once the internal loading process is complete for the radio board the display will again reboot automatically Controllers Firmware Type Device Type USG Tool v P Downloading Download progress File Location ID Progress CUPCMH LOAD TOOL 105 0 Completed Clear IC PCM Data Restart the tool after it reboots The uploaded Radio Firmware version can be viewed on the wireless setting screen once ICS has successfully logged into the tool 48619696 ed2 3 5 2 Download firmware procedure for a IC PCM on the Network 3 5 2 4 RISC Firmware This Firmware runs on the RISC Board of the IC PCM 1 Select the device type as IC PCM from dropdown list and select Firmware Type as RISC 2 Select the IP check box NOTE User can also select multiple IP Addresses for RISC software download lll Download Software Controllers Device Type Firmware Type RISC Display O Radio 10 200 82 254 10 200 82 33 10 200 83 37 Files to Download Browse Clear IC PCM Data Start Close 3 Browse to file qx_risc irb to download the RISC firmware NOTE By default all the Firmware files can be found in the ICS install path Others folder An Error Message will prompt the user in case of an Invalid File selection E Download Software Controllers Device Type Icm ei Firmware Type RISC Display C Radio 10 200 82 254 10 200 82 33 10 20
76. d archiving functionality to extend the functionality of the controllers and OX series tools Each version of ICS is designed to satisfy a specified customer environment Unless otherwise noted the controllers have all functionality within their operating software Functionality is restricted through the version of ICS software used to interface with the controller or tool when a controller has been programmed ICS can be disconnected and the controller will run independently Wireless tools that can communicate with the IC PCM are designated as QXX Non wireless tool that communicate with ICS directly through USB are designated as QXC This document will only detail the scope of functionality for the ICS software products This document will not detail use of any IC family of controllers tools or the interface necessary to communicate 1 2 Process Communication Module IC PCM The IC PCM s Process Communication Module are Fastening Systems which can wirelessly communicate to OX tool and can be programmed to send commands to control the way the tool behaves Programming functions for the two units IC PCM 1 1 and 10 1 are done through ICS software Tool and the IC PCM communicates to each other wirelessly IC PCM devices can be configured to work in following modes 1 2 1 IC PCM 1 1 In this mode the IC PCM can communicate to only one QX tool This mode offers below functions in addition to the communication with ICS 1 Protocols PFCS PLUS
77. de e Turn on Barcode scanner e When the barcode function is enabled for a IC PCM 1 1 and when the cycle data is sent by the tool the scanned bar code data is added to EOR data If a cycle is run before a barcode is scanned then the bar code data is recorded as No BCode When a barcode is scanned and is of valid length then the scan data is recorded to all subsequent cycles until a new scan is initiated If an invalid barcode is scanned Invalid BC is recorded as the scan data 3 2 3 4 Serial EOR Settings The Serial EOR Settings screen enables sending of EOR data for every tightening cycle of the mapped tool to the Serial port pr K PCMT General Setup 1 a ControllerID KE e Paramset Name Source Network Date TimeStamp Setup Data Serial EOR Settings Version Info IC PCM 1 1Controller Version Enable Serial EDR Enable Custom EOR General Settings Tightening Control Settings Output Positions IO Settings Date Time Settings Protocol Settings Serial Port Settings Barcode Settings Serial EOR Settings Ethernet EOR Settings PFCS Settings PLUS Settings XML Settings Open Protocol Settings Label Printing FieldBus Settings Profibus Settings InterBus Settings DeviceNet Settings ModBus RTU Settings Ethernet IP Modbus TCP Default Filter Select All Filters Delimiter Comma T ProfiNet Settings Enable Serial EOR Enables Serial EOR Data out to IC PCM 1 1 Enable Custom This enables the customized EOR Parameter
78. e ICS is present or on a remote machine amp Creme New Migrate Connect to Easting Following are the operations that can be performed e Create New e Migrate e Existing 12 48619696_ed2 2 5 1 1 Create New This option will create a new database NOTE If this option is selected the existing database will be deleted and old data will be over written All the saved data is stored in this database Local Database Server BHG AL ATPNVST Cmate Mew Morte Connect to Existing User Mame 5 Provide administrative server credentials user name and password and click on Create New this will create the data base 2 5 1 2 Migrate Database This option can be used to migrate the existing data to the new database Local Database Server BNG AL4IPNVS1 Create Mew Migrate Connect to Existing Create User Name sa J General Parameters V EOR Check for the appropriate path of the ICS mdb file in Local database File before proceeding with migration if necessary button modify or change the path using the 48619696 ed2 13 NOTE 1 Only selected option such as configurations general parameters and EOR will be migrated 2 Provide administrative server credentials user name and password 2 5 1 3 Connect to Existing This option can be used to connect to an existing database NOTE This option should be used only if latest database is available else s
79. e Target 888 Q 1 j 8 Low Angle Limit 799 High Angle Limit 976 Cycle Count 224 Cycle Status Pass Final Torque 3 05 Final Angle Date Time Of Cycle 06 06 2011 11 28 32 10 00000000000000000 02 E values shown on this screen include Location LocationID This drop box is used to select the tool connected to USB IC PCM configuration number of the tool connected to USB Send Button Button This button allows user to set desired configuration of tool connected to USB Pass Fail Displays an overall status PASS FAIL of the tightening operation An OK image is displayed if the Indicator operation passes otherwise displays failure FAIL image Torquestatus Displays the status of torque The downward arrow YELLOW indicates that the torque is less than indicator the torque low limit and the upward arrow RED indicates that the torque is greater than or equal to torque high limit If the torque is between low torque and high torque limit then an OK image is displayed Within Limits H High Limit Low Limit T Angle status Displays the status of angle The downward arrow YELLOW indicates that the angle is less than indicator the angle low limit and the upward arrow RED indicates that the angle is greater than or equal to the angle high limit If the angle is between low angle and high angle limit then an OK image is displayed Within Limits 0K High Limit Low Limit S 48619696_ed2 63
80. e Technical Attribute Timeout sets timeout between a Request Replay for Technical Attributes VBA Mode Setting this value puts the PLUS into an asynchronous mode Bolt Description allows opening the dialog box for entering the bolt description for each bolt no Bolt Description Job Number Bolt Mumber Bolt Description Safety Bolt 4 Bolt Description 36 48619696_ed2 Technical Attribute allows opening the Dialog box for entering all the technical Attribute information Job Lookup Job Number Technical Attribute Technical Attribute Identification Type allows opening the Dialog box for selecting three fixed Identification Type to determine the message ID Identification Types Select Ident Text Trim Right Trim Left Identification Type gt Cancel Config Settings allows opening the Dialog box for Selecting configuration number and entering next Configuration number in the auto increment chain and corresponding total Gang count which is programmed for the selected configuration number Config Settings Config Number Next Config Ma Gang Count Config Settings 48619696_ed2 37 3 2 3 12 XML Settings XML Settings enable s the IC PCM 1 1 to communicate with the SPS PC Master server and sends the EOR results in the XML format F Et IC PCM 1 1 General Setup 1 we 10 200 62 66 5266 k Controller ID Paramset Marne SOURCE Network Date
81. e available channels This is to keep track of the RF Channel 2 best available channels for communication with the tool If channel hopping is enabled communication switches to the best available channel Lets to select the transmit power level up to 4 dBm based on radio environment Transmit Power l l NOTE For Channels 11 and 12 only transmit power levels of 0 and 1 are available NOTE The IC PCM Radio settings must match with the Tool Radio Settings to establish the communication with the tool 48619696 ed2 47 3 4 3 SNTP Settings Enabled Lets the time to be set via an SNTP server ServeriP SNTP Server IP Address PotNo SNTP Server port number Update Interval Time interval to update the local time from the SNTP server NOTE The changes of SNTP settings require reboot of IC PCM and changes takes place only after the IC PCM reboots 3 4 4 Channel Hopping Settings The Radio settings allow establishing the wireless communication between IC PCM and the mapped tool Enable Enables the channel hopping feature 3 4 4 1 Secondary Channel Settings These settings are specific to secondary radio channel Scaninterval The secondary channels starts scanning of the energy levels of the channel This interval is in minutes Noise Threshold Threshold Noise where secondary channel will switch Scan Time per channel Time to scan each channel 3 4 4 2 Selectable Radio Channels User can select set of channels
82. e during the Prevailing Torque Zone If the measured torque q g equals or exceeds this limit the step is halted and a fault declared Minimum torque that should be achieved during the Prevailing Torque Zone If the cycle is stopped during the Prevailing Torque Zone Step trigger release or some other failure and the measured torque value is below the Torque Low Limit a failure will be indicated Yellow LED If Low Torque is the only fault the tool will continue to the Torque Step Free Speed dE at which tool will run during the Cut In and Prevailing Torque Zones The default value Torque Low Limit 48619696 ed2 19 Final Torque Settings Same as for a normal Torque Strategy Steps to program a configuration 1 From the Setup menu click Tool Setup ICS opens the Tool Setup window with Tightening Configuration tab enabled 2 Selectthe desired tool from the Location ID drop box Select the desired configuration from the Config drop box If the configuration is programmed the data will display on the screen Make any changes required and then click the Send button on the toolbar to send the data 5 Ifthe configuration is not programmed all the default values will be populated Enter all parameters as required and click the Send button on the toolbar to send the data to the tool 6 Tosave this Configuration locally click the Save icon on the toolbar Select Yes Enter a Config Name when prompted and select OK To
83. emotely 1 Line option The Enable input pin of the IC PCM 1 1 must be ON in order to start the tightening Remote Tool Operation for the tool To disable the tool Enable input pin should be OFF Enable Disable 2 ine option The Disable input pin of the IC PCM 1 1 must be ON in order to disable the tool Mode from tightening operation To enable the Tightening operation the Disable input pin should be OFF and Enable Input pin bit should be pulsed None sets the tool mapped to the IC PCM 1 1 always in enabled mode for tightening operation Configuration Selection feature sets the selection method in the IC PCM 1 1 of the mapped tool External Discrete option Lets to select the configuration of the mapped tool by activating specific input pin for which configuration number input behaviour is assigned External Binary option lets to select the configuration numbers 1 to 8 for the mapped tool using the combination as shown below Assign Config 1 2 3 input behaviours to Input pin 1 2 3 cm Configuration ae a H D H D External Ethernet option in the IC PCM 1 1 allows selecting the configuration number of the mapped tool based on the configuration selection message which is received on its Ethernet port IC PCM 1 1 will always be listed on the Port Number 61000 for configuration selection message NOTE This Port number cannot be configured by the user Enable Smart Socket check box enables
84. er Connected PLUS Server Disconnected Unknown Server Attempted Connection 10 11 12 13 14 15 16 17 18 19 20 2 22 23 24 2 26 27 28 29 30 31 32 33 3 3 An incoming message contained a non numeric first character Invalid block counter Unexpected message Invalid message length Receive Buffer is full Too many messages in the receive buffer Plus terminal has stopped Plus is not ready to send The incoming message is from a backup node An unknown error string was encountered An NNEG Error was received An NTMU Error was received An NSCR Error was received An NSTR Error was received The PLUS assembly timeout occurred VI Manual reset was pressed IC PCM 1 1 received NAK A from PFCS IC PCM 1 1 received NAK B from PFCS IC PCM 1 1 received NAK E from PFCS IC PCM 1 1 received NAK H from PFCS IC PCM 1 1 received NAK J from PFCS IC PCM 1 1 received NAK I from PFCS IC PCM 1 1 received NAK D from PFCS IC PCM 1 1 sending a retry Printer not responding to the status request U amp Printer not responding state cleared UJ CO Printer Jam UJ N Printer jam state cleared UJ LO Printer out of paper 3 Printer out of paper state cleared Printer ink error JI Printer ink error state cleared JI Printer off line JI 2 43 44 Printer off line state cleared Printer mechanical error 48619696 ed2 6 e ai Open Protocol Connection Created ooo 62 Luut Connection Cre
85. es multiple bolts to be fastened in a group The g default value is 0 and the range is between 0 99 Time interval between each fastening cycle The tool will be in a locked state until the time interval elapses The default value is 0 and the range is 0 10 seconds Torque Display Units Cycle Delay Sec 48619696 ed2 17 Auto increment can be used to move through a specified sequence of fastening configurations After a Pass cycle or gang complete if gang count is set more than than 1 the tool will automatically increment to the Configuration programmed in this field The default value is 0 and valid values are Config 1 through 8 Lets selection of Joint Type There are two options Hard and Soft Hard will be selected by Joint Type default Sets the tool tightening direction to CW Clockwise or CCW Counter clockwise CW is selected by default Turns ON or OFF the tool buzzer The Audible Alarm will sound for any Failed cycle when Audible Alert Se this feature is turned ON Auto increment Smart socket is intended as an interlock for the user On selection of the configuration the tool will be disabled and an LED will glow in socket tray indicating which socket the user must select the one programmed in this field The tool will only be enabled when all other sockets are in place and the required socket removed from the tray The default value is 0 and correct values are 1 through 8 This selection is only per
86. etwork needs to have a unique address This is the DeviceNet communication speed Following are baud rate which can be used 110 1200 2400 4800 9600 14400 19200 28800 38400 57600 76800 115200 3 2 4 4 Modbus RTU Settings ModBus RTU is an industrial fieldbus used primarily for I O and controls The IC PCM 1 1 can come equipped with this slave card The IC PCM 1 1 can be controlled via this device as well as provide end of run status and torque and angle results Baud Rate F PCM General Setup 1 Controller ID aw 10 200 81 226 226 bul Paramset Mame Source Setup Data Version Info Modbus RTL Settings Controller version General Settings Tightening Control Settings FieldBus Enabled FieldBus Control IO Settings Local Settings Protocol Settings Serial Port Settings Barcode Settings Baud Rate 110 bul Serial EOR Settings Ethernet EOR Settings PRLS Settings Parity PLUS Settings AML Settings Open Protocol Settings Label Printing Fieldbus Settings Profibus Settings InterBus Settings DeviceNet Settings Modbus ATU Settings Medco TOIT Carica This enables the fieldbus operations for the IC PCM 1 1 Field Bus Enabled Output signals will be sent to the fieldbus master Field Bus Control This enables control of the IC PCM 1 1 by allowing the fieldbus master to set I O Node Address Each IC PCM 1 1 on the fieldbus network needs to have a unique address This is the ModBus RTU communica
87. ftdown Must be x Free 0 a a ES Speed The default value is 10 and the range is 10 to 100 Angle Settings Target Angle deg Target Angle value for the selected configuration in degrees The maximum acceptable angle through which the fastener may turn Must be the target Angie nig nes and cannot exceed more than 35200 degrees When the Target Angle value is entered this value will be populated as 120 of the Target deg The minimum angle through which the fastener must turn Must be lt the target value When the Target Angle value is entered this value will be populated as 80 of the Target SC The maximum acceptable torque value for a fastening Cannot exceed the Tool Max torque Torque High Limit i value The default value is 0 SR The minimum acceptable torque value for a fastening Cannot exceed the Tool Max torque Torque Low Limit value The default value is 0 Torque Threshold for The torque required to seat the fastener in the joint This is the torque point at which angle Count Angle begins to be measured Must be lt Torque High Limit Angle Low Limit deg Torque Threshold for Shiftdown The Torque point during the tightening at which the tool shifts to a lower speed to improve accuracy Must be lt Torque High Limit Maximum allowable time for completing the step The default value is 15 seconds and the Step Timeout Sec range is 1 65 seconds Tool motor acceleration at the start of a
88. gs Local Settings Dake Time Settings Protocol Settings Made Address o Serial Port Settings Barcode Settings Serial EOR Settings Ethernet EOR Settings PFCS Settings PLUS Settings AM Settings Open Protocol Settings Label Printing Fieldbus Settings Profibus Settings InterBus Settings FieldBus Enabled FieldBus Control This enables fieldbus operations for IC PCM 1 1 Field Bus Enabled iz eee Output signals will be sent to the fieldbus master Field Bus Control This enables control of the IC PCM 1 1 by allowing the fieldbus master to set I O Node Address Each IC PCM 1 1 on the fieldbus network needs to have a unique address 40 48619696 ed2 3 2 4 2 InterBus Settings InterBus is an industrial fieldbus used primarily for I O and controls The IC PCM 1 1 can come equipped with this slave card The IC PCM 1 1 can be controlled via this device as well as provide end of run status and torque and angle results E PCM General Setup 1 Ce Paramset Mame Source Setup Data version Info Interbus Settings Controller Version General Settings Tightening Control Settings Tet ves FieldBus Enabled FieldBus Control Local Settings Date Time Settings Protocol Settings Serial Port Settings Barcode Settings Serial EOR Settings Ethernet EOR Settings PFLS Settings PLUS Settings AML Settings Open Protocol Settings Label Printing Fieldbus Settings Profibus Settings InterBus Settings Newicehler SelFin
89. guration number Internally ICS sl een Sample Statistics Angle Parameter Torque Strategy Torque Control Target 0 00 0 00 X Bar 0 00 0 00 Range 0 00 0 00 Meanshift 0 00 0 00 Capability 0 00 0 00 CAM 0 00 0 00 Sigma 0 00 0 for Sigma 0 0 00 PP 0 00 0 00 PPK 0 00 Angle 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 00 fetches the cycle log data calculates and displays both Population and Sample Statistics for the selected configuration number The Statistics Summary screen displays the following parameters and their values for Population amp Sample Statistics for both Torque and Angle results Strategy Selected Strategy Target Target Torque Angle X Bar Mean Range Max Value Min Value Mean Shift Mean Target Capability This is calculated as 6 sigma Mean 100 CAM Upper Limit Lower Limit 6 W dS Where W Average dispersion dS 1 746 Sigma Standard Deviation PP Capability Statistics parameter calculated as Upper set limit Lower set limit 6 sigma PPK Capability Statistics parameters calculated as Min mean Lower set limit 3 sigma or Upper set limit mean 3 sigma The size of the Sample Statistics size can be set by clicking the Set Parameters button on the Tool Bar This displays the Set Statistics Parameters box This box has a Sample Size entry field for setting the number of readings to be used for computing Sample Statistics The Sample Size
90. hat can be used to change the settings Code 1 i peoooooooox New IP address will be assigned 2 n Leem New sub net mask will be assigned 3 p onoff DHCP will be enabled or disabled aj g Leo New gateway address will be assigned NOTE e Make sure that Ethernet Address is not changed if changed it must be unique in the network else the IC PCM is not discovered in network To change Ethernet Address MAC Address enter nc e ocxxoocxxoocxx where xx is number between 00 to FF in hexadecimal e To change the IP address DHCP should be disabled OFF else the IP address is taken from DHCP server e Default Gateway value should be same as system where is ICS is running 9 Send save command to apply the changes and restart after 30 seconds Command to save the settings is nc s Follow the procedure to assign static IP e Type nc p off to disable the DHCP Ee Tew item boston Fee loch feed Haig C ClearConnex Start Ahead Finish Ahead Flim FHA EEG FRAT CGREGT Pb ATeCSQ FRATeCORMEIT Ric Ts COMM COM SAO E N 1 Lex Gora e CH il 8 48619696_ed2 Set IP address to 192 168 1 1 nc i 192 168 1 2 FUR A D args arhi ree pent urat Phe Taek tegen ip r Get JS TETEJE L Dx Loot ETE rt C ClearConnex Start Ahead Finish Ahead Fi rx FEATsCREG FkATe COREG L AT CHO FEAT COME Fic AT COM CDM 35400 3 N 1 az zz m Det Dies 3b
91. he IP Address Job Id of the IC PCM QX tool will now be displayed in all screens 10 1 3 Steps to Unassign all names for the IC PCM QX Tools 1 2 3 From the ICS menu click Name Assignment and select IC PCM OX ICS opens the IC PCM QX Name Assignment screen Click on the Unassignall button The IP Addresses Job Ids of the IC PCM OX tools will now be displayed in all screens 10 2 Configuration Name Assignment This screen is used to assign names to configurations for a OX series tool 96 CR Configuration Mame Assignment EHI eem Job ID De 888 8 10 200 82 39 da Config Number Config Name Config 1 I D sj Ch tn amp LO ba Unassgn UnassignAl 48619696 ed2 JobID Job ID of the QX Series tool mapped to a IC PCM Config Number This column shows Configurations available for the QX series tool Config Name This column shows updates the assigned name of the configurations for the selected tool Save Save button is used to save the configuration name Unassign Unassign button is used to remove the assigned name from the selected configuration Unassignall Unassignall button is used to remove the assigned names from all configurations 10 2 1 Steps to assign name to Configuration Number 1 From the ICS menu click Name Assignment and select Configuration Number ICS opens the Configuration Name Assignment screen Select the job id of the QX series tool mapped to the desired IC PC
92. hich will have a Green Tick mark Double clicking on this icon displays the Wireless Tool Settings screen 9 1 10 Icons There are different Icons used to represent tools connected to USB IC PCM Tool Connected to USB IC PCM 1 1 IC PCM 10 1 Pistol type Tool connected to IC PCM Tool Mapped but not connected to IC PCM 1 1 Tool Mapped but not connected to IC PCM 10 1 94 48619696 ed2 Section 10 Assigning a Name Use ICS gt Name Assignment Menu from the ICS Main Menu Bar for assigning a name to controllers and configurations This section explains how to assign a name to controllers and configurations The configuration names and the control ler names are stored in an SOL database 10 1 IC PCM QX Name Assignment The IC PCM QX screen is used to assign a name to IC PCM and QX series tool It allows naming the IC PCM OX tools present on the network These names shall be used in all screens to identify the controllers instead of IP addresses For unnamed IC PCM Qx IP addresses and Job Ids will be used for identification 5 IC PCM x Name Assignment La El ex IC PCM x Mame assignment Device Type Job ID Name IP Address 9133 PCM 133 Baa 10 200 82 39 Save Unassign Unassignall M eo i of the device This columns will have the icons amp IC PCM 1 1 IC PCM 10 1 Device Type Pistol type Tool connected to IC PCM Ka Ka X Tool Mapped but not connected to IC PCM 1 1 ow Tool Mapped but not co
93. hings that must be present in the IC PCM 1 1 in order to use the label printer feature status txt printer communications is defined in this text body txt The label format is defined in this text NOTE At a time only one Protocol Barcode VIN Serial EOR Data Out PFCS PLUS Label Printing can be enabled on the serial port 3 2 3 17 Printer Connections and Setup for IC PCM 1 1 e ThelC PCM 1 1 supports serial printers for printing EOR End of Run data e Connect the printer via a standard 9 pin serial cable to a serial port of the IC PCM 1 1 e Using ICS application program the IC PCM 1 1 serial port settings to match settings on the serial printer e Enable the Label Printing Protocol for the IC PCM 1 1 e Make sure the necessary files are saved in the IC PCM 1 1 for printing Header Data Footer sections For more infor mation refer IC PCM 1 1 General Setup manual e Turm on the printer e Runatightening cycle and verify that tightening result is being printed 3 2 4 FieldBus Settings 3 2 4 1 ProfiBus Settings Profibus is an industrial fieldbus used primarily for I O and controls The IC PCM 1 1 can come equipped with this slave card The IC PCM 1 1 can be controlled via this device as well as provide end of run status and torque and angle results PCM General Setup 1 onse Paramzet Mame snurce Setup Data Version Info Profibus Settings Controller version General Settings Tightening Control Settings IO Settin
94. icable after PCM reboots The status of Active input pin is indicated via a virtual Green LED 9 The status of inactive input pin is indicated via amp LED Use this button zs to change from Normal mode to Diagnostic mode This will put the IC PCM 1 1 in diagnostic mode 48619696 ed2 83 7 7 2 Set Outputs Mode Diagnostic Mode Set Outputs mode screen displays dynamic status of all output pins and provides a means to set manually status of the outputs for selected IC PCM 1 1 by sending 24v output signal to the respective pins The status of each output is indicated by virtual LEDs Bus 1 1 ViewOutput 1 Controller ID 1020 8266 v E 94 Indicator 5 Output Point Marne Behaviors Period LI 1 O 1 Accept L F 1 02 Reject 0 1 0 3 Cycle Complete EI 1 04 Gang Complete 0 1 0 5 System Fault 0 1 0 6 Low Torque 1 0 7 Low Angle 0 1 0 8 High Torque In Diagnostic mode an output can be forced by sending output When an output signal is forced normal operation of the system is interrupted When the user leaves Set Outputs screen the forced signals on to the respective output pins will be reset to normal The status of Active output pin when output signal is forced is shown via Virtual green LED 9 User can switch to Normal Mode View Mode by clicking on i NOTE Forcing outputs will disable and enable normal tool operation Care should be taken to ensure the work are
95. ical output pins of the IC PCM 1 1 The screen gives a list of output behaviours to select and assign to the desired output pins The screen also gives the flexibility of positioning the output behaviours to the output pins of the IC PCM 1 1 The Outputs will stay ON active until the specified Time interval has elapsed The default Time is 0 With this value the Outputs will remain ON active until the next EOR data is received or the Reset Outputs Input is turned ON E PCM General Setup 1 Controller ID ae d 200 81 225 225 bul Paramset Mame Source Setup Data version Info Controller version General Settings Tightening Control Settings IO Settings Local Settings Date Time Settings IO Settings Assign Inputs Assign Outputs Behaviors Accept Reject Outputs Behaviors 1 0 1 Config 1 Protocol Settings Cycle Complete Serial Port Settings i mune 4 High Torque d Barcode Settings Lu Config 3 Low Torque E Serial EOR Settings 1 0 4 config 4 High Angle Ethernet EOR Settings 1 0 5 Config 5 Low Angle E PFCS Settings 1 0 6 Config 6 Reject Buzzer PLUS Settings 1 O 7 Config 7 Paint Marker Config 8 Systern Fault EU s Gang Complete Output Pin Behaviours This List displays the Current output behaviours versus output pins 1 O 1 to 1 0 8 on to the IC PCM 1 1 List The Output Behaviours List displays all behaviours Following are the list of o
96. ings Protocol Settings Serial Park Settings Barcode Settings Serial EOR Settings Ethernet EOR Settings DECH Settings PLUS Settings AML Settings Open Protocol Settings Label Printing FieldBus Settings Profibus Settings InterBus Settings DeviceNeE Settings ModBus RTLI Settings Bolt Description Technical Attribute METER T E Identification T Config Setk Ethernet IP Settings OUER EE Enables the PLUS protocol on to the IC PCM 1 1 Ethernet port Enable PLUS NOTE PLUS also uses the Serial Port settings for reading Barcode information Any other serial protocols which are programmed for serial port settings will not allow enabling the PLUS Protocol Server IP Address IP address of PLUS Server Port ss Port number to communicate with PLUS Server EOR Cycle Time Out The timeout value for all bolts to be completed for the part before the assembly is aborted and the results sent to the server System ID The user specified system identification Retry Count The maximum number of times to retry a message before resetting communications Retry Interval The period of time to wait between message retries E PCM General Set PLUS Settings Enable PLUS Fail Group Bod gd Server IP adress 127 0 0 rm so IB EOR Cycle Timeout zo System ID LJ Retry Count Ee Retry Interval 4 15 Celo TE 0000 Technical Attribute Timeout C_ VBA Mode Check Point ID The user specified checkpoint identification Technical Attr e tour
97. ion is displayed in a tree view structure E QX2 ViewNetwork KI 10 11 12 13 14 16 7 CA Source Network Wireless Process Control amp Data PCM Gateway Parameter Value Wireless Data PCM Gateway Angle step parameters CG 4 10525410 Torque Display Units Nm o T 7771 Gang Count o 772 Cycle Delay sec 0 00 e 7773 Assembly Complete Disabled i Auto Increment 0 o eS USB Direct Tool Connection 121 2 Disable Reverse Disabled ze General Params Reverse Speed 100 Configs Direction cw SEH Audible Alert On ze 2 Step Timeout sec 15 3 Torque Threshold for Courting Angle 0 00 4 Torque Threshold for Shift down 0 00 5 rros Speed 100 0 6 Shiftdown Speed 20 Target Angle deg 222 Q 7 Torque High Limit 2 00 8 Torque Low Limit 0 00 Angle High Limit ded 244 Angle Low Limit deg 200 Acceleration 90 00 This screen contains 4 4 1 IC PCM 1 1 Expanding this node will list all the IC PCM 1 1 available on the network Expanding on a IC PCM 1 1 node will display the IC PCM 1 1 General Params node and a node for the tool that is mapped to the IC PCM 1 1 Double clicking on the General Params node of the IC PCM 1 1 will display the IC PCM 1 1 General Parameters on the right hand side of the screen Expanding the mapped Tool Location ID node will display the General Params node and the Configs node for tool Expanding the Configs node will display a node for each
98. is pressed The new TR value is displayed as Resultant TR Value The Resultant TR Value can be set to the tool using send button New TRs are calculated after each tightening Rejecting any reading results in recalculation of the resultant TR In case of manual mode calibration click Auto button to change to manual mode In manual mode user should enter the measured value read from some external torque monitoring device User can Print or Save an Auto calibration report via the File menu NOTE Calibration results are not available for tools mapped to IC PCM 7 5 PMAlarms PM Alarms are reminders for regular tool preventative maintenance The PM Alarms section helps user keep track of the preventative maintenance schedule for tool Up to five different alarms can be set with duration as number of cycles or Number of Days The Preventive Maintenance PM Alarm screen displays all PM alarms set on tool and allows editing settings In addition this screen allows resetting any PM alarm The screen shows Alarm the Duration the Start Count Set Date and Expiration Count Date for each alarm Use the Reset button to reset start and expiration count date Disable Tool checkbox feature allows to disable tool when the alarm is triggered E QX Diagnostics 1 Location ID T 348 7 10 200 82 254 bul Tool Test Tool Status Keypad status Tool Calibration PM Alarm PM Alarm Settings Alarms Duration Dis
99. ked tool can Enabled state e perform the tightening operation if configuration selected is valid 78 48619696 ed2 7 3 Keypad LED and Audio Diagnostics This screen can be used to diagnose status of Keypad Led and Speaker of the tool El 0X2 Diagnostics 1 Location ID ec 1051 Refresh Tool Test Tool Status Keypad status Tool Calibration PM Alarm YELLOW OFF GREEN ON BLUE On 7 3 1 Keypad Status Displays the current status of the keys 48619696_ed2 79 7 3 2 LED Test Displays the current status of the LEDs and also can switch on or off particular LED by clicking on the particular LED button sies ey reed Released i 7 3 3 Audio Diagnostics Click on AUDIO ON button to turn ON the beep sound to test the speaker in the tool This sound will remain for 5 seconds 7 4 Tool Calibration The tool calibration screen allows user to calibrate teh selected tool s TR It allows to SET RESET the values for TR ASC and KT Also it allows to send Gearbox Loss percentage value to the tool QX Diagnostics 1 Location ID Tool Test Tool Status Keypad status Tool Calibration PM Alarm Manual Data Entry Factory value Current value New Value TR 26 60 26 86 nm Set ASC nz n m o oo Set Gearbox Loss Gearbox Loss 345 D 9 Calibration Settings Calibration Result Cycle From Tool From ETA Current TR
100. l Name assigned to the respective device from the Name Assignment screen bo Job ID of the IC PCM Job ID is a four digit entry that represents location identification on assembly line Each IC PCM must have a unique number for identification on network EthernetMac Mac Address oftheIC PCM__ ooo Display Version Current Tool Display version MCE Version Current Motor control version Current Tool Radio version 3 4 1 IC PCM Settings User can edit the IC PCM network settings To change view the settings double click on respective IC PCM on Wireless settings Sync Time button is used to set the current system Date and Time to IC PCM 46 48619696 ed2 IC PCM 1 1 Settings Ethernet Settings Radio Settings SMTP Settings Ethernet MAC Address 00 02 32 00 00 0 Pan ID 2345 RE Channel i 16 RE C SNTP Enabled CLTC Zeg IP Address Sei e Ee Transmit Power 4 v RF Channela 24 K i Server IP Default Gat DADOS NEUE Local Settings Fort No Subnet Mask System Mame Viper PCM 1 Update Interval DHCP Enabled Job ID 2254 Mapped Tool Settings Channel Hopping Settings PCS EE electable Radio Channels Location ID Enable Channel Hopping Available Channels 399 9 F Chan 11 Selected Channels Secondary Channel Settings Chan 12 SCH Location ID Chan 13 EA Scan Interval Chan 14 Update E Chan 16 Moise Threshold
101. li Chan 17 Chan 18 Chan 19 Chan 20 han 1 This IC PCM Settings dialog box has the following Settings Ethernet Settings Radio Settings SNTP Settings Applicable only for IC PCM 1 1 Channel Hopping Settings Mapped Tool Settings py SI e e p oS Selectable Radio Channels 7 Localsettings 3 4 1 1 Ethernet Settings This section has the Network Settings User can edit view the following controls under Ethernet Setting group Subnet Mask A range of logical addresses within the address space that is assigned to an organization DHCP Dynamic If DHCP is enabled the IC PCM acquires the IP Address dynamically from the Network Host Configuration If DHCP is disabled then the user has to enter the IP Address manually It must be unique across Protocol the system NOTE The changes of Ethernet settings require reboot of IC PCM and changes take place only after the reboot has completed 3 4 2 Radio Settings The Radio setting is used to set the settings of the Radio Module for establishing the wireless communication between IC PCM and the mapped tool The 5 digit number which is used to uniquely define a PAN Personal Area Network number Based on PAN ID devices choose the radio network for communication Primary Radio channel is responsible for all communication The set of available channels are from RF Channel 1 11to 25 Secondary Radio channel scans energy levels of th
102. ly on the network is displayed in the Tool IC PCM Selection List below Tool Controller f Select the Tool IC PCM for download operation by checking in the associated check box Selection List Browse Button Opens a file browser dialog to select the file to be downloaded Choose the RISC Radio firmware for IC PCM or MCE Display Radio firmware files for the tool connected to USB Files to Download File selected from File Browser Dialog is displayed Selected File List File selected to be downloaded is displayed Start Button Starts downloading on user confirmation Close Button Closes the Download Software screen Clear IC PCM Data Clears the setup and data files on the selected IC PCM The IC PCM must be rebooted after this operation 3 5 1 Download firmware Procedure for the Tool Connected to USB 3 5 1 1 MCE Firmware This Firmware runs on the Motor Controller Electronics MCE module of the tool 1 Select the device type as USB Tool from the dropdown list and select the Firmware Type as MCE 2 Select the tool location ID check box Download Software Controllers pem Firmware Type Device Type USB Tool iv Gs MCE C Display C3 Radio Files to Download Browse Close 3 Browse the file qx mce out to download the MCE firmware NOTE By default all the Firmware files can be found in the ICS install path Others folder An Error Message will prompt the user in case of an Invalid File selection
103. med Ethernet port in Customized EOR Format which can be viewed in the Ethernet EOR test tool NOTE If standard EOR act is activated then deactivate by clicking on Deactivate Standard EOR Act button and Click on Customer EOR Act 34 48619696 ed2 3 2 3 8 PFCS Settings PFCS Settings gives ability to program the settings to communicate between Plant Floor Communication System PFCS and IC PCM 1 1 The PFCS interface acquires EOR Cycle Data and sends it to their system for acquisition archiving and analysis purposes PCM General Setup 1 Controller ID 10 200 81 226 228 v Paramset Mame source SES PFCS Settings Version Info Controller Version General Settings Tightening Control Settings Enable PECS IO Settings Local Settings Date Time Settings Protocol Settings Maximum Retries Serial Port Settings Barcode Settings mn 12 Serial EOR Settings fioe caen Ethernet EOR Settings PRLS Settings PLUS Settings AML Settings Open Protocol Settings Type Label Printing FieldBus Settings Ack Timeout Solicited Ethernet en GA OH e e e Profibus Settings IP Address InterBus Settings DeviceNet Settings 16101 MadBus ATU Settings Port Enable PFCS Enables PFCS protocol on to the IC PCM 1 1 Ethernet port Maximum Retries Maximum number of retries for each message Keep Alive timeout Keep alive timeout 0 9999 is the timeout value for the Keep alive message to the PFCS Server ACK Timeout Timeou
104. ngth of the barcode None option Will not restrict the scanned barcode length Restrict option Will validate the scanned Barcode length with the value set in the length input box If it exceeds the set length value Invalid BC is recorded as the scan data for passive mode Configuration number will not be selected in the tool in active mode Truncate Left Truncates the scanned barcode string from left hand side until it matches the value set in the length input box Truncate right Truncates the scanned barcode string from right hand side until it matches the value set in the length input box NOTE one serial protocol settings can be programmed on the IC PCM 1 1 serial port at a time 3 2 3 3 Barcode Connection and Setup using IC PCM 1 1 e Connect ASCII barcode scanner to the serial port of the IC PCM 1 1 For Ethernet Barcode scanner connect the scan ner to the Ethernet port of a serial to Ethernet device on the network e Using ICS application program the IC PCM 1 1 serial port settings to match settings on the bar code scanner e The barcode scanner must be configured to add a CR LF at the end of each barcode e Using ICS application enable the Serial Barcode Protocol for the IC PCM 1 1 48619696 ed2 29 e The barcode function has two main operating modes Passive and Active The Barcode settings can be programmed using ICS software e Using Active mode a particular configuration number can be selected using Barco
105. nnected to IC PCM 10 1 JobID Job ID of the IC PCM or QX Series tool Job ID of the IC PCM or QX Series tool Name Thiscolumn shows updates the name ofthe IPCM OKseriestool save Save button isused to save the assigned namesto the database Unassign Unassign button is used to remove the assigned name from the selected jobia Unassignall Unassignall button is used to remove all assigned names fromalljob ids The List shows the names assigned to job ids of the IC PCM QX series tools NOTE For off line controllers the IP addresses will not be displayed 48619696_ed2 95 10 1 1 Steps to assign a name to an IC PCM QX Tool 1 2 3 4 From the ICS menu click Name Assignment and select IC PCM QX ICS opens the IC PCM QX Name Assignment screen Click on the respective Name column and enter the name Click on Save button The name of the IC PCM QX tool will now be displayed in all screens NOTE Following are the rules applied while assigning a name a Only alphanumeric values are allowed b Maximum allowed length is 30 characters C Special characters and are allowed d The name must start with a letter 10 1 2 Steps to Unassign a name for an IC PCM QX Tool 1 2 3 4 From the ICS menu click Name Assignment and select IC PCM QX ICS opens the IC PCM QX Name Assignment screen Select the job id of the controller tool you wish to un assign Click on the Unassign button T
106. nterBus Settings DeviceNet Settings Modbus ATU Settings Ethernet IP Modbus TCP Following are the settings which can be programmed Viewed for the selected IC PCM 1 1 Version Information General Settings Protocol Settings FieldBus Settings 3 2 1 Version Information Version information selection displays the currently installed IC PCM RISC version for the selected IC PCM 1 1 3 2 2 General Settings Following are the settings which can be programmed from General settings tab for the selected IC PCM 1 1 Tightening Control Settings JO Settings Date Time Settings 22 48619696 ed2 3 2 2 1 Tightening Control Settings Tightening control settings allows programming the type of Configuration selection mode Remote Tool Enable Disable Mode and Enable Disable option for Smart Socket feature IC PCM 1 1 SEISE ESLIRE 1 E 10 200 52 66 8266 v Controller ID Paramset paie source Network Date TimesStamp Setup Data version Info Version General Settings i Enable Smart Socket Tightening Control Settings IO Settings PE Time SEES Remote Tool Enable Disable Mode Mone w Protocol Settings s Serial Port Settings Barcode Settings Configuration Selection Mode External Discrete ze Serial EOR Settings a Tightening Control Settings Lets the user to enable disable the tool tightening operation r
107. nz This enables the fieldbus operations for IC PCM 1 1 Output signals will be sent to the fieldbus master Field Bus Control This enables control of the IC PCM 1 1 by allowing the fieldbus master to set I O 3 2 4 3 Devicenet Settings DeviceNet is an industrial fieldbus used primarily for I O and controls The IC PCM 1 1 can come equipped with this slave card The IC PCM 1 1 can be controlled via this device as well as provide end of run status and torque and angle results is e IC PCM 1 1 General Setup 1 Ep ml Controller ID 10 200 52 66 8266 SI Fe Paramszet Mame Source Network DateTime Stamp Setup Data version Info DeviceNet Settings Version General Settings Tightening Control Settings IO Settings Date Time Settings Protocol Settings Serial Pork Settings Barcode Settings Serial EOR Settings Ethernet EGR Settings FieldBus Enabled FieldBus Control PFS Settings Node Address 2l Baud R ate soo PLUS Settings AML Settings Open Protocol Settings Label Printing FieldBus Settings Profibus Settings InterBus Settings DeviceNet Settings Modus ATU Settings Ethernet IP Modbus TCP 48619696_ed2 41 This enables the fieldbus operations for IC PCM 1 1 Field Bus Enabled Output signals will be sent to the fieldbus master Field Bus Control This enables control of the IC PCM 1 1 by allowing the fieldbus master to set I O Node Address Each IC PCM 1 1 on Fieldbus n
108. o install setup program operate and troubleshooting IC PCM The figure below shows the major elements of the IC PCM 2 1 Mounting IC PCM must be installed on a suitable rigid surface near the assembly area using the mounting brackets behind the en closure See the drawings below for dimensions information on bracket hole distance Make sure that the mounting is stable secure within range The IC PCM enclosure is rated for ingress protection of IP52 installed in an vertical position as shown NOTE If environmental more than than IPXO is necessary more protection will be necessary for the external power supplies 191 mm 210 mm 8 27 in 7 52 in dam Ingersoll Rand 150 mm 5 91 in 291 mm 11 45 in 103 mm 4 06 in 2 2 Electrical Connection IC PCM is available with different power cord options Review the electrical circuit information on the label on the Bottom panel and in the safety information manual Make sure that your electrical circuit meets the power requirements and circuit breaker ratings Plug the AC power cord into an appropriate receptacle AA WARNING It is the user s responsibility to make sure that the IC PCM is installed and wired by a qualified electrician 48619696_ed2 3 2 3 Attaching Peripheral UO Devices Optional Fieldbus Cars port 105 Rotary Switches LI P Termination Resistor Switch Dip Switch pm
109. ocol on to IC PCM 1 1 Ethernet port Maximum Number of Retries Il Maximum Number Of Retries NOTE Option should be set to External Ethernet for IC PCM 1 1 to communicate with Open Protocol Server 3 2 3 15 Open Protocol Setup 1 Setup the open protocol connection for the IC PCM 1 1 from ICS 2 Assign Protocol Online output to any of outputs using Assign I O configuration in ICS 3 Make sure Open protocol client is running at the port setup in the configuration 4 Protocol Online Output should be set if connection is successful with the client NOTE Make sure Ethernet port RJ45 is connected 3 2 3 16 Label Printing Settings The Label Printing Feature enables IC PCM 1 1 to print the EOR data Once EOR data received from tool it is then formatted and sent to serial port of IC PCM 1 1 to which printer connected PCM General Setup 1 Controller IE ea 10 200 51 226 226 a Paramzet Mame Source Setup Data version Info Label Printing Controller version General Settings Tightening Control Settings IO Settings Local Settings Dake Time Settings Protocol Settings Serial Pork Settings Barcode Settings Serial EOR Settings Ethernet EOR Settings PFS Settings PLUS Settings AML Settings Open Protocol Settings Label Printing FieldFi ig SerFinas Enable Label Printing 48619696 ed2 39 The IC PCM 1 1 will have settings for Header Data and Footer information that will be printed on the label There are two t
110. ode of any IC PCM 1 1 or tool by a simple drag and drop operation Similarly Configuration Sets can be assigned to any Configuration number node of a tool by drag and drop operation The color conventions for General Params nodes and Configuration Number nodes are as follows Green indicates that General Parameters and Configuration Parameters are already programmed and have not been modified Yellow indicates that the General Parameters or Configuration Sets are currently programmed but have been updated either by a Drag and Drop operation or by double clicking on the set and making changes Red indicates that the Configuration Set was initially not programmed but a Configuration Set has been assigned by a Drag and Drop operation White indicates that the Configuration Set is not programmed General Parameters or Configuration Sets can be viewed by double clicking on the corresponding node Double clicking on the Configuration Number node opens the Tightening Configuration Setup screen which can then be viewed and or edited Double clicking on the General Params node of a tool opens the Tool General Setup screen which can then be viewed and or edited Double clicking on an IC PCM 1 1 General Setup node opens the IC PCM 1 1 General Setup screen which can then be viewed and or edited 48619696 ed2 45 From the Parameter Assignment screen Configurations can also be unassigned from any tool For any programmed Configuration
111. odify the MAC address 16 bit value which is used uniquely to identify one node from the collection of nodes on the physical channel RF Channel Identifier for the radio frequency channel being used As defined by the 802 15 4 specification Used to control the db level of the radio transmitter 3 1 2 3 Password Settings The Password Setup module is used to set the password for the connected tool The password is defined as a four digit numeric value The Password settings module of the tool can be set only when tool is connected to USB 3 2 I C PCM 1 1 General Setup The IC PCM 1 1 General Setup screen gives an option to setup the general settings for the selected IC PCM 1 1 and lets to save the settings to the Local Database This screen also lets viewing of archived general settings of the IC PCM 1 1 by retrieving the information from archived database M IC PCM 1 1 General Setup 1 Controller ID 10 200 82 66 8266 wl Paramzet Mame SOURCE Network Date Time Stamp zm Setup Data Version Info version Info Version General Settings Tightening Control Settings c IO Settings IC PCHM 1 1 aIG D 0 0 6 14 Date Time Settings Protocol Settings Serial Pork Settings Barcode Settings Serial EOR Settings Ethernet EOR Settings PFCS Settings PLUS Settings AML Settings Open Protocol Settings Label Printing Fieldbus Settings Profibus Settings I
112. oftware compatibility issues may arise and the software may not behave as excepted Local Database Server BNG AL ATPNYVST Create New NOTE 1 Creating a database may take more time based on the server location typically it takes 5 mi nutes if data base is local to the installed system 2 ICS version 6 1 0 1 and later does not support MS Access database Minimum requirement for ICS installa tion is Microsoft SOL Server 2005 Express Edition or later versions 2 5 2 Archive Database The Archive Database is a database which can be used to archive Configurations Tool General Settings PCM General Settings and Tightening EORs on a periodic basis This database can re side local to the machine where ICS is present or on a remote machine 14 48619696 ed2 Following are the operations that can be performed e Create New e Migrate e Connect to Existing 2 5 2 1 Create New Database This option will create a new database NOTE If this option is selected the existing database will be deleted and old data will be over written abase Server BNG AL A41PNVS1 Create New Migrate to Existing Creme Use Name sa Password pem E Ra C After providing the necessary credentials click on Create New this will create the Archive Da tabase 2 5 2 2 Migrate Database This option will make the necessary changes to the existing database schema so that the new database is comp
113. on and or general parameter set to Parameter Assignment any QX tool connected to USB or IC PCM and can also assign general parameter set to IC PCM 1 1 Provides options to view setup and adjust all Location and Ethernet parameters for DEER all IC PCM Also provides options to view setup and modify wireless settings Provides options to download MCE Display Wireless Radio Firmware for tool Download Software connected to USB and RISC Wireless radio firmware to selected IC PCM which are currently on the network Provides options to reboot selected IC PCMs and individual radio modules present in BERG an IC PCM IC PCM Wireless energy detector Provides options to scan the energy level of all channels 11 25 9 1 3 4 Status Menu Ed Insight Control Software File Run Setup Status Statistics Diagnostic ICS DataSource View Window Help Ja Ha ii 3 Family ox Series The Status Menu allows you to access the View Network screen The View Network screen provides a clear overview of all OX tools connected to USB IC PCM View Network l available on the network 9 1 3 5 Statistics Menu View Network EJ Insight Control Software File Run Setup Status Statistics Diagnostic ICS Data Source View Window iid B xm Summary A m di EJ B3 Family The Statistics Menu allows you to access the Summary screen Provides the ability to view the calculated statistics of tool cycle log data connected to
114. ool will run cycles until it reaches the specified EOR Buffer count The tool will then become disabled and gives an Error Code F 01 on the display when the trigger is pulled EOR Buffer Count See section Enable EOR Buffer for more information Momentary Toggle Direction of the tool The following are the options available e Momentary Reverse In this mode the tool runs forward when the trigger alone is pressed and runs reverse when the momentary switch alone is pressed e 2Handed Reverse In this mode the tool runs forward when the trigger alone is pressed and reverse when the trigger and momentary switch are pressed simultaneously Tubenut Mode Trigger Only In this mode the tool runs forward on the first trigger press and re verses on the next The direction will continue to toggle with each trigger press Momentary Toggle Direction In this mode the tool runs forward or reverses when the trigger alone is pressed The direction is toggled when the momentary switch is pressed Full 2 Handed Operation In this mode the tool runs forward when the trigger and mo mentary switch are pressed simultaneously and runs in reverse the next time the trigger and momentary switch are pressed For tools other than Angle Tubenut Tools this field is read only When checked this function disables the tool after Pass cycle after a Gang Complete or after the Interlock Active last Configuration in a chain is complete The tool will stay disabled until
115. our network administrator for the appropriate IP settings Obtain an IP address automatically Use the following IP address IP address 132 168 Subnet mask 255 255 Default gateway obtain DNS server address automatically Use the following DNS server addresses Preferred DNS server Alternate DNS server e Validate settings upon exit E 10 48619696_ed2 2 4 4 Assigning a Static IP address to the IC PCM Turn OFF the IC PCM and set the RED DIP switch to ON for switch 2 Connect serial null modem cable from IC PCM to the PC Launch HyperTerminal or other terminal emulation software such as Clear Terminal Reboot the IC PCM Type NC in the serial terminal to start serial activity Type NC P off to disable the DHCP and then Type NC S to save the settings Type NC I xxx xxx xxx xxx using serial terminal where xxx xxx xxx xxx is the desired IP address Set subnet if different Default Gateway should take on the form xxx xxx xxx 1 Where the x values match the IP Ad dress If using crossover cable use IP 192 168 4 4 Type NC S to save any changes made Reboot the IC PCM after 30 seconds for the changes to take place 2 4 5 Assigning a Dynamic IP address to the PC Host Find the TCP IP properties in the control panel in the local network connections Select Obtain an IP address automatically as below Internet Protocol Version 4 TCP IPv4 Properties General Alterna
116. que value for a fastening Must be lt the Target Torque Once the q Target Torque value is entered this value will be populated as 80 of the Target Angle high Limit The maximum acceptable angle through which the fastener may turn Maximum value deg cannot exceed 32000 degrees which is the default value Angle Low Limit deg The minimum angle through which the fastener must turn The default value is 0 The torque required to seat the fastener in the joint This is the torque point at which angle begins to be measured Must be lt the Target Torque Once the Target Torque value is entered this value will be populated as 5096 of the Target Torque Threshold for Count Angle The Torque point during tightening at which the tool shifts to a lower speed to improve Torque Threshold for accuracy Must be lt the Target Torque Once the Target Torque value is entered this value Shiftdown will be populated as 2596 of the Target Maximum allowable time for completing the step The default value is 15 seconds and the Step Timeout Sec range is 1 65 seconds Tool motor acceleration at the start of a tightening The default value is 9096 and the range is Acceleration 96 596 to 10096 18 48619696 ed2 Free Speed 96 Speed at which tool will run before reaching Torque Threshold for Shiftdown The default P value is 10096 and the range is 1096 to 11096 Speed at which tool will run after reaching Torque Threshold for Shi
117. r will not expect an acknowledgement after every EOR NOTE The IC PCM 1 1 requires a Reboot after any Ethernet Settings change 33 3 2 3 7 Ethernet EOR Setup Ethernet EOR Settings enables sending of EOR data for every EOR over Ethernet port IC PCM 1 1 sends EOR to programmed Ethernet port This can be verified using Ethernet EOR Test Tool Ethernet EOR Test Tool Setup Options Connect Disconnect Login PREAD Login PWRITE Login Invalid P word Standard EOR Act Standard EOR Deact Custom EOR Act Custom EOR Deact Send Custom Cmd Responses Delay In Secs 0 C No Response e Respond with ACKs C Respond with NACKs Disconnected Options Connect Disconnect Login PREAD BE Login PWRITE Login Invalid P word Standard EOR Act Standard EOR Deact Custom EOR Act Custom EOR Deact Send Custom Cmd Responses Delay In Secs 0 C No Response e Respond with ACKs C Respond with HACK Disconnected Click on Option Button Enter IC PCM 1 1 IP Address Click on OK button Click on Connect button to IC PCM 1 1 establishes the communication Click on Login PREAD and then click on Standard EOR Act to view the default EOR Field format EthernetEORTestTool Closed Received Messages Options Options Set IP Address of Insight IC to Connect To 10 200 80 253 Set Host Name Set PREAD and PWRITE Passwords PREAD Password INSIGHTREA
118. s You can move the program window by clicking and dragging title bar 9 1 2 Selection of Family Type ICS is designed to provide a programming interface and archiving function to extend the functionality of family type IC12D M controllers and QX Series of tools NOTE Based on family type selection functions under menus will change 88 48619696 ed2 9 1 3 Menu Bar The Menu Bar contains the following menus 9 1 3 1 File Menu Ed Insight Control Software File Run Setup Status Statistics Diagnostic ICS DataSource View Window Help New CtrieN A ga 8 ES amp Family 0X2 Series lies Event Log Save Ctri 5 Send ChiE Delete Database Record Printer Setup Print Ctrl P Export Ctri o Close CEri AlE X Lag aff Exit The File Menu is similar to the menus found on many Windows programs It has the following functions E Eessen single instance windows NOTE It is only active when View Event Log screen is opened Save Saves data of the current active window to local Database send Sends parameters in current active window to selected tool or controller Print Prints the data from current activewindow Export Exports data from current active window to a pdf or csv file Ext Closes ICS program 9 1 3 2 Run Menu Insight Control Software File MESS Setup Status Statistics Diagnostic ICS DataSource View Window Help B RunMaincycleLog Le m A H i D Family v Runmain View
119. save a configuration 1 From the Setup menu click Tool Setup ICS opens the Tool Setup window with Tightening Configuration tab enabled Click the Database Mode button on the toolbar Program all parameters with desired values Enter a name for the configuration in the Config Set Name entry box Choose Save from the File menu to save the configuration into local database Sp MT aee i qu Once saved to the Local Database the user can send the Configuration to the tool using the Parameter Assignment screen 3 1 2 General Setup Screen The General Setup tab lets the user to retrieve edit and send the general settings for the selected tool in Network Mode or retrieve and save settings in the Local Database Mode When saved to the Local Database the user can send the saved General Settings to the tool using the Parameter Assignment screen When saved to the Local Database the user can send the saved General Settings to the tool using the Parameter Assignment screen vr QX Tool Setup 2 Location ID TI 110165 10 200 82 39 Paramset Name Tightening Configuration General Setup Tool Setup Location ID lii E Interlock Active Configuration Mode Any E Keypad Lockout HeadLight Timeout sec 5 E Enable Headlight Scc bd Enable EOR Buffering Enable EOR Retr EOR Buffer Count 1200 I T d Enable Wireless Retries Tubenut Made Momentary Reverse E Enable Smart Socket Wireless Setup Pa
120. sers tineteeteien o eet Ves eb es eite kevY bres Sexe Dre toRteY UE et evi uvox hex eS ket e bs U vn ex Ever kV rui Ux co tog Y Rb eoi 12 PAN Laca AR 12 rA A E E IU s T Y A 13 2 5 12 Migrate Re 13 25 5 EE EE eege 14 25 2 PRCT RE E 14 Se Create Ee 15 EE E 15 2323 CtODDeCEEO ES H E 15 DAD AaS MES EE 16 48619696 ed2 Section 3 Programming aTool 17 S TOO ii E 17 34 1 Tightening tontos aUo EE 17 3 14 2 G neral Setup SCr Ef siosio Temm 20 EX Re TOO e EEN 21 JAAA Wireless e DEE 22 Me Pass wordo RINO srt pU IRI EANO cero TR A ANEN O AEE EE 22 3 2 IC PCM 1 1 General SetUp sesesesssessseesseessseessseosseesserssreosseosseesseeosseosserosseesserosreosseossersserosseosseesssresssroserosseosersssrosreosseesseeesss 22 SPA Ne E E a eme 22 E e e NEE d nt EE 22 EN Welle e Control Settihgs Nc 23 B2 EICHER 23 3 2 2 3 Socket Tray and Configuration Switch Connection and Setup using IC PCM 1 1 eessen 26 2224 LIGHT BOX Connection and Kl utiitampmisdixttx Fine Ua Her tie pI Fete er Preskeuned idfeve ecu pep HAFX IER RE URNA REI Anaa 27 CNW S MEN Rn due REP d 27 e WE een le e E ER 32A PCM cria Porto eting E 27 ee ee E 28 3 2 3 3 Barcode Connection and Setup using IC PCIVET T issus ERU ORRFRRUMFUN GaU UNO RUMOR FOREN IDEM VEN EPdU RS RE pURU UA 29 CAE MER i e Ordo ii uo MN EE E O AEE E E E EE EE EEE
121. ssian and Spanish Upgrade License Opens Upgrade License screen which allows user to upgrade License file Select Adapter Opens Select Adapter screen which allows selection of Network Connection type being used by ICS for connection with IC PCM Database Opens Database Configuration screen which allows user to modify Archive Database Configuration configuration Direct Controller Opens Direct Controller Discovery screen which allows user to enter IC PCM IP Addresses for Discovery direct discovery by ICS 48619696_ed2 91 9 1 3 8 Data Source Menu Ed Insight Control Software File Run Setup Status Statistics Diagnostic ICS Data Source View Window Help gm base Gbr h TM X c Bagua De ily H ar X d e w Network Gtr y Archive The Data Source Menu allows you to choose the ICS mode of operation Database Network or Archive When checked indicates user is operating in Local Database Mode Network When checked indicates user is operating in Network Mode Archive When checked indicates user is operating in Archive Database Mode 9 1 3 9 View Menu Ed Insight Control Software File Run Setup Status Statistics Diagnostic ICS Data Source View Window Help Bx B Xj amp a A Be i E w Main Toolbar Series w Message Window The View Menu allows you to toggle on and off the display of the Main Toolbar and the Message Window Main Toolbar When checked Main Toolbar will be active When unchecked Main Toolb
122. ssword Settings Enable wireless Local MAC Address 94 00 00 00 00 00 00 94 PAN ID 3131 New Password Hex RF Channel 2D Confirm Password Hex Transmit Power 4 General Setup tab has three sub sections as follows 20 48619696 ed2 3 1 2 1 ToolSetup Used to set a Location ID for a particular tool The Location ID is used as a unique identifier Location ID for each tool on the network Location ID Number is a four digit entry that represents a location on the assembly line Each tool must have a unique Location ID Sets how Configurations are selected The options available from the dropdown box for this parameter are Internal External and Any Internal Tightening Configuration number can be selected using tool display only Configuration Mode l l l l l External Tightening Configuration number can be selected using external media such as IC PCM 1 1 or ICS only Any Tightening Configuration number can be selected using Internal or External Modes Headlight Timeout If the Headlight is Enabled it will turn OFF after the specified duration set in the Headlight Timeout field The tool will switch to Sleep Mode if the trigger on the tool has not been pressed for the Sleep Timeout duration specified in this field This is used to preserve battery life Using the display keypad or ICS to communicate with the tool will not prevent the tool from entering Sleep Mode If EOR Buffer is Enabled once out of range of the PCM the t
123. t value for receiving the reply from PFCS server Type IC PCM 1 1 can communicate with PFCS server using Serial Ethernet IP Address IP address of PFCS Server Port number to communicate with PFCS Server 3 2 3 9 Communication via Serial 1 Enable PFCS and select Type as Serial for IC PCM 1 1 using ICS Application Refer ICS Manual 2 Connect Serial port cable from the IC PCM 1 1 to the machine where PFCS in running 3 Select appropriate serial Port number and establish a connection from PFCS Server to the IC PCM 1 1 NOTE Make sure serial port cable is connected between IC PCM 1 1 and system where PFCS protocol is running 3 2 3 10 Communication via Ethernet 1 Enable PFCS and select Type as Ethernet for IC PCM 1 1 using ICS Application Refer ICS Manual 2 Rebootthe IC PCM 1 1 after 30 seconds 3 Establish a connection from PFCS Server to IC PCM 1 1 NOTE Make sure Ethernet port RJ45 is connected 48619696 ed2 35 3 2 3 11 PLUS Settings Plus Settings gives ability to program the settings to communicate between PLUS server and IC PCM 1 1 The PLUS interface is used to control and acquire EOR Cycle Data and send it to their system for acquisition archiving and analysis purposes up 1 Controller D we 10 200 52 331 WM Paramzet Mame source Date Time Stamp Setup Data version Info Controller Version General Settings Tightening Control Settings IO Settings Local Settings Date Time Sett
124. te Configuration You can get IP settings assigned automatically if your network supports this capability Otherwise you need to ask your network administrator for the appropriate IP settings Obtain an IP address automatically C Use the following IP address IP address Subnet mask 3eF aul gateway 2 4 6 Assigning a Dynamic IP address to the IC PCM Using the NC command configure as follows Make sure that the IP Address Gateway address and Net Mask match the network structure Type NC P ON and then type NC S to save the settings Type NC N xxx xxx xxx xxx and then type NC S to save the new Subnet address The Subnet address should match the Subnet address of the host PC Type NC G xx xxx xxx 1 and then type NC S to save the new Gateway address The xxx xxx xxx should match the IP Address Reboot the IC PCM after 30 seconds for the changes to take place 48619696_ed2 11 2 5 Database Manager The Database Manager handles all database operations like create migrate or use existing database Following are the two main functionalities of the database manager e Local Database e Archive Database 2 5 1 Local Database The Local Database is a database which can be used to save Configurations Tool General Set tings PCM General Settings Tightening EORs Controller and tool Event Logs Statistics and User profiles This database can reside local to the machine wher
125. the General Params node and the Configs node Expanding the Config node will display a node for each of the 8 allowable Configurations Expanding the USB Direct Tool will display the General Params node and the Configs node Expanding the Config node will display a node for each of the 8 allowable Configurations The upper right half of the screen displays a list of General Parameter Sets for IC PCM 1 1 stored in the Local Database that can be sent to a IC PCM 1 1 The lower right half shows the available General Parameter Sets stored in the Local Database that can be sent a tool The middle section of the screen displays the Configuration Sets stored in the Local Database that can be sent to a tool me Parameter Assignment Ck Source Network g l amp IC PCM11 Configurations General Setup For IC PCM 1 1 a K d 10 200 82 254 sdf dfdst General Params si Jl 9999 General Params aL 1 2 3 General Setup for QX gt 4 s 5 s Q 6 s Q 7 se 8 o II IC PCM101 _ e USB Direct Tool Connection Button used to send Configurations to a tool that is connected to USB or IC PCM Button used to send General Parameters to a IC PCM 1 1 or to a tool El Button used to refresh the screen Source Network Field indicates type of mode which is always Network for this screen The stored General Parameters can be assigned to the General Params n
126. the smart socket tray selection feature on the IC PCM 1 1 This function requires that the user remove the assigned socket from the tray in order for the tool to be enabled The socket is assigned by the configuration settings 3 2 2 2 10 Input Output Settings Assign Input Enable smart Socket The Assign Inputs tab gives a method of assigning input behaviours to physical input pin of the IC PCM 1 1 The screen gives a list of input behaviours for programming the input pins The screen also gives the flexibility of positioning the input behaviours and prevents duplicate assignments of same behaviours for different input pins of the IC PCM 1 1 48619696_ed2 23 EP C PCM 1 1 General Setup 1 Cantraller ID Paramset Mame Setup Data version Info version General Settings IO Settings Date Time Settings Protocol Settings Serial Port Settings Barcode Settings Serial EOR Settings Ethernet EOR Settings PFCS Settings PLUS Settings AML Settings Open Protocol Settings Label Printing FieldBus Settings Profibus Settings InterBus Settings Input Pin Behaviours List Behaviour s list Assign Input button Un Assign Input button Un Assign All button 24 Tightening Control Settings Source Network Date Time Stamp IO Settings Assign Inputs
127. tightening The default value is 9096 and the range is 5 to 100 Speed at which tool will run before reaching Torque Threshold for Shiftdown The default value is 100 and the range is 10 to 110 Shiftdown Speed 96 Speed at which tool will run after reaching Torque Threshold for Shiftdown Must be x Free P Speed The default value is 2096 and the range is 10 to 110 Prevailing Torque Settings Cut In Zone Settings Target Cut In Angle Acceleration 96 Free Speed 96 Target Angle value for the Cut In Zone step in degrees Maximum torque that is allowed during the Cut In Zone If the measured torque is this value the step is halted and a fault declared Value must be x the Tool Max Torque Snug Torque The torque point at which angle begins to be measured Must be x the Torque High Limit Prevailing Zone Settings Target Prevailing 7 Angle deg Target Angle value for the Prevailing Torque Zone step Angle High Limit Maximum angle of rotation allowed during the Prevailing Torque Zone If the measured deg Angle is this value the step is halted and a fault declared Torque High Limit i Minimum angle of rotation that must be turned during the Prevailing Torque Zone When the Angle Low Limit deg Prevailing Torque Zone is exited the measured Prevailing Angle is checked to make sure it is greater than this limit If it is not an Under Angle Fault is indicated Torque Hich Limit The maximum allowable torqu
128. tinent if the Smart Socket feature is Socket Selection enabled in the tool setup Tool Max Toraue The maximum permitted Torque for the connected tool This Field is not applicable in the 3 Local Database Mode This field is read only The Reverse Target Torque parameter is used to set the Target Torque for the Reverse step for Reverse Target Angle Tubenut Tools Torque For tools other than Angle Tubenut Toosl this field is read only The Reverse Forward Speed parameter is used to set the speed for the Reverse step for Angle Reverse Forward Tubenut Tools speed l l For tools other than Angle Tubenut Tools this field is read only When checked the tool will send an Assembly Complete Event to the IC PCM 1 1 which will Assembly Complete then turn on a programmed External Output Disable Reverse When checked the tool will not run in the Reverse direction Reverse Speed The percent of Max Speed at which the tool will run in the reverse direction The default value is 100 There are three strategies as described below Torque Settings Target Torque Target Torque is the value of selected configuration Must be lt Tool Max Torque The maximum acceptable torque value for a fastening Must be gt the Target Torque and Torque High Limit cannot exceed 120 of the tool max torque value Once the Target Torque value is entered this value will be populated as 120 of the Target Toraue Low Limit The minimum acceptable tor
129. tion speed Following are the baud rate which can be used 110 1200 2400 4800 9600 14400 19200 28800 38400 57600 76800 and 115200 Parity Select the Parity for the serial connection to None Odd or Even from the drop box list Baud Rate 42 48619696_ed2 3 2 4 5 Modbus TCP IP Ethernet IP Settings ModBus TCP IP and Ethernet IP are industrial fieldbus used primarily for I O and controls The IC PCM 1 1 can come equipped with this slave card The IC PCM 1 1 can be controlled via this device as well as provide end of run status and torque and angle results EP IC PCM 1 1 General Setup 1 ControllerID 10 200 82 668268 Paramzet Mame source BS Date Time Stamp Setup Data version Info Version General Settings Tightening Control Settings IO Settings Date Time Settings Protocol Settings lj dd ecc i7 0 0 1 Serial Port Settings We Barcode Settings Serial EOR Settings sub Rh eo o D Ethernet EOR Settings gebunden PFCS Settings EE PLUS Settings Gateway ent a eo l AML Settings Ss Open Protocol Settings Label Printing FieldBus Settings Profibus Settings InterBus Settings DeviceNet Settings Modbus RTU Settings Ethernet IP Madbus TCP Ethernet IP Madbus TEF FieldBus Enabled FieldBus Control This enables the fieldbus for IC PCM 1 1 Output signals will be sent to the fieldbus master
130. ton Activate the check box next to the column if you want the data to be displayed When finished click on OK button 64 48619696 ed2 Select EOR fields to view E 1 xj Select Columns EOR Coloumn Select LifeTime CycleCount Cycle Count Configuration No Date Time Of Cycle Cycle Result Peak Torque Torque Result Peak Angle Angle Result Current Gang Count Total Gang Count Torque Result Displays result of the torque Pass if it is within Low and High limit values Low if peak torque is less than Low limit and High if peak torque is greater than or equal to high limit Peak Angle Displays maximum angle rotated during tightening cycle Angle Result Displays the result of the angle Pass if it is within the Low and High limit values Low if Maximum angle is less than Low limit and High if maximum angle is greater than or equal to high limit Current Gang Count Displays number of similar joints that are fastened Current gang count is incremented only for passed cycle For example if the gang count is 3 bolts then current gang count is reported as 1 2 and 3 for these three EORs Motor Status Displays Motor Status of the cycle No Fault is highlighted in Green if no fault has occurred or Fault is highlighted in Red if fault has occurred Displays maximum current drawn during the tightening cycle 48619696 ed2 65 Following table shows the additional fields that are present in IC
131. ttings Dake Time Settings Protocol Settings Serial Pork Settings Barcode Settings Serial EOR Settings Ethernet EOR Settings PFCS Settings PLUS Settings AML Settings Open Protocol Settings Baud Rate Parity Stop Bits 1 hat Bits Per Character e Multibrop Address V Protocol Label Printing Fieldbus Settings Profibus Settings InterBus Settings DeviceNet Settings Modus ATU Settings Baud Rate sets the speed for communications of serial port Following are the baud rates Baud Rate which can be set from ICS 110 1200 2400 4800 9600 14400 19200 28800 38400 57600 76800 115200 Protocol indicates which protocol is set for the Serial port such as Serial Barcode Serial EOR PLUS Barcode and Label Printing 3 2 3 2 Barcode VIN Settings Barcode VIN settings allow the user to set the Barcode related settings such as length criteria From To characters for criteria match Barcode scanner input can be set for different types of Standard communications ports Ethernet Serial of the IC PCM 1 1 Other protocols such as ProfiBus or DeviceNet can also input a Barcode or VIN number to the IC PCM 1 1 but the barcodes are not subject to criteria checking Protocol ET IC PCM 1 1 General Setup 1 Controller ID J 40 200 82 BB B2B6 v Paramset Mame SOLUCE Network Date Time stamp Setup Data Version Info Version
132. umber output signal to the Socket tray Lift the corresponding socket for the selected configuration Tool will now be in unlocked condition to run its configuration NOTE Tool will not run its configuration if more than one socket removed from the tray or wrong socket is removed 3 2 2 4 Light Box Connection and Setup e Locate the active wire colors for light boxes e Connect the light box to the IC PCM 1 1 terminal blocks with the appropriate accessory cable e Ensure a QX Series wireless tool is mapped to the IC PCM 1 1 e From IC PCM 1 1 General Setup screen assign the output behaviours for the corresponding terminal blocks e Ina standard setup the colored lamps indicate the following Red Torque Angle High Green Accept output Yellow Torque Angle Low 3 2 2 5 DateTime Settings The Date Time settings lets the user to set the Date and Time settings for IC PCM 1 1 EF IC PCM 1 1 General Setup 1 ContrallerID d 10200 8256 0266 e Paramzet Mame SUF Ce Network DateTime stamp Setup Data Version Info l Date Time Settings version General Settings Tightening Control Settings IO Settings Date Time Settings 5 Protocol Settings Offset Serial Port Settings EE Daylight Saving Enable In DST Ethernet EOR Settings PFCS Settings PLUS Settings Region USA wi ML Settings ee Open Protocol Settings T L
133. ut signals will be sent to the fieldbus master Field Bus Control This enables control of the IC PCM 1 1 by allowing the fieldbus master to set I O Field Bus Enabled IP Address Enter the IP Address of the ProfiNet fieldbus device in a computer network Subnet Mask A range of logical addresses within the address space that is assigned to an organization Gateway is a node on a computer network that serves as an access point to another network AA 48619696 ed2 3 3 Parameter Assignment The Parameter Assignment Screen allows the user to assign any saved Configuration and or General Parameter set to the tool connected to USB and IC PCM This screen also allows the user to edit the General Parameter settings of the IC PCM 1 1 or Send a saved General Parameter Set to the IC PCM 1 1 This screen works in the network mode only The left side of the screen shows all the devices IC PCM 10 1 and assigned mapped tools IC PCM 1 1 and mapped tools and tools connected to USB connected to the network Expanding a IC PCM 1 1 node will display the General Params node and a node for the mapped tool Expanding the tool Location ID node will display the General Params node and the Configs node for the mapped tool Expanding the Config node will display a node for each of the 8 allowable Configurations Expanding a IC PCM 10 1 node will display all the tools mapped to the IC PCM 10 1 Expanding each tool Location ID node will display
134. utput behaviours Accept behaviour is HIGH when tightening sequence is OK for the tool mapped to the IC PCM 1 1 Reject behaviour is HIGH when tightening sequence is NOT OK for the tool mapped to the IC PCM 1 1 Cycle Complete behaviour is HIGH when the tightening sequence is completed irrespective to the Pass Fail status of the tool mapped to the IC PCM 1 1 High Torque behaviour is HIGH when the final Torque result is greater than or equal to Torque High Limit programmed for the configuration Low Torque behaviour is HIGH when the Final torque result is below the Torque Low Limit programmed for the configuration High Angle behaviour is HIGH when the final Angle result is greater than or equal to the Angle Behaviours High Limit programmed for the configuration list Low Angle behaviour is HIGH when the Final angle value of the tightening results is less than the angle Low Limit of the tool mapped to the IC PCM 1 1 Reject Buzzer is HIGH when the tightening sequence is NOT OK Paint Marker is HIGH when the tightening sequence is OK System Fault HIGH Indicates a problem with the IC PCM 1 1 Gang Complete is HIGH when Gang Complete occurs Config 1 8 is HIGH when the particular Configuration is selected on the tool Socket Select 1 8 is HIGH when a Configuration is selected that has the particular Socket Selection Number assigned to it User Output 1 8 is H

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