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Manual: Magnum IT and Cv Logix Owners

1. Ben N lt gt 1enno SP 55 13 0M ON 2 21 5 0 Identifying the Logix Control 742 742F Time Clock or 762 762F Demand and Magnum Valve If you are unsure of your control model simply remove the cover and disconnectthe controller module from the control valve In the back of the control valve is a silver label that shows your model number and version revision Model number either 742 742F or 762 762F S Pentair Water USA Glendale Operation Model 762 12 V 60 Hz 4w VERSION 1 02 WO 4340000 Ser No 740090052683 3 Z Serial number with 8 N Pentair Water USA Glendale Operations Model Magnum 762 12 V 60 Hz aw VERSION 1 02 WO 4340000 Ser No MAG058060634 SS P Figure 5 2 How To Read the Serial Number date code Figure 5 1 Ser No MAG 058 07 Model Day of the Year Figure 5 3 20 0634 T Year Unit Number 6 0 General Logix Series Instructions 6 1 Display Icons Logix Controller NOTE 10 Figure 6 1 In normal operation and during programming only a few of the icons are actually displayed Days of the week The flag immediately below the day appears when that day has been programmed as a day the s
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3. mn 3 y IDI VL yL CNE VE yL NCC Figure 2 3 Slide Camshaft Slide the toward the back of the valve by pressing on the release tab and pulling on the back end of the camshaft Figure 2 4 The front end of the camshaft will be flush with the mounting plate Release Tabs Figure 2 4 Removing the Control Faceplate 1 Press downward on top tab with fingers Figure 2 5 while pushing up on bottom of control s face plate DO NOT push on top of control faceplate 2 When lower mount bushings release swing the lower end of the face plate outward to release Figure 2 5 Routing the Cables Power Cable pass thru Pass wires behind clip Flow Sensor Cable pass thru then snap under tabs Pass wires behind clip Flow Sensor Cable Motor and Sensor Wiring Back of control face plate White detail on power cable is for illustration purposes only and does not represent the actual power cable color Figure 2 6 Replacing the Control Face Plate 1 Set the lower mount bushings into the backplate arms 2 Then swing top end of control face plate into position until it snaps into place Figure 2 7 Mount Control Mount the control onto the by sliding the mounting tabs over the mounting plate Note that all models of Magnum controls mount to the valve in the same manner Figure 2 6 M
4. 16 4 cm 9 3 4 7 24 8 14 17 8 35 6 i 19 1 2 49 5 cm LS n 3 15 16 8 10 1 cm LA N m v i 1 LE 5 PE 11 3 4 29 9 F 1 A S L4 2 A gt 15 1 16 38 2 cm 12 2 4 Magnum IT Dimensional Specifications 2 Inch Inlet and Outlet 1 1 2 Inch Drain 13 1 2 34 2 cm 9 22 9 7 1 2 19 cm 2 15 16 7 5 1 11 16 n SZ pg T 17 8 cm 9 3 4 24 8 cm 16 1 4 41 3 cm 4 1 2 442 ___ 11 4 cm 11 4 cm 4 716 11 3 cm x 2 2 INS 13 15 16 d 35 5 cm H 26 11 16 r Pi 67 8 cm E
5. 27 Logix Magnum Demand 762 293 3 28 Regeneration Modes 30 Placing Conditioner into Operation turning on the 31 Programming the Logix for Manganese Greensand Systems 33 11 1 Special Applications How to Program the 742 762 34 Things You Might Need to 35 742 762 Level 1 0 36 Cycle Time 0 41 Accessing History Values s vestis sce ke e NP Ed ta PR LG 42 Control LL 42 Troubleshooting serer shake Br a tu epe toes var deos 43 17 1 Troubleshooting Logix 43 17 2 Troubleshooting Magnum IT and Cv 44 Magnum Valve Cartridge Removal 47 Performance Injectors 48 19 1 Injector Charts esce rot ce ro de ROWER an lesere 48 19 2 Magnum Injector 5 50 Magnum Flow Controls
6. Time amp Day 4 Regen Time amp Day Salt Amount Capacity 1 Hardness P Value Level II menus include P1 Time of day P2 Day of week P3 Time of regeneration P4 Number of days between regeneration 99 day calendar override P5 Not used 742 only P6 Amount of regenerant used per regeneration or filter backwash time salt setting P7 System capacity P8 Hardness P9 Units of measure P10 Clock mode P11 Service interval P12 Remote regeneration switch delay P13 Refill sensor control conditioner only 0 Off 1 Salt detector only 2 Chlorine generation P14 Refill rate conditioner only P15 Draw rate conditioner only P16 Reserve type P17 Initial average or fixed reserve P18 Flow sensor select P19 K factor or pulse equivalent Pr Refill first not used for alternating mode Remote switch operation See the Logix Professional dealers manual for further details on setting Level parameters Table 13 2 Level I Parameters for 742 762 Single Tank Conditioner Systems Minimum liter Description Range l crement Default Units Notes 1 00 12 59 P1 Time of Day AM or PM 1 minute 12 00 PM nn 0 00 23 59 P2 Day of Week N A 1 day Non N A Uses arrows under days of week on overlay 1 00 12 59 P3 T s AM or PM iminite 2 00 AM eid ale on value s
7. H 100 psig 688kPa maximum in Canada Operating Water Temperature Range 34 to 100 F 1 to 36 C Ambient Temperature Range 34 to 120 F 1 to 50 C Cap Bolt Torju n i et as ei e eae to 35 to 40 inch Ibs 3 95 to 4 51 Nm Connections Inlet and Outlet 22 22 ioci ee ihn 1 1 2 inch Magnum Cv ra 2 inch Magnum IT Tank niet ede 4 inch Brine iro he Helene ee 3 4 inch Pilot Drain and Auxiliary Hydraulic Out sise 1 4 inch tube fitting Riser Pipe Eitting etuer P ep RP rade RU MEM SPI 1 1 2 inch 3 81 cm OTAI EE 1 1 2 inch 3 81 cm Physical Dimensions use a e Refer to drawings on pages 9 and 10 Approximate Weight Valve and Control ss 27 Ibs 12 3 kg Electrical Voltage Logix 742 762 Series Control 12 VAC wall mount transformer only Power ConsumptlOol ce ke tesi eee E kleine e be ion ce d e Sedet teg ded 4 watts See section on Electronic Controls for alternative electrical configurations 11 2 3 Magnum Dimensional Specifications 1 1 2 inch Inlet Outlet and Drain 9 22 9 cm 13 1 2 34 2 cm T COD 0 N B
8. 51 20 1 Refill Control Identification 2 51 20 2 Drain Line Flow 52 20 3 Recommended Backwash Flow Rates for Various Media 53 20 4 Logix Magnum It Cv Exploded View 54 21 0 Replacement Components Logix Magnum 55 21 1 Camshaft and Pilot Valve 55 21 2 Camshaft 56 21 3 Magnum Valve Cartridges 57 21 4 Injector Assembly 2 feb 58 21 5 Refill Flow Control Assembly 59 21 6 Magnum IT Flow Sensor Assembly 60 21 7 Installation Adapter Kits 61 21 8 Miscellaneous Kits and Assemblies 63 1 0 Installation Profile Summary Installation Date Installation Location Installer s Phone Number Valve Number Application Type Softener Filter Dealkalizer Water Source Public Well Private Well Surface Supply Other Water Test Results Hardness Iron Other
9. Misc Capacity Tank Size Diameter Height Resin or Media Volume Resin or Media Type Brine Tank Volume Salt Setting per Regeneration Control Valve Configuration Valve Type Hard Water Bypass No Hard Water Bypass Refill Control gpm Injector Control gpm Backwash Control gpm Flow Rates min max Electronic Demand Settings P1 Time of day P2 Day of week P3 Time of regeneration P4 Number of days between regeneration 99 day calendar override P5 742 only Day of week regeneration Regeneration Frequency SM TW T FS 12 34 56 7 P6 Amount of regenerant used per regeneration or filter backwash time salt setting P7 System capacity P8 Hardness P9 Units of measure P10 Clock mode P11 Service interval P12 Remote regeneration switch delay P13 Refill sensor control conditioner only 0 Off 1 Salt detector only 2 Chlorine generation P14 Refill rate conditioner only P15 Draw rate conditioner only P16 Reserve type P17 Initial average or fixed reserve P18 Flow sensor select P19 K factor or pulse equivalent Pr Refill first option Not used for alternating option Pd Remote Switch Operation 2 0 Introduction to the Logix Magnum and Magnum IT Valve Series The Magnum Cv and Magnum Series valves The Magnum valve is available in either a offer a high degree of in
10. 0 0 20 40 60 80 100 120 PSI LWR 5104 T T T T T T LWR 5104 200 300 400 500 600 700 800 kPa 48 GPM GPM Injector 1000442 Typical for 16 inch Tank ipic mL eec I Brine Draw 00 20 40 60 80 100 120 PSI 200 300 400 500 600 700 800 kPa Injector 1000444 Typical for 21 inch Tank T T T T T T 300 400 500 kPa Injector 1000445 Typical for 24 inch Tank 144 12 4 1 04 M 1 os 4 _ J 0 6 4 4 1 2 eon ee et ll ee ER 0 4 Brine Draw m 02 te 4 0 0 J 9 20 40 60 80 100 120 PSI LWR 5104 T T T T T T T T T T T T T T 200 300 400 500 600 700 800 kPa Injector 1000447 Typical for 36 inch Tank T T T T T T T T T T T T T T T 1 30 4 2 5 4 4 2 0 4 4 15 4 10 4 4 0 5 4 0 0 J m 20 40 60 PSI 80 100 120 T T T T T T T T T 200 300 400 500 600 700 800 kPa Brine draw and Rinse rates on empty tank 49 Mihr Injector 1000446 Typical for 30 inch Tank N N L 1 paa GPM PSI LWR 5104 200 300 400 500 600 700 kPa E31 3 LAN Dn p Terre Er
11. 19 2 Magnum Injector Controls Injector Identification Table 19 1 Magnum Injector Chart Tank Size Part Number Tank Draw Part Part Number Diameter Rate Number with O rings In cm GPM 1000441 1040670 14 35 6 0 5 1 89 1000442 1040671 16 40 6 0 5 1 89 1000443 1040672 18 45 7 0 6 2 27 1000444 1040673 21 53 3 0 9 3 41 1000445 1040674 24 61 0 4 5 30 1000446 1040675 30 76 2 2 0 7 57 1000447 1040676 36 91 4 3 3 12 5 1000448 1040677 Blank 0 0 NOTE All flow rates are based on an inlet pressure of 60 psig 413 kPa Actual rates vary with pressure temperatures and other system variables Filter applications only 50 20 0 Magnum Flow Controls 20 1 Refill Control Identification Cavity Number D 495 Flow Rate gpm Table 20 1 Magnum Refill Control Chart P N Indicates 3 Pack Tank Flow Rate Part Number Diameter GPM LPM In cm 1040679 14 35 6 0 7 2 65 1040680 16 40 6 0 8 3 03 1040681 18 45 7 1 0 3 79 1040682 21 53 3 1 4 5 30 1040683 24 61 0 2 0 7 57 1040684 30 76 2 3 0 11 36 1040685 36 91 4 5 0 18 93 NOTE All flow rates are based on an inlet pressure of 60 psig 413 kPa Actual rates vary with pressure temperatures and other system variables 51 20 2 Drain Line Flow Control Table 20 2 Drain Line Flow Controls
12. E Ill H NN y LG N A _ 11 3 4 29 9 cm I 1 1 16 2 7 j 15 7 16 4 716 89 2 11 3 cm 3 0 General Installation Information Please review the following items thoroughly to ensure an efficient and safe installation of the water treatment system The typical installation line drawings for the Magnum valves are shown on 16 Operating Conditions A minimum dynamic operating water pressure of 25 psig 172 kPa is required for the Magnum control valve to operate properly Water pressure is not to exceed 125 psig 862 kPa In Canada water pressure is not to exceed 100 psig 688 kPa Water temperature is not to exceed 1009F 369C Do not subject the valve to freezing conditions Space Requirements Allow adequate space for the water treatment system and associated piping The General Specifications section 11 provides the overall dimensions of the control valve as well as the dimensional reference information for each of the connection ports A minimum of 4 1 2 inches 11 5 cm front and rear clearance is required for cartridge assembly and removal Plumbing Always follow good plumbing practices and conform to l
13. Press T to navigate to another cycle 34 12 0 Things You Might Need to Know When the controller is first plugged in it may display a flashing hourglass and the message Err 3 this means that the controller is rotating to the home position Ifthe Err 2 is displayed check that the incoming power frequency matches the controller The North American controller does not run with 50 Hz input The preset default time of regeneration is 2 00 AM e English or Metric The World controller senses the electrical input and decides which is needed The North American controller only runs on 60 Hz and defaults to English units e Logix Series controller can be programmed to regenerate on specific days of the week e If electrical power is not available the camshaft can be rotated counterclockwise by hand if the motor is removed e Logix Series controllers send commands to the motor for camshaft movement However water pressure flow are required during the regeneration cycle for backwash purge and refill and brine draw to actually take place sure control power source is plugged in The transformer should be connected to a non Switched power source e You can start programming at the beginning by resetting the amount of media When viewing HO History Value push and hold SET for five seconds The display reverts back to and any programmed information is lost Return to Logix Series Initial
14. Immediate Manual Regeneration Pressing and holding the REGENERATION key for three seconds initiates an immediate manual regeneration The regeneration icon on the LCD turns on The control goes to the regenerating mode Delayed Second Regeneration Pressing the REGENERATION key while the control is in the regenerating mode programs a delayed second regeneration The x2 icon next to the regeneration icon flashes indicating a second regeneration starts when the time of day reaches the programmed time of regeneration Double Immediate Manual Regeneration Pressing and holding the REGENERATION key for three seconds while the control is in the regenerating mode programs back to back manual regenerations The x2 icon next to the regeneration icon turns on indicating a second manual regeneration starts immediately after the current regeneration is complete During a Regeneration e is displayed to show current cycle SU MO TU WE TH FR SADAYS Time amp Day Regen Time amp Day E Salt MIN T7 to x2 L 24 Hardness Total regen time remaining Total regen time remaining is displayed on screen e Press and hold SET to show current cycle time remaining To Advance Regeneration Cycles Press and hold SET showing current cycle time Simultaneously press SET and UP to advance on cycle An hourglass displays while the cam is advancing When the cam re
15. Extended Standoff With Hard Water Bypass End Cap Figure 2 11 Hydraulic Output Signal An optional hydraulic output signal is available on the valve An optional cam lobe on pilot valve 6 is used on the camshaft assembly to initiate the hydraulic output signal during regeneration or backwash Figure 2 10 The hydraulic line pressure signal is available through the 1 4 inch connection on the back of the valve marked AUX See Figure 2 11 Remove the tube cap installed for shipping Optional cam lobes available are P N 1000554 Provides a hydraulic signal from the beginning of BACKWASH through the start of REFILL P N 1000553 Provides a hydraulic signal from the beginning of BACKWASH through the end of REFILL P N 1041064 Breakaway cam Can be programmed to send a hydraulic signal at any time during the REGENERATION or BACKWASH cycle Note The camshaft must be turning for the signal to change states i e switch from OFF to ON or from ON to OFF Optional Cam Lobe Position 6 Hydraulic Output Signal Auxiliary 4 Hydraulic 2 Output AUX Pilot Drain Port Figure 2 13 The tank adapter on the control valve is designed to be compatible with a 4 inch 8UN 8 threads per inch tank opening In addition the adapter is designed to accept a full 1 1 2 inch 3 81 cm riser pipe with outside diameter of 1 90 to 1 91 inches 48 26 to 48 51 mm Figu
16. Adapter with Glass Filled Plastic Nut 24 Pack 1 1050556 1 5 inch CPVC Adapter with Glass Filled Plastic Nut 24 Pack 2 1000356 Glass Filled Plastic Nut for 1 5 inch Adapter Not Shown 3014555 1 5 inch Stainless Steel NPT Adapter Not Shown 3014556 1 5 inch Stainless Steel BSP Adapter 3 1000358 1 5 inch CPVC Adapter Not Shown 3023677 DUM Stainless Steel NPT Adapter with Drilled and Tapped 1 4 inch NPT Not Shown 3023671 k Stainless Steel BSP Adapter with Drilled and Tapped 1 4 inch BSP Adapters Magnum IT Item Part Number Description Not Shown 1040782 Magnum IT Adapter Kit Stainless Steel NPT for inlet outlet drain Not Shown 1040783 Magnum IT Adapter Kit Stainless Steel BSP for inlet outlet drain Not Shown 1040784 Magnum IT Adapter Kit CPVC for inlet outlet drain Not Shown 1040786 2 inch NPT Stainless Steel Adapter with Zinc Diecast Nut 24 Pack Not Shown 1040787 2 inch BSP Stainless Steel Adapter with Zinc Diecast Nut 24 Pack Not Shown 1040788 2 inch CPVC Adapter with Zinc Diecast Nut 24 Pack Not Shown 1030664 2 inch Cast Zinc Diecast Nut 61 Item Part Number Description Not Shown 1030663 2 inch Stainless Steel NPT Adapter Not Shown 1033863 2 inch Stainless Steel NPT Adapter with Drilled and Tapped 1 4 inch NPT Port Not Shown 1030665 2 inch Stainless Steel BSP Adapter Not Shown 1033864 2 inch Stainless Steel BSP Adapter with Drilled and Tapped
17. If motor continues to rotate indefinitely replace the following components in this order Wire harness Motor Optical sensor Controller Four dashes displayed Power failure of more than 8 hours has occurred Press SET to reset the time display 43 17 2 Troubleshooting Magnum IT and Valve Symptom 1 Water conditioner fails to regenerate No soft water Possible Cause Power supply to Magnum control has been interrupted Water pressure lost Logix control improperly programmed Defective control No salt in brine tank Manual bypass valve is open For 762 series control turbine meter is clogged or restricted Leak at riser pipe seal Insufficient brine Plugged injector or injector screen Solution Determine reason for power interruption and correct Reset time of day Restore water pressure Verify that the Logix control is properly programmed Replace control assembly Add salt and regenerate Close manual bypass valve Inspect turbine meter assembly clean or replace Ensure that riser pipe is properly sealed at tank adapter O ring Inspect pipe for cracks Check refill control and clean if necessary Check control settings Check flow rate capabilities of safety float and air check assembly Inspect and clean injector and or injector Screen 2 No Brine Draw Plugged injector or injector screen Insufficient water pressure Obstruc
18. the predicted daily water usage by the iron content in ppm For example an average person uses 75 gallons of water per day Four people living in a home use 300 gallons of water 75 gallons x 4 people per day Assume the incoming water has 10 ppm of iron Now calculate the daily demand multiply the gallons of water used per day 300 by the ppm of iron content 10 3000 ppm of daily capacity usage Now take the system capacity 10 000 divided by the daily demand 3 000 3 3 days of capacity Since you run out of capacity before the beginning of the fourth day the proper setting for days between regeneration is 3 days For example 4 people x 75 gals per person 300 gallons used per day 10 ppm iron x 300 gal day 3000 ppm day 10 000 ppm capacity 3000 ppm day 3 3 days of total capacity Solution regenerate every 3 days The above capacity numbers are based only on Fe For removal of H5S and Mn refer to the media manufacturers specifications Volume Demand Regeneration Setting To set a 762 demand system for iron removal you must 1 Know your media capacity Generally one cubic foot of magnesium greensand can remove 10 000 ppm of iron 2 Know the iron concentration in your water To have your system regenerate on demand set your system s capacity P7 to the appropriate factor On the 762 it reads Kg but you are actually working in ppm of iron 1 If your system is one cubic foot set the capacity to 1
19. to scroll down or increment through a group of choices SET Used to accept a setting that normally becomes stored in memory Also used together with the arrow buttons UP arrow Generally used to scroll up or increment through a group of choices Regenerate Used to command the controller to regenerate Also used to change the lock mode 22 NOTE Ifa button is not pushed for thirty seconds the controller returns to normal operation mode Pushing the Regenerate button immediately returns the controller to normal operation 6 3 Programming Conventions The 700 series controller is programmed using the buttons on the keypad The programming instructions are described two ways whenever a section has keypad input First a table shows simplified instructions Second text follows that describes the action In each table Action lists the event or action desired Keys are listed as UP for up arrow DOWN down arrow is SET for set 7 TO REGEN for regeneration Duration describes how long a button is held down P R for press and release HOLD for press and hold X sec for a number of seconds to press the button and hold it down Display calls out the display icons that are visible 7 0 742 762 Series Initial Power Up Initial Power Up SU MO TU WE TH FR SA DAYS Time amp Day Regen Time amp Day X E 7 Salt Capacity Hardness Before mounting the controller c
20. 0 61 310 70 m 762 only H9 Average usage for Tuesday in gallons or m 0 131 070 gallons or 0 61 310 70 m 762 only H10 Average usage for Wednesday in gallons or m 0 131 070 gallons 61 310 70 m 762 only H11 Average usage for Thursday in gallons or m 0 131 070 gallons 61 310 70 m 762 only H12 Average usage for Friday in gallons or m 0 131 070 gallons or 0 61 310 70 m 762 only H13 Average usage for Saturday in gallons or m 0 131 070 gallons or 0 61 310 70 m 762 only H14 Average service cycle 0 255 days 762 only H15 Peak flow rate 0 200 gpm 1 000 Lpm 762 only H16 Day and time of peak flow rate Time and day that peak flow occurred 762 only H17 Months since service 0 2 184 months Hr Number of regenerations since last serviced 0 65536 Control Reset To reset the control 1 Press and hold SET and DOWN simultaneously for 5 The control is reset to an unprogrammed state 6 Goto Initial Set up section to reprogram control 5 seconds 2 HO and the system s set resin volume or F mode is displayed 3 Ifa history value other the is displayed use the UP button to scroll through the settings until HO is displayed 4 Toreset the control press and hold SET for 5 seconds 42 WARNING Resetting the control deletes all information stored in its memory except time and day This requires you to reprogram the control
21. 0 kg meaning 10 000 For two cubic feet set the capacity to 20 kg ILI ke Time amp Day Regen Time amp Day Salt Amount Capacity q Hardness 2 Set your hardness to the level of ppm iron in your water If you have 3 ppm of iron 762 control to 3 SU MO TU WE FR SA DAYS Time amp Day Regen Time amp Day 71 Salt Amount Capacity Hardness 4 3 The control calculates the remaining volume capacity in gallons m and counts down to regeneration 11 1 Special Applications How to Program the 742 762 For all special flow applications that are media or regenerant dependent you are going to select the injector the backwash flow control and the refill flow control You may need to change one or all the regenerating cycle times to satisfy your equipment needs The Logix control must be programmed as a 3 cycle filter to allow all cycles to be adjustable See pages 27 or 28 to program the Logix Magnum as a 3 cycle filter Proceed to the procedure listed below after completing filter programming To Program The Times For All Cycles e Press T and B when in the Service Mode to enter the Cycle Time Display mode The display will show C1 e Press M when the Cycle Time Display mode The cycle time in minutes will flash indicating the cycle time can be changed e Press or T to change the flashing time Press M to enter the selected time
22. 1 4 inch BSP Port Not Shown 1030666 2 inch CPVC Adapter Not Shown 1030667 63 mm Metric PVC Adapter Not Shown 1002906 1 5 inch to 2 inch Stainless Steel Bell Reducer Coupling Not Shown 1010160 1 5 inch Adapter O Ring Not Shown 1010165 2 0 inch Adapter O Ring Not Shown 3024790 Stainless Steel Tank Adapter 4 inch 8UN Threads Not Shown 3024788 Stainless Steel Flange 62 21 8 Miscellaneous Kits and Assemblies External Pilot Feed Adapter Pilot Filter Screen Assembly Internal Pilot System Check Valve Part Number Description 1000226 Pilot Screen Assembly includes Pilot Screen Pilot Screen Cap and O ring 1040691 Valve O ring Kit tank adapter O ring 3 O rings for 1 1 2 inch inlet outlet drain and distributor O ring 1040692 Pilot Flapper Kit pilot brine and springs 1040668 External Pilot Feed Adapter separate source pilot water 3025780 Internal Pilot System Check Valve 1000878 Outdoor Cover 1009115 Top Stacking Distributor 3018941 Top Plate Screws 15 req d 1234170 Top Plate Screws 5 req d 1010162 Tank Adapter O ring 1010160 Riser Tube O ring 63 2011 Pentair Residential Filtration LLC P N 3002947 RevF MR11
23. 40750 35 7 945 White Green Green Green 1040751 36 8 172 White White White White 1040752 37 8 399 White White White Orange 1040753 38 8 626 Orange Orange Orange Green 1040754 39 8 853 Orange Orange Orange White 1040755 40 9 08 Orange Orange Orange Orange NOTE Drain Line Flow Controls above 40 gpm require external control installed in drain line 52 20 3 Recommended Backwash Flow Rates for Various Media Table 20 3 Recommended Backwash Flow Rates for Various Media Tank Diameter Media 14 in 16 in 18 in 21in 24 in 30 in 36 in 35 6cm 40 6cm 45 7 53 3cm 61 0cm 76 2cm 91 4cm Tank Tank Tank Tank Tank Tank Tank Drain Line Flow Control in GPM Softening Resin 5 0 gpm ft 5 7 9 12 15 25 35 12 25 m h cm Fine Mesh Softening Resin 2 8 gpmitt2 3 4 5 7 9 14 20 6 86 m h cm Multi Layer 15 gpm ft 15 20 25 36 50 70 105 36 75 m h cm Birm Greensand Carbon 10 15 17 25 30 50 70 10 gpm ft 24 5 m h cm 50 F 10 C water temperature 50 bed expansion 53 20 4 Logix Magnum It and Exploded View Item No Bor Part Number Description 1 3003191 Logix 742 Control North American 3003193 Logix 742F Control North American 3003197 Logix 762 Control North American 3003199 Logix 7
24. 5 gpm 40 gpm Part Number 28 Insert 1 Insert 2 Insert 3 Insert 4 gpm m h 1040720 5 1 135 Blue Black Black Black 1040721 6 1 362 Red Black Black Black 1040722 7 1 589 Brown Black Black Black 1040723 8 1 816 Green Black Black Black 1040724 9 2 043 White Black Black Black 1040725 10 2 27 Blue Blue Black Black 1040726 11 2 497 Red Blue Black Black 1040727 12 2 724 Red Red Black Black 1040728 13 2 951 Brown Red Black Black 1040729 14 3 178 Brown Brown Black Black 1040740 15 3 405 Blue Blue Blue Black 1040741 16 3 632 Green Green Black Black 1040742 17 3 859 White Green Black Black 1040743 18 4 086 White White Black Black 1040744 19 4 3138 White Orange Black Black 1040745 20 4 54 Blue Blue Blue Blue 1040746 21 4 767 Brown Brown Brown Black 1040747 22 4 994 Green Green Red Black 1040748 23 5 221 Green Green Brown Black 1040749 24 5 448 Red Red Red Red 1040730 25 5 675 Green Green White Black 1040731 26 5 902 White White Green Black 1040732 27 6 129 White White White Black 1040733 28 6 356 Brown Brown Brown Brown 1040734 29 6 583 Brown Brown Brown Green 1040735 30 6 81 Orange Orange Orange Black 1040736 31 7 037 Green Green Green Brown 1040737 32 7 264 Green Green Green Green 1040738 33 7 491 Green Green Green White 1040739 34 7 718 Green Green Green Orange 10
25. 62F Control North American 2 1266224 Bushing Logix Mount 3 1005981 Screw 4 1262674 Cover Logix Magnum 5 1005981 Screw 6 1235361 Motor Logix Cable Assembly 7 1262673 Gear Plate Logix 8 1262581 Drive Gear Logix 9 nn 1235373 Optic Sensor 10 1262672 Idler Gear Logix 11 1262580 Back Plate Logix Magnum 12 1239647 Bushing Cable 13 1266722 Meter Cable 32 inches 1266723 Meter Cable 10 feet 1266724 Meter Cable 25 feet 7 1263718 Remote Mount Kit with 10 ft cable 1256257 Remote Mount Kit no extension cable 54 21 0 Replacement Components Logix Magnum Conditioner Filters 21 1 Camshaft and Pilot Valve Assembly 1 2 Figure 21 1 Table 21 1 Assembly Parts Part Number Description 1 1006095 Screw Pillow Block 2 1000589 Pillow Block 3 1267726 Logix Magnum Camshaft 4 1000339 Top Plate 5 1234170 Screw Short Top Plate 6 1000391 Brine Valve Disc 7 1000328 Pilot Valve Disc 8 1006095 Screw Long Top Plate 55 21 2 Camshaft Components 1 Tan Figure 21 2 Table 21 2 Camshaft Components Al Part Number Color 1 1000499 Tan 2 1000462 Black 3 1001620 Tan 4 1001621 Blue 5 1267724 Grey 6 1001623 Yellow 7 1001624 Orange 8 1000469 Red 56 21 3 Magnum Valve Cartridges 3 Hard Water Bypass Valve Cartridge 5 Inlet Valve Cartridge Item Part Number Des
26. 9IA19S IIHOH yuel 5 4619 4619 51 12 5 1524 N3dO N3dO as19 OSUIH 510 4612 46790 08810 12 YSEMYDEG usewyoeg Joyem poyeeil Joyem u9919S 32949 do 10 2 ful u 19 J012efuJ indino xnv woNog JUEL 0 4U09 Wed ssedAg J918M PRNO SPP J J S sspdfig J810M Jeuonipuo 2 Figure 4 3 18 asuly 1524 Mo s euug u9219S 40 99 u 1394 yue euug ysemyoeg uleq ysemyoeg ___ yueL Figure 4 4 ueq woog repe 5 cu
27. Logix Magnum IT and Valves Installation and Service Manual Table Of Contents 1 0 2 0 3 0 4 0 5 0 6 0 7 0 8 0 9 0 10 0 11 0 12 0 13 0 14 0 15 0 16 0 17 0 18 0 19 0 20 0 Installation Profile Summary 3 Introduction to the Logix Magnum Cv and Magnum IT Valve Series 5 2 1 Assembling the Control to the Magnum Valve 6 2 2 Magnum General 11 2 3 Magnum Cv Dimensional Specifications 12 General Installation 2222222 2 14 3 1 Typical Installation 08 16 Flow Diagrams esee ever ek a Be la RE PA e hend 17 Identifying the Logix Control 742 742F Time Clock or 762 762F Demand and Magnum Valve 20 General Logix Series Instructions 2 21 742 762 Series Initial 2 1 23 Initial Programming 0 24 Logix Magnum Time Clock 742 298 5 Cycle 25 Logix Magnum Demand 762 298 5 Cycle 26 Logix Magnum Time Clock 742F 293 3 Cycle
28. No bypass Cartridge 3 Service P N 1000336 Cap only for bypass Cartridge 4 Inlet P N 1000317 46 18 0 Magnum Valve Cartridge Removal Procedure Removal of cartridges should be done only after reviewing all other possible causes of the problem s being addressed There may be some difficulty removing cartridges in valves that have been in service for a period of time Scale or iron build up around the O ring seals may cause breakage in the cage assembly of the cartridge If this occurs the cartridge must be replaced To remove the number 1 or number 2 cartridges the control must be removed first see Assembly instruction in the Magnum instruction manual Section 2 1 What follows is a step by step procedure for cartridge removal 1 Remove the four bolts securing the cartridge 2 There are two parts or sections in the cap of the cartridge assembly The first part is the cover for the diaphragm The second part is attached to the main cartridge assembly This part is in contact with the body of the Magnum valve When referring to inserting screwdrivers for cartridge removal it is the area between the Magnum valve body and the second part of the cartridge that is being referred to See Figure 18 1 Remove bolts 4 3 Asmall flat blade screwdriver should be inserted as indicated in drawing Pry a small opening between the Magnum valve body and the second part of the cartridge This allows the insertion of tw
29. O TU WE TH FR SA DAYS Time amp Day Regen Time amp Day Salt Amount then amp or 4 1 Valve Type p m Select 298 Capacity Hardness SU MO TU WE TH FR SA DAYS 2 Resin Volume gen Time amp Day i Aida then amp or 4 Select correct resin volume Cubic feet 3 00 m press m to Hardness 20 00 SU MO TU WE TH FR SA DAYS Timo amp Day press 3 Time of Day 12 hr Regen Time amp Day N Salt Amount LI then or Set to time of day Capacity press Wi Note Setting includes PM indicator Hardness SU MO TU WE TH FR SA DAYS Time amp Day press 4 Day of Week ipi opa Set to actual day of the week 7 then amp or 4 Capacity press Hardness SU MO TU WE TH FR SA DAYS Time amp Day jon Time Dayl m1 pires LU then amp or 4 press m press pg 5 Time of Regeneration to desired time of regeneration Capacity Hardness SU MO TU WE TH FR SA DAYS Time amp 6 Days en Time Da press Days 5 Leave at 0 to disable 7 to then vort or 99 ne press Set to desired days override SU MO TU WE TH FR SA DAYS Time amp Day D i press m Us Salt Dosage Lbs ft 3 then amp or 4 Set to desired desired dosage to Capacity wn press NE 165 per cubic feet of resin 18 Hardness SU MO TU WE TH FR SA DAYS Time amp Day press 8 Capacity Rege
30. Power Up 33 13 0 742 762 Level Il Programming The Logix Series controllers are designed to operate by only setting the time of day and the day ofthe week The remaining settings have been set at the factory These default settings work for most applications SET DOWN arrow For Regeneration To change a setting refer to Table 13 1 Table 13 1 Action Key Duration Display Enter basic Press and Shows time and day of programming Release week UP or Increments Moveto Down Pressand through desired display Release arrows displays Enable setting SET Press and Display to be changed Release flashes UP or Press Value changes Changesetting DOWN and continues Release arrows to flash Save setting SET Press and Display stops Release flashing Normal Return to REGEN Press and operation operation Release display View history SET and Press and Hold HO is values DOWN for 5 seconds displayed 2 Press and P1 is DOWN 5 seconds displayed Programming The 742 762 features a special programming level that allows the installing dealer to make changes to the control for more demanding applications The home owner end user should never have to access this level To enter Level Il programming press and hold UP and DOWN for 5 seconds A P value is displayed 36 indicating Level Il SU MO TU WE TH FR SA DAYS II
31. SU MO TU WE TH _ 8 LI SU MO TU WE TH FR SA DAYS Time amp Day Backwash Time amp Day Backwash Length Capacity 3 3 o gt g E Time amp Day Backwash Time amp Day Backwash Length Capacity Time amp Day Backwash Time amp Day Backwash Length 4 1 1 an A Capacity SU MO TU WE TH FR SA DAYS Time amp Day Backwash Time amp Day Backwash Length 1 Capacity 100 Buttons to Press then amp or press m press m pres ug then m press hen amp or press m press then or press m press then or press m press then m press my then or 4 press m Programmming is complete SU MO TU WE TH FR SA DAYS Time amp Day Regen Time amp Day Salt Amount Capacity Hardness SU MO TU WE TH FR SA DAYS Time amp Day Regen Time amp Day Salt Amount Capacity Hardness Service Display Flow Rate GPM Description Range 1 Valve Type Select 293 2 Program Type Select F 3 Time of Day 12 hr Set to time of day Note Setting includes PM indicator 4 Day of Week Set to actual day of the week 5 Time of Backwash Set to desired time of backwash 6 Days Override Days Leave at 0 to disable Set to desired days override 7 Backwash Length minutes Minutes Set to desired backwash length 8 Capacity gallons Set to desired capaci
32. a manufacturer Injector Use the same injector size as you would for your conditioner control tank diameter Refill Controller An FA filter can use the refill control that is featured as standard with a Logix controller Use a float valve in your potassium permanganate feeder to set potassium permanganate dosage Initial Resin Volume Setting Programming for manganese greensand system requires a few minor adjustments to the programming to operate the control correctly The initial resin volume should be set to the closest volume of the manganese greensand in the system For example if the system contains two cubic feet of manganese greensand program in 2 00 for the resin volume Salt Setting for KMNO Regenerant Be sure to set the salt dosage high enough to operate the float shut off in the regenerant storage tank other settings remain the same as mentioned in the previous programming sections Days Between Regeneration Setting 742 To set the days between regenerations consult the media manufacturer for the actual capacity of the media In general manganese greensand has a capacity of 10 000 ppm of removal capability per cubic foot of media Calculate the capacity of the system by taking the number of cubic feet of media and multiply by 10 000 For example using a 1 cubic foot system provides 33 10 000 ppm of removal capability The next step is to calculate the demand for the system Multiply
33. aches next cycle C2 is be displayed e Repeat SET and UP to advance through each cycle e Press and hold SET and UP for 5 seconds to cancel regen Hourglass flashes once cancelled Camshaft advances to home may take 1 to 2 minutes Regeneration Cycles e C1 Backwash e C2 Regeneration Draw Slow Rinse not used in filter mode e C3 Slow Rinse not used in filter mode e C5 Fast Rinse cycle C8 Regenerant Refill not used in filter mode 10 0 Placing Conditioner into Operation turning on the water Conditioner and 5 Cycle Filter Start Up After you have performed the previous initial power up steps you need to place the conditioner into operation Follow these steps carefully as they differ from previous valve instructions WARNING Do not rotate the camshaft by hand or damage to the unit may occur Use the controller to step the camshaft electroni cally through the cycles 1 Remove the cover from the valve Removing the cover allows you to see that the camshaft is turn ing and in which cycle the camshaft is currently positioned 2 With the supply water for the system still turned off position the bypass valve to the not in bypass normal operation position 3 Hold the REGEN button on the controller down for 5 seconds This initiates a manual regeneration The controller indicates that the motor is turning the camshaft to the cycle C1 Backwash position by flashing an hourglass The co
34. alve Any other lubricant may cause material degradation and potential failure of the valve components NOTE Some silicone based lubricants contain petroleum based ingredients If there is a question about the lubrication that you are using contact the lubricant manufacturer to be sure the product is 10096 silicone 31 Typical Installation Drawings Inlet Valve Drain Line Flow Control Required Turbine Standard with Logix Control Logix Control Brine Line Note Support Inlet and Outlet piping adequately Hub amp Lateral Magnum Cv Brine Tank Magnum IT Figure 3 3 Magnum Cv and IT Single Tank Softener Units with Logix Electronic Control 16 4 0 Flow Diagrams The Magnum control valve utilizes a series of pilot valves to properly position the diaphragm valve cartridges Figure Figure The pilot valves are activated by the camshaft Figure Figure The flow diagrams that follow represent the Service Cycle for a 5 cycle conditioner and VALVE OPEN N 777 NSS TO CARTRIDGE VALVE 3 cycle filter configuration Both the Hardwater Bypass and No Hardwater Bypass service flow diagrams are presented VALVE CLOSED NN TO CARTRIDGE VALVE Figure 4 1 Pilot Valve Principle of Operation Front View Figure 4 2 Cam Assembly 17 Nado Nado Nado Nado 19 as19 8
35. art up sheet packed in the shipping carton of the Magnum valve b If the system has been operating correctly for a period of time and is now leaking see Table 17 2 Table 17 2 Magnum Valve Leak to Main Drain Troubleshooting Regenerate the unit media bed 15 exhausted then proceed to the following steps 1 Test the water leaking from the 1 5 inch drain port of the Magnum valve It if is treated remove and inspect the 2 Rinse cartridge If the water leaking to the 1 5 inch drain port is untreated remove and inspect the 1 Drain cartridge 4 Inlet Ca rtridge N MAR 1 Drain ANG Cartridge Leakage of untreated water to service a Leak at riser pipe seal or any other cause mentioned in Service Manual b Bypassing of untreated water by 4 Inlet cartridge remove and inspect Leak between the main valve body and the cartridge assembly a Remove and replace the two small O rings at the 5 30 and 6 30 positions of the cartridge The part number for the O ring set is P N 1010116 3 Outlet Cartridge mm K 2 Rinse Cartridge Figure 17 1 Logix Magnum Control NOTE Replacement cartridges are only available as complete assemblies Cartridge 1 Drain P N 1000366 Cartridge 2 Fast P N 1000365 Rinse Cartridge 3 Service P N 1000366
36. completely from the initial power up mode 17 0 Troubleshooting 17 1 Troubleshooting Logix Controller Problem Possible Cause Solution ERR 1 is displayed Controller power has been connected and the control is not sure of the state ofthe operation Press the UP arrow and the control should reset ERR 2 is displayed Controller power does not match 50 or 60 Hz Disconnect and reconnect the power If problem persists obtain the appropriate controller or AC adapter for either 50 or 60 Hz power ERR 3 is displayed Controller does not know the position of the camshaft Camshaft should be rotating to find Home position Wait for two minutes for the controller to return to Home position The hourglass should be flashing on the display indicating the motor is running Camshaft is not turning during ERR 3 display Check that motor is connected Verify that motor wire harness is connected to motor and controller module Verify that optical sensor is connected and in place Verify that motor gear has engaged cam gear If everything is connected try replacing in this order Wire harness Motor Optical sensor Controller If camshaft is turning for more than five minutes to find Home position Verify that optical sensor is in place and connected to wire Verify that camshaft is connected appropriately Verify that no dirt or rubbish is clogging any of the cam slots
37. cription 1 1000366 Drain Valve Cartridge Single Seat Spring Assisted 2 1000365 Rinse Valve Cartridge Double Seat Spring Assisted 3 1000366 No Hardwater Bypass Valve Cartridge Single Seat Spring Assisted 4 1000336 Hardwater Bypass Cap 5 1000317 Inlet Valve Cartridge Double Seat No Spring Assist 6 1010157 O Ring 7 1010158 O Ring 8 1231646 O Ring 9 1010116 O Ring qty 2 per Cartridge NOTE Items 1 and are identical valve cartridges 57 21 4 Injector Assembly Item Part Number Description 1 1040670 Injector for 14 inch 35 6 cm Tank 0 5 gpm 1 9 Lpm includes O rings 1040671 Injector for 16 inch 40 6 cm Tank 0 5 gpm 1 9 Lpm includes O rings 1040672 Injector for 18 inch 45 7 cm Tank 0 6 gpm 2 27 Lpm includes O rings 1040673 Injector for 21 inch 53 3 cm Tank 0 9 gpm 3 41 Lpm includes O rings 1040674 Injector for 24 inch 61 0 cm Tank 1 4 gpm 5 3 Lpm includes O rings 1040675 Injector for 30 inch 76 2 cm Tank 2 0 gpm 7 57 Lpm includes O rings 1040676 Injector for 36 inch 91 4 cm Tank 3 3 gpm 12 5 Lpm includes O rings 1040669 Injector Blank includes O rings 2 1040677 Injector Assembly Less Injector 3 1040678 Injector Screen 3 pack 4 1040688 Cap including O rings 58 21 5 Refill Flow Control Assembly Item Part Number Description 1 1040688 Cap includes O ri
38. d piping dimensional changes and potential water hammering Flexible connectors may be needed Flex connectors are recommended when installing valves on FRP tanks that are 24 inches or larger in diameter The following general drain line piping guidelines should be observed e 1 inch 2 54 cm or larger piping Should not exceed 20 feet 6 1 m Should not be elevated higher than five feet above the control valve No shut off valves should be installed in drain line Minimal number of elbows and fittings should be installed in drain line Piping must be self supporting Flow control should be installed as close to the Magnum Cv Series control valve as possible if an external flow control is used Drain Line Flow Control Disk Figure 3 1 Brining System The Magnum control valve utilizes timed water refill to add water to the salt tank A refill tube with check ball is required in the brine tank that does not restrict the refill or brine draw flow rate capabilities of the valve Although not required a separate brine valve safety float system is recommended for use with Magnum installations Select a High Flow brine valve that does not restrict the refill or brine draw flow rate capabilities of the valve The Performance Injectors and Magnum Flow Controls section Sections 19 0 and 20 0 of this manual contains flow rate information for various size injectors and refill controllers Pilot Drain Durin
39. e display shows the small in the lower portion of the display indicating the control is in cycle times programming Pressing the UP and DOWN keys displays the programmed time remaining in each cycle Pressing the REGENERATION key exits the cycle times display mode The programmed cycle time may be changed by pressing the SET key while a programmed cycle time is displayed The cycle time in minutes flashes indicating it can be changed Pressing the UP or DOWN keys changes the flashing time Pressing the SET key while the cycle time is flashing enters the flashing value displayed in the displayed cycle number The draw and refill cycle times cannot be changed in cycle time programming for conditioner valves Draw and refill times are calculated using the draw and refill rates and salt amounts The draw and refill cycle times may be programmed for 3 cycle filters 4 Table 14 1 Cycle Times Magnum Valves 293 298 Description Default min C Displayed 1 Backwash 14 1 2 Draw 1 3 2 2 3 Slow Rinse 4 3 2 5 Fast Rinse 6 5 8 Refill 1 5 8 1 Draw and Refill times calculated on conditioner valve using the draw and refill rates and salt setting Draw and Refill times may be programmed in minutes on the 3 cycle filter valve See Section 11 1 Special Applications 2 Separate draw and rinse positions are present on Magnum cam Control stays in the brine draw position fo
40. e treated water position cycle CO advance the valve to the draw regenerant position Hold the REGEN button down for five seconds The controller begins a manual regen and advances the control valve to the cycle C1 Backwash Press the SET and UP button to advance to cycle C2 Draw b With the controller in this position check to see that the water in the regenerant tank is being drawn out of the tank The water level in the tank should recede very slowly Observe the water being drawn from the regenerant tank for at least three minutes If the water level does not recede or goes up check all hose connections C2 should be displayed If the water level is receding from the regenerant tank you can then advance the controller back to the treated water CO position by pressing SET and the UP buttons simultaneously to advance the controller to the CO position Finally turn on a faucet plumbed after the water conditioner Run the faucet until the water runs clear 11 0 Programming the Logix Manganese Greensand Systems For other regenerants after doing the steps in Section 8 2 proceed to Special Applications Manganese Greensand Systems Sizing 5 Cycle Filters Potassium permanganate regenerating iron filters should be sized for the appropriate backwash and injector sizes Backwash Controller Be sure to choose the appropriate backwash flow rate control see Parts section as recommended by your medi
41. elected 9 0 00 23 59 0 calendar override 5 regeneration twice day at time Calendar of regeneration and 12 hours later P4 0 99 1 3 days Calendar Override skipped if at least Override i one Day of Regeneration selected Can be locked out of changes in Level 1 programming Uses bars under days of week on P5 Day of Week N A 1 day None N A overlay Day of Week Regeneration Regeneration is skipped if calendar override is more than zero 742 only 3 18 1 9 Ibs Ft Unit of measure depends on value in P6 Salt Setting 50 290 varies 110 grams liter P9 Capacity a 1 900 1 kilograins Unit of measure depends on value P7 unit 1 1 90 0 kilograms selected for P9 demand only grains per P8 Hardness of 3 200 1 25 gallon Unit of measure depends on value water 30 2000 10 400 grams per selected for P9 762 mode only Notes 1 Calculated depending on salt setting and resin volume Capacity may be manually adjusted 37 Table 13 3 Level Il Parameters for 742 762 Single Tank Conditioner Systems VD Minimum Description Range increment Default Units otes Units of 0 US P9 measure 2 1 Metric 0 12 hour clock flow rate service display 1 24 hour clock flow rate service display P10 mode 0 1 1 2 2 12 hour clock Time of Day service display 3 24 hour clock Time of Day service display P11 Service 0 250 1 0 m
42. eration or Backwash A fully adjustable clock setting allows regenerations or backwashes to be programmed at any time of the day Also used to offset regenerations or backwashes when two systems are plumbed in series 24 Days Override Can be used as a backup for 762 Demand systems Represents the days between regeneration Also can be programmed as a 7 Day clock on 742 Time clock controls see Section 9 0 Regenerant Dosage 762 742 5 Cycle Conditioners or Backwash Time 762F 742F 3 Cycle Filters e 762 742 Conditioners Represents salt dosage per cubic foot of media See Table 8 1 for salt dosages and capabilities 762F 742F Filters Represents the backwash cycle time in minutes This is fully adjustable Capacity Calculated by the Logix software using the resin volume regenerant dosage and hardness settings Can be overridden for 762 5 cycle conditioners View Only for 742 5 cycle conditioners See Section 13 0 I to program as metric equivalent Hardness Program actual water hardness of feed water See Section 13 0 Level II Programming to program as metric equivalent Logix Magnum Time Clock 742 298 5 Conditioner Screen Buttons to Description Range Press SU MO TU WE TH FR SA DAYS Time amp Day Regen Time amp Day Salt Amount then amp or 4 1 Valve Type b a Select 298 Capacity Hardness SU MO TU WE TH FR SA DAYS ud 2 Resin Volume legen Time amp Day g Sa
43. es on the following pages Additional customization information is in Section 13 0 742 762 Level Il Programming Listed below is general information about the programming features Valve Type Your system s OEM may have performed this setting If so proceed to the next step This setting is used to calibrate the Logix program to the actual valve type Identification stickers on the Logix control and the valve body show the control and valve type See Section 5 0 dentifying the Logix Control for more information Valve models displayed by the Logix control 255255 7 cycle conditioner 263Performa 3 cycle filter 268Performa 5 cycle conditioner 273Performa Cv 3 cycle filter 278Performa Cv 5 cycle conditioner 293Magnum 3 cycle filter 298Magnum 5 cycle conditioner Program System Size Your system s OEM manufacturer may have performed this setting If so proceed to setting the Time of Day The system size setting represents the amount of media in the tank Time of Day The Time of Day is preset in the factory at 1200 pm operating as a 12 hour clock This setting can be changed to operate as a 24 hour clock See Section 13 0 Level II Programming Day of the Week Program this setting to the actual day of the week The Logix control is then properly calibrated to allow accurate recovery of average daily water usages for each day of the week See Section 15 0 Accessing History Values for more information Time of Regen
44. g regeneration a small amount of water 200 ml or 1 cup is discharged from the 1 4 inch 6 3 mm tube fitting on the back of the valve marked DRAIN Figure Figure To prevent this water from being discharged to the floor plumb this connection to a non pressurized drain or to the brine tank Do not plug or apply back pressure to the pilot drain at any time Crimping the pilot drain line or installing the line to go up which causes backpressure prevents the diaphragm cartridges from shifting properly through the cycles of regeneration or backwash 15 Auxiliary Hydraulic Output Port Plugged Pilot Drain Port Figure 3 2 Electrical CAUTION This valve and control are for dry location use only unless used with a Listed Class 2 power supply suitable for outdoor use 1 Electrical requirements for the installation depends on the configuration of the control 2 The standard North American Series Logix electronic control is supplied with a 12 volt wall mount transformer Optional wall mount transformers are available in the following configurations Japanese plug 100 volts 50 or 60 Hz Australian Argentine plug 240 volts 50 Hz British plug 240 volts 50 Hz European Italian plug 230 volts 50 Hz Optional transformers must be ordered separately for all international 12 VAC configurations Lubricants It is very important that 100 silicone lubricant is the only lubricant used for installing the Magnum control v
45. heck the position of the camshaft The correct rotation position is when the arrows on the camshaft and the arrows on the pillow block line up see Figure 2 3 If the arrows do line up rotate the camshaft by hand counterclockwise Once the arrows line up pull the camshaft back see Figure 2 4 Mount the Control 1 Mount the controller on the valve Do not engage the camshaft 2 Apply power to the controller The display will show an hour glass and Err3 This is an indication that the controller is moving to the treated water HOME position Err3 will change and the hour glass will disappear when the cycle is complete NOTE If more than two minutes elapses verify that the motor is turning the camshaft socket If it is not turning contact your dealer 3 Engage the camshaft with the controller NOTE The 700 Series controller features a self test sequence At first power up of the control you may see a number such as 1 00 1 02 1 04 or 2 00 displayed This is an indication that the self test is not completed To complete the test verify that the turbine cable is connected Blow air into the turbine port valve outlet to spin the turbine The controller verifies that the turbine works and the self test finishes Proceed with the initial start up procedure 23 8 0 Initial Programming Instructions 8 1 Start Up Programming The Logix Magnum control can be quickly programmed by following the sequential procedur
46. hs Uses 30 days for each month Interval P12 Remote 3 250 1 60 seconds Time remote switch must be active to start Regeneration regeneration on 742 time clock units P13 Skipped P14 Skipped P15 Skipped 0 Variable reserve delayed regeneration 16 Reserve Type 1 Fixed reserve delayed regeneration 0 3 1 0 2 Variable reserve immediate regeneration 3 demand only 3 Fixed reserve immediate regeneration Initial average 1 0 70 1 30 i of Depends on value entered in P16 3 reserve Capacity demand only 0 Internal magnum NHWB Plow sensor 1 1 Autotrol turbine P18 sal e 0 7 1 1 2 2 Autotrol turbine 3 demand only 3 User define K Factor y 4 User defined Pulse Equivalent 5 Internal Magnum HWB P19 en 1 00 99 99 0 01 0 01 K Factor P18 3 3 Equi 0 9999 1 1 Pulse Equivalent P18 4 quivalent Refill First not used for 0 Refill first off ER alternating On 1 0 1 Refill first on mode Remote switch f operation 742 0 1 1 0 0 Immediate Regeneration after P12 time 1 Delayed Regeneration after P12 time Notes 1 Default selected with valve type and resin volume 2 Factory Default is 0 for North America units and 1 for World units 3 P16 through P19 skipped on 742 time clock units 40 14 0 Cycle Time Programming Cycle times may be viewed by pressing and holding the UP and SET keys for 5 seconds when the control is in the in service mode Th
47. ient union for the three connection ports on the valve In addition they incorporate a positive O ring face seal for ease of installation and leak free operation DO NOT OVERTIGHTEN THE ADAPTERS As a general guideline hand tightening the nut onto the valve is adequate If additional tightening is required never exceed a quarter turn beyond the hand tight position Magnum Adapter Nut Figure 2 10 The outlet of the 2 inch Magnum IT has an integrated turbine The turbine measures the flow of water through the outlet This information is used by the controller to determine the best time to recycle Hardwater Bypass Feature The Magnum control valve may be configured for Water Bypass or Hard Water Bypass With Hard Water Bypass unsoftened or unfiltered water is allowed to bypass the Magnum control valve during regeneration orbackwash With No Hard Water Bypass a valve cartridge ensures that no unsoftened or unfiltered water bypasses the valve during regeneration or backwash It is easy to observe which option is installed in the valve Note that the Hard Water Bypass End Cap has much longer standoffs than the No Hard Water Bypass cartridge The No Hard Water Bypass assembly looks identical to the other three valve cartridges on the valve and has a label identifying the cartridge assembly Figure 2 9 No Hard Water Bypass No Unfiltered Water Bypass Normal Standoffs AX 22 9
48. lt Amount then or Select correct resin volume Cubic feet 3 00 Capacity press B to Hardness 20 00 SU MO TU WE TH FR SA DAYS press W 3 Time of Day 12 hr Sat Amount then or Set to time of day Note Setting includes PM indicator SU MO TU WE TH FR SA DAYS Time amp Day NE press m 4 Day of Week f Salt Amount then amp or Set to actual day of the week fam pes MM SU MO TU WE TH FR SA DAYS tm press 5 Time of Regeneration then amp or Set to desired time of regeneration Verd pes 6 Days Between Regeneration Regen Time amp Day I press Set to desired days between Days 5 Salt Amount i 2 then or 4 ion Capacity Ben press W Set at 0 to program as a 7 day timer SU MO TU WE TH FR SA DAYS Time amp D Bola tina Bas press 7 Salt Dosage Lbs ft 3 then amp or Set to desired desired dosage to oni press lbs per cubic feet of resin 18 SU MO TU WE TH FR SA DAYS press 8 Estimated Capacity view only Salt Amount Based on resin volume and salt setting Capacity Hardness Programmming is complete Service Display SU MO TU WE TH FR SA DAYS Time amp Day ne 7171 Displays actual day of the week Salt Amount and time of day Capacity Hardness See Section 8 2 for details 25 Logix Magnum Demand 762 298 5 Screen Buttons to Description Range Press SU M
49. n Time amp Day Kilograins 1 Salt Amount to override press Capacity calculated by to 2 Logix control 900 ard then amp or 4 Use to OVERRIDE calculated press capacity SU MO TU WE TH FR SA DAYS Time amp Day Bude de pres 9 Hardness Grains gal 3 ains ga Salt Amount then or Set to actual water hardness 15 grains per gallon press um c 200 Programmming is complete Service Display SU MO TU WE TH FR SA DAYS Time amp Day Regen Time amp Day Capacity Remaining gallons Toggles back and forth between displays when in the service position SU TU WE TH FR SA DAYS Time amp Day Flow Rate GPM Regen Time amp Day 1 Salt Amount LI Capacity P Hardness 26 Logix Magnum Time Clock 742F 293 3 Cycle Filter Screen Buttons to Press SU MO TU WE TH FR SA DAYS Time amp Day Backwash Time amp Day Backwash Length then Or Capac y press SU MO TU WE TH FR SA DAYS Time amp Day Backwash Time amp Day Backwash Length press Capacity SU MO TU WE TH FR SA DAYS Time amp Day Backwash Time amp Day 1655 m Backwash Length then Gir 4 en press SU MO TU WE FR SA DAYS Time amp Day Backwash Time amp Day press m Backwash Length th ud press SU MO TU WE TH FR SA DAYS Time amp Day Backwash Time amp Day press Backwash Length th en 4 xd press SU MO TU WE TH FR SA DAYS Time amp Day Backwash Time amp Day pre
50. ng 2 1040687 Refill Assembly Less Refill Flow Control 3 1040679 Refill Flow Control for 14 inch 35 6 cm Tank 0 7 gpm 2 6 Lpm 3 pack 1040680 Refill Flow Control for 16 inch 40 6 cm Tank 0 8 gpm 3 0 Lpm 3 pack 1040681 Refill Flow Control for 18 inch 45 7 cm Tank 1 0 gpm 3 8 Lpm 3 pack 1040682 Refill Flow Control for 21 inch 53 3 cm Tank 1 4 gpm 5 3 Lpm 3 pack 1040683 Refill Flow Control for 24 inch 61 0 cm Tank 2 0 7 6 Lpm 3 pack 1040684 Refill Flow Control for 30 inch 76 2 cm Tank 3 0 gpm 11 4 Lpm 3 pack 1040685 Refill Flow Control for 36 inch 91 4 cm Tank 5 0 gpm 19 0 Lpm 3 pack 4 1040686 Refill Flow Control Cage 3 pack 59 21 6 Magnum IT Flow Sensor Assembly ud sv KES Item Part Number Description 1 1000074 Insert Corner 2 inch 2 1232965 Assembly Turbine 2 inch Elbow 3 1000318 Assembly Cap 60 21 7 Installation Adapter Kits Adapters Magnum Cv Item Part Number Description Not Shown 3023679 Magnum Cv 1 5 inch Adapter Kit Stainless Steel NPT for inlet outlet drain Not Shown 3023673 Magnum Cv 1 5 inch Adapter Kit Stainless Steel BSP for inlet outlet drain 1 1001655 Magnum 1 5 inch Adapter Kit CPVC for inlet outlet drain Not Shown 3015978 1 5 inch NPT Stainless Steel Adapter with Glass Filled Plastic Nut 24 Pack Not Shown 3027731 1 5 inch BSP Stainless Steel
51. ntroller displays the total regen time remaining SU MO TU WE TH FR SA DAYS Time amp Day Regen Time amp Day E Iu L1 el Flashing If you press and hold the SET button the controller indicates the time remaining in the current cycle 4 Fill the media tank with water a While the controller is in cycle C1 Backwash open the water supply valve very slowly to approximately the 1 4 open position WARNING If opened too rapidly or too far media may be lost out of the tank into the valve or the plumbing In the open position you should hear air slowly escaping from the valve drain line b When all of the air has been purged from the media tank water begins to flow steadily from the drain line open the main supply valve all of the way This purges the final air from the tank 31 Allow water to run to drain until the water runs clear from the drain line This purges any refuse from the media bed Turn off the water supply and let the system stand for about five minutes This allows any air trapped to escape from the tank 5 Add water to the regenerant tank initial fill conditioner and 5 cycle filters only a Add enough water to the regenerant tank to NOTE ensure a proper regeneration Refer to the programmed salt dosage If the tank has a salt platform in the bottom of the tank add water until the water level is approximately 1 inch 25 mm above the platform We
52. o larger flat blade screwdrivers that are used to remove the cartridge Insert the two larger flat blade screwdrivers at the 10 o clock and 2 o clock positions on the cartridge These should be inserted approximately 1 2 inch into the opening created by the small blade screwdriver Use the two screwdrivers to slowly move the cartridge out of the valve body 5 The cartridge should be removed for inspection Look for damaged O ring or debris on sealing surface ring of poppet There are two nipples one on either side of the bottom center on the inside of the cartridge cap They transfer water to and from the diaphragm There are two O rings associated with the nipples The O rings must be in place when the cartridge is re installed into the valve body Correct Insertion Point Incorrect Insertion Point Figure 18 1 47 19 0 Performance Injectors 19 1 Injector Charts Injector 1000441 Typical for 14 inch Tank 0 6 4 0 5 4 0 4 z 15 031 02 0 1 4 0 0 PSI LWR 5104 ER ptc ee T 200 300 400 500 600 700 800 kPa Injector 1000443 Typical for 18 inch Tank 07 4 1 0 0 6 1 1 4 0 8 0 5 4 zl S 4 1 Eod 4 08 6 1 0 3 4 4 0 4 Brine Draw 1 1 0 1 0 5 4 for 024 4 4 oo J 0 0
53. ocal codes Check existing pipes for lime and or iron buildup Replace piping if heavy buildup exists and initiate the proper treatment to prevent additional occurrences Locate the equipment close to a drain that is capable of handling the maximum drain flow rate during backwash Flexible Connectors Some tanks expand and contract over the acceptable range of operating water pressures of the Magnum control valve The use of flexible connectors is recommended on polywound or fiberglass tank installations of 24 inch 60 96 cm diameter and larger Follow the tank manufacturer s instructions for more information Inlet and Outlet Piping Inlet and outlet plumbing should be adequately supported to avoid excessive loads on the valve Install a manual bypass system to provide for occasions when the water conditioner must be bypassed for servicing Drain Line Piping To prevent mineral loss during backwash and to ensure proper operation of the Magnum Cv Series control valve A DRAIN LINE FLOW CONTROL must be plumbed into the drain line prior to placing the valve in the service mode Flow controls from 5 to 40 gpm 18 92 to 151 4 Lpm are available from Pentair Water and can be easily installed in the drain line Flow controls greater than 40 gpm 151 4 Lpm must be plumbed externally Selection of the proper drain line flow control depends on the tank size and media used for the installation See Section 20 2 and 20 3 14 Magnum Valve In
54. olate a suspect cartridge Figure 17 1 displays the locations of all cartridges NOTE The Dynamic Pressure applied to the valve must be greater than 25 psi at all times when performing the following tests If a cartridge needs to be removed follow the cartridge removal procedure in Section 18 0 There are four symptoms that may require a cartridge to be removed and inspected or replaced 1 Aconstant leak from the pilot drain in any cycle position A small discharge of water from the pilot drain while transitioning from one cycle to the next is normal A leak from the pilot drain could be caused by the following a Diaphragm failure in one of the valve cartridges See Table 17 1 for troubleshooting faulty cartridges b Debris may prevent the flappers from closing Inspect discs and seats See Logix Series Troubleshooting See Logix Series Troubleshooting Table 17 1 Troubleshooting Faulty Cartridges Quick cycle the Logix Magnum to each cycle indicated below If the leak stops in a particular cycle remove the cartridge listed in the right column Inspect for wear or damage No Leak During Cartridge Service Cycle 3 Outlet Backwash 1 Drain Brine Slow Rinse 2 Rinse Fast Rinse 2 Rinse or 4 Inlet 2 Aleakto the main 1 5 inch drain valve port a Ifthe system is newly installed ensure that the start up procedure has been properly followed Refer to the Service Manual or the st
55. oller is on a 3 cycle filter then backwash time is programmed The display cursor is next to REGEN TIME amp DAY when programming the time of regeneration and the days of regeneration The display cursor is next to TIME amp DAY when programming the current time and day The hourglass is displayed when the motor is running The camshaft should be turning These cursors appear next to the item that is currently displayed 19 20 21 22 23 24 25 26 27 28 100 multiplier for large values When Lbs ft is displayed the value for regenerant amount entered is in pounds cubic foot Faucet is displayed when the current flow rate is displayed Control may show the faucet and 0 indicating no flow Maintenance interval display turns on if the months in service exceed the value programmed in P11 Used with 24 25 and 26 Displays a sequence number or a value History Values H The number displayed by 23 identifies which history value is currently displayed Parameter P Displayed only in Level II Programming The number displayed by 23 identifies which parameter is currently displayed Cycle C The number displayed by 23 is the current cycle in the regeneration sequence Hardness setting only used with 760 and 762 controllers Capacity display shows estimated system capacity 6 2 Keypad Buttons Figure 6 2 DOWN arrow Generally used
56. onths Uses 30 days for each month Interval P12 Remote 3 250 1 0 FARER Time remote switch must be active to start Regeneration regeneration on 742 time clock units P13 Not used on Magnum Valves P14 Refill Rate 1 700 1 1 gpm x 100 P15 Draw Rate 1 700 1 1 gpm x 100 0 Variable reserve delayed regeneration 1 Fixed reserve delayed P16 regeneration 3 Reserve Type L 0 2 Variable reserve immediate regeneration 3 Fixed reserve immediate regeneration P17 Initial average of or fixed 0 70 1 30 XE Depends on value entered in P16 3 Capacity reserve 0 Internal magnum NHWB 121 Autotrol turbine P18 Flow sensor 0 7 4 1 2 2 Autotrol turbine 3 select 3 User define K Factor 4 User defined Pulse Equivalent 5 Internal Magnum HWB P19 1 5 1 00 99 99 0 01 0 01 K Factor P18 3 3 0 9999 1 1 Pulse Equivalent P18 4 Equivalent Refill First not used for 0 Refill first off Wf alternating 9d 1 0 1 Refill first on mode Pd Remote switch 0 1 4 0 0 Immediate Regeneration after P12 time operation 1 Delayed Regeneration after P12 time Notes 1 Default selected with valve type and resin volume 2 Factory Default is 0 for North America units and 1 for World units 3 P16 through P19 skipped on 742 time clock units 38 Table 13 4 Level I Parameters for 742 762 Single Tank 3 Cycle Filter Systems Description Range Minimum Default Units Notes Inc
57. ontrol Increase water pressure above 25 psig 172 kPa minimum Inspect and clean injector and or injector Screen Plumb pilot drain line to atmospheric position i e brine tank Symptom Loss of Media to Drain Possible Cause No flow control installed in drain line Air or gasses in raw water Unit draws air through brine line Defective air check Solution Install drain line flow control Ensure that airor gasses are not present in feed water Ensure that all brine line fittings are tight and that the aircheck closes Clean or replace aircheck Loss of Water Pressure Fouled resin bed due to iron accumulation Slots in riser pipe or laterals are filled with resin fines Clean Magnum control valve and mineral bed with cleaner Inspect and clean distributor pipe slots as needed Salt in Water to Service After Injector is too small for system size Brine draw time excessively long due Install correct injector Regeneration to low water pressure Restricted drain line Insufficient rinse volume screen Plugged injector and or injector Increase water pressure above 25 psig 172 kPa minimum Remove drain line restriction Increase slow rinse time fast rinse time or both Inspect and clean injector and or injector Screen Err1 Err2 Err3 17 3 Magnum Valve Cartridge Troubleshooting This procedure provides sequential troubleshooting steps to is
58. ounting Tabs Og 0 09 Mounting Figure 2 8 Engage Assembly The camshaft will not rotate by hand when engaged with the controller The Logix Magnum controller contains a motor with gears that drive a socket The camshaft is keyed to only properly engage the socket when the Logix controller is in the treated water Home position Refer to Section 7 for instructions on rotating the camshaft If the camshaft is pulled back and not engaged it can be rotated counterclockwise Rotate the camshaft to align the arrows Figure 2 3 If the Logix Magnum controller is not in the treated water position cycling the power will cause the socket to rotate to that position Engage the control by pressing on the release tab and pushing the camshaft into the control Figure 2 7 Do not force the camshaft If the camshaft does not slide freely into the control check the alignment of the camshaft to the controller Ensure it is in the proper position Figure 2 3 The Logix controller moves to the treated water home position when first power is applied Refer to Section 7 for initial power up Release Tab and Camshaft Figure 2 9 To disassemble the control from the valve reverse the assembling procedure Inlet Outlet and Drain Connections The inlet outlet and drain connections are designed to accept a Pentair Water supplied CPVC or Stainless Steel adapter Figure 2 8 The adapters provide a conven
59. r both the draw and rinse times then proceeds through the rinse position with no dwell time 3 Depends on valve type and resin volume Time calculated from total salt amount and draw rate 4 Depends on valve type resin volume and rinse rate Time calculated for 2 0 bed volumes on 298 valves 5 Depends on valve type and resin volume Time calculated from total salt amount and refill rate 15 0 Accessing History Values The 742 762 features a review level that displays the operation history ofthe system This is a great troubleshooting tool for the control valve To access history values press and hold SET and DOWN for five seconds to view the H levels History Values Description Range Notes HO Initial setting value Cubic feet or liters 7 H1 Days since last regeneration 0 255 H2 Current flow rate Depends on turbine used 762 only jac eee 2 since Time 151 070 gallons or 0 61 310 70 m 762 only H4 Water used since last regeneration in gallons m 0 131 070 gallons 61 310 70 m 762 only H5 Total water used since reset in 100s 0 999 900 gallons or 0 9 999 m 762 only H6 Total water used since reset in 1 000 000 4 294 x 10 gal 4 264 x 10 m 762 only H7 Average usage for Sunday in gallons or m 0 131 070 gallons or 0 61 310 70 m 762 only H8 Average usage for Monday in gallons or m 0 131 070 gallons or
60. r regeneration are shown when the Logix control returns to the service display Viewing Cycle Times 1 Press and hold the UP and SET buttons for 3 sec onds when the control is in the in service mode to access the cycle time display mode The display shows a small c followed by a number in the lower portion of the display 2 Press the UP and DOWN buttons to display the programmed cycle time 3 Press the REGEN button to exit the cycle times display mode NOTE For adjusting cycle times see Section 14 0 Adjusting Cycle Times NOTE The draw and refill cycle times cannot be changed in cycle time programming for conditioner valves Draw and refill times are calculated using the draw and refill rates and salt amounts The draw and refill cycle times may be programmed for 3 cycle filters 9 0 Regeneration Modes The 700 Series controllers can be regenerated either automatically or manually During a regeneration the total time remaining of the regeneration is displayed on the controller The current cycle is shown in the lower left of the display Manual Regeneration Delayed Manual Regeneration Pressing the REGENERATION key programs a delayed manual regeneration The regeneration icon onthe LCD flashes indicating that a regeneration starts when the time of day reaches the programmed time of regeneration Pressing the REGENERATION key again turns off the regeneration icon and cancels the delayed regeneration
61. re 2 12 The riser pipe is sealed by an O ring on the inside of the tank adapter Figure 2 12 It is recommended that riser pipe extend beyond the top of the tank by 1 4 inch 3 8 inch 6 mm x 9 mm Tank O ring Top of Riser 0 25 6 4 mm 375 9 5 mm Top of Tank UY mm Riser O ring W n Figure 2 14 Optional Switch Assembly A single optional feedback switch kit is available to provide an electrical signal during the entire regeneration or backwash cycle Figure 2 13 The switch may be wired in the Normally Open or Normally Closed position and is rated for 0 1 amp at 125 volts AC An optional 5 0 amp switch at 1 10 HP 125 250 volts AC is available upon request Normally Closed Figure 2 15 10 Optional multi switch kits are available to provide additional electrical or switch closure signals during the regeneration or backwash cycles Coupled with the optional breakaway cams signals can be sent to external system equipment at virtually any time while the control camshaft motor is running Consult the instruction sheet covering the multi switch option for additional application and programming information The instruction sheet is sent with the switch kit 2 2 Magnum General Specifications Operating and Environmental Dynamic Pressure era ee ee ee 25 to 100 psig 172 to 688 kPa
62. recommend that you do not put regenerant into the tank until after the control valve has been put into operation With no regenerant in the tank it is much easier to view water flow and motion in the tank 6 Engage the refill cycle to prime the line between the regenerant tank and the valve conditioner only a Slowly open the main water supply valve again to the fully open position Be sure not to open too rapidly as that would push the media out of the media tank Advance the controller to the Refill C8 position From cycle C1 Backwash press and hold the SET button This displays the current cycle While pressing the SET button press UP to advance to the next cycle Continue to advance through each cycle until you have reached cycle C8 Refill With the water supply completely open when you arrive at cycle C8 Refill the controller directs water down through the line to the regenerant tank Let the water flow through the line until all air bubbles have been purged from the line SU MO TU WE TH FR SADAYS Time amp Day Regen Time amp Day X Salt Ful to Capacity Hardness d Do not let water flow down the line to the tank for more than one to two minutes or the tank may overfill e Once the air is purged from the line press the SET button and the UP button simultaneously to advance to cycle CO Treated Water position Draw water from the regenerant tank a From th
63. rement 1 00 12 59 i P1 Time of Day AM or PM 1 minute 12 00 PM nue on NAS selected 0 00 23 59 po Day of Week N A 1 day None N A Uses arrows under days of week on overlay 1 00 12 59 5 9 0 00 23 59 0 calendar override 5 regeneration twice a day time Calendar of regeneration and 12 hours latter P4 0 99 1 3 days Calendar Override skipped if at Override least one Day of Regeneration selected Can be locked out of changes in Level 1 programming Uses bars under days of week on P5 Day of Week N A 1 day N A overlay Day of Week Regeneration Regeneration is skipped if calendar override is more than zero 742 only Backwash mn P6 Time 3 cycle 1 250 0 14 i dre salt amount on control in softener filter mode mode P7 EM 9l 100 90 000 100 1 gallons Unit of measure depends value 1 900 1 M3 selected for P9 demand only P8 Skipped Notes 1 Default selected with valve type and resin volume 39 Table 13 5 Level Il Parameters for 742 762 Single Tank 3 Cycle Filter Systems only Description Range Minimum Default Units Notes Increment par ue 0 1 1 2 0 05 1 Metric 0 12 hour clock flow rate service display a 1 24 hour clock flow rate service display mi 2 2 12 hour clock Time of Day service display 3 24 hour clock Time of Day service display P11 Service 0 250 1 0 mont
64. ss m Backwash Length h then amp or Capacity um press m SU MO TU WE TH FR SA DAYS Time amp Day Backwash Time amp Day press Backwash Length 4 1 LI MIN then I Fot 5 Programmming is complete SU MO TU WE TH FR SA DAYS Time amp Day Regen Time amp Day Salt Amount Capacity Hardness Service Display Description 1 Valve Type Select 293 2 Program Type Select F 3 Time of Day 12 hr Set to time of day Note Setting includes PM indicator 4 Day of Week Set to actual day of the week 5 Time of Backwash 12 hr Set to desired time of backwash 6 Days Between Regeneration Set to desired days between regeneration or Set to 0 to program as a 7 day timer 7 Backwash Length minutes Set to desired backwash length Displays actual day of week and time of day See Section 8 2 for details 27 Range Days 5 to 99 Minutes 1 to 200 Logix Magnum Demand 762F 293 3 Cycle Filter Screen SU MO TU WE TH FR SA DAYS Time amp Day Backwash Time amp Day Backwash Length Capacity SU MO TU WE TH FR SA DAYS Time amp Day Backwash Time amp Day Backwash Length Capacity SU MO TU WE TH FR SA DAYS Time amp Day Backwash Time amp Day Backwash Length Capacity SU MO TU WE TH FR SA DAYS Time amp Day Backwash Time amp Day Backwash Length Capacity m SU MO TU WE TH FR SA DAYS m
65. stallation Guide Top Mount Before the installation of the internal distribution system and loading of the media into the tank the Magnum valve must be temporarily installed onto the tank This will ensure the correct alignment of the inlet and outlet piping once the internals are installed and the media is loaded onto the tank 1 Cut riser 1 4 inch above the top of the tank plus or minus 3 8 inch Place riser inside the tank 2 Install tank O ring into the tank adapter Be sure to lightly lubricate the O ring with the 100 silicone lubricant provided with the valve 3 Screw the stainless steel tank adapter onto the empty tank until O ring touches the top of the tank 4 Turn tighten the tank adapter an additional 45 to 90 max 5 Slide clamp ring over tank adapter 6 Mount valve on tank adapter until the valve uniformly contacts the tank adapter 7 Align valve with plumbing connections to minimize unnecessary stress 8 Remove the Magnum valve in preparation for installation of the internals and media loading 9 Load media following your supplier s recommendations 10 11 Re mount valve on tank adapter Slide clamp ring over valve and tank adapter interface Tighten nut on clamp ring until valve cannot be turned in relation to tank adapter The nut should be torqued to 20 to 25 ft Ibs Follow piping recommendations to provide support and flexibility Layout piping to accommodate for tank an
66. stallation simplicity and 1 1 2 inch 3 81 cm Magnum Cv or a 2 inch flexibility 5 08 cm Magnum IT configuration Throughout this Figure 2 1 provides an overview of the major manual the 2 inch 5 08 cm Magnum Cv is shown in components and connections of the 2 inch illustrations where the model type is irrelevant to what is 5 08 cm Magnum IT valve being demonstrated gt Inlet Valve Cartridge No Hard Water Bypass Valve Cartridge Injector Assembly Refill Controll lt Assembly Internal Turbine Assembly Figure 2 1 2 1 Assembling the Control to the Magnum Valve The control and the Magnum valve work together as integral system to ensure synchronization Follow the steps outlined below to install the control on the Magnum valve Remove Cam Cover Remove the cam cover by pressing in on the cover release tabs Figure 2 2 Note the cover locking tab and the slot in the top plate When you reassemble the cover the locking tab is placed in the slot first and the cover lowered into position Locking Tab and Slot Figure 2 2 Align Camshaft The camshaft is keyed and should only be engaged or disengaged when in the position illustrated Figure 2 3 If the camshaft is not in the proper position rotate the cam assembly counterclockwise until the camshaft arrow aligns with pillow block arrow Camshaft Arrow Pillow Block Arrow
67. ted drain line Brine line pulling air Inspect and clean injector and or injector Screen Increase water pressure above 25 psig 172 kPa minimum Remove obstruction Ensure all brine line fittings are tight 3 Insufficient brine draw Partially clogged injector or injector Screen Restricted flow rate in brine line Insufficient water pressure Excessive back pressure on injector due to elevated drain line Partially restricted drain line Inspect and clean injector and or injector screen assembly Check flow rate capabilities of the safety float aircheck assembly Increase water pressure above 25 psig 172kPa minimum Reduce drain line elevation to height of valve Remove restriction Insufficient Refill to Brine Tank Restricted flow rate in brine line Resin volume incorrectly set Check flow rate capabilities of the safety float aircheck assembly Reprogram Excessive Water in Brine Tank Plugged drain line flow control Plugged injector and or injector Screen Incorrect refill control Insufficient water pressure Clean flow control Inspect and clean injector and or screen Install correct control Ensure that operating pressure is above 25 psi Leak to Main Drain No flow control installed in drain line Insufficient water pressure Plugged injector and or injector Screen Back pressure on pilot drain port 44 Install drain line flow c
68. ty in gallons xm multiples of 100 Capacity Remaining gallons Toggles back and forth between displays when in the service position 28 to 99 900 8 2 Exchange Capacities Setting 7 Day Clock Viewing Cycle Times Table 8 1 Standard Efficiency Exchange Capacity Exchange Salt ee salt Ibs cu ft apariy grams grams grains cu ft liter liter 3 12714 50 29 9 4 15495 60 34 0 5 17774 70 37 5 6 19661 80 40 6 7 21250 90 43 4 8 22618 100 45 9 9 23828 110 48 2 10 24930 120 50 2 11 25962 130 52 1 12 26950 140 53 8 13 27916 150 55 5 14 28873 170 58 5 15 29829 200 62 7 16 30796 230 66 9 17 31783 260 71 0 18 32806 290 75 3 Setting the 7 Day Clock 742 and 742F e Set the Days Override to e Press SET to advance the display to the Backwash Time Day setting e Press SET A flashing cursor appears beneath the SU display e Press UP or DOWN while the cursor is flashing to program a regeneration for that day A black bar appears below the day SU MO TU WE TH FR SA DAYS Time Day Backwash Time Day 4 Backwash Length NOTE Pressing SET again removes the black bar and deselects the day of regeneration Press SET This returns the flashing cursor to a solid cursor e Press UP or DOWN to navigate to other days of the week e Repeat the procedure to program regeneration on desired days The days selected fo
69. ystem should regenerate used with 7 day timer programming See 3 This cursor is displayed when the days between regeneration are being programmed used with 5 to 99 day regeneration programming One of these cursors is displayed to indicate which day will be programmed into the controller indicates that the time displayed is between 12 00 noon and 12 00 midnight there is no AM indicator PM indicator is not used if clock mode is set to 24 hour When MIN is displayed the value entered is in minute increments When g L is displayed the value for regenerant amount entered is in grams Liter When Kg is displayed the value entered is in kilograms or kilograins Four digits used to display the time or program value Also used for error codes Colon flashes as part of the time display Indicates normal operation 742 only 11 Locked unlocked indicator In Level programming this is displayed when the current parameter is locked out It is also used in Level II programming to indicate if the displayed parameter is locked icon flashes when controller is in Level I When x2 is displayed a second regeneration has been called for The recycle sign is displayed flashing when a regeneration at the next time of regeneration has been called for Also displayed continuous when in regeneration The display cursor is next to SALT when programming the amount of regenerant If the contr

Manual: Magnum IT and Cv Logix Owners

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