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1. 1 65473 Radiator Cap m 77542 Water Outlet Gasket 28 61781 Pump Mount Plate 1 77541 Thermostat 29 Ref Drive Pump Assembly 77545 Thermostat Gasket refer to 709 1 94902 Water Temperature Switch p 30 8177 Screw HHC 8 54071 Coolant Return Bottle 1 1 2 13 x 1 5 inches GR 5 72327 Ca p 31 13066 Flat Washer 1 2 inch 9 6090 Screw HHC 1 4 20 x 0 75 inch GR 5 32 44064 Screw HHC M10 x 1 5 x 30 mm GR 8 8 10 6638 Flat Washer 1 4 inch 33 22700 Lock Washer M10 11 6091 Nylock Nut 1 4 20 34 6175 Screw HHC 12 102975 Outboard Radiator Mount 3 8 16 x 1 inch GR 5 Assembly icien 1 E 81731P Inboard Radiator Mount S 602 Lock Washer 3 8 inch 13 6888 Screw HHC 36 81421P Muffler Mount 1 1 4 20 x 1 inch GR 5 37 81420 Muffler esses 1 14 6886 Lock Washer 5 16 inch GE 33931 Mounting Band 77543 Exhaust Manifold Gasket 15 81425 Lower Radiator Hose 1 77544 Exhaust Manifold 16 77550 Distributor 1 65624 Distributor Cap 65625 Distributor Rotor 17 65623 Oil Filler ini SEA 1 88100 Oil Drain Adapter Part No 88618 Z 80 60 January 2006 400 Engine Components Rev Description Figure 415 1 GM 3 0L EFI Engine View 2 before serial number 363 QOO Part No 88618 January 2006 400 Engine Com
2. 1 88141 Wire Harness Assembly 18 88150 Service Bypass Key Switch Ground Control Box 3 position 1 62374 Liquid Crystal Display Lens before serial number 214 1 LCD ke 88317 Base D PE I OA CR gt 21982 Key 2 62375 Liquid Crystal Display Lens Clip 37947 Key package of 10 keys LOD ie sicnt es 1 18 62381 Savica Bypass Key Switch 3 88056 Printed Circuit Board Assembly 3 position Liquid Crystal Display LCD 1 after serial number 213 1 88317 Base 4 12344 Nylock Nut 6 32 _ 21982 Key 5 81551 Screw PHPM 37947 Key package of 10 keys e 19 66811 Key Switch 3 position 6 77509 Ground Control Box Enclosure before serial number 214 1 with Decal 21982 Key includes items 8 and 17 1 37947 Key package of 10 keys 82269 Decal Ground Control Panel 19 32612 Key Switch 3 position 7 88055 Printed Circuit Board after serial number 213 Ground Control 21982 Key before serial number 258 1 37947 Key package of 10 keys 94946 Printed Circuit Board 20 88057 Membrane Switch Ground Control Ground Controls 1 rom senahnumsrPSriod5ak on PER ee 102410 Printed Circuit Board Ground 21 66812 Red Push Button Control after serial number 453 Emergency Stop 1 8 88177 Ground Control Box Gasket 1 22 7339 Screw HHC e 9 66817 Base with 1 N C Contact 1 EGO PEER
3. 1 62420 Air Filter Element 101614 Fuel Water Separator Element 53952 Mounting Bracket 12 41468 Tee Fitting 1 8 inch NPT 1 36 34164 Rubber Elbow 90 1 13 38922 Fitting 90 Elbow EE EE Seles 1 8 inch MPT x 5 16 inch barb 2 14 21465 Hose Clamp 0 5 inch 8 15 27089 Fuel Hose 128 inches 20975 Wire Loom 3 4 inch 16 27089 Fuel Hose 53 inches 20975 Wire Loom 3 4 inch 17 101628 Adapter 1 4 inch FNPT x 1 2 20 2 18 42941 Fuel Hose 97 inches 20975 Wire Loom 3 4 inch 19 31817 Elbow 90 1 4 inch MPT x 3 8 inch barb 1 20 27089 Fuel Hose 63 inches 20975 Wire Loom 3 4 inch 21 54205 Elbow 90 1 4 inch MPT x 5 16 inch barb 1 22 101618 Exhaust Pipe 1 Genio Part No 88618 Z 80 60 January 2006 400 Engine Components Rev Description Figure 407 1 Perkins 804C 33 Engine View 3 after serial number 328 Part No 88618 NS 4 d January 2006 400 Engine Components 407 1 Perkins 804C 33 Engine View 3 after serial number 328 Rev B Item Part No Description Qty Item Part No Description Qty 1 8177 Screw HHC 28 Ref Drive P
4. es IN GJ h GN EN DE Gs Vi LAS W J Perkins 804C 33 Engine View 2 after serial number 328 2 CS E ET r a Za Ez January 2006 400 Engine Components 406 1 Perkins 804C 33 Engine View 2 after serial number 328 Rev B Item Part No Description Qty Item Part No Description Qty 1 94324 3450 Intake Tube sese 1 23 13003 Screw HHC B 2 101626 Rubber Cushioned Clamp Je 11 x 3 5 inches GR 8 4 225 INCHES pakke ER 1 24 33418 Flat Washer s inch 3 101601 Upper Radiator Hose 1 25 102045 Vibration Isolator 4 35434 Hose Clamp 2 inches 26 18596 Shim Washer 4 23057 Screw HHC 1 56 x 2 5 x 0 061 inch MOTE 2O MM Red 27 6035 Flat Washer 5 s inch Re E 28 6024 Nylock Nut 58 11 6 34058 Water Temperature 29 8516 Screw HHC Sending Unit 1 3 8 16 x 1 5 inches GR 5 28607 Adapter 140139 8 6 1 GER 7 102534 NES delen 4 30 3997 Rat Washer een 3 8 8 22571 Hex Nut M8 31 4828 Nylock Nut 3 8 16 9 58250 Alternator 12V DC 90 Amp 1 32 101641P Muffler Support Bracket 1 106023 Plug 33 44064 Screw HHC 106024 Pin M10 1 5 x 30 mm GR 8 8 i ait EE 34 22699 Flat Washer M10 TU OK VEON PENENT ANK iit 1 35 63463 Air Eiter Assembly 1 11 101644 Fuel Lift Pump Filter Assembly
5. 66818 Contact N C 23 6356 Lock Washer 1 4 inch 10 29732 Contact N C anianinhdarorine 5 24 6638 Flat Washer 1 4 inch 11 32615 Base with 2 N C Contacts 1 25 8914 Screw HHC 29732 Contact N C 1 4 20 x 0 625 inch GR 5 12 47899 Circuit Breaker 20A includes mounting nut 1 13 94524P Contact Bracket 1 14 62379 Alarm Steady Tone 12V DC 1 72326 Retainer Nut 15 45081 Contact NO 2 Genie A TEREX COMPANY Part No 88618 Z 80 60 300 Turntable Components January 2006 Figure Rev Description 304 1 A Ground Control Box View 2 2 Genie Z 80 60 Part No 88618 January 2006 300 e Turntable Components 304 1 Ground Control Box View 2 Rev A Item Part No Description Qty 1 73717 Receptacle 4 Way 1 88141 Wire Harness Assembly Ground Control 2 88132 Wire Harness Assembly Secondary Boom 1 mE 60512 Plug 23 way Black 3 88133 Wire Harness Assembly Lower Switch osssseeceeeeeeeeeeeeeeeee 1 60514 Plug 35 way Black 4 88137 Wire Harness Assembly POWBT ec 1 60527 Plug 4 way 5 49820 Screw PHPM 6 32 x 0 5 inch 6 12344 Nylock Nut 6 32 7 88134 Engine Wire Harness Assembly Deutz models before serial number 339 1 101848 Engine Wire Harness Assembly Deutz mo
6. 88135 Engine Wire Harness 88268 Engine Wire Harness RPM Solenoid Relay 1 65499 Oil Filler Cap 1 2 65503 Muffler Gasket 1 3 65504 Flange Nut M10 3 4 63313 Mufflgr sinus 1 5 16584 U bolt 5 16 18 x 2 5 inches 2 6 63326P Exhaust Bracket 1 7 6782 Nylock Nut 5 16 18 8 44064 Screw HHG M10 x 1 5 x 30 mm GR 8 8 9 22700 Lock Washer M10 10 6886 Lock Washer 5 16 inch 11 5397 Flat Washer 5 16 inch 12 23057 Screw HHC M8 x 1 25 x 20 mm GR 8 8 13 6638 Flat Washer 1 4 inch 14 45454 Rubber Cushioned Clamp 0 75 INCA nein 1 15 Ref Drive Pump refer to 709 1 16 Ref Function Pump refer to 709 1 17 6175 Screw HHC 3 8 16 x 1 inch GR 5 18 6097 Flat Washer 3 s inch 19 29436 O ring iced 1 20 8177 Screw HHC 1 2 13 x 1 5 inches GR 5 21 13066 Flat Washer 1 2 inch 2 22 63464P Pump Mount Plate 1 23 37002 Pump Coupler 1 24 33024 Flex Plate 1 25 65495 Stater etse 1 26 65487 Alternator 65 Amp 1 Part No 88618 Z 80 60 400 Engine Components January 2006 Figure Rev Description 402 1 B Perkins 704 30 Engine View 2 before serial number 329 OG 9 9 9C9 9 5 Genie A TEREX COMPANY Z 80 60 Part No 88618 January 2006 400 Engine
7. A TEREX COMPANY Z 80 60 Part No 88618 January 2006 100 Decals 101 1 Decals with Words Rev B Item Part No Description Qty Item Part No Description Qty 82309 Decal Kit Safety Instructional 21 30080 Notice Maximum Load includes items 1 6 9 11 13 500 Ibs 227 kg sssss 1 15 18 20 26 30 33 and 43 46 before serial number 801 22 31060 Danger Tip over Hazard 4 111324 Decal Kit Safety Instructional 23 32700 Danger General Safety Rules includes items 1 6 9 11 13 before serial number 801 2 15 18 20 26 30 33 and 43 46 97890 Danger General Safety Rules after serial number 800 after serial number 800 1 25994 Caution Shutoff Valves 1 24 33952 Danger Tip over Hazard 1 2 27204 Arrow Blue esses 1 25 40434 Label Lanyard Attachment 3 3 27205 Arrow Yellow se 1 26 43595 Danger Tip over Tires 4 4 27206 Triangle Blue 2 27 44986 Notice Side Force 90 lbs 400 N Wind Speed 28 m sec 5 27207 Triangle Yellow 2 Australan Models 25 2 den 1 S el Ev EA 1 7 28158 Label Unleaded 1 W 28159 Label Diesel 29 52967 Cosmetic 4 x 4 1 8 28160 Label LPG 30 65269 Notice Operating Instructions Gasoline LPG models 1 before serial number 801 2 Fo 1000
8. Z 80 60 Part No 88618 April 2006 200 Drive Chassis Components 206 1 Drive Chassis and Axle Weights Rev A Item Part No Description Qty 1 29764 Nylock Nut 1 8 2 38859 Flat Washer 1 x 2 5 x 0 14 inch 3 35955 Screw HHC 1 8 x 19 inches 4 94723 Drive Chassis Weight 2750 2 Ibs Engine Side Hi flotation option 1 111533 Drive Chassis Weight 2748 07 Ibs Tank Side Hi flotation option 1 5 94726 Drive Chassis Weight Plug Hi flotation option 4 6 30798 Screw HHC 1 8x4 5 inches GR 5 Hi flotation option 7 29605 Lock Washer 1 inch Hi flotation option 8 88483 Axle Weight 500 Ibs 2 wheel steer 1 4 wheel steer 2 9 101402 Low Profile Nylock Nut 1 8 10 73928 Screw HHC 1 8 x 11 inches GR 5 11 88482 Drive Chassis Weight 1400 Ibs End ined uri Ieri 2 12 34767 Drive Chassis Weight 770 Ibs 9 cp DT 2 Genie A TEREX COMPANY Part No 88618 Z 80 60 300 Turntable Components January 2006 Figure Rev Description 301 1 B Hydraulic and Fuel Tanks D G9 Be Genie Z 80 60 Part No 88618 amp January 2006 300 e Turntable Components 301 1 Hydraulic and Fuel Tanks Rev B Item Part No Description Qty Item Part No Description Qty 88154 Batter
9. 20 21496 Hex Nut 4 28 21 30785 1000 Threaded Rod 1 4 28 x 10 inches nnsnensenseseeeeen 1 22 75082P Throttle Am esses 1 23 6090 Screw HHC 1 4 20 x 0 75 inch GR 5 24 6889 Low Profile Nylock Nut 1 4 20 Genie A TEREX COMPANY Part No 88618 Z 80 60 January 2006 400 Engine Components Rev Description Figure 412 1 Deutz BF4L 2011 Engine View 1 after serial number 338 Part No 88618 NG P Of January 2006 400 Engine Components 412 1 Deutz BF4L 2011 Engine View 1 after serial number 338 Rev B Item Part No Description Qty Item Part No Description Qty 101848 Engine Wire Harness 24 13003 Screw HHC 101637 Exhaust Scrubber Option 5 8 11 x 3 5 inches GR 8 6 AE Spes Open 25 33418 Flat Washer 5 8 inch ec irs m Gel Sa a 26 102045 Vibration Isolator secs 6 27089 Fuel Hose 5 16 inch 106 inches 27 18596 Shim Washer RL 68 inches 56 13064 Flat Washer 5 8 inch 4 Peale M ao m dues 29 6024 Nylock Nut 5 8 11 3 49407 Lock Washer M6 30 58299 Oil Pressure Sending Unit 1 70479P Throttle Am m Pa oe Dno Ge d 3 SS FG oe 32 89783 Fuel Filter Water Separator 1 6 6638 Flat Washer 1 4 inch 33 102686 Oil Temperature Sending Unit 1 7 5365 Nylock Nut 10 34 1 34 70478P Solenoid Mount 1 8 88512 Troie Line na diesel 1 35 49924 O
10. Part No 88618 Parts Manual iie June 2006 Z 80 60 from serial number 100 Technical Publications Genie Industries has endeavored to deliver the highest degree of accuracy possible However continuous improvement of our products is a Genie policy Therefore product specifications are subject to change without notice Readers are encouraged to notify Genie of errors and send in suggestions for improvement All communications will be carefully considered for future printings of this and all other manuals Contact Us http www genieindustries com e mail techsup genieind com A eie A TEREX COMPANY ij Z 80 60 January 2006 Copyright 2003 by Genie Industries 88618 Rev B January 2006 First Edition Second Printing Genie and Z are registered trademarks of Genie Industries in the USA and many other countries Printed on recycled paper Printed in U S A Part No 88618 March 2006 How To Read Your Serial Number Genie A TEREX COMPANY Model Z 80 60 Serial number Z8006 12345 Model year 2006 Manufacture date 01 05 06 Electrical schematic number ES0188 Machine unladen weight Rated work load including occupants 500 Ib 227 kg Maximum number of platfrm occupants 2 Maximum allowable side force 150 Ib 670 N Maximum allowable inclination of the chassis 0 deg Z80 06 12345 Maximum wind speed 28 mph 12 5 m s Maxi
11. View 1 before serial number 339 Rev B Item Part No Description Qty 88134 Engine Wire Harness 88173P Intake Baffle 1 61273 Heavy Duty Clamp 2 2 81469 Inlet Tube Long seee 1 3 44669 Rubber Grommet 3 x 0 13 x 3 25 inches 1 4 102973 Air Intake Box Assembly 1 5 81782 Oil Drain Hose nsss 1 81781 Adapter 49213 Fitting 63426 Plug 6 16584 U bolt Assembly with fasteners 1 7 81471P Exhaust Air Cleaner Bracket 1 8 6091 Nylock Nut 1 4 20 9 6638 Flat Washer 1 4 inch 10 81199 Fuel Filter Water Separator BO Micron 1 11 8915 Screw HHC 1 4 20 x 1 25 inches GR 5 12 81467 Air Cleaner 1 62425 Filter Element 81468 Air Cleaner Mounting Band 13 61270 Inlet Elbow Hose 45 1 81906 700 Inlet Tube Short 60561 Elbow Hose 14 81470 Tailpipe 1 15 75359 LEE i rcr rin eee 1 75000 Catalytic Muffler option 75360 Exhaust Gasket 16 60561 Elbow Hose eee 1 Genie A TEREX COMPANY Part No 88618 Z 80 60 400 Engine Components January 2006 Figure Rev Description 409 1 C Deutz F4L 913 Engine View 2 before serial number 339 Genie REX COMPANY Z 80 60 Part No 88618 January 2006 400 Engine Components 40
12. 65853 Filter Element 24 63399P Air Filter Bracket 1 25 13002 Screw HHC 5 16 18 x 1 inch GR 5 26 5397 Flat Washer 5 16 inch Genie A TEREX COMPANY Part No 88618 Z 80 60 January 2006 400 Engine Components Rev Description Figure 403 1 Perkins 704 30 Engine View 3 before serial number 329 amp Ky Y d e BY TJ 7 TS S NOI DATT A N RALA S Part No 88618 Soy be If KRET Q9 genie Z 80 60 G January 2006 400 Engine Components 403 1 Perkins 704 30 Engine View 3 before serial number 329 Rev C Item Part No Description Qty 1 65505 Thermostat Housing Gasket 1 2 65506 Hose Clamp 2 3 65507 Water Pump Hose 1 4 65493 Thermostat sees 1 5 34058 Coolant Temperature Sending Unit 1 6 65488 Alternator Bracket 1 7 49381 Screw HHC M12 x 1 75 x 30 mm GR 8 8 8 65355 Lock Washer M12 9 65494 Thermostat Housing 1 10 67349 Screw HHC M8 1 25 x 50 mm GR 8 8 11 49408 Lock Washer M8 12 65490 E ee eiie 1 13 62423 VE 1 14 102683 Fan Pulley nm 1 15 65496 Crankshaft Pulley 1 16 65491 Water PUMP ssseeeeeseerreerrerene 1 17 65492 Water Pump Gas
13. Compartment Access 1 19 82487 Notice Read the Manual 2 20 82544 Danger Electrocution Hazard 2 21 82545 Danger Maximum Load 500 IbS teretes c 1 22 82548 Warning Platform Rotate 2 23 82577 Label Platform Overload EE odes 1 24 82591 Label Wheel Load 4 25 82602 Danger Maximum Side Force 667 N 150 lbs Asia South America 1 Part No 88618 Z 80 60 200 Drive Chassis Components January 2006 Figure Rev Description 201 1 C 2WD Steer Axle Linkage Genie Z 80 60 Part No 88618 January 2006 200 Drive Chassis Components 201 1 2WD Steer Axle Linkage Rev C Item Part No Description Qty Item Part No Description Qty 1 6090 Screw HHC 25 60618 Activator Steer Sensor 2 1 4 20 x 0 75 inch GR 5 60747 Steer Sensor Activator Shim 2 6356 Lock Washer 4 inch 26 107864 Steer Sub Assembly Kit 1 107862 Steer Angle Sensor 1 3 6638 Flat Washer 1 4 inch un 60609 Steer Sensor Cover 4 59370 Steer Cylinder 2 49817 Screw PHM 10 32 x 1 25 inches CE 88349 Seal Kit 60440 Connector Receptacle 3 way 83130 Terminal Pin 3 required 8 SE d b rdi 117 60441 Lock Receptacle 3 way mi eae a 75631 3700 Air Hose 3 8 inch 37 inches eg GE b e CS i as 75632 300 Tubing Heat Shrink
14. Engine Oil Filter AA 62422 V belts nace See HE dien 62423 Perkins 804C 33 Models after serial number 328 Description Part No Alf Filters r IR RE late 62420 Fuel water Separator Element 101614 Engine Oil Filter eeeeee 101613 V Delt ue c dde ide 102534 Deutz F3L 913 Models before serial number 339 Description Part No Alt Filter RE RUNE 62420 Fuel water Separator Filter 75484 Engine Oil Filter AA 62430 MOI ER 62431 Deutz F3L 2011 Models after serial number 338 Parts Stocking List Ford LRG 425 Models Description Part No Fuel Pre Filter ernnvnonrnnvnnnnvnnnnnnvnnnrnnvnnnnvnnnnner 52179 Fuel Pressure Regulator Filter 58967 Engine Oil Filter eeeeeeeeee 28656 Ait Filter oce diet dee 77295 Serpentine Belt AAA 52580 PEV ValV8 uei tee eset 33957 Spark Plug 4 pack ronrnnnrrnonrnnnvrnnnrrnnvnnrnrnennn 106490 Recommended Parts Genie Gray Paint 12 Ounce 355ml Aerosol 1268 Genie Blue Paint 12 Ounce 355ml Aerosol 1484 Genie Blue Paint 1 gallon 3 78 liters 32150 Genie Gray Paint 1 gallon 3 78 liters 32151 Manuals Genie Industries offers the following support documents for these models Title Part No Genie Z 80 60 Operators Manual before serial number 207 82258 Genie Z 80 60 Oper
15. Figure 414 1 GM 3 0L EFI Engine View 1 before serial number 363 Part No 88618 January 2006 400 Engine Components 414 1 GM 3 0L EFI Engine View 1 before serial number 363 Rev C Item Part No Description Qty Item Part No Description Qty 88136 Engine Wire Harness 18 77540 Oil Filler Cap 1 65620 PCV Valve 65622 Spark Plug 19 83048 Starter ii tennis 1 77551 Ignition Coil 20 81703P Air Cleaner Bracket seseeeeee 1 65626 Fuel Filter pe 65627 LPG Filter 21 13000 Screw HHC re 77536 Fuel Pump 16 18 x 1 25 inches GR 5 81837 Freeze Plug 22 5397 Flat Washer 5 16 inch 77850 Oil Pressure Switch 88175P intake Baffle 23 6782 Nylock Nut 5 16 18 1 81424 Upper Radiator Hose 1 24 53952 Air Filter Housing Clamp L 2 77821 TG EE oe od ot al 1 25 63463 Air Filter Housing 1 _ 65621 V belt m 62420 Air Filter Element 60036 Air Intake Hose 3 81877P Radiator Shroud 1 35067 1900 Aluminum Tube 19 inches 35067 950 Aluminum Tube 9 5 inches 4 1861P R t rt Bracket 1 j Ss SSES 35067 200 Aluminum Tube 2 inches 5 18503 Flange Nut 5 16 18 34164 Elbow Hose 90 Rubber 6 48498 Isolator 1 26 81426 Flex Plate dee 1 7 63462 Radiator ient 1 27 81427 Pump Coupler
16. North American Electrical Plug OE NE 1 3 Pin Electrical Plug female British 3 Pin Electrical Plug 110V AC European 2 Pin Electrical Plug 220V AC British 3 Pin Electrical Plug 220V AC Fuse 13A Squeeze Connector 1 2 inch NPT eee 1 Electric Locknut 1 2 inch 1 Electrical Cord 12 Ga 3 Conductor SJEOW Primary Boom 799 inches Jib Boom 155 inches Secondary Boom 739 inches Upper Wire Harness Power to Platform Lower Wire Harness Power to Platform Lower Turntable Cover 1 300 Turntable Components January 2006 Figure Rev Description 307 1 A Turntable Components Relay Panel before serial number 339 9 Genie A TEREX COMPANY Z 80 60 Part No 88618 January 2006 300 Turntable Components 307 1 Turntable Components Relay Panel before serial number 339 Rev A Item Part No Description Qty 88159 Relay Wedge 1 61343 Battery Separator 1 2 60536 20 Amp Maxi Fuse Deutz models 2 Perkins models 3 GM models 2 88164 Fuse Socket 3 94327 30 Amp Maxi Fuse diesel models 1 88164 Fuse Socket 4 101340 60 Amp Maxi Fuse Deutz models 1 88164 Fuse Socket
17. 1 150127 Contacts u 89757 Roller Arm SCH 7 88156 Limit Switch Wire Harness Assembly secondary boom 35 angle 88356 41163 Limit Switch eee 1 150127 Contacts 89757 Roller Arm 8 88364 Limit Switch Wire Harness S Assembly secondary boom angle safety zm 88356 21163 Limit Switch sssssse UN DES 97231 Contacts 97128 Roller Arm 20 9 45495 Screw SHG 5 8 11 x 3 inches GR 8 30 21 10 13064 Hardened Flat Washer 22 Sit D S Acidi 48 23 11 30895 Turntable Rotate Bearing 1 12 20654 Screw SHC 24 5 8 11 x 3 5 inches GR 8 18 25 13 8255 Screw HHC 3 8 16 x 0 75 inch GR 5 26 14 6638 Flat Washer 1 4 inch 27 15 88314P Pinion Gear Guard 1 Genie Part No 88618 Z 80 60 61128 6126 81516 73965 65617 81331 65618 81366 83009 44957 53999 65616 88921 58304 65617 94620 94621 94622 94623 94624 94625 94626 83009 45957 81366 88212 34550 33278 94747 13066 6605 6095 6198 Description Qty Screw HHC 3 4 10 x 4 inches GR 5 Jam Nut 3 4 10 assannannnennnnnnnrannene 1 Backlash Plate 1 Drive Hub Turntable Rotation 36 1 before serial number 237 1 Seal Kit Turntable Rotation Brake Seal Kit Turntable Rotation Manifold Counterbalance Valve 100 psi 6 8 bar Shuttle Valve Turntable R
18. 60 Part No 88618 January 2006 Item Part No Description Qty 1 102951 Relay Cover 21 before serial number 329 1 102952 Relay Cover from serial number 329 to 776 45384 Nylon Plug 0 5 inch 2 88085P Filter Bracket Tul 3 6175 Screw HHC 3 8 16 x 1 inch GR 5 4 6021 Lock Washer 3 8 inch 22 5 6888 Screw HHC 1 4 20 x 1 inch GR 5 6 6356 Lock Washer 1 4 inch m 7 6638 Flat Washer 1 4 inch dd 8 6019 Screw HHC 3 8 16 x 1 25 inches GR 5 9 6097 Flat Washer 3 8 inch IA 10 77139 Medium Pressure Hydraulic Filter 1 60857 Filter Element 58223 Seal 25 11 60334 High Pressure Hydraulic Filter 2 58222 O ring 58223 Seal 60857 Filter Element 12 61189 Rubber Grommet 0 75 x 0 38 x 1 13 inches 2 13 4828 Nylock Nut 3 8 16 14 81578 Horn 12V DC ndoana 1 15 5397 Flat Washer 5 16 inch 16 29868 Spring Clip 3 8 16 17 102953 Relay Cover after serial number 776 1 45384 Nylon Plug 0 5 inch 18 Ref Battery Tray Mount refer to 420 1 19 8516 Screw HHC 3 8 16 x 1 5 inches GR 5 20 25969 Spring Clip 1 4 20 4 Genie Part No 88618 Z 80 60 Item Part No 300 e Turntable Components 306 1 Turntable Components Engine Side Rev C 6595 19020 12153 6666 25388 65737 7056 6935 30794 88398 88399 88120P Description Qty
19. 75 inch GR 5 6 25969 Spring Clip 1 4 20 8 29 6021 Lock Washer 3 8 inch 7 101530 Drive Chassis Cover Assembly 30 88082P Switch Mount Bracket 2 will Decals eq vee nd ecden 31 88083P Switch Mount Plate 2 bd ED cue Manifold 32 88383 Limit Switch Wire Harness refer to 702 1 A bly Left sh 2 Ref 4WD Oscillate Manifold Ssamoly LSM SHOWN etna refer to 704 1 mE 88382 Limit Switch Wire Harness Assembly Right 9 81330 Oscillate Cylinder 2 46409 Limit Switch 77519 Seal Kit 33428 Counterbalance Valve 3000 psi 206 8 bar 43018 Seal Kit 10 81498 Pivot Pin 4 25 x 1 75 inches 4 11 8178 Screw HHC 3 8 16 x 2 5 inches GR 5 12 45226 Rod End 0 375 x 3 69 inches 4 33 9145 Screw HHC 1 2 13 x 2 5 inches GR 5 13 4828 Nylock Nut 3 8 16 14 8177 Screw HHC 1 2 13 x 1 5 inches GR 5 15 6033 Lock Washer 1 2 inch 16 30418 Rod End 0 5 x 3 75 inches 1 17 81378 Pivot Pin 27 63 x 2 5 inches 1 18 81598 Pivot Pin 10 75 x 1 75 inches 2 19 5224 Screw HHC 3 8 16 x 2 inches GR 5 20 50154 Drive Chassis Controller DEON lesne 1 Genie A TEREX COMPANY Part No 88618 Z 80 60 200 Drive Chassis Components April 2006 Figure Rev Description 206 1 A Drive Chassis and Axle Weights 20000 200600 Genie A TEREX COMPANY
20. Cover Plug 25 34550 Lock Washer 4 inch 2 8915 Screw HHC 26 75073 Turntable Cover Hinge 4 1 4 20 x 1 25 inches GR 5 27 28301 Gas Strut with Retaining Spring 4 3 12906 Fender Washer AER ae ae 0 25 x 1 25 x 0 062 inch SE 6002 Low Profile Nylock Nut 5 16 18 4 6091 Nylock Nut 1 4 20 28 81874 Cover Support Tank Side 1 5 30973 Rubber Bumper 81876 Cover Support Engine Side 1 x 1 25 inches 2 6 5397 Flat Washer 5 16 inch 7 6782 Nylock Nut 5 16 18 8 88106P Cover Stop Bracket 2 9 6090 Screw HHG 1 4 20 x 0 75 inch GR 5 10 6638 Flat Washer 1 4 inch 11 101964 Exhaust Tube 1 12 6888 Screw HHG 1 4 20 x 1 inch GR 5 13 102969 Turntable Cover Assembly with Word Decals Engine Side 1 102970 Turntable Cover Assembly with Symbol Decals Engine Side 81197 Cover Plug 81329 Alarm Beacon Plug 14 81869P Hinge Strut Mount 2 15 42229 Screw HHC 1 8 x 8 5 inches GR 5 16 29605 Lock Washer 1 inch 17 13775 Flat Washer 1 063 x 2 x 0 134 inch 18 4828 Nylock Nut 3 8 16 19 6097 Flat Washer 3 s inch Genie A TEREX COMPANY Part No 88618 Z 80 60 300 Turntable Components January 2006 Figure Rev Description 306 1 C Turntable Components Engine Side Genie A TEREX COMPANY Z 80
21. Description Qty 1 88258 Tire and Wheel Assembly 7 81381 Drive Hub with Brake 60 2 1 Foam filled Engine Side 2 before serial number 539 88259 Tire and Wheel Assembly EL etit 2 Foam filled Tank Side 77526 Seal Kit 101945 Tire and Wheel Assembly 77525 Brake Disc Kit Foam filled Engine Side 58279 Wheel Drive Cap Non marking 58280 Cap Screw 101944 Tire and Wheel Assembly 101284 Wheel Stud 3 4 16 x 60 mm Foam filled Tank Side x 102169 Shaft O ring Non marking 102170 Cover O ring 101769 Tire and Wheel Assembly 102491 Disconnect Rod O ring Engine Side High Flotation 102492 Gear Ring O ring 101770 Tire and Wheel Assembly 102493 Shaft Seal O ring Tank Side High Flotation 102494 Dowel Sleeve Spring 1 101011 Wheel 28 x 15 inches 7 102778 Drive Hub with Brake 59 3 1 High Flotation 2 after serial number 538 2 101234 Tire 445D 50 710 18 PR 102557 Seal Kit High Flotation 102558 Bearing Kit 58284 Cover oe TR obe GR 8 2 Saga Wheel Stud 3 4 16 BO ret yee 22811 O ring Brake 13064 Hardened Flat Washer 5 8 inch 2 102535 Brake Disc Kit 81382 Hydraulic Drive Motor rx MOE ng Me Brake before serial number 539 2 7 81383 Drive Hub with Brake 92 5 1 77806 Seal Kit high flotation tire 2 4 102777 Hydraulic Drive Motor E 101933 a y tire after seria
22. ee ieu 2 101533 Seal Kit 101534 Brake Disc Kit 8 Ref Hydraulic Drive Motor 4WD refer to 202 1 8 88351 Hydraulic Drive Motor 2WD 2 77806 Seal Kit 9 75101 Screw SHC 1 2 13 x 1 25 inches GR 8 8 10 13064 Hardened Flat Washer Alen ae 24 11 73455 Screw HHC 5 8 11 x 2 25 inches GR 8 16 12 101531 Rear Axle Assembly 2 Wheel Steer 1 102941 Rear Axle Assembly 4 Wheel Steer Genie A TEREX COMPANY Part No 88618 Z 80 60 January 2006 200 Drive Chassis Components Rev Description B Figure 205 1 Axle Installation Part No 88618 Z 80 60 January 2006 200 Drive Chassis Components 205 1 Axle Installation Rev B Item Part No Description Qty Item Part No Description Qty 88147 Wire Harness Assembly 21 10107 Screw HHC 2 Wheel Steer 5 16 18 x 0 75 inch GR 5 FT RE ec APUD 22 5397 Flat Washer 5 16 inch 4 Wheel Steer 5 16 1 Ref Traction Manifold 23 6182 Nylock Nut 5 16 18 refer to 701 1 or 703 1 24 88210P Rear Axle Cover 2 2 101529 Drive Chassis Cover Assembly 25 49819 Screw PHPM with Decals circle end 1 10 32 x 0 5 inch 3 6090 Screw HHC 26 6607 Lock Washer 10 e RERO DIS 27 6178 Nylock Nut 10 32 PM 4 6356 Lock Washer 4 inch 28 8255 Screw HHC 5 6638 Flat Washer 1 4 inch 3 8 16 x 0
23. mm GR 8 8 E 49408 Lock Washer M8 35 6097 Flat Washer 3 s inch 12 70367 Coolant Recovery Bottle 1 36 4828 Nylock Nut 3 8 16 72327 Coolant R ery Bottle Ca j Ka E 37 89973 Exhaust Pipe onn 1 13 6090 Screw HHC 102134 Exhaust Gasket engine 1 4 75 inch GR HEKSER 38 106487 Electronic Control Module 1 Flat Washer 1 4 inch 14 6638 at Washer 1 4 inc 39 13002 Screw HHC 15 6091 Nylock Nut 1 4 20 5 16 18 x 1 25 inches GR 5 16 33960 Alternator nisita 1 40 5397 Flat Washer 5 16 inch 17 77170 Lower Radiator Hose 1 41 72343 Exhaust Gasket muffler 1 22672 H CI 1 75 inches pe 42 18503 Locking Flange Nut 5 16 18 106 inches 1 18 50948 Hose LP 106 inches 43 61741 Screw HHC 19 106486 Oxygen Sensor 5 16 18 x 1 5 inches Catalytic Monitor 1 20 49817 Screw PHM 10 32 x 1 25 inches 21 6178 Nylock Nut 10 32 44 102779P Heatshield Bracket 1 This list continues on the next page Genie A TEREX COMPANY Part No 88618 Z 80 60 January 2006 400 Engine Components Rev Description Figure 416 1 after serial number 362 Ford LRG 425 EFI Engine View 1 I AA TV Part No 88618
24. 12V DC after serial number 528 62412 Solenoid 37 88044P Hydraulic Tank Support 1 38 71259 Oil Cooler with Fan 12V DC 1 75854 Fan 75855 Thermostat 13918 Screw HHC 3 8 16 x 1 75 inches GR 8 4 6097 Flat Washer 3 s inch 4828 Nylock Nut 3 8 16 39 8357 Screw HHC 1 2 13 x 3 5 inches GR 5 40 6095 Flat Washer 1 2 inch 41 6198 Nylock Nut 1 2 13 Genie A TEREX COMPANY Part No 88618 Z 80 60 300 Turntable Components March 2006 Figure Rev Description 302 1 C Turntable Rotator and Hydraulic Rotary Coupler Installation Z 80 60 Part No 88618 March 2006 300 e Turntable Components 302 1 Turntable Rotator and Hydraulic Rotary Coupler Installation Rev C Item Part No Item Part No Description Qty 1 6175 Screw HHC 16 3 8 16 x 1 inch GR 5 2 6021 Lock Washer 3 s inch 17 3 88368 Limit Switch Wire Harness 18 Assembly drive enable 19 88356 43103 Limit Switch 150127 Contacts 97128 Roller Arm 4 60575P Hydraulic Swivel Rotator Mount Bracket 2 5 70238 Hydraulic Electric Rotator gt Coupler Assembly 1 88291 Hydraulic Rotator Z 88293 Seal Kit m 6 88365 Limit Switch Wire Harness Assembly 19 secondary boom angle 88356 41163 Limit Switch
25. 2 Cosmetic Z 80 eseeseeeeeeeeeeeen 1 43 82314 Danger Tip over 1 44 82366 Label Chevron Rykon 1 45 82384 Label Primary Boom Angle Sensor Voltage 1 46 82403 Label Fuse and Relay Panel before serial number 329 1 97592 Label Fuse and Relay Panel after serial number 328 47 82591 Label Wheel Load 4 48 97571 Notice Engine Specifications Ford Engine 1 49 97602 Warning Explosion Hazard 1 Genie A TEREX COMPANY Part No 88618 Z 80 60 100 Decals April 2006 Figure Rev Description 102 1 C Decals with Symbols 82487 28171 28160 82472 28158 or 82924 82268 28159 40434 82591 82548 Tank 82990 82603 82312 Side 82577 27204 82281 27206 or 82308 82487 82607 1 27207 bel I 97815 82607 28235 Drive or 28174 82607 Chassis l 89545 gj SN 82607 d Platform 2260 4 or 27206 Shading indicates 27205 decal is hidden from 52966 or view i e under 52967 covers Al ET 40434 B 82472 b pe E er jab 82544 82591 ee or 28174 82591 82473 82990 Genie A TEREX COMPAN
26. 238 Notice Operating Instructions 9 28161 Warning Crushing Hazard 3 after serial number 800 10 28163 Notice Side Force 31 65278 Caution No Step 4 150 Ibs 667 N USA Canada Models 32 72168 Label Starter Battery 1 before serial number 801 1 33 72169 Label Controls Battery 1 97887 Notice Side F i Je be 34 77046 Label Serial Plate 1 USA Canada Models 77183 Clear Protector after serial number 800 35 82202 Notice Engine Specifications Perkins Engine 11 28164 Notice H Materials 1 ene PACS HAINE Maelals before serial number 329 1 12 28165 Notice Foot Switch 1 97758 Notice Engine Specifications Perkins Engine 13 28171 Label No Smoking 1 after serial number 328 ie EE EES 36 82203 Notice Engine Specifications 230V AC GM Engine osasse 1 15 28175 Caution Compartment Access 1 37 82204 Notice Engine Specifications 16 28176 Notice Missing Manuals 1 Deutz Engine 17 28177 Warning Platform Rotate 2 before serial number 329 1 PENE PR D ES 97576 Notice Engine Specifications 18 28181 Warning No Step or Ride 1 Deutz Engine 19 28235 Label Power to Platform Ge 920 TUN AG cote eesti entice eines 2 38 82268 Cosmetic Genie Z 80 60 1 20 28236 Warning Failur
27. 3 inches garing bd KES MENES 60746 Squeeze Connector Bushing 6 27698 Bearing 2 5 x 2 75 x 2 2 1 inch 7 82908 Front Axle Assembly 1 8 60555 Thrust Washer 1 81 x 5 x 0 25 inch 9 8255 Screw HHG 3 8 16 x 0 75 inch GR 5 10 6021 Lock Washer 3 8 inch 11 45226 Rod End 0 375 x 3 69 inches 2 12 88067 Pivot Pin 4 25 x 1 75 inches 2 13 30221 Bearing 1 75 x 2 x 1 5 inches 4 14 94794 Grease Seal 2 15 94793 Bearing Inner Cone 2 16 34127 Lug Nut 3 4 218 20 17 Ref Wheel refer to 202 1 18 34627 Castle Nut 2 12 34628 Cotter Pin 3 8 x 3 5 inches 19 94795 Dust Cap tete 2 20 34626 Flat Washer 2 inch 21 94796 Bearing Outer Cone 2 22 94789 Hub Assembly with Races 2 94790 Inner Race 94791 Outer Race 94792 Wheel Stud 3 4 16 23 88225 Steer Yoke Assembly Engine Side bearings included 1 25817 Bearing 1 x 1 25 x 1 inch 30221 Bearing 1 75 x 2 x 1 5 inches 24 88066 Pivot Pin 4 25 x 1 75 inches 2 Part No 88618 Z 80 60 January 2006 200 Drive Chassis Components Description 4WD Steer Axle Linkage Rev C Figure 202 1 Part No 88618 S vene Z 80 60 G January 2006 200 Drive Chassis Components 202 1 4WD Steer Axle Linkage Rev C Item Part No Description Qty Item Part No
28. 432 Alternator V belt 1 22 62431 Engine Fan Blower V belt 1 23 75423 Belt Guard iiianoe 1 Genie A TEREX COMPANY Part No 88618 Z 80 60 January 2006 400 Engine Components Rev Description Figure 411 1 Deutz F4L 913 Engine View 4 before serial number 339 Part No 88618 genie Z 80 60 G January 2006 400 Engine Components 411 1 Deutz F4L 913 Engine View 4 before serial number 339 Rev C Item Part No Description Qty 1 7339 Screw HHC 1 4 20 x 0 5 inch GR 5 2 6356 Lock Washer 1 4 inch 3 6638 Flat Washer 1 4 inch 4 89998 Throttle Solenoid 1 52537 Solenoid Boot 5 89997 Relay Module 1 6 81463P Rear Outboard Engine Mount 1 amp 81462P Rear Inboard Engine Mount 1 8 60868 Screw HHC M12 x 2 x 45 mm GR 8 8 9 49410 Flat Washer M12 10 59746 Screw HHC 5 g 11 x 4 inches GR 5 11 33418 Flat Washer 5 s inch 12 60573 Vibration Isolator Green White pair 4 13 81464P Front Engine Mount 1 14 75398 Screw HHC M14 x 2 x 10 cm GR 8 8 15 75399 Washer M14 16 6024 Nylock Nut 5 8 11 17 6035 Flat Washer 5 8 inch 18 Ref Engine Tray refer to 420 1 19 21130 Clevis Yoke 4 28 includes clevis pin and cotter pin 1
29. 4C 33 Engine View 1 after serial number 328 Perkins 804C 33 Engine View 2 after serial number 328 Perkins 804C 33 Engine View 3 after serial number 328 Deutz F4L 913 Engine View 1 before serial number 339 Deutz F4L 913 Engine View 2 before serial number 339 Deutz F4L 913 Engine View 3 before serial number 339 Deutz F4L 913 Engine View 4 before serial number 339 Deutz BF4L 2011 Engine View 1 after serial number 338 Deutz BF4L 2011 Engine View 2 after serial number 338 GM 3 0L EFI Engine View 1 before serial number 363 GM 3 0L EFI Engine View 2 before serial number 363 Ford LRG 425 EFI Engine View 1 after serial number 362 Ford LRG 425 EFI Engine View 2 after serial number 362 Table of Contents continues on the next page 401 1 If you have a printed manual you can keep it up to date by downloading new figures from the 402 1 Genie website at www genieindustries com 403 1 How To Read Your Serial Number iii Parts Stocking List vii 404 1 How To Order Parts viii 405 1 Order Form nee err terere ix 406 1 Electronic Version Y ais p 407 1 Click on the figure description below to view the figure 408 1 100 Decals 409 1 101 1 B Decals with Words 102 1 C Decals with Symbols 410 1 200 Drive Chassis Components 201 1 C 2WD Steer Axle Linkage 411 1 202 1 C 4WD Steer Axle Li
30. 5 61225 Sealed Relay 12V DC 70A diesel models 2 88162 Fuse Socket diesel models 34052 Plug in Relay SPDT 12V DC GM models 2 88167 Dual Realy Socket GM models 6 34052 Plug in Relay SPDT 12V DC diesel models 3 GM models 2 88167 Dual Relay Socket 7 88160 Relay Bracket 3 8 49816 Screw PHPM 10 32 x 0 75 inch 9 6178 Nylock Nut 10 32 10 88265P Relay Mount 1 Fuse configuration may vary Please refer to relay decal located on box cover for placement Genie A TEREX COMPANY Part No 88618 Z 80 60 January 2006 300 e Turntable Components Rev Description Figure Turntable Components Relay Panel after serial number 338 307 2 SW 0 lt a 7 12 S19 AQ vA 4 VEN S eo AR Wa x AAA Es OS D enie COMPA A TERI Part No 88618 Z 80 60 January 2006 300 Turntable Components 307 2 Turntable Components Relay Panel after serial number 338 Rev A Item Part No Description Qty 88159 Relay Wedge 1 61343 Battery Separator 1 2 106051 Connector teet eren 2 3 94327 30 Amp Maxi Fuse diesel models 1 8
31. 8164 Fuse Socket 4 61225 Sealed Relay 12V DC 70A diesel models 2 Ford models 1 5 60536 20 Amp Maxi Fuse 2 88164 Fuse Socket 6 101340 60 Amp Maxi Fuse Deutz models 1 88151 70 Amp Maxi Fuse Perkins models 2 88164 Fuse Socket 7 34052 Plug in Relay SPDT 12V DC Deutz models 3 Perkins models 4 Ford models 3 88167 Dual Relay Socket 8 88160 Relay Bracket 3 9 49816 Screw PHPM 10 32 x 0 75 inch 10 6178 Nylock Nut 10 32 11 88265P Relay Mount before serial number 777 1 102353P Fuse Panel after serial number 776 shown 12 6090 Screw HHG 1 4 20 x 0 75 inch GR 5 13 5397 Flat Washer 5 16 inch 14 6091 Nylock Nut 1 4 20 Fuse configuration may vary Please refer to relay decal located on box cover for placement Genie A TEREX COMPANY Part No 88618 Z 80 60 400 e Engine Components January 2006 Figure Rev Description 401 1 C Perkins 704 30 Engine View 1 before serial number 329 Genie Z 80 60 Part No 88618 January 2006 400 Engine Components 401 1 Perkins 704 30 Engine View 1 before serial number 329 Rev C Item Part No Description Qty
32. 9 1 Deutz F4L 913 Engine View 2 before serial number 339 Rev C Item Part No Description Qty Item Part No Description Qty 1 75484 Fuel Filter Sister anis 1 25 22699 Flat Washer M10 2 75361 Fuel Injector 4 26 63464P Pump Mount Plate 1 v uds Sealing Ring sold separately 27 81473 Pump Coupler 1 3 75362 Cylinder Injector Fuel Line Number OR cest oomen 1 28 61078 Flex Plate issus 1 4 75363 Cylinder Injector Fuel Line Number Two 1 5 75364 Cylinder Injector Fuel Line Number Three AA 1 6 75365 Cylinder Injector Fuel Line Number Four esseere 1 7 75366 Shutdown Solenoid Assembly 1 8 75369 Oil Filler Cap includes sealing ring 1 75377 Sealing Ring 9 75370 Fuel Injection Pump includes items 10 13 1 75371 O ring sold separately 10 75367 Fuel Lift Pump 1 11 72243 Fuel Lift Pump O ring 1 12 75379 Hex Nut M6 13 75380 Lock Washer M6 14 75372 Dipstick with O ring 1 75373 O ring 15 75374 Drain Plug 3 16 75375 Drain Plug Sealing Washer 3 17 72355 Oil Temperature Sender 1 18 75473 Oil Pressure Sender 1 19 62430 Engine Oil Filter 1 20 61110 Screw SHC M10 1 5 x 30 mm GR 8 8 8 21 8177 Screw HHG 1 2 13 x 1 5 inches G
33. Components 402 1 Perkins 704 30 Engine View 2 before serial number 329 Rev B Item Part No Description Qty Item Part No Description Qty 1 49517 Engine Oil Drain Plug 1 27 6782 Nylock Nut 5 16 18 2 62421 Fuel Filter 1 28 62420 Air Filter Element 1 3 65500 Fuel Lift Pump sss 1 29 34162 2300 Air Intake Hose 65501 Fuel Lift Pump Fitting Kit 2 5 D 23 inches 1 53948 Fitting 4 65497 DIpStlCk Kul nte eiae 1 5 62422 Oil Fiter tmp RR 1 6 65498 Oil Filler Cap 1 7 53951 Female Adapter 3 4 16 1 8 30810 Oil Pressure Sending Unit 1 9 53945 Hose Clamp 3 25 inches 5 10 34164 Hose Elbow 90 2 11 63463 Air Cleaner Assembly includes items 12 and 28 1 12 53952 Air Filter Mount Bracket includes mounting fasteners 1 13 81128 Screw SHSH M5 x 0 8 x 16 mm 14 56660 Riveting Washer 1 4 inch 15 27082 Nylock Nut M5 16 88512 Throttle Linkage 1 17 21130 Clevis Yoke Assembly 1 4 28 1 18 21496 Hex Nut 4 28 19 6888 Screw HHC 1 4 20 x 1 inch GR 5 20 6638 Flat Washer 1 4 inch 21 77402 Throttle Solenoid 1 eu 88486 Solenoid Spring 22 6090 Screw HHC 1 4 20 x 0 75 inch GR 5 23 81199 Fuel Filter Water Separator 1
34. R 5 22 13066 Flat Washer 1 2 inch 23 Ref Drive Pump Assembly refer to 709 1 24 44064 Screw HHC M10 x 1 5 x 30 mm GR 8 8 Genie A TEREX COMPANY Part No 88618 Z 80 60 January 2006 400 Engine Components Rev Description B Figure 410 1 Deutz F4L 913 Engine View 3 before serial number 339 Part No 88618 January 2006 400 Engine Components 410 1 Deutz F4L 913 Engine View 3 before serial number 339 Rev B Item Part No Description Qty 1 75381 Screw HHC M6 x 1 x 20 mm GR 8 8 2 75382 Flat Washer M6 3 75383 Hex Nut M6 4 75384 Cylinder Head Cover Gasket 4 5 75385 Cylinder Head Cover 4 6 75388 Sealing Ring ssseeseeeeeeeeeeeeeeeen 4 7 75387 Cylinder Head Cover Washer 4 8 75386 Screw HHC M8 x 1 25 x 30 mm GR 8 8 9 75389 Glow Plug iae 1 75390 Glow Plug Solenoid sold separately 10 Ref Starter Battery Cable Assembly refer to 420 1 11 75391 Starter 12V DC 1 75392 Starter Solenoid 12 75394 Alternator Mount Bracket 1 13 75416 Carriage Bolt M8 x 1 25 x 25 mm GR 8 8 14 75417 Flat Washer M8 15 75418 Hex Nut M8 16 75393 Alternator 55A 14V DC 1 17 75419 Alternator Support 1 18 75420 Screw HHC M8 x 1 25 x 120 mm GR 8 8 19 75421 Screw HHC M10 x 1 5 x 140 mm GR 8 8 20 75422 Hex Nut M10 21 62
35. U Filter sites 1 9 21130 Clevis Yoke 1 4 28 includes 36 70465 Taipi pe eese 1 clevis pin and cotter pin 1 37 70448P Muffler Mount 1 10 89998 Solenoid Kit 1 38 22558 Screw HHC 89996 Solenoid M14 x 2 x 40 mm GR 8 8 m RUM Bplay Modu 39 49411 Flat Washer M14 11 58249 Alternator 14V DC 80 Amp 1 40 61110 Screw HHC 12 102589 bet ee 1 M10 x 1 5 x 30 mm GR 8 8 13 102227 Air Intake Tube 1 41 Ref Drive Pump Assembly 14 88064 Reducer msme 1 referto Og 15 30489 Hose Clamp 3 5 inches ga VS M Xv ties Bun 16 60561 Fitting Elbow ss 1 43 13066 Flat Washer 1 2 inch 17 102974 Intake Box Assembly 1 44 85053 Screw HHC 18 102228P Intake Baffle 1 M10 x 1 5 x 70 mm GR 8 8 19 6175 Screw HHC 45 22699 Flat Washer M10 TERA fps 46 71911 Muffler Clamp 2 SU GM Flat M ashes nen 47 102237P Heat Shield sooonnnnivrvrrrrssssvnn 1 eee GENE ee 48 70449 U bott 1 2 13 x 8 5 inches 2 GER E oua LT 49 70444 Mutter 1 62425 Filter Element 81468 Mounting Band 23 70455P Front Outboard Engine Mourt 1 101633 Muffler spark arrest option 101634 Muffler scrubber option Part No 88618 Z 80 60 January 2006 400 Engine Components Rev Description Figure 413 1 Deutz BF4L 2011 Engine Vie
36. Y Z 80 60 Part No 88618 April 2006 100 Decals 102 1 Decals with Symbols Rev C Item Part No Description Qty Item Part No Description Qty 82676 Decal Kit with Symbols 26 82603 Label Drive Enable Patch 1 me eden ee 10 27 82604 Danger Maximum Manual O O Force 400 N 90 Ibs 1 27204 Arrow Blue 1 European Models 1 2 27205 Arrow Yellow eeees 1 28 82607 Caution No Step 4 3 27206 Triangle Blue 2 29 82924 Caution Shutoff Valves 1 4 27207 Triangle Yellow 2 30 82990 Label Tire Pressure 5 28158 Label Unleaded msme 1 Reesen 28159 Label Diesel 31 97815 Label Lower Mid rail 1 6 28160 Label LPG Gasoline LPG Models 1 7 28171 Label No Smoking 1 8 28174 Label Power to Platform 230V AC ccce since 2 9 28235 Label Power to Platform TABV AQ nosmet ets 2 10 40434 Label Lanyard Attachment 3 11 52966 Cosmetic 4 X 2 1 12 52967 Cosmetic 4 x 4 1 13 82268 Cosmetic Genie Z 80 60 1 14 82269 Ground Control Panel 1 15 82281 Platform Control Panel 1 82308 Clear Protector 16 82312 Cosmetic Z 80 1 17 82472 Warning Crushing Hazard 3 18 82473 Caution
37. ators Manual Description Part No from serial number 207 to 800 ss 82578 Air Filter 62420 Genie Z 80 60 Fuel water Separator Filter sss 25960 Operators Manual Engine Oil Filter gg ce ce ec RES Vee a E mas 102589 M Se ee e T Saetta Models Part No EMI Safety Mengel teren ses 27581 Ale TEE 62420 Manual of Responsibilities Fuel Pre Filter essent 65626 Eege SE Fuel Pressure Regulator Filter 65627 Engine Oil Filter AA 65623 Ee zieht tutem 65621 GN ValVec scelti ee bm 65620 Spark Plug susci fett tei dee 65622 Genie Part No 88618 Z 80 60 vii January 2006 How To Order Parts Please be prepared with the following information when ordering replacement parts for your Genie product Machine model number Machine serial number Genie part number Part description and quantity Purchase order number Ship to address Desired method of shipment Name and telephone number of the authorized Genie Distributor in your area ARARNARARRE Use the Service Parts Fax Order Form on the next page and fax your order to our Parts Department If you don t know the name of your authorized distributor or if your area is not currently serviced by an authorized distributor please call Genie Industries Machine Information Model Serial Number Date of Purchase Authorized Genie Distributor Phone Number Genie North Ameri
38. ca Telephone 425 556 6551 Toll Free 877 367 5606 in U S A and Canada Fax 425 556 8659 Genie UK Parts Telephone 44 0 1476 584352 Parts Fax 44 0 1476 584340 Genie Australia Parts Telephone 617 03375 1660 Parts Fax 617 03375 1002 Genie France Parts Telephone 33 0 237 26 09 99 Parts Fax 33 0 237 31 50 10 Genie Germany Parts Telephone 49 0 4202 885223 Parts Fax 49 0 4202 885225 Genie Scandinavia Parts Telephone 46 31 3409612 Parts Fax 46 31 3409613 Genie Iberica Parts Telephone 34 93 5795042 Genie Brazil Parts Telephone 55 114 1665755 Parts Fax 55 114 1665754 Genie Japan Parts Telephone 81 33 4536082 Parts Fax 81 33 4536083 Genie China Parts Telephone 86 215 3852570 Parts Fax 86 215 3852569 Genie A TEREX COMPANY viii Z 80 60 Part No 88618 remove this page and make copies remove this page and make copies Service Parts Fax Order Form IG Fax to 425 556 8659 or Toll Free 888 274 6192 A TEREX COMPANY International 1 425 556 8659 Please fill out completely Date Account Number Your Name Your Fax Number Your Phone Number Bill To Ship To Purchase Order Number Ship Via Model s Serial No s Optional Equipment Part Number Description Quantity Price All back ordered parts will be shipped when available via the same ship method as the original order
39. dels after serial number 338 88135 Engine Wire Harness Assembly Perkins models before serial number 329 101891 Engine Wire Harness Assembly Perkins models after serial number 328 88136 Engine Wire Harness Assembly GM models 101892 Engine Wire Harness Assembly Ford models 60513 Plug 23 way White 8 88138 Wire Harness Assembly Manifold 1 60515 Plug 35 way White 9 102320 Screw PHM 4 x 0 375 inch Genie A TEREX COMPANY Part No 88618 Z 80 60 300 Turntable Components March 2006 Figure Rev Description 305 1 C Turntable Covers Z 80 60 Part No 88618 March 2006 300 e Turntable Components 305 1 Turntable Covers Rev C Item Part No Description Qty Item Part No Description Qty 1 101535 Turntable Cover Assembly with 20 13918 Screw HHC Word Decals Tank Side 3 8 16 x 1 75 inches GR 8 8 before serial number 801 1 ES 111329 Turntable Cover Assembly with 21 81868P Hinge Mount eeee 2 Word Decals Tank Side 22 61415 Counterweight Front 7250 Ibs 1 after serial number 800 1 101405 Turntable Cover Assembly with Symbol Decals Tank Side 23 51428 Screw HHC 3 4 10 x 2 75 inches GR 5 81197 Cover Plug 24 13635 4 Spindle Washer 500 Ibs Boom 2 81329 Alarm Beacon Plug As 54723 Ground Control
40. e to Read 1 This list continues on the next page Genie A TEREX COMPANY Part No 88618 Z 80 60 100 Decals January 2006 Figure Rev Description 101 1 B Decals with Words 32700 65269 28171 77046 27564 28161 or 97890 32366 28158 or 25994 28160 31060 82268 82269 31060 28161 40434 82591 28177 82296 43595 J930 82296 82281 82591 or 82308 9312 65269 823 He Hed or 1000238 27204 S 32700 E or 97890 Seene 97815 27206 d D L 28236 27207 28176 65278 LE ME 28235 57567 7 NM or 28174 pe Os 30080 on L I E Platform 28165 8 7 Shading indicates 28163 27206 decal is hidden from icto 27205 view i e under 52966 or idis HE 52966 82384 rd E 82314 31060 40434 28161 82202 or 82203 2 or 28177 or 97576 or 97758 97602 Engine 72168 82296 28175 43595 82591 Side 28235 or 28174 72169 82591 43595 28164 82296 27564 Genie A TEREX COMPANY Z 80 60 Part No 88618 January 2006 100 Decals 101 1 Decals with Words Rev B Item Part No Description Qty 39 82269 Ground Control Panel 1 40 82281 Platform Control Panel 1 82308 Clear Protector 41 82296 Notice Tire Pressure 4 42 8231
41. ket 1 Genie A TEREX COMPANY Part No 88618 Z 80 60 January 2006 400 Engine Components Rev Description Figure 404 1 Perkins 704 30 Engine View 4 before serial number 329 enie RS G Y ye LSE ST de 0 CKK Part No 88618 Z 80 60 January 2006 400 Engine Components 404 1 Perkins 704 30 Engine View 4 before serial number 329 Rev B Item Part No Description Qty Item Part No Description Qty 1 53909 Screw HHC 28 28076 Shock Mount 5 8 11 x 4 inches GR 8 4 Red amp White pair 4 2 33418 Flat Washer 5 8 inch 29 63419 Outboard Engine Mount 2 3 6024 Nylock Nut 5 8 11 4 13014 Hose Clamp 2 25 inches 4 5 63413 Upper Radiator Hose 1 6 63418 Inboard Engine Mount 2 7 49384 Screw HHC M14 2 x 30 mm GR 8 8 8 37505 Lock Washer M14 63364P Fan Shroud so ironin asie uiae 1 10 6175 Screw HHC 3 8 16 x 1 inch GR 5 11 6356 Lock Washer 1 4 inch 12 6638 Flat Washer 1 4 inch 13 8819P Intake Baffle 1 14 13002 Screw HHC 5 16 18 x 1 inch GR 5 15 5397 Flat Washer 5 16 inch 16 63362P Left Side Radiator Mount 1 17 7713 Low Profile Nylock Nut 3 8 16 18 65473 Radiator Cap sseseeeeeeeeeeseereenen 1 19 63462 Radiator inc
42. l number 538 2 101534 Brake Disc Kit 102155 Ball Bearing high flotation tire 102156 Seal 102555 Viton O ring 0 103 x 3 737 75D 8 88066 Pivot Pin 4 25 x 1 75 inches 2 uid Ke Bras ew 75D 9 60618 Steer Sensor Activator 2 72883 Shaft 60747 Shim m 102160 Retaining Ring 5 77527 O ring Drive Motor 10 61662 S Hose Bracket 2 before serial number 539 2 11 Ref Steer Sensor Assembly 6 73455 Screw HHC eee Rd 5 8 11 x 2 25 inches GR 8 12 8255 Screw HHC before serial number 539 16 3 8 16 x 0 75 inch GR 5 102790 Screw HHC aj i 5 5 11 x 3 25 inches GR 8 13 6021 Lock Washer 3 8 inch after serial number 538 Genie A TEREX COMPANY Part No 88618 Z 80 60 200 Drive Chassis Components January 2006 Figure Rev Description 203 1 C Front Steer Axle D 18 Genio Z 80 60 Part No 88618 January 2006 200 Drive Chassis Components 203 1 Front Steer Axle Rev C Item Part No Description Qty 1 59370 Steer Cylinder 2 88349 Seal Kit 2 8255 Screw HHG 3 8 16 x 0 75 inch GR 5 3 6021 Lock Washer 3 8 inch 4 25284 Rod End 0 375 x 2 25 inches 4 5 6175 Screw HHG 3 8 16 x 1 inch GR 5 6 88241 Steer Yoke Shim as needed 7 6097 Flat Washer 3 s inch 8 88069 Pivot Pi
43. ludes item 18 1 20 Ref Engine Tray refer to 420 1 21 101971 Right Side Radiator Mount Assembly 1 22 54071 Coolant Return Tank with Hose 1 72327 Return Tank Cap 23 6090 Screw HHC 1 4 20 x 0 75 inch GR 5 24 6889 Low Profile Nylock Nut 1 4 20 25 6888 Screw HHC 1 4 20 x 1 inch GR 5 26 6091 Nylock Nut 1 4 20 27 63414 Lower Radiator Hose 1 Part No 88618 Z 80 60 400 Engine Components January 2006 Figure Rev Description 405 1 B Perkins 804C 33 Engine View 1 after serial number 328 Genie A TEREX COMPANY Z 80 60 Part No 88618 January 2006 400 Engine Components 405 1 Perkins 804C 33 Engine View 1 after serial number 328 Rev B Item Part No Description Qty Item Part No Description Qty 101891 Engine Wire Harness 24 101608P Front Inboard Engine Mourt 1 des sparcAnestopion gt mm mgoen Le EE Ge Wee PUITS 1 26 6090 Bee HHC 1 4 20 x 0 75 inch GR 5 2 101619 WEE 1 27 6638 Flat Washer 1 4 inch 3 71911 Muffler Clamp 2 5 inches 28 56912 Spring Clip 1 4 20 e r M E MEL e 101633 Muffler spark arrest option i 5 70449 U boit 1 2 13 x 8 5 inches sa EG ARRA 6 13066 Hardened Flat Washer 1 2 inch 4 APE NOEK NUE Sele 7 66777 Toplock Nut 1 2 13 32 101606P Radiator S
44. mum platform height 86 ft 26 38 m Maximum platform reach 60 ft 18 28 m ag xod Far 2 1 Model Sequence number Gradeability N A Country of manufacture USA This machine complies with ANSI A92 5 CAN B 354 4 Model year Genie Industries 18340 NE 76th Street Redmond WA 98052 USA Serial label located under cover Serial number stamped on chassis PN 77055 a A TEREX COMPANY Part No 88618 Z 80 60 lii April 2006 This page intentionally left blank Genie A TEREX COMPANY iv Z 80 60 Part No 88618 April 2006 This manual is updated frequently Each parts figure listed below has a figure number and a revision letter If a figure is updated with new information the revision letter or Rev is updated example from Rev A to Rev B Figure Rev Description 101 1 B Decals Table of Contents 300 Turntable Components Continued 306 1 307 1 307 2 C A A Turntable Components Engine Side Turntable Components Relay Panel before serial number 339 Turntable Components Relay Panel after serial number 338 400 Engine Components C Perkins 704 30 Engine View 1 before serial number 329 Perkins 704 30 Engine View 2 before serial number 329 Perkins 704 30 Engine View 3 before serial number 329 Perkins 704 30 Engine View 4 before serial number 329 Perkins 80
45. n Retainer 2 9 25817 Bearing 1 x 1 25 x 1 inch 2 10 88066 Pivot Pin 4 25 x 1 75 inches 2 11 81985 S Yoke Assembly Tank Side includes items 9 and 17 1 12 45226 Rod End 0 375 x 3 69 inches 2 13 88067 Pivot Pin 4 25 x 1 75 inches 2 14 27698 Bearing 2 5 x 2 75 x 2 inches 2 15 82908 Front Axle Assembly includes items 14 and 17 1 16 60555 Thrust Washer 1 81 x 5 x 0 25 inch 17 30221 Bearing 1 75 x 2 x 1 5 inches 4 18 Ref Yoke Assembly Engine Side refer to 201 1 19 30734 Pivot Pin 2 88 x 1 inch 4 Genie A TEREX COMPANY Part No 88618 Z 80 60 January 2006 200 Drive Chassis Components Description Rear Axle Rev Figure 204 1 4 Wheel Steer 2 Wheel Steer Part No 88618 January 2006 200 Drive Chassis Components 204 1 Rear Axle Rev C Item Part No Description Qty 1 53387 Hose Protector 1 2 81610 Axle Rotation Stop Shim 16 13x 1 5 x 0 034 inch as needed 3 81609 Axle Rotation Stop Shim 16 13x 1 5 x 0 06 inch as needed 4 9145 Screw HHC 1 2 13 x 2 5 inches GR 5 5 6033 Lock Washer 1 2 inch 6 88092P Axle Rotation Stop Bar 2 7 Ref Drive Hub with Brake 4WD refer to 202 1 7 81383 Drive Hub with Brake 2WD 92 5 15 d
46. nkage 203 1 C Front Steer Axle 412 1 204 1 C Rear Axle 413 1 205 1 B Axle Installation 206 1 A Drive Chassis and Axle Weights 414 1 300 Turntable Components 301 1 B Hydraulic and Fuel Tanks 415 1 302 1 C Turntable Rotator and Hydraulic Rotary Coupler Installation 416 1 303 1 B Ground Control Box View 1 304 1 A Ground Control Box View 2 417 1 305 1 C Turntable Covers Genie Part No 88618 Z 80 60 June 2006 Table of Contents 400 Engine Components Continued 700 Hydraulic Components Continued 418 1 B Ford LRG 425 EFI Engine View 3 712 2 D Hydraulic Hoses and Fittings after serial number 362 Drive System 4WD Models 4191 B Ford LRG 425 EFI Engine View 4 Persen number 538 after serial number 362 713 1 B Hydraulic Hoses and Fittings 420 1 C Engine Tray and Battery Tumtable Components 714 1 B Hydraulic Hoses and Fittings 500 e Boom Components Boom Components 501 1 C Primary and Secondary Lift Cylinders and Linkage 715 1 A Hydraulic Hose and Fitting 502 1 C Primary Boom and Cable Track Cross reference View 1 800 Accessories 503 1 D Primary Boom and Cable Track POT A Parm and Beacon Package gt Driving Lights View 2 504 1 C Secondary Boom 802 1 A Platform Options 505 1 D Jib Boom and Platform Rotator 803 1 A Ground and Platform Control Box Covers 906 EE Bulkhead Mount 804 1 B Hostile Environment Package 600 e Platform Components Primary and Secondary Boom 601 1 C Platform Installation Wiper
47. otation Motor Seal Kit Turntable Rotator Assembly Complete after serial number 236 1 Shaft Seal Kit Drive Hub Seal Kit Swing Torque Hub Turntable Motor Brake Port Hardline Friction Disc Kit Brake Spring Kit Seal Kit Brake Kit Turntable Rotation Brake Counterbalance Valve 100 psi 6 8 bar Shuttle Valve Turntable Rotation Manifold Screw SHC 3 4 10 x 3 inches GR 8 6 Lock Washer 3 4 inch Hardened Flat Washer 3 4 inch 6 Screw HHC 1 2 13 x 1 75 inches GR 8 6 Hardened Flat Washer 1 2 inch 6 Screw HHC 3 8 16 x 3 5 inches GR 5 Flat Washer 1 2 inch Nylock Nut 1 2 13 300 e Turntable Components January 2006 Figure 308 1 Rev Description B Ground Control Box View 1 C9 Q9 e aAa fa CI O00 Z 80 60 Part No 88618 January 2006 300 e Turntable Components 303 1 Ground Control Box View 1 Rev B Item Part No Description Qty Item Part No Description Qty 77510 Ground Control Box Assembly 16 62380 Base with 1 N O and 1 N C Complete Contact iu uie dede 1 before serial number 258 29732 Contact N C 94628 Ground Control Box Assembly 45081 Contact N O Complete after serial number 257 17 88097P Ground Control Box Lid
48. ponents 415 1 GM 3 0L EFI Engine View 2 before serial number 363 Rev C Item Part No Description Qty 77847 Throttle Body with Governor 1 77849 Propane Injector with O rings 77848 Fuel Injector with O rings 2 62278 Electronic Control Module 1 3 49381 Screw HHC M12 x 1 75 x 30 mm GR 8 8 4 49410 Flat Washer M12 5 53909 Screw HHC 5 8 11 x 4 inches GR 8 4 6 33418 Flat Washer 5 s inch 7 60573 Rear Engine Mount Isolator 4 8 6024 Nylock Nut 5 8 11 9 81417P Rear Inboard Engine Mount SHOWN reete 1 81418P Rear Outboard Engine Mount 88190P Front Engine Mount 10 77822 Alternator 1 65621 V belt 11 8516 Screw HHC 3 8 16 x 1 5 inches GR 5 12 6097 Flat Washer 3 s inch 13 4828 Nylock Nut 3 8 16 14 6888 Screw HHC 1 4 20 x 1 inch GR 5 15 6638 Flat Washer 1 4 inch 16 6091 Nylock Nut 1 4 20 17 Ref Engine Tray refer to 420 1 Genie A TEREX COMPANY Part No 88618 Z 80 60 January 2006 400 Engine Components Rev Description B Figure 416 1 after serial number 362 Ford LRG 425 EFI Engine View 1 I AA TV Part No 88618 January 2006 400 Engine Components 416 1 Ford LRG 425 EFI Engine View 1 after serial number 362 Rev B Item Part No De
49. s 28 88046P He Support Bracket m 88091 Fuel Return Tube left Perkins models 29 45363 Draw Latch eerrnrrrrrnrrrrrnrnrrrnrnrr 2 61240 Fuel Tank Fitting 75041 Screw PHM 10 32 x 1 inch e 6146 Flat Washer 10 10 50161 Turntable Tilt Sensor 1 6178 Nylock Nut 10 32 EE WEE 1 lan 30973 Rubber Bumper sssnssstsssiss 2 88107 Clamp Left Side M e 102309 Clamp Right Side 5397 Flat Washer 5 16 inch 6782 Nylock Nut 5 16 18 12 6175 Screw HHC 2 3 8 3 8 16 x 1 inch GR 5 31 6019 Screw HHC 3 8 16 x 1 25 inches GR 5 Sei po E LEE end 32 88105P Control Box Mou 1 i ip 3 8 14 29868 Spring Clip 3 8 16 2 33 8914 Screw HHC 15 88121P Turntable Cover Upper Center 1 1 4 20 x 0 625 inch GR 5 16 6888 Screw HHC 34 6356 Lock Washer 1 4 inch 35s f pe 35 6638 Flat Washer 1 4 inch 17 6638 Flat Washer 1 4 inch This list continues on the next page Genie A TEREX COMPANY Part No 88618 Z 80 60 300 Turntable Components January 2006 Figure Rev Description 301 1 B Hydraulic and Fuel Tanks D G9 Be Genie Z 80 60 Part No 88618 amp January 2006 300 Turntable Components 301 1 Hydraulic and Fuel Tanks Rev B Item Part No Description Qty 36 75592 Auxiliary Pump 12V DC before serial number 529 1 102710 Auxiliary Pump
50. s 602 1 B Platform Controls View 1 805 1 A Hostile Environment Package 603 1 B Platform Controls View 2 Turntaple 604 1 A Joystick Controllers 806 1 A Hostile Environment Package Engine Air Cleaners 700 Hydraulic Components 701 1 A 2WD Traction Manifold SS Tr ius 702 1 B 2WD Oscillate Manifold 808 1 A Panel Cradle Option 708 1 A 4WD Traction Manifold 809 1 A Platform Overload 704 1 D 4WD Oscillate Manifold European Models 705 1 B Function Manifold View 1 810 1 A Belt Driven Generator Option 7061 C Function Manifold View 2 NT 707 1 B Platform Manifold 811 1 B Fe Generator Option 708 1 B Platform Rotate Manifold 812 1 A Air Line to Platform 799 1 B Pumps 813 1 A Welder Option 710 1 B Hydraulic Hoses and Fittings Chassis Components View 1 Steer System 814 1 B Welder Option 711 1 B Hydraulic Hoses and Fittings Platform Components View 2 Drive System 2WD Models 815 1 A Welder Option 712 1 B Hydraulic Hoses and Fittings Hoses and Fittings View 3 ed be 816 1 A Cold Start Package 817 1 A Half Mesh and Pipe Cradle Options Genie A TEREX COMPANY vi Z 80 60 Part No 88618 January 2006 Required Parts The following parts are required to perform maintenance procedures as outlined in the Genie Z 80 60 Service Manual Perkins 704 30 Models before serial number 329 Description Part No Air Filter sina deemed 62420 Fuel water Separator Filter 62421
51. scription Qty Item Part No Description Qty 102339 Engine Wire Harness 22 49898 Map Sensor eee ee 1 106609 Fe Mensen 23 70525 LPG Beguleto nn 1 77219 Ee 22307 Elbow 4 4 P 102073 Elbow 3 8 NPT x 1 2 FNPT 1 102307 Heat Shield aee 1 102074 Elbow 0 63 HS x 0 375 MPT 88757 Lockout Valve 2 53821P Map Sensor Bracket 1 65627 LPG Filter 3 2 wg de bau nm 1 24 44064 Screw HHC Re MENES M10 1 5 x 30 mm GR 8 8 4 88847 Air Cleaner Hose 1 85434 Hose Clamp 2 inches ao PERDET EPEA PORANI 45435 Hose Clamp 2 5 inches 26 29616 Starter sess 1 5 54598P Radiator Shroud 1 27 52652 Air Sensor Temperature 1 6 70492P Intake Baffle 1 28 102118 Heat Shield iiss ng ees 1 7 110304 Radiator rrrrrrnnnnnnnnnnnnrnvvrvvvvvnnnner 1 29 10107 Screw HHC 4828 Nylock Nut 3 8 16 5 16 18 x 0 75 inch GR 5 15086 Flat Washer 5 16 inch 5 16 24038 Vibration Isolator 30r Bree you 2 16 28 8 21019 Screw PHM 10 24 x 0 5 inch 31 77296 Air Filter Mounting Band 1 9 6146 Flat Washer 410 32 32064 Muffler Clamp 1 75 inches 2 33 77236 Air Cleaner Assembly 1 10 102010P Fari Guards t eterne 1 77295 Filter Element 11 52076 Fan nne e el 1 58247 Air Cleaner Cap a n pa 34 6175 Screw HHC deb SE 3 s 16 x 1 inch GR 5 M8 x 1 25 x 70
52. ump refer to 709 1 ML AE 29 Ref Function Pump refer to 709 1 2 13066 Flat Washer 1 2 inch 3 44064 Screw HHC M10 x 1 5 x 30 mm GR 8 8 4 22699 Flat Washer M10 70483 Muffler Mount 2 6 6888 Screw HHC 1 4 20 x 1 inch GR 5 7 6638 Flat Washer 1 4 inch 8 6091 Nylock Nut 4 20 9 6090 Screw HHC 1 4 20 x 0 75 inch GR 5 10 56912 Spring Clip Nut 1 4 20 11 102972 Belt Guard Assembly 1 12 101607P Outboard Engine Mount 1 13 27584 Screw HHC M12 1 75 x 35 mm GR 8 8 14 49410 Flat Washer M12 15 101615P Fuel Pump Bracket 1 16 8516 Screw HHC 3 8 16 x 1 5 inches GR 5 17 6097 Flat Washer 3 8 inch 18 4828 Nylock Nut 3 8 16 19 107546 Starter Motor 1 20 101609P Outboard Rear Engine Mount 1 21 27584 Screw HHC M12 x 1 75 x 35 mm GR 8 8 22 5397 Flat Washer 5 16 inch 23 33024 Flex Plate ene 1 24 37003 Pump Coupler sssseeeeeeeeeeeeeeeeen 1 25 27034 Screw HHC M10 x 1 5 x 25 mm GR 8 8 26 22699 Flat Washer M10 27 61781 Pump Mount Plate 1 Genie Part No 88618 Z 80 60 400 Engine Components January 2006 Figure Description 408 1 Deutz F4L 913 Engine View 1 before serial number 339 0 2 2 Go O Genie TEREX COMPANY Z 80 60 Part No 88618 January 2006 400 Engine Components 408 1 Deutz F4L 913 Engine
53. unless Noted below O Ship complete order only No back orders H Ship all available parts and contact customer on disposition of back ordered parts O Other please specify For GENIE INDUSTRIES USE ONLY Order Number Origin Code Comments Date Scheduled Ship Condition Order Total Terms Code January 2006 Parts Figures Genie A TEREX COMPANY Part No 88618 Z 80 60 100 Decals January 2006 Figure Rev 101 1 B 32700 or 97890 Description Decals with Words 65269 28171 77046 27564 28161 82366 SE or 25994 28160 31060 82268 82269 31060 28161 40434 82591 28177 82296 43595 33952 82296 82281 82591 or 82308 82312 I 65269 L or 1000238 27204 32700 NH or 97890 65278 97815 27206 1 28236 27207 C Drive s 65278 7 Chassis 08235 or 28174 30080 28165 Platform 65278 Shading indicates 28163 27206 decal is hidden from or 44986 27205 view i e under or 97887 covers 82403 22967 82384 31060 E E 82314 31060 40434 28161 82202 or 82203 or 97571 or SZ or 97576 28181 or 97758 i 97602 Engine 72168 82296 28175 43595 82591 Side 28235 or 28174 72169 82591 43595 28164 82296 27564 Genie
54. upport Bracket 1 8 101611P Air Cleaner Bracket 1 ES RET Engine Tray refer 10201 9 13002 Screw HHC 34 101603P Fan Shroud ssss 1 5 16 18 x 1 inch GR 5 35 21019 Screw PHM 10 5397 Flat Washer 5 16 inch Wee SIRE 11 6782 Nylock Nut 5 16 18 E poo Aer ae E seen Me les tente 1 16 MEL M er 1 37 101622P Intake Baffle 1 18 30971 Hose Clamp 3 inches 38 6888 Screw HHC 14 101625 Dipstick Tube Assembly 1 1 4 20 x 1 inch GR 5 15 101620P Solenoid Bracket 1 39 6091 Nylock Nut 4 20 16 77402 Solenoid Throttle Actuator 1 40 24038 Shock Mount 4 o 21807 AER 41 35434 Hose Clamp 2 inches ss 1 is SI SE E mm GR 8 8 42 101602 Lower Radiator Hose 1 18 49410 Flat Washer M12 43 101605P Inboard Fan Shroud Bracket 1 19 101610P Rear Inboard Engine Mount 1 44 107545 Fais ain 1 20 94485 Throttle Linkage 43 101629 SE 81128 Screw SHSH M5 x 0 8 x 16 mm 46 33277 Flat Washer M8 0 MENE 47 60585 Vibration Isolator ss 1 21 101613 Oil Filler eR 1 48 25368 Nylock Nut M8 eK ERE re SE 49 101604P Outboard Fan Shroud Bracket 1 101627 Adapter 3 8 FNPT x M16 23 49381 Screw HHC M12 x 1 75 x 30 mm GR 8 8 Genie A TEREX COMPANY Part No 88618 Z 80 60 January 2006 400 Engine Components Part No 88618 e OG
55. w 2 after serial number 338 Part No 88618 January 2006 400 Engine Components 413 1 Deutz BF4L 2011 Engine View 2 after serial number 338 Rev B Item Part No Description Qty 1 44064 Screw HHC M10 x 1 5 x 30 mm GR 8 8 2 22699 Flat Washer M10 3 70381 Pump Mount Plate 1 4 37003 Pump Coupler 1 5 33024 Flex Plate 1 6 70483 Muffler Mount 1 7 70445 Exhaust Flex Pipe 1 8 49915 Starter Solenoid 1 9 70456 Rear Engine Mount 1 10 70376 Starter ai RIIV 1 11 22558 Screw HHC M14 x 2 x 40 mm GR 8 8 12 49411 Flat Washer M14 13 13003 Screw HHC 5 8 11 x 3 5 inches GR 8 4 14 33418 Flat Washer 5 s inch 15 102045 ee icti est atento tad 4 16 18596 Shim Washer 1 56 x 2 5 x 0 061 inch 17 13064 Hardened Flat Washer 5 8 inch 4 18 6024 Nylock Nut 5 8 11 19 70454P Front Inboard Engine Mount 1 20 102580 V belt Cover 1 21 Ref Engine Tray refer to 420 1 22 13002 Screw HHC 5 16 18 x 1 inch GR 5 23 5397 Flat Washer 5 16 inch 24 6782 Nylock Nut 5 16 18 25 102209P Air Cleaner Mount 1 26 6019 Screw HHC 3 8 16 x 1 25 inches GR 5 27 4828 Nylock Nut 3 8 16 Genie A TEREX COMPANY Part No 88618 Z 80 60 January 2006 400 Engine Components Rev Description C
56. y to Auxiliary Power 18 56912 Spring Clip 1 4 20 2 Unit Solenoid Harness 88155 Auxiliary Power Unit to 19 81829P Fuel Tank Tray 1 Engine Block Harness 20 4828 Nylock Nut 3 8 16 1 61413 Hydraulic Tank 45 gallons 1 21 5224 Screw HHC 75257 Strainer Assembly 24 SAE 3 8 16 x 2 inches GR 5 75253 Strainer Assembly 16 SAE 22 8914 Screw HHC 102524 H lic Tank 029 EEN Tank Cap 1 4 20 x 0 625 inch GR 5 2 i icron 60559 Breather Filter 3 Micron 1 23 6091 Nylock Nut 1 4 20 3 13002 Screw HHC 5 16 18 x 1 inch GR5 24 27996 Fee ump gasoline LPG models 4 6886 Lock Washer 5 16 inch before serial number 363 1 77219 Fuel pump 7 Flat Washer 5 S Sat SEH gasoline LPG models 6 60936P Return Filter Bracket 1 after serial number 362 7 60508 Return Filter 10 Micron 1 25 65626 Fuel Filter 61326 Filter Element gasoline LPG models 8 53209 Fuel Cap Green before serial number 363 1 52761 Fuel Filter diesel models 1 gasoline LPG models E SE Fuel Cap Fed iter serial number 362 gasoline LPG models 9 77675 Fuel Tank 40 gallons 1 26 88270 LPG Tank Mount 1 61234 Fuel Return Tube 27 88045P Manifold Support Bracket Deutz models lte un neu 1 88090 Fuel Return Tube Gasoline LPG model

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