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14. auessa ON PI Bugey 1 Jeqoidwo juruedid eur pay jUQISaud ec wo juajnad aru Ey isd iuapadBunuuedae ei senang HE Weedil QUELLI E CqUSILUBUOO ON que ue uuo uogereqr uomae my Bnzuvy ap uoixauoco 18A125q 0 NOIONALY sap uoreuuoco juogusqy jAuejod erp je ers usjuov ap uganga e 1 uonnagx 3 pasna OD afeyuopy A quassy 31 Manual Automatic Lubrication System Eng Rev O en 9 5 Product information Pressure regulator ty HIGH PRESSURE MINIATURE PRESSURE REDUCING REGULATOR 32 Instromet HIGH PRESSURE Tescoms BB Series miniature pressure reducing regulators designed to control pressures up to 6000 PSIG regulators compact and economical lightweight and able to control both hydraulic and pneumatic medias The BB Series miniature regulators feature an adjustable or preset pressure mechanism and
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18. Ordering Chart Other Versions on Request Version with tag connector on top polyamide body and FPM seal Supply package includes 2 mounting screws M2 5 x 16 without cable plug see accessories Circuit air Port Voltage Power tem function connection consumption I m in intarface v 1 2 5 ba Accessory Ordering Chart characteristics Cable plug Type 2506 no wiring 09 250 353 P Single manifold BURKERT Width 16 mm port connection M5 B23 HT3 V Single maniok BURKERT width 16 mm port connection 51 8 634 1171 Manifolds Ordering Chart Multis manttokds material aluminium for collspacing 18 mm Item Mo 521 sno 529 169 R eu S01 eco 502 29 503 E04 506 B 29 919 OOT 110 X 12 Station 22 i ec 920 Connection kt 254 N DIN rail TE 353 7 5 mim Blanking plate en Manual Automatic Lubrication System Eng Rev 0 0 Instromet 6105 6106 9 4 1 Operrating Instructions Solenoid t asn poa pou og iONINHYM ium aq osje jenur Q9LzZ CT SE X3 ON aldapa Kyunojio jooad uorso d xe 104 aul uo Buryiom Ajddns o1 ans seme pue unssaud japun qe s
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20. orga ona einn incu ome 14 7 FURTHER INFORMATION SENE UNDN MEER SN MU MINER RISE DARE 15 7 1 Publications by 15 7 2 International Reference 15 7 3 OIML R6 General specifications for gas volume meters 15 7 4 OIML R32 Rotary piston meters and turbine gas meters 15 7 5 AGA report No 7 Measurement of fuel gas by turbine meters 15 8 TECHNICAL SPECIFICATION 8 PART IDENTIFICATION 16 8 1 Technical specification Oil 16 8 2 Technical specification Solenoid Valve 16 8 3 Technical specification Level switch e scere eren 16 8 4 Technical specification Pressure Regeulator 16 9 ATTACHMENTS EMEN NEM 17 9 1 Reverse 17 92 ONF 18 Connection 19 Description Solen
21. choice of outlet pressure ranges up to 1800 PSIG maximum spring loaded piston sensed design offers reliability durability and high cycle life regulators constructed of aluminum with aluminum and stainless steel trim parts Minimal soft goods are used in BB requlators Seat material is PCTFE PEEK or BB Series miniature regulators are available in hwo versions three pressure ranges each The pressure ranges can be varied by simply exchanging load springs from the control knob side of the regulator This can be accomplished under full inlet pressure without removing the regulator from the sytem Unbalanced main valve Two or four 1 4 or SAE ports standard Minimal soft goods Non venting Back pressure two stage and cartridge versions available 316 SST wetted construction available 6000 PSIG maximum inlet pressure Outlet pressure ranges 0 220 PSIG flow pressure medel 0 1800 PSIG high pressure model Durable piston sensed design Outlet pressure ranges field adjustable DURABLE BB 1 SERIES FUNCTIONAL SCHEMATIC lew pressure modell e COMPACT TYPICAL APPLICATIONS Portable Pneumatic Equipment Calibration Kits Manutacturing Processes Low Flow Purge Systerns Industrial Controls Gauge Protection Research amp Development Laboratories 5 amp 9 nation INDUSTRIAL CONTROLS DIVISION 12616 Boulevard River Minneso
22. C 3 2 way valve when de energized port exhausted Specifications Drifica Imm BURKE RT Flow air Symbal Manifald B R BLIRKERT pressures quotad qauga prassures with raspact ip tha atmospharic pressure Maas rad with 6 bar upstream pressure and 1 bar pressure drop across ihe valve at 20 C Valve specification Body material Seal material Isolating plate between body and coil Fluids Max viscosity Ambient temperature Fluid temperature Port connection Response times Openirn Closing polyamide Viton stainless steed lubricated unlubricated dry air neutral qases lor technical vacuum approx 21 5 10 upto 55 C 10 up to 55 C BURKERT interface with connection through the bottom 70 ms 70 ms Tha rasponsa times of a 372 way valva are daterminac using an end volume af approx 1 The times maasured at outlat Iram switching on until asara rise cC pressure drops to 107 Daley tima Time fram alacirical switching urtil tha Beginning of pressure changa Installation Accessories Installation Manifolding Coil spacing as required but preferably with salenad system upright with common pressure supply max 12 valves on special manifolds as accessory 16 5 mm Solenoid specification Nominal voltage Voltage tolerance
23. Instromet 1 INTRODUCTION The Instromet Turbine Gas Meter is a state of the art precision instrument which measures the flow of gases by means of a turbine wheel As extension to the known lubrication possibilities Instromet has developed an Automatic Lubrication System With the line pressure and an electrical signal this system is able to lubricate the turbine gas meter independently It will help to keep the turbine gas meter in the optimum working condition The purpose of this manual is to provide a general guide to the installation operation and care of automatic lubrication system for turbine gas meter Every effort has been made to ensure that the information contained in this manual is as accurate as possible however the continuous improvements which Instromet makes to its products may result in small inconsistencies Custom manufactured equipment or specials may also result in differences It is highly recommended to use the Automatic lubrication system combination with the Instromet Smart Index providing the required signal It is therefore prudent to consult the specific technical data and other documents which accompanies the system If in any doubt Instromet should be contacted Manual Automatic Lubrication System Eng 0 en Instromet 2 GENERAL DESCRIPTION The automatic lubrication system must be considered a part of the pressure containing system 2 1 Operating principle The
24. Power consumption Drop out voltage ifor switching rocker Electr control Cycling rate Duty cycle Rating Type of protection Electr connection Standard power Consumption 24 V DC power supplyi 10 55 0 5 W optimum operating current gt 40 at least 0 15 x voltage nominal under the regulations VDE O58 PLC controllable c p m 100 continuously rated IP with cable plug EEx i connectors according DIN 43 650 on top not use connectors with LED or circuitry Electrical specifications Power supply only from certified intrinsically safe circuits with following max values Explosion group safety voltage safety current Consumption of energy for block mounting Consumption of energy lor single mounting Hc U 28 V 115 P O 7W ambient temp 60 C P 0 9 ambient temp 60 C Manual Automatic Lubrication System Eng Rev 0 23 OS Instromet Direct acting rocker Solenoid Valve sub base mounting Type 6106 16 mm wide 3 2 way Dimensions mm Type 6106 with Burkert flange tag connectors above Single manifold for Burkert sub base 3 n M 3 5 depth 2 5 M 2 5 dapth Multiple manifold for Burkert sub base 24 Manual Automatic Lubrication System Eng 0 en Direct acting rocker Solenoid Valve sub base mounting Type 6106 16 mm wide 3 2 way Instromet
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26. lt gt Instromet Turbine Gas Meter Automatic lubrication system INSTRUMENT INSTRUCTION MANUAL en Manual Automatic Lubrication System Eng Rev 0 Instromet Revision History Revision Content of Change Document Pages total Used Signs Sign Description Warning Indicates a procedure that has to be strictly followed as contravention may result in injury to personnel or loss of life Caution Highlights a procedure which if not strictly followed can result in injury to personnel or damage to equipment Note Is important element of the procedure and should be observed 2 Manual Automatic Lubrication System Eng Rev 0 en Instromet Contents TINTRODUCTION E 6 2 GENERAL DESCRIPTION UG dE E MEME ene DESEE DI INE ED PU MM PP D DN FEM 7 2 1 Operating OE NVC 7 2 1 1 Working principle of the oil 8 2 1 2 Flow chart of the 9 S INSTALLATION 10 11 4 MAINTENANCE a 12 4 1 Periodic 5 2 2 10 0 00 0 12 9 TROUBLE SHOOTING dI UENIRE MINUM USD OU 13 5 1 Refilling the oil 4 4 42 11 80 14 6 DISMANTLING
27. prevent damage to the turbine and bearings See manual turbine gas meter The measuring line should be at ambient temperature before the gas meter is removed The oil reservoir has to checked and the remaining oil should discharged on a proper way To discharge the remaining oil the drain at the bottom of the oil reservoir can be opened or the pump has to be dismantled Dismantling the pump by Remove line pressure or compressed air from the system Remove the pressure connection Remove the electrical connection Dis assamble the pump from the turbine gas meter by removing the 2 8 bolts Remove the remaining oil from the reservoir and discharge it on a proper way 14 Manual Automatic Lubrication System Eng 0 en lt gt Instromet 7 FURTHER INFORMATION 7 1 Publications by Instromet Turbine Gas Meter Handbook P Meter Handbook Turbine Meters for Ethylene 7 2 International Reference Material International standards ISO 9951 1993 Measurement of gas flow in closed conduits Turbine meters Recommendations of the International Organisation of Legal Metrology 7 3 OIML R6 General specifications for gas volume meters 7 4 OIML R32 Rotary piston meters and turbine gas meters American Gas Association 7 5 AGA report No 7 Measurement of fuel gas by turbine meters en Manual Automatic Lubrication System Eng Rev 0 15 Instromet 8 TECHNICAL SPECIFICATION amp PART IDENTIFICATION 8 1 T
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31. a TEST aA 110 56 08 19 Manual Automatic Lubrication System Eng Rev 0 en EMI oa ane wm eee Ci 888 ee eee gt ANDS OL HOLBAN WLS E uma HES 4 Abet xeu sud 335 Y uH LAS COMPRA PEW quau SOMOS FHAS 14190 SA 1 mH 335 ALP CY YUDI Leds A Aash Acts BOL 908 5 SALA HOR DOE Bn T 307131 Dez rea Ee Tk w3Hv Instromet CTA JHL 335 5 1539 BUSAN so Hsn SIHIS LZH J LEAS AHL 493 uOLZHNEOE LTRS AGL AJLON JHL 30603 LITO Adv JM JHL SSEFDIH Hid Wt LH3 E A ear 010493105 Alda SG JAYI Wad BUS LLHL en Manual Automatic Lubrication System Eng Rev O 20 Instromet Type 6106 3 2 Design Function The valve consists of a plastic body frictionless rocker armature with spring and coil stainless steel plate hermetic
32. ally isolates the Fluid from the actuator The innovative rocker alternately opens or clases two connections when switched All 3 2 circuit functions can be achieved by pressuring or exhausting a further outlet connection via them The de energized position 15 spring set The simple design ensures that the Valves can be switched with a minimal rocker movement com bining low wear under absolute mon lube conditions The external surfaces of the valve are smooth preventing dirt particles from adhering The valves can be driven by PLC with their low power consumption manual override allows easy maintenance and commissioning of the valve Advantages Benefits 1 approved Simple design robust and frictionless Long service life under absolute non lube conditions Compact size PLC compatible low power and high drop out voltage Suitable for technical vacuum Applications Fluids Lubricated non lubricated dry air Neutral gases For technical vacuum Applications Direct actinc single valve Pilot valve Actuator control Logic control circuits Manifold assembly burkert gat Fluid Control Systems 22 Manual Automatic Lubrication System Eng Rev O en 16 mm wide Technical Data Instromet Direct acting rocker Solenoid Valve sub base mounting Type 6106 3 2 way Circuit Functions
33. ance during use The turbine gas meter operates under pressure and or at dangerous mediums The turbine gas meter can be in operation at high or low temperature Due to this fact the turbine gas meter can turn very hot or cold and touching can cause serious injuries 4 1 Periodic inspections No inspection of the lubrication system can be done while the system is activated The gas stream should be clean and free of liquids dust or foreign material which could damage the meter rotor and mechanism A correct functioning of the piston can be checked by measuring L with a clean slide gauge the distance between hydraulic piston and the top of the oil iT reservoir see figure 4 e UUUUE E manana L Fig 4 Piston check 12 Manual Automatic Lubrication System Eng 0 en Instromet Operate button manual and measure the distance L again The difference between the two measurements must be 26 1 mm If the distance is less the system is not working correct and needs maintenance 5 TROUBLE SHOOTING No inspection and or maintenance of the lubrication system can be done while the system is activated Check the working pressure of the automactic lubrication system This is the outlet pressure of the pressure regulator it must 6 bar Measure the distance L again as described above If the required distance is not achieve
34. automatic Lubrication System consists of three main parts pressure regulator 1 solenoid valve 2 and oil pump 3 The working principle of the pressure regulator and solenoid valve are described in the manuals from the suppliers see attachments In this part we will only describe the working principle of the oil pump Fig 1 Automatic Lubrication System All other parts are described in the attached company manuals oee attachments en Manual Automatic Lubrication System Eng Rev O 7 Instromet 2 1 1 Working principle of the oil pump Fig 2 Pump Automatic Lubrication system The oil pump consists of two main parts as they are pump body and the piston assembly This assembly consists of a pneumatic piston 2 and a hydraulic piston 3 see figure 2 By means of the 3 2 solenoid valve channel 1 is pressurised and de pressurised When pressurised the pneumatic piston 15 activated its force exceeded the spring setting and pulls the hydraulic piston into the housing The locked quantity of lubrication in housing is transported trough the channel 4 to the turbine gas meter De pressurising the pneumatic piston will allow the spring to pull up the hydraulic piston again allowing the pump body to re fill again for the next stroke In order to detect a low oil level in the oil reservoir a low level switch 5 is built in This switch can be easily changed from NO normally open into NC normally closed by means of re
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36. d the cilinder inside 1 has to be cleaned and greased again Remove cable gland 2 from oil level switch untight 4 crews 3 and remove the bottom see figure 5 Fig 5 How to Clean Clean the cilinder inside and grease with Molykote 55M or equal Mount all parts and perform 10 manual strokes At the last stroke the distance L should measured again If the distance L is still to smal the back pressure from the turbine gas meter may be to high This is to verify by removing the oil pipe 4 at the bottom side of the lubrication system see figure 5 Please collect the released oil and discharge it in the correct way en Manual Automatic Lubrication System Eng 0 13 lt gt Instromet Perform a manual stroke again and measure the distance L again If the distance is correct the check valve of the turbine gas meter is the problem Otherwise the automatic lubrication system is defect 5 1 Refilling the oil reservoir The oil reservoir has to checked and refilled regularly See attachment 9 2 Before refilling verify the remaining oil is clean If not the remaining oil should be discharged in a proper way To discharge the remaining oil the drain at the bottom of the oil reservoir can be opened or the pump to dismantled 6 DISMANTLING Before a meter may be dismantled or removed from the installation the line must be de pressurised It is important that the line is de pressurised slowly and with care to
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38. echnical specification Oil pump Materials Body material Aluminium anodized Piston and Spring Stainless steel oeals NBR Temp range 263 15 333 15 K 10 60 C Max oil pressure 10 M pa 100 bar Content reservoir 175 cc Capacity stroke 1 5 Connecetion 6mm Swagelock 8 2 Technical specification Solenoid Valve Power supply 24 10 Powerconsumption 0 5 Protection class IP65 Ex approval class 2G EEx ia 5 or T6 Old EEx ia IIC6T Min puls 3 Min delay time 5 sec resting time For furhter informations and instructions see Operating Instructions Burkert Function descriptions Solenoid valve Type 6106 8 3 Technical specification Level switch Material Polyamide Switch Reed switch Execution NC standard or NO Max current 0 5 voltage 200 8 4 Technical specification Pressure Regeulator For further information and instructions see Tescom technical information Tescom Operatiing and servicemanual Tescom safety Installation amp Operation precautions 16 Manual Automatic Lubrication System Eng 0 en Instromet 9 ATTACHMENTS 9 1 Reverse Contact lf required the oil level switch which is Normaly Open can be changed into Normaly Closed version Fig 6 Detail lever switch Prepare your tools to be clean Open the reservoir by removing the reservoir cap Remove ring 1 figure 7 Take the level body 2 f
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41. oid type 6106 02 21 22 21 Operrating Instructions Solenoid type 6105 6106 25 Manual Automatic Lubrication System Eng 0 3 lt gt Product information Pressure regulator type 1 31 9 5 1 Safety Instructions Pressure 32 9 5 2 Operation and Service manual Pressure regulator 34 FIGURES Fig 1 Automatic Lubrication 5 7 Fig 2 Pump Automatic Lubrication system 8 Fig 3 m iisiele mio Ze 9 Fig 4 13 Fig 5 FOW TO ee ee ee 14 Fig 6 DS Tall m 17 4 Manual Automatic Lubrication System Eng Rev 0 en en Instromet In the design and construction of this equipment instructions contained in this manual due consideration has been given to safety requirements in respect of statutory industrial regulations Users are reminded that these regulations similarly apply to installation operation and maintenance safety being mainly dependent upon the skill of the operator and strict Supervisory control Manual Automatic Lubrication System Eng Rev 0
42. r compressed air to the pressure regulator inlet marked with in Verify if the outlet pressure from the regulator is appropriate to the intended application Fill the oil reservoir with the oil delivered with the turbine gas meter The oil should be clean and free of liquids dust or foreign material which could damage the automatic lubrication system gt Manual Automatic Lubrication System Eng Rev 0 en lt gt Instromet 3 1 Start Up At the first use external oil pipes has to be filled up with oil This has to be done by a predicted number of manual strokes using the button on the solenoid Each push 15 one stroke In order to estimate the required number of strokes the equation below can be used Number lubrications L 8 V Where L the length of the external oil piping in cm V additional volume inside meter body as a factor depending on size oz p 1 150 6 200 8 300 12 8 Lubricate the turbine gas meter with the required strokes by pushing the red button on the solenoid valve and checking the hydraulic piston is moving at each strokes Close the oil reservoir Adjust the right lubrication frequency at the Smart Index See manual Smart Index Lubrication frequency for normal use is given in attachment Oil Frequency en Manual Automatic Lubrication System Eng Rev O 11 lt gt Instromet 4 MAINTENANCE It is not allowed to carry out any repair or mainten
43. rom the pilar Place the level body upside down Replace ring 1 Test the sensor Close the reservoir with the cap again en Manual Automatic Lubrication System Eng Rev 0 17 lt gt 9 2 Frequency Lubricating frequency of Instromet trubine gas meters Size Lubricatio 1 x Lubrication Reservoir refill per Days quantity CC 1x per year 50 2 60 15 807 3 100 4 18 Manual Automatic Lubrication System Eng Rev 0 9 3 Connection diagramm NI T T ac dd eaen eek IMJHEOHMCE JHL 335 5 1539 so Hsn LHe J SOURS SOUNDS THAS DL POLLS NOUWSHEN HOLTINNGD SUN JEWS JHL 303 HOLOANNOO LITAR Le HUA CONGUNGN SIMSNOdMOZ JHL 804 MAU NYHOWHI JHL GHEMPIH Hid AMG 9 HALAH 19130 JHON HD Tih 335 Tae LIINE T T vw SH LEWS T HIER an IAMS THIS DEO UU Gei 319 Sb 43 05 2044 pde DONNAS i 1 a es Jdem dad 5 Iw 80M 04 Tere 335 TD ATS Lb AHHAA Se z moi Lend Up IDA BAILA HOLST She dE 4 Pd t EXE E L FB
44. ta 55330 2491 1 800 447 1250 BLA 241 4238 lax G12 241 3224 e mall 1 00 besoom com Www Manual Automatic Lubrication System Eng 0 en 9 5 1 Safety Instructions Pressure Reglator E pue aez sueursunbel Ex esodsip 124 ens seeAo due UE JUSWUIAUS ses 2 GL ue ul seus Jo AUIGEUNE a PUES eou Japun 1591 SY JOU SJE JEL saljossa2zob Jo saA EA sjo e nbaJ SJE asn Jopue Aniu JESP Sy ui Je uae pue UB Bap usps Jo eabpej ous esrisdxe 2624 sanba WASS ui pasn 5 05 ejeg AYES 24 puejsepun pue PE uio SY Burusouoa uorneunauli 92 Jo 923052 JE amp z amp euie WE WOW 51172 apus seb passados UO SUCINESSUd Moo pes SoueUS UIEW JO suirs qoJd EL 99 SY UO eu Jo Ags
45. verse mounting of the lever For description see attachment Reverse Contact Manual Automatic Lubrication System Eng 0 en Instromet 2 1 2 Flow chart of the oil pump FETT noA Index Pressure tapping point Pressure regulator Safety valve Solenoid valve Oil pump ZEN 5 EA 2 Fig Principle flow chart From the pressure tapping point the gas or compressed air is lead to the pressure regulator which is reducing the line pressure 7 upto 130 bar to 6 bar An additional safety relief valve 3 is build in to protect the system This relieve valve is be connected with the open air in case the line pressure is used The solenoid valve 4 is also equipped with a button to allow manual lubrication With this button the pump can be tested also en Manual Automatic Lubrication System Eng 0 9 lt gt Instromet 3 INSTALLATION Installation only by authorised skilled people International national local and company safety rules are to be strictly followed as contravention may result in injury to personnel or loss of life Factory settings of pressure regulator and pressure relieve valve are not to be changed Recommended way of connecting to a turbine gas meter is described in Technical Note TN 11 368 If the meter is located in a zone classified as hazardous all connections must be to intrinsically safe circuits Connect the line pressure o
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