Small Impact Service Manual
Contents
1. 5 21 00 50 Ibs N 15 67 20 89 Serao SPR 60 amp 60HD 60 267 S PR 80 amp 80HD 80 356 ISPRT 21 20 89 Tot Encl 60 267 80 356 20 89 60 267 80 356 IS PRT 80 amp 80HD 800 3558 115 230 Tot Encl SPWT 21 Watertight 267 2669 115 230 Tot Encl ISPWT 60 Watertight Eewrso eo soo 3550 115030 Centrifugal force in Newtons MODELS SPR amp SPRT MODEL SPWT Dimensions SPR 20 21 SPRT 21 SPR 40 60 80 amp HD SPRT 60 80 amp HD SPWT 21 60 80 SPR 20 21 SPRT 21 SPR 40 60 80 amp HD SPRT 60 80 amp HD SPWT 21 60 80 Bolt Size PHONE 800 633 0032 FAX 401 539 2584 WWW VIBCO COM VIBRATORS VIBCO COM 22 We re The xVibrator Guys Model SPR 20 SPR 21 amp SPRT 21 SPR 21 SPRT 21 SPR 20 SPR21 SPRT 21 PARTNO PARTNO ar arv 1 10 32 10 24HN 4 2 2 2 TOLW 10LW LOCK WASHER 4 2 2 3 205 06 208 HOUSING 1 1 1 4 205 7 ECCENTRIC 2 1 1 5 10 24 1 255 5 SOCKET SET 2 1 1 6 SCREW ROUND HEAD MACHNE 2 2 7 1 1 1 5 003 5 5 003 7 405 019 MOTOR 23 E Model SPR 40 SPR 60 SPR 80 SPRT 602. SPRT b SPWT 2 Channel iron with holes drilled thru amp nuts welded on back or just holes drilled thru SPR SPRT 3a amp b Mounting plate on face of channel iron amp holes drilled or tapped thru a SPR SPRT b SPWT 4 Notch the channel for access to mounting bolts SPR SPRT 5 Weld studs to back of channel SPR SPRT 6a amp b Mounting plate welded to two angle iron stiffeners instead of channel iron a SPR SPRT b SPWT NOTE for a list of alternate mounting brackets see pages 35 amp 36 of the VIBCO General Catalog PHONE 800 633 0032 FAX 401 539 2584 WWW VIBCO COM VIBRATORS VIBCO COM 7 MOUNTING INSTRUCTIONS Stitch Welding Channel Iron to Bin Do you have a bin or hopper made of a material not suitable for welding Call VIBCO now and ask about our VIBRA Grip suction cup mount system LENGTH OF SLOPED PORTION BE SURE YOU HAVE ENOUGH CHANNEL ON EITHER SIDE OF THE VIBRATOR TO PROPERLY MOVE YOUR MATERIAL SEE FIGURE 1 ON PAGE 6 WELD STITCHES BETWEEN 3 6 LONG 7 5 15 mm EITHER 1 41 for fine materials 1 3 L for coarse materials ALWAYS START AND STOP YOUR STITCHES LEAST 1 2 5 END OF THE CHANNEL DISCHARGE TO PREVENT CRACKING ALWAYS LEAVE FROM HEAT CONCENTRATION AT LEAST 3 7 5 cm BETWEEN WELD STITCHES PHONE 800 633 0032 FAX 401 539 2584 WWW VIBCO COM VIBRATORS VIBCO COM 8 VIBRATOR INST
3. Warning Labels and Serial Number Tags Safety Instructions amp Model Definitions 2 3 Mounitihigilnstr ctioris Rei be o Fe etre 4 Mounting Instructions ennt 5 8 Mibrator Installation ttti tte teinte tentent 9 12 Alternative Mounting SUGGESTIONS cio erede este ee e triti ti et treinta 13 14 Changing Output 15 17 How to Fix a Crack iti Your Bin erst titt ttn rias tetra tiere te th Caraka 18 19 Troubleshooting Technical Data Dimensions 2 2 1c ttti een 22 Parts Lists amp Breakdowns SPR 20 SPR 21 SPRT 21 SPR 40 SPR 60 SPR 80 SPRT 60 SPRT 80 SPWT 20 SPWT 60 SPWT 80 SPR 60HD SPR 80HD SPRT 60HD SPRT 80HD amp General suec uoce one aia ANAA RAAE AEEA 27 PHONE 800 633 0032 FAX 401 539 2584 WWW VIBCO COM VIBRATORS VIBCO COM 1 WARNING LABELS AND SERIAL NUMBER TAGS WARNING Do not operate with the cover removed Whenever the cover is removed make sure that the power is turned off and cannot be turned on accidentally Label Location On body of vibrator COUNTERWEIGHT WARNING LABEL WARNING Make sure ground connections are completed Before working on unit disconnect e
4. LTERNATIVE MOUNTING SUGGESTIONS Bin Configuration amp Mounting BELT CONVEYORS Flow Direction These are just some alternate mounting suggestions For additional suggestions consult VIBCO Technical Support at 800 633 0032 Belt conveyors feed from the front Vibrator should be placed 1 3 from the front If 2 vibrators are used place second one directly opposite 1 3 from the back Do not operate back vibrator until bin is empty in front and the front vibrator has 800 633 0032 urned off For more details call VIBCO at SCREW CONVEYORS ly b s Close As Possible Flow Direction Flow Direction g 1 Long Bin Screw conveyors feed from back Vibrator should be placed 1 3 from the back If 2 vibrators are used place 2nd one directly opposite 13 from the front Do not operate front vibrator until bin is empty in back and the back vibrator has turned off For more details call VIBCO at 800 633 0032 PHONE 800 633 0032 WWW VIBCO COM FAX 401 539 2584 VIBRATORS VIBCO COM 13 ALTERNATIVE MOUNTING SUGGESTIONS Chutes In order to successfully move material in a chute the angle of repose of the material has to be known It can be measured by pouring a cup of the material on a table The angle between the table and the cone the material makes is the angle of repose To move the material in the chute it should be inclined no less than 1 2 of the angle
5. down check motor continuity If open motor winding is burned or has a short replace motor If you are unsure of how to check the continuity call VIBCO Technical Support or consult a licensed electrical contractor 4 f vibrator DOES start after cooling down take an amperage reading of the vibrator If amperage is in excess of what is listed on Serial No amp Specs Tag or chart on Page 11 make sure that the mounting bolts are still secure or look for cracks in your welds or bin wall See details below If your mount is OK then the vibration may be too intense for the hopper structure You may need to reduce the intensity force of vibration to reduce the amperage draw of the vibrator Pages 12 15 17 or reduce the time of vibration to reduce the temperature rise Page 12 NOTE Proper force for a full hopper can be excessive for an empty or near empty hopper CRACKS HAVE DEVELOPED ON BIN WALL The improper welding of a vibrator to bin stiffeners often results in fatigue cracks in the bin This can repaired to prevent further cracking by properly welding stiffeners to the bin side To accomplish this see WELDING INSTRUCTIONS on Pages 18 19 PHONE 800 633 0032 FAX 401 539 2584 WWW VIBCO COM VIBRATORS VIBCO COM 20 TROUBLESHOOTING HOW DO I KNOW IF 1 WELDED EVERYTHING CORRECTLY To check if you welded everything correctly see if the mount affects the performance of the vibrator VIBCO recommends yo
6. 0 loosen the set screw that holds the outer eccentric to the shaft and turn the outer eccentric toward the inner eccentric The closer in line that the two eccentrics are with one another the more force output produced Refer to Figure D for maximum settings Retighten the set screw SPR 60 SPR 80 MINIMUM SETTING T F MAXIMUM OUTPUT 0 LBS FORCE FACTORY SETTING SPR 60 FACTORY SETTING SPR 80 DUTY ONLY FIGURE D To reduce the force of the SPR 60HD SPR 80HD SPRT 60HD and SPRT 80HD remove the cap screw that holds the outer eccentric to the inner eccentric and turn the outer eccentric so that the hole marked 1 aligns with the threaded hole in the inner eccentric see Figure E on next page Replace the cap screw PHONE 800 633 0032 FAX 401 539 2584 WWW VIBCO COM VIBRATORS VIBCO COM 16 CHANGING OUTPUT FORCE ECCENTRIC SETTINGS continued To increase the force of the SPR 60HD SPR 80HD SPRT 60HD and SPRT 80HD remove the cap screw that holds the outer eccentric to the inner eccentric and turn the outer eccentric so thai the hole marked 3 aligns with the threaded hole in the inner eccentric see Figure E Replace the cap screw EXAMPLE MODEL SPR 60HD e T Remove cap screw and adjust as shown below Manz replace the bolt and Cover O MAXIMUM SCREW Factory MINIMUM SCREW FORCE SETTING FORCE Intermittent Ma
7. 0XUZSH SCREW SOCKET HEAD 1 LOCK WASHER T T T T ECCENTRIC OUTSIDE T T T T ECCENTRIC NSIDE 1 1 1 1 SCREW SOCKET SET 2 2 2 10050810 1005CR10 SPACER 1 3 TOAN 10 24 2 2 2 2 00502028 705 5028 705 9028 705028 HOUSING T T T 1 35 015 33VMO15 33 015 33VM015 BEARING T T T 1 205029 205029 205029 205 025 BUSHING T T T T 5100 46 5100 46 510046 510046 SNAP RING 1 1 1 1 805419 505419 205019 205 019 MOTOR 1 1 1 1 PHONE ORDER 800 633 0032 VIBRATORS VIBCO COM WWW VIBCO COM FAX 401 539 2584 26 WARRANTY AND GENERAL INFORMATION Warranty All warranty claims must be submitted to VIBCO for approval prior to any repairs being done Warranty claims will be processed at VIBCO factory Failure to do so will void any and all warranty coverage Errors Shortages and Complaints Complaints concerning goods received or errors should be made at once Claims must be made within five days after receipt of goods Clerical errors are subject to correction Returning Parts Parts should not be returned to VIBCO without prior authorization Call VIBCO s customer service department at 800 633 0032 800 465 9709 in Canada for a Return Goods Authorization RGA number A return authorization will be faxed to you Return shipping must be prepaid Material returned may be subject to a 10 restocking fee All returned shi
8. ALLATION It is now time to put the VIBCO vibrator in place Make sure that it is secured tightly Retighten the bolts after the first 10 to 15 minutes of operation and check them periodically to maintain proper tightness Damage to both the bin and the vibrator can occur if the vibrator is not mounted securely And remember no matter how thick the mounting plate it can still warp during welding especially if VIBCO s instructions are not followed BOLT TORQUE 1 Place vibrator on mounting plate SIZE ft lbs then insert and tighten one bolt See 13 proper torque values listed to the right 518 25 2 After tightening the first bolt look the foot on the other side If a gap exists between the mounting plate and foot of the vibrator welding may have warped the channel iron You will need to shim the space under the foot DETAIL 3 After gap has been filled with shim s insert and tighten the second bolt Channel Iron PHONE 800 633 0032 FAX 401 539 2584 WWW VIBCO COM VIBRATORS VIBCO COM 9 SAFETY CHAIN WIRE INSTALLATION 1 After properly mounting your vibrator determine a suitable location to anchor it to then install an eyebolt as shown below 2 Place thimbles around eyebolts then loop the wire rope 1 8 dia around the thimble Next place the two rope clips around the wire rope as shown in the f
9. Small Impact Line Mounting Instructions Operating Instructions Troubleshooting Technical Data Parts List 75 Stilson Road Wyoming RI 028988 2 Drive Corporate HQ amp Factory Phone 800 633 0032 401 539 2392 Mississauga ONT L5L 1X1 Fax 401 539 2584 Phone 800 465 9709 905 828 4191 E mail vibrators vibco com Fax 905 828 5015 4 9 Website www vibco com We re The Vibrator Guys Western US Southeastern US Phoenix AZ 85254 Charlotte NC 28277 Phone 800 633 0032 480 596 1809 Phone 800 633 0032 401 539 2392 Fax 480 596 1614 Fax 401 539 2584 Thank you for choosing VIBCO Inc for your vibration needs You are now the owner of the finest small impact electric vibrator available today backed by complete manufacturer confidence in its quality and dependability For reference please complete the information below about your new VIBCO vibrator Thank you for choosing VIBCO Model Number Vibrators Serial Number Date of Purchase WARNING Failure to read and follow these installation instructions and safety precautions could result in personal injury equipment damage shortened service life or unsatisfactory equipment performance All information in this document is vital to the proper installation and operation of the equipment It is important that all personnel who will be coming in contact with this product thoroughly read and understand this manual TABLE OF CONTENTS
10. T START 1 Check power supply to unit 2 Check motor continuity if open motor winding is burned or has a short replace motor If you are unsure of how to check the continuity call VIBCO Technical Support or consult a licensed electrical contractor BEARINGS GRIND OR MAKE EXCESSIVE NOISE VIBRATOR WON T RUN AT FULL SPEED 1 Are yourunning the vibrator in a dusty or dirty environment You may need to switch to an enclosed model SPRT vibrator 2 Are you running the vibrator in a wet or washdown environment You may need to switch to an enclosed model SPWT vibrator 3 Are you running the vibrator in a high temperature environment You may need to switch to a fan cooled model SPR or a heavy duty HD model vibrator and install a heat mount 4 Are you running the vibrator continously You may need to switch to a heavy duty HD model vibrator VIBRATOR STOPS RUNNING 1 Check power supply to unit 2 Units are supplied with Internal Thermal Overload Protection see Page 11 If the winding temperature of the unit exceeds 195 F 90 C the vibrator will shut down and restart after it cools down Repeated stops and starts of the vibrator will overload the vibrator motor and will burn out its windings To protect the vibrator from overloads install a single phase overload protection in the line Check to make sure that the vibrator is mounted securely and that there are no cracks in the bin wall 3 If unit does not restart after cooling
11. amp SPRT 80 We re The Vibrator Guys SPR 40 QTY SPRT 68 DESCRIPTION ALL OTHER QTY 1 3 SCREW ROUND HEAD z 2 1 ENDBELL COVER 1 3 56vm38 1 GASKET 4 408 35 1 ECCENTRIC 1 5 5 2 SCREW SOCKETSET 2 5 0 06 3 1 ECCENTRIC 1 7 10 32HN E HEX NUT 2 8 30LW 4 30LW 30LW LOCK WASHER 2 9 205 009 1 205 009 205 009 205 009 205 008 HOUSING 1 30 408417 605 419 605 419 205 019 205019 1 PHONE ORDER 800 633 0032 FAX 401 539 2584 WWW VIBCO COM VIBRATORS VIBCO COM 24 AMOUAIWLICIA mawanan 5 JOWIGIAY 21 24 n 7 08 LMdS 9 09 LMdS 02 LMdS ve We re The Vibrator Guys 5 Model SPR 60HD SPR 80HD SPRT 60HD amp SPRT 80HD SPRSOHD SPRSUHD SPRT 6OHD SPR S0HD 5 60 SPRT B0HD PARTNO PART NO arv an arv arv 10 2400 45 5 10 24 48 5 1020845 EMS 10 24 45 EMS ROUND HEAD MACHINE 4 4 4 4 30005081 30005051 30005081 ENDBELL COVER 1 1 1 1 56 1158 1 56 1138 1 81 GASKET 1 1 1 1 TA 20XWSSH T4 2
12. as needed Figure A SPR 21 SPRT 21 9 FIGURE A O 059 FACTORY SETTING DRILL HOLE S IN ECCENTRIC MAXIMUM OUTPUT TO REDUCE OUTPUT FORCE SPR 20 SPR 40 SPRT 60 and SPRT 80 have dual eccentrics factory set at the maximum output for the vibrator To reduce the amount of vibration loosen the set screw that holds the outer eccentric to the shaft and turn the outer eccentric in relation to the inner eccentric Retighten the set screw Figures B amp C show maximum and minimum settings for each unit MINIMUM SETTING FACTORY SETTING 0 LBS OF FORCE MAXIMUM OUTPUT SPR 20 SPR 40 FIGURE B SPRT 80 SPRT 80 N FIGURE C D MINIMUM SETTING FACTORY SETTING FACTORY SETTING 0 LBS OF FORCE SPRT 60 MAXIMUM OUTPUT SPRT 80 800 633 0032 401 539 2584 WWW VIBCO COM VIBRATORS VIBCO COM 15 CHANGING OUTPUT FORCE ECCENTRIC SETTINGS continued SPR 60 SPR 80 SPR 60HD SPR 80HD SPRT 60HD and SPRT 80HD all have dual eccentrics factory set to the maximum allowable output for continuous duty use To reduce the force of the SPR 60 and the SPR 80 loosen the set screw that holds the outer eccentric to the shaft and turn the outer eccentric away from the inner eccentric The less aligned that the two eccentrics are with one another the less force output produced Refer to Figure D for minimum settings Retighten the set screw To increase the force of the SPR 60 and the SPR 8
13. erials place the vibrator 1 4 of the distance from the discharge to the top of the sloped portion of the bin Conical Bin 1 2 Rectangular Bin 1 4 TO 1 3 L EN 1 4 TO 1 3 L Rectangular Bin Two Vibrators On A Single Bin Normally used to clean out bin or for larger bins f 1 iL 1 3 TO 1 41 12L 14 1 3 m v t PHONE 800 633 0032 FAX 401 539 2584 WWW VIBCO COM VIBRATORS VIBCO COM 5 MOUNTING INSTRUCTIONS DETERMINING LENGTH OF CHANNEL IRON All of VIBCO S SPR a Electric Vibrators are designed to use standard M 2 Channel Iron 1 However 3 Channel Iron is also acceptable 18 The thickness of your bin walls determines the minimum length of channel iron needed in order to successfully mount your vibrator To find out what length of channel iron is needed for your application refer to the chart below Figure 1 Bin Wall Thickness Minimum Channel Iron Length L Less Than 1 8 thin 12 to 24 on both sides of vibrator Greater Than 1 8 6 to 8 on both sides of vibrator Note Longer channel iron will not affect the vibrator performance but total AN channel iron length should not exceed the length of the bin wall See Figure 1 for Dimensions MOUNTING PLATES AVAILABLE FROM VIBCO Don t have the time or the resources to manufacture your own mounting plates VIBCO s
14. igure below First applying Clip A as shown then applying Clip B as close as possible to the thimble 3 Using a 3 8 drill make a hole in the housing as shown below Next place the thimble through the hole you drilled and loop the wire rope around the thimble Secure the wire rope as shown in the figure below First applying Clip A as shown then applying Clip B as close as possible to the thimble NOTE Safety wire kit can be purchased from VIBCO Part No SC 1 A B Equals Base Width VE tk a U 5 Base Width A L 3 3 4 9 Thimble Assembly 18826 4 6 10 15 slack in the rope dem A amp B Foot of SPR Vibrator Step 3 Drilla 3 8 10mm Hole Because standard SPR vibrators are 115 Volt Single Phase with low amperage draw they can be plugged into any standard NEMA 5 15R recepticle 230V Single Phase models are also available supplied with 3 Wire Pigtail wire NOTE black amp white wires are power leads green wire is ground SPR vibrators are equipped with internal thermal protection to prevent the vibrator from running over internal temperatures of 195 F 90 C To protect the vibrator from overload a single phase overload protection should be installed in accordance with the amperage draw Fiqure 5 After correctly mounting your vibrator and installing the safety chain or wire rope you are ready to p
15. lectric supply Label Location Wrapped around end of cord GROUND CONNECTION WARNING LABEL Please have the information on this tag 800 633 0032 26 ready when ordering parts contacting the ALE VIBRATORS ww vibco com RHODE ISUAND USA ONTARIO CANADA technical service department at VIBCO Label Location On body of vibrator MODEL SCR 200 SERIAL NO A5300000 2 Note Always make sure that the vibrator 8 does not run above the specified PHASE 2 CYCLE 50 60 age for which the vibrator is wired RPM 0 4000 DUTY SPECIAL SERIAL NO amp SPECS TAG PHONE 800 633 0032 FAX 401 539 2584 WWW VIBCO COM VIBRATORS VIBCO COM 2 SAFETY INSTRUCTIONS WARNING Failure to read and follow these installation instructions and safety precautions could result in personal injury equipment damage shortened service life or unsatisfactory equipment performance All information in this document is vital to the proper installation and operation of the equipment It is important that all personnel who will be coming in contact with this product thoroughly read and understand this manual MODEL DEFINITIONS VIBCO s model SPR line of electric vibrators utilize a shaded pole motor To ensure a long operating life they are constructed with ball bearings not sintered bronze bearings and have a low amperage draw HD models have
16. lug in your new VIBCO SPR Vibrator PHONE 800 633 0032 FAX 401 539 2584 WWW VIBCO COM VIBRATORS VIBCO COM 10 VIBRATOR INSTALLATION TAKE AN AMPERAGE DRAW WHILE THE VIBRATOR IS RUNNING Maximum Amperage The operating amperage of the vibrator should not exceed the value listed in the table below If the vibrator runs above this amperage it is most likely due to faulty installation Check your mounting welds and re tighten bolts if necessary Please refer to TROUBLESHOOTING on Page 20 for additional details vot mes Pn Forpost en roren NOTE Should overload occur the vibrator will automatically stop and then restart after cooling down Check serial tag for amperage draw and perform amperage test to see that the vibrator is running within specifications You can also validate amperage draw by bench testing to see if the problem is in the mount or the vibrator itself Refer to TROUBLESHOOTING section for details instructions 66 Maximum Operating Temperature The skin temperature of the vibrator should not exceed 150 F 66 If skin temperature exceeds this consult VIBCO for alternate solutions PHONE 800 633 0032 FAX 401 539 2584 WWW VIBCO COM VIBRATORS VIBCO COM VIBRATOR INSTALLATION To Obtain Maximum Performance It is not necessary to operate the vibrator continuously or at maximum output to obtain maximum performance Timers etc should be used to tune the ti
17. ming of the vibrator for optimum performance and ensure a longer life Continuous vs Intermittent Operation SPR s are rated for continuous duty For bulk material bin applications the vibrator should be used to reduce the material friction and increase flow not as a feeder Once the friction is reduced gravity flow will take over and the vibrator should be turned off The vibrator can only induce as much flow through the hopper as the discharge will allow Partially closed discharge gates rotary air locks screws conveyors belt conveyors etc restrict the discharge rate of the material so less time of vibration should be used in these instances Over vibration of hoppers with a restricted discharge can pack the material in the hopper making it even more difficult to move Vibrations per Minute VPM VIBCO s SPR line of vibrators can be speed or frequency controlled by using a VIBCO speed adjuster Model SPC for 115 volt units Model SPC 230V for 230 volt units The vibrators run at full frequency with direct line current By connecting the vibrator to the speed adjuster the frequency can be reduced NOTE this will also reduce the force Models SPR 20 and SPR 21 are fully adjustable at any time All other models need to start at full speed and then can be turned down to desired speed frequency DON T FORGET TO MAIL YOUR WARRANTY CARD PHONE 800 633 0032 FAX 401 539 2584 WWW VIBCO COM VIBRATORS VIBCO COM 12
18. of repose If this cannot be obtained a feeder is necessary to move the material For optimum performance follow these guidelines Force impact needed on vibrator is equal to weight of chute vibrator maximum amount of material in chute Chutes must have an inclination of at least 10 for vibrators to be able to move the material If inclination is less the chute has to be made into a feeder Contact VIBCO for selecting the proper size vibrator Chutes up to 6 ft long can generally be handled by one vibrator mounted approximately 1 3 from the discharge chutes over 6 ft long two vibrators are needed One should be placed 18 to 24 inches from the discharge The other approximately in the middle of the chute Since chutes are very sensitive to vibration provision should be made to move the lower vibrator 6 inches in either direction This could mean the difference between moving or not moving the material L Up to6 FT Place mounting plate 1 3 distance up the chute from the discharge PHONE 800 633 0032 FAX 401 539 2584 WWW VIBCO COM VIBRATORS VIBCO COM 14 CHANGING OUTPUT FORCE ECCENTRIC SETTINGS SPR 21 and SPRT 21 have a single eccentric weight that produces maximum output To reduce the output force drill holes in the eccentric as necessary VIBCO recommends drilling one smal hole at a time and then testing the unit to see if it produces the desired results Proceed with more or larger hole s
19. oversized bearings and shafts for use in severe duty applications SPR 20 8 21 Open Fan Cooled Motor 22 For Clean Dry Non Dusty Environments S SPR 20 amp 21 SPR 60 amp 80 Totally Enclosed Fan Cooled Motor NEMA Code TEFC for Clean Dry Non Dusty Environments HD Heavy Duty Motors NEMA Codes TEFC OR for 24 7 Continous Operation SPR 40 60 amp 80 SPR 60 HD amp 80 HD SPRT Totally Enclosed Non Ventilated Motor NEMA Code TENV for Dusty Environments SPWT Watertight Totally Enclosed Non Ventilated Motor NEMA Code 4 for Wash Down or Wet Environments SPWT 21 60 amp 80 22 3 SPRT Totally Enclosed Non Ventilated Motor NEMA Code for Dusty Environments HD Heavy Duty Motors X NEMA Codes TEFC OR for 24 7 Continous Operation SPRT 40 60 amp 80 SPRT 60 HD amp 80 HD PHONE 800 633 0032 FAX 401 539 2584 WWW VIBCO COM VIBRATORS VIBCO COM 3 MOUNTING INSTRUCTIONS CHECKLIST Factory warranty is VOID if vibrator is not installed per these instructions Determine vibrator placement on bin See Vibrator Placement on Page 5 Determine length of channel iron and position on side of bin Figure 1 on Page 6 Determine style of mounting plate Figure 3 on Page 7 Select method of STITCH welding mounting plate to channel iron Figure 4 on Page 7 STITCH weld channel iron to bin See Welding Instr
20. pments should clearly display your name address and original invoice number on packing slip supplied by VIBCO to ensure proper credit Orders for equipment built to specifications which vary from VIBCO s standard units are not returnable Responsibility VIBCO cannot be responsible for delays due to strikes accidents negligence of carriers or other causes beyond our control Freight Claims Should you receive a shipment from VIBCO which was damaged in transit file your claim with the carrier immediately All parts sold by VIBCO are on the basis of F O B Wyoming Rhode Island Product Changes VIBCO reserves the right to make changes in pattern design or materials when deemed necessary without prior notice or obligation to make corresponding changes in previous models Price Changes Prices are subject to change without notice Ordering Spare Parts Parts can be ordered through authorized distributors or directly from VIBCO The following data should be provided when ordering From vibrator Model of unit From spare parts list Reference number part number description and quantity required Shipping instructions Specify shipping point and method of shipping PHONE 800 633 0032 FAX 401 539 2584 WWW VIBCO COM VIBRATORS VIBCO COM 27 Corporate HQ and Factory SPR SVC3
21. to cover the entire crack and hole to prevent further damage At least 4 10cm past drill point At least 4 10cm past drill point _ N 5 Choose a length of angle iron to reinforce the area of the bin where cracking 2 occurred To determine on the appropriate length make sure that the angle iron goes at least 4 10 cm past the 5 end of the outermost drill points end of cracks NG I Angle Iron 6 After choosing an appropriate length of angle iron weld it in 1 place Starting 1 2 5 from the end of the angle iron weld stitches 3 6 7 5 15 cm long leaving at least 3 7 5 cm between the stitches see Page 8 Be sure to stop welds 1 2 5 cm from the end of the angle iron Be sure to weld both top and bottom of angle iron 7 Now you can remount vibrator on mounting plate Refer to Page 9 for proper Vibrator Installation Instructions PHONE 800 633 0032 FAX 401 539 2584 WWW VIBCO COM VIBRATORS VIBCO COM 19 TROUBLESHOOTING MY MATERIAL STILL ISN T MOVING 1 Did you put your vibrator in the right location See Page 5 for proper vibrator placement Did you mount your vibrator properly See Page 6 for Mounting Instructions 2 Do you have the right vibrator for the job Does it provide enough force Is it the right frequency Still not sure Call VIBCO Technical Support at 800 633 0032 THE VIBRATOR WON
22. u get a reading of the amperage draw of the vibrator BEFORE it is bolted to the channel iron on your bin Place the vibrator on any soft material you might have pillows seat cushions etc Turn the vibrator on and turn the control box dial to its maximum setting Take an amperage reading and compare it to the values found on Page 12 or on the Serial amp Specs Tag on the unit If the two values match reinstall the vibrator according the instructions on Page 9 and take another amperage reading while the vibrator is running If the amperage reading is now still too high then 1 Check that your bolts have been tightened to the torque specified on Page 9 2 Make sure the vibrator has been properly shimmed and stabilized 3 If both of these conditions are satisfied then reinspect your welds to see if there are any additional cracks Repair them according to instructions on Pages 18 19 The vibrator should not be moving excessively when in operation If you are able to read the Serial 3t amp Specs Tag then the amount of motion is acceptable If you cannot refer to the mounting instructions to fix the problem or consult VIBCO 800 633 0032 PHONE 800 633 0032 FAX 401 539 2584 WWW VIBCO COM VIBRATORS VIBCO COM 21 TECHNICAL 6 DIMENSIONS Technical Data Force Impact Bin Capaci Speed Adj Speed Wt MODEL pacity jj 5 155 Enclosure Option aso 667 115020 seR 20 Las
23. uctions on Page 8 Attach vibrator to mounting plate Check the mounting plate for warping Secure firmly DO NOT OVER TIGHTEN THE BOLTS See Vibrator Installation on Page 9 o Install safety chain or cable See Safety Chain Installation on 10 Plug vibrator in using the NEC Standards See Figure 5 on Page 10 Take a voltage reading at vibrator while running VOLT Take an amp reading while vibrator is running AMPS Compare readings to standard values Is the force the vibrator produces sufficient Do you need more or less See service instructions FILL OUT WARRANTY CARD AND MAIL TO VIBCO If the these steps are followed your vibrator will be installed properly and should give you years of trouble free service If after reading these instructions you are still not sure how to mount your VIBCO Vibrator call us for a custom VIBRA Print diagram for your specific application It will give you detailed placement instructions Electronic Vibrator Placemen Rendering Is your bin or hopper made of a material not suitable for welding Call VIBCO now and ask about our VIBRA Grip suction cup mount system PHONE 800 633 0032 FAX 401 539 2584 WWW VIBCO COM VIBRATORS VIBCO COM 4 MOUNTING INSTRUCTIONS Vibrator Placement For coarse materials the vibrator should be mounted approximately 1 3 of the distance from the discharge opening to the top of the sloped portion of the bin For fine mat
24. upplies mounting plates for all SPR Electric Vibrators Choose the plate you need from the table below Mounting bolts are included free of charge Figure 2 SPR 80 amp 80HD SPRT 80 amp 80HD VIBCO Model SPR 40 SPR 60 amp 60HD SPRT 21 SPRT 60 amp 60HD sPwr 21 spwr o SPWT 80 Mounting Piate Part No sew sew seme semi spw2 seww Mounting Plates can be purchased with thru holes standard see Page 7 For studded Mounting Plates add ST to the part number when ordering PHONE 800 633 0032 FAX 401 539 2584 WWW VIBCO COM VIBRATORS VIBCO COM 6 MOUNTING INSTRUCTIONS Determining Style of Mounting Plate For all SPR Vibrators use 1 4 in thick mounting plate Figure 3 ES or Thru Hole Studded Mounting Plates for all SPR Vibrators can be purchased directly from VIBCO Call 800 633 0032 See previous page for proper sizing amp Part No s Selecting Channel Iron Mounting Method Stitch Welding Mounting Plate to Channel Iron Always start and stop welds 1 from ends to prevent heat concentration In accordance with the appropriate picture below weld 2 to 3 inches skip 1 to 2 inches and repeat until securely mounted NOTE length and spacing of stitch welds described here is different than that for mounting the channel iron to the bin 9 Figure 4 Different Suggestions for Styles of Channel Iron 1a amp b Mounting plate welded to legs of channel iron a SPR
25. ximum Setting for Optimum Setting for Duty Only Continuous Duty Long Life of Vibrator FIGURE E SPWT 21 SPWT 60 and SPWT 80 have single internal eccentrics and are not adjustable If you open the unit to attempt to reset the eccentrics you will compromise the watertight integrity and void your warranty PHONE 800 633 0032 FAX 401 539 2584 WWW VIBCO COM VIBRATORS VIBCO COM 17 HOW FIX A CRACK IN YOUR BIN Cracked Bin Shell Cracked bins are usually due to improper welding improper mounting of the vibrator to the bin or to high an output force from the vibrator If cracks have developed on your bin follow the procedure detailed below to repair the cracks and eliminate any further cracking NOTE that cracks usually start at the ends of the channel iron REPAIRING BIN CRACKS 1 Remove the vibrator from the mounting plate 2 Locate where cracks stop Take of any places where the cracks may have branched off It is very important that you located all the branches of the crack 3 Drill holes at the end of every crack on every branch For average size cracks use a 1 8 to 1 4 drill Remember that it is important is that the drill size be larger than the width of the crack PHONE 800 633 0032 FAX 401 539 2584 WWW VIBCO COM VIBRATORS VIBCO COM 18 4 Once holes are drilled weld along all the x cracks to the holes and then over the entire N hole Be sure
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