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1. E W h 4 Ge SC R wy i ag LES worldwide material handling and ergonomic solutions Foot Operated Lifts M100 M200 M300 amp M400 Installation Operation and Service Manual Model Number Date placed in service IMPORTANT READ CAREFULLY BEFORE INSTALLING OR OPERATING LIFT Part orders are subject to a 50 minimum charge October 2011 The Presto Five Year Warranty Presto Lifts Inc warrants all of its products against defects in the welded structural frame and if applicable scissor legs from faulty material and workmanship for a period of five years from the date of invoice To read more about the warranty on this equipment please turn to the back inside cover of this owner s manual This manual was current at the time of printing To obtain the latest most updated version please contact Presto Lifts Customer Service Department or go to our website www Pre stoLifts com you will find a complete list of current owner s manuals to print OWNER S MANUAL Page 2 M100 M200 M300 amp M400 FOOT OPERATED LIFTS CONTENTS SECTION 1 TROUT EE 4 SECTION 2 Eege 4 SECTION 3 tele 4 SECTION 4 Operation ege 4 SECTION 5 ERUN Te 5 SECTION 6 Re eA EE 6 SECTION 7 verte 6 RES TOC KING ECH Eege eege eege ees 18 RETURN GOODS AUTHORIZATION RMA PROCEDURES ceeeeseeeeeeeeee 19 ORDERING REPLACEMENT PARTS ccccccccccccccccseseececceccecesseessce2. Kit Number 2 M400 20 Kit Number 3 M400 30 Kit Number 4 M400 40 Kit Number 5 M400 50 gt gt lz AIR gt Al S gt A gt 1 amp 2 1 amp 2 5 amp 2 5 amp 2 5 amp 2 1 3 amp 2 1 3 amp 2 1 3 amp 2 1 3 amp 2 1 3 amp 2 1 3 amp 2 OWNER S MANUAL Page 9 M100 M200 M300 amp M400 FOOT OPERATED LIFTS FIGURE 3 M400 10 PUMP BODY COMPLETE E i Tip Do not Tip Removal of 22 swap 7 amp 10 23 amp 24 through 7 OH portal They are ma chined differently P N M400 10 Pump Body Complete includes all items below P N M400 30 Pump Plunger Assembly includes items 13 thru 21 P N M400 50 Release Pin Assembly includes items 22 thru 24 See pages 7 amp 8 for availability of individual items ITEM PART QTY DESCRIPTION PART Q No No No M410 D OWNER S MANUAL Page 10 M100 M200 M300 amp M400 FOOT OPERATED LIFTS FIGURE A M400 20 CYLINDER ASSEMBLY REPAIR KIT OWNER S MANUAL Page 11 2 mai2 Pump Check Ball e fs mmea P D a Jung Release Spring D 5 mna Gasiet 362 00x exam 2 6 mato eer D 8 mass Pump intake Spring D fo mais Pump Valve Bolt JD 20 2 22 T 5 6 7 FT 8 9 ech See pages 7 amp 8 for availability of individual items M100 M200 M300 amp M400 FOOT OPERATED LIFTS FIGURE 5 M400 30 PUMP PLUNGER ASSEMBLY See pages 7 amp 8 for availability of individual items PIN M443 1444 M445 M407A M40
3. Push ram into inner cylinder chevron end last 6 Reassemble and fill with clean hydraulic jack oil OWNER S MANUAL Page 6 SECTION7 TROUBLESHOOTING If lift does not rise to full height It probably requires oil Check with lift in down position To fill cylinder with oil follow these instructions There are two pipe plugs in the cylinder Part No M427 Vent Plug and part No M428 Oil Level Plug Remove both plugs Put a good grade of hydraulic jack oil in the cylinder through the top hole When the oil reaches the level of the bottom hole replace both plugs TOP PLUG IS ABREATHER PLUG BE SURE TO REPLACE PLUGS IN THEIR PROPER PLACES If lift does not hold load or tends to drift down ward under a load Dirt particle may be obstructing seating of the valve allowing leakage If dirt particle is obstructing seating of the valve Open release valve by pressing down on release pedal At the same time pump foot lever three or four strokes Do this three or four times Then place some weight on the platform or forks and pump foot lever until platform reaches its full height Now lower lift six inches to a foot at a time This should dislodge dirt and lift should work properly M100 M200 M300 amp M400 FOOT OPERATED LIFTS FIGURE 1 WHEEL IDENTIFICATION A K WHEEL IDENTIFICATION ITEM PART NUMBER DESCRIPTION NO C101PH2 Swivel Caster Assem bly C102PH Rigid Phenolic Wheel C103 Mou
4. pacity ratings serial number and model identifications Please refer to these numbers when ordering parts or requesting further information WHERE UNIQUE SITUATIONS ARISE THAT ARE NOT COVERED IN THIS MANUAL CALL PRESTO LIFTS SERVICE DEPARTMENT FOR FURTHER INSTRUCTIONS SECTION 2 SAFETY The M Series stackers are very capable of causing seri ous injury or damage if adequate precautions are not taken By reading and following this manual operator injury may be prevented DO NOT INSTALL OR OPERATE THESE LIFTS WITHOUT CAREFULLY READING THIS MANU AL In order to provide for the safe operation of these stackers Presto Lifts Inc has identified certain hazards that may occur during the installation maintenance and use of these lifts WARNING e Do not perform any repair work on lifts if there is a load on the platform or forks are in the raised or lowered position e All personnel must stand clear of the lift when the lift is in motion e Do not put hands or feet under forks or platform while in motion e Do not put hands or feet on or near the mast OWNER S MANUAL Page 4 while the forks or platform is in motion e Do not stand sit or climb on the lift e Do not exceed the load capacity e Place all loads centrally located on the lift forks or platform e Do not place a load on a moving lift e Do not use the lift on soft uneven or unstable surfaces e Do not shock load the forks or platform Materi als must
5. in new working condition The customer should inspect to ensure it is not received damaged has no concealed damage or is not incomplete Parts orders are determined to be complete based upon Presto Lift Inc inspection sheets and carrier shipping weights OWNER S MANUAL Page 18 M100 M200 M300 amp M400 FOOT OPERATED LIFTS RETURN MATERIALS AUTHORIZATION RMA PROCEDURES Although Presto Lift Inc is not legally obligated to issue a credit for any merchandise the RETURN MATERIALS AUTHORIZATION RMA PROCEDURE is provided as a courtesy to our customers in the event they do not receive what they wanted If a customer wishes to return a Presto Lift Inc product the first step in the process is to request an RMA number from Presto Lift Inc s Customer Service Department This request must be made on or before the thirtieth 30th calendar day following the date of Presto Lift Inc s invoice for the merchandise being returned The RMA number must appear on the outside of any packaging material for a return to be ac cepted and processed by Presto Lift Inc Customers shipping returns back to Presto Lift Inc from the Continental US Canada and Mexico have fourteen 14 days from the effective date of the RMA to have the merchandise arrive freight prepaid at Presto Lift Inc Returns from locations other than the Continental US Canada and Mexico must be shipped within the four teen 14 day period to arrive Free On Board FOB at P
6. this product Presto Lifts makes no representation that this product complies with local state or federal safety product standards codes Should this product fail to comply in any way with those codes it shall not be considered a defect of materials or workmanship Presto Lifts shall not be held liable for any damages resulting from noncompliance It is the dealer s responsibility to exercise this limited warranty This limited warranty is provided to the original purchaser defined as the original end user and is nontransferable This constitutes the complete and final agreement involving Presto Lifts and limited warranty obligations for products OWNER S MANUAL Page 21 M100 M200 M300 amp M400 FOOT OPERATED LIFTS MANY NEEDS REQUIRE MANY OPTIONS Presto 3 d LET PRESTO MEET THOSE NEEDS Call Presto Sales for stock or customized lift inquiries 800 343 9322 Email sales prestolifts com Li aul
7. 7B 0457 Pump Plunger OWNER S MANUAL Page 12 M100 M200 M300 amp M400 FOOT OPERATED LIFTS FIGURE 6 M400 40 CYLINDER PACKING KIT ITEM Qty 1 M424 M420 Reservoir Seal O Ring C See pages 7 amp 8 for availability of individual items OWNER S MANUAL Page 13 M100 M200 M300 amp M400 FOOT OPERATED LIFTS FIGURE 7 M400 50 RELEASE PIN ASSEMBLY Note See Page 10 for Removal Installation Tips M440 Release Pin O Ring M441 Release Pin Back Up Ring Split See pages 7 amp 8 for availability of individual items OWNER S MANUAL Page 14 M100 M200 M300 amp M400 FOOT OPERATED LIFTS FIGURE 8 C118B27 BACKPLATE ASSEMBLY amp ei ee SSS 7 r NOTE Item number 1 A includes item numbers 2 thru 10 P N DESCRIPTION 1 A Backplate Assembly Complete 1000 Side Thrust Bearing Assembly R S Side Thrust Bearing Assembly L S Item Numbers 3 amp 4 Include Item Number 14 Hood Bearing Spacer s noreo fa fenon e no fa oerexi Screw Cap HH OR m joma fs Beam Specific Model No Required OWNER S MANUAL Page 15 M100 M200 M300 amp M400 FOOT OPERATED LIFTS FIGURE 9 C117E PLATFORM amp ASSEMBLY NOTE Item numbers 1 A thru B include item num bers 2 thru 10 ITEM P N QTY DESCRIPTION Platform Assembly 24 X 24 1000 Item Numbers 3 amp 4 include Item Number 14 Specifc model number required
8. OWNER S MANUAL Page 16 M100 M200 M300 amp M400 FOOT OPERATED LIFTS FIGURE 10 STACKER ASSEMBLY 2 12 C102PH_ Rigid Phenolic Wheel__ 8 M400 Cylinder Assembly 4 Ta 0 Roller Kit 6 1 M436__ Foot Lever pad M437 8 1 oo FloorLock 1 Specifc model number required When purchasing any M400 xx series cylinder make sure to purchase the breather plug p n M427 also All M400 xx series cylinders need to have the NPT shipping plug removed from the top hole after being installed in the lift and replaced with the NPT breather plug p n M427 If this step is not completed the cylinder will not operate properly OWNER S MANUAL Page 17 M100 M200 M300 amp M400 FOOT OPERATED LIFTS PARTS Standard parts may be returned with a 20 restocking fee or 35 00 net whichever is greater Modified or custom engineered parts are not returnable Unfortunately due to potentially concealed damage all sales of electrical assemblies are final QUALITY ISSUES Should you feel there is a quality problem please contact the seller to ask ques tions and gather information on how to rectify the issue Presto Lift Inc reserves the right to determine potential credits as a result of factory defects based on its inspection of the merchandise GENERAL All products shipped from our factory have passed Quality Assurance inspection and testing The carrier of choice has signed for and accepted the product
9. arranties of any kind more specifically there are no warranties of mer chantability or fitness for any particular purpose Presto Lifts sole warranty shall be as set forth in this limited warranty Presto Lifts will elect to repair or replace a defective component without charge if any compo nents should become defective within the limited warranty period Proof of purchase is required for warranty The charge for shipping the defective component is the responsibility of the buyer and must be accompanied with an RGA number The shipping charge to return the component to the buyer is the responsibility of Presto Lifts Inc This limited warranty does not cover labor expense for removal or reinstallation of components after thirty days This limited warranty shall not cover among other things damages resulting from foreign matter or water failure to provide reasonable and necessary maintenance and if ap plicable use of product while charger is plugged into an AC outlet or failure to follow operating instructions The limited warranty is not valid for damage resulting from negligence accident unreasonable use abuse or misuse exceeding data plate capacities or altering the product without Presto Lifts authorization Presto Lifts expressly disclaims and excludes any liability for consequential incidental indirect or punitive damages or financial loss to people or property resulting from any breach of warranty or the operation or failure of
10. be carefully placed rather than dropped SECTION3 INSTALLATION INSTALLATION When the stacker arrives on a pallet the following steps are to be followed 1 Through the use of a forklift or overhead hoist pick the stacker unit up taking into consideration the center of gravity The center of gravity of the unit should be adequately supported 2 Once the unit is lifted from the pallet by a couple of inches remove the pallet from under the stacker 3 Follow the next sections to ensure proper opera tion ECTION 4 OPERATION METHOD OF OPERATION In order to operate the lift follow these operating pro cedures 1 To raise the platform or forks pump foot pedal until platform reaches desired height 2 To lower lift press release pedal down Pressure on release pedal controls speed of descent of load M100 M200 M300 amp M400 FOOT OPERATED LIFTS SECTIONS MAINTENANCE ROUTINE MAINTENANCE 1 Grease wheels and casters at least once a month to maintain easy roll of lift 2 Do not overload the lift All foot operated Presto Manual Stackers have a maximum rated capacity of 1000 Ibs 3 Use only hydraulic oil in the hydraulic system NEVER USE HYDRAULIC BRAKE FLUID Table 1 Hydraulic Oil Specifications If the lift will be used at normal ambient temperatures Presto Lifts supplies the unit with Conoco Super Hydraulic 32 oil This may be replaced by any other good quality oil with 150 SSU at 100 F and rus
11. cccssseeusensuesesseseeaees 20 WARRANTY EE BACK COVER LIST OF FIGURES Table 1 Hydraulic Onl Specifications ee nennen 5 Figure Wheel Identiti Cation siririna veces ges deer Deg gebei les me 7 Figure 2 Chaim Roller Assembly een ea 7 Complete Cylinder breakdown by Part Number Text 8 9 Figure 3 M100 10 Pump Body Complete cccccssssesscesceeeeecssaceoessoeesoesseensecceserenseseansseseseese 10 Figure 4 M400 20 Cylinder Assembly Repair Km 11 Figure 5 M400 30 Pump Plunger Assembly 12 Figure 6 M400 40 Cylinder Packing Kitsas iiini i i i 13 Fig re 7 MA00 50 Release Pin Assembly 14 Figore Backplate Assembly iicccsissancstvcsctessstdcecsstssactest anida EE EAA E Ean 15 Fisure 9 Plathorm ASS m bleist e a E E E Ea 16 Fisure 10 Stacker Assembly smart EE EE aS 17 OWNER S MANUAL Page 3 M100 M200 M300 amp M400 FOOT OPERATED LIFTS SECTION 4 INTRODUCTION This manual attempts to provide all of the information necessary for the safe and proper installation operation and maintenance of Presto Lifts Inc s MSeries Stack ers It is important that all personnel involved with the installation maintenance or operation of the stacker read this manual Where unique situations arise that are not covered in this manual call Presto Lifts for further instructions Additional manuals are available upon request or on our web site at www prestolifts com The stacker has a nameplate that provides the load ca
12. nting Hardware CHAIN ROLLER ASSEMBLY ITEM PART NUM DESCRIPTION BER 0584 VR Single Chain Assem bly C104 Chain C106C Chain Socket 3 4 Adjustable CHAIN Ge 5 5 C106A Clevis Pin ES 2 cto6B Loch Ring So fo NO 1 2 3 4 5 FIGURE 2 SPECIFIC MODEL NUMBER REQUIRED WHEN ORDERING FOR CORRECT CHAIN LENGTH ROLLER ASSEMBLY 4 tum OWNER S MANUAL Page 7 M100 M200 M300 amp M400 FOOT OPERATED LIFTS RECOMMENDED CYLINDER SPARE PARTS LISTING M SERIES STACKERS PAGE 1 A A A N1200 Pump Body Plug 1 amp 2 1 amp 2 K 1 amp 2 A 1 amp 2 1 1 K 1 1 Ma RamORingSeal K K amp 2 amp 2 amp 2 K K M412 Pump Check Ball K K K Ram Guide Bearing Plate K N1200 Oil Lever Plug K OWNER S MANUAL Page 8 M100 M200 M300 amp M400 FOOT OPERATED LIFTS RECOMMENDED SPARE PARTS LISTING M SERIES STACKERS PAGE 2 PART DESCRIPTION AVAILABILITY KIT M435 Ram Cup Nut 4 amp 2 A M436 M437 M438 M439 M440 M441 M442 M443 M444 M445 M446 M447 M448 N0040 N0810 0457 Foot Lever Foot Lever Pad Pump Intake Spring Pump Intake Ball Release Pin O Ring Release Pin Back Up Ring Release Pin Plunger Sleeve Gasket Plunger Sleeve Plunger O Ring Plunger Nut Plunger Washer Plunger Cup Nut Bolt Square Pump Plunger SPECIFIC MODEL NUMBER REQUIRED A AVAILABLE N NOT AVAILABLE Must buy complete Cylinder K Ina kit only Kit Number 1 M400 10
13. resto Lift Inc as soon as practical Ifa customer believes Presto Lift Inc s merchandise is defective freight will be reimbursed to the original Bill To on the invoice if Presto Lift Inc finds that the merchandise is defective Please remember that merchandise with RMAs coming back to Presto Lift Inc from the Con tinental US Canada and Mexico will not be accepted by Presto Lift Inc if the returned goods do not arrive freight prepaid at Presto Lift Inc within the fourteen 14 day effective period All credits issued are less restocking fees as applicable plus any assessed outbound inbound in transit damages Return addresses please refer to your RMA for the address to which your product should be returned Presto Lift Inc 715 Highway 77 Manila Arkansas 72442 Telephone 800 343 9322 Fax 888 788 6496 OWNER S MANUAL Page 19 M100 M200 M300 amp M400 FOOT OPERATED LIFTS Ordering Replacement Parts Presto Lifts has carefully chosen the components in your unit to be the best available for the purpose Replacement parts should be identical to the original equipment Presto Lifts will not be responsible for equipment failures resulting from the use of incorrect replacement parts or from unauthorized modifications to the unit Presto Lifts can supply all replacement parts for your lift With your order please include the model number and the serial number of the unit You can find these numbers on the name plate Thi
14. s plate is located on the angle support at the top of the cylinder To order replacement parts please call the Presto Parts Department Parts are shipped subject to the following terms e FOB factory e Returns only with the approval of our Parts Department e Credit cards preferred except parts covered by warranty e Freight collect for truck except parts covered by warranty e Freight prepaid and invoice for small parcel shipments except parts covered by warranty Parts replaced under warranty are on a charge credit basis We will invoice you when we ship the replacement part then credit you when you return the worn or damaged part Presto Parts Department 21 Park Street Attleboro MA 02703 Telephone 800 343 9322 FAX 888 788 6496 Email parts PrestoLifts com www PrestoLifts com OWNER S MANUAL Page 20 M100 M200 M300 amp M400 FOOT OPERATED LIFTS Presto Lifts Limited Warranty Policy Presto Lifts warrants all of its products against defects in the welded structural frame and if ap plicable scissor legs from faulty material and workmanship for a period of five 5 years from the date of invoice All other components have a limited warranty against defects in faulty material and workmanship for a two 2 year period from the date of invoice date of invoice and 30 day limited warranty on labor Please note that prior authorization from Presto Lifts is required on all warranty work There are no implied w
15. t and oxidation inhibitors and anti wear properties If the lift will be used at ambient temperatures below 0 F use aircraft hydraulic oil Use Type 15 aircraft hydraulic oil The following are equivalent to Conoco Super Hydraulic 32 TYPE MANUFACTURER NUTO H32 AMOCO AW32 CAUTION It is very important to keep the hydraulic oil free of dirt dust metal chips water and other contamination Most of the problems with hydraulic systems are caused by contamination in the oil OWNER S MANUAL Page 5 M100 M200 M300 amp M400 FOOT OPERATED LIFTS SECTIONG SERVICE To remove cylinder from lift 1 Pump lift to above 12 height and then prop plat form or forks up to keep it in raised position 2 Step on release pedal and push ram down by hand until it reaches its lowest point 3 Slip chain off pulley and remove pulley as sembly 4 Take off two bottom cap screws that hold cylin der in place and slide cylinder forward towards the base legs of the lift The cylinder can now easily be removed To replace ram chevron set in hydraulic cylinder assembly 1 Remove hydraulic cylinder from lift and remove Vent Plug Part No M427 and Oil Level Plug Part No 428 and drain oil from cylinder 2 Clamp pump body in vise unscrew top hex nut and remove outer cylinder 3 Remove inner cylinder from pump making sure not to distort or mar cylinder Note Do not use pipe wrench 4 Remove ram and replace chevron set 5
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