User / Service
Contents
1. 4 CHAPTER 1 INITIATION een 6 WV MEE IS elei ODOR dme 7 o SS 7 Media movement 8 Bue 9 een E 9 Connect the sensor to 10 Release rr ranma 11 CHAPTER 2 SET UP MODE ne hear 12 Update new firmware 13 Downloading a new version 13 CHAPTER MODES OF OPERATION 15 Beie lei Un e MR E T T Tm 16 Quantity er label ber color field nennen 17 eher 17 4 Color 419 1 2191 17 All other multi color ribbon lt gt 4 17 euius nenne llos sidad 18 Quant Or DOE rn ae 18 19 CHAPTER 4 INFORMATION PRINTOUT PARAMETER 20 Parameter Men 21 SEIS ee ee ee E 22 JA 22 ST34 no color code found 22 ST35 logo does not fit to the color card cnn 22 ST36 can not find a color card or not writleto 22 ST37 command sequence is not matching with the used ribbon 22 lr lei 2 sc 23 T Tn 24 CHAPTER 5 MAINTENANCE CLEANING AND SERVICE 28 Maintenance and clean Olsson ion2. END LDR finished 06 10 1998 Rev 1 03 13 User Service Manual Color Option Example complete up date copy START LDR B move printer into LDR mode V55 FONT LDR B fonts are transferred into flash V55 SPD LDR B speedo fonts are transferred into flash copy 650 LDR B program 650 is transferred copy END LDRI B flash load is ended program down load copy START LDR B move printer into LDR mode copy 650 LDR B program TTX 650 is transferred copy END LDRY B flash load is ended font down load copy START LDR B move printer into LDR mode V55 FONT LDR B fonts are transferred into flash V55 SPD LDHR B fonts are transferred into flash copy END LDRY B flash load is ended Attention If the firmware download worked well you will see during reset pressing all buttons the new firmware version if is shown after the first digit everything is OK i e 1034 06 10 1998 Rev 1 03 14 User Service Manual Color Option Chapter 3 Modes of operation operation 06 10 1998 Rev 1 03 15 User Service Manual Color Option Programming For the use with the color option anew EASY PLUG command was designed The RC command is used to specify which color panel is used to print the elements after the command This color will be used until anew command or a new ER command is detected Command RCn n 0 black
3. Service Manual Color Option Connect the sensor to the l O board Move the cable through the hole in the front cover media sensor is using the same and connect the plug to CN 10 on the I O board Use Pot P2 see picture to adjust the sensor in a way that measured on CN 31 see picture a voltage of 0 18 V 0 19 V shows up with no ribbon in the sensor This should be done only by a service technician unplug printer before from main power E ve Eur 3 WE LES I e RS 21 m af m Check the sensor by using the menu point SCHK and there point CLxx OFFLINE INFO PREF IFAC SYSP JCLR SCLR OTHR DOWN LCLR CCLR ICLR ADJS MCHK 06 10 1998 Rev 1 03 10 User Service Manual Color Option Release The color option is released for the printer 450 Puma 5 45 650 Lion and S 65 The option is not released for the other printer Reason for that limitation is given by the media forwards and backwards movement It is necessary to have a very correct back feed of the media this is not possible with the wider units 06 10 1998 Rev 1 03 11 User Service Manual Color Option Chapter 2 Set up mode 06 10 1998 Rev 1 03 12 User Service Manual Co
4. User Service Color Option User Service Manual Color Option Chapter 0 General 06 10 1998 Rev 1 03 2 User Service Manual Color Option Copyright General notes This Service Manual and its contents are subject to copyright The publisher s prior written consent must be obtained for reproduction of the manual as a whole or part thereof Names are generally given without any reference to existing patents registered patterns or designs or trademarks The omission of a corresponding note does not imply that the names can be used freely All trademarks are acknowledged The manufacturer reserves the right to technical and other alterations without prior notice The publisher cannot warrant the accuracy of the content of this manual Attention The following sign is used to mark up that this is an important point Note Please follow the notes shown in this text it will help to cover all situations and keep your engine working If in the manual is used the name TTX 650 it is as well meant the 450 the Puma and Tiger or the S 45 06 10 1998 Rev 1 03 3 User Service Manual Color Option Contents CHAPTER 0 EN EN ENKEN EA 2 CODON EEN 3 General notes 3 Contents
5. E 1 yellow 2 magenta The RC commands have to stay between the ER and the Q command If coloured pictures should be printed or the printer drivers are used a SRAM PCMCIA card has to be used up to 2 MB The card is used to store the image data of the picture between transmission and printout Attention The printer will not separate the picture into the three ground colours This has to be done outside of the printer with a colour separation program Only EASY PLUG information or data with a command can be send to the printer If the card is used the card has to be a color card formatted one This format can be done in the printer using the menu point OTHR CCLR YES see as well card manual OFFLINE INFO PRTP IFAC SYSP JCLR SCLR OTHR DOWN LCLR After you have accepted to format SLOTO is checked for a card able to write on means a SRAM PCMCIA card not write protected If a card is found it will be formatted if not SLOT 1 is used if a card is there Attention The card will be formatted as well if a working format is on 06 10 1998 Rev 1 03 16 User Service Manual Color Option Quantity of label per color field CP command Syntax CPa b CP command a quantity of color fields per set quantity of labels printed with color set Calculation of b I
6. J28 T 30 YLO 0 5 10 Q1 06 10 1998 Rev 1 03 23 User Service Manual Color Option Status reports v not ound system win ve locked EE error eve nene postion not found NOVRAM write error 0 eisoomserpressurerolermotlosed se dispenser backing paper rewinder full EN EE oo EN 9 EN TE EN 3 EN coo Wie ooo terco reacins error broken for rewincer ut sensor not found dispenser second feeder nothing 06 10 1998 Rev 1 03 24 User Service Manual Color Option 79 NM UCDQU J o6 UM EM A oocnrg apzspraieng MMM AAA COLOR PANEL color card not found or programmable scanner not programmable eystem willbe locked stances EH NM E487 Piue speeao EN o EN c aM Eg p Ey ph E ERE IA 06 10 1998 Rev 1 03 25 User Service Manual Color Option 06 10 1998 Rev 1 03 26 User Service Manual Color Option ste barcode not readable EASY CARD undefined error ste EASY PLUG undefined error sree INTERFACE undefined error SYSTEM undefined derror must be
7. N OP 505 W 826370 4 m No Beschr Approv Date ELSY USE Lichtschranke Materialende Drawn Uwe Stegemann Size Document Number REV B 97794 00 0 Dote Februar 19 1996 Sheet el Gf 38 06 10 1998 Rev 1 03 31 User Service Manual Color Option Chapter 7 Appendix 06 10 1998 Rev 1 03 32 User Service Manual Color Option Spare parts Part Number A0221 xx 1 TTX 450 A0222 xx 1 TTX 650 A0223 xx 1 TTX 950 Bezeichnung Color Option ZSB Identification color option assy if 1 TL D s Part Number A0145 xx 2 Bezeichnung ZSB Sensor Color Option Identification color option sensor assv 06 10 1998 Rev 1 03 33 User Service Manual Color Option Part Number AO 135 xx 1 TTX 450 0136 1 650 0137 1 950 Bezeichnung ZSB Refeed Guiding Identification refeed guiding assy 06 10 1998 Rev 1 03 34 User Service Manual Color Option Part Number Bezeichnung Identification Part Number Bezeichnung Identification Part Number Bezeichnung Identification Part Number Bezeichnung Identification 0142 0 u ere Befestigung outer mounting part 0138 0 450 0139 0 TTX650 0140 0 950 Verschiebeprofil sliding profil 0144 0 u ere F hrung outer auidina 0143 0 innere F hrung inner auidina 06 10 199
8. the principal of the print process back wards and forwards compared to a standard single colour printer a difference in the output is there as well Depending on the label length print speed and used colour panel you can calculate the output as following Output print speed label length 2 used color Example 200 mm print speed 100 mm label length 4 colour Output 200 100 2 4 0 25 label sec The printout of a label like above will take around 4 seconds This is only an idea how to calculate the output Other parameters can influence this as well like slow down and speed up the label 06 10 1998 Rev 1 03 18 User Service Manual Color Option As well this can be influenced by using the parameter SSPD This parameter can be programmed to value between 4 12 and is influencing the ribbon speed not printing and the media back feed speed Reason can be that you want to get excellent print quality and set the print speed to 4 inches sec but the backward speed can be easily set to 10 inches OFFLINE INFO PRTP IFAC SYSP JCLR SCLR OTHR PSPD Limitation It is not allowed to stop the printer during a run start a status print out and go back to print the rest of the label if consecutive counting fields are used in the format The value of the fields can be influenced and the pr
9. 29 EE tee 29 CHAPTER 6 DIAGRAM COMPONENT WIRING eere 30 06 10 1998 Rev 1 03 4 User Service Manual Color Option Color Sensor Cable 31 CHAPTER 7 APPENDIX ge oe eee Se eee eee 32 GG TRUM 33 INDEX ee 36 06 10 1998 Rev 1 03 User Service Manual Color Option Chapter 1 Initiation 06 10 1998 Rev 1 03 6 User Service Manual Color Option What is color option The color option is used to print multi color using a special ribbon and a slightly modified standard printer The printer is able to print coloured pictures by using a 4 color ribbon The process is that way printing the label with one color moving back the label to the start position and printing the label again with the next color and so on Only three color are necessary to print a coloured picture black as the forth color is used to print barcodes or text reasoned by the matter that matching 3 color will never give you a solid black its more a brown Given by the small differences the printer can still be used as a standard single color printer The main difference between both applications is the handling of media and ribbon Hibbon The ribbon can hold a minimum of one panel up to more fields The color panel are separated with a special mark so the printer is able to define which color is b
10. 8 Rev 1 03 Part Number Nut Mutter quidina nut Bezeichnung Identification Part Number Bezeichnung Identification 98774 0 0141 0 innere Befestigung inner mounting part 35 User Service Manual Color Option INDEX A Assemble ae A 9 B DAT OO KueG 13 C TTE TT 28 29 u Naeh Tee ae En Eee 7 8 e AC EE 4 Soo ipo MM 3 D D wWnloading a NeW RIEN m mI EMT 13 E o A 14 18 23 F 13 13 G ER 2 3 OOS EE EE Ee 3 INDEX 36 L iert ele WEE 19 Media MOV orcos 8 06 10 1998 Rev 1 03 36 User Service Manual Color Option N TIGA ANC ea 13 ON cra UM e et 18 A 13 RA DENE 16 Q JADEN E ee 18 H Released die EET 11 5 TERIS TT 1 3 29 O dE 12 33 A 22 A 22 A A 22 o 22 2 24 U A 9 NeW A PPP E 13 W eroe de
11. confirmed by the user N 06 10 1998 Rev 1 03 Power OFF printer is switched OFF Image card could not be formatted Scanner was unable to decode the information cover open switch is open the printer is locked data receive mode printer in STOP mode printer in single start mode printer in wait condition printer stopped by host printer is initialised TDI table goes up TDI table goes down printer in loader mode printer in emulation mode printer in system mode data base information is sorted printer was switched on to early after power down barcodes loaded from card User Service Manual Color Option Chapter 5 maintenance cleaning and service 06 10 1998 Rev 1 03 28 User Service Manual Color Option Maintenance and cleaning Clean as a standard printer sometimes the sensor should be cleaned from paper dust Service No special service is necessary 06 10 1998 Rev 1 03 29 User Service Manual Color Option Chapter 6 diagram component wiring 06 10 1998 Rev 1 03 30 Color Sensor Cable User Service Manual Color Option L 530 mm UP 165 1 gt White 3 Green Lightkarrier Black WG 24 AMP MT Intsys Ny 4 pol blue
12. elow the printhead and can be used The mark is black and coded in a way the printer can react Positioning of the ribbon is done before starting the print job by the printer itself 06 10 1998 Rev 1 03 7 User Service Manual Color Option Media movement The main difference to a single color printer is movement of media and ribbon in the single color mode ribbon and media are moved forwards Using the color option means ribbon moves forwards media forwards and backwards until all used colours are printed to the label 1 Feed Ribbon forwards media back 2 Feed Ribbon forwards media back magenta 3 Feed Ribbon forwards media back A Feed Ribbon forwards media forwards print done 06 10 1998 Rev 1 03 User Service Manual Color Option Unpack e remove packing parts take care of documentation and parts e remove option from packaging e the option consists out of A special sensor mounted into a plastic cover a special firmware visible by reset after the first digit a C is shown i e 1C34 part used to guide the media outside of the printer SRAM card if pictures should be printed or the printer drivers are used Assemble Option The option is sledded over the ribbon guiding axle and pushed back to the front plate of the printer move the option in a way that the ribbon feeds through the two sensor parts 06 10 1998 Rev 1 03 9 User
13. euet T 7 06 10 1998 Rev 1 03 37
14. f the printer is not in the foil save mode b is the result out of the division length of the color field length of the label Example field length 100 mm label length 20 mm Des If the label is not printed 10096 coloured normally more then the calculated labels can be printed But therefore b is influenced by quantity of elements printed on the label print position print speed endless or cutted label The CP command is used between the IM command and the ER command Reasoned by the availability of 2 color ribbon and 3 color ribbon it is necessary to know more about the positioning of the colours on the ribbon 4 color ribbon RCO black RC1 yellow RC2 magenta RC3 first color after the double stroke RC1 second color after the double stroke and so on 06 10 1998 Rev 1 03 17 User Service Manual Color Option Offset adjustment Given by variances in the media movement it can happen that there is a difference in the print position of each color panel This happens mainly with endless media without registration gap Following you can see the layout position and the print position If the shown variance is always the same there is a possibility to work around by using the menu point FBY below the point PRTP In steps of 0 25 mm a maximum of 40 steps can be keyed in which gives you a total of 10 mm variance in both directions Quantity of label per Given by
15. intout is not more correct 06 10 1998 Rev 1 03 19 User Service Manual Color Option Chapter 4 Information printout parameter 06 10 1998 Rev 1 03 20 User Service Manual Color Option Parameter Menu OFFLINE INFO PRTP IFAC SYSP JCLR SCLR OTHR STAO PSPD PORT EMUL DOWN STA1 MTYP SPOL NACH LCLR STA2 MLEN BMOD SENS MWID 20H PUNS ICLR DOT1 PUNO BAUD FMOD DOT2 BCHI PARI OMOD MCHK UPCA DBIT SMOD SCHK SBIT EXTR PCHK HAND SGMO FACT PRID CODE HRES HVOF CLCK USMD XPOS LREP YPOS CSET SSPD MEND EUM ESSERE PEPH Standard standard 06 10 1998 Rev 1 03 User Service Manual Color Option Status printout Attention Status printout are available please refer to the limitation in chapter 3 Status Following status messages are the most important for the color option all other are shown below ST34 no color code found If the code is not found during printing the printer is moving a maximum of 6 panel forwards If the right col
16. lor Option Update new firmware To set up he printer for color option you have to download a new firmware version If you ordered the printer together with the color option the firmware is imbedded To flash the new firmware please follow the steps below The printer is using a memory flash ram the user can program from outside The memory stores firmware and fonts as well the barcodes This feature gives the possibility to store new firmware in the printer without opening the cover and or changing EPROMS Attention Only the Centronics parallel interface can be used to download new firmware If the download procedure is started do not interrupt it otherwise the board can be locked and only the factory is able to reset it Transmission of data can be done by using a COPY command it has to be done with the parameter B so no additional data will be added to the transmitted data A loader is programmed into the flash RAM from the factory this is a base program This loader is used to receive the first firmware handling the code barcode and fonts Downloading a new version e switch in the printer go into ONLINE mode e send the file START LDR to the printer e the printer is reset and displays LDR e now it is possible to transmit the data with the different files V55 FONT LDR internal font generator V55 SPD LDR scaleable font generator 650 LDR firmware TTX 650 or other e to finish the download
17. our was not found Status ST34 is shown in the display Action check if there is a color ribbon in the printer check sensor using the menu point OTHER SCHK CLxx ST35 logo does not fit to the color card self accepting Action use a bigger card ST36 can not find a color card or not write to This can only happen if a RC command follows command Action use SRAM card and format as color card check if card is write protected ST37 CP command sequence is not matching with the used ribbon is possible that the quantity of the color fields in the command is not matching with the quantity on the ribbon or a 2 color ribbon is used and the command is searching for field 3 like RC3 Action check command sequence 06 10 1998 Rev 1 03 22 User Service Manual Color Option Example Example This example will print the word GERMANY and color fields in 8 colours IMS48 58 ERN RCO 12 1 10 M1 1 YT 106 0 GERMANY J2 1308 YL0 0 5 15 RC1 J8 T10 M1 1 YT106 0 GERMANY J26 T10 M1 1 YT106 0 GERMANY J32 1T10 M1 1 YT 106 0 GERMANY J38 1T 10 M1 1 YT 106 0 GERMANY J20 T 30 YLO 0 5 10 RC2 VJ144T102M1 12YT106 0 GERMAN Y J26 T10 M1 1 YT106 0 GERMANY J32 110 M1 1 YT 106 0 GERMANY J44 1T 10 M1 1 YT 106 0 GERMANY J15 T 30 YLO 0 5 10 RC3 J20 T10 M1 1 YT106 0 GERMANY J26 1T 10 M1 1 YT 106 0 GERMANY J38 1T 10 M1 1 YT 106 0 GERMANY J44 T10 M1 1 YT106 0 GERMANY
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