Installation Instructions
Contents
1. eee VACUUM STEP 2 Remove the stock air cleaner assembly lt ms NEIE STEP 3 Turn off the fuel petcock Remove the following from the carburetor fuel line cables enrichener valve choke and V O E S vacuum line Remove the carb from the intake manifold The best performance will be obtained by re jetting the carburetor STEP 4 Cut a 1 1 2 section of vacuum hose from the length included Assemble the vacuum T as shown in PIC 1 Install this vacuum line assembly to nipple shown in PIC 2 STEP 5 Loosely install one of the 1 4 20 X 5 8 socket head cap screws in the adapter to R a J BOLT HERE function as a pinch bolt PIC 3 STEP 6 Slide the adapter over the mouth of the carb as far as it will go The slot in the adapter should be horizontal and closest to the front of the bike PIC 3 Tighten the pinch bolt STEP 7 Re install the carb on to the intake manifold a little dish soap or light oil will assist in the spigot going into the rubber boot on the manifold Be sure the carb is pushed all the way back into the manifold Reconnect and adjust the cables reconnect the fuel line and replace the enrichener valve choke MIKUNI CARB INSTALLATION TIPS With the adapter in place on the carburetor this assembly duplicates the depth of the stock C V carb If after the installation of the carb to the manifold there is a gap between the carb support bracket and each head the carb MUST be pushed farther into the manifold L2. one between the support bracket carb adapter secure the assembly to the carburetor DO NOT over tighten the fasteners the aluminum will strip easily STEP 14 Position the black plastic Dual Velocity ring into position over the bolts attaching the Hypercharger to the carb so that the hole lines up with the empty float bowl vent hole located at the 10 o clock position This will snap into place PIC 8 STEP 15 Replace the trap door and gasket STEP 16 Plug the rubber vacuum hose installed in Step 4 into the air jet on the bottom of the vacuum pod on the back of the Hypercharger STEP 17 Double check the tightness of all related fasteners check for hose clearance and check throttle for correct operation making sure it returns properly before starting bike A WARNING ROTATE THROTTLE AND CHECK THAT IT MOVES FREELY AND RETURNS TO CLOSED BEFORE STARTING BIKE FAILURE TO PROPERLY ADJUST THE THROTTLE CABLES COULD RESULT IN LOSS OF CONTROL CAUSING SERIOUS INJURY OR DEATH NOTICE It is the installer s responsibility to ensure that all of the fasteners including pre assembled are tightened before operation of the motorcycle K ryakyn will not provide warranty coverage on f HOLE AT 10 products or components lost due to improper installation or lack of O CLOCK maintenance Periodic inspection and maintenance are required on all fasteners aN PAGE Ride On 3 HYPERCHARGER AIR FILTER KIT INSTALLATION
3. GER AIR FILTER KIT INSTALLATION cont _ Kuryakyn STEP 9 Assemble the breather by attaching the 90 degree elbow to the front port This is PIC 4 the hole on the side of the adapter that will face the front of the bike PIC 4 Tip this elbow slightly upward and towards the motorcycle PIC 5 Attach one of the straight nipple fittings to the rear port on the adapter STEP 10 Trim 1 4 from each end of ONE of the included breather hoses PIC 6 Install this hose between the front head and the 90 fitting on the breather adapter PIC 7 STEP 11 Install the remaining breather hose between the rear breather bolt and the straight barbed fitting on the breather adapter Secure the ends of the two hoses with the supplied cable ties trim the cable tie ends PIC 7 STEP 12 With a hex wrench remove the round trap door in the Hypercharger Insert the three 1 4 20 X 1 1 2 socket head cap screws through the mounting holes in the Hypercharger from the inside Place one of the included non adhesive backed gaskets over the three mounting screws now protruding from the back of the Hypercharger DO NOT place a bolt through the float bowl vent hole this hole is the one in the 10 o clock position STEP 13 While holding a gasket in place between the breather adapter and support bracket at this time you should have three gaskets installed one directly behind the Hypercharger back plate one between the breather adapter support bracket and
4. INSTALLATION HYPERCHARGER AIR FILTER KIT 9707 PARTS INCLUDED 1 Chrome Hypercharger Assembly 1 K amp N Filter sr call 715 247 2987 1 Hardware Kit Containing 1 16 Section Vacuum Hose a LIMITED WARRANTY 1 Barbed T Fitting aa ae Teenie A E Gasket with Adhesive Gaskets Carb Support Bracket Chrome TC Style Breather Kit Containing e K TC Style Evo Breather Bolts TC Style Breather hoses TC Style Breather 5 8 thick aluminum ring 90 Degree Elbow Fitting Black Nylon Straight Fitting Black Nylon ONE USED 4 Nylon Cable Ties kurvan ek 3 1 4 20 X 1 1 2 Socket Head Cap Screws l Mikuni Adapter 4 1 4 20 X 5 8 Socket Head Cap Screws eK ryaky 4 14mm X 22mm X 2mm Flat Washers E SO Lancame tunes 1 Dual Velocity Ring Black Plastic 1 Installation Instructions Please read and understand entire instructions before starting installation THANK YOU FOR CHOOSING KURYAKYN IN ORDER TO PROTECT YOU AND OTHERS FROM POSSIBLE INJURY AND OR PROPERTY DAMAGE OR LOSS PLEASE PAY CLOSE ATTENTION TO ALL INSTRUCTIONS WARNINGS CAUTIONS AND NOTICES REGARDING THE USE AND CARE OF THIS PRODUCT CUSTOMER SERVICE INSTALLATION QUESTIONS RPeENe KR NFFN N THIS INDICATION ALERTS YOU TO THE FACT THAT IGNORING THE CONTENTS DESCRIBED HEREIN CAN RESULT IN POTENTIAL DEATH OR SERIOUS INJURY This indication alerts you to the fact that ignoring the N OT CE contents described herein may negatively affect product performance an
5. d functionality NOTICE IF INSTALLING THIS PRODUCT FOR ANOTHER PARTY PLEASE MAKE SURE THEY RECEIVE THIS COPY OF THE INSTALLATION INSTRUCTIONS SO THEY ARE AWARE OF THE IMPORTANT INFORMATION CONTAINED IN THEM TOOLS SUGGESTED Set of Hex Wrenches Set of Combination Wrenches Side Cutter STRICTLY OBSERVE THE FOLLOWING GUIDELINES IN ORDER TO USE THE PRODUCT PROPERLY AND AVOID POTENTIALLY DANGEROUS ACCIDENTS STEP 1 Read and understand all steps in the instructions before starting the installation Park the motorcycle on a hard level surface and turn off the ignition Let cool A WARNING YOU WILL BE WORKING AROUND THE ENGINE AND EXHAUST SYSTEM DURING INSTALLATION ENSURE THAT THE ENGINE AND EXHAUST SYSTEM HAVE FULLY COOLED TO PREVENT INJURY INSTALLATION DO NOT ATTEMPT TO PERFORM THIS INSTALLATION IF YOU ARE NOT CONFIDENT IN YOUR ABILITY TO COMPLETE ALL OF THE STEPS IN THE PROCEDURE CONSULT A TRAINED TECHNICIAN IMPROPER INSTALLATION COULD RESULT IN SERIOUS INJURY OR DEATH NOTICE The installation of any high performance air cleaner system can cause a lean fuel air mixture A lean fuel air mixture can cause engine overheating resulting in severe engine damage K ryakyn recommends having carbureted bikes rejetted or tuned by an experienced tuner on a dyno with an exhaust gas analyzer A WARNING A FACTORY SERVICE MANUAL WILL BE HELPFUL IN PERFORMING THIS Kuryakyn ee INSTALL i F o
6. ightly lubricating the inside diameter of the intake manifold donut seal with soapy water or silicone spray will permit easier installation Reasonable force may be required to push the carb into position If the gap cannot be completely eliminated four shim washers are included DO NOT tighten the breather bolts to eliminate the gap as a broken support bracket will eventually result STEP 8 Remove the backing from the included adhesive backed gasket and attach it to the mouth of the carb adapter lining up the holes Place the chrome carb support bracket across the mouth of the carb adapter and loosely attach it to each head with the included breather bolts Make sure all three mounting holes and the float bowl vent hole 10 o clock position are centered in the corresponding slots in the support bracket Tighten the breather bolts ye Be sure the support bracket contacts each head when it is in place across the front NOTICE of the carb If there is a gap between the heads and the support bracket push the carb inward to eliminate this gap Tightening the breather bolts when a gap is present here will likely result in a broken bracket within a short period of time The carb support bracket included in this kit is designed to be used with the Kuryakyn Mikuni carb adapter only Use of a different manufacturer s carb adapter will likely result in a cracked or broken support bracket and will not be covered under warranty PAGE 2 HYPERCHAR
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