Service, Operation & Installation Manual 11/2003
Contents
1. ond acoustic signal the clock time can be set by turning the knob 2 Turn right increase Turn left reduction Smallest change 1 minute After the time has been set the buttons ZT and Q can be released again 4 2 Starting The pan must be in the horizontal position prior to starting or the power supply must be disconnected Switch on the power isolator H only available as an option Turn from position 0 to l 0 Off H Switch on the power isolator only available as an option Fig 2 Right hand console at the bottom Page 6 OPERATING INSTRUCTIONS 4 3 Automatic cooking TT Button activation of settings LT Lamp cooking temperature DT Button cooking time LD Lamp cooking time expires ZT Button starting time LZ Lamp starting time LR Lamp soft settings Q Button acoustic signal R Button soft LS Lamp temperature pre setting AT Display cooking tempera ture T Temperature selection knob AD Display remaining cooking time D Cooking time knob AZ Display time 2 Starting time knob LU LC U S Control switch Fig Right console Switching on Switch on the control switch S turn from position O to This switches on the temperature pre setting function The lamp LS lights up 0 Off Set the desired cooking temperature flashing nominal value with the temperature selection knob T on the display AT2. Turn right increase Turn left reduction Smallest change 1 C Programming the cooking time and the starting time or only one function Pressing the button DT switches on the programme for the cooking time flashing nominal value The desired cooking time is set with the cooking time knob D on the display AD Turn right increase Turn left reduction Smallest change 1 minute The lamp LD only lights up when the desired temperature has been reached and the cooking time expires Pressing the button ZT switches on the programme for the starting point flashing nominal value Set the desired starting time with the starting time knob Z on the display AZ Turn right increase Turn left reduction Smallest change 1 minute The acoustic signal will sound three times and the lamp LZ will light up when the starting time has been reached The following pre programmed nominal functions Cooking temperature Cooking time Starting time are all activated by pressing the button TT The following displays Cooking temperature AT Remaining cooking time AD 62 9692 01 HI Electrolux Clock time AZ indicate the current value The lamp LT will continue to flash until the nominal cooking temperature is reached It then stays on permanently 4 4 Temperature and power settings Temperature setting If the nominal temperature set on the display AT is below the boiling point of water 26
3. 700 9CHG582597 4 9CHG583389 9CHG582470 230 Se 9CHG582601 GU2EOEOOOO Ge Ee 9CHG582602 9CHG582559 GUWEOEWOOO 1200 gen 9CHG583239 9CHG582560 GUXEOEWOOO 900 18 2 270 1200 264 9CHG583240 2 100 9CHG582561 GUYEOEWOOO 700 Go 9CHG583241 SCH 48 270 26 4 9CHG582562 _GUWEOEOOOZ 9CHG583242 GU4EOEWOOO 9CHG582563 GUXEOEOOOZ 280 9CHG583243 GU2EOEOOOZ Oey ee Wee eee 9CHG583244 7 280 9CHG582565 GUWHOEOOOO 9CHG583245 GU4EOEOOOZ 9CHG582566 270 9CHG583390 aes 9CHG583246 Sen 9CHG582568 GUWHOEWOOO 1300 9CHG583247 9CHG582569 GUXHOEWOOO 900 242 310 Leg A 9CHG583248 GU4HOEOOOO 9089582570 EE 700 9CHG583249 1290 2 150 9CHG582571 _GUWHOEOOOZ 9CHG583250 GU3HOEWOOO 570 310 39 4 9CHG582572 GUXHOEOOOZ 320 9CHG583251 GU4HOEWOOO SE eee 200 9CHG583252 GU2HOEOOOZ 9CHG582574 KUWJOEOOOO 9CHG583253 GU3HOEOOOZ 320 9CHG582575 360 9CHG583254 GU4HOEOOOZ goe GE 9CHG583391 9CHG582577 KUWJOEWOOO 1400 20 9CHG583255 KUWJOEOOOO geg 9CHG582578 KUXJOEWOOO 900 30 2 400 Les 9CHG583256 9CHG582579 KUYJOEWOOO 700 52 8 9CHG583257 K
4. cooking time and starting time ensures perfect adherence to the pre pro grammed cooking functions Appliances fitted with direct steam or hot water heating can also be fitted with manual control over the power supply a Handle b Lid unit with swivel outlet d Cooking com partment e Pressure safety valvef Control panel g Discharge tap optional h Support or wall console k Pouring lip Fig 1 Construction 2 INITIAL COMMISSIONING The jacket is filled by the works with demineralised water All pan models are supplied ready for use Thoroughly wash out the cooking compartment with soapy water rinse with fresh water and allow to dry The appliance should then be heated for approx 30 min at a temperature setting of 100 deg C 3 STANDBY Check each time before use The optional safety discharge tap must be correctly installed and closed Operating elements and pressure gauge must not be damaged Filling with produce Fill with water via mixer unit or hose The compartment must not be filled beyond the maximum capacity mark 4 cm below the rim If necessary and dependent on the food being cooked a smaller amount of food must be used to prevent bubbling over Salt is only to be added in dissolved form It must not be added to an empty pan Use only a wood or plastic spatula for stirring Heating up times 62 9692 01 OPERATING INSTRUCTIONS After filling with liquid produce
5. clip 15 is folded to the horizontal position on the other side and the stirrer withdrawn from the shaft 14 upwards 62 9692 01 HI Electrolux 1 Stirrer 14 Drive shaft 15 Clip _ i Fig 9 Stirring system Mixer with scrapers The purpose of the mixer is to mix the food thoroughly to ensure even cooking The scrapers are intended to wipe off any food sticking to the wall of the pan for remixing with the food The scrapers are made of POM C Polymethylene copol ymer and are approved for use with food 1 Mixer 2 scrapper 3 Side scrapper Fig 10 Stirring system Page 11 HI Electrolux Fitting the scrapers Removal Push the buttom 1 and pull simultanously the complete fixa tion bolt 2 Remove the scraper 3 Insertion Insert the scraper 3 Push the buttom 1 and push simultane ously the complete fixation bolt 2 Fig 11 Fitting the scrapers Operating the stirrer Starting the stirrer e Close the lid e Place main switch where fitted to the On position e Switch on the control switch S e Set stirrer switch RW as required according to the follow ing operating programme Position RW Function 0 Stirring system switched off 10 o clock Stirrer rotates continuously on same side clock wise 2 o clock Stirrer rotates alternately right and left with a 4 second rest period and a 16 second running period Stirrer ro
6. directions when cooking foods that are thick or compact in consistency Combined chilling In the case of sequential chilling i e with mains water in the upper temperature range of the food and with cold water from a Chilling unit in the lower range the person in charge of instal lation must enter certain corresponding parameters in the elec tronic control system q v installation instructions Parameter P36 to 1 P37 to 1 P163 to the desired food tem perature in F at which the changeover from mains water to cold water is to take place standard setting is 104 F 40 C 5 STIRRING SYSTEM The advantage of the optionally installed stirrer is the achieve ment of uniform temperatures effective mixing of the produce and hence homogeneous cooking results throughout the boil ing pan By means of scrapers produce is also removed from the boiling pan wall preventing the formation of thicker layers on the heated surfaces The stirrer also serves to break up or puree cooked produce The boiling pan can be operated with and without stirrer as required Mounting the stirrer With lid open and power off the stirrer 11 is placed on the drive shaft 14 and the square section of the shaft introduced fully into the square opening of the stirrer To lock the stirrer the clip 15 on the stirrer is placed in a horizontal position and engages in the two notches in the square section of the shaft 14 To remove the grid stirrer 11
7. documented and are thus part of the HACCP system HACCP hazard analysis and critical control points e The program system is started by pressing the HACCP button C e The lamp LC lights up e The number of the cooking program appears the display AZ HP 00 to 99 e The program number can be changed by turning the knob 2 e After setting desired program the cooking process is started by pressing the key TT e The nominal temperature is shown on the display AT and Page 8 OPERATING INSTRUCTIONS the cooking time appears on the display AD e The program linked cooking process is switched off by pressing the HACCP button C The appliance is then switched off according to 5 5 A separate set of operating instructions contains information on the programming analysing logging and documenting of cooking processes using an external computer 4 7 Altering the pan settings Altering the nominal values while working All the nominal values programmed in originally can be easily altered during the working process by setting the buttons for temperature T for the cooking time D and for the starting time Z to the new values When the buttons are turned the nominal value will appear flashing on the relevant display If the nominal value is not altered for a few seconds the display reverts to the actual value Altering the cooking programmes while working Switching off the button TT will interrup
8. the appliance can be switched on The lid should be kept closed during heating to reduce energy losses and heating time At full power the maximum heating up times from 20 to 90 C for pans full of water corre spond to the values listed below Heating up times are reduced when pans are only partially filled when the pan is only half full the heating up time is reduced to approx 65 The heating up times are lower or identical to those for the fast cooking boiling pans Whilst full power is required for initial heating this is not the case for further cooking The power requirements for cooking with lid open is many times that with the lid closed The lid should therefore always remain closed during cooking Pan type Electric Steam direct steam Heating electrical 0 8 bar 11 6psi 118 C 118 C Capacity Heating up times in minutes 80 21 1 24 19 100 26 4 30 150 39 4 34 200 52 8 36 300 79 3 45 400 0 8 bar 5 8 psi overpressure temperature 244 F 118 C 4 AUTOMATIC CONTROL The automatic controls can be fitted with more or fewer func tions The following instructions explain all the possible functions 4 1 Setting the clock The clock time is shown on the display AZ Switch on the power isolator H only available as an option and the control system switch S by turning them from posi tion to 0 Off Then press and hold down buttons ZT and Q After the
9. 212 F 97 100 C this tempera ture will be attained during heating up and then maintained at this value by the electronic controls and the careful supply of energy The nominal temperature is not exceeded in this proc ess When certain foods with poor conductivity are heated such as sugar solutions nominal temperature settings between 212 and 230 F 100 110 C are required in order to achieve boil ing The correct setting is largely a matter of experience Power setting Fixed power settings can also be programmed in using the electronic controller In this case the pre set energy is sup plied to the food after boiling point has been reached Setting the controller to fixed power settings is done in order to enter the degree of boiling in the food individually i e dependent on the type of food the amount of food the position of the lid etc The following fixed power settings can be entered on the dis play AT Setting AT Power L1 6 L2 12 L3 25 L4 37 L5 50 16 62 L7 75 L8 87 19 100 HOLD setting The HOLD section is located above the power adjustment L1 L9 The knob T is used to set a HOLD temperature between 122 F and 210 F 50 and 99 C HOLD temperature set A three digit display AT indicates H for Hold 22 85 the temperature between 122 and 185 F 03 10 the temperature between 203 and 210 F Owing to the internal conversion in C not every value is possi ble The followin
10. E 9 POWER CAG ati ess na A iad ele 9 Cooking and chilling with a CHILLTHERM 9 STIRRING SYSTEM EE 11 ADDITIONAL EQUIPMENT 13 CLEANING ee ee EE EE 13 TROUBLESHOOTING WE 13 TREATMENT OF COMMERCIAL KITCHEN APPLIANCES 14 Page 2 Doc 62 9692 01 HI Electrolux GENERAL INFORMATION I GENERAL INFORMATION 1 INSTRUCTIONS FOR SAFETY AND USE 1 1 INSTALLATION AND INITIAL OPERATION A The installation adjustment and initial opera tion of the appliance must be carried out according to the manufacturer s instructions and only by an authorised specialist Installations for the supply of electricity and gas must be carried out by approved special ists in compliance with specific national and local regulations They bear the responsibility The appliance must not be placed in opera tion until the user has become familiar with its operation The operating instructions and the related safety precautions must be followed precisely Follow strictly the attention and warning label indications on the appliances A A To avoid damage to the appliance do not let A A A A water flow from the mixer tap onto the cook ing plates When putting oil fat water or ingredients in the preheated hot boiler they may splash dan
11. HI Electrolux Thermetic TILTING BOILING PANS ROUND ELECTRIC US OPERATING AND SAFETY INSTRUCTIONS EN 62 9692 01 Edition 1 11 2003 Electrolux CONTENTS i GENERAL INFORMA TION geet 3 1 INSTRUCTIONS FOR SAFETY AND USE 3 1 1 INSTALLATION AND INITIAL 3 12 OWNER S OBLIGATIONS ee 3 13 ES 3 14 SAFETY CONSCIOUS WORKING 3 1 5 AFTER SALES SERVICE AND REPAIR 3 2 TECHNICAL DATA 4 DN e E e 4 4 TESTS CERTIFICATES EE 4 5 56 SPECIFICA HON PLATE 4 6 SERIAL NUMBER YWWXXXXX 3 4 FURTHER DOCUMENTS eege 5 Doc 62 9692 01 Page 1 Electrolux 4 1 4 2 4 3 4 4 4 5 4 6 4 7 4 8 4 9 4 10 4 11 OPERATING INST RUG neen EES E enee 6 DESCRIPTION 6 INITIAL COMMISSIONING E 6 SIANDB I EE 6 AUTOMATIC CONTROL a 6 SENO INE ereechen EE 6 Startin NEE 6 COOKING EE 7 Ferrari 7 Shuning GOWN WEE 8 Le serna eee eee ete 8 Altering TNE du CN 9 EE 9 e e
12. NSTRUCTIONS CHILLTHERM general Application Cooking followed by rapid chilling to 41 59 F 5 15 C in and the same cooking pan enables the food to be stored in portions or in larger containers for a lengthy period of time in a refrigerated store without any loss in hygiene or quality In this respect the cook amp chill system can be considered a suita ble process for the preparation planning economy of use and transport etc of food _temperature Fig 8 End of chilling If the chilling time is also activated in addition to the chilling temperature the chilling system will switch off when first reaching one of the values chilling temperature or chilling time and will keep the predetermined temperature constant until the appliance is switched off Release At the end of the cooking process the steam pressure is auto matically released from the heating jacket to prevent the cool ing aggregate from being subjected to additional heat Program changes The cook can manually override the programmed values at any time while all processes are taking place Mixer In order to minimize heating and chilling times the mixer with its wipers must run during cooking amp chilling processes other wise the error AO3 occurs only in one direction of rotation with foods thin in consistency but in alternating
13. The statutory guidelines are fulfilled the sound pressure level is less than 70 dB A 5 SPECIFICATION PLATE The specification plate E is located in each case inside and outside on the right of the control panel C 6 SERIAL NUMBER YWWXXXXX The serial number of the appliance is marked on the type plate The 8 digits give following information Y last digit of the year of production WW week of production XXXXX running number 62 9692 01 Page 4 GENERAL INFORMATION DI Electrolux FURTHER DOCUMENTS Installation instruction Service manual Wiring diagram Spare parts list 62 9692 01 Page 5 HI Electrolux OPERATING INSTRUCTIONS 1 DESCRIPTION The round tilting boiling pan is suitable to cook saute poach or steam all kinds of produce The appliance is floor mounted on the two brackets or wall mounted on brackets and cross beams The produce is uniformly heated in the base and side walls of the boiling pan by steam or hot water by an external jacket The appliance is totally constructed externally and internally of corrosion resistant chrome nickel steel The inner pan in which the food is contained is of chromium nickel molybdenium steel The lid mounted on the cross beam is counterbalanced by a special hinge i e it remains open in all positions set higher than 15 and closes at positions set at less than 15 A precise state of the art electronic microprocessor control system with digital preselection of temperature
14. UYJOEOOOO 9CHG582580 KUWJOEOOOZ 9CHG583258 KUWJOEWOOO eat 200 9CHG582581 7 410 9CHG583259 570 400 52 8 9CHG582582 KUYJOEOOOZ 9CHG583260 KUYJOEWOOO 9CHG582583 KUWKOEOOOO 9CHG583261 KUWJOEOOOZ 9CHG582584 390 9CHG583262 7 410 9CHG582585 KUYKOEQOOO 9CHG583263 7 9CHG582586 KUWKOEWOOO 1500 See 9CHG583392 9CHG582587 KUXKOEWOOO 900 36 2 430 9CHG583264 Pa 9CHG582588 KUYKOEWOOO 700 79 3 9CHG583265 KU3KOEOOOO 9CHG582589 KUWKOEOOOZ E hc oe 9CHG582590 KUXKOEOOOZ 440 9CHG583267 2 Vers Ge 300 9CHG582591 KUYKOEOOOZ 9CHG583268 KU3KOEWOOO Zon 430 79 3 9CHG582592 KUWLOEOOOO 1500 9CHG582593 KUXLOEOOOO 900 48 2 420 9CHG583270 KU2KOEOOOZ 9CHG582594 KUYLOEOOOO 700 105 7 g9 HG583271 KU3KOEOOOZ 440 9CHG583272 KU4KOEOOOZ 9 583393 KUILOEOOOO 4500 9CHG583273 Soo EN EE 9CHG583274 50 105 7 9CHG583275 KU4LOEOOOO 3 PACKAGING All the packaging materials used are environmentally friendly They may burnt at an incineration plant or sent for recycling 4 TESTS CERTIFICATES All electrical appliances are UL 197 and NSF ANSI 4 2002 and NSF ANSI 8 2002 tested Appliances with Chilltherm are NSF ANSI 7 2001 tested The appliance noise level is negligible
15. g settings are allowed Hold Temperature The programmed cooking process then operates as follows the food is first heated to simmering temperature approx 212 F When simmering temperature is reached the energy supply is switched off The food cools down and is then kept at the HOLD temperature that has previously been set Page 7 HI Electrolux 4 5 Shutting down TT Button activation of settings LT Lamp cooking temperature DT Button cooking time LD Lamp cooking time expires ZT Button starting time LZ Lamp starting time LR Lamp soft settings Q Button acoustic signal H Button soft LS Lamp temperature pre setting Display cooking tempera ture T Temperature selection knob Display remaining cooking time D Cooking time knob 2 Display time Z Starting time knob S Control switch Fig 4 Right console An acoustic signal sounds when cooking is over This is acknowledged by pressing the button Q The power supply is then switched off All activated functions are subsequently switched off e Press the pre set temperature button TT for some sec onds Lamp LT goes out e Press the cooking time button DT Lamp LD goes out e Press the starting time button ZT Lamp LZ goes out e Switch off the Soft button if this was activated e Switch off the control switch S e Turn from position to 0 Lamp LS goes out 0 Off e Switch off the power
16. gain the stirring system switch RW must be turned to position 0 and then reset to the setting of the desired operating programme The stirring system will recom mence operation after a delay of a few seconds 3 o clock 62 9692 01 OPERATING INSTRUCTIONS RW Stirrer switch Stirrer button K RW N Fig 12 Left console Mixing when the lid is open only if a lid contact switch is fitted During normal operation the lid limit switch automatically switches off the mixer if the lid is opened during operation However it is possible to deactivate the lid limit switch tempo rarily in order to observe or check the food during mixing with the lid open or if it is necessary to add certain ingredients evenly to the food Bridging the lid limit switch The mixer is switched on to a selected operating level Switch RW The button U on the right hand console is then pressed and held down After 2 seconds the bridging of the limit switch is activated with the lid open While the button remains held down an intermittent signal is heard and the lamp LU goes on and off Releasing the key U will cause the mixer to stop Closing the lid again will cause the mixer to recommence oper ation NB The lid limit switch can be bridged during all the working programs of the mixer Please note that the mixer is subject to interruptions in operation of between 4 and 16 seconds dependent on progra
17. ger of burning Always use the handle to open the cover Note that while doing so hot air or steam may flow out or hot fat may spit out danger of burning Keep your distance from the lid closing area when closing the lid danger of injury To avoid damage to the appliance the mixer tap outlet must be to the front before the lid is opened or closed Cold food is not to be added to the unit for retherminalization while hot food is operating 12 5 OBLIGATIONS in a hot food holding mode A Take care when turning on the drain tap A The manager is responsible for ensuring that Depending on the food to be cooked the all components relevant for safety are in per fect working order at all times The operating condition of these components must be exam ined by an authorized technician at least once a year and any defects remedied if required If the safety valve in the boiler blows off after sales service must be requested without delay to establish the cause and remedy it drain stream can have varied behaviour and Keep your distance when passing or driving by with a truck The drain cock sticks out Tilting is only to be carried out slowly to avoid the contents spilling over the rim Hot steam can be expelled on opening the lid Staff must take appropriate measures stand well back to avoid injuries A Appliances on wheels must be fastened with 1 3 USE AS PRESCRIBED the wall A The area around the tilt
18. ght up Programming the chilling process e Press button briefly and use chilling temperature knob on display AT to set the desired chilling temperature as explained in COOK amp CHILL a C with the temperature dis play will flash on display AT e starting time can also be entered as follows Press button ZT and use starting time knob Z on display AZ to set the desired starting time lamp LZ will light up Programming the cooking process e Use cooking temperature knob on display AT to enter the desired cooking temperature e Use cooking time knob D on display AD to set the desired period of cooking lamp LD will light up Start chilling amp cooking programming e Switch on the mixer with switch RS an intermittent signal will sound if the mixer is not activated and error will be displayed e Press button TT While this process is taking place each of the currently active lamps LZ LT and LD will flash for control purposes if previously selected At the predetermined starting time a signal will sound three times for control purposes the predetermined chill amp cook processes will now operate with lamps LT and LD flashing if previously selected e When the cooking temperature has been reached a signal will sound until confirmed by pressing button Q e cooking temperature attained is now maintained e Now press button TT to end the chilling amp cooking process Page 10 OPERATING I
19. heating process starts auto not yet expired matically without any interven tion in the controls 4 11 Cooking and chilling with a CHILLTHERM Manual and automatic control options for cooking and chilling or vice versa in association with an external cooling water installation or with water from the mains supply To switch on Switch on control switch S MANUAL CHILLING Programming the chilling temperature and chilling time or only one function The program is activated by pressing button until lamp LM lights up press for approx 2 seconds e Press button briefly to enter the chilling temperature Use chilling temperature button on display AT to set the desired chilling temperature a C with the temperature dis play will flash on display AT e Switch on the mixer with switch RS an intermittent signal will sound if the mixer is not activated and error will be displayed e All preprogrammed functions are started by pressing but ton TT e Lamp LT will flash until the chilling temperature is reached and will then stay on permanently this also applies to chill ing time lamp LD if this has been selected e signal will sound as soon as the chilling temperature is reached press button Q to confirm e chilling temperature reached will now be maintained exactly Press button TT to end manual chilling COOK amp CHILL automatic cooking and chilling Programming cooking and chilling ti
20. ing boiling pan must A The appliance must only be used for cooking be kept free Tilting is only to take place with food in commercial kitchens The appliance has only been approved for supervised oper ation by trained persons 1 5 the lid fully open danger of burning AFTER SALES SERVICE AND REPAIR A A Closed containers jars cans bottles tubes etc must not be heated owing to the danger of bursting and injuries A Boiling pans of this design and operating The appliance must not be fled shove tho cts They are subjected oa pressure and A evel mar cm below the boiler rim SE Dee filling must be less so as to prevent bubbling pressure een i the complete operating efficiency and safety A The stirrer is only to be operated with the lid of appliances however owners should closed arrange for personnel authorised by the man A The stirrer may be used no more than 3 ufacturer to check on all safety equipment hours under heaviest load e g mashed and to conduct pressure tests at regular potatoes intervals EES on the li lt P A The safety valve on the outer jacket of the Sie tech ane EE om me boiling pan must not be actuated by opera be GEN ah ther steam is released causing injuries OF thor SS ized specialist The valid local and national regulations must be observed This applies 14 SAFETY CONSCIOUS WORKING especially to burners ignition safe
21. isolator only available as option e Turn from position to 0 0 Off After cooking has been completed the control switch S is switched off e Turn from position to 0 The lamp LS goes out 0 Off Switch off the power isolator H only available as an option e Turn from position to 0 Off The appliance can be switched off before cooking has been completed If the function buttons TT DT and ZT are switched on and switching off is only done by means of the control switch S all the functions and previously set data for temperature cook ing time and starting time remain saved and active when the switch S is turned on again If the appliance develops a fault the electrical switch in the building must also be switched off 62 9692 01 OPERATING INSTRUCTIONS 4 6 Additional functions SOFT Pressing the Soft button R adapts the power supply to the food i e reduces it The lamp LR on the button R lights up if the soft setting has been switched on The following functions are activated by pressing button Q 1 All displays e Food temperature e Cooking time AD e Starting time AZ flash indicating the nominal value that has been pro grammed in Acknowledgement of the acoustic signal when cooking has been completed 3 Acknowledgement of error messages see section 12 Trou bleshooting NO ZI Button starting time LZ Lamp starting time LR Lamp sof
22. m If bridging is started during one of these interruptions it will be necessary to wait with bridging until the mixer starts again Working with utensils or reaching into the pan is absolutely prohibited while the mixer is still switched on switch RW LR Q R LS LU Lamp mixer U Button mixer S Fig 13 Right console Page 12 OPERATING INSTRUCTIONS 6 ADDITIONAL EQUIPMENT optional Strainer The strainer appropriate for the size of pan is firmly inserted into the two retaining clips fitted to the sides of the pouring lip Measuring rod The measuring rod with filling level marking is hung on the top rim of the pan The scale has 5 or 10 litre graduation marks The measuring rod must not be used at the same time as the stirrer as this may result in injury Discharge strainer To prevent blocking the dis charge tap when pouring liquids from the boiling pan a discharge strainer 1 can be placed in the discharge pipe of the boiling pan strainer 15 fitted and removed with the aid of a hooked rod 2 Strainer for dough dumplings and scraper This accessory is for producing Knoepfli or dough dumplings The stainer 1 is hung in the compartment The dough 2 is placed in the strainer Over the hot water in the compartment the dough is pressed through the holes in the strainer by moving the scraper 3 back and forward to form droplets Fig 14 Acce
23. mes and their starting time if required e The cook amp chill program is switched on by pressing button H lamp LH will light up Programming the cooking process e Enter the desired cooking temperature using cooking tem perature knob T on display AT e Enter the desired cooking time using cooking time knob D on display AD lamps LD and LH will light up e starting time can also be entered as follows e Press the button ZT and use the starting time button Z on the display AZ to set the desired starting time the Page 9 HI Electrolux lamp LZ will light up Programming the chilling process e Press button briefly The display AT flashes a appears behind the temperature indication During this announcement the cooling temperature can be set CHILL temperature set A three digit display AT indicates C for Chill 32 95 the temperature between 32 and 95 F 00 120 the temperature between 100 and 120 F Owing to the internal conversion in C not every value is possi ble The following settings are allowed Hold Temperature e Use chilling temperature knob on display to set the desired chilling temperature The chilling time can also be entered as follows e Press button DT and use chilling time knob D on display AD to set the desired chilling time period Start chilling amp cooking programming e Switch on the mixer with switch RS an intermittent signal
24. mmon service and report reading cycle protection has agent responded Sensor of deaeration tem Summon service perature too high and report reading Remedy the cause of the breakdown allow to cool Stirring drive motor over off press button Q and load restart stirrer set switch at 0 and switch on again Acknowledge the warning by pressing the button Q The appliance con Advance warning the tinue to be used The water the jacket is due warning is given when for topping up ever appliance 15 reused Summon service agent occasionally and report reading agent Page 13 DI Electrolux OPERATING INSTRUCTIONS 9 TREATMENT OF COMMERCIAL KITCHEN APPLIANCES Commercial kitchen appliances are executed in corrosion resistant chrome nickel steels material numbers 1 4301 and 1 4404 The corrosion resistance of these steels is based on a passive layer formed on the surface with access to atmospheric oxy gen Accelerated formation or reformation of the passivity occurs by treating surfaces with running water containing oxy gen Aggressive media with a reducing effect oxygen con suming such as substances containing hydrochloric acid chlorides and seasoning concentrates mustard vinegar essence seasoning or spice tablets salt solutions etc depending on concentration and temperature can result in chemical damage or the destruction of the passive layer Dam age can also result from fo
25. ning vegetables such as sauerkraut for example 3 Stainless steel surfaces should where possible be pro tected from mechanical damage especially from other metals Corrosion can occur if stainless steel comes into contact with iron steel wool chips from pipes water containing iron New corrosion locations can be removed with a mild abrasive or fine emery cloth Heavier corrosion can be washed off with a warm 2 5 solution of oxalic acid Treatment with 10 nitric acid is necessary if this proves ineffectual Due to the associ ated hazards this type of cleaning is only to be carried out by suitably trained staff in compliance with the valid regulations 4 No bleaching or chlorine containing cleaning agents are to be used for cleaning Utensils are to be thoroughly rinsed with water and dried after cleaning The surfaces of appliances are of corrosion resistant chrome nickel steel They are to be washed down with hot soapy water with the addition of a standard grease solvent Avoid cleaning with steel brushes steel wool copper scouring pads or cloths products contain ing sand etc as such media destroy the surfaces and create the conditions for corrosion formation Spraying appliances or parts of appliances with a water jet or high pressure cleaning equipment is harmful and can cause malfunction This is there fore prohibited Note The type and concentration of solvents used for cleaning the surfaces must comply with the c
26. ode of the Federal Regulations 21 CFR Part 178 1010 62 9692 01 Page 14
27. ons of the boiling pan the horizontal and fully tilted positions so any further actuation of the tilting switch K has no effect The heating can no longer be operated with even the smallest degree of tilt from the horizontal Select the rate of tilting so that the produce is discharged in the region of the pouring lip This is easy to do by varying the tilting speed Avoid spillage of the contents over the rim of the boiling pan Fig 6 Left hand console at the top 62 9692 01 HI Electrolux 4 9 Switching off The appliance is shut down by turning the power isolator H available as an option as well as the control switch S to zero All lights will go out when this is done In the case of faults the appliance must also be disconnected from all supply connections mains supply steam and hot water etc 4 10 Power failure The loss of mains electricity while a cooking pan is being used can result in cooking being halted or interrupted Cooking staff are then required to make an additional intervention in the con trols or to monitor further processing The measure to imple mented to restart the cooking process after the mains sup ply has been restored The cooking process is taking place Press the key TT Power failure when After the mains supply has The cooking process has been restored starting been programmed with a time comes to an end and the starting time although this has
28. reign rust iron particles due to the formation of galvanic elements and lack of oxygen no air access or low oxygen water Therefore the following principles should be observed when working with high grade steel equipment 1 Surfaces of equipment of corrosion resistant steel are always to be kept clean and exposed to the air Remove cov ers from utensils when not in use to provide free air access Regularly remove limescale grease starch and egg white deposits by cleaning Corrosion can occur under these layers due to the absence of air exposure Limescale can be removed with 10 acetic acid 10 phosphoric acid or with suitable limescale removers available on the market 2 Corrosion resistant steel objects must not be kept in long term contact with acids spices and seasonings salt etc Also promoters of corrosion are acid vapours as produced during floor cleaning Contact surfaces are to be rinsed off with fresh water This applies after use especially after cooking pota toes noodles rice etc in salt water Dried on cooking water residues form high concentration salt solutions which can cause point corrosion So immediately after use rinse cooking utensils in fresh water or keep filled with cold water to cool them It is not advisable to use one utensil exclusively for cook ing e g potatoes in salt water For stainless steel it is beneficial to use utensils for different produce e g for soups containing fat or acid contai
29. ssories 7 CLEANING The appliance should be allowed to cool prior to cleaning Compartment With normal use it is sufficient to clean the compartment with hot water with an added grease solvent Next rinse with clean hot water and dry with a cloth or absorbent paper There is a risk of corrosion if water with a high salt content and or food are allowed to dry out in the pan Appliance casing The appliance surfaces are of corrosion free chrome nickel steel They are to be washed down with hot soapy water con taining a standard grease solvent cleaning agent and dried off 62 9692 01 HI Electrolux General Cleaning with steel brushes wire or copper wool products containing sand etc is to be avoided as such media will destroy the surface and provide the opportunity for it to be attacked and start to corrode Spraying the appliance or its parts with a water jet or high pressure cleaning equipment is harmful and can cause malfunctions Such practice is there fore forbidden The drain in the cover plate the bottom grid or internal drain can be cleaned with a bottle brush Additional equipment stirrer strainer etc These loose parts are to be cleaned outside the boiling pan Where dimensions allow these can be washed in a suitable dishwasher Desinfection of scrapers The srcapers are locked to the stirrer with a bolt which is located inside the food zone These parts must be disinfected at regular intervals at tempera
30. t settings Q Button acoustic signal H Button soft 2 Display time Z Starting time knob LU LC C U Fig 5 Right console Cooking using the SOFT setting Normally Soft setting deactivated the food is heated up at maximum power and in the shortest possible heating up time This method of operation is suited to food with a high water content and which has good heat conductivity properties When maximum power is used to heat them up viscous pasty and difficult to heat food dairy products tends to dry out along the heated surface of the pan to turn dark and to burn When the Soft setting is activated the heating power is automatically adapted via the temperature difference to the type of food Heating up times are extended a little although the pre set temperature is reached without the food sticking or burning CLOCK TIME Display AZ shows the clock time and display AT shows the actual temperature of the pan when the control switch S alone is switched on If the energy supply is switched by the TT button the actual temperature of the boiling pan is shown on the display AT and the excess pressure in the boiling pan jacket is shown in bar on the display AZ To emphasis the latter a P is placed in front of the pressure value HACCP Appliances can be optionally equipped with the program linked cooking process procedure THERMACAM Cooking proc esses can be programmed analysed logged and
31. t the heating cooking process Switching off the cooking time button DT reverts to continuous cooking Switching off the starting time button ZT deletes the starting time The appliance can be started manually 48 Tilting MECHANICAL TILTING The boiling pan is tilted with the help of an electric motor It only works when the power isolator H only available as an option and the control switch S are switched on by turning from position 0 to I Lamp LS will light up Tilting at variable speed by turning the tilting knob K Emptying the pan turn to the right Tilting back turn to the left Turning the knob further will accelerate the tilting function Tilting knob DI Tilting is only to be activated with lid fully open and with the swivel outlet of the water mixing unit in the correct position precisely towards the front and where no object is present under the appliance in the tilting zone The boiling pan is tilted down by turning tilting switch clockwise to the right and tilted up by turning it anticlockwise to the left Tilting at variable speed will only take place as long as the tilting switch K is held in the tilting position On being released the switch returns to the neutral centre position and due to the drive self locking the boiling pan immediately comes to rest whatever the position and filling level The tilting motor is automatically switched off in the extreme positi
32. tates alternately right and left with a 16 second rest period and a 16 second running period The choice of programme is dependent on type of produce Step left is adequate for very fluid produce steps right are used for thick produce which is difficult to mix Safety measures Always keep lid closed when operating the stirrer e The stirrer remains at rest after a power failure It can only be restarted by actuating the stirrer switch RW ie first set to position 0 and then back to the required programme e No objects eg mixing spoons measuring rod etc are to be placed in the pan whilst the stirrer is running e In the event of faults blockage or the occurrence of unu sual noise the stirrer switch RW must be placed immedi ately to position 0 The stirrer may not be switched on again until the fault has been remedied e the drive motor is overloaded the stirrer is switched off by a thermal cut out Switch RW is to be immediately placed to position 0 Further operation of the stirrer is only possible when the cut out has cooled e drive motor is frequently overloaded and cuts out the produce is too stiff Stirring can be maintained by thinning or by removing part of the produce Shutting down Place stirrer switch RW to position 0 Emergency shutdown The stirring system can be shut down by pressing the red but ton N The red button will remain depressed until is turned clockwise To switch on a
33. tures above 179 6 F 82 Best is to accomplish the disinfection after every food prepara tion below 179 6 F 82 C 8 TROUBLESHOOTING Faults in the appliance are registered by the control electronics and shown on the display AT dependent on the type of fault by the letters A or E in combination with a double digit number When the fault occurs an intermittent acoustic signal sounds the power supply is interrupted and the lamp is switched off Press button Q again to acknowledge the error message acoustic signal Shut down the appliance if a continuous fault that prevents operation arises see section 5 5 Shutting down Summon the aftersales service to remedy the fault Until this is done the appliance must not be used and must be disconnected from the mains supply Failure of food tempera Summon service ture sensor and report reading Failure of jacket tempera Summon service ture sensor and report reading Failure of deaeration food Summon service temperature sensor and report reading Failure of control circuit Summon service board temperature sensor and report reading Sensor J15 of produce Summon service temperature too high and report reading Sensor J16 of jacket tem Summon service perature too high and report reading Summon service and report reading Summon service and report reading agent agent Jacket pressure too high agent Failure of A D converter agent Safety thermostat for dry Su
34. ty and con trol elements Parts requiring replacement are only to be replaced by original spare parts A Devices on wheels set up in block configura Periodic tests for gas leaks must be carried tion must be checked before each start up out A service contract is recommended whether the potential equalization 15 A Cleaning and maintenance must be done only nected with the neighbour equipment The when the heating surfaces are cold Do not connection may be done only by authorized use inflammable liquids to clean the appli technical personnel ance A Spraying the appliance or parts of it with a A An obligatory service check is required high pressure cleaning device may cause malfunctions and is not to be done 62 9692 01 annually Page 3 Electrolux 2 TECHNICAL DATA GENERAL INFORMATION Boiler Depth Wheel GE Boles PNC PSP ANNER size PNG Appliance type Height Height 049 Ee Appliances Appliance ype Appliances PP kW e 990 9CHG583388 9CHG582431 1200 1200 80 9CHG582595 2 80 9CHG582464 900 18 2 195 900 40 195 Ze 21 1 9CHG582596 50 21 1 582465
35. will sound if the mixer is not activated and error will be displayed e Press button TT While this process is taking place each of the currently active lamps LT and LD will flash for control purposes At the predetermined starting time a signal will sound three times for control purposes the predetermined chill amp cook processes will now operate with lamps LT and LD flashing if previously selected e When the cooling temperature has been reached a signal will sound until confirmed by pressing button Q e The cooling temperature attained is now maintained e Now press button TT to the cooking amp chilling proc ess 62 9692 01 OPERATING INSTRUCTIONS TT Button activation of settings LT Lamp cooking temperature DT Button cooking time LD Lamp cooking time expires ZI Button starting time LZ Lamp starting time AT 4 LM Lamp program activation LT A Button chilling l H AD Q LD n AT Display chilling tempera D ture ZT 18 BJH AZ Button chilling temperature M Tr Orr 2 AD Display remaining cooking M LF time D Cooking time knob 2 Display time Z Starting time knob Q Fig 7 Right console CHILL amp COOK automatic chilling and cooking Programming chilling and cooking durations and their starting time if required e The chill amp cook program is switched on by pressing button F Lamps LF and LZ will li
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