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1. 8 B tere MIXER SHAFT ISO 9001 ROTATIONAL INSERT FLAT WASHER 4 em HEX LOCKNUT SOCKET HEAD CAP SCREW 4 FLAT WASHER RETAINING RING HEX HEAD CAP SCREW HEX SOCKET SET SCREW NYLOK 1920 ALL EQUIPMENT DESIGN AND APPLICATION DATA SHOWN RETAINING RING BALL BEARING HEREIN AND RELATED KNOW HOW IS CONFIDENTIAL AND THE PROPERTY OF THE LIGHTNIN GROUP OF COMPANIES CUP WASHER RETAINING RING NO USE OR DISCLOSURE THEREOF MAY BE MADE WITHOUT CLAMP SCREW OIL SEAL OUR WRITTEN PERMISSION TANK CLAMP BALL BEARING LIGHT Fizz ud MOTOR LANYARD MIXERS AND AERATORS HEX WRENCH EXPANSION PLUG ASSEMBLY DRAWING MOTOR COUPLING INSERT HOUSING MOTOR COUPLING HALF DRIVE QUILL EV P SERIES MIXER MOTOR COUPLING HALF GASKET DIRECT DRIVE PART NAME PART NAME BEARING HOUSING ASSEMBLY DRAWING NO L 17094B LIGHTNIN DATE 10 25 96
2. 75 TANK MOUNTING APPROX SURFACE BY OTHERS ISO 9001 THREADED 2 NPT THREADS ENGAGEMENT CERTIFIED ALL DIMENSIONS IN INCHES 9 MIXER SHAFT LOCKWASHER ALL EQUIPMENT DESIGN AND APPLICATION DATA SHOWN HEX NUT HEREIN AND RELATED KNOW HOW IS CONFIDENTIAL AND PLAIN WASHER THE PROPERTY OF THE LIGHTNIN GROUP OF COMPANIES NO USE OR DISCLOSURE THEREOF MAY BE MADE WITHOUT HX HD CAP SCREW OUR WRITTEN PERMISSION INSERT LOCK NUT LIGHTNIN PLAIN WASHER HX HD CAP SCREW MIXERS AND AERATORS MOUNTING PLATE DIMENSION DRAWING HOUSING BUNG ADAPTER EV SERIES MIXER PART NAME BUNG ADAPTER Certified By __ DRAWING NO 05 72 LIGHTNIN GENERAL INSTRUCTIONS SERIES MIXERS DIRECT DRIVE SECTION 1 INITIAL INSPECTION SHIPPING ARRANGEMENTS 1 1 Check the shipping crates and your LIGHTNIN equipment for possible shipping damage Report any damage immediately to the carrier and our factory 1 2 The mixer and impellers are packed together The mixer shaft if over 48 inches long is packed in a separate container 1 3 Do not remove any protective coatings or wrappings until the mixer is ready to be put into service If the mixer is to be stored store only in an indoor clean dry location with controlled temperatures of 15 C to 40 C 59 F to 104 F SECTION 2 MI
3. gt ELECTRIC gt AIR MOTOR MOTOR 3 00 11 30 01 11 16 DIA MOUNTING HOLES 4 HOLES ro e In 3 8 PIPE THREADS OPTIONAL MOUNTING PLATE REPLACES CLAMP MOUNTING 2 15 16 ADJUSTABLE NOTES UNIT OFFSET 20 HORIZONTALLY AND ADJUSTABLE 10 OR MORE VERTICALLY UNIT ALSO AVAILABLE WITH 0 OFFSET 2 WEIGHT LESS SHAFT AND IMPELLERS DIRECT DRIVE WITH ELECTRIC MOTOR 44 LBS MAX DIRECT DRIVE WITH AIR MOTOR 29 LBS MAX 3 DIMENSIONS ARE FOR REFERENCE ONLY UNLESS CERTIFIED 4 ALL DIMENSIONS IN INCHES aN 150 9001 SA 5 ADD APPROX 2 1 4 TO HEIGHT WHEN USING 1 4 HP VARIABLE CERTIFIED SPEED MOTOR 123998PSP LIGHTNIN 1996 Date SURFACE ALL EQUIPMENT DESIGN AND APPLICATION DATA SHOWN HEREIN AND RELATED KNOW HOW IS CONFIDENTIAL AND THE PROPERTY OF THE LIGHTNIN GROUP OF COMPANIES NO USE OR DISCLOSURE THEREOF MAY BE MADE WITHOUT OUR WRITTEN PERMISSION LIGHT rs MIXERS AND AERATORS DIMENSION DRAWING EV P SERIES MIXER DIRECT DRIVE AIR OR ELECTRIC MOTOR DRAWING DS P 70B Certified By LIGHTNIN SALES DATA BOOK SEC 0 6 PAGE 5 00 DATE 11 5 96
4. L 17617 NON LUBRICATED AIR MOTOR INSTRUCTIONS IT 3710 AIR MOTOR REQUIREMENTS 2222 22 SECTION 1 USE OF AIR MOTOR IN HAZARDOUS ATMOSPHERE SECTION 2 ELECTRIC MOTOR INSTRUCTIONS 22222 222 2 4 IT 2588 INITIAL 4859011100 SECTION 1 MOTOR MAINTENANCE AND 5 SECTION 2 OPERATING INSTRUCTIONS LIGHTNIN VARI MIX DRIVE VM 17 5252 WITH BALDOR MOTOR GENERAL ed Da va ed RC SECTION 1 SPECIFICATIONS s d mette n SECTION 2 INSTALLATION amp OPERATION SECTION 3 INSTRUCTION MANUAL MODELS 25 thru 75 TABLE OF CONTENTS MANUAL 1563 TITLE PAGE OPERATING INSTRUCTIONS LIGHTNIN VARI MIX DRIVE VM SERIES IT 2023 WITH RELIANCE MOTOR GENERAL vede dee eue a Xp uei ROSE ce te Naan RU Ro ac RR ce SECTION 1 SPIECIEICATIONS 25 ed dale nade ane SECTION 2 INSTALLATION OPERATION SECTION 3 RECOMMENDED SPARE PARTS EV P SERIES IT 3711 LIGHTNIN U S
5. 2 1 A C line voltage must be within the allowable limits shown in the table If the performance of the unit is not satisfactory measure the line voltage Maximum voltages shown in the table are peak voltages and should not be exceeded Step up transformers can be obtained from local electrical supply houses if proper line voltages cannot be maintained LINE VOLTAGE LIMITS SPEED CONTROL DIAL MOTOR NOMINAL ALLOWABLE HERTZ LINE LINE VOLTAGE e CYCLES VOLTAGE VARIATION a N 115 120V TO 109V 5076 60 230 242V TO 219V LIGHTNIN VARI MIX WARNING IF LAMP LIGHTS POWER TO CONTROL IS ON IF LAMP FLASHES MOTOR IS OVERHEATED AND MUST SHUT OFF DISCONNECT POWER SUPPLY BEFORE ENTERING CONTROL Control Station Fuse Specifications 115V ONLY BUSS TRON KAA 10 Rectifier Fuse e LIGHTNIN Part No 120245 DO NOT Substitute jn FUSE RECEPTACLE LIGHT OPERATOR S CONTROL STATION 2 2 Power Connections To insure extended motor and mixer life and satisfactory performance the precautionary measures noted should be followed REVISION DATE 4 15 83 LIGHTNIN LIGHTNIN INST NO 2023 REVISED MIXERS AND AERATORS 1983 PAGE 1 OF 4 LIGHTNIN a DO NOT connect the drive to AC line that also services heavy motors starters and con tactors These devices produ
6. CALIFORNIA SAN FRANCISCO Milton S Frank Co Inc 180 A Mason Circle Concord CA 94520 Phone 925 609 1400 Fax 925 609 1406 COLARADO GOLDEN Centennial Equipment 15760 W 6th Avenue Golden CO 80401 Phone 303 278 8400 Fax 303 278 1822 FLORIDA CLEARWATER Arroyo Process Equip Inc 13750 Automobile Blvd Clearwater FL 33762 Phone 727 573 5294 FL only 800 445 2630 Fax 727 573 0217 FLORIDA JACKSONVILLE Arroyo Process Equip Inc 1105 North Lane Ave Jacksonville FL 32254 Phone 904 783 6000 FL only 800 342 0436 Fax 904 781 0522 FLORIDA MULBERRY Arroyo Process Equip Inc 1351 State Road 60 West Mulberry FL 33860 8571 Phone 863 425 1145 Fax 863 425 2936 DATE 6 9 03 LIGHTNIN U S SALES OFFICE DIRECTORY FLORIDA SEBRING Municipal Only Envirosales of Florida Inc 1101 U S 27 South Sebring FL 33870 2171 Phone 863 314 0616 Fax 863 314 0617 GEORGIA ATLANTA GPM Inc 1000 Holcomb Wood Parkway Suite 418 Roswell GA 30076 Phone 770 998 1956 Fax 770 998 0119 ILLINOIS CHICAGO Mills Winfield Engineering Sales Inc 2004 Bloomingdale Road Glendale Heights IL 60139 Phone 630 924 1208 Fax 630 924 1380 INDIANA INDIANAPOLIS Canaley Process Equip Co 120 N Rangeline Road Carmel IN 46032 Phone 317 846 6104 Fax 317 844 5869 IOWA CEDAR RAPIDS Moore Process Equip 710 32nd Ave S W Cedar Rapids 52404 Phone 319 362 7273 Fax 319 362 8204 LOUISIANA
7. Fax 20 2 579 5326 ENGLAND See United Kingdom EL SALVADOR See U S Sales Office Directory Arroyo Process Equipment FIGI See Lightnin Mixers Pty Ltd Sydney Australia LIGHTNIN 135 Mt Read Blvd P O Box 1370 Rochester New York 14603 FINLAND Oy Jarlas AB Mettisvaarantie 7 A 2 FIN 97420 Lohiniva Finland Phone 358 16 766761 Fax 358 16 766762 FRANCE Bran Luebbe Sarl 87 Rue Des Poiriers Parc Sainte Apolline BP 72 78372 Plaisir Cedex France Phone 33 1 30 68 4141 Fax 33 1 30 68 4100 FRENCH GUIANA See United States Rochester GERMANY Turbo Misch und Verfahrenstechnik Vertriebs und Service GmBH Im Westfeld 8 29336 Nienhagen Phone 49 5144 9898 Fax 49 5144 4807 J W Stevens P O Box 1508 D 61366 Friedrichsdorf Germany Phone 49 6172 71861 Fax 49 6172 71685 GREECE Aero Dynamics Ltd 8 km National Rd Athens Lamia 18 Gaitenaki Street 14342 N Philadelfia P O Box 8415 Athens 10010 Greece Phone 30 1 252 0065 30 1 252 0988 30 1 252 6207 Fax 30 1 252 6207 GUATEMALA See U S Sales Office Directory Arroyo Process Equipment GUYANA See United States Rochester HOLLAND See Belgium Mervers NV HONDURAS See U S Sales Office Directory Arroyo Process Equipment INDIA Rathi Lightnin Mixers PVT Ltd 1162 2 Shivajinagar Behind Observatory Poona 411 005 India Phone 91 20 55 35384 91 20 55 325215 Fax 91 20 553 3229 IT 3839L Page 3 of 5 FOR PROMPT SERVICE CALL YOUR L GHTNIN
8. 271781316 DRIVE QUILL 5 8 1 271754316 36 HOUSING 1 271838ALF 39 EXPANSION PLUG 1 271868PSP 40 LANYARD 1 271869PSP 41 BALL BEARING 1 290151PSP 42 OIL SEAL 1 290701PSP 44 RETAINING RING 1 270822PSP 45 BALL BEARING 1 290158PSP MOUNTING PLATE 0 DEG 1 272099ALM 93 MOUNTING PLATE Q 20 DEG 1 272098ALM 58 SET SCREW NYLOK 1 271757STL 59 RETAINING RING 2 291592PSP 60 SOCKET HEAD CAP SCREW 4 271778GR5 61 FLAT WASHER 4 112005316 63 COUPLING HALF 1 292267PSP 64 COUPLING HALF 1 292269PSP 65 COUPLING INSERT 1 292256PSP 72 HEX WRENCH 1 127210BPF 101 MOTOR Contact LIGHTNIN Representative 102 COUPLING 1 292248PSP 115 TANK CLAMP 0 DEG 1 271782ALM TANK CLAMP 20 DEG 1 271755ALM 116 CLAMP SCREW 1 105413CPR 118 CUP WASHER 1 112409CPS 119 RETAINING RING 1 205445PSP 120 HEX HEAD CAP SCREW 1 100147316 121 FLAT WASHER 1 112009316 122 HEX LOCKNUT 1 107407PSP 123 ROTATION INSERT 1 291619PSP ipENTITY CODE Blank code denotes common parts Recommended spare parts REVISION H IT 371 1 PAGE 1 OF 1 LIGHT PARTS PRICING BOOK MIXER PARTS For service and repair call 1 888 MIX BEST 1 888 649 2378 SECTION 2 PAGE 80 01 UNIT SIZE EV P SERIES DIRECT DRIVE DATE 11 26 02 ITEM NO IDENT CODE DESCRIPTION QTY PART NO PRICE EACH SHIPMENT WEEKS NOTE See mixer nameplate or spec sheet for unit size amp ratio See Assembly Dra
9. CONDUIT BOX GROUND A2 12 T2 Al L1 Ti 1 2 L1 L2 1 2 COVER FOR La CONDUIT BOX MOTOR Je eedgceoee SISIeISsSG oe o GROUND 2 1 BLACK GREEN O OJ WHITE FUSE KAA10 TORT LETT CAUTION WHEN SERVICING LEAD TO A C POWER SOURCE DISCONNECT UNIT 1 1 5V FROM POWER VARI MIX WIRING DIAGRAM SOURCE GREEN MOTOR GROUND a CONDUIT BOX NEON LIGHT GROUND LEAD BLACK Ti A COVER FOR MOTOR 2 2 9 2 CONDUIT BOX SISIe Ge o GROUND i A2 L1 F1 a L1 ind T2 F2 L2 WHITE n GREEN 5 12 X CAUTION N WHEN SERVICING FUSE ABC10 DISCONNECT UNIT LEAD TO A C POWER SOURCE 230V FROM POWER SOURCE VARI MIX WIRING DIAGRAM REVISION DATE 4 15 83 LIGHTNIN LIGHTNIN INST NO 2023 REVISED MIXERS AND AERATORS 1983 PAGE 4 OF 4 LIGHTREN PAGE 80 00 UNIT SIZE EV P SERIES DIRECT DRIVE DATE 11 26 02 PARTS PRICING BOOK SECTION 2 MIXER PARTS For service and repair call 1 888 MIX BEST 1 888 649 2378 IDENT ITEM CODE DESCRIPTION NO QTY PART NO PRICE EACH SHIPMENT WEEKS NOTE See mixer nameplate or spec sheet for unit size amp ratio See Assembly Drawing for item no identifier DRAWING L 17094 3 BUNG ADAPTER 1 271787PSP 22 GASKET 1 271795PSP 35 DRIVE QUILL 3 4 1
10. Fax 39 02 484 01926 NICARAGUA See U S Sales Office Directory JAMAICA Arroyo Process Equipment See West Indies Lewis amp Co NORTH AFRICA JAPAN See United States Rochester See United Kingdom NORTH ANTILLES KOREA World Bridge Industrial Co Ltd 459 26 Majo ri Hasung Myun Kimpro City Kyungki do Korea Phone 82 341 988 0700 See Venezuela Ortiz amp Mejia NORWAY Maskin as Argo Blakstadmarka 26 1370 Asker Norway Fax 82 341 988 0701 Phone 47 6698 7550 Fax 47 6698 7580 KUWAIT Moaeef Trading Co PANAMA P O Box 4675 See U S Sales Office Directory Hawalli 32077 Arroyo Process Equipment Hawalli Kuwait Phone 965 4839911 Fax 965 481 5498 DATE 6 9 03 LIGHTNIN PARAGUAY See United States Rochester PERU ABL Corporation Los Tilos 124 Salamanca de Monterrico Lima 3 Peru Phone 51 1 437 6796 51 1 437 4765 51 1 435 5982 Fax 51 1 435 0312 PHILIPPINES Charles Searby Trading Penthouse B Windsor Towers 163 Legaspi Street Legaspi Villiage Makati City 1200 Philippines Phone 63 2 8127739 Fax 63 2 8106751 PORTUGAL Rebel Rua Joaquim Antonia de Aguilar 45 3 Dt P 1000 Lisboa Portugal Phone 351 21 384 1040 Fax 351 21 384 1049 PUERTO RICO Coneco de Puerto Rico P O Box 1150 San Juan Puerto Rioc 00922 1500 Phone 787 276 6969 Fax 787 276 6951 SAUDI ARABIA Salah amp Abdulazia Abahsain Co Ltd P O Box 209 Al Khobar 31952 Saudi Arabia Phone 966 3 8984045 Fax 966 3 8990
11. box Explosion proof motors have an integral ground lead for grounding 1 10 WARNING Before starting motor remove all unused shaft keys and loose rotating parts to prevent them from flying off 1 11 Start motor and operate at minimum load prior to filling the tank or basin Look for any unusual condition The motor should run smoothly with little noise If the motor should fail to start and produces a decided hum it may be that the load is too great for the motor or that it has been connected improperly Shut down immediately and investigate for trouble SECTION 2 MOTOR MAINTENANCE AND STORAGE Electric motors or other prime movers are not prepared by LIGHTNIN for indoor storage beyond 12 months in a dry ambient atmosphere with controlled temperatures or 6 months in a dry ambient atmosphere with no temperature control OUTDOOR STORAGE OF ELECTRIC MOTORS IS NOT RECOMMENDED BY ANY MOTOR MANUFACTURER For information on storage periods beyond those shown consult LIGHTNIN 2 1 To insure continued reliable operation of electric motors the following basic rule applies KEEP THE MO TOR CLEAN AND DRY Motors should be inspected and output shaft rotated at a minimum of 6 month intervals with increased frequency as needed depending upon the type of motor and the service 2 2 Terminal connections and assembly hardware may loosen from vibration during service and should be tightened 2 3 Insulation resistance should be checked at operat
12. labor Talk Services LP ES The fastest route to uptime MEDI sales repre sentative for more information Expertise LPES technicians are the backbone of our dedicated service organization They re uniquely qualified to keep your LIGHTNIN mixers running right Lightnin Certified Technicians All LPES technicians are certified via training courses to ensure that the work they do meets the highest standards for consistency and reliability our Nour response team Genuine LIGHTNIN Parts All LPES repairs follow original i ine at 1 888 5 design specs and use only factory authorized replacement parts U S and Canada Your Full LIGHTNIN Factory Warranty We e so confident est will be promptly we ll do the job right that all LPES repair and service work is ocessed and directed to your covered by a full factory warranty What we repair we arest LPES team member guarantee 100 r more information visit our bsite at vw lightninmixers com Repair Services LIGHTNIN provides quick reliable repair services using only certified technicians and factory authorized replacement parts on gearboxes mechanical seals seal cartridge and seal assembly steady bearings machine assemblies impellers shafts and all portable units This service can be enter Locations provided either at your site or at a LIGHTNIN Service Center location All work is backed by LIGHTNIN s full warranty on all parts and servi
13. operating fixed mounting type units in air or during draw off the following maximum speeds are not to be exceeded All Direct Drive Models 400 Impeller RPM Max All Gear Drive Models 500 Motor RPM or 100 Impeller RPM Max XDorX Series Clamp mounted portable mixer shafts may vibrate atcertain speeds Ifthe shaftvibration is excessive adjust the speed up or down until the vibration diminishes c DO NOT operate under the following adverse conditions unless the control station is protected 1 Open outdoor service without protection from rain and snow 2 Ambient temperatures over 100 F 3 Hot humid atmospheres such as steam vapors REVISION DATE 5 1 03 LIG LIGHTNIN INST NO IT 5252 2003 REVISED MIXERS AND AERATORS PAGE 2 OF 2 LIGHTNIN OPERATING INSTRUCTIONS LIGHTNIN VARI MIX DRIVE VM SERIES 1 3 amp 3 4 FRACTIONAL HORSEPOWER TOTALLY ENCLOSED 50 amp 60 CYCLE MOTORS ONLY SECTION 1 GENERAL 1 1 This supplement pertains to specifications and operation of the LIGHTNIN Vari Mix motor and con trol only For complete mixer installation operation and maintenance refer to the instruction manual fur nished with the unit 1 2 The motor and control are not watertight and should not be exposed to rain snow or water sprays Out door use is not recommended unless protection from rain and snow is provided Maximum ambient tem perature is not to exceed 100 F SECTION 2 SPECIFICATIONS
14. power to the operator s control station make sure the speed control dial is in the off position Switching on the AC line with the speed control dial in the on position can cause control failure 3 3 To start the unit a Plug the drive into the correct power source as noted in Section 2 1 b Turn the speed control dial in a clockwise direction to the desired speed The pilot light indi cates the switch is on C To select a new speed adjust the speed control dial 3 4 To stop the drive turn the speed control full counterclockwise to the off position unit a click is heard and the pilot light goes out Leaving the control dial on without the motor shaft turning will cause motor dam age 3 5 If the pilot light flashes the motor is overheated Stop the drive or reduce speed and allow to cool Should the pilot light continue to flash check for overload conditions and or measure line voltage 3 6 115 MODELS HAVE A BUSS TRON 10 rectifier fuse located in the external fuse receptacle which protects the control electronics from overload If the unit does not operate check the fuse and replace if necessary NOTE Only BUSS TRON KAA10 fuses are to be used There are no substitutes These fuses are available from our factory as LIGHTNIN Part Number 120245 REVISION DATE 4 15 83 LIGHTNIN LIGHTNIN INST NO 2023 REVISED MIXERS AND AERATORS 1983 PAGE 2 OF 4 LIGHTNIN 3 7 230 volt models have an ABC10 fuse If t
15. sure all electrical power is disconnected b Grasp impeller by hand or shaft with a strap wrench and rotate mixer shaft 231 until the drive quill set screw 58 aligns with the access hole in the housing 36 See Caution above c With hex key 72 loosen set screw 58 and back out two 2 turns See Figure 2 d Remove mixer shaft from quill See Caution above MIXER SHAFT 231 DRIVE QUILL 35 HOUSING 36 HOUSING 36 72 REMOVE SET SCREW 58 SET SCREW 58 PRIOR TO DIS ENGAGED RUNNING UNIT Operating Position Release Position Figure 2 Shaft Removal SECTION 5 MIXER OPERATION 5 1 This LIGHTNIN mixer is designed for continuous operation and normally needs no additional mainte nance CAUTION IT IS NOT RECOMMENDED TO OPERATE THE MIXER WITH EXTREME VORTEXING OR SURGING OF THE LIQUID BEING MIXED 5 2 At the end of two weeks service check all hardware for tightness WARNING AT THE END OF THE MIXING CYCLE IT IS GOOD PRACTICE TO TURN OFF THE MIXER BEFORE THE TANK HAS BEEN DRAINED TO A LEVEL WHICH WILL RESULT IN EXCES SIVE SPLASHING THIS MAY RESULT IN SHAFT DAMAGE 22 ee ee SE SS SSS REVISION DATE 5 15 95 LIGHTNIN EET INST No 3694 A REVISED 3 18 96 MIXERS AND AERATORS PAGE 3 OF 7 LIGHTNIN SECTION 6 LUBRICATION All mixer bearings are t
16. 03 BAFCO Procesos S A Panamericana Norte 18 900 Km 19 Lampa Santiago Chile Phone 56 2 738 7373 Fax 56 2 738 7198 CHINA Lightnin China Mixers Ltd HQ 1189 Li An Road Minhang District Shanghai 201100 China Phone 86 21 5495 5616 Fax 86 21 5495 5626 Beijing Regional Office Room 102 103 Haowei Building No 25 Beitaipingzhuang Road Haidian District Beijing 100088 P R China LIGHTNIN CHINA continued Chengdu Regional Office Block G 27 F Vancouver Plaza Third Section West Yiuan Avenue Chengdu 610072 China Phone 86 21 771 2350 Fax 86 21 773 2056 Guangzhou Regional Office Room 602 132 Yau district Dongpudama Road Tian He Guangzhou 510660 China Phone 86 20 8231 7797 Fax 86 20 8231 7799 COLUMBIA HEP Herman Escobar Posada Representationes Ltda Carrera 11A N93 94 OF 201 Santafe De Bogata D C Colombia S A Phone 57 1 621 9711 Fax 57 1 621 9860 COSTA RICA See U S Sales Office Directory Arroyo Process Equipment CURAZAO See Venezuela Ortiz amp Mejia DENMARK AxFlow A S Solvang 6 3450 Allerod Denmark Phone 45 7010 3550 Fax 45 7010 3555 DOMINICAN REPUBLIC See Puerto Rico Coneco de Puerto Rico ECUADOR ETECO Del Ecuador SA Empresea Tecnica y Comercial Av 9 de Octubre y Av Patria P O Box 1717 589 Quito Ecuador Phone 593 225 61177 Fax 593 229 07406 EGYPT Engineer for Tech Representatives 122 El Gala street P O Box 2456 Cairo Egypt Phone 20 2 574 5373
17. 114 P O box 1300 Jeddah 21381 Phone 966 2 6820944 Fax 966 2 6833124 P O Box 42127 Riyadh 11541 Phone 966 1 4742538 Fax 966 1 4762660 P O Box 690 Al Bahr Yanbu Phone 966 4 3224200 Fax 966 4 3227877 LIGHTNIN 135 Mt Read Blvd P O Box 1370 Rochester New York 14603 SCOTLAND Clyde Associates Engineers Block 5 76 Beardmore Way Clydebank Industrial Estate Clydebank G81 4Ht Phone 44 141 954 1331 Fax 44 141 951 3460 SINGAPORE Lightnin Pte Ltd 5 Pioneer Sector Walk Singpaore 627896 Phone 65 6264 4366 Fax 65 6265 9133 Jakarta Representative Office Geolung Aria 3rd Floor 51 Gorgolargdia Lama No 40 Menteng Jakarta Pusat Indonesia Phone 65 6392 4980 Fax 65 6392 4981 SOUTH AFRICA Lightnin Africa P O Box 542 Bergvlei 2012 Transvaal Phone 27 11 608 0477 Fax 27 11 608 0503 Lightnin Africa Durham Kwazulu Natal P O Box 684 New Germany 3620 South Africa Phone 27 31 701 5563 Fax 27 31 702 8735 Lightnin Africa P O Box 3278 Cape Town 8000 South Africa Phone 27 21 221228 Fax 27 21 221230 SURINAME See United States Rochester SWEDEN Bergius Trading AB Box 4091 S 181 04 Lidingo Larsbergstorget 5 Stockholm Sweden Phone 46 8 731 5800 Fax 46 8 797 2993 SWITZERLAND Alfa Laval GM Flow Division Industriestrasse 31 Postfach 31 CH 8305 Dietlikon Switzerland Phone 41 1 807 1440 Fax 41 1 807 1442 IT 3839L Page 4 of 5 FOR PROMPT SERVICE CALL YOUR L GHTNIN SALES E
18. ATTLE Whitney Equipment Co Inc 21222 30th Drive SE Suite 110 Bothell WA 98021 Phone 425 486 9499 Fax 425 485 7409 WASHINGTON VANCOUVER Whitney Equipment Co Inc 7017 NE Hwy 99 S 216 Vancouver WA 98665 Phone 360 694 9175 Fax 360 695 2389 W VIRGINIA PARKERSBURG G amp W Industrial Sales Inc 915 Emerson Avenue Parkersburg WV 26104 Phone 304 422 4755 Fax 304 422 4751 WISCONSIN MILWAUKEE Adlam Zeman LLC 6577 North Sidney Place Wilwaukee WI 53209 Phone 262 781 4500 Fax 262 781 4515 LIGHTNIN 135 Mt Read Blvd LIGHTNIN Box 1370 Rochester New York 14603 IT 3839L Page 2 of 5 FOR PROMPT SERVICE CALL YOUR L GHTNIN SALES ENGINEER He can save you time and money and provide you with mixers and aerators guaranteed to do the job LIGHTNIN INTERNATIONAL SALES OFFICE DIRECTORY ALGIERS See France ARGENTINA Tecnointer S A Tucuman 255 1049 Buenos Aires Phone 54 11 4311 7882 Fax 54 11 4311 1969 ARUBA See Venezuela Ortiz amp Mejia AUSTRALIA Lightnin Mixers Pty Ltd Unit 5 Block C 391 Park Road Regents Park Estate Regents Park N S W 2143 Sydney Australia Phone 61 2 9645 2999 Fax 61 2 9645 2433 MAILING ADDRESS P O Box 200 Regents Park N S W 2143 Lightnin Sales amp Service Centre 63 Kurnall Road Welshpool WA 6106 Phone 61 8 9458 9700 Fax 61 8 9458 9766 Victoria Lightnin Mixers Pty Ltd 13 Healy Road Dandenong South Victoria 3175 Phone 61 3 9768 2111 Fa
19. BATON ROUGE Municipal Only Environmental Technical Sales Inc 7731 Office Park Blvd Baton Rouge LA 70809 Phone 225 295 1200 Fax 225 295 1800 LOUISIANA BATON ROUGE Ford Gelatt amp Associates Inc 18359 Petroleum Avenue Baton Rouge LA 70809 Phone 225 752 0267 Fax 225 751 3016 MASSACHUSETTS BOSTON Municipal Only New England Environmental Equipment Inc One DeAngelo Drive Bedford MA 01730 Phone 781 275 1001 Fax 781 275 1002 MASSACHUSETTS BOSTON M A Olson Co Inc 414 Old Boston Rod Topsfield MA 01983 Phone 978 887 2384 Fax 978 887 3234 LIGHTNIN 135 Mt Read Blvd LIGHTNIN 50 Box 1370 Rochester New York 14603 MICHIGAN DETROIT Mattoon amp Lee Equipment Inc 23943 Industrial Park Drive Farmington MI 48335 Phone 248 478 4070 Fax 248 478 4074 MINNESOTA MINNEAPOLIS Trident Process Inc Valley Office Park 10800 Lybndale Ave So Bloomington MN 55420 Phone 952 881 7271 Fax 952 881 4219 MISSOURI KANSAS CITY Technical Equipment Inc 810 A N W Main Street Lee s Summit MO 64086 9353 Phone 816 525 1350 Fax 816 525 3844 MISSOURI ST LOUIS Hagedorn amp Gannon Co Inc 550 Axminister Drive Fenton MO 63026 2904 Phone 636 349 3370 Fax 636 349 3460 MISSOURI INDEPENDENCE Municipal Only Fluid Equipment Company Inc 4224 N E Port Ste 100 Lee s Summit MO 64064 1773 Phone 816 795 8511 Fax 816 795 8926 MISSOURI FENTON Municipal Only VanDevanter Eng
20. IN repre sentative REVISION DATE 5 15 95 LIGHTNIN LIGHTNIN INST NO IT 3710 1998 REVISED 2 23 98 MIXERS AND AERATORS PAGE 3 OF 3 LIGHTNIN ELECTRIC MOTOR INSTRUCTIONS SECTION 1 INITIAL INSPECTION 1 1 Care is taken at the factory to assure that the motor arrives at its destination in first class condition If there is evidence of rough handling or damage in shipment file a claim at once with the carrier and notify our factory Examine the outside of the motor carefully for damage with particular attention to the conduit box fans and covers Check nameplate for correct speed kilowatt voltage hertz and phase for conformance with power supply See Section 1 3 for warning on explosion proof motors 1 2 GENERAL DATA a Single phase totally enclosed motors are wired at our factory for correct rotation b All three phase and explosion proof motors must be field wired for proper rotation If rotation does not agree with nameplate reverse any two line leads c Dual voltage motors must be wired for the desired voltage Refer to the connection diagrams provided on the motor nameplate inside the conduit box cover or in this manual d Refer to Section 2 for motor maintenance and storage instructions 1 3 WARNING e EXPLOSION PROOF MOTORS These motors are constructed to comply with the U L Label Service Procedure manual When repairing and reassembling a motor that has an Underwriter s Label itis imp
21. ISION DATE 11 30 91 L IGHTNIN LIGHTNIN NST NO 17 2588 1991 A REVISED 12 31 91 MIXERS AND AERATORS PAGE 1 OF 3 LIGHTNIN 1 5 WIRING Examine the nameplate data to see that it agrees with the power circuit to which the motor is to be connected The motor is guaranteed to operate successfully with frequency not more than 596 and voltage not more than 1096 above or below the nameplate data or combined variation of voltage and frequency of not more than 1096 above or below nameplate data Efficiency power factor and cur rent may vary from nameplate data 1 6 Connect the motor leads to a power source that matches the line voltage and wiring diagram specified on the motor nameplate 1 7 Check impeller shaft rotation by jogging the motor until it is determined that rotation is correct 1 8 CAUTION Repeated trial starts can overheat the motor particularly for across the line starting If repeated trial starts are made allow sufficient time between trials to permit heat to dissipate from the windings or rotor to prevent overheating Starting currents are several times running currents and heating varies as the square of the current Do not exceed 12 starts per hour 1 9 WARNING The frames and other metal exteriors of motors should be grounded to limit their potential to ground in the event of accidental connection or contact between live electrical parts and the metal exteriors All motors should be grounded through the conduit
22. ITCH 2 2 Power Connections To insure extended motor and mixer life and satisfactory performance the precautionary measures noted should be followed DO NOT connectthe drive to an AC line that also services heavy motors starters and contactors These devices produce transients that can damage the operator control station Transient voltages can be eliminated by using isolation transformers b Do notover voltage 596 maximum above nameplate voltage drive on the AC side REVISION DATE 5 1 03 LIG HTNIN LIGHTNIN INST NO IT 5252 2003 REVISED MIXERS AND AERATORS PAGE 1 OF 2 LIGHTNIN MAINTENANCE AND SERVICE MANUAL SEC 1 PAGE 3 1 3 2 c Itis recommended that a switch not provided by LIGHTNIN be installed in the line between the power source and the control station On 3 4 HP motors the windings are at full voltage even though the speed control is in the off position The line switch should be turned off or line plug disconnected if the unitis not operated for periods of one hour or more d DO NOT attempt to reverse the drive by means of an external switch e If the unit is to serviced disconnect the line to the power source Turning the speed control to the off position does not isolate the motor or control Mixer Shaft Nominal Speed Ranges Direct drive models 100 to 1750 RPM Gear drive models 20 to 350 RPM Exact speed range depends on AC voltage SECTION 3 INSTALLATION amp OPERATIO
23. MODELS EV1P25 thru 75 MANUAL INSTRUCTIONS INSTALLATION OPERATION MAINTENANCE Book No 1563 INSTRUCTION MANUAL MODELS 25 thru 75 TABLE OF CONTENTS MANUAL 1563 TITLE PAGE SAFETY CHECK LIST rocco pees Veo pee IT 2144 DIMENSION DRAWING 2 2 22222 2222 2 24 1 4 4 422 22 DS P 70 ASSEMBLY DRAWING nooi ra Ge eh ied qued ders L 17094 EV SERIES 22 DS P 72 GENERAL INSTRUCTIONS EV SERIES MIXER DIRECT DRIVE IT 3694 INITIAL INSPECTION SHIPPING ARRANGEMENT SECTION 1 MIXER INSTALLATION amber cer rr TIED te RUE Re Deb SECTION 2 SHAFT AND IMPELLER 5 SECTION 3 SHAFT REMOVAL casas Drev be SECTION 4 MIXER OPERATION 22 2 2 1 1 4 SECTION 5 ed ed See SECTION 6 DISASSEMBLY INSTRUCTIONS 2 22 SECTION 7 ASSEMBLY INSTRUCTIONS 2222 22222 2 2 2 SECTION 8 AIR MOTOR REQUIREMENTS 222 2 SECTION 9 AIR MOTOR LUBRICATION 2 2 2222222222 2 24 SECTION 10 MODEL NO 2 AND AIR MOTOR DRIVE ASSEMBLY
24. N A power supply cord is furnished by LIGHTNIN All motors are wired for the correct shaft rotation Before starting the unit a Make sure the mixer is properly located with relation to tank centerlines and angular requirements or offsets shown in the instruction booklet b Fill the mixing vessel so that the liquid level is at least two impeller diameters above the lower impeller IMPORTANT Before applying AC power to the operator s control station make sure the speed control dial is in the off position S witching on the AC line with the speed control dial in the on position can cause control failure To start the unit a Plug the drive into the correct power source as noted in Section 2 1 b Turn the speed control dialin a clockwise direction to the desired speed The lighted switch indicates power is on c To select a new speed adjust the speed control dial To stop the drive turn the rocker switch off Leaving the control dial on without the motor shaft turning will cause motor damage 115V MODELS HAVE A 4A BUSSMAN or LITTLEFUSE 312004 rectifier fuse located in the external fuse receptacle which protects the control electronics from overload If the unit does not operate check the fuse and replace if necessary 230 volt models have an A5 fuse and an additional 10A fuse to protectthe boafd components Ifthe unit does not operate check the fuses and replace them if necessary Precautions during operation a While
25. N AND APPLICATION DATA SHOWN HEREIN AND RELATED KNOW HOW IS CONFIDENTIAL AND THE PROPERTY OF THE LIGHTNIN GROUP OF COMPANIES NO USE OR DISCLOSURE THEREOF MAY BE MADE WITHOUT OUR WRITTEN PERMISSION LIGHTNIN MIXERS AND AERATORS ASSEMBLY DRAWING 1 FURNISHED ON 2 SIZE DIRECT DRIVE UNITS ONLY MODEL NO 2 AND 4 AIR MOTOR DRIVE DRAWING NO L 17617A LIGHTNIN NON LUBRICATED AIR MOTOR INSTRUCTIONS WARNING MOTOR CANNOT EXCEED 1800 RPM WARNING To prevent explosive hazard DO NOT drive this air motor with combustible gases Injury and or property damage can result WARNING DO NOT USE KEROSENE OR OTHER COMBUSTIBLE SOLVENTS WARNING EYE PROTECTION IS REQUIRED Keep face away from exhaust port and DO NOT flush unit with any flammable solvent WARNING Foreign material exiting the air motor can be hazardous CAUTION Do not drive the air motor in excess of recommended speeds SECTION 1 AIR MOTOR REQUIREMENTS 1 1 In order to insure maximum performance and life from this motor it is essential that the following points be observed 1 2 Be sure your compressor has capacity for both pressure and the proper dm s CFM air displacement Wet air and low pressure will cause sticking of the motor It is important to use an air filter and moisture trap in the air line ahead of the motor for removal of foreign matter 1 8 Maximum operating pressure is 550 kPa 80 PSI 1 4 This motor may be operated at any altitude prov
26. NGINEER He can save you time and money and provide you with mixers and aerators guaranteed to do the job LIGHTNIN INTERNATIONAL SALES OFFICE DIRECTORY continued TAIWAN ProMix Technique Inc 5f 2 No 191 Fu Hsing North Road Taipei Taiwan ROC Phone 886 2 2719 8559 Fax 886 2 2719 8556 THAILAND R J C Associates Co Ltd 96 Samsen Road Bangkok 10200 Phone 66 2 281 5540 66 2 282 5249 Fax 66 2 281 0615 TOBAGO amp TRINIDAD See United States Rochester UNITED ARB EMIRATES Systems amp Equipment P O Box 45381 Hamdan Street Abu Dhabi U A E Phone 97 12 741296 Fax 97 12 741297 UNITED KINGDOM Bran Luebbe Limited Ironstone Way Brixworth Northampton England NN99UD Phone 44 1604 88 0751 Fax 44 1604 88 0145 URUGUAY See United States Rochester VENEZUELA Ortiz amp Mejia C A Av Nueva Granada con La Linea Torre A Local 1 Caracas 1040 Venezuela Phone 58 2 632 4733 Fax 58 2 632 1732 VIETNAM See Singapore Lightnin Pte Ltd WEST INDIES Lewis amp Company P O Box 725 Mandeville Manchester Jamaica West Indies Phone 876 962 0640 Fax 876 962 8749 DATE 6 9 03 LIGHTNIN LIGHTNIN 135 Mt Read Blvd P O Box 1370 Rochester New York 14603 IT 3839L Page 5 of 5 Li GH pn Warranty hen repairs to your REPAIR amp SERVICE GUIDE LIGHTNIN mixer are needed guarantee the results for one year This exclusive warranty LIGHTNIN Process Equipment vers all parts and
27. SALES ENGINEER He can save you time and money and provide you with mixers and aerators guaranteed to do the job LIGHTNIN INTERNATIONAL SALES OFFICE DIRECTORY continued INDONESIA Guna Pertini Cemerlang Komplek Perkantoran Centre Blok A J1 Pala No 1 D Cinere Jakarta Selatan 16514 Indonesia Phone 62 21 754 3889 Fax 62 21 754 3881 IRAN Aramrange Engineering Corporation Fax P O Box 15875 6418 Tehran Iran Phone 98 21 875 5413 Fax 98 21 875 7521 IRELAND REPUBLIC amp NORTHERN App amp Company LUXEMBURG See Belgium Mervers NV MALAYSIA Arachem M Sdn Bhd 85A Jalan ss 21 60 Damansara Utama 47400 Petaling Jaya Malaysia Phone 02 03 719 6668 02 03 719 66723 MEXICO Lightnin Mexico Mitla 442 Colonia Vertiz Narvarte Mexico DF CP 03600 Phone 52 55 2595 1630 Blackhall Dunboyne Fax 82 55 2595 1635 Co Meath Ireland NEW CALEDONIA Phone 353 1 825 3000 Fax 353 1 825 3070 ISRAEL Lightnin Israel Ltd P O Box 28 311 Hamasger Office 101 See Lightnin Mixers Pty Ltd Sydney Australia NEW GUINEA See Lightnin Mixers Pty Ltd Sydney Australia 43 100 Raanana Hasharon Israel NEW ZEALAND Phone 972 9 741 1333 Fax 972 9 741 1951 ITALY Lightnin Italia SRI Via Delle Tuberose No 14 Foster amp Associates LMI Ltd 3 Gloucester Park Road Onehunga N Z P O Box 11280 Auckland 1005 N Z Phone 64 9 622 18358 10146 Milano Italy Fax 64 9 622 1636 Phone 39 02 484 63432
28. SALES OFFICE DIRECTORY IT 3839 IT 5203 6 27 03 LIGHTNIN SAFETY CHECK LIST IMPORTANT All LIGHTNIN Mixers and Aerators are provided with properly designed lifting devices and safety covers to avoid potential injury and or equipment damage The following SAFETY CHECK LIST should be THOROUGHLY REVIEWED AND ADHERED TO before operating or performing maintenance on the mixer FAILURE TO FOLLOW THESE INSTRUCTIONS COULD RESULT IN SERIOUS INJURY Use only the lifting device provided on your unit to install the mixer Use shouldered eyebolts and tighten securely to handle component parts We strongly recommend that the hoist rings be of safety swivel type with 360 rotational capability DO NOT connect the motor to the power source until all components are assembled the mixer is installed and all hardware is tightened to the proper torque which is specified in the operation and maintenance manuals supplied by LIGHTNIN DO NOT operate shaft sealing devices at temperatures or pressures higher than those specified in the manual or on the nameplates DO NOT service the mixer until you have followed your Control of Hazardous Energy Sources lockout tagout procedure as required by OSHA 29 CFR Part 1910 DO NOT touch rotating mixer parts DO NOT operate mixer for service other than its intended use DO NOT make any field changes or modifications horsepower output speed shaft lengths impellers
29. XER INSTALLATION 2 1 Referto Installation drawing for a Proper mixer mounting and location b Proper minimum impeller off bottom and relative spacing for dual impeller applications 2 2 Lock out power before positioning mixer and review safety instructions before starting mixer 2 3 The clamp and beamplate are cast offset at recommended 20 horizontal plane and adjustable 0 10 in the vertical plane Clamp and beamplate are also available with zero degree offset in the horizontal plane and adjustable 0 10 in the vertical plane Refer to Table 1 for recommended angular positions 80 20 Table 1 Mixer positioning 2 4 BOLT TIGHTENING TORQUE RECOMMENDATIONS a Inadequately or improperly tightened hardware can loosen due to vibration or the reactions imposed by fluid forces This can result in reduced equipment service life or damage and failure REVISION DATE 5 15 95 LIGHTNIN TAR INST 3694 A REVISED 3 18 96 MIXERS AND AERATORS PAGE 1 OF 7 LIGHTNIN b Recommended torques for tightening the bolts and screws on your LIGHTNIN mixer are listed with assembly instructions Use of a torque wrench is recommended to ensure compliance with torque rec ommendations c The amount of torque required to maintain a tight connection can vary considerable for bolts of the same size under different operating conditions Variations such as basic joint design compression fac tors type
30. and strength of base and hardware material surface finish of mating parts and lubrication are only some of the factors that influence the tightness of bolted connections for given torque values d All bolts should be coated with oil grease or an anti seize compound whenever possible The threads and bearing face of bolt heads and or nuts should be lubricated e ALL BOLTS SHOULD BE RETIGHTENED AFTER THE UNIT HAS BEEN RUN UNDER LOAD FOR TWO 2 WEEKS AND AT EACH SCHEDULED SHUT DOWN THEREAFTER f Unless otherwise specified it is recommended that metric commercial standard class 8 8 bolts and Screws and class 8 nuts be used for all bolted connections For inch hardware use GR5 SECTION 3 SHAFT AND IMPELLER INSTALLATION 3 1 Install the impeller s on the mixer shaft 231 by tightening the set screws in the impeller hub Refer to the installation drawing for recommended dual impeller spacing if two impellers are supplied Refer to Im peller Assembly drawing for general impeller orientation 3 2 Clean the mixer shaft 231 end and drive quill 51 thoroughly 3 3 Orient the drive quill so that the set screw 58 aligns with the hole in the bearing housing 36 Align quill shaft by inserting lower shaft 231 into quill and rotate quill manually 3 4 Grasp mixer shaft approximately 20 inches below the shaft top and insert the mixer shaft completely into the drive quill until it contacts the top of the quill bore Align flat on shaft wi
31. ce Chicago Illinois Exchange Services By eliminating repair time LIGHTNIN Exchange louston Texas Services offer the fastest way to get up and running when a breakdown occurs M LPES keeps selected speed reducers portable units and mixer subassemblies in stock and available for immediate exchange at regional service centers Simply call and we will configure the appropriate assembly and ship it to you within 24 hours Then send the damaged assembly back to us within 30 days to ensure you receive a discounted price Equipment Upgrade Services Preventive maintenance is your best defense against costly unplanned downtime and repairs associated with old or obsolete equipment full range of LPES upgrade services give you venient and cost efficient way to address problems before they happen by convert ing older equipment to the latest most reliable LIGHTNIN designs 1 ati ons Additional LPES Services In addition to minimizing downtime 5 E and repair costs when equipment failure occurs LPES offers a comprehensive Baton Rouge Louisiana range of services for maximizing productivity through every stage of the Concord Ontario Canada ipment li le E equipment life cycle East Hanover New Jersey Installation and Start up M Pool R T Maintenance and Repair Macon Fooler Roswell Asset Management Georgia
32. ce transients that can damage the operator control station Transient voltages can be eliminated by using isolation transformers b Do not over voltage 5 maximum above nameplate voltage drive on the AC side It is recommended that a switch not provided by LIGHTNIN be installed in the line be tween the power source and the control station On 3 4 HP motors the windings are at full voltage even though the speed control is in the off position The line switch should be turned off or line plug disconnected if the unit is not operated for periods of one hour or more d DO NOT attempt to reverse the drive by means of an external switch e If the unit is to serviced disconnect the line to the power source Turning the speed control to the off position does not isolate the motor or control 2 3 Mixer Shaft Nominal Speed Ranges Direct drive models 100 to 1750 RPM Gear drive models 20 to 350 RPM Exact speed range depends on AC voltage SECTION INSTALLATION amp OPERATION 3 1 An 8 foot power supply cord is furnished by LIGHTNIN All motors wired for the correct shaft rota tion 3 2 Before starting the unit Make sure the mixer is properly located with relation to tank centerlines and angular require ments or offsets shown in the instruction booklet b Fill the mixing vessel so that the liquid level is at least two impeller diameters above the lower impeller IMPORTANT Before applying AC
33. e the first control valve of the system 1 10 For short length pipe runs for example up to 1800mm six feet the supply lines should be the same size as the inlet and exhaust ports and larger for longer runs 1 11 Refer to Table 1 for air pressure air consumption guide for air driven motors REVISION DATE 5 15 95 LIGHTNIN LIGHTNIN INST NO IT 3710 1998 REVISED 2 23 98 MIXERS AND AERATORS PAGE 1 OF 3 1 SPEED CODE MIXER OUTPUT RPM 1725 5 350 6 280 2 LINE PRESSURE SHOULD APPROXIMATELY 1 5 TIMES THE OPERATING PRESSURE OF THE AIR MOTOR THE FULL LINE PRESSURE WILL THEN BE AVAILABLE FOR OVER LOADS AND STARTUP 3 dm3 s CFM FREE AIR REFERS TO AIR AT ATMOSPHERIC CONDITIONS MEASURED AT THE INLET OF THE COMPRESSOR 1 12 1 13 TABLE 1 Air Pressure Air Consumption Guide Air Motor Operating at 1725 RPM Air line filtration for lubricated service a Use 64 micron filter or better b The air line filter should be drained regularly and the element examined for signs of clogging Air motor lubrication requirements The air motor will operate with or without lubrication and generally speaking performance will improve with lubrication SERVICING If the motor is sluggish or inefficient flush it with solvent refer to Table 2 for recommended solvents To flush a unit disconnect air line and muffler and add several teaspoons of solvent directly into the motor Rota
34. erative that the unit be reinspected and a All original fits and tolerances must be maintained b All plugs and hardware to be securely fastened c Any part replacements including hardware be accurate duplicates of the originals REPAIR WORK ON EXPLOSION PROOF MOTORS CAN ONLY BE DONE BY THE ORIGINAL MANUFACTURER VIOLATIONS OF ANY OF THE ABOVE ITEMS WILL INVALIDATE THE SIGNIFICANCE OF THE U L LABEL EXPLOSION PROOF MOTORS ARE EQUIPPED WITH AN INTERNAL CIRCUIT INTERRUPTING DEVICE WHICH TRIPS WHEN OVER HEATING OCCURS THIS THERMAL PROTECTION CIRCUIT WILL RESET AUTOMATICALLY WHEN UNIT COOLS e f the thermal protector continues to trip some abnormal condition exists This condition must be corrected before motor will operate normally e ALWAYS DISCONNECT POWER LINE BEFORE SERVICING ANY PART OF THE MIXER Unexpected motor start up may occur after the thermal protection circuit trips 1 4 After unpacking and inspection to see that all parts are in good condition turn the shaft by hand to be sure there are no obstructions to free rotation Equipment which has been in storage should be tested prior to being put into service It is best to check the insulation resistance of the stator winding with a megohmeter If resist ance is lower than one megaohm consult b Motors are shipped from the factory with sealed shielded bearings properly packed with grease and ready to operate Bearings are not regreaseable REV
35. etc without reviewing the changes with your LIGHTNIN Sales Representative or the LIGHTNIN Customer Service Department DO NOT install an aftermarket Variable Frequency Drive without first consulting your LIGHTNIN Sales Representative or the LIGHTNIN Customer Service Department to determine the compatibility of the existing motor with the Variable Frequency Drive DO NOT operate mixer until you have checked the following items Make sure the mixer is properly grounded Ensure all protective guards and covers are installed Ensure all detachable components are securely coupled to the mixer Thoroughly REVIEW and ADHERE TO the mixer operating instructions supplied by LIGHTNIN Ensure the mixer output shaft rotates freely by hand Ensure all personnel and equipment are clear of rotating parts Ensure all external connections electrical hydraulic pneumatic etc have been completed in accordance with all applicable codes and regulations QO OW gt 10 DO NOT enter the mixing vessel UNLESS A The mixer power supply is locked out follow Item number 4 B The mixer shaft is firmly attached to the mixer drive or the shaft is supported securely from below C You have followed applicable confined space regulations ee ee PR ERR EO E REVISION L IGHTNIN INST NO 2144 DATE 5 9 86 LIGHTNIN 986 REVISED 6 15 95 MIXERS AND AERATORS PAGE 1 OF 1 LIGHTNIN SALES DATA BOOK SEC 0 6
36. g housing 36 b Assemble mixer coupling hub 64 to the quill shaft 35 until it seats against the upper retaining ring 59 Tighten the mixer hub set screw to 5 ft lbs Install the insert 65 on the mixer hub c With the motor upside down on a workbench assemble the motor coupling hub 63 to the motor shaft as shown in Figure 4 Align motor coupling hub keyway 180 opposite motor output shaft keyway Motor coupling hub set screw is tightened against motor output shaft key is not used in the assembly Tighten the motor hub set screw to 5 ft lbs SSS 85 22 REVISION DATE 5 15 95 LIGHTNIN EDT INST No 3694 A REVISED 3 18 96 MIXERS AND AERATORS PAGE 5 OF 7 LIGHTNIN MOTOR COUPLING 63 101 Figure 4 Motor Coupling Hub Installation d Align coupling hubs and assemble the bearing housing to the motor using care so as not to damage the flexible element 65 or the gasket 22 e Bolt the bearing housing 36 to the motor 101 using socket head cap screws 60 and washers 61 Alternately tighten the hardware to 9 ft lbs to ensure that all components are drawn evenly togeth er f Install mixer shaft 231 as outlined in Section 3 SECTION 9 AIR MOTOR REQUIREMENTS Be sure your compressor has capacity for both pressure and the proper cubic feet per minute air displace ment Wet air and low pressure will cause sticking of the mo
37. h Street Tulsa OK 74145 4523 Phone 918 627 1920 Fax 918 627 6742 PENNSYLVANIA PHILADELPHIA Harrington Robb Co 41 Twosome Drive Unit 4 Moorestown NJ 08057 Phone 856 642 9605 Fax 856 642 9606 PENNSYLVANIA PITTSBURGH PCF Sales Corporation Suite 195 Twin Towers 4955 Steubenville Pike Pittsburgh PA 15205 Phone 412 788 6800 Fax 412 788 6808 TENNESSEE CHATTANOOGA Rodgers Turner amp Assoc Inc 5751 Uptain Road Suite 105 Uptain Bldg 37411 5671 P O Box 8266 Chattanooga TN 37414 Phone 423 894 2958 Fax 423 899 6874 TENNESSEE MEMPHIS Clements amp Associates P O Box 24757 Bartlett 28184 0757 Phone 901 382 8700 Fax 901 377 9061 DATE 6 9 03 TEXAS DALLAS Rodgers Equipment Co Inc 11882 Greenville Ave Suite 130 P O Box 744125 Zipcode 75374 Dallas TX 75243 Phone 972 238 1919 Fax 972 238 1995 TEXAS HOUSTON Hstik Baymont Inc 2525 West Bellfort Suite 200 P O Box 26657 Houston TX 77207 6657 Phone 713 661 1177 Fax 713 661 3681 TEXAS TOMBALL Municipal Only Hartwell Environmental Corp 22115 Hufsmith Kohrville Road Tomball TX 77375 Phone 281 351 8501 Fax 281 351 8323 UTAH SALT LAKE CITY Nibley amp Company 1333 East 3300 So Salt Lake City UT 84106 Phone 801 487 8200 Fax 801 487 5222 VIRGINIA RICHMOND Engineering Equipment Co Inc 711 Moorefield Park Dr P O Box 35076 Suite L Richmond VA 23235 0076 Phone 804 323 6100 Fax 804 323 7400 WASHINGTON SE
38. he end of each 8 hours of operation RECOMMENDED LUBRICANT AMBIENT TEMPERATURE GRADE OF OIL GAST AD 220 SAE 10 OR A HIGH DILUTE SAE 10 DETERGENT AUTOMOTIVE ENGINE OIL OIL WITH 25 DESIGNED FOR ANY ONE OR MORE OF BELOW 32 F KEROSENE THE FOLLOWING API SERVICE RATINGS SB SC SD SE CB CD 32 F TO 100 F SAE 10 OIL A HIGH DETERGENT AUTOMOTIVE ENGINE OIL DESIGNATED FOR ANY ONE OR MORE OF THE FOLLOWING API 101 F TO 200 F SAE 20 OIL SERVICE RATINGS SB SC CD CE CB CC CD Table 3 Motor Lubrication REVISION DATE 5 15 95 INST No 3694 LIGHTNIN O 1996 REVISED 3 18 96 MIXERS AND AERATORS PAGE 7 OF 7 LIGHTNIN DATE 5 14 01 ROTATION WHEN ORDERING PARTS SPECIFY MOTOR SERIAL NO ITEM NO AND DRAWING NO PRESSURE RELIEF VALVE GASKET FLANGE FILLISTER HEAD MACHINE SCREW 3 8 NPT FILLISTER HEAD MACHINE SCREW d MUFFLER END CAP ASSEMBLY BEARING RETAINER O RING FILLISTER HEAD MACHINE SCREW ROTOR amp DRIVE SHAFT ASSY GASKET DOWEL PIN SHAFT SEAL SECTION THRU ROTOR HOUSING UPPER BALL BEARING GASKET BALL BEARING ROTOR VANE 4 REQ D UPPER BEARING HOUSING LOWER BEARING HOUSING ROTOR HOUSING PIPE NIPPLE NEEDLE VALVE PART NAME MEN 0 9001 ML CERTIFIED O LIGHTNIN 2001 ALL EQUIPMENT DESIG
39. he sealed type and are pre packed with lubricant Relubrication of these bearings is not necessary SECTION 7 DISASSEMBLY INSTRUCTIONS WARNING DISCONNECT MOTOR LEADS OR OTHERWISE POWER SUPPLY BEFORE SERVICING THE MIXER EYE PROTECTION MUST BE WORN 7 1 This mixer is precision manufactured and assembled to provide long trouble free service when properly maintained If it becomes necessary to disassemble the unit careful precise reassembly is necessary 7 2 Refer to the assembly drawings for location of parts 7 3 Equipment that will be required to service the mixer in addition to standard mechanics tools is a rubber mallet retaining ring pliers metric and inch allen wrenches arbor press and torque wrench 7 4 When disassembling the mixer clean external surfaces adjacent to prevent dirt from entering the hous ings 7 5 Itis recommended that oil seals and gaskets be replaced when the mixer is disassembled 7 6 SEAL REPLACEMENT Inspect oil seals and gaskets for nicks gouges and deformities When replacing seals a Coat the lips of seals with bearing grease b Install oil seal with lip facing up as shown in Figure 3 Coat the section of shaft sealing surface with oil 7 7 BEARING REPLACEMENT a Old bearings can be removed with a puller or an arbor press b New bearings can be pressed on the shafts Be careful to apply load only to the inner race c Make sure the bearings are tightly seated against the shaft
40. he unit does not operate check the fuse and replace if neces sary 3 8 Precautions during operation While operating fixed mounting type units in air or during draw off the following maximum speeds are not to be exceeded All Direct Drive Models 400 Impeller RPM Max All Gear Drive Models 500 Motor RPM or 100 Impeller RPM Max b XD or XJ Series Clamp mounted portable mixer shafts may vibrate at certain speeds If the shaft vibration is excessive adjust the speed up or down until the vibration diminishes DO NOT operate under the following adverse conditions unless the control station is pro tected 1 Open outdoor service without protection from rain and snow 2 Ambient temperatures over 100 F 3 Hot humid atmospheres such as steam vapors REVISION DATE 4 15 83 LIGHTNIN LIGHTNIN INST NO 2023 REVISED MIXERS AND AERATORS 1983 PAGE 3 OF 4 LIGHTNIN GREEN MOTOR GROUND
41. ided adequate air line lubrication is supplied Being total ly enclosed it can be used any environment within the temperature limits of 7 C to 80 C 20 to 175 1 5 The speed of the air motor increases as the load is reduced Shaft vibration may occur while operating under light load such as running in air If excessive vibration occurs adjust the speed up or down with the air valve until the vibration diminishes Running the motor at no load and excessive speeds can also cause excessive internal heat build up Loss of internal clearances and rapid motor damage will result 1 6 Motor may be run continuously at speeds up to the rated running conditions shown in the performance data sheets These sheets give the output power torque based on running conditions with the actual pressure measured at the motor inlet ports 1 7 Before final connection to the motor blow out the air lines to remove any loose scale swarf or abrasive dust which may be present 1 8 A muffler is supplied with the motor Do not operate the air motor with the exhaust port either unguarded or without a muffler When the muffler is installed ensure that condensation cannot run back into the motor port 1 9 The air supply must be clean and relatively dry Excessive moisture in the air line can cause rust formation in the motor and might also cause ice to form in the muffler An air line filter should be fitted in the air supply line and located befor
42. ineering 1617 Manufacturers Drive Fenton MO 63026 Phone 636 343 8880 Fax 636 343 1720 NEW JERSEY NYC Process Equipment Sales amp Service Inc 11 Melanie Lane Unit 2 East Hanover NJ 07936 1101 Phone 973 884 4111 800 526 2209 Fax 973 884 4551 NEW YORK ROCHESTER Siewert Equipment Co 175 Akron Street Rochester NY 14609 Phone 585 482 9640 Fax 585 482 4149 N CAROLINA CHARLOTTE Robert E Mason Company 1726 N Graham Strreet P O Box 33424 Charlotte NC 28233 Phone 704 334 3700 Fax 704 375 6104 IT 3839L Page 1 of 5 FOR PROMPT SERVICE CALL YOUR LIGHTNIN SALES ENGINEER He can save you time and money and provide you with mixers and aerators guaranteed to do the job LIGHTNIN U S SALES OFFICE DIRECTORY continued N CAROLINA CHARLOTTE Municipal Only Heyward Inc 2101 Cambridge Beltway Dr Suite A Charlotte NC 28273 Phone 704 583 2305 Fax 704 583 2900 NEBRASKA OMAHA Municipal Only Mellen amp Associates Inc 2304 South 24th Street Omaha NE 68108 Phone 402 345 4566 Fax 402 345 6557 OHIO CINCINNATI Surkamp amp Rowe Inc 4757 Cornell Road Cincinnati Ohio 45241 2432 Phone 513 489 2850 Fax 513 489 2854 OHIO CLEVELAND David Industrial Sales Inc 3763 Brecksville Road P O Box 483 Richfield OH 44286 Phone 330 659 3157 Richfield 419 874 1359 Toledo Fax 330 659 4871 Richfield 419 872 7450 Toledo OKLAHOMA TULSA Vanco Engineering Company 7033 East 40t
43. ive temperature and humidity conditions to determine possible deterioration of insulation due to excessive moisture or extremes in operating environment If wide variations are detected motors should be reconditioned 2 4 LUBRICATION The ball bearing has deep grooved double shielded sealed bearings with sufficient lu bricant packed into the bearings by the manufacturer for life lubrication The initial lubricant is supple mented by a supply packed into larger reservoirs in the end shield at time of assembly No grease fittings are provided as the initial lubrication is adequate for up to 10 years of operation under normal conditions 2 5 STORAGE REQUIREMENTS FOR MOTORS These extended storage requirements must be fol lowed to allow the submission of a valid warranty claim REVISION DATE 11 30 91 L IGHTNIN LIGHTNIN NST NO 17 2588 1991 A REVISED 12 31 91 MIXERS AND AERATORS PAGE 2 OF 3 LIGHTNIN a The motors if not mounted are to be stored in the original containers in a clean dry pro tected warehouse b The storage area is to be free from any vibration and from extremes in temperature c Windings to be megged at the time equipment is put in storage At the time of removal from storage the resistance reading must not have dropped more than 50 from the initial read ing Any drop below this point consult LIGHTNIN d All external parts and motors subjected to corrosion should be protected by a corrosive re
44. or housing shoulders with no clearance 7 8 SHAFT REMOVAL Loosen set screw 58 and remove mixer shaft 231 as outlined in Section 4 7 9 MOTOR REMOVAL a Remove the mixer from the tank and remove the mixer shaft 231 as outlined in Section 4 b Tip the mixer upside down on a workbench c Remove the four socket head cap screws 60 holding the bearing housing 36 to the motor 101 d Lift the bearing housing off the motor It may be necessary to tap the bearing housing GENTLY with a rubber mallet to get the bearing housing to separate from the motor e Remove motor coupling half 63 and insert 65 from motor shaft 7 10 BEARING MODULE DISASSEMBLY a Remove the oil seal 42 from the drive quill 35 This oil seal will be damaged and a new oil seal must be installed when reassembled b Remove retaining ring 44 c Remove upper retaining ring 59 d Place the bearing housing upright in a press and press out the drive quill 35 and lower bearing 41 REVISION DATE 5 15 95 LIGHTNIN Tiag INST 3694 A REVISED 3 18 96 MIXERS AND AERATORS PAGE 4 OF 7 LIGHTNIN 8 1 8 2 e Remove lower retaining ring 59 and bearing 41 from the drive quill 35 f Remove upper bearing 41 from housing 36 g Inspect bearing 41 for excessive wear Replace if necessary SECTION 8 ASSEMBLY INSTRUCTIONS QUILL ASSEMBLY Insert the set screw 58 into the drive quill 35 until it is flush with the b
45. ore of the quill BEARING MODULE ASSEMBLY a Press the lower bearing 41 onto the drive quill 35 bearing journal The bearing must seat against the drive quill shaft shoulder with no visible gap b Install the lower external retaining ring 59 Press the drive quill assembly into the bearing housing 36 from the bottom until the bearing seats on the housing shoulder d Install lower retaining ring 44 e Press oil seal 42 in place with the seal cavity facing as shown in Figure 3 Make sure the oil seal has the internal spring removed This is a non lubricated seal and will run hot and have a shortened life if the spring is not removed f Turn the bearing housing over support the assembly on the quill shaft 35 and install the upper bear ing 45 by pressing it into the bearing housing and onto the quill shaft g Install the upper retaining ring 59 h Support the bearing housing assembly in an upright position and press the drive quill downward until the bearing 41 shoulders on the retaining ring 59 This will relieve any locked in axial load on the bearing created during assembly BEARING 41 BEARING HOUSING RETAINING RING 44 OIL SEAL 2 SHOWN WITH SPRING REMOVED 4 MIXER SHAFT 231 LP Figure 3 Oil Seal Installation FINAL ASSEMBLY Refer to assembly drawing L 17094 a Install gasket 22 around the bearin
46. sist ant coating REVISION DATE 11 30 91 L IGHTNIN LIGHTNIN NST NO 17 2588 1991 A REVISED 12 31 91 MIXERS AND AERATORS PAGE 3 OF 3 LIGHTNIN MAINTENANCE AND SERVICE MANUAL SEC 1 PAGE OPERATING INSTRUCTIONS FOR LIGHTNIN VARI MIX DRIVE VM SERIES 1 3 amp 3 4 FRACTIONAL HORSEPOWER TOTALLY ENCLOSED 50 amp 60 CYCLE MOTORS ONLY SECTION 1 GENERAL 1 1 This supplement pertains to specifications and operation of the LIGHTNIN Vari Mix motor and control only For complete mixer installation operation and maintenance refer to the instruction manual furnished with the unit 1 2 The motor and control are not watertight and should not be exposed to rain snow or water sprays Outdoor use is notrecommended unless protection from rain and snow is provided Maximum ambienttemperature is notto exceed 100 F SECTION 2 SPECIFICATIONS 2 1 A C line voltage must be within the allowable limits shown in the table If the performance of the unitis not satisfactory measure the line voltage Maximum voltages shown in the table are peak voltages and should not be exceeded Step up transformers can be obtained from local electrical supply houses if proper line voltages cannot be maintained OPERATOR S CONTROL STATION LINE VOLTAGE LIMITS MOTOR NOMINAL ALLOWABLE LINE HERTZ LINE VOLTAGE CYCLES VOLTAGE VARIATION 115 120V TO 109V T 230 242V TO 219V SPEED CONTROL DIAL LIGHTED ON OFF SW
47. t part of the air motor e g wrenches hammers etc could create a spark by sharply impacting a cast iron or aluminum case or the steel shaft of the air motor Note that electric motor enclosures for both Class and Il hazardous locations can be made of iron steel copper bronze or aluminum 2 3 An air motor housing is not designed to contain an internal explosion as is an explosion proof electric motor The only possible internal source of ignition in an air motor is a contact between the stationary housing components and the rotating elements that might create a spark The likelihood of this occurring is reduced by the fact that the contact must be made at precisely the same time as a flammable or explo Sive gas is introduced into the air motor in a sufficient quantity to achieve a flammable or explosive mix ture while overcoming the positive pressure of the driving gas In other words although highly improb able an internal explosion in an air motor is possible 2 4 An air motor is designed to be operated by compressed air the expansion of which in normal operation creates a cooling effect As a result the temperature of the air motor will not exceed the higher of the temperatures of the surrounding atmosphere or the air delivered to the inlet 2 5 LIGHTNIN does not guarantee the safety of every application but to ensure the safe operation of an air motor in your application always follow the product directions and consult your LIGHTN
48. te the shaft by hand in both directions for a few minutes reconnect the air line and SLOWLY apply pressure until there is no trace of solvent in the exhaust air FLUSH UNIT IN A WELL VENTILATED AREA Relubricate the motor with a squirt of oil in the chamber If the vanes need replacing or foreign materials are present in the motor chamber an experienced mechanic may remove the end plate opposite the drive shaft end DO NOT PRY WITH A SCREWDRIVER It will dent the surface of the plate and body causing leaks A puller tool should be used which will remove the end plate while maintaining the position of the shaft New vanes should have the edge with the corners cut on an angle facing towards the bottom of the vane slot REVISION DATE 5 15 95 LIGHTNIN LIGHTNIN INST NO IT 3710 1998 REVISED 2 23 98 5 AND AERATORS PAGE 2 OF 3 LIGHTNIN MANUFACTURER PRODUCT GAST FLUSHING SOLVENT AH255 or AH255A W W GRAINGER INC DEM KOTE 2X726 LOCTITE CORP LOCTITE SAFETY SOLVENT PENETONE CORP INHIBISOL SAFETY SOLVENT DOW CHEMICAL CHLOROTHANE TABLE 2 Recommended Flushing Solvent SECTION 2 USE OF AIR MOTORS IN HAZARDOUS ATMOSPHERES 2 1 Atthe present time there are no known standards governing the operation of air motors in hazardous atmospheres However there are several points regarding the safety of air motors 2 2 An air motor is not a source of electric sparks However it is possible that an article which is no
49. th set screw 58 Tighten set screw 58 HOUSING 36 HEX KEY 72 REMOVE SET SCREW 58 PRIOR TO RUNNING INSTALLATION POSITION UNIT Figure 1 Shaft Installation 3 5 DRIVE QUILL ORIENTATION a NORMAL LIGHT CONDITIONS Rotate the drive quill until the set screw 58 aligns with the access hole in the housing 36 Rotate drive quill by inserting lower shaft into drive quill and rotating by hand b LOW LIGHT CONDITIONS If the mixer shaft is being installed in low light conditions the drive can be oriented by feel Insert lower shaft into drive quill and rotate the drive quill 35 by hand until the set screw 58 can be felt with the hex wrench through the access opening REVISION DATE 5 15 95 L IG HTNIN vase INST No 3694 A PAGE 2 OF 7 REVISED 3 18 96 MIXERS AND AERATORS LIGHTNIN 3 6 With the drive quill oriented insert the 7 32 hex key 72 provided into the housing opening and tighten the set screw 58 to 15 30 ft lbs DO NOT IMPACT THE WRENCH OR USE AN EXTENSION 3 7 Check for free movement of all components by rotating the mixer shaft SECTION 4 SHAFT REMOVAL CAUTION THE UPPER PORTION OF THE MIXER SHAFT 231 MAY BE HOT TO THE TOUCH ONCE REMOVED FROM THE DRIVE QUILL 35 DO NOT GRASP THE UPPER 20 OF THE MIXER SHAFT It is recommended that the mixer be removed from the tank before shaft or shaft and impeller are removed a Make
50. tor requiring hand starting It is important to use an air filter and moisture trap near the motor for removal of foreign matter Maximum recommended oper ating pressure is 100 P S I AIR PRESSURE AIR CONSUMPTION GUIDE FOR AIR MOTOR DRIVEN MIXER AIR MOTOR OPERATING AT 1800 RPM PRESSURE CONSUMPTION REQUIRED GAST MOTOR SHAFT RPM PSIG CFM FREE AIR 1 3 2 1800 60 15 1 3 2 360 60 15 1 4 1800 85 30 1 4 360 85 30 Live pressure should be approximately 1 1 2 times the operating pressure of the air motor The full line pressure will then be available for overloads and startup CFM free air refers to air at atmospheric conditions measured at the inlet of the compressor Table 2 SECTION 10 AIR MOTOR LUBRICATION 10 1 Use only a high detergent lubricant of the recommended viscosity Recommended oils are shown in Table 3 10 2 For continuous duty or high speed operation it is recommended that an automatic lubricating device in the air line be provided to feed 1 to 3 drops per minute to the motor If required request optional air line lubricator part 151030psp ee Se Se ee ee eeGELLDLDEE b Qbocz Lk Luz GB REVISION DATE 5 15 95 LIGHTNIN INST 3694 A REVISED 3 18 96 MIXERS AND AERATORS PAGE 6 OF 7 LIGHTNIN 10 3 For manual oiling remove the cap at the top of the motor and add one squirt of oil at t
51. wing for item no identifier 231 MIXER SHAFT Contact LIGHTNIN Representative TANK CLAMP ASSEMBLY 20 DEG 1 871277PSP CONSISTING OF ITEMS 72 115 116 118 119 121 122 amp 123 BEAM PLATE 20 DEG 1 871278PSP CONSISTING OF ITEMS 53 72 121 122 amp 123 TANK CLAMP ASSEMBLY 0 DEG 1 871383PSP CONSISTING OF ITEMS 72 115 116 118 119 121 122 amp 123 TANK CLAMP ASSEMBLY 0 DEG 1 871383PSP CONSISTING OF ITEMS 72 115 116 118 119 121 122 amp 123 IDENTITY CODE Blank code denotes common parts Recommended spare parts REVISION H IT 371 1 PAGE 2 OF 2 FOR PROMPT SERVICE CALL YOUR LIGHTNIN SALES ENGINEER He can save you time and money and provide you with mixers and aerators guaranteed to do the job ALABAMA BESSMER The Himic Company 1121Greenwood Crossings Court Bessemer AL 35022 Phone 205 48 3113 800 828 8167 Fax 205 481 3118 ARIZONA PHOENIX Quadna 2803 E Chambers Street Phoenix AZ 85040 3736 Phone 602 323 2370 Fax 602 305 6485 CALIFORNIA CARLSBAD Municipal Only The Coombs Hopkins Company 5411 Avenida Ecinas Suite 250 Carlsbad CA 92008 Phone 760 931 0555 Fax 760 931 9115 CALIFORNIA LOS ANGELES Leonard Engienered Products 11354 Burbank Blvd P O Box 868 No Hollywood CA 91603 0868 Phone 818 760 4100 Fax 818 760 3254
52. x 61 3 9768 2188 AUSTRIA See United Kingdom BAHAMAS See U S Sales Office Directory Arroyo Process Equipment BELGIUM Mervers NV CANADA Toronto Ontario T D Rooke Associates Ltd 21 Vulcan Street Etobicoke Ontario M9W 1L3 Phone 416 248 0555 Fax 416 248 8163 Montreal Quebec Nortec S G S Inc Suite 230 3300 Cavendish Boulevard Montreal Quebec 2M8 Phone 514 487 1055 Fax 514 487 0058 Amherst Nova Scotia Marathon Fluid Systems P O Box 672 Mailing Address Amherst Nova Scotia 4B8 194 Halifax Street Ship Address Moncton New Brunswick E1C 952 Phone 506 860 7867 Fax 506 867 8826 Vancouver Brit Col Black amp Baird Ltd 1641 Welch Street North Vancouver BC V7P 3G9 Phone 604 986 1640 Fax 604 986 1675 Winnipeg Manitoba Nothart Eng Sales Ltd C 1420 Clarence Ave Winnipeg Manitoba R3T 1T6 Phone 204 452 6411 Fax 204 477 1089 Calgary Alberta Zazula Process Equip Ltd 1526 10th Avenue S W Calgary Alberta T3C 0J5 Phone 403 244 0751 Samberstraat 57 2060 Fax 403 245 5808 Antwerpen Belgium 2630 Phone 32 3 2339649 CHILE Fax 32 3 2329501 BELIZE See U S Sales Office Directory Arroyo Process Equipment BOLIVIA See United States Rochester BONAIRE See Venezuela Ortiz amp Mejia BURMA See Singapore Lightnin Pte Ltd BRAZIL Equiprom Av Afonso Pena 3111 SALA 1011 Bairro Funcionarios CEP 30130 008 Belo Horizonte MG Brasil DATE 6 9

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