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LM-GLY service manual

1. 17 CHANGING GLYCOL BATH 2 17 Pc 18 TESTING FOR LEAKS sit insiste Ionen etie aae 18 CHAPTER V SERVICE AND nnne 19 PERIODIC INSPECTION AND CLEANING essere nennen nnns 19 COOLING UNIT eek ken nina 20 CLEANING CONDENSER nennen nna 20 GHEGKING GLY GOL BATH 20 CHANGING GLYCOL 21 GLYCOL PUMP REPLACEMENT 22 LUBRIGATION sans de eee ra te etate dte Pea ey te Ca ie 22 C02 PRESSURE 22 LOW PRESSURE C02 23 REPLENISHING C02 23 TABLE OF CONTENTS continued CHAPTER VI 5 24 COOLING UNIT ne ELI eed ete Led tud 24 GLYCOL PUMP MOTOR WILL NOT 24 GLYCOL PUMP CAPACITY TOO LOW n ana 24 EROZEN GEYCOL BATH teinte etd mot Pe tee rente nuit qu ibn 24 COOLING OR CONDENSING UNIT NON OPERATIONAL senes 24 COMPRESSOR DOES NOT OPERATE l L n n u 25 COMPRESSOR WORKS CONTINUOUSLY BUT DOES NOT COOL SUFFICIENTLY 5 6 cuore rect EE teet readin b a en reda 25 COMPRESSOR WILL NOT STOP AFTER SUFFICIENTLY COOLING WATER GLYCOL 25 CO
2. 22 gallons Refrigerant requirement R 134a 1 2 H P 10 5 ounces Refrigerant requirement R 134a 3 4 H P 12 5 ounces Ambient operating temperature 40 F to 100 F Electrical Requirements The cooling unit requires a 115 VAC single phase 60 Hertz power circuit Circuit 1 2 EE Paid Circuit AMpacity JAH Puisten Water glycol Pump 2 Condensing Unit 1 2 H P sss Condensing Unit 3 4 Running amperage VLM GLY 15 5 VLM GLY D 22 2 HLM GLY 15 5 HLM GLY D 22 2 VLM GLY 3 4 16 8 VLM 3 4 GLY D 23 5 HLM GLY 3 4 298 LBS 258 LBS 362 LBS 341 grams 341 grams HLM 3 4 GLY D 323 LBS 283 LBS 387 LBS 285 grams 341 grams 16 8 Amps 6 7 Amps 8 8 Amps 10 1 Amps HLM GLY 3 4 16 8 HLM 3 4 GLY D 23 5 REFRIGERATION 1 2 H P capillary air cooled standard Optional 3 4 H P capillary air cooled VLM GLY TITLE Verticle LeMontre Glycol 12 7 98 INTERNATIONAL CARBONIC INC ADELANTO CALIFORNIA DRN BY GLW CHK BY APPR BY VLM GLYCOL SYM QTY PART NO DESCRIPTION 1 4 S 1323 EVAPORATOR GUIDE WEDGE 2 4 S 499 EVAPORATOR COIL RETAINER 3
3. Air is drawn in through grills on the VLM GLY unit through condenser coil and exhausted out grills on the other side of unit On HLM GLY unit air is drawn in through condenser coil and exhausted over compressor Restricting air circulation through the cooling unit will decrease its cooling capacity and shorten the life of the compressor NOTE Cleaning condenser coil should be done during non use periods Unplug LM GLY unit power cord from electrical socket Remove 8 screws securing service panels VLM GLY only 2 screws per service panel Remove panels in preparation for service Vacuum or use a soft brush to clean fins of condenser coil Use low pressure compressed air or 02 gas to blow through condenser fins This should only be performed after normal business hours to prevent dust contamination A damp cloth on backside of condenser coil will prevent some dust contamination Replace service panels and secure with screws 2 per panel Plug LM GLY unit power cord in proper electrical socket CHECKING GLYCOL BATH Periodically check glycol solution level in bath If it is low more solution should be added for maximum product cooling Before adding more solution glycol bath and evaporator should be checked for excessive mineral deposit build up 1 2 Unplug LM GLY unit power cord from electrical socket Lift lid up and off unit Look down into glycol bath use flashlight if necessary and inspect glycol bath and all com
4. Check the C02 gas supply If cylinder pressure is below 500 P S I replace the cylinder NOTE Readings should be taken at normal room temperature approximately 70 degrees IF and above If C02 cylinder is stored in a walk in refrigerator the P S I indicator will read below 500 psi even when cylinder is full 3 Check the C02 gas pressure supplying cooled beverage These pressures should not change If a change occurs repeatedly contact your local service agency It is suggested to make a comment about this occurrence in NOTE SECTION of manual 4 Clean the beverage dispensing area 5 Remove and clean nozzles and all exposed areas of dispensing valves 6 Wipe exterior of unit with moist towel Weekly 1 Order product to maintain product inventory 2 Check all C02 gas connections for leaks 3 Check condenser coil for obstructions or dirt Monthly 1 Clean condenser fins or filter to ensure the refrigeration unit has adequate airflow 2 Inspect components of cooling unit glycol bath for cleanliness 3 Check entire system for leaks or damaged components Repair as necessary 19 COOLING UNIT MAINTENANCE PERIODIC CLEANING Periodically wash all external surfaces of LM GLY unit rinse with clean water and then wipe dry with a clean soft cloth DO NOT USE ABRASIVE TYPE CLEANERS CLEANING CONDENSER COIL 4 S IMPORTANT Air circulation through the condenser coil is required to cool the condenser coil compressor
5. dente Pedes reacts 11 LOCATION RECOMMENDATIONS FOR LE MONSTRE 11 INSTALLATION PR 11 INSTALL COOLING UNIT 11 INSTALL 2 PRESSURE REGULATOR C02 CYLINDER AND 6 12 INSTALL DRAIN LINE 13 INSTALL DISPENSING 5 5 13 INSTALL DUCT TUBING a pa nee tte haue e td 13 ELECTRICAL 13 CHAPTER 1 ns 14 PREPARING SYSTEM FOR nnne nnns 14 PREPARING AND STARTING REFRIGERATION UNIT 14 ACTIVATE HIGH PRESSURE C02 5 5 2 2 15 ACTIVATE LOW PRESSURE C02 aka ian EN 15 PURGE DISPENSING STATION u uuu 2 16 ADJUST DISPENSING VALVE FLOW 16 ADJUST SIZE OF DRINK DISPENSED 16 CHAPTER IV OPERATORS INSTRUCTIONS sisi 17 DAILY PRE OPERATION 2 2 2 2200000 2 eene enne 17 REPLENISHING C02 2 2 17 COOLING UNIT MAINTENANCE 1 1 00000 0000000000000000000000 17 CHECKING GLYCOL
6. WITH FAUCETS w ji INSULATED DUCT TUBING WITH GLYCOL AND BEER LINES TRANSITE REFRIGERATED WALK IN REMOTE GLYCOL DE REFRIGERATION UNIT i 1 HIPRESSURE REGULATOR BEER KEGS R 1 b L VLM GLY LOW PRESSURE REGULATOR FIGURE 6 SAMPLE OF POSSIBLE INSTALLATION INSTALL C02 PRESSURE REGULATOR C02 CYLINDER AND LINES 1 Install high pressure C02 regulator S 101 on C02 cylinder using a new seal gasket NOTE MAKE SURE NEW WASHER IS INSIDE REGULATOR ASSEMBLIES COUPLING NUT BEFORE CONNECTING TO CYLINDER WARNING To avoid personal injury and or property damage always secure C02 cylinder with safety chain to prevent cylinder from falling Should C02 cylinder fall valve could become accidentally damaged or broken off It is recommended that the C02 cylinder is installed away from heavily traveled areas such as doors passageways corridors etc 2 Connect 1 4 inner braided plastic tubing from outlet of high pressure 02 regulator S 101 on C02 cylinder to Tee connection at secondary low pressure regulator 12 3 From low pressure regulator route plastic tubing to connection keg or container NOTE If only installing high pressure regulator connect plastic tubing from outlet on high pressure regulator to connection on keg or container INSTALL DRAIN LINE 1 Connect drain line on LM GLY unit with drain using 3 4 PVC tubing to nearest floor drain
7. level is reached in solution bath shut off pump motor NOTE IF ABOVE ITEMS DID NOT FUNCTION PROPERLY UNPLUG UNIT OPEN ELECTRICAL CONTROL BOX AND COMPARE WIRING WITH FIGURE 5 GLYCOL WIRING SCHEMATIC CORRECT WIRING AND REPEAT ABOVE STEP NUMBER 4 IF STILL NOT FUNTIONING PROPERLY CONTACT YOU RE LOCAL SERVICE AGENCY 5 Re fill glycol bath with a 50 50 solution of glycol and water until solution level is just below S 487 standpipe 6 Activate pump motor 7 The process of cooling the solution bath and solution in duct tubing will commence at initial start up With ambient and glycol temperature of 75 degree initial pull down from 75 degrees to 32 degrees will take approximately 2 to 3 hours for the glycol bath only When desired glycol bath temperature has been reached compressor and condenser fan motor will stop Circulating pump motor will continue to operate circulating the glycol solution in bath and duct tubing Pull down time will vary depending on length of duct tubing DIRECTIONAL FLOW OF GLYCOL GLYCOL OUT INSULATED BEVERAGE DUCT DIRECTIONAL FLOW OF GAS REFRIGERATED AREA DISPENSING LOW PRESSURE TOWER REGULATOR E co2 LINE HI PRESSURE REGULATOR ELEI a ACTIVATE HIGH PRESSURE C02 SYSTEM 1 Open valve on the C02 cylinder Be sure to open valve completely or until valve is back seated
8. 2 Do not reduce drain connection from cabinet outlet 3 Be sure all connections are watertight INSTALL DISPENSING STATION S Installation Instructions for dispensing station provided with the dispensing station INSTALL DUCT TUBING 6 Route duct tubing to dispensing station s location using shortest route possible 7 Connect dispensing station end of duct tubing to corresponding lines in dispensing station See Installation Instructions for dispensing station 8 It is imperative that after all connections are made secure and tested for leak integrity the assorted lines of tubing be bundled and then insulated It is recommended that an insulation tubing with 1 21 walls minimum be used for this purpose 9 If duct tubing is routed through a chase or transite it is recommended to seal both ends of chase or transite with a sealing compound It is important not to allow water or other contaminants in the chase or transit If this does occur it is possible and highly probable that an off taste will be imparted to all dispensed products If the duct tubing is routed above ground the duct tubing should be installed in a manor that it is above the floor level to facilitate cleaning ELECTRICAL REQUIREMENTS The LE MONSTRE GLYCOL requires a 115 VAC single phase 60 Hertz power circuit amp must be wired in accordance with N E C or local ordinance NOTE Check CHAPTER for running amperage and connect to appropriate electrical circuit 1
9. 2 Turn high pressure C02 regulator screw clockwise until the desired pressure is reached for applicable beverage 3 Check all connections on high pressure C02 system for leaks Repair any leaks that are found ACTIVATE LOW PRESSURE C02 GAS If applicable 1 Make sure high pressure 02 regulator pressure is set for application 2 Adjust low pressure regulator clockwise until the desired pressure is reached for applicable beverage 15 3 Check all connections on low pressure C02 system for leaks Repair any leaks that are found 4 Make sure all Q C D 1s are in an operational position DIRECTIONAL FLOW OF BEVERAGE REFRIGERATED AREA DISPENSING TOWER INSULATED BEVERAGE DUCT PURGE DISPENSING STATION 1 Dispense product from dispensing station until all air is purged from duct beverage lines ADJUST DISPENSING VALVE FLOW RATE 1 Adjust dispensing valve flow rate as instructed in dispensing station Installation Instructions ADJUST SIZE OF DRINK DISPENSED 1 Adjust size of drink dispensed as instructed in dispensing station Installation Instructions DISPENSING TWO STATION GLYCOL SYSTEM TOWERS 115 V 60 HZ AS CLOSE AS POSSIBLE I TO LM GLY 2 MIN SPACE FOR VENTILATION AND COVER REMOVAL LOW PRESSURE 4 REGULATORS HI PRESSURE REGULATOR FLOOR DRAIN REFRIGER
10. 3 CHAPTER Ill PREPARATION LM GLY All steps in previous chapters should be understood and carried out before proceeding PREPARING SYSTEM FOR OPERATION Be sure that electrical power is unplugged valve on C02 cylinder is closed and release pressure of C02 gas PREPARING AND STARTING REFRIGERATION UNIT 1 LE MONSTRE GLYCOL refrigeration is pre set at factory and ready to operate 2 Remove lid 3 Fill glycol bath with clean water and glycol until desired percentage of glycol is achieved The average mixture of water to glycol is approximately 50 Glycol bath should be filled until solution level reaches drain standpipe 8 487 6 5 gallons of water and 6 5 gallons of glycol NOTE IT IS RECOMMENDED THAT A LOW MINERAL CONTENT OR DISTILLED WATER BE USED IN BATH WITH A 20 SOLUTION OF GLYCOL ICE CRYSTALS WILL START FORMING AT APPROXIMATELY 19 DEGREES F NORMAL GLYCOL SOLUTIONS WILL BE 1 PART GLYCOL TO 1 PART WATER WHICH WILL RESULT IN A 50 GLYCOL SOLUTION 4 Make sure all power switches are switched off Plug LM GLY power cord into appropriate electrical outlet Make sure nothing on LM GLY comes on Switch on condensing unit rocker switch Make sure compressor and condenser fan motor start Switch on pump motor toggle switch Make sure pump motor starts When pump motor is activated the solution in the glycol bath will fill tubing in duct line lowering the level of the solution bath Once all tubing has been filled and lowest
11. 3 1 S 106 CLAMP 34 1 S 500 GLYCOL PUMP 50 GPH 35 2 S 170 HALF UNION BRASS 36 1SET S 665 PUMP INSULATION KIT DENOTES 3 4 HORSE POWER COMPONENTS HLM GLYCOL INTERNATIONAL CARBONIC INC ADELANTO CALIFORNIA TITLE Horizontal LeMonstre GLYCOL DATE 12 1 98 DRN BY GLW CHK BY APPR BY GLW HLM GLYCOL SYM QTY PART NO DESCRIPTION 1 1 S 96 MOTOR 2 2 A 45 5 16 X 18 FLANGE WHIZ LOCK SCREW 1 2 3 2 S 594 HALF UNION BRASS 4 1 S 106 CLAMP 5 1 S 500 GLYCOL PUMP 6 1 SET S 665 PUMP INSULATION KIT 7 1 S 469 LID 8 6 A 20 SCREW 8 32 X 3 8 5 6 9 1 S 470 GLYCOL DISCHARGE TUBE 10 1 S 86 TEMPERATURE CONTROL 11 1 S 466 MOTOR MOUNTING PANEL 1 5 466 3 4 MOTOR MOUNTING PANEL 3 4 HP 12 2 A 46 5 16 X 18 FLANGE WHIZ LOCK SCREW 3 4 13 1 AKA4476YXA COMPRESSOR ONLY 1 2 H P s 1 AJA7461YXA COMPRESSOR ONLY 3 4 H P 14 1 AKA7437YXAXA _ 1 2 CONDENSING UNIT 1 AJA7665YXAXG 13 4 CONDENSING UNIT 15 1 5 168 CABINET FITTING 5 6 3 8 MPX3 8 MF 16 1 S 471 GLYCOL INTAKE TUBE A 1 S 471 3 4 GLYCOL INTAKE TUBE 3 4 HP 17 4 S 1323 EVAPORATOR GUIDE WEDGE 18 1 S 491 REAR LINE COVER 19 1 S 465 CABINET SHELL ONLY HLM 20 4 S 499 EVAPORATOR COIL RETAINER 21 1 S 497 EVAPORATOR ASSEMBLY HORIZONTAL
12. 4 S 498 EVAPORATOR SUPPORT BRACKET 4 1 S 497 EVAPORATOR ASSEMBLY 5 1 S 497 3 4 EVAPORATOR ASSEMBLY 3 4 HP 5 1 S 469 LID WITH INSULATION 6 edi 1 8 10 5 d ERR 1 8 14 7 1 S 409 9 ACCUMULATOR 8 il S 487 STAND PIPE 15 9 1 S 477 GLYCOL INTAKE TUBE 1 5 477 3 4 GLYCOL INTAKE TUBE 3 4 HP 10 1 S 476 GLYCOL CHARGING TUBE i 1 S 476 3 4 GLYCOL CHARGING TUBE 3 4 HP 11 2 S 168 CABINET FITTING S S 3 8 MF X 3 8 MF 1 1 8 TO 2 7 8 12 1 S 478 GLYCOL DISCHARGE TUBE 13 1 S 496 BUCKET ASSEMBLY 14 1 S 491 REAR LINE COVER 15 14 A 20 SCREW 8 32 X 3 8 T H S S 16 1 S 493 CABINET SHELL ONLY VLM 1 5 493 3 4 CABINET SHELL ONLY 3 4 HP VLM 17 1 S 86 TEMPERATURE CONTROL GLYCOL 18 1 S 866 TOGGLE SWITCH 19 2 S 492 SERVICE PANEL LEFT AND FRONT is 2 S 492 3 4 SERVICE PANEL LEFT AND FRONT 3 4 HP 20 1 S 783 ROCKER SWITCH 21 1 S 1308 CONTROL BOX W COVER 22 4 S 1335 TERMINAL BOARD SPACER NYLON 3 8 23 1 S 1310 CONTROL BOX COVER 24 1 S 1309 TERMINAL BOARD 25 1 S 468 SERVICE PANEL RIGHT W NOTCH FOR SWITCHES d 1 S 468 3 4 SERVICE PANEL RIGHT W NOTCH FOR SWITCHES 3 4 HP 26 1 S 489 WATER BATH DRAIN 27 1SET S 854 LEGS 28 AKA4476YXA COMPRESSOR ONLY i 1 AJA7461YXA COMPRESSOR ONLY 3 4 HP 29 1 AKA7437YXAXA 1 2 CONDENSING UNIT di 1 AJA7465YXAXG 13 4 CONDENSING UNIT 30 2 A 46 5 16 X 18 FLANGE WHIZ LOCK SCREW 3 4 31 1 S 96 MOTOR 32 5 16 18 FLANGE WHIZ LOCK SCREW 1 2 3
13. 6 Replace defective S 500 pump 7 Secure with band clamp 8 Install inlet and outlet lines to pump 9 Plug LM GLY Unit power cord in proper electrical socket 10 Switch on pump motor s and ensure they are functioning properly with no leaks 11 Switch on condensing unit 12 Secure service panels with 2 screws per panel VLM GLY only Replace lid on glycol bath LUBRICATION Glycol pump motors bearings must be oiled periodically Refer to oiling instruction on motors DO NOT OVER OIL ADJUSTMENTS C02 PRESSURE REGULATOR The high pressure C02 regulator will have two gages which extend above and to the side of the bell housing screw area The P S I gauge will show graduated indications up to 3000 psi and be the gauge the farthest from the C02 cylinder connection This gauge will normally have a Red area indicating O psi to 500 psi This gauge will be used to check volume of liquid in the C02 cylinder The other gauge will show regulated pressure which will be delivered to a low pressure low pressure regulator This gauge can be indicated from 0 160 psi up to 0 300 psi By turning the high pressure regulator adjustment screw clockwise we will increase pressure supplied to the high pressure circuit which will be indicated on this gauge By turning the low pressure regulator adjustment screw clockwise we will increase pressure supplied to the low pressure circuit supplies product containers which will be indicated by the gau
14. ALVE ASSEMBLY COMPLETELY 23 CHAPTER VI TROUBLE SHOOTING IMPORTANT Only qualified personnel should service LM GLY unit and components WARNING To avoid personal injury and or property damage always disconnect electrical power shut off plain water and CO2 supplies before starting any repairs If repairs are to be made to the carbonated water system bleed carbonated water system pressure before proceeding If repairs are to be made to syrup system remove quick disconnects from syrup tanks or remove QCD from BIB then bleed system pressure before proceeding COOLING UNIT Trouble Probable Cause Remedy GLYCOL 1 Inoperable glycol pump motor 1 Replace glycol pump motor PUMP MOTOR Overheated motor cut off by Check for proper line voltage WILL NOT 2 thermal overload protector 2 Allow motor time to cool OPERATE 3 Loose electrical connection 3 Tighten connection and or repair and or open electrical circuit open circuit Check line voltage GLYCOL 1 Volume to low in glycol supply 1 Increase diameter of supply line PUMP line CAPACITY TO 2 Glycol pump worn out 2 Replace glycol pump LOW 3 Kinked or restricted glycol supply 3 Clean restricted or straighten line glycol supply line 4 Foreign object in glycol pump or 4 Clear restrictions and check restriction to glycol pump pump for debris Frozen Glycol 1 Bad temperature control 1 Replace bad temperatu
15. ATED AREA 16 CHAPTER IV OPERATORS INSTRUCTIONS LM GLY This chapter covers operators responsibilities for daily pre operation check adjustments replenishing C02 and cleaning and sanitizing DAILY PRE OPERATION CHECK 1 Make sure high pressure 02 regulator s pound per square inch indicator is not in shaded portion of dial If so 02 cylinder is almost empty and must be replaced NOTE Readings should be taken at normal room temperature approximately 70 degrees and above If C02 cylinder is stored in a walk in refrigerator the P S I indicator will read below 500 psi even when cylinder is full 2 Make sure there is a sufficient beverage supply refrigerated and ready to dispense REPLENISHING C02 SUPPLY C02 supply must be checked daily and if necessary replenished as instructed see CHAPTER II NOTE When pound per square inch indicator of high pressure C02 regulator on C02 cylinder is in shaded portion of the dial C02 cylinder is almost empty and should be changed COOLING UNIT MAINTENANCE To avoid needless and sometimes costly repairs it is imperative to keep condenser fins clean See cleaning condenser coil section in chapter 5 NOTE Air circulation through the condenser coil required to cool the condenser coil compressor is drawn in through grills on VLM GLY unit through condenser coil and is exhausted out grills on the other side of the unit On HLM GLY unit air is drawn in through condenser coil and exha
16. F SWITCH TEMPERATURE CONTROL BLACK 3HIM LOAYIG ON OFF SWITCH ON OFF SWITCH pe 9 p WHITE MOTOR 2 MOTOR 1 GROUNDING SCREW CONTROL BOX DUAL MOTOR IF REQUIRED CONDENSING UNIT AKA7465Y XAXG COMPRESSOR mm OVERLOAD TERMINALS 5 d ELECTRICIAN FIELD WIRING AND INSTRUCTIONS SPLICE INCOMING POWER LEADS FROM DISCONNECT SWITCH TO STRIPPED LEADS IN THIS ENCLOSURE INCOMING POWER LEADS MUST BE COPPER YELLOW AUN CARACITOR CONDUCTORS ONLY CONNECT INCOMING GROUN LEAD TO GREEN SCREW WHITE POWER LEADS FROM Ar WHEN APPROVED ALTERNATE RELAY IS USED DISCONNECT SWITCH CONNECT LEADS TO SAME NUMBERED TERMINALS REGARDLESS OF LOCATION UNIT GROUND CONNECTION A JUMPER WIRE MAY BE CONNECTED BETWEEN 4 AND 6 TERMINALS TO DISTRIBUTE WIRES FOR EASE OF WIRING THE 4 AND 6 TERMINALS WITH NO INTERNAL CONNECTIONS TO RELAY LOW PRESSURE 7 START CAPACITOR CONTROL FAN CONDENSER WITH BLEEDER RESISTOR 10 CHAPTER II INSTALLATION LM GLY This chapter covers unpacking and inspection selecting location installing LE MONSTRE GLYCOL LM GLY and related components and electrical requirements UNPACKING AND INSPECTION Upon receiving unit immediately remove LM GLY from shipping carton and inspect for shipping damage NOTE Before leaving the
17. LE MONSTRE GLY COL INSTALLATION AND SERVICE MANUAL VLM GLY VLM 3 A GLY VLM GLY DVVLM 3 4 GLY D HLM GLY HLM 3 4 GLY HLM GLY D HLM 3 4 GLY D INTERNATIONAL CARBONIC INC 16630 KOALA RD ADELANTO CA 92301 800 854 1177 IMPORTANT This manual is a guide for installing operating servicing and maintaining this equipment Refer to Table of Contents for page location of detailed information to answer questions that arise during installation operating service and maintenance or trouble shooting this equipment TABLE OF CONTENTS Page malim Te 1 CHAPTER I GENERAL DESCRIPTION 2 SYSTEM DESCRIPTION uuu cic Een rh ke a sus eno Een toT ta eri perire 2 IDDESIGINIDA DA ii ares ne ne Pra ite asus e oaa bars tue irai e foster eias tea Ce fond 4 MEM GLY EXPLODED VIEW 0 entren nnn nnn 5 VLM GLY EXPLODED VIEW PARTS DESCRIPTION 2 2 6 HLM GLY EXPLODED 7 HLM GLY EXPLODED VIEW PARTS 2 0000 8 Ve H P GLYCOL WIRING SCHEMATIC n ennan 9 34 H P GLYCOL DUAL WIRING SCHEMATIC iii 10 CHAPTER 00 11 UNPACKING AND INSPECTION 222 0 142 0000 1 8 11 SEBEGCTING EOGATIODN oie eee tans sta
18. NDENSER FAN MOTOR NOT OPERATING ire 25 SELECTING LOCATION wx iiu ise ite tenere Ee en ade e oe nn HE ipe foedus 25 LIST OF FIGURES Figure Title 1 SYSTEM REPRESENTATION esee 2 2 EXPLODED VIEW VLM GLY is 5 3 EXPLODED VIEW HLM GLY eene 7 4 GLYCOL WIRING 0 9 5 GLYCOL DUAL WIRING SCHEMATIC 9 6 SAMPLE OF POSSIBLE 11 7 DIRECTIONAL FLOW OF GLYCOL SOLUTION 15 8 DIRECTIONAL FLOW OF C02 15 9 DIRECTIONAL FLOW OF PRODUCT 16 10 DUAL PRODUCT INSTALLATION 16 PREFACE INTERNATIONAL CARBONIC INC has enjoyed over 53 years of manufacturing excellence in the field of carbonation and in the beverage related industry We have been located in the Southern California area since 1952 and have a long and proud history with quality as our standard and innovation as our goal Originally started just after World War Il in Canfield Ohio as Carbonic Dispensers we enjoyed patents on the first Sodajet type carbonator This method of carbonation instantaneously carbonated the water to 100 saturation We developed the first patented dispensing valve to dispense bulk beverage with carbonation equal to or in excess of bottled beverages A valve with three flavors and soda was another first We were the first to incorporate t
19. ay utilize a three quarter horse power condensing unit as an option DESIGN DATA Overall dimensions VLM GLY HLM GLY VLM GLY 3 4 Height 42 5 8 29 1 8 icis 445 8 Width 22 nei ditio 36 3 8 iini 22 iig Depth 24 1 28 get 24 5 8 iiis Weights Shipping 243 LBS 270 LBS 271 LBS Dry weight 208 LBS 230 LBS 236 LBS Operational Weight 312 LBS 334 LBS 340 LBS Capacities Unit water glycol bath 22 gallons Refrigerant requirement R 134a 1 2 H P 12 5 ounces Refrigerant requirement R 134a 3 4 H P 12 5 ounces Overall dimensions VLM GLY D HLM GLY D VLM 3 4 GLY D Height 42 5 8 29 1 8 idi 445 8 Wiath 22 ag d Hd 36 3 8 22 u tennis Depth 24 1 2 iei 24 5 8 24 1 2 51a Weights Shipping 268 LBS 295 LBS 296 LBS Dry weight 233 EBS 255 LBS 261 LBS Operational Weight 337 LBS 359 LBS 365 LBS Capacities Unit water glycol bath
20. be routed through a duct line by a pump and motor This duct line will contain a continuous outgoing and incoming tube which will carry the cooled glycol solution to the dispensing station s and then back to the LM GLY This duct line will also consist of line s to carry alcoholic based beverages to the dispensing station s The beverage line s will be nested in between the outgoing and incoming glycol line This cooled glycol solution in close proximity to the beverage line s will maintain the temperature of an already chilled product With proper insulation a duct line of a 1 2 horse unit up to 250 feet may be ran to the dispensing station s and back Or 125 feet up and 125 2 feet back With proper insulation a duct line of a 3 4 horse unit up to 350 feet may be ran to the dispensing station s and back Or 175 feet up and 175 feet back It should be recognized that with out refrigeration any carbonated beverage would not produce a drink which will hold carbonation There is a direct relationship to the dispensed temperature and the volumes of C02 that can be held in liquid form It also must be recognized that it is paramount to have proper insulation on all duct tubing and related tubing to maintain that refrigeration and dispense a quality drink The LE MONSTRE GLYCOL may be configured in a horizontal HLM GLY or vertical configuration VLM GLY The LM GLY is manufactured with an one half horse power condensing unit as a standard and m
21. clean Switch off pump motor s and unplug LM GLY unit Use fiber brush and carefully clean mineral deposit from all components in bath Pull standpipe and allow solution to drain Wash evaporator coil with a mild soap solution Copper cleans well with mild solution of citric acid 1 cup of citric acid for 2 gallons of water Stainless steel cleans well with carbonated water Rinse out bath with clean water until water running out of drain is clean Install standpipe in drain Fill bath to top of standpipe S 487 with proper proportion of glycol water solution NOTE IT IS RECOMMENDED LOW MINERAL CONTENT DISTILLED WATER IS USED TO FILL GLYCOL BATH Plug LM GLY unit power cord in proper electrical socket Switch on pump motor s Wait approximately 10 minutes for glycol lines to fill completely with Glycol solution 18 Refill bath to top of standpipe S 487 with proper proportion of glycol water solution 19 Install lid 20 Switch on condensing unit 21 GLYCOL PUMP REPLACEMENT 1 Unplug LM GLY unit power cord from electrical socket 2 Remove lid 3 Remove 8 screws securing service panels VLM GLY only 2 screws per service panel Remove panels in preparation for service 4 Remove inlet and outlet lines from 50 gph pump S 500 It may be necessary to cap inlet and outlet lines to prevent a siphon effect for the glycol solution in the duct lines 5 Loosen and remove S 106 VI band clamp holding pump to motor
22. es or more If pressure on high pressure gauge decreases excessively there is leak in the high pressure circuit All connections including cylinder valve should be coated with a soap solution If bubbles appear a leak is apparent Always be sure that the low pressure adjusting screw is completely backed off before testing high pressure circuit for leaks Otherwise gas going into tanks would cause this high pressure gauge needle to balance with pressure in tanks which would be a false indication of a leak in the circuit After it has been determined that there are no leaks in the high pressure circuit open C02 cylinder valve and adjust low pressure regulator to 15 psi Allow enough time for the tanks to fill completely with gas 5 minutes or longer Next completely back off low pressure regulator adjusting screw and if gauge needle of low pressure regulator commence to move downward there is leak in the low pressure circuit Check all connections with a soap solution paying particular attention to product tank fittings If low pressure gauge needle remains stationary there is no leak 18 CHAPTER V SERVICE AND MAINTENANCE This chapter describes service and maintenance procedures to be performed on LE MONSTRE GLYCOL remote systems and related components PERIODIC INSPECTION AND CLEANING Daily 1 Clean any storage tanks B l B racks connecting sockets Q C D s and general storage area with warm water 2
23. factory the LE MONSTRE GLYCOL was carefully inspected and the carrier has accepted and signed for it Any damage or irregularities should be noted at the time of delivery and immediately reported to delivering carrier Request a written inspection report from claims inspector to substantiate any necessary claim File claim with delivering agency not International Carbonic Inc SELECTING LOCATION IMPORTANT Ambient temperature for cooling unit should not exceed 100 degrees IF Operation of cooling unit in ambient temperatures above 100 degrees can and will contribute to early failure of condensing unit and poor duality of finished product LOCATION RECOMMENDATIONS FOR LE MONSTRE GLYCOL LM GLY 1 Position unit as close as possible to proper electrical source 115V 6OHz 2 Position unit with a minimum of 211 space between bulkhead and cabinet for sufficient space for ventilation Allow enough space between ceiling and unit for lid removal 3 Position unit as close as possible to Cooler within ten feet 4 Position unit as close as possible to floor drain 5 For best possible operation keep distance from LM GLY to dispensing station s as short as possible INSTALLATION INSTALL COOLING UNIT 1 Make all connections 2 Place COOLING UNIT in position Make sure sufficient space between bulkheads walls and overheads is available for proper ambient temperature and air circulation around cooling unit 11 BEER TOWER
24. ge on the low pressure regulator NOTE When adjusting C02 pressure regulator a setting of approximately 60 PSI is recommended for beer and wine 22 LOW PRESSURE C02 REGULATOR The low pressure C02 regulator setting can and will vary dramatically from one installation to the next Variables such as distance from product containers to point of serving horizontal or vertical runs baume of products will influence where the low pressure regulator is adjusted NOTE These pressures could be recorded in the note section of this manual A good starting point as an adjustment is a few pounds higher than that of the racked pressure of your dispensed product Example the racked setting for Coors is 14 Ibs psi where the racked pressure of Budweiser is 18 lbs psi NOTE After primary adjustment on low pressure regulator has been performed always go to farthest serving station from product storage area and adjust for flow If adjustment is necessary proceed with all other serving stations REPLENISHING C02 SUPPLY 1 Close empty C02 cylinder shutoff valve 2 Disconnect high pressure C02 regulator and then remove empty C02 cylinder 3 Install full C02 cylinder and connect high pressure C02 regulator See installation procedure in CHAPTER III NOTE 1 MAKE SURE C02 CYLINDER IS POSITIONED IN UPRIGHT POSITION AND FASTENED WITH SAFETY CHAIN ALWAYS OPEN C02 VALVE COMPLETELY OR UNTIL BACK SEATED DURING OPERATION WHEN BOTTLE IS EMPTY ALWAYS CLOSE V
25. he total post mix package i e carbonation refrigeration amp the ability to dispense from one self contained unit We have pioneered many such firsts and will continue to develop advance systems for the future such as electronic interrogatable portion controls to electronic liquid level controls We hope you enjoy this product which has been produced to give many years of trouble free service We thank you for your purchase and hope we may serve you in the future GLYCOL CRAPTER GENERAL DESCRIPTION This chapter gives the description theory of operation and design data for the LE MONSTRE GLYCOL LM GLY and related components GLYCOL DISPENSING TOWER OUT LOW PRESSURE REGULATOR CO2LINE 92 PRESSURE REGULATOR en REFRIGERATED AREA INSULATED BEVERAGE BEER OR WINE DUCT m GLYCOL SOLUTION SYSTEM DESCRIPTION The LE MONSTRE GLYCOL LM GLY is a completely self contained remote cooling unit The LM GLY is a unit containing a refrigeration system evaporator water glycol bath temperature control pump and motor The refrigeration system evaporator is located in the bath section of the unit The bath section of the unit will hold a solution of water glycol This glycol solution will be cooled by the condensing unit to a temperature of approximately 24 to 30 degrees This temperature may very depending on requirements This cooled solution will
26. heck and if necessary clean coil is restricted condenser coil 4 Loss of refrigerant or in sufficient Repair leak and or recharge with charge sufficient refrigerant Note Ice bank freezes from bottom of evaporator upward A refrigerant leak or insufficient charge might show ice at bottom and not at top of evaporator Compressor will not stop after sufficiently cooling glycol solution 1 2 Ice bank control capillary tube kinked or broken Ice bank control stuck in closed position Replace ice bank control Replace ice bank control Note During overload protector shut off condenser fan motor will continue to work Otherwise troubleshooting condenser fan motor problems is the same as Compressor does not operate paragraph in addition to the following Condenser fan motor not operating 1 Electrical cord loose or disconnected from condenser fan motor or compressor terminals Fan blade obstructed Inoperative condenser fan motor Tighten connections or replace cord Remove obstruction Replace condenser fan motor SELECTING LOCATION IMPORTANT Ambient temperature for cooling unit should not exceed 100 degrees F Operation of cooling unit in ambient above 100 degrees F can and will contribute to early failure of condensing unit and poor quality of finished product 25
27. ponents for cleanliness Glycol bath and all components should be clear and free of foreign particles If cleaning of glycol bath or its components is necessary do it as outlined in CHANGING GLYCOL BATH in this chapter Fill glycol bath to top of standpipe S 487 with desired proportion of glycol solution NOTE IT IS RECOMMENDED LOW MINERAL CONTENT OR DISTILLED WATER IS USED TO FILL GLYCOL BATH IN ADDITION TO PROPER RATIO OF GLYCOL 20 6 Install lid 7 Plug LM GLY unit power cord in proper electrical socket CHANGING GLYCOL BATH 10 11 12 13 14 15 16 17 NOTE The glycol solution in bath should be changed and all components in bath should be cleaned as often as necessary to keep it clean A convenient time to perform this operation is when the system is being sanitized Unplug LM GLY unit power cord from electrical socket and switch off all switches on unit Remove lid from glycol bath Look down into glycol bath if necessary use flashlight and inspect bath evaporator and all components for cleanliness Glycol solution evaporator and all components should be clear and free of foreign particles Pull out standpipe and allow solution to drain Once glycol solution has drained replace stand pipe and refill bath with water no glycol Plug LM GLY unit power cord into proper electrical socket Switch on pump motor s and allow water to flush out glycol lines repeat until solution appears
28. re control bath 2 Glycol solution has become 2 Replenish w proper portion of diluted due to condensation glycol Cooling or 1 1 Plug power cord into electrical condensing unit box Check on off switch non 2 2 Replace temperature control operational 3 3 Clean condenser unit w vacume cleaner 4 4 Check for proper voltage amperage 5 5 Repair leak and replenish refrigerant 6 6 Replace overload and relay 7 7 Replace compressor 8 8 Repair straighten or replace defective line 24 Compressor 1 No power source Plug power cord to electrical box does not Check line voltage operate 2 Electrical power to cooling unit Turn on power switch to unit turned off 3 Low voltage Voltage must be at least 110 V at compressor terminals at start 4 Loose disconnected or broken Tighten connection or replace wire broken wiring 5 Inoperative temperature control Replace temperature control 6 Inoperative overload protector or Replace defective part start relay 7 lnoperative compressor Replace compressor 8 Glycol temp satisfied Refrigeration not called for Compressor 1 Cooling capacity is exceeded by Reduce amount of drinks taken works over drawing per given time of install higher continuously volume unit but does not 2 Cooling unit located in Relocate cooling unit cool sufficiently excessively hot area 3 Air circulation through condenser C
29. t 1 S 497 3 4 EVAPORATOR ASSEMBLY HORIZONTAL 3 4 HP 22 4 S 498 EVAPORATOR SUPPORT BRACKET 23 1 S 409 9 ACCUMULATOR 24 f G 504 1 8 CAP TUBE 10 5 t 15 40 like 1 8 CAP TUBE 14 25 1 S 487 STANDPIPE 26 1 SET S 854 LEGS 27 1 S 496 BUCKET COMPLETE 28 1 S 464 SWITCH PANEL COVER 29 1 S 489 WATER BATH DRAIN 30 1 S 866 TOGGLE SWITCH 31 1 S 467 SWITCH PANEL 32 1 S 783 ROCKER SWITCH 33 1 S 1309 TERMINAL BOARD 34 1 E 664 STRAIN RELIEF 35 10 S 7 8 HOLE PLUG 36 4 S 46 BUSHING 37 1 S 1310 CONTROL BOX COVER 38 4 S 1335 TERMINAL BOARD SPACER NYLON 3 8 39 1 S 1308 CONTROL BOX W COVER Denotes 3 4 horse power components DIRECT WIRING SCHEMATIC 1 2 H P GLY USE COPPER CONDUCTOR WIRE ONLY 31IHM LOAYIG 32V18 34IM LOAYIG TERMINAL BLOCK ON OFF SWITCH TEMPERATURE CONTROL BLACK GNNOUD N33WU5 19341Q ON OFF SWITCH ON OFF SWITCH v ACK MOTOR 2 MOTOR 1 GROUNDING SCREW CONTROL BOX 7 TES RSS ete ee ea es ahay el DUAL MOTOR IF REQUIRED 3 AKA7437YXAXA NEUTRAL RIBBED POWER SUPPLY creen GREEN GROUND CONNECTION FAN CONDENSER START CAPACITOR RELAY CURRENT OVERLOAD YELLOW COMPRESSOR TERMINALS DIRECT WIRING SCHEMATIC 3 4 H P GLY USE COPPER CONDUCTOR WIRE ONLY ALIHM 3UIM LOAYIG 3uIM LOAYIG TERMINAL BLOCK ON OF
30. usted over compressor Restricting air circulation through the cooling unit will decrease its cooling capacity CHECKING GLYCOL BATH Periodically check glycol solution level in bath If it is low a combination of water glycol should be added as instructed for maximum product cooling This dehydration will normally not occur in normal temperate climate zones With normal humidity the opposite will occur therefore it is paramount that the condensate drain be installed CHANGING GLYCOL BATH Drain glycol bath a minimum of twice a year This can be accomplished by locating the standpipe S 487 in the glycol bath area and removing by twisting and pulling up Once glycol solution has been drained replace standpipe and refill with water Turn on glycol pump to flush out glycol lines Wait 30 minutes Turn off glycol pump Clean inside of bath area walls glycol intake and discharge tubes evaporator coil etc Pull stand pipe and allow water to drain Once water has been drained replace standpipe and refill with desired proportion of water and glycol Fill glycol bath to top of standpipe S 487 17 ADJUSTMENTS Periodically C02 regulators should be checked for proper pressure settings and if necessary adjusted as instructed These settings can be recorded in NOTE section of this manual TESTING FOR LEAKS 1 2 Completely back off adjusting screw on low pressure C02 regulator Close valve on top C02 cylinder Wait for 5 minut

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