Kerr Paradigm 2G Inst. Manual 14/01
Contents
1. wc to 0 5 wc Temperature Rise 52 85 58 85 52 85 98 85 Blower Speed MEDIUM MEDIUM MEDIUM MEDIUM Static Pressure Concentric amp 2 pipes system From outside 80 equivalent Canada IPEX S636 PVC 40 the stucture horizontal Vertical 1pipe system From inside 50 equiv horizontal Canada IPEX S636 PVC 40 the structure vertical vent 16 6 0 FURNACE OPERATION AND SETTINGS SHUTTING FURNACE DOWN POWER OFF Turn off main power breaker or disconnect FUEL OFF Shut off manual fuel supply valve Always keep manual fuel supply valve shut off if the burner is shut down for an extended period of time RESTARTING FURNACE Follow this procedure before restarting a unit that has been shut down for an extended period of time INSPECTION Have the furnace system serviced and inspected by a qualified technician FUEL Turn on fuel supply and check that there are no leaks POWER Turn on power and check that the furnace starts and operates as usual OPERATION If the furnace system fails to operate or operates in an unusual manner call your service technician If the burner fails to operate at any time call a qualified burner technician 6 1 BLOWER SETTING Ensure power is off when adjusting blower setting For heating use the blower speeds shown on the furnace specifications to give a temperature rise according to the technical information tables on page 16 The Lo blower speed can be used for air circulation when heating or co2. START UP TEST RESULTS Size of unit Btu h Nozzle Oil Pressure psi Venting type installation Two pipe system Coaxial system Vertical one pipe system Burner adjustments RIELLO F 3 Hiello BF 3 Turbulator Air Gate omoke result 0 TRACE Combustion Results CO 96 Excess air 96 Efficiency 96 Ambient temperature t Gross flue temperature Temperature rise T see page 31 External total static pressure W C see page 31 A C Coil total resistance W C see page 31 30 TEST PROCEDURES External Total Static Pressure Reading Total Static Pressure Supply Pressure Ps Return Pressure Pr A C Coil Total Resistance Reading A C coil total resistance Coil Pressure Pc Supply Pressure Ps Temperature Rise Reading Temperature rise Supply Temp Ts Return Temp Tr Probe must not be in direct sight of heat exchanger 31 KERR Kerr products manufactured by Granby Furnaces Inc offer a full line of oil fired furnaces and boilers built proudly in Parrsboro Nova Scotia Canada at its 70 000 square feet facility Kerr products are sold across Canada and the United States through a wide distribution network Our team of engineers designers and technicians continually research and develop products to go beyond the demanding specifications of today s certifications Thank you for choosing 32
3. Check for 120 Volts at the CONT terminal on the electronic fan control Check for 120 Volts on both side of the constant low speed switch Check for 120 Volts at the Heat terminal of the electronic fan control Corrective action Yes Move to next step No Back to step 4 or check for bad connection Yes Press reset button No Move to the next step Yes Move to next step No Change the electronic fan control Yes Move to next step No Check condensate overflow switch Yes Move to next step No Change the burner activation relay Yes Move to next step No Change the burner activation relay Yes Move to next step No Change the relay check for 120v on pressure switch terminals Yes Failure on the burner No Change the electronic control Yes Move to next step No Change the electronic fan control Yes Check LOW speed on the blower motor No Change the switch Yes Check HEAT speed on the blower motor No Change the electronic fan control 21 Step 7 10 Possible Cause Blower High speed Condensing unit Electronic air filter Humidifier Check out procedure Corrective action No Cooling Yes Move to next step Check for 24 Volts between G Check thermostat and wiring if and C on electronic fan control it s OK then change the electronic fan control Check for 120 Volts at the Yes Check COOL speed on the COOL terminal of the blower motor
4. Some electronic gas analyzers do not account for recovery of latent heat and give low efficiency readings Use the table below to determine the AFUE k CO2 Concentration SEE Temperature Usgp _ 235 050 115 98TO10 954 060 A 1425 X 10970115 954 14 COMBUSTION After 10 minutes of normal operation take a smoke test and adjust SETTING the burner to obtain a reading of 1 on the smoke scale EFFICIENCY To reach the maximum smoke test value a 10 full slow steady pump action is required Take CO test and note the result CO2 test can be done mechanically or electronically 18 full slow steady pump action Open the air band on the burner to reduce your CO lecture by 1 5 with a two pipes installation On a one pipes installation reduce your CO2 by 1 You now have a perfect 0 of smoke 260000 Relation between 96 of and CO 96 96 Excess Air 96 15 5 3 TECHNICAL INFORMATION KLC 100 Two pipes Venting One pipe Venting Riello Burner BF3Riello F3Riello Unit Model Firing Rate USGPH Input BTU h Output BTU h Nozzle Pump Pressure psi Turbulator Seting 0 0 0 0 Air Gate Adjustment Energy Star Approved AFUE General Information In the Unit Model number is specific information of the product for administration only Energy Star ECM motor 0 2
5. 9103A1028 CONTROL BOARD SEQUENCE ST9103 Heating Sequence 1 Thermostat calls for Heat 2 Burner starts 3 Blower starts after 45 seconds 4 Burner shuts down after call for heat is satisfied 5 Blower stops according to adjusted FAN OFF Dip switch selection ST9103 Cooling Sequence 1 Thermostat calls for cooling 2 Blower starts immediately 3 Cooling unit starts 4 Blower stops immediately after cooling demand is satisfied 5 Cooling unit stops Honeywell ST9103A1028 Electronic Board PARADIGM 2G 19 6 4 SERVICING FAN TIMER ST9103A1028 Trouble shooting the Honeywell electronic board ST 9103 Before trouble shooting the board o o C check for the 5 amp fuse For accurate trouble shooting follow step by step the Trouble Shooting Chart Step Possible Cause 1 Incoming supply 2 Transformer Electronic Fan control Limit Control Check out procedure No Heat Check for 120 Volts between terminal S2 and 3 on electronic fan control Check for 120 Volts between terminal S3 and 4 on electronic fan control Check for 24 Volts between terminal X and C on electronic fan control Check for 24 Volts between R and C Check for 24 Volts between terminal W and C Check for 120 Volts on each terminal of the two limits Check for 120 Volts coming from the main plug in of the electronic fan control to the limit control Check for 120 Volts coming out o
6. Installation Operation and service Manual PARADIGM 2G Condensing Unit 95 EFFICIENCY OIL FIRED LOWBOY FURNACE Model KLC 100 INSTALLATIONS MUST MEET ALL LOCAL AND FEDERAL CODES THAT MAY DIFFER FROM THIS MANUAL Please read the manual in its entirety before beginning installation This manual must be kept with the furnace for future reference GRANBY FURNACES INC PO Box 637 12118 Hwy 209 Parrsboro Nova Scotia Canada BOM 150 902 254 2543 www granbyindustries com 01 24 2014 G2012 E6 Rev G WARNING This furnace is designed to operate with ALL 20 flue pipe baffles correctly installed The maximum normal flue temperature is 125 Degrees f after 10 minutes of operation at a maxim um distance of 18 inches from the breach of the unit IT IS MANDATORY TO MEASURE THE FLUE PIPE TEMPERATURE as part of the combustion test UPON INSTALLATION This measurement must be made as close as possible to the breech of the unit through the plastic flue pipe downstream of the black rubber connector To do this check simply make a small hole large enough for your temperature probe in the flue pipe Upon completion of the test cover the hole with HVAC aluminum tape If the temperature is OVER 125 Degrees f 1 Check that ALL 20 baffles are in place To do this you must remove the black plastic collector pan as described in section 7 1 Check that the correct nozzle is installed in the burner Check that you have
7. Riello Uil eiu S E ja 5 Burner Hm Green N neutral on fan Timer beard The condensate overflow switch is inside the rear black plastic 2 condensate pan collector It is a 5 La normally automatic reset contact E Differential Pressure Switch Fallow FS Rlelie Burner application only 27 9 0 EXPLODED PARTS VIEW KLC 100 Paradigm 2G Exploded Parts View Detail A ELB A0 0022 00 Electrical Box Detail B FAM AD 0005 0 Moteur ECM KLC 100 Paradigm 2G Part List ITEM PART NUMBER DESCRIPTION QTY CAB A0 0072 00 Right Panel Assembly Upper Divider Part 2 NO Condensing Backing Plate Pipe Baffle 1 5in Assembly Divider Filler Gasket 20 Holes Condensing Heat Exchanger Assembly 0 Burner s Flange Insulation 3SG 0P 1030 5A ELB P0 0030 00 Cover Electrical Box Low Boy Model ELB A0 0023 00 Electrical Box Assembly Low Boy Condensation CB 00 FANO 00 519103A1028 Electronic Board T R NI amp O1 CAB P0 0239 00 Insulation Support ZL Co NO TF 00 40VA 00 ransformer HTC 01A0BB01 40 VA 4 4 4RY 00 24V0 00 4RY BP 0175 18 1SB 00 BUMR 02 Bracket Long Motor Mounting Direct Drive Blower ER PO PO IO NIAI AIIN gt 29 10 START UP TEST RESULTS Model Serial Number Date of installation Installer name amp address
8. X VERTICAL VENTING THE PRESSURE TUBE MUST BE CUT AT THE EXIT OF THE ELECTRICAL BOX IT SHOULD MEASURE ATMOSPHERIC WIRING Refer to wiring diagram for correct burner connections see page 26 THERMOSTAT Connect the thermostat wires to the fan timer control board 319103 5 2 SET BURNER FOR EFFICIENT OPERATION 13 BURNER SETTING PUMP PRESSURE AIR SETTING SAMPLING HOLE Lay Use burner settings in the table on page 16 or operating decal as a guide to set burner particularly for nozzle changes Those settings are only starting points for the adjustments and are not meant as final settings Refer to the table on page 16 or operating decal Use air settings on page 16 as a guide to set air adjustment Those settings are only starting points for the adjustments and are not meant as final settings A sample hole is required for the burner set up Drill 3 8 diameter hole on top of the vent pipe and use the supplied test port plug to seal t Sampling Hole See page after burner setup i E 9 for Ew venting options Furnace Burner meant So H Rear Flue Furnace illustration COMBUSTION TEST All your tests must be done with the burner cover on ANALYZER Use an electronic gas analyzer for setup and record information on the furnace setup decal Failure to do so may void warranty Always set flame with proper draft smoke and CO2 measurements NOTE
9. cing the furnace To ensure you have a clear understanding of the operating procedures of the unit please take the time to read the IMPORTANT SAFETY ADVICE section of this manual This furnace is equipped with an electronically commutated motor ECM for the main circulation blower The ECM will significantly reduce the electrical power consumption and will enhance home comfort WARNINGS NEVER burn garbage or paper in the unit NEVER store combustible material around it DO NOT attempt to start burner when excess oil has accumulated when unit is full of vapour or when heat exchanger is very hot DO NOT use gasoline crankcase draining s or any oil containing gasoline CAUTION DO NOT START THE BURNER UNTIL ALL FITTINGS COVERS AND DOORS ARE IN PLACE DO NOT TAMPER WITH THE FURNACE OR CONTROLS CALL A QUALIFIED BURNER TECHNICIAN DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPOURS AND LIQUIDS IN THE VICINITY OF THIS UNIT OR ANY OTHER APPLIANCE DANGER Do not use this furnace as a construction heater Use of this furnace as a construction heater exposes it to abnormal conditions contaminated combustion air and lack of air filtering Failure to follow this warning can lead to premature furnace failure which could result in a fire hazard and or bodily harm and or material damage NOTE DO NOT INSTALL IN SPACE WHERE TEMPERATURE DROPS BELOW 32 F 0 C FREEZING POINT CONDENSATE WILL FREEZE AND WILL DAMAGE UNIT IMPORTANT T
10. ear If a new nozzle of a different size is installed change the blower speed according to section BURNER INSTALLATION AND SPECIFICATIONS or operating decal as require 23 7 1 CLEANING HEAT EXCHANGER Heat exchanger must be inspected every heating season Refer to instructions and pictures below Step 1 Step 4 Remove top rear panel Remove burner and condensing pan Step 2 Remove baffles Step 5 Step 3 Clean combustion chamber if needed diameter brush Do not forget put back the baffles e IMPORTANT SEE WARNING PAGE 7 CONDENSATE NEUTRALIZER The neutralizer canister should be replaced once per year or for every 600 USG 2300L of oil used in the furnace The condensate from the furnace is slightly acidic with a pH of about 4 a neutral fluid would have a pH of 7 If the condensate is not conditioned damage could result in waste water handling system which would result in expensive repairs A replacement neutralizer cartridge can be acquired from your local dealer During the first hours of operation The appliance self cleans its interior The result being that for the first 20 hours of activity the condensate liquid will be brownish and thereafter stabilize and become of normal water color AIR FILTERS To maintain furnace performance and safety replace dirty filters at least once every heating season or as required Use new approv
11. ed UL approved PLENUM DIMENSIONS KLC 100 PARADIGM 2G Cold air return A 20 x 20 508 x 508 mm Hot air supply B 20 x 20 508 x 508 mm Plenum spacing 3 3 8 86 mm KLC 100 DIMENSIONS Dimensions are in inches 3 0 FURNACE INSTALLATION OIL TANK amp PIPING Tank installation must conform to local requirements Install according to the applicable code such as CSA B139 and NFPA 31 Minimize number of connections in suction line and make all connections air tight Use a pipe joint compound suitable for oil on all pipe threads To reduce possibility of air leaks tighten stem packing gland nut on any valves installed in the suction line Also be sure the oil filter is tight as filter gaskets often shrink Check for kinks in the oil lines as well as for possible air pockets and for loose connections Two filters as shown below are recommended Optional tank gauge protectors and outlet protectors are available at your local dealer ONE PIPE SYSTEM Where the tank outlet is above the burner and when the oil flows by gravity to the oil pump a single stage fuel unit with a single oil line to the pump may be used TWO PIPE SYSTEM When a single line is not suitable use double line or contact your dealer for special oil line fittings Install by pass plug on burner fuel pump as specified in the burner manual Rear Flue Furnace installation Vent Fill Gauge Oil Tank Sh
12. ed disposable filters of the same size and type Dirty clogged or wrong sized filters will impair the furnace performance and may cause the furnace to shut down or overheat 24 Clean the round tubes if needed use a 1 1 4 7 2 BLOWER REMOVAL This furnace has a blower sealing system which is designed to be tight and rattle free Refer to the instructions and pictures below Shut off oil and power to furnace Open blower compartment Remove the air filter Remove the condensate neutralizer assembly Disconnect the wiring to the blower motor Remove the four 4 wing nuts securing the blower side to the base panel bracket Y Wing Nuts 7 Slide the blower toward you and then lift the blower straight up Shift the blower out of the furnace Put back the blower assembly using the reverse procedure Ensure wiring and ground wire are correctly reconnected 25 8 0 ELECTRICAL WIRING DIAGRAM 8 1 Heating amp Cooling KLC RIELLO WIRING DIAGRAM Riello Oil The condensate overflow switch is inside the rear black plastic condensate pan collector It is a normally automatic reset contact NOTE 1 E Pressure Switch 2 wires m thermostat wiring diagram see page 27 26 8 2 Heating only KLE RIELLO WIRING DIAGRAM p Blatk iH TO D wae 15 Amp POWER SWFFLY Black 5
13. electronic fan control No Change the electronic fan control Check for 24 volts between terminal Y and C on the electronic fan control Yes Compressor ON No Check thermostat and wiring Electronic air filter and Humidifier Check for 120 Volts on terminal EAC of the electronic fan control thermostat must call a Heat Cool or Fan ON demand Yes Electronic filter failure No Change the electronic fan control Check for 120 Volts on terminal HUM of the Yes Humidifier failure electronic fan control burner No Change the electronic fan control must be energized UNUSED 0TO LEADS 25 If the Honeywell electronic fan control ST9103A1028 is defect replace the control with the same part recommend by Granby Industries Part 4CB 00 FANO 00 C Ge 22 6 5 Flue and Fresh Air Pipe Servicing To facilitate servicing use 3 neoprene couplings when installing the plastic pipes Flue pipe 636 Fresh air pipe 1 Neoprene coupling for the fresh air pipe 2 Neoprene couplings for the flue pipe 7 0 SERVICE AND MAINTENANCE REGULAR MAINTENANCE Check complete operation at least once a year In Canada see B139 Maintenance in Unites States see NFPA 31 for recommended servicing procedure Clean flue pipes on a regular basis Check flue and combustion air pipes for any leak CHANGING NOZZLE It is recommended that the nozzle be replaced once a y
14. f the limit control Corrective action Yes Move to next step No Check breaker main power switch Yes Move to next step No Check for bad connection Yes Move to next step No Change Transformer Yes Move to next step No Change the electronic board Yes Move to next step No Check thermostat and wiring Warning Make sure the quick connect cable is fully inserted on the board Yes Move to step 5 No Move to next step Yes Move to next step No Change the electronic fan control Yes Move to step 5 No Failure on the limit control circuit Temperature too high Bad limit control 20 Step Possible Cause Riello burner Blower Low speed Check if the constant low speed switch is ON High speed wait for the seconds delay DIP switch adjustments on the board Check out procedure No Heat Check for 120 Volts on the black wire contact COM on the burner activation relay Check if oil primary control is on reset Check for 24 v coming from the electronic fan control to the condensate overflow switch Check for 24 v coming from the condensate overflow switch to the burner activation relay Check for 24 v on coil terminals of the burner activation relay Check for 120 Volts on the contact No of burner activation relay Check for 120 Volts on terminal 1 of the bypass timer relay 15sec Check for 120 volts on the orange wire coming to the burner L
15. his manual contains instructional and operational information for the KLC OIL FIRED FURNACE Read the instructions thoroughly before installing furnace or starting the burner Consult local authorities about your local FIRE SAFETY REGULATIONS All installations must be in accordance with local state or provincial codes Improper installation will result in voiding of warranty 2 0 PRODUCT INFORMATION CLEARANCE minimum TO COMBUSTIBLES Top of Supply Plenum 1 25 mm Front Maintenance 24 610 mm Rear Maintenance 24 610 mm Side Non Access 1 25 mm side Access maintenance 24 610 mm Vent Pipe 0 0 mm Floor Can be installed directly on combustible or non combustible AIR BLOWER DATA Maximum external static pressure 0 5 wc Maximum cooling unit capacity 3 0 tons Maximum air temperature rise oee pages 16 and 31 High Limit temperature 215F Thermostat anticipator see thermostat instructions MOTOR BLOWER KLC 100 1 2 hp ECM GT12 10 FAN HIGH LIMIT CONTROL Honeywell ST9103A1028 Fan Center amp Thermo Disk 7 stem THERMOSTAT Any wall thermostat FUEL Not heavier than No 2 furnace oil ELECTRICAL 120 Volts 60 Hz Canada Less than 12 amp circuit protection 15 amps USA 13 3 amps circuit protection 20 amps VENT PIPE CONNECTION 3 IPEX 636 CONDENSATE DRAIN PLASTIC HOSE 2 diameter CLEANOUTS Rear Cover amp Burner Opening AIR FILTER KLC 100 2 X 12 x 20 x 2 non pleat
16. ly for retrofit installation Easy to fit one pipe in 7 x7 chimney tile Avoid wall opening No clearance restriction Perfect where there is no access to external wall in the mechanical room F3 Riello burner approved WALL TERMINAL INSTALLATION REQUIREMENTS In Canada Refer to the CSA B139 Code for the placement of the vent termination In United States Refer to the NFPA31 Code for the placement of the vent termination COAXIAL WALL CLEARANCE TWO PIPES WALL CLEARANCE A Roof Overhang A Roof Overhang m sea i ao r e min Qj 12 304 8mm min E EE uw 1 25 4mm max a m uA m put eS Pe mb stion Combustion pn a PE Air Rem e E um ae A um ar 228 L CA lt 4 Vent E a EI il 1 entr SN Maintain 12 304 8 clearance t Maintain 12 30 4 8mm clearance above highest anticipated snow level SS 12 min y above highest anticipated snow level or grade whichever is greater or grade whichever is greater All piping must be on same wall Outlet termination clearance above grade and roof overhang Check flue and combustion air pipes for any leak VENT TERMINATION WARNING It is the responsibility of the homeowner to ensure that the area around the vent terminal and air intake is free of snow ice and debris The vent terminal should be checked during heavy snowstorms to ensure proper operation 10 3 5 CONDENSATE DRAIN PIPE INSTALLATION Drain Trap Assembly Over
17. oling are not required Set blower speeds to match the installation requirements FAN amp LIMIT CONTROL Limit 215 Factory set Fan On 45 seconds after the burner starts Fan Off Adjustable on board see page 18 THERMOSTAT ANTICIPATOR SETTING Adjust to thermostat manufacturer s instruction 17 6 2 FAN TIMER CONTROL BOARD ST9103A 1028 o FAN OFF Dip Switches adjustment Dip Switches COMFORT ADJUSTMENTS o Outlet air consistently too warm or too cold change the blower motor speed to give the specified air temperature rise o Outlet air gets too warm and burner shuts down increase air by changing the blower motor speed to give the specified temperature rise o Outlet air is too cold or too warm at the end of the heating cycle after the burner has turned off adjust the FAN OFF dip switch on fan timer control board Refer to the next figure ON ON ON ON 1 2 1 2 1 2 1 60 SEC 90 SEC 120 SEC 150 SEC FAN OFF Dip Switch Dip Switch adjustment 90 seconds on all input OFF CYCLE AIR CIRCULATION Factory settings LO SPEED All KLC models have the Lo speed switch for optional constant air circulation during the furnace off cycle FANON When FAN ON is selected on the thermostat the blower will run constantly at the blower speed selected on the heating terminal This is the equivalent of jumping terminals R and G on the ST9103 board 18 6 3 ST
18. providing fresh out side combustion and circulation air for cooling the furnace casing as installation code requires USA NFPA 31 Canada CSA B139 f installed in a closed room provide two free air ventilation openings of at least 8 x 12 96 sq in free flow area near ceiling and floor burners must have sufficient air to allow vent systems to operate properly If balance flue burner his used combustion air must be duct to the outside as per instructions Wire according to the National Electrical Code Canadian Electrical Code in Canada or local codes Use a separately fused 12 electrical line directly from the service panel to the furnace junction box Install a manual shut off switch at the door or stairway to furnace room so furnace can be shut off remotely Before placing unit review installation clearances as shown on furnace operating decal or section PRODUCT INFORMATION page 4 BLOWER DOOR Do not operate without blower door properly installed This could result in fire hazard and or hazardous conditions that may lead to bodily harm 3 2 INSTALLATION CODES INSTALLATION MUST COMPLY WITH THE REQUIREMENTS OF AUTHORITIES HAVING JURISDICTION All local and national codes governing the installation of oil burning equipment wiring and venting must be followed Some of the applicable codes are 139 Installation Code for oil burning Equipment CSA C 22 1 Canadian Electrical Code The latest ve
19. rsions of the above codes that have been approved for use in the location of the installation must be used 3 3 INSTALLATION VENT PIPE see CSA B139 Canada code Breech is certified for 3 ULC IPEX S636 PVC 40 vent pipe in Canada The appropriate venting material must be rated to a minimum operating temperature of 65 C 149 F See section 5 3 for more technical information RETURN AIR Ensure that the furnace return air temperature to the unit is not lower than 50 F 10 C 3 4 VENTING The KLC can be vented vertically through the roof or horizontally through the wall The low stack temperature allows the use of PVC vent The approved vent is vent meeting ULC S636 standard in Canada IPEX System 636 in 3 inch diameter is recommended for the KLC The Installation Methods to be used are detailed in the manual available at http www ipexinc com An online Solvent Cementing Course is also available at that site The minimum vent linear length is 5 feet The maximum horizontal equivalent length allowed is 80 feet Each 90 elbow accounts for 8 feet As an example if the system has 5 elbows 40 linear feet of vent can be used The vent is connected to the furnace using the supplied neoprene coupling VENTING OPTIONS INSTALLATION TWO PIPES SYSTEM COAXIAL SYSTEM gt Two small openings of 3 1 2 gt Single opening of 4 1 24 gt Riello burner approved gt Riello burner approved VERTICAL ONE PIPE SYSTEM Especial
20. side will cause condensation on the heat exchanger this will shorten the heat exchanger life and may cause products of combustion to enter the house Wire as per wiring label and diagram Height of the coil above the unit supply shall be at least 4 102 mm See A C coil Manufacturers Requirements To check the AC coil total air flow resistance see procedure at page 31 HUMIDIFIER lf a humidifier is installed ensure that no water can drip or run from it into the furnace This would cause deterioration and void the furnace warranty 5 0 BURNER INSTALLATION AND SPECIFICATIONS 12 5 1 ASSEMBLY amp INSTALLATION OF BURNER ASSEMBLY Check that the burner model is correct for furnace rating required Assemble as per burner manufacturer s instructions SELECT NOZZLE Select oil input nozzle and burner configuration as shown on furnace operating decal INSTALL NOZZLE Install selected nozzle check for clean seating and tighten in nozzle adaptor ELECTRODES oee burner manufacturer s instructions for correct setting INSERTION BURNER INSERTION in mm RIELLO 21 2 63 MOUNT BURNER Tighten top nut first so burner tips down slightly The burner is always installed in an upright position by four 4 nuts PUMP BY PASS For one pipe system factory setting no PLUG plug THE PRESSURE TUBE MUST BE CONNECTED ON THE APPROPRIATE LOCATION TOP RIGHT ON THE BURNER CASING F3 BURNER 1 PIPE IPE
21. the correct burner pump pressure Make sure the blower door is closed during operation Make sure that the condensate disposal system is not blocked If that is the case unblock C1 IF THE UNIT IS STILL OPERATING OVER 125 DEGREES F AFTER THESE CHECKS CALL GRANBY FURNACE INC CUSTOMER CARE PROLONGED OPERATION OVER 125 DEGREES F COULD LEAD TO UNSAFE OPERATION PREMATURE FAILURE OF THE EQUIPMENT AND BODILY HARM 1 0 2 0 3 0 4 0 5 0 6 0 7 0 8 0 9 0 10 TABLE OF CONTENTS IMPORTANT SAFETY ADVICE PRODUCT INFORMATION FURNACE INSTALLATION 3 1 PLACEMENT amp VENTING 3 2 INSTALLATION CODES 3 3 INSTALLATION 3 4 VENTING OPTIONS 3 5 CONDENSATE DRAIN LINE INSTALLATION ACCESSORIES INSTALLATION BURNER INSTALLATION AND SPECIFICATIONS 5 1 ASSEMBLY amp INSTALLATION OF THE BURNER 5 2 SET BURNER FOR EFFICIENT OPERATION 5 3 TECHNICAL INFORMATION FURNACE OPERATION AND SETTINGS 6 1 BLOWER SETTING 6 2 FAN TIMER CONTROL BOARD ST9103 A 1028 6 3 519103 A 1028 CONTROL BOARD SQUENCE 6 4 SERVICING FAN TIMER 519103 A 1028 6 5 FLUE AND FRESH AIR PIPE SERVICING SERVICE AND MAINTENANCE 7 1 CLEAING HEAT EXCHANGER 7 2 BLOWER REMOVAL ELECTRICAL WIRING DIAGRAM 8 1 HEATING amp COOLING 8 2 HEATING ONLY EXPLODED PARTS VIEW START UP TEST RESULTS a o 0O NO A CO A 1 0 IMPORTANT SAFETY ADVICE Please read and understand this manual before installing operating or servi
22. ut Off 5 IB 916 Oil Filter Oil Filter 10 Micron Supplied With Furnace Oil Tank and Piping Furnace See page 9 for venting options installation Burner Cleanout 3 1 PLACEMENT amp VENTING Furnace installation shall conform to the required installation code for oil fired equipment USA NFPA 31 Canada CSA B139 FLOOR SUPPORT VENT WARNING COMBUSTION amp VENTILATION AIR ELECTRICAL CLEARANCES COMBUSTIBLE If required support furnace on five 5 concrete blocks Make sure the center of the furnace base is supported Fora furnace installed on a combustible floor consult the applicable code and authorities having jurisdiction on this application The floor must support the weight The KLC can be vented vertically through the roof or horizontally through the wall The appropriate venting material must be rated to a minimum operating temperature of 65 C 149 F The approved vent material is ULC IPEX S636 PVC 40 in Canada Keep vent flue pipe as short as possible with a minimum 1 4 per foot upward slope See section 5 3 for more information BE AWARE THAT REMOVING BAFFLES REDUCES THE UNIT S EFFICIENCY AND INCREASE THE OUTLET TEMPERATURE A MODIFIED UNIT IS NO LONGER ENERGY STAR APPROVED THIS COULD RESULT IN FIRE HAZARD AND OR OTHER HAZARDOUS CONDITIONS THAT MAY LEAD TO BODILY HARM Install openings and ductwork to the furnace room
23. view The condensate drain tube must have a downward slope to the drain of the residence to provide a flow free of any resistance Before starting the unit add water Inside the collector pan through the breech hole 3 Add enough water so that you see water coming out the tube coming out from the furnace Floor drain or condensate pump reservoir Not to do Do not add a P trap on the condensate drain tube Floor drain or condensate pump reservoir BEWARE NOT TO CREATE A KINK IN THE CONDENSATE DRAIN TUBE IMPORTANT Please note that the warranty to this product may be void if damages to the furnace heat exchanger are caused by blockage of the condensate fluid evacuation system It is the responsibility of the installer service technician and homeowner to make sure that nothing can obstruct the evacuation of the condensate fluid from the furnace The condensate fluid neutralizer cartridge must be changed annuallv and the condensate fluid evacuation svstem Floor drain Or condensate pump reservoir 11 4 0 ACCESSORIES INSTALLATION AIR CONDITIONING SYSTEM OUTSIDE CONDENSER UNIT INSIDE EVAPORATOR COIL An air conditioning evaporator coil may be installed on the supply side only Coils installed on the return
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