Rear Agitator Wheels Instruction Sheet - Harley
Contents
1. Remove existing rear wheel assembly Save axle axle nut brake disc and wheel spacers for kit installation See the service manual NOTE Install short valve stem 43157 83A included in the installation kit Discard all other valve stems 2 See Figure 1 Install valve stem assembly H on wheel See the service manual NOTICE Do not re use brake disc rotor screws Re using these screws can result in torque loss and damage to brake components 00319c NOTICE Do not re use sprocket mounting screws Re using sprocket mounting screws can result in torque loss and damage to the sprocket and or belt assembly 00480b J04979 3 Assemble wheel installation kit components stock brake disc and sprocket to wheel using the appropriate service parts table See the service manual 4 Install primary bearing with a Wheel Bearing Remover and Installer See the service manual The machined groove s indicates the primary bearing side NOTES Install the required separately purchased tire If the wheel has a yellow dot sticker on the rim orient the tire so the white dot is opposite of the sticker If the wheel has a green dot sticker on the rim orient the tire so the white dot is aligned with the sticker If no rim dot sticker is present see the service manual 5 Mount new tire purchased separately to the wheel See the service manual 6 Install rear wheel 1 stock axle sprocket and stock spacers to motorcycle See t2. 00A 2000 2005 Dyna 2000 includes 5 screws and washers 2006 Softail 5 Sprocket screw stock 3814 2008 Touring 5 Sprocket screw stock 3873 2006 Dyna 5 Sprocket screw stock 3899 2000 2003 Touring 2001 and later Sportster except Japanese models 5 Sprocket screw stock 40439 2002 2006 VRSC and 2007 01 VRSCR models 5 Sprocket screw stock 4552 2007 and later VRSC models except VRSCR and VRSCSE models Rear Sprocket Washers 5 Sprocket washer stock 6516HW 2006 and earlier Dyna Sof tail and Touring and 2000 and later Sportster models except Japanese models 5 Sprocket washer stock 7039 2002 and later VRSC Many Harley Davidson Parts amp Accessories are made of plastics and metals which can be recycled 1 of 4 Please dispose of materials responsibly INSTALLATION NOTES Use plastic protectors on tire mounting tools and rim clamps when mounting a tire to a painted wheel When mounting tires liberally use tire lube on the wheel and tire For tire removal use plastic inserts between the rim and tire after breaking the bead to create a large enough gap for the rim clamps to get into Before removing or installing the wheel the rear brake caliper must be removed The cotter pin or spring clip for the axle nut must be replaced They are available for separate purchase from a Harley Davidson dealer See dealer for the correct part number 1
3. cMOTOR HARLEY DAVIDSON WY J04979 INSTRUCTIONS REV 2015 06 16 REAR AGITATOR WHEELS GENERAL WARNING Install only wheels and installation kits approved for your model motorcycle Contact a Harley Davidson dealer to verify fitment Mismatching wheels and installation kits or installing wheels not approved for your model can cause loss of control which could result in death or serious injury 00610c Kit Numbers 40225 10 47951 10 40900112 40900459 Models For model fitment information see the P amp A Retail Catalog or the Parts and Accessories section of www harley davidson com English only Kit Contents See Figure 1 and the Service Parts Tables Additional Parts Required Separate purchase of tire 44006 09 is required for proper installation of this kit This kit includes custom wheel only Proper installation of this kit requires the separate purchase of the following parts which are available at a Harley Davidson dealer e Wheel Installation Kit See Table 3 and Table 4 to determine required installation kit e Brake Disc Screws See Table 1 to determine proper hardware e Rear Sprocket Screws See Table 1 to determine proper hardware See the P amp A Retail Catalog for chrome sprocket hardware e Wheel Bearing Remover and Installer 94134 09 IWIN NIN The rider s safety depends upon the correct installation of this kit Use the appropriate service manual procedures If the
4. he service manual MAINTENANCE AND CLEANING Chrome parts must be maintained regularly so they keep their original shine and luster 1 Clean heavily soiled wheel surfaces using Harley Davidson Wheel and Tire Cleaner applied with Harley Wheel and Spoke Brush 2 Thoroughly clean chrome with a good quality chrome cleaner such as Harley Bright Chrome Cleaner 3 After cleaning and polishing seal the finish with a good quality sealer such as Harley Glaze Polish and Sealant 2 of 4 SERVICE PARTS is06213a Figure 1 Service Parts Rear Agitator Wheel 18 inch shown Table 2 Service Parts and Wheel Kit Contents Kit ltem Description Quantity Part Number 40225 10 47951 10 1 Wheel 40900112 40900459 Not Sold Separately Visual indicator mentioned in text 4 Machined groove all wheels Table 3 REAR 25mm Bearing Wheel Installation Kit 41456 08C REAR 25 MM Bearing Wheel Installation Kit 41456 08C Item Quantity Used and Description Fitment Wheel Size A C D E H I J 2009 and later FLT without ABS 16 x 5 0 in 2 1 0 0 0 i ig E 2009 and later FLT without ABS 18 x 5 0 in 2 1 0 01 10 j 0 2008 VRSCD without ABS 18 x 5 5 in 2 0 0 1 j 0 2013 and later FXSB 2008 and later FXCW C without ABS 18 x 8 0 in 2 0 1 0 0 0 2008 and later VRSCAW VRSCDX and VRSCF without ABS 18 x 8 0
5. in 2 0 0 1 x 0 Installation kits are designed to work with many different wheel styles and fitments A Bearing regular 2 9276A a e E NOTES D Axle sleeve 41358 08 See NOTE above valve installation step in INSTALLATION to determine which E Axle sleeve 43704 08 eT ees ee er aa ma F Bearing shin araro Bearing shim installed under primary bearing H Valve stem short 43157 83A Valve stem long 43206 01 J Valve stem pull thru 40999 87 J04979 3 of 4 Table 4 REAR 25 MM Bearing ABS Wheel Installation Kit 41453 08C REAR 25 MM Bearing ABS Wheel Installation Kit 41453 08C Item Quantity Used and Description Fitment Wheel Size A B C D E F G H l J 2008 FLT with ABS 16 x 3 0 in 1111 0 1 0 10 1 i 0 2014 and later XL with ABS except 2014 and later 883L 16 x 3 0 in 111 0 1 01 0 1 x 0 2009 and later FLT with ABS 16 x 5 0 in 111 1 0 0 00 2009 and later FLT with ABS 18 x 5 0 in 1 1 1 0 0 0 0 a 0 2008 VRSCDa with ABS 18x 5 5 in 1 1 0 0 1 0 0 2008 and later VRSCAWa VRSCDXa VRSCXa and 18 x 8 0 in 1 1 0 0 1 0 0 VRSCFa with ABS Installation kits are designed to work with many different wheel styles and fit A Bearing regular 9276A ments Contact a Harley Davidson dealer to verify that the wheel and install B Bearing ABS 9252 ation kits are both designed and a
6. pproved for the motorcycle they are being installed on C Axle sleeve 41349 07 NOTES D Axle sleeve 41900 08 See NOTE above valve installation step in INSTALLATION to determine E axle sl 43704 08 which valve stem to use for your particular kit Discard other valve stem s XIE S eve 4 Primary bearing Bearing must be installed with red side facing the wheel F Bearing shim 41447 08 Bearing shim installed under primary bearing G Bearing shim 43904 08 H Valve stem short 43157 83A Valve stem long 43206 01 J Valve stem pull thru 40999 87 J04979 4of4
7. procedure is not within your capabilities or you do not have the correct tools have a Harley Davidson dealer perform the installation Improper installation of this kit could result in death or serious injury 00333a NOTE This instruction sheet references service manual information A service manual for your model motorcycle is required for this installation and is available from a Harley Davidson dealer J04979 Recommended Additional Parts The following Harley Davidson Genuine Motor Accessories are recommended for proper maintenance and cleaning e Harley Bright Chrome Cleaner 94683 99 Not for use on kit 409001 12 e Harley Glaze Polish and Sealant 99701 84 e Harley Wheel and Spoke Brush 43078 99 e Harley Davidson Wheel and Tire Cleaner 94658 98 e Harley Preserve Bare Aluminum Protectant 99845 07 Table 1 Rear Disc and Sprocket Hardware Fitment Hardware Fitment Rear Disc Screws select stock or chrome hardware 5 Stock disc screws 43567 92 All models Chrome screw kit 46647 05 All models includes 5 screws Rear Sprocket Screws select stock or chrome hardware 5 Sprocket screw stock 3109 2007 and later Dyna and Softail 2007 Touring Chrome screw kit 94773 07 2007 and later Dyna and includes 5 screws and washers Softail 5 Sprocket screw stock 3737A 2000 2005 Dyna 2000 2006 Softail 2004 2006 Touring Chrome screw kit 94773
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