COILED TUBING UNITS - Consolidated Rig Works
Contents
1. a dual acting electronic A QD bulkhead for quick high make up and standard rated sling is provided Unit is 4 Forklift channels 6 x 14 rectangular tubing spaced on capable of pulling 25 000 at 3 800 psi hydraulic pressure 84 centers with 1 S O locks 5 No protrusions outside the skid frame Standard Specifications 6 Both ends swing open for access to components 1 variable displacement piston motor drive 2 right angle planetary direct drive with spring applied brake three independent traction circuits mechanical chain down tensioning with visual indicators hydraulic or electronic weight indicator fall pole with optional winch removable stripper adapter plate 36 gooseneck with flared lead in forklift pockets in base 10 height less gooseneck 63 25 11 length 38 12 width 48 50 oa O NDU Consolidated Rig Works 6000 E Berry St Fort Worth TX 76119 vette COILED TUBING UNITS E mail crwlp sbcglobal net Website www crwlp com CRW Tubing Reel 20 000 feet of 2 inch 1 Specs 8 Drain plugs expandable neoprene 14 All hydraulic hoses and grease lines a Chain drive plugs fully recessed in skid secured are standard climate rated b 175 in long x 102 in wide x with lanyards 15 A two point lift system spreader bar 135 in high 9 CRW tubing counter for sizes of 1 5 type of arrangement for lifting the c 20 000 ft of 2 in tubing in through 2 88 in with slide to entire2. customer choice 2 Fitted with 4 point lift and a crash frame Shackles are of the bolt nut and locking pin design Slings are furnished 3 Standard dimensions 158 long x 98 wide x 98 high 4 Industrial water cooled diesel engine muffler of spark arresting type oil drain hose and shutoff valve with a plug and stainless steel exhausts 5 Engine monitoring system equipped with pneumatically operated emergency engine air shut off 6 Pneumatically operated emergency engine air shut off WE Engine control panel 8 Diesel lubricated air starter with air reservoir tank 9 Air system with a chemically activated air dryer to handle ambient humidity 10 External air supply line for charging air start system 11 Open loop injector drive system 12 BOP accumulators 13 Air to hydraulic oil heat exchanger 14 Diesel fuel tank with drainage sediment trap and isolation valves 15 Stainless steel hydraulic oil reservoir 16 Check valves installed between tanks or reservoirs and filters 17 Fixed access ladder to top of hydraulic and fuel reservoirs for maintenance 18 Protective roof COILED TUBING UNITS Wet Kit aannam Tractor with splitter installed by dealer 2 Wet kit to bolt to tractor frame 3 Mounted dual output gearbox to drive bidirectional axial piston pump for injector drive and pressure compensated pumps for all other functions two stage pump for crane supply or hydraulic flow divider for crane operati
3. loaded reel assembly or drum 2 Base skid full length drip pan drain compensate for tubing pay off angle only is provided solid link design tubes in each corner 6 in x 14 in Counter will measure and read in spreader bar stows against rear forklift pockets at 84 in centers either feet or meters frame members and is stamped with hold down rings on each corner 10 Internal plumbing is FMC SPM or SWL 3 Drum tubular steel spoke design MSI 2x2 valves for standard service 16 Provisions are included for data with through shaft structure 80 in non H2S integral 1502 type fittings acquisition sensor cable tubing diameter core x 76 1 2 in between rated at 15 000 psi dual tees for ball integrity monitors wireline flanges x 162 in diameter outer launching and wireline adaptation adaptation or encoder mounts flanges two lift lugs at shaft flanges one 1 each 2 x 2 shutoff valve 17 The reel drum is locked into position have expanded metal panels tubing between swivel and drum core for transport by means of a ratchet guide arch for tubing connection at 11 External plumbing FMC SPM or MSI and strap system on one reel flange the core 2x2 valves for standard service non 18 An FMC 20 000 psi 2 in bore swivel 4 Reel drive planetary gearbox chain H2S integral 1502 fittings rated at is mounted with compression face and sprocket arrangement with 15 000 psi dual inlet connections seal protected by removable steel spring set hydraulic r
4. Website www crwlp com Consolidated Rig Works 6000 E Berry St Fort Worth TX 76119 yue gu e p s versie COILED TUBING UNITS E mail crwlp sbcglobal net CRW can provide both Single Trailer Coiled Tubing Units or Twin Trailer Coiled Tubing Units A Single Trailer Coiled Tubing Unit consists of single trailer with control cabin wet kit tractor tubing reel transport skid and spreader bar assembly The Twin Trailer Coiled Tubing Unit consists of a reel trailer comprising an upper deck mounted cabin control console power pack a tubing reel assembly and hose reel assemblies and a crane trailer with crane injector and BOP trailer Consolidated Rig Works Website www crwlp com 6000 E Berry St Fort Worth TX 76119 son s z orate COILED TUBING UNITS E mail crwlp sbcglobal net RE EL le ae Of oo N 10 11 12 13 14 15 16 17 18 Prepped primed and painted a single color of customer choice Skid fitted with 4 point lift and crash frame Maximum dimensions 196 long x 98 wide x 102 high Interior space approx 113 long x 75 tall x 77 wide Elevates via four hydraulic cylinders Access provided via platform that folds out beyond protective frame with stairway and handrail Cabin fully enclosed and insulated Front safety glass window angled for glare reduction and equipped with an air driven windshield wiper system Sliding windows in side panels f
5. elease integral and 2 x 2 shutoff valves between plate components exposed to brake swivel and inlets one 1 each flange circulating fluids are replaceable 5 Levelwind the levelwind is a mounted 4 1 debooster to monitor 19 Unit will be sandblasted zinced hydraulically driven and controlled circulating pressure one 1 each primed and painted per customer double helix leadscrew with cross for mounting a transducer or specifications adjustable clutch system the travel introducing inhibitor 20 Complete unit assembled and tested direction is operated by a hydraulic 12 Bulkhead connections quick for customer acceptance at CRW s motor mounted to a double beam disconnect fittings of customer Fort Worth Texas USA facility crossbar arms raise hydraulically to choice with plastic caps 21 Operation and service manual a working position and held in place 13 Spray wand lubrication system with supplied with each unit by counterbalance valves 30 gallon lubrication reservoir fill 6 Motor case drain and brake are cap level gauge 140 psi relief valve protected by pop off relief valves air regulator air pressure drain 7 All chains have removable protection valve lube drain valve guards Consolidated Rig Works 6000 E Berry St Fort Worth TX 76119 PH 817 446 5272 FX 817 446 4947 E mail crwlp sbcglobal net Website www crwlp com COILED TUBING UNITS CRW Tubing Reel 20 000 feet of 1 inch Specs a Chain dr
6. er feet or meters Internal plumbing is FMC SPM or MSI 2x2 valves for standard service non H2S integral 1502 type fittings rated at 15 000 psi dual tees for ball launching and wireline adaptation one 1 each 2 x 2 shutoff valve between swivel and drum core External plumbing FMC SPM or MSI 2x2 valves for standard service non H2S integral 1502 fittings rated at 15 000 psi dual inlet connections and 2 x 2 shutoff valves between swivel and inlets one 1 each flange mounted 4 1 debooster to monitor circulating pressure one 1 each cross for mounting a transducer or introducing inhibitor Bulkhead connections quick disconnect fittings of customer choice with plastic caps Spray wand lubrication system with 30 gallon lubrication reservoir fill 15 16 17 18 19 20 21 22 293 cap level gauge 140 psi relief valve air regulator air pressure drain valve lube drain valve All hydraulic hoses and grease lines are standard climate rated A two point lift system spreader bar type of arrangement for lifting the entire loaded reel assembly or drum only is provided solid link design spreader bar stows against rear frame members and is stamped with SWL Four point non lifting frame non DNV screw pin anchor shackles tagged with safe working load Provisions are included for data acquisition sensor cable tubing integrity monitors wireline adaptation or encoder mounts The reel drum is
7. ive b 134 in long x 98 in wide x 104 in high c 20 000 ft of 1 in tubing Base skid full length drip pan drain tubes in each corner 6 in x 14 in forklift pockets at 84 in centers hold down rings on each corner Drum tubular steel spoke design with through shaft structure 40 in diameter core x 52 in between flanges x 90 in diameter outer flanges two lift lugs at shaft flanges have expanded metal panels tubing guide arch for tubing connection at the core Reel drive planetary gearbox chain and sprocket arrangement with spring set hydraulic release integral brake Levelwind the levelwind is a hydraulically driven and controlled double helix leadscrew with adjustable clutch system the travel direction is operated by a hydraulic motor mounted to a double beam crossbar arms raise hydraulically to a working position and held in place by counterbalance valves Motor case drain and brake are protected by pop off relief valves All chains have removable protection guards 8 10 11 WA 13 14 Drain plugs expandable neoprene plugs fully recessed in skid secured with lanyards Outer protection frame removable four point lift protection frame with two ladders at opposite sides providing access to top of frame Frame is attached to skid by pins CRW tubing counter for sizes of 1 5 in through 2 88 in with slide to compensate for tubing pay off angle Counter will measure and read in eith
8. locked into position for transport by means of a ratchet and strap system on one reel flange An FMC 20 000 psi 2 in bore swivel is mounted with compression face seal protected by removable steel plate components exposed to circulating fluids are replaceable Unit will be sandblasted zinced primed and painted per customer specifications Complete unit assembled and tested for customer acceptance at CRW s Fort Worth Texas USA facility Operation and service manual supplied with each unit
9. on if required and auxiliary pump dedicated to closed loop flushing 4 Hydraulic reservoir with sight gauge 5 Hydraulic powered air to oil heat exchange 6 All necessary hydraulic valves gauges hoses filters and piping 7 Controls for engine connected to control cabin via control cable 8 Low level indicator with air horn in hydraulic tank 9 Hydraulic accumulators for BOP system Consolidated Rig Works 6000 E Berry St Fort Worth TX 76119 varasin COILED TUBING UNITS E mail crwlp sbcglobal net Website www crwlp com g y S X hs i gt He san Shy n 4 sl 3 ram a Try Ana AE rss k p a s TS a 3 a aoe A n d rap annn a Se ahs 4 2 T Ey 5 k gt ALl p Ay w has Shag a BORON a a cw D ths A f Ta 7 u a F b lt fian ey LUA aa mane ee 20K Injector Head Transport Skid The CRW 20K Injector Head assembly is set up to run 1 Prepped primed and painted a single color of customer capillary and steel coiled tubing sizes ranging from 1 2 choice through 2 The chain is of one piece construction with 2 Fitted with a welded 4 point lift and a crash frame non replaceable grippers The head is fit with a 36 Shackles of bolt nut and locking pin design Standard gooseneck assembly and manual hold down boxes The slings furnished customer has the choice of a single acting hydraulic load 3 Approximate dimensions 168 long x 98 wide x 144 cell or
10. or ventilation Rear window mounted in hinged hatch for emergency exit Interior and exterior lighting Full width bench seat with vinyl cover fold down desktop and office chair Eye wash bottle and first aid kit mounted near doorway Air horn operated from panel Hydraulically powered air conditioning system Heater system utilizing engine jacket water for heat located inside booth seat Control console of the L shape design Hose reels and hoses Control Cabin Alternative CRW also offers a smaller 60 x 60 x72 aluminum cabin insulated with foam sheeting Cabin is mounted to a steel skid with lift cylinders for improved operator vision and ISO corner locking blocks for ease of transport Wrapping posts are provided at the front of the control cab skid for the tubing reel and power pack hoses The two multi port hose reel assemblies for BOP and injector are also mounted to this skid pinned for ease of removal The unit is provided with a hydraulically driven A C heater assembly AC voltage plug for power to cabin provided pigtail end for splicing mating cord Complete console assembly inclusive of all valving gauges and connections to operate and run the coiled tubing and pump components San Consolidated Rig Works 6000 E Berry St Fort Worth TX 76119 PH 817 446 5272 FX 817 446 4947 E mail crwlp sbcglobal net Website www crwlp com Power Pack 1 Prepped primed and painted a single color of
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