Series 35 Rover Manual V2
Contents
1. 29 076168649 GHOC c0 92 9 NSU sm MSEINAN ONIMYYG Add 39yd 0 048 ALO AVG AG NMYXG HOIIM JLYNIXONddY uo ISU f NG dN 201 SES WIHOS OH b oid TIL ONIMYYG ONIMYMO JONawa Lay 9105 94 SI DUMBAP SIWI E 10180 1001 9 IdA33S33 LHDISJAIDO WYN gor MNBOJIY 0020 A TANSSSV H0LON dINNd J ka dIONJTOS NMOG NMOd N 5 o HOLOW OG an LLI O Z lt Z LLI HL lt lt lt an LL Z TT O 12VDC 30 Figure 12 Electric Schematic 076168659 GENERAL MAINTENANCE mere ATR 401 0 034 MO 00 22 8 zie JON ALVINIXOUdd V1130 Y d dOLOM dv 404 WOH OHIO JILL ONIMVad 09180899 ONIMV30 39N 393338 OS y S NOLLVEOdADI ding Siul P OLAV 3493533 DEIER ON 83080 AVN gor c00 lt 0 WVU HIANITAD YId ISNA ALIOOTAA 1 d3SN 1417 40 7300W JHL NO SqQN3d3q SISNA ALIOOTIA OI LVIN3HOS OMNVYGAH HIV ANY SINVH HIANITAO dO ALILNVNO ISOH HIY AS2. O ATALVIO INV 90 GENERAL MAINTENANCE OL HL fo Sp LS f Java N z cn AN I N a N Y N _ VL O s A OJ NIN 7 ZE gt C E NI i x N Y A I d d J A V7 ZN lt V VU r NTS N d JUV Figure 15 Guarded Footswitch Assembly 33 GENERAL MAINTENANCE 0381038 ALO c _yo
3. The voltage at the motor terminals may be too low to run the pump with the existing load Check by measuring the voltage at the motor terminals or as near as possible while the pump is running under load Reading the source voltage or pump idling voltage is meaningless Inadequate or incorrect wiring can starve the motor when the source voltage is ample Correct as necessary The Down valve may be energized by faulty wiring or stuck open Remove the solenoid and check The motor may be single phasing Check wiring fuses etc The pump may be seized if motor is humming or blowing fuses on overload protection devices Remove the pump The pump should be able to be rotated by hand Check for cracks in the housing The down solenoid valve stem may be bent causing the valve to be stuck open Replace the down solenoid valve TROUBLESHOOTING ANALYSIS PROBLEM POSSIBLE CAUSE AND SOLUTION Lift won t lower e The solenoid coil may be incorrectly wired burned out not rated for the voltage or the line voltage may be excessively low Check voltage near the coil The velocity fuse may be locked Do not attempt to remove the velocity fuse The following steps should be followed 1 Remove the load from the lift Inspect all fittings hoses and other hydraulic components for leads or damage 2 If no leak or damage is noticed attempt to pressurize the lifting cylinder by depressing the UP button on the controller for
4. Install the new piston seals and rod wiper 25 GENERAL MAINTENANCE 14 Check the piston head nut for tightness and torque to 600 650 ft lbs on 3 1 2 bore cylinders or 850 950 ft lbs on 4 bore cylinders The upper clevis and pin may be used to prevent the rotation of the rod while tightening 15 Liberally lubricate the piston and seal with CLEAN grease or oil 16 Reinsert the piston into the barrel taking care not to pinch or nick the new seal 17 Slip the bearing assembly into place and align the retainer hole with the slot in the barrel 18 Turn the bearing with the Spanner wrench until the retainer is reinserted completely 19 Pull up the rod and reinstall the upper clevis pin and setscrew 20 Reconnect the cylinder hose 21 Check that the lag bolts are secure after checking all pins and other mechanical and hydraulic components 22 Restore the oil level see oil recommendations in the Routine Maintenance section 23 Turn on the electrical power and press the UP button It may take a few seconds to fill the empty cylinders Raise the tilter approximately one inch and remove the maintenance block 24 Lower the lift completely and hold the DOWN button for 60 seconds to allow air in the cylinders to bleed back into the tank 25 Raise the lift to 25 50 of its full travel then lower fully holding the DOWN button for an additional 60 seconds Repeat this step 8 10 times 26 Check
5. warrants the structure of the lift against breakage or failure for a period of Five 5 years The warranty period begins from the date of shipment When making a claim immediately send your dealer or Autoquip notice of your claim All claims must be received by Autoquip within the warranty time period The maximum liability of Autoquip under this Limited Warranty is limited to the replacement of the equipment This warranty shall not apply to any Autoquip lift or parts of Autoquip lift that have been damaged or broken in transit shipping or due directly or indirectly to misuse abuse vehicle impact negligence faulty installation fire floods acts of God accidents or that have been used in a manner contrary to the manufacturer s limitations or recommendations as stated in the manual or that have been repaired altered or modified in any manner outside of Autoquip Corp s manufacturing facility or which have not been expressly authorized by Autoquip Autoquip Corporation makes no warranty or representation with respect to the compliance of any equipment with state or local safety or product standard codes and any failure to comply with such codes shall not be considered a defect of material or workmanship under this warranty Autoquip Corporation shall not be liable for any direct or consequential damages resulting from such noncompliance Autoquip Corporation s obligation under this warranty is limited to the replacement or repair of
6. ON 33080 AYN 80r 27 76 OZ E KES Ee ILLVINS HJS 1WJIG 104 13 JING A8 NOILdIMOSAG AJY a Tadi S HIV 404 LNO NYHL GSSIASY GSYIM ANV G3ATIVLSNI 38 OL A3430Y0 NSHM 358001 l OO NO ID NMYHAIY G3ddIKS LL WIWIN GHVND M HO LIMSL1004 IWNOILdO 843109 LNOYS 40 30ISNI NO Q31VO9O1 3yV SNYVYHDVIG NOILOANNOO AYHVNIHd YINYHOHSSNVYL C LINN YIMOd OL G3LNNON ANY G3HIM 3Hd FJYNSOTONA I VAAN NI G3LNNON 39 OL S3SN4 ANY SAVOTHIAO HIWHO4SNVHL TOHLINOO HSLHVLS HOLON L SILON CR ILON 33S a ih NOLINSHSNd if HOLIMS 1003 JOIAIG NO ON NOLLOINNO9 pe NED lo NHO Or TWNINYAL TYNLOV S31VOIdNI ama a a9NVHO OE ille S la N Nd NO NOLLNG Tee DE 3K LIVINOO Ler o Arau TO e ESN NEHM ie G AS WA Wi r HILYHVIS HOLON SS eeh ei GNNOYD LNAWdINDA N3SHD ei Z Z qQION31OS NMOG qati NDZ QION31OS NMOG JONVEO LE eS SC Ee e HOLON 3LIHA 5 s NG HOLON 19V 18 YINYOISNYHIL ASLE ISNA ANY es SNOILVOISILNAGI _ VL Did GV31 TVOlH1O9313 ER 17 T ER NY5D 1 LHM e 3LIHA RE A TIBAN 09 f 98 el el O RE k EC p sa NG ii e 319A9 09 HOLON Seet 4 dl LIOA SLI LL OS Xy O rT OV19 lt TO SLOVLNOO YUILYVLIS HOLON SHSHLO Ag LOANNOOSIG G3SNH 81110899 115V 1Ph 14 Electric Schematic Figure 32 9q JOUUDS PUD NOLWYOdYOD dINDOLNVY C4AddSAd IHOIHAdOD GAGUY NE ILL JH KOH
7. a few seconds Immediately up releasing the UP button depress the DOWN button If the lift starts to lower continue pressing the DOWN button until the lift is in the fully lowered position 3 If the lift does not lower after trying Step 2 wait approximately 10 15 minutes for the pressure in the hydraulic system to equalize Then depress the DOWN button until the lift is in the fully lowered position 4 Once the lift is in the fully lowered position bleed the air from the hydraulic system by depressing the DOWN button Hold the DOWN button for approximately 60 seconds This step may need to be repeated several times to fully remove the air in the system by raising the lift to 50 of its travel and lowering Should the above steps not correct the problem contact Autoguip to obtain instruction for further action 39 TROUBLESHOOTING ANALYSIS PROBLEM POSSIBLE CAUSE AND SOLUTION Lift seems bouncy during operation Battery connections may be loose Check connections Lower the lift to collapsed position and continue to hold DOWN button an additional 10 30 seconds to bleed air from the cylinder Do not confuse spongy or Jerky operation with small surges that may occur when operating on rough or uneven floors Check for oil starvation Motor labors or heats The voltage may be low Check at the motor excessively terminals while the pump is running loaded not at the line so
8. assistance The manufacturer is not liable for your failure to use the approved maintenance devices and procedures that have been provided 1 All load must be removed from the lift prior to engaging the maintenance devices These devices are designed to support an unloaded lift only Failure to remove the load from the lift prior to blocking could cause the failure of the maintenance devices and allow the lift to fall unexpectedly This can result in personal injury or death or permanent damage to the maintenance devices and or the lift 2 Raise the lift to its fully raised position If you do not the maintenance devices may not be able to be placed properly in their designed blocking position 3 Locate both hinged maintenance locks permanently welded outside the base frame on the roller end of the lift base legs Both locks must be flipped over and resting inside the base frame and thus in the roller path of the lift See Figure 9 4 Lower the lift platform until the leg rollers make contact with both maintenance locks Re check to ensure that both devices are fully and properly engaged with the leg rollers If both left and right maintenance locks are not fully engaged the lift could fall unexpectedly resulting in permanent damage to the devices or the lift 14 LIFT BLOCKING INSTRUCTIONS FLIP OVER MAIN N E OCKS IN N SES N DA dee Lho e N Fi
9. corrective action Check snap rings at all rollers If missing or loose replace repair at once Check all rollers for signs of wear Replace as necessary Do not grease roller or axles they have lifetime lubricated bearings Check all wiring for looseness or wear Repair at once Check the set screws which capture cylinder trunnion pins Tighten as needed OIL REQUIREMENTS Change oil yearly or more frequently if it darkens materially or feels gummy or gritty Do not use hydraulic jack oil hydraulic fluids brake fluids or automatic transmission fluid 23 ROUTINE MAINTENANCE Oil Viscosity Recommendations Environment Recommended Oil Ambient Temperatures Indoor location variable 10W30 or 10W40 temperatures 30 100 F Multiviscosity motor oil Indoor location consistent SAE 20W motor oil Temperatures 70 F Multiviscosity motor oil 10 40 F motor oil Freezer 40 F to 0 F OIL CAPACITY Standard polyethylene tank capacity is approximately five quarts POWER UNIT Battery DC Standard e 12 volt battery operated e Internal power unit Electric AC 115 60 single phase 3 4 hp super torque motor Full load AMP draw 16 6 Fuse size 45 AMPs Circuit breaker 40 AMPs Pneumatic e Internal air power unit e Minimum working pressure 80 psi 110 cfm 24 GENERAL MAINTENANCE N WARNING Before installing lift read amp follow the recommended safety practices in the Safety
10. need to fill it STANDARD DC UNIT 1 A WARNING Read and understand all of the instructions carefully before proceeding with the installation process The area where the Rover is to be used must be level solid and smooth The unit should roll around freely without obstruction N DANGER To avoid personal injury NEVER use the unit in or around water or where flammable gasses may be present Remove the material the lift was shipped in Remove the banding and the pallet from under the unit Connect the red positive battery cable It may be necessary to charge the battery before the lift can be used If the unit was purchased with the optional battery charger it may be placed next to the battery Test the operation of the lift by pressing the UP button Then push the DOWN button to lower the platform If the lift does not work see the Troubleshooting section in this manual A WARNING All warning and information decals should be in place as outlined in the Label Identification section If decals are missing or damaged they should be replaced with new ones Contact Autoquip for replacements 17 INSTALLATION INSTRUCTIONS OPTIONAL 115 60 AC UNIT A WARNING Read and understand all of the instructions caretfully before proceeding with the installation process 1 The area where the Rover is to be used must be level solid and smooth The unit should roll around freely without obstructio
11. pins or fasteners any bent or cracked structural members cut or frayed electric hydraulic or pneumatic lines damaged or malfunctioning controls or safety devices etc shall be removed from service until it is repaired to the original manufacturer s standards REPAIRS All repairs shall be made by qualified personnel in conformance with Autoquip s instructions OPERATORS Only trained personnel and authorized personnel shall be permitted to operate the lift BEFORE OPERATION Before using the lift the operator shall have e Read and or had explained and understood the manufacturer s operating instructions and safety rules e Inspected the lift for proper operation and condition Any suspect item shall be carefully examined and a determination made by a qualified person as to whether it constitutes a hazard All items not in conformance with Autoquip s specification shall be corrected before further use of the lift DURING OPERATION The lift shall only be used in accordance with Autoquip s O amp M manual e Do not overload the litt e Ensure that all safety devices are operational and in place MODIFICATIONS OR ALTERATIONS Modifications or alterations to industrial lifting equipment shall be made only with written permission of Autoquip Autoquip does not foresee and does not anticipate unauthorized modifications and these changes or alterations are grounds for voiding all warranties SAFETY SIGNAL WORDS SAFETY ALERTS R
12. the oil level see oil requirements 27 Clean the oil fill breather cap PIPE THREAD SEALANT Loctite PST 567 pipe thread sealant or equivalent is recommended Do not use Teflon tape Tape fragments can cause malfunctioning of the hydraulic system 26 GENERAL MAINTENANCE VELOCITY FUSE REPLACEMENT N DANGER Do not attempt to remove the velocity fuse until the lift is securely supported with the maintenance locking devices and all hydraulic pressure has been removed from the lifting cylinders and hydraulic hoses Failure to follow these instructions could result in personal injury or death Never attempt to take a velocity fuse apart and repair it These are precision devices that are factory assembled under exacting conditions Velocity fuses should always be replaced 1 The arrow on the exterior surface of the velocity fuse shows the direction of the restriction to the oil flow The arrow should always point away from the cylinder Do not use Teflon tape on the threaded connections of a velocity fuse Tape fragments can cause malfunctioning of the fuse Check all fitting connections for hydraulic leaks and tighten as necessary HOSE ORIENTATION To prevent damage to the cylinder hose and possible failure of lift it is necessary to establish a correct hose shape and pattern of movement as follows iP 2 Raise the lift to its full height and block securely See Lift Blocking Instructions Install one end
13. the reservoir 7 When the desired height or downward travel of the platform is attained removing the operator s foot or hand from the switch deactivates the DOWN circuit The oil stops flowing from the cylinders and the downward movement will stop N CAUTION Personnel should always maintain a safe operating distance of at least 36 any time the lift is operated up or down CAUTION Do not operate the power unit on relief for more than a few seconds When on relief the valve will make a squealing sound 22 ROUTINE MAINTENANCE N WARNING Before installing lift read amp follow the recommended safety practices in the Safety Practices section Failure to follow these safety practices could result in death or serious injury Normally scissors lifts will require very little maintenance However a routine maintenance program could prevent costly replacement of parts and or downtime 8 A WARNING Do not work under lift without Maintenance Device To avoid personal injury NEVER go under the lift platform until the load is removed and the scissors mechanism is securely blocked in the open position and the appropriate OSHA lock out tag out procedure is followed See Lift Blocking Instructions section MONTHLY INSPECTION Check oil level and add oil as necessary see recommendations this section Check for any visible leaks Correct as necessary Check any unusual noise when it occurs take any necessary
14. 4 D gt Y re ty I 7 Es H Ba rN f I N WA I gt Eom Figure 10 Skirt Installation 21 OPERATING INSTRUCTIONS 1 Operate this lift only on a firm flat amp level surface 2 Place the lift in loading position and lock the floor lock when not being transported 3 scissors lifts have maximum lifting capacity ratings See the Specifications section The safety relief valve has been factory set to open at a point slightly above the rated load and allows the oil to bypass into the reservoir The safety relief valve should not be adjusted for any reason as it could cause the motor to prematurely burn out Applying loads exceeding the rated capacity of the lift may result in excessive wear and damage to the litt 4 This lift is furnished with a constant pressure foot switch or pushbutton controls Actuating the UP button will cause oil to enter the cylinders and the lift will rise D When the desired height or upward travel of the platform is attained removing the operators hand from the switch deactivates the UP circuit button The oil stops flowing and the upward movement will stop 6 To lower the lift activate the DOWN button Opening the down control valve allows the oil in the cylinders to flow through the down valve at a controlled rate and return oil to
15. INSTALLATION OPERATION AND SERVICE MANUAL SERIES 35 ROVER 12VDC PORTABLE LIFT Auton CORPORATION P O Box 1058 e 1058 West Industrial Ave thrie OK 1058 e 405 282 5200 e Gu FAX D 282 3105 e WWW ad DC Item 830SRV Version 2 0 06 2011 TABLE OF CONTENIS Identification and Inspection 3 Responsibility of Users Owners 4 Safety Signal Words 5 Safety Practices 6 Label Identification 9 Specifications 13 Lift Blocking Instructions 14 Installation Instructions 17 Operating Instructions 22 Routine Maintenance 23 General Maintenance 25 Replacement Parts List 35 Troubleshooting Analysis 37 Warranty 41 IMPORTANT Please read and understand this manual prior to installation or operation of this lift Failure to do so could lead to property damage and or serious personal injury If any questions arise call a local representative or Autoquip Corporation at 1 888 811 9876 or 405 282 5200 PLANNED MAINTENANCE PROGRAM A local Autoquip representative provides a Planned Maintenance Program PMP for this equipment using factory trained personnel Calla local representative or Autoquip Corporation at 1 888 811 9876 or 405 282 5200 for more information IDENTIFICATION amp INSPECTION IDENTIFICATION When ordering parts or requesting information or service on this lift PLEASE REFER TO THE MODEL AND SERIAL NUMBER This information is on a nameplate attached to the leg assembly Replacement parts are availabl
16. N4 ALIOOTIA 7 X HIOAHISIY A H311l4 INT a ANOILONS 031V83d0 HIV 3ATVA NMOG d gt ANWA g 3338 A E HOLON kal 4 fa ek Ne L a e Le N kasa 4 A N p 8 3ATVA MOLE ania JAVA NMOG G3LvHIdO HIV SATYA 4317138 JAWA MOSHO JO NOLLONN 3 IHL oo WV HO 313714009 S3qIAOti 3ATVA DIMMYHGAH YJONITAD SNIL34I1 Sai SH3H LO 49 3SOH JHNSSAHA JAVA JOHLNOD MO14 NMOG 3SOH HIV G9SN N3HA FATWA LINN HIY JHIHdSOWIV LS SNIMOVd MO OLI1SNYHKA OM AISW3SSsv 338 338 GalddNs JAVA 19348400 HOS NMOHS JATVA OIHIN3 INWA JOYHLNOO HIV Ee E Gell Hiv 3343 qO V INDAH ed 06 me Wae 6 MIddns a zl HIV HOLVIIHANT q3H311l4 lt ok Figure 13 Air Schematic 00056859 31 LLI O Z lt Z LLI lt lt lt an LL Z Ll O V BKS Jdol oC OS GIJENON ONIMVEO ER 0 038 ALD JING AG NMVYYG LHOIAIM ALVWIXOddd Hd LIA GL dH HIE GC S3IYIS DLLVINSHOS ONIMIM ALS MINO STOHLNOO 10 ld TVOIdA L ILL ONIMYYGO ONIMYYG 40N 444442 LS
17. NTIFICATION Note Labels shown here are not actual size FAMILIARIZE YOURSELF WITH OPERATORS MANUAL BEFORE OPERATING THIS EQUIPMENT Figure 3 Label 36401487 Do not put hands Do not work Do not stand A DANGER a P or feet under top under lift without L sit or ride on maintenance h d itt o avoid bodily injury read a i instructions belore operaling avic or servicing lift Figure 4 Label 36430050 PB 1058 1054 MAXIMUM LOAD WII ae is main O O OO SERIAL NO MON OVER EDGES 36401511 A Figure 5 Label 36401511 LABEL IDENTIFICATION Figure 6 Label 36400661 A KA PT FX oo Piq L AFE CL MAHE OA aca IS o A WE EI EDA Figure 8 Label 36401586 12 SPECIFICATIONS Series 35 Capacity Travel Lowered Raised Max End Max Side Standard Raise No Ship Model Ibs In Height Height Load Load Platform Wie of Wt SE Ge es Ce per F S ER 24SRV25 2500 2500 2500 1500 24 x 24x36 ETE 0 sms zw ee 0 1 mene ef Tro eee ao o er aos r eso cow e ee e wo Varies depending on amp draw in battery LOAD CAPACITY The load capacity rating is stamped on a metal plate attached to the lift This figure is a net capacity rating for a lift furnished with the standard platform Lifts should not be overloaded beyond the established capacity as damage and or personal injury may result A DANGER Do not make modifications to the lif
18. PARTS LIST PART DESCRIPTION Pe Teed MECHANICAL 20046320 Swivel Caster with 5 Dia Wheel 20046314 Rigid Caster with 5 Dia Wheel 20079430 Floor Lock Must have mounting bracket on base 22688154 Cylinder Pin Set Screw A i C C 24002016 MolyKote Washer 1 1 8 x 1 64 thick 24094518 Plastic Washer 1 1 2 45400082 Retaining Ring 1 1 8 DC 92900253 Roller Pin 1 1 8 diameter x 1 3 4 long 52502705 Clevis Pin 1 1 8 diameter x 2 long 52503141 Cylinder Pin 1 1 8 diameter x 6 14 long 52600269 Roller Assembly 3 OD x 1 1 8 ID 60950003 T Handle Assembl ST AA POWER UNITS DC 64309400 Internal 12V DC Power Unit Complete For 36 amp 48 Travel With Pendent Pushbutton 64309405 Internal 12V DC Power Unit Complete For 36 amp 48 Travel With Foot Switch 37200242 Battery Charger 115VAC to 12V DC 37200220 Battery 12V DC 3 200320 Battery Hold Down Cross Bar A 5 ee C C 12V DC Motor amp Pump for above Power Unit Battery Cable 1 0 Ga per foot Electrical Junction Box I Se 20019006 Air Mite Cylinder 28003234 Pneumatic Lubricator 40800013 Air Motor with Muffler 40900029 Muffler 41400755 4 Way Valve Lever Operated POWER UNITS AIR 35 REPLACEMENT PARTS LIST PART DESCRIPTION A ee El POWER UNITS AC WEE A 20001137 Tongue amp Groove Coupling 32701290 Down Solenoid Coil 24 VAC 35105130 Pump 1 4 GPM 3450 RPM with 24VAC coil 41050139 S
19. Practices section Failure to follow these safety practices could result in death or serious injury CYLINDER REMOVAL AND REPACKING 10 11 12 13 Raise the lift to its full height and block securely See Lift Blocking Instructions Cut off the electricity to the power unit lock out tag out Disconnect the cylinder hose at the power unit end and insert it into the oil fill hole of reservoir Loosen the setscrew in the cylinder upper clevis Remove the cylinder pin from the upper clevis Lift the cylinder out of the leg assembly Push the piston rod into the cylinder to eject as much oil as possible into a container Insert a Spanner wrench and turn the upper bearing assembly clockwise until the tip of the retainer appears in the slot Place a small screwdriver under the retainer and turn it until the retainer is completely removed Be sure the hose port is open to allow air into the cylinder Pull the piston rod out to remove the upper bearing After all of the internal components have been removed use a bright light to inspect the inner walls of the barrel Use a cylinder hone to remove any apparent nicks or scratches Clean and flush the barrel after honing Remove the piston head nut from the rod The upper clevis and pin may be used to prevent rotation of the rod while loosening Remove the old piston Inspect the groove for nicks or scratches that could affect the seal or barrel walls remove as necessary
20. bar Hammer the aluminum pin into the rivet until flush with the rivet head Repeat mounting process for the remaining sides of the accordion skirt Install weight rods into the weight rod pockets at the bottom of the accordion skirt Install the spring tempered wire rods into the pocket of black convolutions 20 INSTALLATION INSTRUCTIONS JUNTING EN N RI A SK p p AN EAN 5 N Fi N N N INTING SN PEN TSN N rs SCH ge Lf 2 RT PTA N x it N AE N gt ALC OS gt A az as x coat ea lt Q gt anos 2 EO Mm ES SS gt CD Li Q lt SE gt S S A Al p g a O A Z N ZN Xow Soy DN RT Mi a NAN N PLAT S Le 2 gt 7 D a UK
21. c 28 GENERAL MAINTENANCE WIRING AUTOQUIP SUPER TORQUE MOTORS Because Autoquip Super Torque motors actually deliver substantially more horsepower than their nameplate rating they must always be wired for heavier current draw than standard motors of the same nameplate rating However because of the Super Torque motor s starting efficiency and superior running characteristics circuit components do not have to be as large as for standard motors of equal delivered horsepower The following chart should be observed in connecting these motors to power sources remembering that where 115 Volt operation is contemplated the current draw is too heavy for plugging into ordinary lighting circuits Heavy wire must be used all the way to the power source Breaker Y HP 115 V 60 CY 1 PH 45 A 40 A 34 HP 115 V 60 CY 1 PH 45A 40 A 34 HP 230 V 60 CY 1 PH 25 20 1 HP 208 230 V 60 CY 3 PH 17 HP 460 V 60 CY 3 PH NOTE For larger horsepower motors consult factory MOTOR CONNECTION DIAGRAMS E e e MOTOR 2 J 5 Se 45 6 e Ese CAP RE MOTOR MOTOR 3 4 3 A 39 N y gt Z ES AT 4 J 4 3 1 2 3 CONNECT TO LINE CONNECT TO LINE CONNECT TO LINE CONNECT TO LINE
22. defective components at its factory or another location at Autoquip Corp s discretion at no cost to the owner This is owner s sole remedy Replacement parts with exception of electrical components will be warranted for a period of ninety 90 days Except as stated herein Autoquip Corporation will not be liable for any loss injury or damage to persons or property nor for direct indirect or consequential damage of any kind resulting from failure or defective operation of said equipment All parts used to replace defective material must be genuine Autoquip parts in order to be covered by this Limited Warranty AUTOQUIP CORP P O Box 1058 Guthrie OK 73044 1058 Telephone 888 811 9876 405 282 5200 Fax 405 282 8105 www autoquip com EORPORATION 41
23. e from a local Autoquip distributor INSPECTION Immediately upon receipt of the lift a visual inspection should be made to determine that it has not been damaged in transit Any damage found must be noted on the delivery receipt In addition to this preliminary inspection the lift should be carefully inspected for concealed damage Any concealed damage found that was not noted on the delivery receipt should be reported in writing to the delivering carrier within 48 hours The following is a checklist that will aid you in the inspection of this lift 1 Examine entire unit for any signs of mishandling Pay special attention to the power unit and pushbuttons 2 Thoroughly examine all connections making sure they have not vibrated loose during transit and inspect wiring for any signs of damage 3 After installation raise the lift and inspect the base frame platform scissors assembly and cylinder plumbing connections RESPONSIBILI Y OF OWNERS USERS DEFLECTION It is the responsibility of the user purchaser to advise the manufacturer where deflection may be critical to the application INSPECTION amp MAINTENANCE The lift shall be inspected amp maintained in proper working order in accordance with Autoquip s operating maintenance O amp M manual and with other applicable safe operating practices REMOVAL FROM SERVICE Any lift not in safe operating condition such as but not limited to excessive leakage missing rollers
24. equired Reading The following SAFETY ALERTS are intended to create awareness of owners operators and maintenance personnel of the potential safety hazards and the steps that must be taken to avoid accidents These same alerts are inserted throughout this manual to identify specific hazards that may endanger uninformed personnel Identification of every conceivable hazardous situation is impossible Therefore all personnel have the responsibility to diligently exercise safe practices whenever exposed to this equipment A DANGER Identifies a hazardous situation which if not avoided will result in death or or severe personal injury N wawam Identifies a hazardous situation which if not avoided could result in death or serious personal injury AN CAUTION Identifies a hazardous situation which if not avoided may result in minor or moderate personal injury CAUTION Caution used without the safety alert symbol indicates a potentially hazardous situation which if not avoided may result in property or equipment damage SAFETY PRACTICES Read and understand this manual and all labels prior to operating or servicing the scissors lift All labels are provided in accordance with ANSI 2535 4 N DANGER Do not work under lift without Maintenance Device To avoid personal injury NEVER go under the lift platform until the load is removed and the scissors mechanism is securely blocked in the open position See Litt Bloc
25. f seconds without pumping oil This applies to low oil conditions improper motor rotation running the pump against the relief pressure after the lift is fully raised against the physical stops running overloaded beyond capacity or running at reduced speed because of pinched or obstructed hydraulic lines CAUTION Do not operate the power unit on relief for more than a few seconds When on relief the valve will make a squealing sound CAUTION Precautions should be taken to prevent the introduction of contaminates such as dirt or other foreign material into the system through open fittings pipes or disassembled components Contamination will ruin the hydraulic system CAUTION Use only approved oils in the lift See Specifications section LABEL IDENTIFICATION 2 Figure 1 Label Placement Oversized Platform Series 35 Rover ltemNo Qty Description PartNo 41 2 Caution Familiarize Yourself With Operators Manual 36401487 2 A Danger Do Not Put Hands or Feet 36430050 8 1 Autoquip Serial Number Nameplate 1 36401511 4 1 Fillwith Recommended Oils Only 36400661 5 2 Serles35label 1 36402980 6 2 Capacity 1 36401586 LABEL IDENTIFICATION Figure 2 Label Placement Standard Platform Series 35 Rover Qy Description PartNo Caution Familiarize Yourself With Operators Manual 36401487 Danger Do Not Put Hands or Feet 36430050 LABEL IDE
26. g 7HOIHLI2 e WILAH N d gt Paru aa A CA a ON Z M T NI e 18 53009 LINONOJ 34 FE y 314398 E WEI ala lO ZX Figure 16 Limit Switch Wiring Diagram 34 REPLACEMENT
27. gure 9 Maintenance Locks 15 LIFT BLOCKING INSTRUCTIONS AO DANGER If for any reason you are unable to lower the lift completely onto the maintenance device s stop immediately and consult the factory Failure to properly use the factory approved maintenance device s could result in severe injury or death 5 Once the maintenance devices are properly and securely engaged continue to press the down button valve or switch for an additional 5 10 seconds to relieve all pressure in the hydraulic system it could take longer in a pneumatic system AO WARNING Failure to relieve operating system pressure could result in the sudden and unexpected release of high pressure fluids or air during maintenance and or repair of the lift and result in severe injury or death 6 Follow OSHA electrical lock out tag out procedures Disconnect and tag all electrical and or other power sources to prevent an unplanned or unexpected actuation of the lift 7 Once inspection or work is complete reverse the performance of the steps above to raise the lift off the maintenance devices and flip the devices back into their designated storage positions outside the base frame N DANGER HIGH VOLTAGE Disconnect and or lock out the electrical supply to the power unit per OSHA regulations prior to any installation or maintenance being performed 16 INSTALLATION INSTRUCTIONS L The Rover is shipped with oil in the power unit There is no
28. he platform with the skirt mounting bar holes and punch holes in the skirt mounting collar Push a nylon drive rivet through each hole in the skirt mounting bar Hammer the aluminum pin into the rivet until flush with the rivet head Repeat mounting process for the remaining sides of the accordion skirt Figure 2 Mounting an Accordion Skirt Underneath the Platform Raise one side of the skirt along with a skirt mounting bar 1 8 x 1 to the underside of the platform skirt support bar When possible center the skirt mounting collar and the skirt mounting bar 1 8 x 1 on the platform support bar Align the pre drilled holes in the skirt support bar picture frame with the skirt mounting bar holes and punch holes in the skirt mounting collar Push a nylon drive rivet through each hole in the skirt mounting bar Hammer the aluminum pin into the rivet until flush with the rivet head Repeat mounting process for the remaining sides of the accordion skirt Figure 3 Mounting an Accordion Skirt Onto the Bevel Toe Guard Raise one side of the skirt along with a skirt mounting bar 1 8 x 1 to the side of the bevel toe guard When possible center the skirt mounting collar and the skirt mounting bar 1 8 x1 on the platform bevel toe guard Align the pre drilled holes in the bevel toe guard with the skirt mounting bar holes and punch holes in the skirt mounting collar Push a nylon drive rivet through each hole in the skirt mounting
29. king Instructions section A DANGER To avoid personal injury stand clear of scissors mechanism while the lift is In motion A DANGER HIGH VOLTAGE Disconnect and or lock out the electrical supply to the power unit prior to any maintenance being performed A DANGER Scissors lifts are designed individually for a specific load and application To avoid personal injury do not change the load or application from the Original design SAFETY PRACTICES A WARNING NEVER stand sit or ride on the lift A WARNING All warning and information decals should be in place as outlined in the Label Identification section If decals are missing or damaged they should be replaced with new ones Contact Autoquip tor replacements A WARNING Do not attempt to remove the velocity fuse until the maintenance block securely supports the lift and all hydraulic pressure has been removed from the lifting cylinders and hydraulic hoses Failure to do so could results in personal injury or death A WARNING To avoid injury use the floor lock when the unit is in use Failure to use the floor lock may cause the unit to roll when it is in use CAUTION Do not continue to depress the UP button on the controller if the lift is not raising or if the lift has reached the fully raised position To do so may result in permanent damage to the motor or pump SAFETY PRACTICES CAUTION Never run the pump for more than a couple o
30. n N DANGER To avoid personal injury NEVER use the unit in or around water or where flammable gasses may be present 2 Remove the material the lift was shipped in Remove the banding and the pallet from under the unit 3 Plug the power cord into a suitable 20 amp grounded 115 60 receptacle 4 Test the operation of the lift by pressing the UP button Then push the DOWN button to lower the platform If the lift does not work see the Troubleshooting section in this manual A WARNING All warning and information decals should be in place as outlined in the Label Identification section If decals are missing or damaged they should be replaced with new ones Contact Autoquip for replacements 18 INSTALLATION INSTRUCTIONS OPTIONAL AIR POWER UNIT UNIT A WARNING Read and understand all of the instructions caretfully before proceeding with the installation process 1 The area where the Rover is to be used must be level solid and smooth The unit should roll around freely without obstruction N DANGER To avoid personal injury NEVER use the unit in or around water or where flammable gasses may be present 2 Remove the material the lift was shipped in Remove the banding and the pallet from under the unit 3 Connect the power unit to the air supply Make sure that the minimum working pressure is 80 psi 110 cfm 4 Test the operation of the lift by moving the lever in the UP p
31. of the new hose to the cylinder elbow fitting Since the hose is fixed at both ends it is possible to put a twist in the hose that will allow it to describe the same pattern each time the lift is operated This twist will allow the hose to travel about half way between the cylinder on the right side and the inner leg on the right side Lower the lift carefully and check to see that the hose is free and clear of the cylinder and the inner leg assembly If not twist the hose in the direction necessary to clear it of any obstruction and then lock the swivel fitting securely 27 LLI O Z lt Z LI lt lt lt an LL LL O V UCD c 401 20 97 9 NSU MJESNNN ININVEO AWN 39v4 0 038 AD Ld AS NAWANG HO IIVAIXOYUddY NG dN OAZ SES W3HOSQAHO3 ONIMYYO IJONIYIHI8 3 0S PUD 3dosd y s sul ODINDOINY NOTLVADAdgO 3100011105 03483543 DRECHEN ON 33030 WYN gor 0020 YHIOAYISIH u311l4 INT NOILONS JAVA JOS NMOG 7 JMA 43734 a y ISN4 ALIDOTIA IOd1NOO MO 1d NMOG Wa hrda f HIGANITAO 1417 gt r ME u l e N I AS 3ATVA OH AN IVA SNIYSAMOT GIONS TOS ANY 33 1134 MOAHO dO SNOILONNH AHL S9AIAOHd ATENSSSV dNNd OPE 3899 Figure 11 Hydraulic Schemati
32. osition Then move the lever to the DOWN position to lower the platform If the lift does not work see the Troubleshooting section in this manual A WARNING All warning and information decals should be in place as outlined in the Label Identification section If decals are missing or damaged they should be replaced with new ones Contact Autoquip for replacements 19 INSTALLATION INSTRUCTIONS 1 PROCEDURE FOR A LIFT ORDERED WITH AN ACCORDION SKIRT Position the platform in the raised position Install the maintenance locks see Lift Blocking Instructions section Position the accordion with the weight rod pocket at the bottom and the mounting collar at the top The breathable material when provided must be positioned at the top of the skirt with the mounting collar Slip the skirt over the end of the platform Turn the skirt as required to slide over the other end of the platform and leg assembly The skirt should be in position under the platform while enveloping the base assembly see the drawing below and select the correct mounting configuration Figure 1 2 or 3 from the drawing Figure 1 Mounting an Accordion Skirt Onto the Platform Side Raise one side of the skirt along with a skirt mounting bar 1 8 x 1 to 1 side of the platform When possible center the skirt mounting collar and skirt mounting bar 1 8 x 1 on the platform side Align the pre drilled holes in the side of t
33. t without authorization from the manufacturer Autoquip is not responsible for injury or damage which results from the unauthorized amp unforeseen misuse of the lift UNBALANCED LOADING The stabilization provided is basically for balanced loads If special attachments are required which extend beyond the length and or width dimensions of the platform contact Autoquip for a recommended amp safe solution PUMP PRESSURE The pump can operate efficiently at intermittent pressures up to 3200 PSI and continuous duty to 2500 PSI The safety relief valve in the pump assembly is factory set to stay within the parameters of the pump and lift requirements 13 LIFT BLOCKING INSTRUCTIONS N WARNING Only authorized personnel should perform inspection or maintenance and service procedures Unauthorized personnel attempting these procedures do so at the risk of personal injury or death N DANGER Failure to properly adhere to lift blocking procedures is to risk the sudden and uncontrolled descent of the lift during maintenance or inspection A falling lift can cause severe injury or death This procedure describes the only factory approved method of working under a lift Follow these instructions EVERY time you plan to reach or crawl beneath the lift to perform service or maintenance no matter how momentary that might be lf the factory provided maintenance devices are damaged or missing stop immediately and consult the factory for
34. uction Strainer 41501776 Flow Control 30000020 Motor 3 4 HP 1 PH IA sxssWsasO 30300016 Motor 1 1 2 HP 3 PH 33000680 34000018 Limit Switch 34000257 Limit Switch Arm 35103380 Foot Switch and Guard 35107910 Control Assembly 115V 1PH 36201730 Pushbutton Assembly NEMA 4 Pendant with magnets IC A A E CYLINDERS 8 COMPONENTS A PA 41800566 Velocity Fuse 2 cylinder models 41800681 Velocity Fuse 1 cylinder models A Cylinder Assembly Models 24525 24560 3 Bore x 4 4 Stroke Cylinder Assembly Models 36525 36560 3 12 Bore x 7 Stroke Cylinder Assembly Models 48525 48560 3 1 Bore x 9 Stroke Cylinder Assembly Models 24540 4 Bore x 4 14 Stroke Cylinder Assembly Models 36540 4 Bore x 7 Stroke Cylinder Assembly Models 48540 4 Bore x 9 Stroke 45503080 Packing Kit 3 Le Bore Cylinder 45503150 Packing Kit 4 Bore Cylinder 47900006 Vent Plug A NAN 7 0 T TU S U U U U U T U U C CC ja C w vs ss s cww s lt saa F asua AE C 36 TROUBLESHOOTING ANALYSIS N DANGER To avoid personal injury NEVER go under the lift platform until the load is removed and the scissors mechanism is securely blocked in the open position See Lift Blocking Instructions section PROBLEM POSSIBLE CAUSE AND SOLUTION Lift raises then lowers back The Down solenoid may not be seating slowly Remove the solenoid coil and check again If the lift does not hold with the solenoid coil remo
35. urce or while the pump is idling Inadequate wiring can starve the motor even when the source voltage is ample Most of Autoquip s standard motors are rated for intermittent duty two minute run times with two minute rests If a single phase motor is being run more than 15 20 motor starts per hour or a 3 phase motor more than 200 starts per hour the problem may be motor over heating Running against relief pressure unnecessarily due to over loaded lift or hitting physical stops Failure to observe wiring diagram on nameplate for proper voltage connections The pump may be binding from oil starvation which develops high internal heat Check for low oil level or closed breather holes in the reservoir fill plug The pump can be irreparably damaged by oil starvation and may have to be replaced 40 LIMIIED WARRANI Y The user 1s solely responsible for using this equipment In a safe manner and observing all of the safety guidelines provided in the Owner s Manual and on the warning labels provided with the lift If you are unable to locate either the manual or the warning labels please contact Autoquip or access www autoquip com for replacement downloads or information Autoquip Corporation expressly warrants that this product will be free from defects in material and workmanship under normal intended use for a period of Two 2 Years for Labor and all electrical mechanical and hydraulic components parts or devices and
36. ved the down valve cartridge should be removed and cleaned or replaced as necessary The oil line hose or fitting may be leaking Check and repair if necessary The check valve in the pump assembly may not be seating This is indicated by the pump shaft and motor turning backward on their own with no power applied Generally this condition can be heard Replace the pump assembly Lift lowers very slowly The battery may not be charged Charge battery The down solenoid is not operating properly due to dirt or damage Check for pinched tubing or hose Where pipe is used check for obstruction in the line The oil is extremely viscous due to low ambient temperatures Add or replace with lower weight oil that stays thinner in cold conditions 5W 15 etc 3 TROUBLESHOOTING ANALYSIS PROBLEM POSSIBLE CAUSE AND SOLUTION Lift does nol raise The battery may not be charged Charge battery Check for a line or hose leak Check for oil shortage in the reservoir Add oil as necessary See Oil Requirements in the Routine Maintenance section The load may exceed the rating See the Specifications section Remove the excess load The suction screen may be clogged starving the pump Remove and clean the screen Drain and replace the oil The suction line may be leaking air due to a loose fitting Tighten as needed The breather holes in the reservoir fill plug may be clogged Remove and clean
Download Pdf Manuals
Related Search