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1. 3 1 ELECTRICAL SYSTEM Lert 3 1 D MAINTENANCE SCHEDULE 3 1 E LIFT DECALS 3 2 32DULP01 A iii 1 INTRODUCTION he RICON UNI lite Personal Use Wheelchair Lift provides wheelchair access to personal vans With its lightweight aluminum alloy construction it has little effect on vehicle handling The lift is designed to be operated by a person in a wheelchair or by an attendant The unique ad justable post design means that UNI lite fits standard and raised doors of most full size vans and some minivans The large non skid platform accommodates most wheelchairs yet the lift in trudes very little on interior space UNI lite lifts up to 600 pounds 273 kilograms Standard features of the UNI lite are twin handrails a powerful electric motor and direct gear drive and a powered roll stop The UNI lite also contains a built in manual backup system This manual contains operation and maintenance instructions for the UNI lite Itis important that operators be completely familiar with the Operating Instructions chapter of this manual For installation instructions and spare parts please refer to the ser vice manual Once the UNI lite is installed it is important that the lift be properly maintained by following the recommended cleaning lubrication and inspection procedures If there are questions about this manual or additional copies are needed plea
2. RICON Innovation in Mobility UNI lite Personal Use Wheelchair Lift Operator Manual 09 24 01 32DULPO1 A 092 2001 RICON CORPORATION All Rights Reserved U S Patent No 5 234 311 Printed in the United States of America This RICON product must be installed and serviced by authorized RICON service technicians The operator must refer to this manual for operating instructions and retain it for future reference Customer Name Installing Dealer Date Installed Serial Number 32DULP01 A REVISION RECORD REV PAGES DESCRIPTION OF CHANGE ECR ECO 32DULPO1 New release in two book format 3796 4809 A END OF LIST ii 32DULP01 A TABLE OF CONTENTS Chapter Page 1 1 RICON FIVE YEAR LIMITED WARRANTY sssini 1 1 SHIPMENT INFORMATION 1 3 GENERAL SAFETY 5 1 3 D MAJOR LIFT COMPONENTS 1 4 OPERATING INSTRUCTIONS 2 1 SAFETY PRECAUTIONS weds 2 1 DAILY SAFETY CHECK sssini 2 2 GRIT FUNC HONG 2 3 CONTROLS AND INDICATORS 2 3 E LIFT OPERATION 2 7 MAINTENANCE 3 1 MAINTENANCE INFORMATION 3 1 CLEANING AND
3. automatically lowers when platform reaches ground level T Platform is raised from ground level to vehicle floor level rollstop automatically rises when platform leaves ground level Platform folds stows from vehicle floor level to the stowed position If lt STOW equipped with a Ricon power door operator the doors automatically close after the lift stows END OF TABLE CONTROLS AND INDICATORS 1 CONTROL PENDANT Refer to Figure 2 3 The lift is controlled with a hand held hard wired remote control pen dant It has two dual position rocker switches The lift functions are performed by pushing and holding one end of an appropri DEPLOY ate switch Pushing DEPLOY switch unfolds SWITCH lift from vehicle and pushing STOW switch folds platform into vehicle Pushing DOWN switch lowers lift towards ground and pushing UP switch raises lift towards floor The pen DOWN dant is stowed on wall clip inside vehicle SWITCH FIGURE 2 3 CONTROL PENDANT 32DULP01 A 2 3 2 HANDRAIL SWITCH Refer to Figure 2 4 The handrail switch is a supplemental spring loaded switch that may be used by the platform occupant to control the UP and DOWN functions of the lift The switch is on the left handrail or optional right handrail of the platform To operate the desired function push and hold the switch in the appropriate direction until the func tion is completed FIGURE 2 4 HANDRAIL SWITCH 3 SPEE
4. e Carefully place wheelchair in center of platform and LOCK WHEELCHAIR BRAKES LOWER PLATFORM Push and hold the up portion of the UP DOWN switch until the platform reaches ground level and the outer rollstop opens completely e Release wheelchair brakes and carefully exit platform 3 TO STOW PLATFORM With the platform at vehicle floor level push and hold the stow lt portion of the STOW DEPLOY switch until the lift stops automatically in the closed or folded position Be certain lift has folded completely before closing vehicle doors On vehicles equipped with power doors continue to push the stow lt portion of the STOW DEPLOY switch until the doors close completely 4 MANUAL OPERATION In the event the lift becomes inoperable under its own power it can be operated using the manual backup system as follows e Verify that the vehicle is on a level area and away from any traffic Allow enough space for lift operation and passenger boarding If a break down situation exists and the vehicle cannot be moved so that the lift system can be operated safely the operator must summon emergency assistance to move the vehicle before operating the lift e Fully open vehicle doors Verify that there are no obstacles in the path of the lift e Disconnect cable at circuit breaker 32DULP01 A e Refer to Figure 2 8 and the following sections for manual operation instructions MANUAL OPERATION OPERATION MANUELLE OPERACION MANUAL
5. D WRENCH Refer to Figure 2 5 The speed wrench is used to turn the lift motor in the event of lift electrical failure The wrench fitting is attached to the motor shaft and turned by hand counter clockwise to DEPLOY the lift or clockwise to STOW the lift FITTING FIGURE 2 5 SPEED WRENCH 32DULP01 A 4 ELECTRICAL CONTROLS AND INDICATORS Refer to Figure 2 6 The lift electrical controls are inside the electrical box assembly CONTROLLER CONTROLLER INDICATORS CIRCUIT BREAKER FOR OPTIONAL DOGR OPERATOR CONTROL SYSTEM CIRCUIT BREAKER PENDANT CONNECTION FIGURE 2 6 ELECTRICAL BOX ASSEMBLY a Controller Indicators The controller indicator lights are located on the solid state controller behind the electrical box assembly cover Refer to Chapter IV of this manual for indicator de scriptions ZA CAUTION Do not replace a circuit breaker with one of greater ampe age Locate and repair short circuit to correct problem b Control System Circuit Breaker The control system circuit breaker is rated at 5 amps and is designed to interrupt electrical power to the control system in the event of a short circuit If a short cir cuit occurs the circuit breaker button will pop up Wait 10 15 seconds before attempting to reset If pressing and releasing the button does not restore power DO NOT press and hold Contact an authorized Ricon service technician for repair 32DULP01 A 2 5 2 6 c Circuit Breake
6. EQUIRED MAINTENANCE OR DAMAGE IF A PROBLEM EXISTS DO NOT USE LIFT AND CONTACT AN AUTHORIZED RICON DEALER FOR REPAIR THIS LIFT IS DESIGNED FOR USE BY WHEELCHAIR OCCUPANTS ONLY DO NOT USE FOR STANDING PASSENGERS RICON CORPORATION DISCLAIMS LIABILITY FOR DAMAGE OR PERSONAL INJ URY RESULTING FROM MODIFICATION TO THE LIFT LACK OF MAINTENANCE REPAIR NEGLIGENCE ABUSE OR FAILURE TO FOLLOW LIFT OPERATING INSTRUCTIONS Before operating lift be certain vehicle is safely parked on a level area away from traffic Provide space forlift operation and passenger boarding lift operator must take special care to be certain that area is clear before de ploying lift Be certain there are no obstacles beneath platform doors completely if vehicle is not equipped with a power door operator If equipped with a power door operator the vehicle doors will automatically open before platform deploys or close after platform is stowed If so equipped be certain that safety interlock mechanism e g transmission parking brake etc is properly engaged before attempting to operate lift The lift will not operate until this feature has been engaged properly The vehicle should be driven for 10 minutes to replenish the energy drawn from the battery during one lift cycle This is necessary regardless of the battery rating or the presence of a dual battery system If the vehicle is driven less between lift cycles it is recommended that
7. HANDBEDIENUNG FIGURE 2 8 MANUAL OPERATION DECAL A WARNING REMOVE SPEED WRENCH AFTER MANUAL OPERATION AND BEFORE RECONNECTING POWER CABLE TO CIRCUIT BREAKER DO OPERATE LIFT WITH EMERGENCY WRENCH ATTACHED IT MAY DISENGAGE AND BE THROWN CAUSING POSSIBLE IN J URY AND DAMAGE MAKE SURE LIFT IS DISCONNECTED AT CIRCUIT BREAKER DURING A MANUAL OPERATION a Deploying Lowering of Platform AN CAUTION The lift passenger or attendant must follow thelift operation instruc tions described in this manual to enter or exit the vehicle Attach speed wrench to the motor shaft and turn wrench in a continuous counter clockwise direction until the platform reaches vehicle floor level to turn speed wrench counter clockwise until platform reaches ground level and the platform rollstop opens completely Contact an authorized Ricon service technician for lift repair 32DULP01 A 2 Raising Stowing of Platform ZN CAUTION The lift passenger or attendant must follow thelift operation in structions described in this manual to enter or exit the vehicle Attach speed wrench to the motor shaft and from ground level raise platform by turning speed wrench in a continuous clockwise direction until the platform is Safely positioned at the vehicle floorlevel Continue to turn speed wrench clockwise until the platform is completely folded inside the vehicle Be certain lift has folded completely befo
8. XED TO BOTTON OF ELECTRICAL MOTOR PN 26269 UNHiie 8 UN LITE DECAL AFFIXED TO BOTTOM FRONT OF MOTOR 25180 RICON COVER STAND CLEAR CAUTION DECAL AND UNDERSIDE UPPER DECA Te TO AN DERODE ENR PLATFORM MODELE CENTER OF PLATFORM 26161 52 10 1144 FIGURE 3 1 DECAL LOCATIONS AND PART NUMBERS 3 2 32DULPO1 A
9. a supplementary charger be used to avoid exces sive battery drain or damage A WARNING ATTENDANT SHOULD REMAIN NEAR PASSENGER TO RENDER IMMEDIATE ASSIS TANCE IF NECESSARY KEEP OTHERS CLEAR WHEN OPERATING LIFT MAINTAIN PRESSURE ON SWITCH UNTIL FUNCTION IS COMPLETE BE CERTAIN WHEEL CHAIR FITS PROPERLY ON PLATFORM AND DOES NOT CONTACT ROLLSTOP WHICH COULD PREVENT IT FROM LOCKING WHEN PLATFORM RISES 32DULPOLA 2 7 1 TO ENTER VEHICLE DEPLOY PLATFORM Push and hold the stow portion of the STOW DEPLOY switch until the lift fully deploys and stops automatically at vehicle floor level LOWER PLATFORM Push and hold the down J portion of the UP DOWN switch until the platform reaches ground level and the outer rollstop opens completely e Carefully place wheelchair centrally on platform facing outward and LOCK WHEELCHAIR BRAKES Be certain wheelchair is properly positioned on platform and does not contact outer rollstop and prevent it from locking as the platform rises RAISE PLATFORM Push and hold the up T portion of the UP DOWN switch until the platform rises and stops automatically at floor level 2 TO EXIT VEHICLE DEPLOY PLATFORM Push and hold the deploy portion of the STOW DEPLOY switch until the lift fully deploys and stops automatically at floor level ALWAYS EXIT VEHICLE FACING OUTWARD Be certain platform is at vehicle floor level Verify that platform rollstop is in the up position and is locked
10. ey understand safe operation of the product Instruct the user to fol low the operating instructions without exception GENERAL SAFETY PRECAUTIONS The following general safety precautions must be followed during operation An injury no matter how slight should always be attended Always administer first aid or seek medical attention immediately To avoid injury always exercise caution when operating and be certain that hands feet legs and clothing are not in path of product movement Read and thoroughly understand operating instructions before attempting to operate Inspect product before each use If an unsafe condition unusual noises or movements are present do not use it until problem is corrected Stand clear of doors and platform and keep others clear during operation The product requires regular periodic maintenance A thorough inspection is recom mended at least once every six months The product should be maintained at the high est level of performance 32DULP01 A 1 3 D MAJOR LIFT COMPONENTS The references used throughout this manual are illustrated in Figure 1 1 and defined in Table 1 1 Refer to Service Manual Chapter IV Parts Diagrams and lists for more details FIGURE 1 1 UNFLITE PERSONAL USE WHEELCHAIR LIFT 1 4 32DULPOLA 7 Reference point from outside the vehicle looking inward Right Serial number Location of serial number decal location Left and right arms that co
11. mpting to use the UNI lite OPERATING INSTRUCTIONS his chapter contains safety precautions daily safety check instructions control and indicator descriptions and operating instructions for the RICON UNI lite Personal Wheelchair Lift This A SAFETY PRECAUTIONS The safety precautions must be complied with at all times when operating the UNI lite Refer to Figure 2 1 A hazardous situation may exist when using the lift if the vehicle is parked on any type of slope Always operate the lift with the vehicle on level ground FIGURE 2 1 510 PED PARKING HAZARD Vehicle must be safely parked with parking brake ON before using lift Inspect lift before use DO NOT use lift if an unsafe condition exists or unusual noises or movements are noticed and contact a Ricon authorized dea Read and comply with all warni to wheelchair lift Refer to Figure 2 2 Wheelcha er for lift repair ng labels and symbols affixed ir occupant should FACE OUTWARD when entering or exiting vehicle DO NOT back onto platform wh OUTWARD if possible and ma en exiting vehicle FACE ke sure that platform is at the same level as floor Check that outer rollstop is up and locked Do not place equipment or furn prevent pivoting of your wheelc ture inside vehicle that may hair Being able to pivot assures that you can safely exit facing outward 32DULP01 A 1 Lb 273 Kg FIGURE 2 2 SAFETY DECAL
12. nce and will protect its su r faces All moving parts should be kept clean and lubricated WARNING SPRAYABLE SOLVENTS ARE EXTREMELY FLAMMABLE AND CONTAIN HARMFUL VAPORS TO AVOID INJ URY FOLLOW SAFETY WARNING PRINTED ON LABEL Chains should be clean but not lubricated Chains should be cleaned with a sprayable penetrating solvent such as WD 40 Do not saturate chains or leave wet as this at tracts dirt and dust Chains should always be wiped dry after cleaning m The lift has been designed and manufactured for low maintenance Cleaning and lubric a tion of all moving parts should be performed at least every six months or sooner de pending on usage Do not lubricate motor or electrical components ELECTRICAL SYSTEM No general maintenance is required on the electrical system This system should how ever be inspected at least every six months for short circuits frayed wires loose con nectors etc D MAINTENANCE SCHEDULE TABLE 3 1 ROUTINE INSPECTION Pivot bearings Inspect for wear every six months Inspect platform barrier for damage and mal Repair replace as needed function Check all fasteners on lift for tightness Tighten as required 32DULPO1 A 3 1 Replace as needed Tighten replace as needed Adjust as needed Repair replace as needed LIFT DECALS ONLY RICON REPLACEABLE 86 UN PATENT NO DEGAL PN 32 10 172 SPEED WRENCH WARNING DECAL AFFI
13. nnect the Main Posts to the Platform Posts These arms pivot as platform lowers to ground atform Support Covered left and right chains that provide additional support for hains the platform atform Roll Barrier to prevent the wheelchair from slow inadvertent rolling off the platform during lift operation atform where the wheelchair is positioned during lift opera Left and right posts connected to platform These posts enter and exit vehicle as the platform is raised and lowered Bridgeplate as that extends across the vehicle threshold and the plat Base Plate Lift support plate bolted to vehicle floor Electrical Box Assembly that contains the lift controller and electrical circuit Assembly breakers Control Pendant Hand held or lift mounted pendant that contains switches used to control the lift operating functions Left and right posts that stay inside the vehicle These posts Main Posts are not directly connected to the platform Parallel Arms O D p atform Posts 11 m 2 14 Motor and Gear 12 volt direct current DC motor and gear box that power the lift functions Drive Shaft Chain drive shaft for lift operations Handrail Switch The switch that operates the UP DOWN function of the lift Speed Wrench Wrench that is used to manually operate the lift END OF TABLE r m wo 32DULP01 A 1 5 chapter must be read and thoroughly understood atte
14. o pivot freely inside vehicle to comply with lift instructions for entering and exiting vehicle not rely on audible threshold warning device to provide assurance that it is safe to exit the vehicle facing backwards This device may be inoperative or un heard and you might exit backwards when the platform is on the ground Exit fac ing outward and be certain the platform is at floor level FIGURE 2 3 STAND CLEAR OF LIFT Read and understand these safety precautions Review them periodically and ask any atten dants or other operators to read them as well Contact a Ricon authorized dealer or Ricon Product Support if there are questions B DAILY SAFETY CHECK Inspect lift before each use and check that following conditions are met before operating All functions operate properly DO NOT use if unusual noises or movements are present and contact an authorized Ricon dealer for repair m Vehicle interlock is operating properly objects that may interfere with operation are present General appearance and lubrication are satisfactory and all fasteners are tight 2 2 32DULPOLA LIFT FUNCTIONS TABLE 2 1 LIFT FUNCTIONS FUNCTION DESCRIPTION Platform unfolds deploys out of vehicle from the stowed position If DEPLOY equipped with a Ricon power door operator the doors automatically open before the lift deploys P atform is lowered from vehicle floor level to ground level rollstop
15. outer rollstop is intended to prevent slow or unintentional rolling off the plat form The outer rollstop is not designed to stop a quick moving wheelchair The wheelchair might tip and possibly injure its occupant if the small front wheels col lide hard with the rollstop The large rear wheels of a quick moving wheelchair can also roll over the rollstop Use great care board platform slowly and lock wheel chair brakes certain wheelchair fits safely on platform it must not extend beyond edges or in terfere with operation of rollstop Do not operate with a load in excess of 600 Ibs 273 kg Keep arms legs and clothing away from moving lift parts The lift is for ONE wheelchair and its occupant Do not overload lift Refer to Figure 2 3 Keep others clear while operating lift Do not allow an untrained person to operate lift m Careful supervision is necessary if used by or near children not allow anyone to stand on bridgeplate A bent bridgeplate can interfere with the platform as it raises and lowers m Lock wheelchair brakes before moving platform power chair users should turn off power and set brake great care in wet conditions because the wheelchair brakes are less effective if wheels or platform are wet Never leave platform outside of vehicle Return to stowed position after use not place a wheelchair on platform if it is too large for the vehicle The wheel chair must be able t
16. r for Optional Door Operator The circuit breaker for the optional door operator is rated at 30 amps and is de signed to interrupt electrical power to the door operator in the event of a short cir cuit If a short circuit occurs the circuit breaker button will pop up Wait 10 15 seconds before attempting a reset If pressing and releasing the button does not restore power DO NOT press and hold Contact an authorized Ricon service tec h nician for repair d Main Circuit Breaker Refer to Figure 2 7 The main circuit breaker is rated at 50 amps located in the vehicle engine compartment and is designed to interrupt electrical power to the lift electrical system in the event of a short circuit If a short circuit occurs the circuit breaker reset tab will pop down Wait at least 30 seconds before attempting a reset If pressing the reset tab UP and releasing does not restore power DO NOT press and hold Contact an authorized Ricon service technician for repair FIGURE 2 7 MAIN CIRCUIT BREAKER 32DULP01 A LIFT OPERATION A WARNING IMPROPER USE OF LIFT CAN RESULT IN PERSONAL INJ URY USERS MUST READ AND FOLLOW OPERATING INSTRUCTIONS IN THIS OPERATOR MANUAL COPIES OF THE OPERATOR MANUAL ARE AVAILABLE FROM RICON CORPORATION 7900 NELSON ROAD PANORAMA CITY CA 91402 818 267 3000 OR 800 322 2884 DO NOT EXCEED RATED LOAD CAPACITY OF 600 POUNDS 273 KG PRIOR TO USE INSPECT WHEELCHAIR LIFT FOR PROPER FUNCTION R
17. re closing vehicle doors Contact an authorized Ricon service technician for lift repair 32DULP01 A MAINTENANCE egular maintenance of the RICON UNI lite Personal Wheelchair Lift will provide optimum pe formance in addition to reducing the need for repairs Ricon products are highly specialized and maintenance and or repairs must be performed by an authorized Ricon service technician using Ricon replacement parts During the Ricon warranty period maintenance inspections are required every six months or sooner depending on usage Additional maintenance information is available in the UNI lite Personal Use Service manual part number 32DULP02 This manual is available from Ricon in printed hard copy or at the Ricon website in PDF format The website is located at www riconcorp com Click on RICON CORPO RATION and then DEALER S ROOM at the website Entry to the dealer s room will require a dealer number and a password A MAINTENANCE INFORMATION Additional maintenance information is available in the UNI lite Personal Use Service manual part number 32DULP02 This manual is available from Ricon in printed hard copy or at the Ricon website in PDF format The website is located at www riconcorp com Click on RICON CORPORATION and then DEALER S ROOM at the website Entry to the dealer s room will require a Dealer Number and a Password CLEANING AND LUBRICATION Cleaning lift regularly is an important part of its maintena
18. rs honor this warranty Consult telephone di rectory or call our Product Support department for the name of nearest authorized Ricon dealer This Warranty does not Cover e Malfunction or damage to product parts caused by accident misuse lack of proper mainte nance neglect improper adjustment modification alteration the mechanical condition of ve hicle road hazards overloading failure to follow operating instructions or acts of Nature i e weather lightning flood Note Ricon recommends that this product be inspected by an authorized Ricon service techni cian at least once every six months or sooner if necessary Any required maintenance should be performed at that time A WARNING THIS PRODUCT HAS BEEN DESIGNED AND MANUFACTURED TO EXACT SPECIFICATIONS MODIFICATION OF THIS PRODUCT IN ANY RESPECT CAN BE DANGEROUS This Warranty is Void if The product has been installed or maintained by someone other than an authorized Ricon service technician The product has been modified or altered in any respect from its original design without written authorization by Ricon Ricon disclaims liability for any personal injury or property damage that results from op eration of a Ricon product that has been modified from the original Ricon design No per son or company is authorized to change the design of this Ricon product without written authorization by Ricon Ricon s obligation under this warranty is exclusively limi
19. se contact Ricon Product Support at one of the fol lowing locations Ricon Corporation 7900 Nelson Road Panorama City 91402 wuss 818 267 3000 Outside 818 Area 800 322 2884 World Wide WebSite www riconcorp com Ricon U K Ltd Littlemoss Business Park Littlemoss Road Droylsden Manchester United Kingdom M43 7EF sssi 44 161 301 6000 A RICON FIVE YEAR LIMITED WARRANTY refer to following page 32DULPOLA 1 1 RICON CORPORATION FIVE YEAR LIMITED WARRANTY Ricon Corporation Ricon warrants to original purchaser of this product that Ricon will repair or replace at its option any part that fails due to defective material or workmanship as follows Repair or replace parts for a period of one year from date of purchase e Labor costs for specified parts replace under this warranty for a period of one year from date of purchase A Ricon rate schedule determines the parts covered and labor allowed Repair or replace lift power train parts for a period of five years from date of purchase A list of parts covered can be obtained from your authorized Ricon dealer If You Need to Return a Product Retum this Ricon product to your installing dealer Please give as much advance notice as possible and allow a reasonable amount of time for repairs If You are Traveling All authorized Ricon deale
20. ted to the repair or exchange of parts that fail within the applicable warranty period Ricon assumes no responsibility for expenses or damages including incidental or conse quential damages Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation or exclusion may not apply Important The warranty registration card must be completed and returned to Ricon within 20 days after installation of this Ricon product for the warranty to be valid The warranty is not transferable The warranty gives specific legal rights and there may be other rights that vary from state to state 32DULP01 A SHIPMENT INFORMATION Ricon does not sell directly to the user because of the specialized nature of the product In stead the product is distributed through the worldwide network of authorized Ricon dealers who perform the actual installation NOTE When the productis received unpack the product and check for freight damage Claims for any damage should be made to the fright carrier immediately Be sure the installation kit contains all items listed on the kit packing list Please report any missing items immediately to the Ricon Product Support Department The warranty and owner s registration cards must be completed and returned to Ricon within 20 days for the warranty to be valid The Sales Service Personnel must review the Warranty and this Operator Manual with the user to be certain th

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