SE95036 R6 (Kettle Floor Electric).qxp
Contents
1. 208V 240V 480V 208V 240V 480V 25 95 60 45 60 40 30 30 40 150 60 50 75 40 30 30 60 225 100 75 15 50 40 40 80 300 130 100 100 65 50 50 100 375 160 120 120 80 60 60 High Wattage is only available with 3 phase units The accompanying chart shows approximate times required for electric kettles of various capacities to boil water The ON OFF Switch Solid State Temperature Control 1 must be set at 10 Max throughout the heatup period Water will boil about 1 3 faster if the kettle is filled only to the outer steam jacket s welded seam resulting ina kettle filled to 2 3 capacity CLEANING INSTRUCTIONS CAUTION SURFACES MAY BE EXTREMELY HOT CARE AND CLEANING Cooking equipment must be cleaned regularly to maintain its fast efficient cooking performance and to ensure its continued safe reliable operation The best time to clean is shortly after each use allow unit to cool to a safe temperature WARNINGS Do not use detergents or cleansers that are chloride based or contain quaternary salt Chloride Cleaners gt Do not use a metal bristle Z brush or scraper Wire Brush amp Steel wool should never be used for cleaning the stainless steel Steel Pads Unit should never be cleaned with a high pressure spray hose High Pressure Spray Hose gt Do not leave water sitting in unit when not in use Stagnant Water CLEANING INSTRUCTIONS 1 Turn unit off 2 Remove drain screen2. the heaters are off and preheating is complete NOTE When cooking egg and milk products the kettle should not be preheated as products of this nature adhere to hot cooking surfaces These types of food should be placed in the kettle before heating is begun 4 Place food product into the kettle The Heat Indicator Light Green 2 will cycle on and off indicating the elements are cycling on and off to maintain the set temperature NOTE Do not fill kettle above T recommended level marked on outside of kettle NOTE The Low Water Indicator Light Red 3 should not be lit when kettle is in upright position during operation This light indicates that the elements have been automatically shut off by the kettle s safety circuit It is however normal for the red light to come on when the kettle is in a tilted position 5 When cooking is completed place ON OFF Switch Solid State Temperature Control 1 to the OFF position 6 Pour the contents of the kettle into an appropriate container by tilting the kettle forward Care should be taken to pour slowly enough to avoid splashing off the product NOTE As with cleaning food soil from any cookware an important part of kettle cleaning is to prevent food from drying on For this reason cleaning should be completed immediately after cooked foods are removed APPROXIMATE BOILING TIMES Times in Minutes Gals Ltrs Standard Wattage High Wattage
3. if applicable Thoroughly wash and rinse the screen either in a sink or a dishwasher 3 Prepare a warm water and mild detergent solution in the unit 4 Remove food soil using a nylon brush 5 Loosen food which is stuck by allowing it to soak at a low temperature setting 6 Drain unit 7 Rinse interior thoroughly 8 Ifthe unit is equipped with a Tangent Draw Off Valve clean as follows a Disassemble the draw off valve first by turning the valve knob counter clockwise then turning the large hex nut counter clockwise until the valve stem is free of the valve body b In asink wash and rinse the inside of the valve body using a nylon brush c Use anylon brush to clean tangent draw off tube d e Rinse with fresh water u Reassemble the draw off valve by reversing the procedure for disassembly The valve s hex nut should be hand tight only 9 Ifthe unitis equipped with a Butterfly Valve clean as follows a Place valve in open position b Wash using a warm water and mild detergent solution c Remove food deposits using a nylon brush d Rinse with fresh water e Leave valve open when unit is not in use 10 Using mild soapy water and a damp sponge wash the exterior rinse and dry NOTES gt For more difficult cleaning applications one of the following can be used alcohol baking soda vinegar or a solution of ammonia in water gt Leave the cover off when the kettle i
4. must be accomplished by qualified electrical installation personnel working to all applicable local and national codes Improper installation of product could cause injury or damage This equipment is built to comply with applicable standards for manufacturers Included among those approval agencies are UL NSF ASME Ntl Bd CSA CGA ETL and others Many local codes exist and it is the responsibility of the owner installer to comply with these codes Note Maximum voltage for LVD low volt directive for Europe to be 440 volts for CE marked appliances INSPECTION Before unpacking visually inspect the unit for evidence of damage during shipping If damage is noticed do not unpack the unit follow Shipping Damage Instructions shown below SHIPPING DAMAGE INSTRUCTIONS If shipping damage to the unit is discovered or suspected observe the following guidelines in preparing a shipping damage claim 1 Write down a description of the damage or the reason for suspecting damage as soon as it is discovered This will help in filling out the claim forms later N As soon as damage is discovered or suspected notify the carrier that delivered the shipment 3 Arrange for the carrier s representative to examine the damage gt Fill out all carrier claims forms and have the examining carrier sign and date each form INSTALLATION The first installation step is to refer to the Specification Sheets or Specification Dr
5. the equipment manufacturer or cleaning materials supplier Developed by Packer Engineering Naperville IIl an independent testing laboratory MAINTENANCE ALL SERVICE MUST BE PERFORMED BY A QUALIFIED SERVICE TECHNICIAN IMPORTANT ENSURE KETTLE IS AT ROOM TEMPERATURE AND PRESSURE GAUGE IS SHOWING ZERO OR LESS PRESSURE PRIOR TO REMOVING ANY FITTINGS Cleveland Range equipment requires little preventative maintenance We do however provide the following chart as a guideline for inspection and maintenance to keep your unit functioning at 100 INSPECTION AND MAINTENANCE CHECK LIST The following check should be completed every six months or more frequently if unit is in a high volume facility WARNING It is imperative that damaged seals be repaired immediately to prevent equipment failure and or damage ITEM CHECK BOTTOM COVER GASKETS Check to see both gaskets are in place and are not cracked pew or split E J CONSOLE COVER Insure there are two screws firmly holding down the cover If not replace screws Kettle Bottom Gaskets HAND WHEEL hana tilt models only Check hand wheel for tightness If loose tighten allen screw TILTING titing models only Check that kettle tilts smoothly Grease as described in LUBRICATION PROCEDURE PRESSURE GAUGE Check that the gauge does not have moisture on its inside face Replace if moisture is present Check that the gauge shows a vacuum needle is well into the
6. welded seam Refer to the Temperature Range Chart for the time required to bring the water to a boil N When all testing is complete empty the kettle and turn the ON OFF Switch Solid State Temperature Control 1 to the OFF position CLEANING After installation the kettle must be thoroughly cleaned and sanitized prior to cooking OPERATING INSTRUCTIONS TILTING KETTLE General Parts Drawing ITEM 1 DESCRIPTION On Off Switch Solid State Temperature Control Heat Indicator Light Green Low Water Indicator Light Red Vacuum Pressure Gauge Pressure Relief Valve not shown Tilt Wheel Power Tilt Control Switch not shown Tangent Draw Off Valve CONTROL PANEL Cleveland Steam Cooking Specialists CONTROL PANEL STATIONARY KETTLE FUNCTION Turns kettle ON OFF and allows the operator to adjust the kettle temperature in increments from 1 Min to 10 Max see Temperature Range Chart in the Operating Instructions section When lit indicates that the kettle element is on Cycles ON OFF with element When lit indicates that the kettle is low on water and will not operate in this condition This will also light when the kettle is tilted Indicate steam pressure in PSI inside steam jacket as well as vacuum in inches of mercury This valve is used to vent the kettle and in the unlikely event there is an excess steam build up in the jacket this valve opens automatically to re
7. Green zone when cold and shows between 25 40 psi when unit is hot If not follow VACUUM LEAK TEST PROCEDURE PRESSURE RELIEF VALVE Check pressure relief valve as described in PRESSURE RELIEF VALVE TESTING PROCEDURE TEMPERATURE CHECK Following CALIBRATING PROCEDURE check the inner kettle surface temperature with a digital surface thermometer and adjust if required Kettle Safety Inspection Checklist Just recently a competitor s steam jacketed kettle exploded causing serious per sonal injury and damage to a kitchen In most cases these accidents are caused by poor maintenance and or incorrect installation We at Cleveland would like to restate that regular inspection and maintenance of units is essential to obtain trouble free and safe operation of equipment Inspections must include testing of the pressure relief valve and checks of the operating system to insure that it has not been altered No safety features designed into the equipment should ever be tampered with Tampering with or bypassing controls is a very dangerous practice and unfortunately we have seen several cases of this Fol lowing is a short list of the most common and the most dangerous alterations performed on kettles SAFETY VALVE _ Tube diameter reduced The above illustrations show the three variations of factory installed Safety Valves Any modifications are unacceptable xX Frozen stuck or Incorrect Installations plugged Safety valve has
8. Operators Manual Installation amp Operation Electric Floor Model Kettles For units built after August 1999 MODELS KEL 25 KEL 30 KEL 40 KEL 40 SH KEL 60 KEL 80 KEL 100 KEL 25 T KEL 40 T KEL 60 T KEL 80 T KEL 100 T KEL 40 SH KEL 40 TSH KEL 60 SH KEL 60 TSH For a complete Service Manual refer to www clevelandrange com 3 lt Cleveland C eve an 1333 East 179th St Cleveland Ohio U S A 44110 Phone 216 481 4900 Fax 216 481 3782 Visit our web site at www clevelandrange com SE95036 Rev 6 For your safety DANGER Keep clear of pressure Keep hands away from relief discharge Ree moving parts and pinch points IMPORTANT oe AN Do not fill kettle above Inspect unit daily for ii x7 recommended level Proper Operation marked on outside of kettle CAUTION oleae may De SO Wear protective equipment extremely hot Use i i l when discharging hot product protective equipment S d Mil AN Stand clear of product Do not lean on or place discharge path when objects on kettle lip discharging hot product Li SERVICING Shut off power at main A N Ensure kettle is at room fuse disconnect prior temperature and pressure to servicing gauge is showing zero or less prior to removing any fittings Do not attempt to operate this appliance during a power failure Keep appliance and area free and clear of combustibles INSTALLATION GENERAL Installation of the kettle
9. awings for detailed clearance and drain requirements in order to determine the location of the kettle Next carefully cut open the shipping carton for easy removal of the kettle CLEARANCE REQUIREMENTS amp RECOMMENDED FLOOR DRAIN LOCATIONS Clearance Requirements Back Left Side Right Side 0 0 12 Minimum recommended clearance for service 2 Tangent k Draw Off S RECOMMENDED S RECOMMENDED FLOOR DRAIN FLOOR DRAIN F A RECOMMENDED RECOMMENDED FLOOR DRAIN FLOOR DRAIN 12x 12 gt Tilting Stationary Models Models Recommended Floor Drain Locations Model A B c D KEL 25 22 3 8 34 5 1 4 KEL 30 25 3 8 37 6 3 4 KEL 40 28 5 8 40 7 3 4 KEL 40 SH 32 1 2 44 9 1 2 KEL 60 32 1 2 44 9 1 2 KEL 80 35 7 8 47 11 1 4 KEL 100 38 3 8 50 12 1 2 KEL 25 T 22 1 4 ig 4 KEL 40 T 26 5 1 2 KEL 60 T 29 3 4 5 1 2 KEL 80 T 30 1 2 j 5 1 2 KEL 100 T 34 1 8 j 4 Above dimensions apply to standard 2 Tangent Draw Off Valve only For other valves consult factory RECOMMENDED FLOOR DRAIN DETAIL RECOMMENDED FLOOR SLOPE 1 IN 4 4 MINIMUM 6 RECOMMENDED PIPE DRAIN RECOMMENDED MINIMUM VALVE SIZE PLUS 1 ASSEMBLY FLANGED FOOT 5 DIA 3 7 16 DIA HOLES Flanged Foot Detail Position the kettle in it s permanent lo
10. by placing the fused disconnect switch to the ON position 2 Before turning the kettle on read the Vacuum Pressure Gauge 4 The gauge s needle should be in the green zone If the needle is in the VENT AIR zone follow Kettle Venting Procedure in the Service Manual 3 Turn the kettles ON OFF Switch Solid State Temperature Control 1 to 1 Min The Heat Indicator Light Green 2 should remain lit indicating the element is on until the set temperature is reached 130 F 54 C Then the green light will cycle on and off indicating the element is cycling on and off to maintain temperature 4 Tilt the kettle forward tilting models only After a few moments the Low Water Indicator Light Red 3 should be lit when the kettle is in a tilted position This light indicates that the element has automatically been shut off by the kettle s safety circuit This is a normal condition when the kettle is in a tilted position 5 Raise the kettle to the upright position The Low Water Indicator Light Red 3 should go out when the kettle is upright 6 Turn the ON OFF Switch Solid State Temperature Control 1 to 10 Max and allow the kettle to preheat The green light should remain on until the set temperature 260 F 127 C is reached Then the green light will cycle ON and OFF indicating the element is cycling ON and OFF to maintain temperature Fill the kettle with cold water to the steam jacket s
11. cation and level the kettle by turning the adjustable flanged feet Once positioned and leveled permanently secure the kettle s flanged feet to the floor using 5 16 lag bolts and floor anchors supplied by the installer There are three bolts required to secure each of the flanged feet WIRE CONNECTION Install in accordance with local codes and or the National Electric Code ANSI NFPA No 70 1990 USA or the Canadian Electric Code CSA Standard C22 1 Canada A separate fused disconnect switch must be supplied and installed The kettle must be electrically grounded by the installer The electrical supply must match the power requirements specified on the kettle s rating plate The copper wiring must be adequate to carry the required current at the rated voltage Note Maximum voltage for LVD low voltage directive for Europe to be 440 volts for CE marked appliances SINGLE PHASE RED YELLOW BLACK L1 L2 L3 The kettle is wired for 3 phase operation at the factory For single phase operation rewire the terminal block to that shown in the above diagram Note Ensure main power is turned off before connecting wires Stationary Models Remove the screws securing the dome shaped service cover underneath the kettle and remove the cover A wiring diagram is affixed to the inside of cover Fasten permanent copper wiring to the three connection terminal block Be sure to connect ground wire to the se
12. ith on top of cross bar Trunnion Housing Grease Nipple TRUNNION HOUSING WORM SCREW AND TILT GEAR These parts are accessed through the top cover of the console Apply grease to gear teeth Check for adjusting screw located KETTLE TRUNNIONS On the left hand side of the kettle there are two grease nipples on the top back portion of the trunnion housing On the right hand side of the kettle you must remove the console cover to access the grease nipple HINGE ADJUSTMENT INSTRUCTIONS 5 6 7 8 9 10 3 8 Allen wrench Insert 3 8 Allen wrench Turn clockwise to relieve tension on spring While tension is released remove one of the two slotted screws To prevent Allen wrench from springing back abruptly while the second slotted screw is removed insert a pin approximately 1 8 in the hole where the first slotted screw was removed from Remove second slotted screw While holding Allen wrench remove pin Turn Allen wrench clockwise to tighten or counter clockwise to loosen tension to produce desired effect Re insert pin in one of the two holes Tighten one slotted screw in the other hole it may be necessary to turn Allen wrench slightly to align holes Remove pin and repeat step number 9 for other slotted screw
13. l There are three basic things which can break down stainless steel s passivity layer and allow corrosion to occur 1 Mechanical abrasion 2 Deposits and water 3 Chlorides Mechanical abrasion means those things that will scratch a steel surface Steel pads wire brushes and scrapers are prime examples Water comes out of the faucet in varying degrees of hardness Depending on what part of the country you live in you may have hard or soft water Hard water may leave spots and when heated leave deposits behind that if left to sit will break down the passive layer and rust stainless steel Other deposits from food preparation and service must be properly removed Chlorides are found nearly everywhere They are in water food and table salt One of the worst chloride perpetrators can come from household and industrial cleaners So what does all this mean Don t Despair Here are a few steps that can help prevent stainless steel rust 1 Use the proper tools When cleaning stainless steel products use non abrasive tools Soft cloths and plastic scouring pads will not harm steel s passive layer Stainless steel pads also can be used but the scrubbing motion must be in the direction of the manufacturers polishing marks 2 Clean with the polish lines Some stainless steel comes with visible polishing lines or grain When visible lines are present always scrub in a motion parallel to the lines When the grain cann
14. lieve this pressure Used for tilting the kettle up or down Some units have an optional Power Tilt Control Switch located in the same position Used for tilting the kettle up or down Used for draining product or wash water from kettle It is supplied as standard equipment on stationary kettles and is optional on tilting kettles OPERATING THE KETTLE DO NOT LEAN ON OR PLACE OBJECTS ON KETTLE LIP SERIOUS INJURY COULD RESULT IF KETTLE TIPPED OVER SPILLING HOT CONTENTS 1 Before turning kettle on read the Vacuum Pressure Gauge 4 The gauges needle should be in the green zone Once heated the kettle s normal maximum operating pressure is approximately 10 12 psi while cooking a water base product 2 Ensure that the electrical service to the kettle is turned on at the fused disconnect switch Temperature Approximate Control Product Temperature Setting F C 1 Min 130 54 2 145 63 3 160 71 4 170 TL eee 5 Bre 6 195 91 7 210 99 8 230 110 9 245 118 10 Max 260 127 NOTE Certain combinations of ingredients will result in temperature variations Temperature Range Chart 3 Preheat the kettle by turning the ON OFF Switch Solid State Temperature Control 1 to the desired temperature setting see above Temperature Range Chart The Heat Indicator Light Green 2 will remain lit indicating the burner is lit until the temperature setting is reached When the green light goes off
15. llow it to air dry oxygen helps maintain the stainless steel s passivity film 7 Never use hydrochloric acid muriatic acid on stainless steel Regularly restore passivate stainless steel Recommended cleaners for specific situations Job Cleaning Agent Comments Routine cleaning Soap ammonia detergent Medallion Apply with cloth or sponge Fingerprints amp smears Arcal 20 Lac O Nu Provides barrier film Ecoshine Stubborn stains amp discoloration Cameo Talc Zud First Impression Rub in direction of polish lines Grease amp fatty acids Easy off De Grease Excellent removal on all finishes blood burnt on foods It Oven Aid Grease amp oil Any good Apply with sponge or cloth commercial detergent Restoration Passivation Benefit Super Sheen Review 1 Stainless steels rust when passivity film shield breaks down as a result of scrapes scratches deposits and chlorides 2 Stainless steel rust starts with pits and cracks Use the proper tools Do not use steel pads wire brushes or scrapers to clean stainless steel 4 Use non chlorinated cleaners at recommended concentrations Use only chloride free cleaners 5 Soften your water Use filters and softeners whenever possible 6 Wipe off cleaning agent s and standing water as soon as possible Prolonged contact causes eventual problems To learn more about chloride stress corrosion and how to prevent it contact
16. ot be seen play it safe and use a soft cloth or plastic scouring pad 3 Use alkaline alkaline chlorinated or non chloride containing cleaners While many traditional cleaners are loaded with chlorides the industry is providing an ever increasing choice of non chloride cleaners If you are not sure of chloride content in the cleaner used contact your cleaner supplier If your present cleaner contains chlorides ask your supplier if they have an alternative Avoid cleaners containing quaternary salts it also can attack stainless steel and cause pitting and rusting 4 Treat your water Though this is not always practical softening hard water can do much to reduce deposits There are certain filters that can be installed to remove distasteful and corrosive elements To insure proper water treatment call a treatment specialist 5 Keep your food equipment clean Use alkaline alkaline chlorinated or non chloride cleaners at recommended strength Clean frequently to avoid build up of hard stubborn stains If you boil water in stainless steel equipment remember the single most likely cause of damage is chlorides in the water Heating cleaners that contain chlorides have a similar effect 6 Rinse rinse rinse If chlorinated cleaners are used rinse and wipe equipment and supplies dry immediately The sooner you wipe off standing water especially when it contains cleaning agents the better After wiping equipment down a
17. parate ground terminal connector ground lug Slide the cover s slot over the wiring and secure the cover to kettle with the screws Tilting Models First remove the handwheel by loosening the allen screw Then remove the two screws at the front and rear of the console cover and remove the cover A wiring diagram is affixed to the underside of the console cover Feed permanent copper wiring through the cut out in the bottom of the console and fasten to the three connection terminal block Be sure to connect the ground terminal connector ground lug Replace the console cover and handwheel WATER The sealed jacket of the electric kettle is precharged with the correct amount of a water based formula and therefore no water connection is required to the kettle jacket The kettle can be equipped with optional hot and cold water taps the taps require 1 2 copper tubing as supply lines INSTALLATION CHECKS Although the kettle has been thoroughly tested before leaving the factory the installer is responsible for ensuring the proper operation of kettle once installed Visual Checks 1 Check Tilting tilting kettles A Gearbox tilts kettle smoothly and freely 2 Insure there are A Three lag bolts securely holding each foot B The bottom cover stationary kettles is in place and held with a nut C The console cover tilting kettles is in place and held with a screw Performance Checks 1 Supply power to the kettle
18. plug threaded into the discharge opening prevent ing any steam from escaping X l Plumbed to 2 Safety valve s tube diameter has been reduced drain or water line Safety valve is sticking frozen shut or plugged To test refer to Service 4 Bulletin SE90038 rev 2 Pressure Relief Valve Periodic Testing Safety valve is plumbed to a drain or water line creating back pres sure and reducing flow SE90047 SAFETY THERMOSTAT 1 2 N Probe A fully inserted in tube xX xX Wiring is properly Probe Probe Thermostat connected removed removed electrically partially completely bypassed Low Water Level Probe Probe properly Probe bypassed by attached running A an addi tional wire x Incorrect Instal lations 1 Safety thermostat probe is not com pletely inserted into tubing Safety thermostat probe is removed from tubing 2 Safety thermostat electrical connec tion is bypassed Probe bypassed by B grounding the connecting wire Operating Thermostat 260 270 MAXIMUM KETTLE TEMPERATURE If maximum temperature is not in this range on empty kettle refer to the Calibrat ing Procedure in the unit s Installation Operation amp Service Manual LUBRICATION PROCEDURE Lubricate the following parts every three months to insure smooth operation and reduce wear Adjusting excessive play and adjust w
19. s not in use gt For more detailed instructions refer to the Nafem Stainless Steel Equipment Care and Cleaning manual supplied with unit STAINLESS STEEL EQUIPMENT CARE AND CLEANING Suppied courtesy of Nafem For more information visit their web site at www nafem org Contrary to popular belief stainless steels ARE susceptible to rusting Corrosion on metals is everywhere It is recognized quickly on iron and steel as unsightly yellow orange rust Such metals are called active because they actively corrode in a natural environment when their atoms combine with oxygen to form rust Stainless steels are passive metals because they contain other metals like chromium nickel and manganese that stabilize the atoms 400 series stainless steels are called ferritic contain chromium and are magnetic 300 series stainless steels are called austenitic contain chromium and nickel and 200 series stainless also austenitic contains manganese nitrogen and carbon Austenitic types of stainless are not magnetic and generally provide greater resistance to corrosion than ferritic types With 12 30 percent chromium an invisible passive film covers the steel s surface acting as a shield against corrosion As long as the film is intact and not broken or contaminated the metal is passive and stain less If the passive film of stainless steel has been broken equipment starts to corrode At its end it rusts Enemies of Stainless Stee
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