to SN 4000, Runabout (PN 72129)
Contents
1.2. Wa ae a from view i e under covers 72832 a TES 72188 lq Ex gle u oO eS 72850 72184 PF LA i ie ja 72134 72156 NUE E or 72873 72832 72849 Gash H 4 D 72892 MEE 28157 or iL HH 40434 82366 91077 72156 31060 72194 or Lll i E 281 75 72195 or 72196 Tm fm 72198 LF or 72199 72086 or 72440 72466 Note Platform decals may be in diffferent Serial SEE locations on optional fiberglass platform Plate ES 1 Models with 28161 28235 or l optional 72139 28174 H inverter 31071 44980 or 43658 72141 31508 DEF 38149 SZ ii Ho JA 38122 ze aj HEH 28235 a or 28174 72086 JG D iil 72466 Lait 44736 E Se 72188 alg Genta 72171 28235 or aS or 72182 28174 72155 38149 LJ or 72155 PRIOR Le 72184 28171 c ub 72158 f 72159 LIL s N i35 28373 28373 72156 44980 or 72135 72156 37145 46262 72142 31508 43658 72140 72143 PartNo 72129 Genie Runabout 29 Operator s Manual First Edition Sixth Printing Specifications
3. 26 Genie Runabout Part No 72129 First Edition Sixth Printing Operator s Manual Z gt gt aK M Md TRANSPORT ANDLIFTING INSTRUCTIONS Loading the Machine With Securing to Truck or Trailer for a Crane Transit Use the lifting eye mounted on the rear mast Always chock the machine wheels in preparation column for transport Make sure the mast is fully lowered Turn the key switch to the off position and remove A the key before transporting Inspect the machine and remove any loose or y P 9 unsecured items Inspect the entire machine for loose or unsecured Always place the lifting hook through the lifting eye MEMS so that it points away from the machine Securing the Chassis Use the tie points on the chassis for anchoring down to the transport surface Use chains or straps of ample load capacity Use a minimum of 4 chains Adjust the rigging to prevent damage to the chains Truck bed PartNo 72129 Genie Runabout 27 Operator s Manual First Edition Sixth Printing Decals Decal Inspection Use the pictures on the next page to verify that all decals are legible and in place Below is a numerical list with quantities and descriptions Part No Description Quantity 28157 Label Dexron 1 28161 Warning Crushing Ha
4. GR 8 Standard charger 115V AC 60 HZ 25 amp 24V DC UT T Domestic Haigh DE PRE beds M SS Standard charger 115V AC 60 HZ 25 amp 24V DC Height platiorm maximum 8 ft 4 in 2 54M World wide OR 230 V AC 50 HZ 25 amp 24V DC Height stowed maximum 68 in 1 73M Standard charger 230 V AC 50 HZ 25 amp 24V DC including work station tray ANSI amp CSA Europe Height stowed maximum 72 5 in 1 84m Optional 115V AC 60 HZ 25 amp 24V DC including work station tray CE charger inverter 1000 Watts Width 29 5 in 75 cm Domestic Length stowed 53 in 1 35m Optional 230V AC 50 HZ 25 amp 24V DC Length platform extended 73 in 1 85m Charger nverter 1000 Watts World wide Maximum load capacity 500 Ibs 227 kg Maxi load it 350 Ib 159 k Airborne noise emissions 70 dB ee Sar SPR E 9 Maximum sound level at normal operating workstations iberglass platform A weighted Turning radius inside 6 in 15 cm F Drive speeds Turning radius outside 62 in 1 57m Stowed maximum 2 5 mph 4 0 km h Welgiit P See Serial Piate Platform raised maximum 0 5 mph 0 8 km h Machine weights vary with option configurations 40 ft 55 sec 12 5 m 55 se Gradeability 25 FloorLoadingInformation Power source 4 Batteries 6V 225AH GVW 1950 Ibs 885 kg Controls Proportional BIEC bead Platform dimensions 37 in x 29 5 in RES EE USMC 336kg standard length x width 94 cm x 75 cm 7 2 Platform dimensions 57 in x 29 5 in d SI 90 Ag platfor
5. Operation From Ground with Controller Maintain safe distances between the operator machine and fixed objects Be aware of the direction the machine will travel when using the controller After Each Use 1 Select a safe parking location firm level surface clear of obstruction and traffic 2 Lowerthe platform 3 Turn the key switch to the off position and remove the key to secure from unauthorized use 4 Chockthe wheels 5 Chargethe batteries Inverter Instructions if equipped The inverter will provide power to the platform when external AC power is removed To use the inverter 1 Turn the key switch to platform control 2 Pullout both ground and platform red Emergency Stop buttons to the on position The battery charger and external power to platform will function with the key switch in any position 24 Genie Runabout Part No 72129 First Edition Sixth Printing Operator s Manual Battery and Charger Instructions Observe and Obey MI Do not use an external charger or booster battery M Charge the battery in a well ventilated area MI Use proper AC input voltage for charging as indicated on the machine MI Use only a Genie authorized battery and charger Dry Battery Filling and Charging Instructions 1 Remove the battery vent caps and permanently remove the plastic seal from the battery vent openings Fill each cell with battery acid electrolyte until t
6. legible and in the storage container located on the platform Bodily Injury Hazard Do not operate the machine with a hydraulic oil or air leak An air leak or hydraulic leak can penetrate and or burn skin Decal Legend Genie product decals use symbols color coding and signal words to identify the following messages that follow this symbol to avoid possible injury or death Red used to indicate the ADANGER presence of an imminently hazardous situation which if not avoided will result in death or serious injury Safety alert symbol used to alert personnel to potential personal injury hazards Obey all safety Orange used to indicate the AWARNING presence of a potentially hazardous situation which if not avoided could result in death or serious injury Yellow with safety alert symbol ACAUTION used to indicate the presence of a potentially hazardous situation which if not avoided may cause minor or moderate injury Yellow without safety alert symbol used to indicate the presence of a potentially hazardous situation which if not avoided may result in property damage CAUTION Green used to indicate operation or maintenance information 6 Genie Runabout Part No 72129 First Edition Sixth Printing Operator s Manual Battery Safety Burn Hazards Batteries contain acid Always wear protective clothing and eyewear when working with batteries Avoid spilling or contactin
7. nagn vory E SME a Sm Standard charger 115V AC 60 HZ 25 amp 24V DC Height platiorm maximum 15 ft2 in 4 62M World wide OR 230 V AC 50 HZ 25 amp 24V DC Height stowed maximum 68 in 1 73M Standard charger 230 V AC 50 HZ 25 amp 24V DC including work station tray ANSI amp CSA Europe Height stowed maximum 72 5 in 1 84m Optional 115V AC 60 HZ 25 amp 24V DC including work station tray CE charger inverter 1000 Watts Width 29 5 in 75 cm Domestic Length stowed 53 in 1 35m Optional 230V AC 50 HZ 25 amp 24V DC Length platform extended 73 in 1 85m _ chargerinverter 1000 Watts World wide Maximum load capacity 350 Ibs 159 kg Maxi load it 350 Ib 159 k Airborne noise emissions 70 dB ee Sar SPR E 9 Maximum sound level at normal operating workstations iberglass platform A weighted Turning radius inside 6 in 15 cm F Drive speeds Turning radius outside 62 in 1 57m Stowed maximum 2 5 mph 4 0 km h Welgiit P See Serial Piate Platform raised maximum 0 5 mph 0 8 km h Machine weights vary with option configurations 40 ft 55 sec 12 5 m 55 se Gradeability 25 FloorLoadingInformation Power source 4 Batteries 6V 225AH GVW 2500 Ibs 1134 kg Controls Proportional BIEC bead Platform dimensions 37 in x 29 5 in RES EE ipo RS Bos Kg standard length x width 94 cm x 75 cm i z 44 Platform dimensions 57 in x 29 5 in d PER ong platform with extension length x width 1 45 m x 75 cm 26 x 22 x 431 2 in 66 cm x
8. ae cn capacity 350 s 159 kg Maximum sound level at normal operating workstations iberglass platform A weighted Turning radius inside 6 in 15cm F Drive speeds Turning radius outside 62 in 1 57m Stowed maximum 2 5 mph 4 0 km h Welgiit P See Serial Piate Platform raised maximum 0 5 mph 0 8 km h Machine weights vary with option configurations 40 ft 55 sec 12 5 m 55 se Gradeability 25 FloorLoadingInformation Power source 4 Batteries 6V 225AH GVW 2150 Ibs 975 kg Controls Proportional BIEC bead Platform dimensions 37 in x 29 5 in RES EE DOZ 604kg standard length x width 94 cm x 75 cm A 4 Platform dimensions 57 in x 29 5 in Mati Pei RS rg platform with extension length x width 1 45 m x 75 cm 26 x 22 x 431 2 in 66 cm x 56 cm x 1 1 m Fiberglass platform AC outlet in platform standard 10x3x1 in 25 4 x 7 6 x 2 5 cm Tire size Continuous improvement of our products is a Genie policy Product specifications are subject to change without notice or obligation Note Floor loading information is approximate and does not incorporate different option configurations It should be used only with adequate safety factors Part No 72129 Genie Runabout 31 Operator s Manual First Edition Sixth Printing SPECIFICATIONS GR 15 Standard charger 115V AC 60 HZ 25 amp 24V DC mas 7 Domestic
9. alarm should sound 34 Drive the machine off both pieces of wood Note On CE models the lift function will not operate when the tilt alarm sounds Proceed to step 40 Machines after serial number 1799 Result An alarm should sound 35 Move the lift drive select switch to the lift position 36 Raise the platform Result Before the platform is raised approximately 1 foot 30 cm the lift function will stop 37 Move the lift drive select switch to the drive position 38 Press and hold the function enable switch and slowly move the control handle in the direction indicated by the blue arrow then in the direction indicated by the yellow arrow Result The drive function should not work in either direction 39 Lower the platform and drive the machine off both pieces of wood 18 Genie Runabout Part No 72129 First Edition Sixth Printing Operator s Manual Test Limited Drive Speed 40 Move the lift drive select switch to the lift position 41 Press and hold the function enable switch Raise the platform approximately 2 feet 60 cm from the ground 42 Move the lift drive selector switch to the drive position 43 Press and hold the function enable switch Slowly move the control handle to the full drive position Result The maximum achievable drive speed with the platform raised should not exceed 0 7 feet 20 cm per second If the drive speed with the platform raised exceeds 0 7
10. are shut off g P 350 Ibs 159kg Extension only Platform only Do not operate the machine during lightning or 250 Ibs 113 kg 100 Ibs 45 kg storms Do not use the machine as a ground for welding 2 Genie Runabout Part No 72129 First Edition Sixth Printing Operator s Manual Do not raise the platform unless the machine is on a firm level surface E i Do not depend on the tilt alarm as a level indicator The tilt alarm sounds only when the machine is on a slope If the tilt alarm sounds Lower the platform immediately Move the machine to a firm level surface If the tilt alarm sounds when the platform is raised use extreme caution to lowerthe platform Do not alter or disable the limit switches Do not drive over 0 5 mph 0 8 km h with the platform raised Do not operate the machine in strong or gusty winds Do not increase the surface area of the platform or the load Increasing the area exposed to the wind will decrease machine stability gt r D O a a Do not drive the machine on or near uneven terrain unstable surfaces or other hazardous conditions with the platform raised SAFETY RULES Use extreme care and slow speeds while driving the machine in the stowed position across uneven terrain debris unstable or slippery surfaces and near holes and drop offs Do not use the platform controls to free a platform that is caught snagged or otherwise prevented from norma
11. firm level and free of obstruction 2 Be sure the battery pack is connected At the Ground Controls 3 Pulloutthe platform and ground red Emergency Stop buttons to the on position 4 Turn the key switch to ground control Test Emergency Stop 5 Pushinthe ground red Emergency Stop button to the off position O Result No functions should operate 6 Pull outthe red Emergency Stop button to the on position Test the Up Down Functions 7 Activate the up function Result The platform should raise 8 Activate the down function Result The platform should lower The descent alarm should sound while the platform is lowering Test Manual Lowering 9 Activate the up function and raise the platform approximately 2 feet 60 cm 10 Pull the manual lowering knob located at the back of the machine Result The platform should lower The descent alarm will not sound 11 Turn the key switch to platform control At the Platform Controls Test Emergency Stop 12 Push in the platform red Emergency Stop button to the off position Result No functions should operate Test the Horn if equipped 13 Pull out the red Emergency Stop button to the on position 14 Push the horn button Result The horn should sound Test the Function Enable Switch 15 Do not hold the function enable switch on the control handle 16 Slowly move the control handle in the direction indicated by the blue arrow then in the d
12. push the machine or other objects with the platform Do not contact adjacent structures with the platform Do not tie the platform to adjacent structures Do not place loads outside the platform perimeter Fall Hazards ho i Do not sit stand or climb on the platform guard rails Maintain a firm footing on the platform floor at all times Occupants should wear a safety belt or harness and comply with applicable governmental regulations Attach lanyard to anchor provided in platform SMEG Do not climb down from the platform when raised Keep the platform floor clear of debris Lower the platform mid rail bar or close the platform entry gate before operating 4 Genie Runabout Part No 72129 First Edition Sixth Printing Operator s Manual Collision Hazards z Be aware of limited sight distance and blind spots when driving or operating D Be aware of the extended platform position when moving the machine It is recommended that operators wear an approved hard hat when operating the machine Check the work area for overhead obstructions or other possible hazards Be aware of crushing hazards when grasping the platform guard rail Observe and use the color coded direction arrows on the platform controls and platform decal plate for drive and steer functions SAFETY RULES No stunt driving or horseplay while operating a machine Do not lower the platform unless the area bel
13. switch M Perform this test with the platform fully lowered a dg 48 Move the lift drive select switch to the lift position 49 Fully lower the platform OR raise the platform to approximately 13 feet 3 9 m 50 Step on the platform extension release pedal and extend the platform 51 Move the lift drive select switch to the drive position 52 Slowly move the control handle to the full drive position Result The drive function should not operate 20 Genie Runabout Part No 72129 First Edition Sixth Printing Operator s Manual Workplace Inspection Workplace Inspection Be aware of and avoid the following hazardous situations drop offs or holes bumps floor obstructions or debris overhead obstructions and high voltage Do Not Operate Unless conductors M You learn and practice the principles of safe hazardous locations machine operation contained in this operator s inadequate surface support to withstand all load manual 1 Avoid hazardous situations 2 Always perform a pre operation forces imposed by the machine wind and weather conditions the presence of unauthorized personnel inspection s other possible unsafe conditions 3 Always perform function tests prior to use 4 Inspecttheworkplace Know and understand the workplace inspection before going on to the next section 5 Only use the machine as it was intended Fundamentals The workplace inspection helps
14. the total platform load Maximum capacity GR 8 amp GR 12 gt Ng Platform without extension 500 Ibs 227 kg Y Platform retracted 500 Ibs 227 kg N eu Platform extended Platform only 250 Ibs 113 kg Platform extended Extension only 250 Ibs 113 kg ous vro Work station tray 50 Ibs 22 kg Maintain safe distances from electrical power lines Fiberglass platform 350 Ibs 159 kg and apparatus in accordance with applicable iaimh 1 governmental regulations and the following chart 5 al oa si Voltage Minimum Safe EB Phase to Phase Approach Distance z Feet Meters 0 to 300V Avoid Contact 500 Ibs 227 kg Extension only Platform only 250 Ibs 113 kg 250 Ibs 113 kg 300V to 50KV 10 3 05 50KV to 200KV 15 4 0 Maximum capacity GR 15 ithout extensi I 159 k 200KV to 350KV 20 6 10 Platform without extension 350 Ibs 59 kg Platform retracted 350 Ibs 159 kg 350KV to 500KV 25 7 62 Platform extended Platform only 100 Ibs 45 kg 500KV to 750KV 35 10 67 Platform extended Extension only 250 lbs 113 kg 750KV to 1000KV 45 13 72 Work station tray 50 Ibs 22 kg Fiberglass platform 350 Ib 159 kg Allow for platform movement electrical line sway or Maximum occupants 1 sag and beware of strong or gusty winds Keep away from the machine if it contacts EB energized power lines Personnel on the ground or kz in the platform must not touch or operate the machine until energized power lines
15. 56 cm x 1 1 m Fiberglass platform AC outlet in platform standard 10x3x1 in 25 4 x 7 6 x 2 5 cm Tire size Continuous improvement of our products is a Genie policy Product specifications are subject to change without notice or obligation Note Floor loading information is approximate and does not incorporate different option configurations It should be used only with adequate safety factors 32 Genie Runabout Part No 72129 Genie North America Phone 425 881 1800 Toll Free USA and Canada 800 536 1800 Fax 425 883 3475 Genie Holland Phone 31 7051 78836 Fax 31 7051 13993 Genie Australia Pty Ltd Phone 61 7 3375 1660 Fax 61 7 3375 1002 Genie Scandinavia Phone 46 31 3409612 Fax 46 31 3409613 Genie China Phone 86 21 53852570 Fax 86 21 53852569 Genie France Phone 33 0 2 37 26 09 99 Fax 33 0 2 37 26 09 98 Genie Malaysia Phone 60 4 228 1235 Fax 60 4 226 6872 Genie Ib rica Phone 34 93 579 5042 Fax 34 93 579 5059 Genie Japan Phone 81 3 3453 6082 Fax 81 3 3453 6083 Genie Germany Phone 49 0 4202 88520 Fax 49 0 4202 8852 20 Genie Korea Phone 82 2 558 7267 Fax 82 2 558 3910 Genie U K Phone 44 0 1476 584333 Fax 44 0 1476 584334 Genie Africa Phone 27 11 455 0373 Fax 27 11 455 0355 Genie Mexico City Phone 52 55 5666 5242 Fax 52 55 5666 3241 Genie Latin America Phone 55 11 4055 2499 Fax 55 11 4043 1661
16. Geni Operators Manual with Maintenance Information First Edition Sixth Printing Part No 72129 Runabout Operator s Manual First Edition Sixth Printing Important Read understand and obey these safety rules and operating instructions before operating this machine Only trained and authorized personnel shall be permitted to operate this machine This manual should be considered a permanent part of your machine and should remain with the machine at all times If you have any questions call Genie Industries Contents Page S IM 1 LGGE A sa cceates 8 ege 9 Pre operation Inspection eessesesessee 11 Maintenance ss ccicate eens nieve dena ne S nnde kae 13 Function Tests sssssseeeennen 15 Workplace Inspection eeeeeeeeeeee 21 Operating Instructions seesseseeeees 22 Transport and Lifting Instructions 26 DO CAIS 28 Specifications sssssssssseeeeeee 30 Contact us Internet http www genielift com e mail techpub genieind com Copyright 2000 by Genie Industries First Edition Sixth Printing October 2002 Genie is a registered trademark of Genie Industries in the U S A and many other countries Runabout and GR are trademarks of Genie Industrie
17. and Obey MI Common sense and planning must be applied to control the movement of the machine when lifting it with a crane or forklift MI The transport vehicle must be parked on a level surface MI The transport vehicle must be secured to prevent rolling while the machine is being loaded MI Be sure the vehicle capacity loading surfaces and chains or straps are sufficient to withstand the machine weight See the serial plate for the machine weight MI The machine must be on a level surface or secured before releasing the brakes Brake Release Operation if equipped 1 Chockthe wheels to prevent the machine from rolling 2 Besurethe winch line is properly secured to the drive chassis tie points and the path is clear of all obstructions 3 Pullthe brake release switch to open the brake valve 3 Turn the key switch to platform control 4 Pullout both ground and platform red Emergency Stop buttons to the on position 4 Move the lift drive selector switch on the platform control panel to the drive position 5 Hold the function enable switch and move the control handle into the drive position to release the brakes After the machine is loaded 1 Pushin both ground and platform red Emergency Stop buttons to the off position 2 Turn the key switch to the off position 3 Chockthe wheels to prevent the machine from rolling 4 Push the brake release switch closed to reset the brakes Brake Release Switch
18. ce of hydraulic system problems 1 Besure the platform is fully lowered Visually inspect the hydraulic oil level through the indicator on the side of the machine Result The hydraulic oil level should be visible Part No 72129 Genie Runabout 13 Operator s Manual First Edition Sixth Printing MAINTENANCE Check the Batteries Proper battery condition is essential to good engine performance and operational safety Improper fluid levels or damaged cables and connections can result in component damage and hazardous conditions Electrocution hazard Contact with AWARNING hot or live circuits could result in death or serious injury Remove all rings watches and other jewelry Bodily injury hazard Batteries AWARNING contain acid Avoid spilling or contacting battery acid Neutralize battery acid spills with baking soda and water Perform this test after fully charging the batteries 1 Put on protective clothing and eye wear 2 Besure that the battery cable connections are tight and free of corrosion 3 Remove the battery vent caps 4 Check the battery acid level If needed replenish with distilled water to the bottom of the battery fill tube Do not overfill 5 Install the vent caps Scheduled Maintenance Maintenance performed quarterly annually and every two years must be completed by a person trained and qualified to perform maintenance on this machine according to the procedures found
19. d counterweight Platform control joystick L LL CC COCO OCOD Brake release components Check the entire machine for Qj Cracks in welds or structural components M Dents or damage to the machine L1 Be sure that all structural and other critical components are present and all associated fasteners and pins are in place and properly tightened 12 Genie Runabout Part No 72129 First Edition Sixth Printing Operator s Manual Observe and Obey MI Only routine maintenance items specified in this manual shall be performed by the operator M Scheduled maintenance inspections shall be completed by qualified service technicians according to the manufacturer s specifications and the requirements specified in the responsibilities manual Maintenance Symbols Legend The following symbols have been used in this manual to help communicate the intent of the instructions When one or more of the symbols appear at the beginning of a maintenance procedure it conveys the meaning below Indicates that tools will be required to performthis procedure Indicates that new parts will be required to perform this procedure Maintenance Check the Hydraulic Oil Level Maintaining the hydraulic oil at the proper level is essential to safe machine operation Improper hydraulic oil levels can damage hydraulic components Daily checks allow the inspector to identify changes in oil level that might indicate the presen
20. e inspection before using the machine 2 Always perform a pre operation inspection 4 Inspect the workplace 5 Only use the machine as it was intended 22 Genie Runabout Part No 72129 First Edition Sixth Printing Operator s Manual Emergency Stop Push in the red Emergency Stop button to the off position at the ground or platform controls to stop all machine functions Repair any function that operates when either Emergency Stop button is pushed in Operation From Ground 1 Turn the key switch to ground control 2 Pullout both ground and platform red Emergency Stop buttons to the on position 3 Be sure the battery pack is connected before operating the machine To Position Platform 1 Move the up down toggle switch according to the markings on the control panel Drive and steer functions are not available from the ground controls Operation From Platform 1 Turn the key switch to platform control 2 Pulloutthe ground and platform red Emergency Stop buttons to the on position 3 Be sure the battery pack is connected before operating the machine To Position Platform 1 Move the lift drive select switch to the lift position 2 Press and hold the function enable switch on the control handle 3 Move the control handle according to the markings on the control panel OPERATING INSTRUCTIONS To Steer 1 Move the lift drive select switch to the drive position 2 Press and hold the function e
21. etic Genie Runabout 2 72188 Label Directional Arrows 2 72194 Cosmetic Genie GR 8 1 72195 Cosmetic Genie GR 12 1 72196 Cosmetic Genie GR 15 1 72198 Cosmetic Genie GR 8 front 1 72199 Cosmetic Genie GR 12 front 1 72440 Cosmetic Genie GR 15 front 1 72466 Platform Control Panel Emergency Stop Button 1 72832 Danger Do Not Alter Limit Switch 1 1 extra on GR 15 models with extension deck 72849 Danger Brake Release Instructions 1 72850 Notice Work Tray Capacity 1 72873 Platform Control Panel Joystick Controller 1 72892 Label Brake Release Switch 1 82366 Label Chevron Rykon 1 28 Genie Runabout Part No 72129 First Edition Sixth Printing Operator s Manual DECALS Shading indicates decal is hidden
22. feet 20 cm per second immediately tag and remove the machine from service FUNCTION TESTS 44 Press the drive speed switch or the drive speed button until one of the drive speed indicator lights turns off 45 Press and hold the function enable switch Slowly move the control handle to the full drive position O Result The maximum achievable drive speed with the platform raised should be approximately 0 4 feet 10 cm per second 46 Press the drive speed switch or the drive speed button again until two of the drive speed indicator lights are off 47 Press and hold the function enable switch Slowly move the control handle to the full drive position O Result The maximum achievable drive speed with the platform raised should be approximately 0 2 feet 6 cm meters per second Part No 72129 Genie Runabout 19 Operator s Manual First Edition Sixth Printing FUNCTIONTESTS Test the Platform Extension Limit Switch ifequipped Note This test is only required on GR 15 models with an optional platform extension Note Some GR 15 models are equipped to drive at up to 12 feet 3 6 m with the platform extended These models have a limit switch on the back of the platform next to the mast Before performing this test determine if your machine is equipped with this limit switch Models with limit switch Perform Is this test with the platform raised approximately 13 feet 3 9 m fime Models without limit
23. g battery acid Neutralize battery acid spills with baking soda and water Do not expose the batteries or the charger to water and or rain during charging Explosion Hazards Keep sparks flames and lighted tobacco away from batteries Batteries emit an explosive gas E ERE UI The battery tray should remain open during the entire charging cycle Do not contact the battery terminals or the cable clamps with tools that may cause sparks SAFETY RULES Component Damage Hazard Do not use any battery charger greater than 24V to charge the batteries Electrocution Hazards Connect the battery charger to a grounded AC 3 wire electrical outlet only Inspect daily for damaged cord cables and wires Replace damaged items before operating Avoid electrical shock from contact with battery terminals Remove all rings watches and other jewelry Tip over Hazard Do not use batteries that weigh less than the original equipment Batteries are used as counterweight and are critical to machine stability Each battery must weigh 62 pounds 28 kg Lifting Hazard Use the appropriate number of people and proper lifting techniques when lifting batteries Part No 72129 Genie Runabout 7 Operator s Manual First Edition Sixth Printing Legend 1 Brake release switch 10 Work station tray 2 Hydraulic oil level indicator 11 Platform controls 3 Battery disconnect 12 Decal pla
24. he level is sufficient to cover the plates Do not fill to the maximum level until the battery charge cycle is complete Overfilling can cause the battery acid to overflow during charging Neutralize battery acid spills with baking soda and water 3 4 5 Install the battery vent caps Charge the battery Check the battery acid level when the charging cycle is complete Replenish with distilled water to the bottom of the fill tube Do not overfill OPERATING INSTRUCTIONS To Charge Battery 1 Be sure the batteries are connected before charging the batteries Open the battery compartment The compartment should remain open for the entire charging cycle Remove the battery vent caps and check the battery acid level If necessary add only enough distilled water to cover the plates Do not overfill prior to the charge cycle Replace the battery vent caps 5 Connectthe battery charger to a grounded AC circuit Note For optional charger inverter connect AC power to the plug on the back of the machine 6 Turnthe battery charger on standard charger only 7 The charger will indicate when the battery is fully charged Check the battery acid level when the charging cycle is complete Replenish with distilled water to the bottom of the fill tube Do not overfill Part No 72129 Genie Runabout 25 Operator s Manual First Edition Sixth Printing Transport and Lifting Instructions Observe
25. iangle points on the control panel FUNCTION TESTS Test Drive and Braking 26 Press and hold the function enable switch on the control handle 27 Slowly move the control handle in the direction indicated by the blue arrow on the control panel until the machine begins to move then return the handle to the center position O Result The machine should move in the direction that the blue arrow points on the control panel then come to an abrupt stop 28 Slowly move the control handle in the direction indicated by the yellow arrow on the control panel until the machine begins to move then return the handle to the center position O Result The machine should move in the direction that the yellow arrow points on the control panel then come to an abrupt stop Note The brakes must be able to hold the machine on any slope it is able to climb Part No 72129 Genie Runabout 17 Operator s Manual First Edition Sixth Printing FUNCTION TESTS Test the Tilt Sensor Operation Note Perform this test from the ground with the platform controller Do not stand in the platform 29 Move the lift drive select switch to the lift position 30 Fully lower the platform 31 Place a 2x4 or similar piece of wood in front of each wheel on one side of the machine 32 Move the lift drive select switch to the drive position 33 Drive the machine up onto both pieces of wood Machines before serial number 1800 Result An
26. in the service manual for this machine Machines that have been out of service for more than three months must receive the quarterly inspection before they are put back into service 14 Genie Runabout Part No 72129 First Edition Sixth Printing Operator s Manual Do Not Operate Unless M You learn and practice the principles of safe machine operation contained in this operator s manual 1 Avoid hazardous situations 2 Always perform a pre operation inspection 3 Always perform function tests prior to use Know and understand the function tests before going on to the next section 4 Inspect the workplace 5 Only use the machine as it was intended Function Tests Fundamentals The function tests are designed to discover any malfunctions before the machine is put into service The operator must follow the step by step instructions to test all machine functions A malfunctioning machine must never be used If malfunctions are discovered the machine must be tagged and removed from service Repairs to the machine may only be made by a qualified service technician according to the manufacturer s specifications After repairs are completed the operator must perform a pre operation inspection and function tests again before putting the machine into service Part No 72129 Genie Runabout 15 Operator s Manual First Edition Sixth Printing FUNCTION TESTS 1 Select a test area that is
27. irection indicated by the yellow arrow Result No functions should operate Test the Up Down Functions 17 Move the lift drive select switch to the lift position 18 Press and hold the function enable switch on the control handle 19 Slowly move the control handle in the direction indicated by the blue arrow Result The platform should raise 20 Release the control handle Result The platform should stop raising 21 Press and hold the function enable switch Slowly move the control handle in the direction indicated by the yellow arrow Result The platform should lower The descent alarm should sound while the platform is lowering 16 Genie Runabout Part No 72129 First Edition Sixth Printing Operator s Manual Testthe Steering Note When performing the steer and drive function tests stand in the platform facing the steer end of the machine 22 Move the lift drive select switch to the drive position 23 Press and hold the function enable switch on the control handle 24 Press the thumb rocker switch on top of the control handle in the direction indicated by the blue triangle on the control panel O Result The steer wheels should turn in the direction that the blue triangle points on the control panel 25 Press the thumb rocker switch in the direction indicated by the yellow triangle on the control panel O Result The steer wheels should turn in the direction that the yellow tr
28. l motion by an adjacent structure All personnel must be removed from the platform before attempting to free the platform using the ground controls Do not push off or pull toward any object outside of the platform q Co n T Maximum allowable manual force f Jj ANSI CSA 100 Ibs 445 N CE 45 Ibs 200 N Do not alter or disable machine components that in any way affect safety and stability Do not modify or alter an aerial work platform Mounting attachments for holding tools or other materials onto the platform toeboards or guard rail System can increase the weight in the platform and the surface area of the platform or the load Part No 72129 Genie Runabout 3 Operator s Manual First Edition Sixth Printing SAFETY RULES Do not replace items critical to machine stability with items of different weight or specification Do not place or attach fixed or overhanging loads to any part of this machine t 4 Do not place ladders or scaffolds in the platform or against any part of this machine Do not use the machine on a moving or mobile surface or vehicle Be sure all tires are in good condition castle nuts are properly tightened and cotter pins are properly installed Do not use batteries that weigh less than the original equipment Batteries are used as counterweight and are critical to machine stability Each battery must weigh 62 pounds 28 kg Do not use the machine as a crane Do not
29. m with extension length x width 1 45 m x 75 cm 26 x 22 x 431 2 in 66 cm x 56 cm x 1 1 m Fiberglass platform AC outlet in platform standard 10x3x1 in 25 4 x 7 6 x 2 5 cm Tire size Continuous improvement of our products is a Genie policy Product specifications are subject to change without notice or obligation Note Floor loading information is approximate and does not incorporate different option configurations It should be used only with adequate safety factors 30 Genie Runabout Part No 72129 First Edition Sixth Printing Operator s Manual SPECIFICATIONS GR 12 Standard charger 115V AC 60 HZ 25 amp 24V DC me d Domestic Haigh worming PRE R AM Standard charger 115V AC 60 HZ 25 amp 24V DC Height platform maximum 11 ft 9 in 3 58 m World wide OR 230 V AC 50 HZ 25 amp 24V DC Height stowed maximum 68 in 1 Standard charger 230 V AC 50 HZ 25 amp 24V DC including work station tray ANSI amp CSA Europe Height stowed maximum 72 5 in 1 84m Optional 115V AC 60 HZ 25 amp 24V DC including work station tray CE charger inverter 1000 Watts Width 29 5 in 75 cm Domestic Length stowed 53 in 1 35m Optional 230V AC 50 HZ 25 amp 24V DC Length platform extended 73 in 1 85m _ charger inverter 1000 Watts World wide Maximum load capacity 500 Ibs 227 kg z 2B Airborne noise emissions 70
30. nable switch on the control handle 3 Turn the steer wheels with the thumb rocker switch located on the top of the control handle To Drive 1 Move the lift drive select switch to the drive position 2 Press and hold the function enable switch on the control handle 3 Increase speed Slowly move the control handle off center Decrease speed Slowly move the control handle toward center Stop Return the control handle to center or release the function enable switch Use the color coded direction arrows on the platform controls and on the platform to identify the direction the machine will travel Machine travel speed is restricted when the platform is raised To Reduce Drive Speed The drive controls can operate in three different drive speed modes When all three lights on the platform control panel are on the machine is in normal fastest drive speed mode When one light is on the machine will travel in its slowest drive speed mode Press the drive speed switch or push the drive speed button to select the desired drive speed Part No 72129 Genie Runabout 23 Operator s Manual First Edition Sixth Printing OPERATING INSTRUCTIONS To Extend and Retract Platform if equipped 1 Step on the platform extension release pedal 2 Grasp the platform guard rails carefully and push to extend the platform 3 Step on the platform extension release pedal and pull the guard rails to retract the platform
31. ow is clear of personnel and obstructions Limit travel speed according to the condition of the ground surface congestion slope location of personnel and any other factors which may cause collision Do not operate a machine in the path of any crane or moving overhead machinery unless the controls of the crane have been locked out and or precautions have been taken to prevent any potential collision Crushing Hazard Use common sense and planning when operating the machine with the controller from the ground Maintain safe distances between the operator the machine and fixed objects Component Damage Hazard Do not use the machine as a ground for welding Explosion and Fire Hazard Do not operate the machine or charge the battery in hazardous locations or locations where potentially flammable or explosive gases or particles may be present PartNo 72129 Genie Runabout Operator s Manual First Edition Sixth Printing SAFETY RULES Damaged Machine Hazards Do not use a damaged or malfunctioning machine Conduct a thorough pre operation inspection of the machine and test all functions before each work shift Immediately tag and remove from service a damaged or malfunctioning machine Be sure all maintenance has been performed as specified in this manual and the appropriate service manual Be sure all decals are in place and legible Be sure the operator s safety and responsibilities manuals are complete
32. s These machines comply with ANSI SIA 92 6 1999 Za Printed on recycled paper Printed in U S A Genie Runabout Part No 72129 First Edition Sixth Printing Operator s Manual Safety Rules Danger Failure to obey the instructions and safety rules in this manual will result in death or serious injury Do Not Operate Unless M You learn and practice the principles of safe machine operation contained in this operator s manual 1 Avoid hazardous situations Know andunderstand the safety rules before going on to the next section 2 Always perform a pre operation inspection 3 Always perform function tests prior to use 4 Inspect the workplace 5 Only use the machine as it was intended M You read understand and obey Manufacturer s instructions and safety rules safety and operator s manuals and machine decals employer s safety rules and worksite regulations applicable governmental regulations V You are properly trained to safely operate the machine Part No 72129 Genie Runabout 1 Operator s Manual First Edition Sixth Printing eee SAFETY RULES Electrocution Hazards Tip over Hazards This machine is not electrically insulated and will Occupants and equipment must not exceed the not provide protection from contact with or maximum platform capacity or the maximum proximity to electrical current capacity of the platform extension Weight in the work station tray is part of
33. te 4 Non steertire 13 Manual storage container 5 Forklift pocket 14 Mast 6 Transporttie down 15 GFCI outlet 7 Manuallowering valve 16 Lanyardanchorage 8 Battery covers 17 Mid rail entry bar 9 Powerto platform battery 18 Steer tire charger connection for optionalinverter 19 Ground controls 20 Battery charger connection or optional charger inverter display 21 Pothole guard fixed 22 Platform extension entry gate 23 Platform extension release pedal 24 Platform extension option 8 Genie Runabout Part No 72129 First Edition Sixth Printing Operator s Manual DRIVE SPEED INDICATOR Joystick Controller 1 Lift drive select toggle switch position may be different on some machines 2 Drive speed indicator lights ifequipped Drive speed button ifequipped Drive speed toggle switch ifequipped Function enable switch Controls Thumb rocker for steer function Proportional control handle for lift and drive functions Red Emergency Stop button 9 Horn option Part No 72129 Genie Runabout Operator s Manual First Edition Sixth Printing TTO C E Hour Meter AT bail a STOP Ground Control Panel 1 Hour meter 4 Platform up down toggle switch 2 Key switch for platform off ground selection 5 Red Emergency Stop button 3 7amp breaker for electrical circui
34. the operator determine if the workplace is suitable for safe machine operation It should be performed by the operator prior to moving the machine to the workplace It is the operator s responsibility to read and remember the workplace hazards then watch for and avoid them while moving setting up and operating the machine Part No 72129 Genie Runabout 21 Operator s Manual First Edition Sixth Printing Operating Instructions Fundamentals The Operating Instructions section provides instructions for each aspect of machine operation It is the operator s responsibility to follow all the safety rules and instructions in the operator s safety and responsibilities manuals Using the machine for anything other than lifting Do Not Operate Unless personnel and tools to an aerial work site is unsafe and dangerous M You learn and practice the principles of safe machine operation contained in this operator s manual Only trained and authorized personnel should be permitted to operate a machine If more than one operator is expected to use a machine at different 1 Avoid hazardous situations times in the same work shift they must all be qualified operators and are all expected to follow all safety rules and instructions in the operator s safety and responsibilities manuals That means 3 Always perform function tests prior to use every new operator should perform a pre operation inspection function tests and a workplac
35. ts 10 Genie Runabout Part No 72129 First Edition Sixth Printing Operator s Manual Pre operation Inspection Do Not Operate Unless M You learn and practice the principles of safe machine operation contained in this operator s manual 1 Avoid hazardous situations 2 Always perform a pre operation inspection Know and understand the pre operation inspection before going on to the next section 3 Always perform function tests prior to use 4 Inspect the workplace 5 Only use the machine as it was intended Fundamentals It is the responsibility of the operator to perform a pre operation inspection and routine maintenance The pre operation inspection is a visual inspection performed by the operator prior to each work shift The inspection is designed to discover if anything is apparently wrong with a machine before the operator performs the function tests The pre operation inspection also serves to determine if routine maintenance procedures are required Only routine maintenance items specified in this manual may be performed by the operator Refer to the list on the next page and check each of the items and locations for modifications damage or loose or missing parts A damaged or modified machine must never be used If damage or any variation from factory delivered condition is discovered the machine must be tagged and removed from service Repairs to the machine may only be made by a q
36. ualified service technician according to the manufacturer s specifications After repairs are completed the operator must performa pre operation inspection again before going on to the function tests Scheduled maintenance inspections shall be performed by qualified service technicians according to the manufacturer s specifications and the requirements listed in the responsibilities manual Part No 72129 Genie Runabout 11 Operator s Manual First Edition Sixth Printing PRE OPERATION INSPECTION Pre operation Inspection 1 Be sure that the operator s safety and responsibilities manuals are complete legible and in the storage container located on the platform LI Be sure that all decals are legible and in place See Decals section U Check for hydraulic oil leaks and proper oil level See Maintenance section Q Check for battery fluid leaks and proper fluid level Add distilled water if needed See Maintenance section Check the following components or areas for damage modifications and improperly installed or missing parts M Electrical components wiring and electrical cables LI Hydraulic power unit tank hoses fittings cylinders and manifolds Battery pack and connections Drive motors Wear pads Tires and wheels Limit switches and alarms Nuts bolts and other fasteners Platform entry mid rail bar or gate Sequencing cables and pulley Platform extension if equipped Mast columns an
37. zard 1 28164 Notice Hazardous Materials 1 28171 Label No Smoking 1 28174 Label Power to Platform 230V 2 28175 Caution Compartment Access 1 28235 Label Power to Platform 115V 2 28373 Label Forklift Pocket 2 31060 Danger Do Not Alter Limit Switch 1 GR 15 models with extension deck 31071 Warning Failure to Read Manual 1 31077 Caution Collision Hazard 1 31508 Notice Power to Battery Charger 1 37145 Label Manual Lowering 1 38122 Label Manual Storage Container 1 38149 Label Patents 1 40434 Label Lanyard Anchorage 1 43658 Label Power to Charger 230V 1 44736 Danger Tilt Alarm 1 44980 Label Power to Charger 115V 1 46262 Danger Battery Charger Safety 1 72086 Label Lifting Eye 1 72134 Platform Control Panel Joystick Controller 1 72135 Ground Control Panel 1 72139 Notice Operating Instructions Platform 1 Part No Description Quantity 72140 Notice Operating Instructions Ground 1 72141 Danger General Safety Rules 1 72142 Danger Electrocution Hazard 1 72143 Label Emergency Stop 2 72153 Notice Max Capacity 500 Ibs 227 kg 1 72155 Notice Max Capacity 350 Ibs 159 kg 1 72156 Notice Tire Specifications 4 72158 Notice Battery Connection Diagram 1 72159 Danger Tip over Batteries 1 72171 Notice Max Side Force 100 Ibs 445 N ANSI amp CSA 1 72182 Notice Side Force Wind Speed CE 1 72184 Cosm
Download Pdf Manuals
Related Search