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COLOR IMAGE SCANNER

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2. Reattaching the bottom plates 1 Reattach the CIS unit by reversing the sequence of steps in which it was detached Align the CIS unit with the side of the main unit when attaching the CIS unit Align the CIS unit with the rear of the main unit when attaching the CIS unit CS300 400 UM 251 9370 8 4 8 DISASSEMBLING AND ADJUSTING THE MECHANICAL PARTS 8 7 Motor Detaching the motor 1 Detach the left side cover see Section 8 2 2 Detach the front guide assembly see Section 8 4 3 Disconnect the J4 connector from the data power board 4 Remove the two M4L6 binding head screws holding the motor 5 Detach the drive belt from the pulleys 41 6 binding head screws Reattaching the motor 1 Reattach the motor by reversing the sequence of steps in which it was detached 2 Adjust the drive belt tension see Section 8 10 Disassembling the motor 1 Loosen the M3L6WP set screws to detach the motor pulley Remove the two silver M4L12 binding head screws holding together the motor and motor mount M4L12 binding head screw M3L6WP set screw Pulley Motor mount Reattaching the motor 1 Reattach the motor by reversing the sequence of steps in which it was detached CS300 400 UM 251 9370 8 5 8 DISASSEMBLING AND ADJUSTING THE MECHANICAL PARTS 8 8 Drive Roller Pulley Detaching the drive rolle
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6. 1124 Sensor 1 2 2 3 3 4 4 5 i X Overlap 408 71426 48 Current Value Y Offset 5 5 Check Default Value Scan Sensor 1 2 3 4 5 Starting Line 3 Starting Bit ms m 1 5 No of Bytes Transferred 31595 56 186 15 m6 89 1 10 12 7 9 11 1 2 Origin Upper left corner of the document The upper left corner of the scanner image currently being displayed is always set to 0 0 The coordinates increase as you move across and down from this point 3 4 X Overlap These boxes show the numbers of pixels by which sensor 1 and 2 2 and 3 3 and 4 4 and 5 images overlap For more overlap increase these numbers Reduce these numbers if some portions of images are missing due to excessive overlap to enable accurate fine adjustments lt lt Theoretically distance accuracy in the direction of sensors in the X direction cannot be corrected since it is determined based on the calibration and quality of the individual sensors However using the overlaps will make the image appear to be corrected In general use the size change function of the application software to make this adjustment If your customer requests extreme accuracy and if the size change function does not produce satisfactory results you may resort to this technique In contrast
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8. Ensure that scanner s Power switch is in the Off position Make sure that your scanner is properly grounded If it is not grounded there is a possibility that noise will cause incorrect operation or that the scanned image may be distorted CS300 400 UM 251 9370 3 2 3 PREPARING OPERATE THE SCANNER Turning the Scanner On or Off Whenever the scanner s Power switch is turned on the POWER PAPER and ERROR lamps on the control panel light up When the scanner has been initialized the POWER lamp lights up CHECKPOINT When resetting the scanner by turning it off then back on again wait at least five seconds before turning it back on CS300 400 UM 251 9370 3 3 3 PREPARING TO OPERATE THE SCANNER 3 3 Connecting the Scanner to a Computer The scanner can be connected to a computer using the USB interface or IEEE 1394 interface The operation of the scanner cannot be guaranteed in the following cases When the cable is connected to a USB hub or an add on USB board When you are using a custom built computer or one that you have modified The following should never be attempted Remove or reinsert the cable while you are installing the driver Remove or reinsert the cable while starting up the computer or the scanner Remove or reinsert the cable within a period of 5 seconds Remove or reinsert the cable while transferring data Connect two or more scanners to a sing
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10. 8 11 814 Contact Glass nennen nnns 8 12 8 15 CIS Charge Coupled Device Imaging Sensor Assembly 8 13 8 16 CIS Charge Coupled Device Imaging Sensor Board 8 14 8 17 Document Hold down Plate 8 15 818 Pinch Roller Units tue iai eee eee 8 17 8 19 IEEE 1394 tae 8 19 8 20 Data Controller 8 20 8 21 Data Power Boards eS ane Seca ica uu nini 8 22 8 22 CIS sioe ID ec exi sie aaa dad e 8 23 8 23 Switching Power Supply Board eee 8 24 9 BOARDS AND ELECTRICAL COMPONENTS 9 1 9 1 Wiring ME 9 1 9 2 Replacing the Data Controller Board eene 9 6 1 Precautions for replacing the data controller board 9 6 2 Replacing the data controller 2222 2 9 6 9 3 Replacing the IEEE 1394 1 1 9 7 Input the MAC address to the IEEE 1394 board 9 7 9 4 Downloading Firmware 9 8 1 Items required to download
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17. 9 8 2 T E 9 8 10 ADJUSTMENTS USING THE SOFTWARE 10 1 10 1 Starting the Software A ERAS 10 1 10 2 Preparations before Making 1 111 10 3 10 3 Preparing a Test 10 4 10 4 Making 10 5 Scanner Mae 10 5 1 Calibration white 10 5 2 Feed distance adjustment oreet tiep RE oe ea read RE 10 7 3 Position adjustment cinere once 10 9 4 Color correction using a color correction sheet 10 15 11 TROUBLESHOOTING iR RE NE 11 1 12 SCHEMATIC 65 4 12 1 1217 Data Controller 12 1 12 2 CIS Controller BO rd ceret rente iota eot 12 16 12 3 Data 12 20 12 4 CIS Power ETE eta P Ee IET 12 22 12 5 Relay Board eiua
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23. IURI IESU ERI TE e 12 23 CS300 400 UM 251 9370 iii 12 6 IEEE 13943 Board 12 24 13 OPTION 52010200 13 1 13 1 Optional UL 13 1 13 2 Consumables 13 1 14 E 14 1 O ter DRM E IM EM LL ED 14 1 14 2 WAI FV AMG aeui 14 2 14 3 Front OUI 2580 538555 uei ED IM UI EIE MURDER IE 14 4 144 Drive emen DCN ES 14 6 1457 CIS 14 8 14 6 Center COVER az 52252 2552 14 10 14 7 Hold down 14 12 14 8 oo 14 14 14 9 Other RUE fle 14 14 CS300 400 UM 251 9370 iv 1 OVERVIEW 1 OVERVIEW 1 1 Features 600 dpi optical resolution for high precision image scanning Scanning with an optical resolution of 600 dpi allows even complex and difficult to scan documents such as CAD drawings electronic files and mapping data to be scanned rapidly and with high precision Scanning Master 21 scanner software included as a standard accessory can be used to adjust the resolution in five levels 50 dpi to 800 dpi in 1 dpi increments to suit the scanned document Compatible document widths range from 210 mm to 1016 mm Compatible with document sizes from ISO A4 up to ANSI E Capable of color and
24. TISTE 917 28150075986 eSTSUn SSNS Don gar jurc 150 12 14 CS300 400 UM 251 9370 12 SCHEMATIC DIAGRAMS Data Controller Board 15 15 7 707 9 INT3O0SIO CAN nj 0 Y 4 0 TM 1 3 25 1 2 05 E er 2 Cs 7 1 81 _________ LEST LIU ANS AEIBEISEH HT 9990 11298 21298 v 515 851507 SSNS NUNS vAESTIGUPZNS Sen 88298 SID NI 26160411696 25150416986 2290 ONS MES T INdH2OZU1Ud ear 12 15 CS300 400 UM 251 9370 12 SCHEMATIC DIAGRAMS 12 2 CIS Controller Board CIS Controller Board 1 4 Ox 13838 SOTUNY HOLY TU 79 1435 D070 L4IHS DOTONIUH Ox13638 a703 9703 x3 1EUN3HOTHO 0907 HOTHOLY TMO HOTHOLY MOT HOLY TY Lea HOTHOLWTHOT HOTHO LUAHOIH UIUC TWINS HZH LY MOT 2 0 2072141HS
25. 22 7 1250 cc 1220 0 J16 i DIP switch 23 ju file TOOLS v a ga eam um um 12 9 BOARDS AND ELECTRICAL COMPONENTS Component Layout on the CIS Controller Board 24 H J3 J1 J4 000000000001 J 00000000000 8 279083 44 i om 3 TIN HE 0000 0000 0000 0000 0000 BAS 0000000000 _ CS300 400 UM 251 9370 9 3 9 BOARDS AND ELECTRICAL COMPONENTS Component Layout on the Data Power Board 5 s ara sa8 22 i E 5 T aU a g o T 2 m 0 44 0 SZ J10 J11 J12 J13 5 14 9 4 CS300 400 UM 251 9370 9 BOARDS AND ELECTRICAL COMPONENTS Component Layout on the IEEE 1394 Board Upper side 255252 L Bag t 5 aff E mem mesa E xa 2 th LBs Ces 823 Reverse side CS300 400 UM 251 9370 9 5 9 BOARDS AND ELECTRICAL COMPONENTS 9 2 Replacing the Data Controller Board 1 Precautions for replacing the data controller board 1 Before replacing the data controller board note the
26. 4 COLOR IMAGE SCANNER CS300 400 SERIES SERVICE MANUAL GRAPHTEC HISTORY OF REVISIONS No Date issued Description of revision 01 02 3 05 01 06 Firmware update procedure corrected 98 03 04 Page Edition CS300 400 UM 251 9370 5 1 OVERVIEW baa 1 1 1 1 1 2 Standard 1 2 1 3 External MIWA PE 1 3 2 PART NAMES AND 8 2 2 1 21 Part Names and Functions tees ren eaa E 2 1 3 PREPARING TO OPERATE THE 3 1 3 1 3 1 3 2 Connecting the Scanner to a Power Supply 3 2 3 3 Connecting the Scanner to a Computer eene 3 4 3 4 Making the Document Hold Down Unit Force Settings 3 6 4 INSTALLING THE nnne 4 1 4 5 Installing the Scanning Master 21 Application 4 8 5 DAILY MAINTENANCE P Co aeu esses 5 1 51 Opening and Closing the Top 1 1 1 1 4 1 14141 1 16 5 1 5 2 Cleaning the Document H
27. 5400 10 x Interface USB z 4 Select the connected scanner and click the OK button 5 Select Calibration on the Scanner menu Calibration x Calibration All Close C Specified Part Confirm e 6 Select All in Calibration and click the Execute button 7 The following message is displayed Insert the calibration sheet into the scanner as instructed Scanner Adjustment This will perform calibration Insert the calibration sheet into the scanner Position so that the notch is at the bottom right Calibration will take some time 8 Clicking the OK button begins calibration Do not switch off the scanner 20 9 Calibration ends after approximately 10 minutes Scanner Adjustment Ver 1 10 Calibration is complete Click the Confirm button and confirm Click the OK button to complete calibration CS300 400 UM 251 9370 5 7 5 DAILY MAINTENANCE 10 To check the calibration results click the Confirm button in the Calibration menu shown in step 5 above 11 The following message is displayed Insert the calibration sheet into the scanner as instructed Scanner Adjustment Scanning will be performed to verify calibration Insert the calibration sheet into the scanner Position so that the notch is at the bottom right 12 Click the OK button to start scanning The scanned data is displayed when scanning is complete Colors may differ slightly for
28. 12 20 251 9370 5300 400 12 SCHEMATIC DIAGRAMS Data Power Board 2 2 NOIIO3NNOO 1 1041 9 N9d ETD ZID nece INGOT dTE EnTUH 33 dTOTOTUH 33 dTEEQTUH O33 nSEe ANGEE nQGE Jnacc MP XT IBUN3 vl U Hx ded NSEZ INL BT ELSHLS QTO EZ9 1S vn 370135251 d 3055 sn SNASION 12 21 CS300 400 UM 251 9370 12 SCHEMATIC DIAGRAMS 12 4 CIS Power Board veSEDS2 T dc Td A JIGOH AJIGOH nse Anacc WWS 7 coToHOTUDd cOTOHOTU2G T dv E T 4d NSZ T dv ET 40 WWS T WWS T T dv ET 40 SASEN 1 12 T 19252 E Qos ou Nee ry nse 4 2 ex 7 ex NSEZINGZ2 eoaT9HOTU23 COTOHYTYOS WWS T T dv ET 40 5 WWS T WWS SS ED NSZ T dv ET 40 ATddNS OL 9252 9 192652 YSTIONLNOD SID OL Tg T QOT T 12 22 CS300 400 UM 251 9370 12 SCHEMATIC DIAGRAMS 12 5 Relay Board NC POWER LED lt GREEN gt 12 D LED lt GREEN gt POWER 22 POWER
29. 29 378020021 Drive Belt BELT 6052 400 1 30 774015027 Contact Glass 3mm CONTACT GLASS 3mm 1 31 641300130 Drive Roller DRIVE ROLLER 2 32 641300633 Hold down Plate CS JEC 1 SAME AS CS2000 33 641300100 Roller PINCH ROLLER G 4 34 641300110 PPinch Roller Shaft SHAFT 1 35 641300050 Front Guide 5400 FRONT GUIDE FOR 5400 1 36 641400050 Front Guide 5300 FRONT GUIDE FOR CS300 1 CS300 400 UM 251 9370 6 1 7 LIST OF JIGS AND TOOLS 7 LIST OF JIGS AND TOOLS 11 Jigs Adjustments jeDownloading system program Firmware 5400 300 OPS112 Ver 4 40 or later Downloading system program Software supplied with the scanner Shading white correction Scanning Master 21 Adjusting feed distance Aligning sensor images Adjusting offset Color correction Calibration sheet Shading white correction Standard accessory Replacing main board 1050 mm x 200 mm Color correction sheet Color correction Standard accessory 51000 adjustment test chart Adjusting feed distance Record measured values between a and Adjusting offset b and d a and b c and d a and d and Aligning sensor images b and c T 2 Tools Screwdriver Disassembly reassembly and other Large medium and small flat blade Allen wrench operations screwdrivers and Phillips screwdrivers Needle nose pliers Colex gauge Adjusting belt tension 200g 4 mm displacement Multimeter
30. 4 INSTALLING THE SOFTWARE 4 4 Checking the Interface Connection for Windows XP The procedure outlined below assumes that the CS400 is connected in your system Substitute CS300 10 for 5400 10 for guidelines as to how to use the CS300 1 Launch the Control Panel using the Start menu Printers and Other Hardware Edt Yew Favores Heb 1 19 Printers and Other Hardware Pick a task View installed printers or fax printers 3 Add a printer or pick a Control Panel icon Keyboard e rollers Home Small Office az Networking be Phone and Modem Options SX Scanners and Cameras wv 2 The screen shown below is displayed when you click on the and Other Hardware icon 3 The screen shown below is displayed when you click on the Scanners and Cameras icon Ensure that Graphtec CS400 10 or Graphtec CS300 10 is indicated here CS300 400 UM 251 9370 4 7 4 INSTALLING THE SOFTWARE 4 5 Installing the Scanning Master 21 Application The Scanning Master 21 OPS112 is a software application for using Graphtec scanner to scan image data Operating Environment Windows 2000 Professional XP Professional XP Home Edition Installation Procedure The following steps are explained using the Windows 2000 windows 1 Boot Windows 2000 2 Insert the User Guide CD ROM containing the OPS112 program files into the compu
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32. 5 mez CS300 400 UM 251 9370 10 3 10 ADJUSTMENTS USING THE SOFTWARE 10 3 Preparing a Test Chart 1 Prepare a CS1000 adjustment test chart 001 001 Oa EN 002 002 T A003 003 51000 5 ARF Yh 1 TEST CHART A004 21 KUME 005 6 A005 Distances between two points Note meas sured distances below A006 A006 007 7 A007 u 013 A013 3 A014 014 A015 015 2 Make sure that distances measured with a glass scale between the two points in all pairs included in the chart in advance See the chart shown above Tip 1 gt gt Test chart is made of Mylar paper For use in normal office environments normal temperatures and humidity levels you should only need to measure each distance once Make sure that each distance is measured with the utmost accuracy Tip 22 sure that all staff members using this test chart select the same measurement points This chart has been designed with the assumption that the point shown below is used for measurement a Tip 32 If the user specified paper must be used for adjustments you should make the measurements over as long a period of time as possible to obtain good results CS300 400 UM 251 9370 10 4 10 ADJUSTMENTS USING THE SOFTWARE 10 4 Making Adjustments Always follow
33. After you have clicked tile number 6 click the Set button Adjuelment the Confirm bihon conma Click the OK button 10 To check the color correction results click the Confirm button 11 The following message is displayed Insert the color correction sheet in the scanner as instructed N The cola enrercikrs operstion har been completed Slane Aud ji ster Scanning will be nemommed to coment te colors inssi the color comection sheal into the scanner FIaasa load the sheet inthe canlar cf fg scanner making ara that the niambare arg at tha top CHECKPOINT Position the color correction sheet so that the red bar in the center of the sheet is centered the scanner but with the printed side down CS300 400 UM 251 9370 10 16 10 ADJUSTMENTS USING THE SOFTWARE 12 Click the OK button to start scanning After scanning has been completed an enlarged view of the color corrected data is displayed 13 Click the Fit icon to display the entire image and check whether there is any discrepancy in color If there is no discrepancy color correction is complete Click the Close button CHECKPOINT If there is still some color discrepancy after performing Color Correction repeat steps 8 through 13 CS300 400 UM 251 9370 10 17 11 TROUBLESHOOTING 11 TROUBLESHOOTING Lamps on the control Confirm that the power switch has been Switch on the power switch panel remain un
34. MAIN CLOCK 1 1 ipee i 92 CLOCK 6 6 2 6076 2 9 7 amp 7 7 clock 2 58 aleo g E SHIET cLock 8 s surrciock 5 4 1515 4 LEDCA 21 SERIAL 9 9ISERIAL DATA 6 5 DATALATCH 1 10 pATA LATCH S S el 6 RS 4 SERIAL 11 11 SERIAL DATA 5 E r ewo ly y LDATALATCH 1 12 053 8 E 6 13 LINK CLK s amp 2 CIS POWER BOARD 5 9 TR z OCH 14 14 0 DATA 8 a 15 LINK CLK O P 35 2 mleno OCH DATA t 16 0 DATA 5 12061 o 1 17 17 1 m J12 J13 m aleno ACH 1 18 1 DATA DF13 4P 1 25V DF13 4P 1 25V DF13 4P 1 25V DF13 4P 1 25V DF13 4P 1 25V 14 052 1 19 RESET HSIOND occa GND 2 2o aNp E 35 2 1 388 20 18 388 20 18 388 20 18 388 20 18 CS300 400 UM 251 9370 9 1 Component Layout on the Data Controller Board J11 USB 2 0 port A ruina uaa aci B v CS300 400 UM 251 9370 T RAIS RAGO RAGA m s 1 3 9 BOARDS AND ELECTRICAL COMPONENTS
35. oT Aic a ie ael X82 SINE Reo aT d LOW SOLOW 35 Tie solon XL 650 Ded EEG TEEN Sn iU 1SN Od 4 59 ESN E NOS Ui 3804 POSE Qr 801N1 877756381 Qo qon GNITGNOINT ras129 838 038513 aang AQUGH 27 HES hrogn XE Cen 25575958 isi 97057 97057 X13538 d5t 5s XINI 30 0414 ri 50 04140 X13530 IX EE EEIE 1587 0313 Bless 03140 289 92057 un e AMO 4 ETE HIS 1023 xin 41x3 Osta Misa odt FEF T1054 051 Koss lt p ST 2HYLLI XId ETT 825994 DUT DET ITT 20937 2051 NIME 2988 5 0 Sod bE OT ANON Bd XEMOU LSE dees 20180 aoa 43 LE STN NORMS pouce 95 D _ 2 ure 8 ST gt YLYISID p TYLENTT TAANI AQUGRENI TNT I PH 041 5 8 25 91906 2 vUIUTEI2 5 or STO HIS AGIA _ MNANE 3158 04135 AS dH26d1ed er engeuq evaso ROT
36. 15 641300360 Fero O OOOO o 16 360600601 Seringe __ 2 semeowo cderx3s OOOO o foso o o CS300 400 UM 251 9370 14 4 14 PARTS LIST Front Guide 007 quo Ajquiesse JO 007 14 5 CS300 400 UM 251 9370 14 PARTS LIST 14 4 Drive Roller 1 314690020 Bean 4 o 2 73 481003063 MxewPSeSse 2 o 4 480004121 Binding Oo 2 75 480004061 maiS Binding Head Screw o 2 6 481004063 MaL6 WP SetScrew z TT 7 TT 7 641300160 pue 2 TT 9 Diere z TT 16 480033081 mots Fiat Head Screw O O 308004002 MotrMoum RFA 3 o o x smomo pe emo TT 13 50051794 Moe a 50005397 Cover Sensor L 2 TT 735 6241300280 Right Cover Sensor Braet 3 16 480003061 Binding Head Screw aj o 737 480004101 Binding Head Screw _1j TT 738 641300260 Left Cover Sensor Bracket 3 TT 19 641300190 RotlerHolder Bracket 3 20 309011003 RollerBearng 088 2 o 21 480003061 MALE Binding Head Screw O 21 003001 Water 2121 2200 CS300 400 UM 251 9370 14 6 14
37. DIAGRAMS 269 NE 9 7 WuMOEECOUHO33 559 CAHN 962 ro E AE S7 Jnaee 9520 94220 cOTOTOTO 862 562 Data Controller Board 8 15 2 IN lt 7 T gt HOBA Iwk a odud 2 T 03C imei etie tial etian t IS fuo 00 fon jwn be ju 2 IN SU EOTOION ET TET ano __________ IS ES JNOG JNOO NANO A kal Aenea ar Sheen 251 Su e PET 894 st NI BST TIONS IXI3SGH EST 212 INP SAS EST CAT st ladon Idi EOIN 22 1 20100 e D H 9 sen POS OTT INIION ST SNAYWA TIT BOT 207 907 SOT EOT COT 961 INTOON UND UND TST SILOM XId S ico 00101001 lt fons oo ro es to Es co ol Sjo coco 0202 9 OUOU HoH 0 G SoTd3 INX O ST MULUG XId ET 82 vL EL 22 UN asu 02 SNJOn LNID90 04 01220 IND I Q ST q MaoHs Lujan ui ru s
38. PARTS LIST Drive Roller CS300 400 UM 251 9370 14 7 14 PARTS LIST 14 5 CIS Unit 1 774015601 oSCowolerBord 2 48000208 mats Binding Heesen TT 73 mote Binding Head Screw 2 4 641300400 5 641300400 Glass Gude Pee lej TT 6 641300440 GessGudeRuber ej TT 7 64300680 Rubber Sponge1 7 641300690 Rubbersponge2 laj 9 774015027 Glass 43 Assembly j TT 16 77015026 08 Sensor Assembly O S TT 641300831 Glass Holding Plate 2 TT 12 641300550 Glass Rubber Stopper ej TT 15 480004121 M4112 Binding Head Screw 302060070 5 OOOO l2 TT CS300 400 UM 251 9370 14 8 14 PARTS LIST CIS Unit CS300 400 UM 251 9370 14 9 14 PARTS LIST 14 6 Center Cover 1 480003067 mois Binding Head Screw 231 2 480004061 maiS Binding Head Screw o TT 73 641300360 Front Pinch Roller Cover 4 641300370 Rear Pinch Roller Cover r TT 5 cams 6 74015023 Paper Hold down Assembly A T 7 10 TT 7 sooo Spacer eem 9 641300280 Center CoverRightPlato T 16 641300240 CemerCowrletPae o 3 TT n 641300650 abe 12 641300300 Latch Right Assembly Oo o TT 15 641300310 Latch LeftAsse
39. Part Confirm Clea 6 The following message is displayed Insert the calibration sheet into the scanner as instructed Scanner Adjustment This will perform calibration Insert the calibration sheet into the scanner Position so that the notch is at the bottom right Calibration will take some time 7 Click the OK button to start scanning The scanned data is displayed when scanning is complete Colors may differ slightly for individual sensors to make it easier to identify problem areas in calibration This does not indicate a defect Check that there are no vertical streaks such as white patches in the scanned data Streaks occur when calibration is not performed correctly due to contamination by dust or dirt 8 Ifthe data is normal calibration is complete Click the Close button and exit calibration mode 9 If any abnormal data is observed specify the problem areas as follows Select Specified Part in Calibration Calibration x Calibration All Specified Part Close Confirm Glear 10 The mouse arrow cursor changes to a cross cursor when moved over the data Click the left mouse button with the mouse positioned over the streak data The selected area is shown in blue Repeat this procedure for any additional streaks Areas that have been selected shown in blue can be deselected by clicking the left mouse button again To deselect all selected areas cl
40. Relay Cable 3 14 9 Other Parts Standard Accessories 1 640310450 Document Guide Wie al 2 641200270 Document Guide20 _ 2 SHOT ea300791 ES400 UM 152 3 _ 4 641200201 Calibration Sheet Assembly Assy Ruo 1 2 75 eso co RoM TT 6 Iso 3 Stand Assembly 1 641300807 Stand Assembly 641300811 Bar 4 6430085 fos Ls emm foot 619001060 Cap 641300860 Frame A ESE C 79 390914107 10 480165161 M5L16 Flange Socket 2 14 M3L9 Self Tapping Screw 15 641300881 Basket Cloth Box 2111 0277 CS300 400 UM 251 9370 14 14
41. Section 8 14 2 Detach the each CIS see Section 8 15 3 Remove the two M2L5 binding head screws supporting each CIS board ill ema 1 1 112 11 ISaboand Reattaching the CIS boards 1 Reattach each CIS board in the reverse order in which it was detached 2 When you have replaced the CIS board perform calibration using the software adjustment When replacing the CIS board be sure to clean the interior of the image sensor unit and the inside of the contact glass assembly A soiled or dusty unit can affect scanning performance CS300 400 UM 251 9370 8 14 8 DISASSEMBLING AND ADJUSTING THE MECHANICAL PARTS 8 17 Document Hold down Plate Detaching the document hold down plate 1 Remove the two M3L6 binding head screws holding the front pinch roller cover M3L6 binding head screw 2 Detach the front pinch roller cover from the center cover assembly 3 Remove the two M3L6 binding head screws holding the document hold down assembly OY 7 wm nw M3L6 binding Screw 4 Detach the document hold down assembly from the center cover assembly M3L6 binding head screw CS300 400 UM 251 9370 8 15 8 DISASSEMBLING AND ADJUSTING THE MECHANICAL PARTS 5 Remove the five M3L8 flat head screws holding the document hold down plate and gently detach the document hold down plate to prevent the springs inside from coming out M3L6 bin
42. The following procedure assumes that you are using the 5400 as part of your system and that you using the USB interface If you are using the IEEE 1394 interface GRAPHTEC 5400 10 IEEE 1394 SBP2 Device will be displayed where 5400 10 is displayed when the USB interface is used Substitute 5300 10 for CS400 10 for guidelines as to how to use the CS300 1 Connect the scanner to the computer and turn on the computer s power Insert the CD ROM disk included with your computer into the CD ROM drive of the computer after Windows has started up and then turn on the scanner s power 2 The message below appears Found New Hardware CS400 10 Instaling 3 Next the Found New Hardware Wizard appears Found New Hardware Wizard Welcome to the Found New gt Hardware Wizard bps Pou meted dece verior e hardware To continue click Next EN 4 Click the Next button to proceed to the menu for installing the driver Install Hardware Device Drivers 2 device driver software program that enables a hardware device to work with an operating system This wizard will complete the installation for this device e 540010 device driver is a software program that makes a hardware device work Windows needs driver files for your new device To locate driver files and complete the installation click Next What do you want the wizard to do Search for suitable dri
43. a thickness of 0 8 mm or higher Documents with creases or strongly curled documents where the creases or curl affect the scanning quality Standard This mode is normally used to scan a document Do not use the High setting with paper less than 0 8 mm thick or with fine or limp documents as the document may become damaged or jammed in the scanner The High setting has a stronger hold down force than that of the Standard setting and may cause damage to thin documents In addition because the precision accuracy also differs a distance correction operation may need to be performed when you switch from one setting to the other Use the carrier sheet when scanning film documents or similar Be sure to use the Standard setting with photographs or other documents that have a glossy surface If you use the High setting the document may stick to the scanner glass and adversely affect the scanning quality Always ensure that you check the lever status before using the scanner because the modes may switch if the scanner has been subjected to a strong vibration as a result of being dropped or shaken CS300 400 UM 251 9370 3 6 4 INSTALLING THE SOFTWARE 4 INSTALLING THE SOFTWARE The procedure outlined below is based on the requirement that you are logged on to Windows with administrator rights Consult your Windows 2000 or Windows XP manual for more information 41 Installing the Driver Software for Windows 2000
44. down the Shift key This makes the status available for adjustment Select Adjust Scanner from the Tools menu to display the Adjust Scanner window Select Update Scanner Firmware from the Scan menu to display the Download dialog box Insert the floppy disk containing the firmware filename argos X into the floppy disk drive click the View button on the Download dialog box select the floppy disk and click the OK button Click the Start button to begin downloading After the download is complete a message will appear At this time the paper and error LEDs on the scanner should start flashing simultaneously After confirming this turn off the power CS300 400 UM 251 9370 9 8 10 ADJUSTMENTS USING THE SOFTWARE 10 ADJUSTMENTS USING THE SOFTWARE 10 1 Starting the Software Ensure that OPS112 Scanning Master 21 Ver 4 40 or later is installed 1 Connect the scanner to the PC using a USB cable and switch on the scanner 2 Start Windows OS 3 Start OPS112 SCANNING MASTER 21 Scanning Master 21 File Edit Scan Tools Help sjala ES AAAI 8 2 F3 4 Select About from the Help menu Scanning Master 21 File Edit View Scan Tools Help 2 29 yeej T 14 Support Information About 5 Click the scanner icon while pressing and holding the Ctrl key Next click the OK button while press
45. grayscale scanning Capable of scanning in color 24 bit color 8 bit color or grayscale 256 shades CS400 only Capable of reading long axis data Scanning of long axis images is supported Compact and lightweight design A compact design was achieved by using a document travel system that employs contact image sensors in the sensor unit five rows arranged in a zigzag pattern Image processing functions Use of the scanning software provided lets you set image processing functions for the scanning of a document nterface USB 2 0 IEEE 1394 CS300 400 UM 251 9370 1 1 1 OVERVIEW 1 2 Standard aa size ANSI E to ISO A4 Maximum width 1090 mm minimum width 210 mm Effective scanning Width 1016 mm centered area Length 16 precision E Document travel sheet through system Scanning speed Monochrome Approx 0 55 ms line 9 inch s at 400 dpi Color Approx 1 65 ms line 3 inch s at 400 dpi Gradation Monochrome Bilevel intermediate tones dithering error diffusion Gray 256 shades Threshold value Digital signal processor enable automatic setting of the threshold value monochrome scans only Interface 3 USB 2 0 IEEE 1394 Operating environment Temperature 10 C to 35 C Humidity 3596 to 8096 RH no condensation 135 VA or less 60 W or less External dimensions 1205 X 957 X 715 mm WXHXD including stand approx Weight Approx 40 kg including stand
46. if the overlaps are not properly adjusted the product specifications may not be satisfied Check these values if you receive complaints regarding accuracy in the X direction CS300 400 UM 251 9370 10 13 10 ADJUSTMENTS USING THE SOFTWARE 5 6 Y Offset Sensors 1 3 and 5 are attached 24 5 mm behind sensors 2 and 4 in the direction of the feed For this reason there is always a 24 5 mm difference in the level of the scanned image Thus 24 5 mm 0 0423 mm 1 pixel 579 approx appears in these boxes In practice values slightly greater or smaller than the above number will appear due to variations in sensor position and feed Keep in mind that with larger values sensor 1 3 and 5 images will move farther up Basically the physical positions of sensors remain unchanged and sensors are mounted with high accuracy Therefore if you find that a Y offset is significantly different from 579 you may conclude that feed accuracy requires adjustment Conversely if you know that the feed accuracy is correct you may conclude that the sensor physical position is incorrect You can use the correction value 579 to adjust the feed so that there is no misalignment in the Y direction This makes it possible to determine the feed although this is not completely accurate You may use this technique for users who do not demand high accuracy 7 9 11 Starting Line The distances numbers of pixels from the
47. on the wrong tile color correction will not be performed correctly and the colors of the image displayed after color correction will be incorrect CS300 400 UM 251 9370 5 9 5 DAILY MAINTENANCE 7 After you have clicked tile number 6 click the Set button The color correction operation has been completed Click the Confirm button to confirm Click the OK button 8 To check the color correction results click the Confirm button 9 The following message is displayed Insert the color correction sheet in the scanner as instructed Scanner Adjustment xi AN Scanning will be performed to verify color correction Insert the color correction sheet into the scanner Please load the sheet in the center of the scanner making sure that the numbers are at the top Position the color correction sheet so that the red bar in the center of sheet is centered in the scanner but with the printed side down 10 Click the OK button to start scanning After scanning has been completed an enlarged view of the color corrected data is displayed 11 Click the Fit icon to display the entire image and check whether there is any discrepancy in color If there is no discrepancy color correction is complete Click the Close button CHECKPOINT If there is still some color discrepancy after performing Color Correction repeat steps 6 through 11 CS300 400 UM 251 9370 5 10 2 6 RECOMMENDED PARTS LIST REC
48. swab or something equally soft to gently wipe the paper sensors Do not use any chemicals to clean the sensors CS300 400 UM 251 9370 5 4 5 DAILY MAINTENANCE 5 5 Removing a Jammed Document If a document becomes jammed in the scanner during scanning or another operation immediately turn off the scanner remove the document hold down unit and then remove the jammed document Procedure 1 Turn off the scanner 2 Open the top cover as described in Section 5 1 Opening and Closing the Top Cover 3 If the document is jammed at the front remove the document from the inside or by pulling it forward 4 5 Close the top cover as described in Section 5 1 Opening and Closing the Top Cover Take care not to get your fingers caught in the cover CS300 400 UM 251 9370 5 5 5 DAILY MAINTENANCE 5 6 Calibration Calibrate the scanner if scanning quality is observed to deteriorate with scanned results such as those described below The scanned image is distorted Areas of uneven color appear in the scanned image Other unsatisfactory results but not including problems related to media quality such as folds wrinkling or paper curling Handle the calibration sheet with care so that it does not get bent To prevent soiling store it in its special storage box The calibration sheet cannot be used if it is bent or soiled The calibration sheet is a paper product Do not attempt to clean i
49. the sequence given below when making adjustments 1 Calibration white correction 2 Feed distance adjustment 3 Position adjustment Offset adjustment Sensor joint alignment 4 Color correction Scanner Calibration CHECKPOINT Before beginning calibration clean the scanner glass and scanner table surface Any dust or dirt on this surface may affect calibration results and resulting image quality Check that the calibration sheet is free of any dust or dirt 1 Calibration white correction 1 Connect the scanner to the computer Switch on the scanner then switch on the PC 2 Start Scanning Master 21 See p 10 1 3 Remove the white calibration sheet 200 x 1050 mm from its special storage box Clean the sensor glass surface and the document hold down unit Set the document hold down unit force setting to High 1020 200 Calibration sheet 4 Select Calibration from the Adjust menu E Scanning Master 21 Scanner Adjustment Oj x File View Scanner Adjust Window Help 18 x 2 Es PES Setup ID 2 Shading Calibration Adjust Feed Distance Adjust Position Gamma Adjustment Density Adjustment Color Correction Inspect Colors Confirm Resolution CS300 400 UM 251 9370 10 5 10 ADJUSTMENTS USING THE SOFTWARE 5 Select All in Calibration and click the Execute button Calibration Calibration All Close Specified
50. 0 m Initial Y Position 000 mm Paper Size after Scan Original size End of paper Processing Confirm Rotate 0 5 Miror Negative Select the following for Document Info and Scan Settings Document Info Paper Size User Size Width 1016 Length 1100 Resolution 600 dpi Document Type Black and White Scan Settings Output Bilevel Intensity 115 Intensity Correction 0 Edge Adjustment 0 CS300 400 UM 251 9370 10 7 10 ADJUSTMENTS USING THE SOFTWARE The following dialog box appears together with the scanned image Measures the distance based on the scanned image Type in the measured distance here Click this button to specify the correction value for the scanner Adjust Feed Distance Actual mm Close Feed 001 Current Theoretical When actual and theoretical values appear in their respective boxes you can click the Calculate button to calculate the feed The calculated feed will appear in this box Click this button to Click this button to display display the default value the value stored in the scanner 5 Type the distance between a and c measured with a glass scale in the Actual box 6 Click anywhere within the Theoretical box and use the crosshairs cursor to click the white corner indicated by arrow a on the scanned image a 7 Scroll the scanned image to c
51. 1 5 DAILY MAINTENANCE 5 2 Cleaning the Document Hold Down Unit 1 Turn off the scanner 2 Open the top cover as described in Section 5 1 Opening and Closing the Top Cover Document hold down unit 3 Wipe clean the underside of the document hold down unit see below using a soft cloth that has been soaked in water or diluted neutral detergent and thoroughly wrung out 4 Wipe the document hold down unit once again using a soft dry cloth remove all moisture 5 Close the top cover as described in Section 5 1 Opening and Closing the Top Cover Take care not to get your fingers caught in the cover Scanning may be affected if the underside of the document hold down unit becomes scratched or dirty It must be cleaned when necessary CS300 400 UM 251 9370 5 2 5 DAILY MAINTENANCE 5 3 Cleaning the Image Sensors The scanner s image quality drops when the transparent contact plates over the image sensors become dirty so clean the image sensors whenever necessary Procedure 1 Turn off the scanner 2 Open the top cover as described in Section 5 1 Opening and Closing the Top Cover 3 As shown below wipe off any soiled areas on the transparent contact plates using a soft cloth that has been moistened with water or a neutral detergent diluted with water and firmly wrung out Transparent contact plates 4 Completely remove any moisture on the transparent cont
52. 1 52 Dada 9380 59 98 5 XINI SE KINI 2 XINI ZAA INI pe j e 13083838 d03 dowd vc Acido NONI 58 TL ced N3 EmMa gg BE Xd IE XT MICS 5 TONG 15 SNUNSU 284 hr 1541 T 85 du 2 TNT 9 eiu 5 lt S gt u du DIG TUeS 55 gt C TTS 25 M t lg E 9190 TNOIInUD Ed yetadi 8 epa 5 8 e 94 25 55 081861 st 2838 amp at 5 er 64 5 sa2 ae VEND a joi god li Men 800 B aT gt C vi gju oz 5 ST 7 Sia L3838 amp npa TSSSEW Addy 199884 1 Z NONS 43 80 2559 5 59n Noon 97 9 HE lt STC ge 9ns da9 58x 4 TOH JN 21 MWecdosec 12 24 CS300 400 UM 251 9370 13 13 OPTION 13 1 Optional Items OPS115 KIT E Software to upgrade OPS112 Scanning Master 21 to OPS115 Scanning Master Pro Color 13 2 Consumables 150907 Carrier Sheet 0 150908 Carrier Sheet A1 150913 Calibration Sheet 0 EM CP Cleaning paper 50 sheets CS300 400 UM 251 9370 13 1 14 PARTS LIST 14 PARTS LI
53. 3 3 3 GND 3 3 GND VCCIG 1 NCTA 3 amp GND 4 GND VCCIG 2 gt VCCIG A 2 8 5 8 5 5 MAIN CLOCK GND G 3 3 GNDIG ag 3 gt 1LEDG 5 en SHIFT CLocKs6 6 SHIFT CLOCK 4 GNDIG 8 4 3 21 E MAIN CLOCK T 7 cLock 051525 5 lt 15 gt 5 5 S 8 5 CLOCK lt 14 gt 6 6 lt 14 gt 6 4 LEDCA J SERIAL 9 9 SERIAL lt 13 gt 7 7 lt 13 gt 5 S GND 2 51 11 10 DATA LATCH x lt 12 gt 8 8 lt 12 gt 0 6 85 8 2 D SERIAL 11 31 SERIAL DATA D lt 11 gt 9 9 pan gt 2 ql DATALATCH l1 12 5 lt 10 gt 10 10 0 lt 10 gt 2 8 Z CLK OPA 5 lt 9 gt 11 11 0 lt 9 gt 2 9 TR 10 OCH 14 140 02 85 12 12 0 lt 8 gt o Hovcc 15 LINK CLK OIP Der 13 13 0 lt 7 gt e OCH DATA 1 16 0 DATA De 14 14 0 lt 6 gt 12051 15 1 17 17 1 DATA D s 15 15 0 lt 5 gt 1 1 18 1 DATA lt 4 gt 16 16 0 lt 4 gt 14 052 RESET 19 lt 3 gt 17 17 0 lt 3 gt D 2 18 18 0 lt 2 gt 5 D lt 0 gt 20 20 0 lt 0 gt 1 12 amp 33341 133 lt 8 gt 21 21 lt 8 gt gt 2 333V 2 2 33v
54. 3030192 Ruberroo esor fJ TT 16 774015502 Daa 11 22 717 361504001 Cable Stopper Seo Js 738 393010160 Spacer 8206 TT 1 774015505 ieee 1394 r TT CS300 400 UM 251 9370 14 2 14 PARTS LIST Main Frame N c 2 a EY 9 az 0 t lt 9 gt 0 o ro 29 lt Og 0 gt 0 5 25 5 t gt 1 og LL 58 22 en Af CS300 400 UM 251 9370 14 3 14 PARTS LIST 14 3 Front Guide 1 4000161 Binding Head Screw 2 swm _ 2 48003001 8 Fiat Head Screw 4 E940 0 73 641300050 Guide Cs400 10 1 b940 0 64400050 Front Guide cs30010 1 b93040 4 016500 cors zs O O 2 5 641301200 Pulley Bracket _ 2 c940 0 6 361204001 Edging Pale 1 7 We o r s ssoeson ue 2 eson 9 200 RgwGude 1 940 40 10 641300210 etGude 1 e940 0 T Set OOo x 230 pen 15 4800090681 M3L6 Binding Head Screw 2 osoon 641300390 Fero
55. 4 Documents up to approximately 16 m in length driver software limitation can be scanned However the actual document length that can be scanned is limited by the available memory hard disk or other data storage device of the computer to which the scanner is connected and also by the grade of the medium being scanned 2 Excluding data transfer time 3 Notes on scanning precision Scanning precision may vary slightly depending on the grade and thickness of the medium being scanned and on the operating conditions The precision figures above were measured under the operating conditions described below Test chart used Mylar sheet 200 Guaranteed precision conditions Temperature 20 3 humidity 6096 10 RH Document hold down unit setting Standard 4 The USB 2 0 and IEEE 1394 interface cannot be used at the same time CS300 400 UM 251 9370 1 2 1 OVERVIEW 1 3 External View External Dimensions E NE 5 957 1205 p 715 Unit mm Note The diagrams are of the 5400 model Dimensional precision error 5 mm CS300 400 UM 251 9370 1 3 2 PART NAMES AND FUNCTIONS 2 PART NAMES AND FUNCTIONS 2 1 Part Names and Functions Front View Paper sensor Top cover Control panel Cover sensor Document guides The CS300 document guides are the magnetic guides supplied as st
56. 5 2 94 1Tuv amp 33241 1 3 gt g 33242 2 33 PULSET 1 wrR PULS 35V GND 3 RESET 2 2 wrRRESET 4 GND 5 GND 4 4 GND 5 gE 30 lt B MANCLOCK45 5 MAIN CLOCK 3 114 i X i 1 5 9 SHIFT CLOCK 6 6 SHIFT CLOCK 2 5 5 2 6 5 3 lt 5 1 5 2 2 amp p afe els 5 0 3 8 Rl SHIETCLock 8 8 SHIFTCLOCK gt 47 7 4 kom 4 4 LEDCA 21 SERIAL 9 9 SERIALDATA 1 518 AG 5 5 DATALATCH DATA LATCH 5 8 6 9 916 a 6 elrs l Sf SERIAL SERIAL 10 GND 8 z 5 DATALATCH Zo 8 gt LINK s em OCH DATA i ev 9 1 LINK CLK O P 33v 2 gt 3 3 gav 1 faen OCH DATA OCH DATA 33 3 E 12 12051 ICH 1 DATA 3 3 4 3 3 2 q 13 1CH DATA 1 DATA 2 3345 38822 5 3 37 42 14 14052 RESET 54 GND 6 s 8 GND 7 8 18 tsleND 5 GND 8 EH zienn 8 nol 9 9 GND 112 amp 33 3V 1 1 33v eno 19 10 2 oND 8 3 3 2 233 ef 3 2205 3 3 25 4 GND 5 GND 4 GND 3SB 2C 13 DF13B 2P 1 25V lt 8 5 5
57. 555 gt 7 9 8TH CTOYLNOD 3OI GGU 1OHMINOO gt 937 3 H31SIO38 Todd CIS Controller Board 3 4 ISHOIH A1UJHOIH INGAD INHOGHOIU HOIH SNINNUOS N TKS IHON3MO1 XQ H3iINC1028O 105 SENS RE E 8 69 ee IHONZHOIH orano Sus 33 piano aT 5 Se Se E 82 LS 12045 P 1 gt SL Inu 8 2 2 8 VvVvOLUPSOELd3 5 2165 ze cbe NA 5 82 E Sae ae 18915515 pIano 16 m c INSA 9 5 INHI Todi fee 8 z 2001 fee 6 8 ININJGISUIUGU INN OS 5 8 8 IwDOTOLJIHS INHOTHOIU MOT 2 82 Tal 29 zen cB PS enon OS fro IS 99 NIV TIBI UIE lt YITNA ANS lt T 431 4 0280702 lt T gt YSINNODYO 105
58. 88208 x 1 a lt 1 gt 41 41 5 lt 1 gt z 216 lt 2 gt 42 a lt 2 gt 8 1120 EENEI 1 oa RESERVE2 43 13 2 5 ZIGND log 332 2 3 3 NC 44 8886555 3 GND 3 3 Eo RESERVES 45 145 SSIS ajeno amp GND 4 GND zo NC 46 ejne 2 E 2 8 8 cLock 5 5 MAIN CLOCK 47 l7 vccia 5 4 amp gt SHIFT CLOCK 6 6 SHIFT CLOCK lag vccua 8 E 2 P e LMAN CLOCK 7 7 CLOCK GND G 49 49GNDIG 8 s smrreLock s SHIFT CLOCK lt GND G s0 so GND G 8 A LEDCA _J i SERIALDATA 9 9 SERIAL 5 NC st silne 5 S GND 2 041 5 DATALATCH 1 10 DATALATCH 8 8 NC 52 2 els __ 8 5 SERIAL 1 5 _ DATA gt 5 NC 53 53 2 lg 1 12 5 NC 54 4 2 8 M E gt LINK CLK O P 1 CLK OPH 5 NC 55 55 e em it o OCH 14 140 DATA NC 56 6 o 10 15 LINK CLK O P NC 57 57 1 mleno OCH 1 16 OCH DATA NC 58 8 12081 2 1 17 17 1 DATAY Nc 59 59 sls z 1 11 18 1 DATA NC eo GONE 54 14 052 RESET 19 a pseND occa F 2o aNp 3
59. Checking voltage level 1 3 Other Water diluted neutral detergent or Cleaning absolute ethanol wiper cloth PC Used to determine whether the problem USB cable is caused by the scanner or any other equipment CS300 400 UM 251 9370 7 1 8 DISASSEMBLING AND ADJUSTING THE MECHANICAL PARTS 8 DISASSEMBLING AND ADJUSTING THE MECHANICAL PARTS 81 Right Side Cover Detaching the right side cover 1 Remove the three 416 binding head screws on the right side of the scanner unit 2 Detach the right side cover as shown below 416 Binding Head Screw 33 Right Side Cover 3 Disconnect the connector J3 from the data power board Reattaching the right side cover 1 Reattach the right side cover in the reverse order in which it was detached 8 2 Left Side Cover Detaching the left side cover 1 Remove the three M4L6 binding head screws on the left side of the scanner unit 2 Detach the left side cover as shown below M4L6 Binding Head Scew Left Side Cover Reattaching the left side cover 1 Reattach the left side cover in the reverse order in which it was detached CS300 400 UM 251 9370 8 1 8 DISASSEMBLING AND ADJUSTING THE MECHANICAL PARTS 8 3 Center Cover Assembly Detaching the center cover 1 Detach the right and left side covers see Sections 8 1 and 8 2 2 Remove the four M3L10 cap screws and the two M3L 14 cap screws on both sides of the plate 3 Detach the cen
60. DISASSEMBLING AND ADJUSTING THE MECHANICAL PARTS 8 5 Rear Cover Detaching the rear cover 1 Remove the four M3L6 binding head screws at the back of the scanner unit T M3L6 Binding Head Screw 2 Detach the rear cover Reattaching the rear cover 1 Reattach the rear cover in the reverse order in which it was detached When reattaching the rear cover make sure that the rear cover does not touch the rear drive roller CS300 400 UM 251 9370 8 3 8 DISASSEMBLING AND ADJUSTING THE MECHANICAL PARTS 8 6 CIS Unit Detaching the CIS unit 1 Detach the right and left side covers see Sections 8 1 and 8 2 2 Remove the four M4L12 binding head screws and the two bushes at the left side of the scanner unit as shown below 3 Lift up the left side of the CIS unit and slide the CIS unit out to the left of the scanner unit 4 Disconnect the connectors from each CIS board 5 Detach the CIS unit Lift up this side first t t M4L12 Binding z Head Screw m 4 ACA 5
61. EEE scanners to determine whether the problem 1394 board is with the PC itself Reinstall the boot program When placed on the The paper sensor does not function properly Clean the paper sensor scanner the paper Check the sensor cable for contact with other is moved beyond the cables scanning section and Replace the paper sensor drops to the back of the scanner CS300 400 UM 251 9370 11 2 11 TROUBLESHOOTING Checkpoint Paper occurs Check the transfer section for foreign objects Remove foreign objects There is a difference The sensor color density has not been Adjust color density in color density properly corrected between the right and left hand portions of the document scanned in grayscale CS300 400 UM 251 9370 11 3 12 SCHEMATIC DIAGRAMS 12 SCHEMATIC DIAGRAMS 12 1 Data Controller Board Data Controller Board 1 15 as masa Senge 8 O14N02N TH ST SEES TE CE 4 2 NOG NOD Tas N iU Td lt B 257 35705145 38704145 BIGNCOJI c ETOILE X6327041 00H CMM E Scd lt 2 lt a se d a
62. OL ar t Nan ST 93556 NI 1 73589 6T 00A Teo SS 022 i ac Md LN v IN 537 ST 5 N vin IND b SAND 1 E NOON Sco 12 19 CS300 400 UM 251 9370 12 SCHEMATIC DIAGRAMS 12 3 Data Power Board Data Power Board 1 2 91 90 9 YSTIONLNOD 9190 n amp g 9 d3neaecc QOS cTNS C 160 WWS T ng 9 Jnaacc cccoHrOU23 CCBSNT QOS cTNS 11 00 WWS T T NAOT CNS NI 3014115094 D34 lon 82NY 228SNT NSE INGLY TZv9H TU23 82661 19252 471 nse 4nazv 2 94 Scu 1 f g 192scw1 nse Jnazv ON nvcCOOn AQ Sr nse T dc 8ET 3d WWS CA 3 SID Ol
63. OMMENDED PARTS LIST No Part No Part Name Description Q ty Remarks 1 774015500 Data Controller Board 1 2 774015501 CIS Controller Board 5 3 774015502 Data Power Board 1 4 774015503 5 Power Board 1 5 774015504 Motor Drive 3 phase 1 6 774015505 IEEE 1394 Board 1 7 694500780 CIS Power Board Cable 3SB 2C 1 5 8 694500790 Data Controller Board Power Cable 3SB 2C 2 1 9 694500800 Motor Controller Board Power Cable 3SB 2C 3 1 10 694500811 Motor 3 phase Cable 3SB 2C 4A 1 11 1694500830 Motor Controller Cable 3SB 2C 6 1 12 694500840 Switching Power Board to Power Board Cable 3SB 2C 7 1 13 694500850 Power Cable 3SB 2C 8 1 14 694500860 CIS Board to Data Board Cable 3SB 2C 9 5 15 694500870 Sensor Cable 3SB 2C 10 1 16 694500880 Inlet to Power Switch Cable 3SB 2C 11 1 17 500051795 CIS Sensor CIPS218CF601 5 18 500051794 Motor 60 06 551 1 19 308004002 Motor Damper MOTOR MOUNT RF2600 A5 1 20 641300000 Control Panel 3SB CONTROL PANEL 1 21 500051793 Inlet FN 9222R 3 06 1 22 502112009 Power Switch AJ7201B 1 23 502210002 Sensor PS R50L A 2 24 502211000 Cover Sensor GP1A05A 1 25 694450052 Fan CS2000C 6A 1 26 500051630 Switching Power Board ZWS75AF 24 J 1 27 314690020 Bearing 6900ZZNXR 4 SAME AS CS2000 28 341511001 O Ring 1AP12 12 SAME AS CS2000
64. OW D 1 057 59934 XL3S eder e ER E bk HO LOK E 3M 1363 5583 lt Tedd 656 JIXd 5659 Ben NOHOH Gaede ASOT 5 01 3 X82 189d 4 X53 65874 Qas XINIT4DGD pKTESUH XSNIT3NOINID 5 XGNITSNOINI lt 400HS lt XS5 HOH3 300930 xes2 Weeds lt xes3 TIHGISUIUT GISGISSIU ZL LSU LUC 21 9 169 90 XDSAS ross DFDSAS jT oss lt 0 TE gt 210545 GSAS 22772529190515 Q 2229190510 Q 2 TYLYISID Q 209190510 930815 52 12 1 CS300 400 UM 251 9370 12 SCHEMATIC DIAGRAMS Data Controller Board 2 15 91 9 d voa H3TlOoHINOO blvd Sf T de GET 4d ng 9g J4naacc cecoHrOUg23 2 gt 2
65. PHOO SIO 91 ver TO DSI T as 6 Jae Ja e GIESQn SSNS 091 9007 Jaca 14711 Een ein CNS 282 629 a NI3OSIO2 4 930815 NON BAAD ger 22n 5 8 gt T 22 9224 v 852247 5 cono 2 zQ N COE Bon 5 yr 31 sanam di BEER gt S ET ET EE Ta 55 19714 N3as5 LTZ WS 6 712012145 Noon 42051 zerr 29180 a 2 5 91506 6 ve 91905 5 190051 a 8180 D E lt 0772 gt 29190619 e 6 6 NG gt 22 2 gt ph 2 ze Og ESTO y 2 9 5 2 92 5 T SONS D 280 4 MZ 582 2 5 29 m 2 is EEE NE 87 Jnec T T YT a SELLE ine teu Le EXO SIO 5 235012615 E 221 I IEEE 552 95550 TES sens 89 71 022 Jac x1 002 482 aa N 9 Noon 81n SS een gt 9 874 DNDN 262 162 989 785 2 SNDOnSIO 12 7 CS300 400 UM 251 9370 12 SCHEMATIC
66. S300 400 UM 251 9370 12 SCHEMATIC DIAGRAMS Data Controller Board 12 15 gt lt E gt YZ lt E AZ lt Z gt YZ lt Z gt AZ lt T gt YZ lt T AZ lt gt lt gt QUT AT 5524 lt TYT lt T gt AT oen 11 858 9 e INdsT 85 65 oun QT TILYPSBEWdS INIZIE3 OdSnS Es ew SDL eee BE01 ini 9 13538 STO 881 Gg orano 25 3538 ON m 558 tuor 93457 KDA pa orn 2 881888 9 8 8 28955 8 8 E 5 EE 202 5 I I 0100 00 00 m fof S IWKGD HSY j IN S9HI 0 lt E JM 45436 1408 4 INS 33205 INIA SAS SNOND TOS QvTO 0 10400 5717015 ONS 8 2 16 2 310N Et TO 12 12 5300 400 251 9370 12 SCHEMATIC DIAGRAMS CHOLON 1 81 40 ETL Data Controller Board 13 15
67. SB cover from the unit 5 Disconnect all the connectors on the data controller board and remove the two M3L6 binding head Screws the one M2 spacer and the two M3 spacers holding the data control board USB cover M2 Spacer 6 Detach the data controller board from the unit CS300 400 UM 251 9370 8 20 8 DISASSEMBLING AND ADJUSTING THE MECHANICAL PARTS Reattaching the data controller board 1 Reattach the data controller board in the reverse order in which it was detached 2 Setthe DIP switch setting for each model See Replacing the Data Controller Board in Section 9 2 3 Perform the software adjustment to input the former setting values or adjust the scanner by software adjustment See Preparations before Making Adjustment in Section 10 2 4 When replacing the data controller board write down the MAC address that is shown on the old data controller board on the new data controller board When replacing the data controller board perform the software adjustment to obtain the former setting values from data controller board See Preparations before Making Adjustment in Section 10 2 CS300 400 UM 251 9370 8 21 8 DISASSEMBLING AND ADJUSTING THE MECHANICAL PARTS 8 21 Data Power Board Detaching the data power board 1 Detach the right and left side covers see Sections 8 1 and 8 2 2 Detach the front guide assembly see Section 8 4 3 Remove the six M3L6 binding head screws holding the data pow
68. ST 14 1 Outer Casing 1 641300000 388 72 480003061 mets Binding Head Screw laj TT 73 480004061 mats Binding Head Screw ej 4 641300070 5 641300030 6 64350060 Model Name Label 683000 4 530040 541300650 Model Name Label cs400 10 1 E940 0 77 640310450 Document Guide Document Guides 3 s sexo 9 391526069 m2616 Self Tapping Screw z TT 10 774015607 0111 2220 m 641300020 Outer Casing CS300 400 UM 251 9370 14 1 14 PARTS LIST 14 2 Main Frame 1 480063103 Moo Cap Screw aj 2 480063143 Cap Sew 2 TT 308230160 Spacer B 2 o 4 74015600 Data T 5 480002051 M2L5 Binding Head Screw r TT 6 480004121 2 5 FiatHead Screw z TT 77 480003061 mote Binding Head Screw 251 e 480004121 Ma2 Binding Head Screw s o 9 641300080 1 SBCoer D 641300250 RubberPae sj TT x 774015603 CIS Power Board j 15 774015535 Switching Power Supply Board 3 363028182 lesoere 2 TT 15 36
69. X overlap Y offset See Sensor joint alignment on p 10 12 11 Perform Color correction using a color correction sheet See Color correction on p 10 15 CS300 400 UM 251 9370 9 6 9 BOARDS AND ELECTRICAL COMPONENTS 9 3 Replacing the IEEE 1394 Board 1 After replacing the IEEE 1394 board you need to input the MAC address to the IEEE 1394 board 2 Use Scanning Master 21 to input the MAC address Input the MAC address to the IEEE 1394 board 1 Use the IEEE 1394 cable to connect the CS400 300 and PC Disconnect the USB cable from the scanner at this time 2 Turn on the power for your PC and start OPS112 3 When OPS112 starts follow the steps given below to input the MAC address 1 Access the Help menu and select About At this time a dialog box will appear 2 Point to the icon in the window and click while pressing and holding the Ctrl key 3 Click the OK button while pressing and holding down the Shift key This makes the status available for adjustment 4 Select Setup ID from the Adjust menu to display the Adjust Scanner window E Scanning Master 21 Scanner Adjustment e ni xi uu File View Scanner Adjust Window Help 181 a amp Seem MFP Calibration Adjust Feed Distance Adjust Position Gamma Adjustment Density Adjustment Color Correction Inspect Colors Confirm Resolution 5 The followi
70. _ LLAHBISSIO TNa 131 INDO NIGH gen INHOLU LEC 32070031 5 2A 4IGOW a SS 9NINDT par SED 2 2 ED 5X55 SEO de v 952204 12 18 CS300 400 UM 251 9370 12 SCHEMATIC DIAGRAMS CIS Controller Board 4 4 INHOTEDIE MOl QJ ae 4255 TNHSTHOLG HOTH 55220 KO 6e T TTH 221 z cg 892 802 sz 2 see 205 2021 2729 021 5 Soc 5 J tao PP T y s1 oe y 2 ST 505 wed eer 198 2 er 8091 2 2 NUNS 22 78785526 201 699 I s ZED za v 81597 zeWrcuo 081 e g OT E 5 220 y 6591 SUT i c Sd ar 5 Te 601 cdl ror Tr 5 9116 8 2 T g saz 2 gt 6 221 FT 2o0n 60 9 pls N F Vy 5 SIND vat L Noon w
71. ach the switching power supply board from the unit Reattaching the data power board 1 Reattach the switching power supply board in the reverse order in which it was detached CS300 400 UM 251 9370 8 24 9 BOARDS AND ELECTRICAL COMPONENTS BOARDS AND ELECTRICAL COMPONENTS 9 1 Wiring Diagrams Overall Configuration
72. act plates by wiping them off again using a soft dry cloth 5 Close the top cover as described in Section 5 1 Opening and Closing the Top Cover Take care not to get your fingers caught in the cover CHECKPOINT Do not use a commercial cleaner for office equipment a glass cleaner or chemical solvents such as solutions con taining alcohol Although the glass scanning table is not a maintenance part that requires periodic replacement it is a consumable part because its surface may receive slight scratches due to minute particles of dust and other foreign matter If document scanning produces unsatisfactory results unexpected white or black streaks in the data due to scratch es on the glass table or other reasons please perform the calibration procedure see Section 5 4 1 Calibration If the scanning results do not improve after calibration the glass table will need to be replaced CS300 400 UM 251 9370 5 3 5 DAILY MAINTENANCE 5 4 Cleaning the Paper Sensors Accumulated dust on the paper sensors may prevent the document from being detected The sensors must be cleaned when necessary 1 Turn off the scanner 2 Open the top cover as described in Section 5 1 Opening and Closing the Top Cover 3 Wipe the two paper sensors using a cotton swab 4 Close the top cover as described in Section 5 1 Opening and Closing the Top Cover Take care not to get your fingers caught in the cover Use a cotton
73. andard accessories Basket Stand Caster Top cover Open the top cover to clean the document hold down unit and transparent contact plates Paper sensors These sense whether a document is present in the scanner Cover sensor This senses whether the top cover is open or closed and interrupts scanner operation if the top cover is opened during operation Document guides Use these guides to determine the position of a document when you load the document These guides are a sliding type for the 5400 and a magnetic type for the 5300 Control panel Use the keys to operate the scanner and the LEDs to monitor the operating status Stand The stand unit is assembled for mounting of the scanner unit Basket Receives the document that has been scanned Casters Release the lock on the casters to allow the unit to be moved Do not touch the cover sensor or paper sensor CS300 400 UM 251 9370 2 1 2 PART NAMES AND FUNCTIONS Front View Power switch IEEE 1394 connector USB connector Power switch Controls the on off status of the power supply to the scanner AC line inlet Connect the power cord s female plug here USB connector Used to connect the USB interface cable IEEE 1394 connector The USB and IEEE 1394 connectors cannot be used at the same time Do not connect both the USB and IEEE 1394 cables to a computer or to two separate comp
74. canner REVERSE key Feeds the document toward you When this key is pressed in Scan READY status the Scan READY status is cancelled and the document is ejected toward the front of the scanner STOP key Compulsorily stops scanning of the document CS300 400 UM 251 9370 2 3 3 PREPARING OPERATE THE SCANNER 3 PREPARING TO OPERATE THE SCANNER 3 1 System Requirements The minimum system requirements for running the scanner s hardware and software are listed below Operating system Windows 2000 Professional XP Professional 9XP Home Edition CPU Pentium 4 Memory 32 MB or more Monitor 1024 768 pixels 256 colors or more Enough disk space to store data Mouse USB 2 0 interface 1 that comes standard with your computer or IEEE 1394 interface 2 1 If your scanner does not operate with the USB interface that comes with your computer or if your computer does not have a USB 2 0 interface please contact your sales representative or nearest Graphtec vendor for information on supported add on cards 2 Graphtec does not guarantee correct scanner operation with every IEEE 1394 computer interface add on card Please contact your sales representative or nearest Graphtec vendor for information on supported add on cards Recommended environment For binary monochrome data CPU Pentium 200 MHz or higher Memory 64 MB or more USB 2 0 interface that comes standar
75. d that you using the USB interface If you are using the IEEE 1394 interface GRAPHTEC 5400 10 IEEE 1394 SBP2 Device will be displayed where 5400 10 is displayed when the USB interface is used Substitute 5300 10 for CS400 10 for guidelines as to how to use the CS300 1 Connect the scanner to the computer turn on the scanner first and then turn on the computer When Windows starts up insert the CD ROM supplied with the scanner in the CD ROM drive Turn on the power to the scanner 2 When Windows XP starts up the following window appears i Found New Hardware 5400 10 3 Next the Found New Hardware Wizard window appears Found New Hardware Wizard Welcome to the Found New Hardware Wizard This ward helps you install software for 540010 M your hardware came with an installation CD 7 floppy n disk insert it now What do you want the wizard to do Install the software automaticaly Recommended Install from a or location Advanced D ck Next to continue L Net Select the option Install from a list or a specific location Advanced 4 The screen shown below is displayed when you click Next Found New Hardware Wizard Please choose your search and installation options Seasch for the best diver in these locations the check boxes below to imit or expand the default search which includes local paths and removable media The best drr
76. d with your computer For grayscale data CPU Pentium 550 MHz or higher Memory 256 MB or more Monitor 1024 x 768 pixels High Color or higher resolution USB 2 0 interface that comes standard with your computer For 8 bit 24 bit color data CPU Pentium 4 Memory 512 MB or more Monitor 1024 x 768 pixels True Color or higher USB 2 0 interface that comes standard with your computer CHECKPOINT The system configuration should correspond to the recommended specifications listed here in order to ensure the optimum capabilities of the scanner Use with a system configuration below the recommended specifications will affect the scanning speed and prevent the scanner from operating to its specified capabilities To edit an A1 size or larger grayscale document with a resolution of 400 dpi or higher or color document you may need more than the recommended memory sizes above Depending on the type of document you may not be able to scan in the document even if you increase the memory size CS300 400 UM 251 9370 3 1 3 PREPARING TO OPERATE THE SCANNER 3 2 Connecting the Scanner to a Power Supply Insert the female plug of the power cord provided into the scanner s AC line inlet and insert its male plug into an electrical socket supplying AC voltage Check that the scanner s Power switch remains in the Off position until the connection of the power cord has been completed 9
77. ding head screw Reattaching the document hold down plate 1 Reattach the document hold down plate in the reverse order in which it was detached CS300 400 UM 251 9370 8 16 8 DISASSEMBLING AND ADJUSTING THE MECHANICAL PARTS 818 Pinch Roller Units Detaching the front pinch roller units 1 Remove the two M3L6 binding head screws holding both sides of the front pinch roller cover M3L6 binding head screw 2 Detach the front pinch roller cover from the center cover assembly 3 Remove the two M3L6 binding head screws holding the four pinch rollers unit assembly M3L6 binding M3L6 binding M3L6 binding head screw head screw head screw 4 Remove the four M3L6 binding head screws holding the five pinch rollers unit assembly Detaching the rear pinch roller units 1 Remove the four M3L6 binding head screws holding the rear of the rear pinch roller cover Msie SCIEN CS300 400 UM 251 9370 8 17 8 DISASSEMBLING AND ADJUSTING THE MECHANICAL PARTS 2 Remove the two M3L6 binding head screws holding both sides of the rear pinch roller cover PDA gt 2 A M3L6 head screw i 3 Detach the rear pinch roller cover from the center cover assembly 4 Remove the two M3L6 binding head screws holding the four pinch rollers unit assembly 5 Remove the four M3L6 binding head screws holding the five pinch rollers unit assembly Reattaching the pinch roller units 1 Reat
78. document sensor to each of the image sensors in the direction of document feed are displayed in these boxes Subtracting value 9 from values 7 and 11 produces values 5 and 6 respectively If you change values 5 and 6 and press the Check button values 9 and 11 will be calculated and changed automatically 8 10 12 Starting Bit The image sensors themselves scan areas narrower than the area that can be physically scanned in order to provide a correction range The numbers in these boxes represent the numbers of dots from the positions at which the sensors can start their scan to those where the sensors actually start the scan CS300 400 UM 251 9370 10 14 10 ADJUSTMENTS USING THE SOFTWARE 4 Color correction using a color correction sheet 1 Setthe document hold down unit force setting to High 2 Prepare the color correction sheet 3 Select Color correction from the Adjust menu Scanning Master 21 27777777 x File View Scanner Adjust Window 81 sje en alal meae Shading Calibration Adjust Feed Distance Adjust Position Gamma Adjustment Density Adjustment Color Correction Inspect Colors Confirm Resolution 4 Click the Scan button Color Correction Scan Set Get Confirm 5 The following message is displayed Insert the color correction sheet in the scanner Scanner Adj
79. eft hand portion is properly aligned with the right hand portion In this task you need to adjust the X overlap and Y offset at the same time See Tips for Making Fine Adjustments on the next page if you encounter difficulties making fine adjustments 5 Similarly make adjustments for 3 4 1 2 and 4 5 in this order After finishing close all adjustment menu windows Use the CS1000 test chart to perform a normal scan and confirm that the image appears properly Image after adjustments For Help press F1 8308142 00 7 CS300 400 UM 251 9370 10 12 10 ADJUSTMENTS USING THE SOFTWARE Tips for Making Fine Adjustments Two portions of the aligned image become misaligned during adjustments using the crosshairs cursor You wish to move a portion of the image by one pixel You find it difficult to find whether any portions of the image are misaligned You feel that some portions of the image remain misaligned despite efforts to correct the alignment In these cases simply type in numbers to make adjustments In this section we will give you a rough idea of what the numbers in the dialog box mean Once you become familiar with the meanings of these numbers and know which numbers to type in you can make adjustments more accurately and quickly than by using the crosshairs cursor Description of the Dialog Box S 6 4 1 2 Origin Upper Let of
80. elow Click anywhere within the Origin box When the crosshair cursor appears in the Adjust Scanner window click on the dark rectangle at the top left of the Adjust Scanner window with the crosshair cursor Click anywhere within the Origin box and enter the coordinates displayed after subtracting 8 amp Scanning Master 21 Scanner Adjustment inl x File View Scanner Adjust Window Help xl 51 5 Position Adjustment Origin Upper Left of Document Set Sensor 12 23 34 45 __ X Overlap 435 417 577 5 507 57 Current Value Default Value Sensor 1 2 4 3 572 95 582 105 532 0 435 417 433 418 No of Bytes Transferred 5152 5152 5152 5152 5152 Starting Line Starting Bit X 9012 396 25 00 72 Position alignment will be performed Specify the 1st point at the joint between sensors 4 and 5 CS300 400 UM 251 9370 10 10 10 ADJUSTMENTS USING THE SOFTWARE 6 Click the Check button then click the Set button The following dialog box will appear Click the OK button then press the w button while pressing the Stop button Reposition the 51000 test chart on the scanner Adjust Scanner The Position Adjustment Value was set Reload document 7 Click the Scan button to redisplay the scanned
81. er board M3L6 binding head screw 4 Disconnect all the connectors on the data power board 5 Detach the data power board from the unit Reattaching the data power board 1 Reattach the data power board in the reverse order in which it was detached CS300 400 UM 251 9370 8 22 8 DISASSEMBLING AND ADJUSTING THE MECHANICAL PARTS 8 22 CIS Power Board Detaching the CIS power board 1 Detach the right and left side covers see Sections 8 1 and 8 2 2 Detach the front guide assembly see Section 8 4 3 Remove the four M3L6 binding head screws holding the CIS power board 4 Disconnect all the connectors on the CIS power board 5 Detach the CIS power board from the unit Reattaching the CIS power board 1 Reattach the CIS power board in the reverse order in which it was detached 2 Adjust the output voltage to 5 45V 0 02 between pins 3 and 4 of J10 using VR1 on the CIS power board when you replace any of the boards CS300 400 UM 251 9370 8 23 8 DISASSEMBLING AND ADJUSTING THE MECHANICAL PARTS 8 23 Switching Power Supply Board Detaching the switching power supply board 1 Detach the right and left side covers see Sections 8 1 and 8 2 2 Detach the front guide assembly see Section 8 4 3 Remove the four M3L6 binding head screws holding the switching power supply board Mele Mead 4 Disconnect all the connectors on the switching power supply board 5 Det
82. etach the rear paper detection sensor Reattaching the paper detection sensors 1 Reattach the paper detection sensors by reversing the sequence of steps in which they were detached CS300 400 UM 251 9370 8 10 8 DISASSEMBLING AND ADJUSTING THE MECHANICAL PARTS 8 13 Control Panel Sheet Switch Detaching the control panel sheet switch 1 Detach the right cover see Section 8 1 2 Disconnect the flexible cable from the control panel relay board and then pull off the control panel sheet Switch from the right side cover Flexible Cable Reattaching the control panel sheet switch 1 Reattach the new control panel switch in the reverse order in which it was detached CS300 400 UM 251 9370 8 11 8 DISASSEMBLING AND ADJUSTING THE MECHANICAL PARTS 814 Contact Glass Assembly Detaching the contact glass assembly 1 Open the center cover 2 Remove the six M2L5 binding head screws holding the front contact glass stopper plate ew X 3 Detach the front contact glass stopper plate from the unit Remove the six M2L5 binding head screws holding the rear contact glass stopper plate Detach the rear contact glass stopper plate from the unit 6 Slide the contact glass assembly to the right side lift up the contact glass from the left side and then detach the contact glass assembly from the unit Reattaching the contact glass assembly 1 Reattach the contact glass in the reverse o
83. feed correction value X overlap and Y offset values currently selected for the scanner if these values can be checked To check these values follow the procedure given in Preparations before Making Adjustments in Section 10 2 2 Use Scanning Master 21 to make adjustments 2 Replacing the data controller board 1 Before replacing the data controller board note the feed correction value X overlap and Y offset values currently selected for the scanner if these values can be checked To check these values follow the steps given in Preparations before Making Adjustments in Section 10 2 2 Detach the data controller board See Data Controller Board in Section 8 20 3 Write down the MAC address that is shown on the old data controller board on the new data controller board 4 Attach the new data controller board by reversing the sequence of steps in which the old board was removed 5 Set DIP switch for each model as shown in the table below cog EEA 7 Model setting NA OFF PON N N ON ON OF 6 Initialize all adjustments by turning ON the power while pressing down and holding the STOP and SCAN keys 7 Perform Calibration white correction See Calibration white correction on p 10 5 8 Adjust the feed distance See Adjusting feed distance on p 10 7 9 Adjust the offset origin See Adjusting offset origin on p 10 9 10 Align the sensor images
84. ge gt TORIES c 71 TSK IES 20515 2 5 2 e 9 2n 10C LT9H JN HN DRIA 12 5 ro LLL NI WOR YUN ILON lt 2 gt GWOd ALON 1744 TEC IN lt SG 594 T SQEZAD DSSBEZAD IN TOSAS CS300 400 UM 251 9370 12 SCHEMATIC DIAGRAMS Data Controller Board 6 15 Q93TSBNTSSW LIN 111 f E d E AT dave ate 9884 gt gt a INHISH O3IJS NH o 95 70 3LON ONION Q9T9anT8s STN BSTBTATSSW ISO STF etf ji EE Aul Noon pics MT se et co cons DNDN DNDN 4 4 Xv 62 3LON 525 c T 825 SNUND 2 5550 IN Q Gc g IN TET 12 6 CS300 400 UM 251 9370 12 SCHEMATIC DIAGRAMS Data Controller Board 7 15 2 IN S
85. ick the Clear button 11 Once all required areas have been specified remove the calibration sheet and clean the glass and table surfaces Check the calibration sheet for dust and dirt then click the Execute button 12 Return to step 5 and verify the calibration results CS300 400 UM 251 9370 10 6 10 ADJUSTMENTS USING THE SOFTWARE 2 Feed distance adjustment 1 Start the software See p 10 1 2 Select Adjust Feed Distance from the Adjust menu 8 Scanning Master 21 Scanner Adjustment View Scanner Adjust Window Help Setup ID EIER E ala Kelala Calibration Adjust Feed Distance Adjust Position Gamma Adjustment Density Adjustment Color Correction Inspect Colors Confirm Resolution 3 The following dialog box will appear Correctly position the CS1000 test chart on the scanner and click the Scan button Actual Distance mm 3 Theoretical Distance mm Close Feed Adjustment Yalu 0000 0 01 Calculate Current Value Scan Default Value 4 The following dialog box will appear Click the Scan button Document Type Black and White Save Delete Prescen 5 Preview Dutput Bilevel X Close Document Adjustments Options Paper Size User Size width 1016 00 mi Orientation Portrait Length 1100 00 men Resolution 500 v DPI Fast Scan Initial Position 00
86. image Confirm that the dark rectangle is between 6 and 11 pixels from the window edge 6 to 11 pixels i Y p x 5 em Ere sula Hier naaa vas melee 3 112215 8 When the scanned image is between 6 and 11 pixels you may proceed with sensor joint alignment CS300 400 UM 251 9370 10 11 10 ADJUSTMENTS USING THE SOFTWARE Sensor joint alignment X overlap Y offset 1 When continuing with sensor joint alignment after offset adjustment scroll the adjusted image to display the portion shown below If you start with sensor joint alignment follow Steps 1 through 4 in Adjusting offset origin on p 10 8 to ae the scanned image and scroll to display the portion shown below Sca ter 21 Adjust Scam We Seerne pum Help 218121 v spen s ex edt e 18 FE 8 Click here first Click here next l 27 C A NAAA 2 The image appears as shown above with the left hand portion of the image misaligned with the right hand portion Click anywhere in the X Overlap box under 2 3 The crosshairs cursor will appear First click a position on the left hand portion then click the position of the right hand portion that corresponds to the position you selected first 3 Click the Check button first then click the Set button Follow the on screen instruction to place the 51000 test chart on the scanner again 4 Repeat these steps until the l
87. individual sensors to make it easier to identify problem areas in calibration This does not indicate a defect Check that there are no vertical streaks such as white patches in the scanned data Streaks occur when calibration is not performed correctly due to contamination by dust or dirt 13 If the data is normal calibration is complete Click the Close button and exit the Scanner Adjustment Program 14 If any abnormal data is observed specify the problem areas as follows Select Specified Part in Calibration Calibration x Calibration 23 Close Specified Part possem Confirm 15 The mouse arrow cursor changes to a cross cursor when moved over the data Click the left mouse button with the mouse positioned over the streak data The selected area is shown in blue Repeat this procedure for any additional streaks Areas that have been selected shown in blue can be deselected by clicking the left mouse button again To deselect all selected areas click the Clear button 16 Once all required areas have been specified remove the calibration sheet and clean the glass and table surfaces Check the calibration sheet for dust and dirt then click the Execute button 17 Return to step 10 and verify the calibration results CS300 400 UM 251 9370 5 8 5 DAILY MAINTENANCE Color Correction Perform color correction if there is any discrepancy in color in parts of the scanned image even after you have calibra
88. ing and holding the Shift key Scanning Master 21 Version 4 82 Copyright 1998 2004 Graphtec Corp rights reserved Warning This computer program is protected by copyright law and international treaties Unauthorized reproduction or distribution of this program or any portion of it may result in severe civil and criminal penalties and will be prosecuted to the maximum extent possible under the law 6 Select Adjust Scanner from the Tools menu Scanning Master 21 File Edit View Scan Tools Help sjaja km om 7 Select Yes Scanning Master 21 This command is a Function For service personnel and may cause the scanner to malfunction Execute CS300 400 UM 251 9370 10 1 10 ADJUSTMENTS USING THE SOFTWARE 8 When you click the OK button in the following windows the Adjust Scanner window will appear with the Adjust menu Information Em Ss anning Master 21 Scanner Adjustment CS300 400 UM 251 9370 10 2 10 ADJUSTMENTS USING THE SOFTWARE 10 2 Preparations before Making Adjustments Note the current feed distance adjustment and position adjustment values while making adjustments This enables the values to be entered directly from the keyboard to restore the scanner to its previous status if adjustment fails In main board replacement the time required for adjustment can be reduced by setting the previ
89. iver for the following device e 540010 Windows found a driver for this device install the driver Windows found Next driver gtescan int CS300 400 UM 251 9370 4 2 4 INSTALLING THE SOFTWARE 8 The screen shown below is displayed when you click Next Digital Signature Not Found The Microsoft digital signature affirms edes oriri ce ea dic been altered since it was tested The software you are about 10 install does not contain dga Therefore there is no guarantee that this software works correctly with Windows Graphtec 5400 10 Kyou man o pally signed software visit the Windows Update Web ste at hitp windowsupdate microsoft com to see one is Do you want to continue the instalation Click Yes to continue the installation 9 The screen shown below is displayed when the wizard has finished installing the driver Found New Hardware Wizard 54 Completing the Found New Hardware Wizard 9 Graphtec CS400 10 Windows has finished installing the software for this device To close this wizard click Finish Click the Finish button 10 The Windows 2000 Desktop appears and the Scanner is acknowledged by the computer CS300 400 UM 251 9370 4 3 4 INSTALLING THE SOFTWARE 4 2 Installing the Driver Software for Windows XP The following procedure assumes that you are using the 5400 as part of your system an
90. le computer The USB and IEEE 1394 connectors cannot be used at the same time Do not connect both the USB and IEEE 1394 cables to a computer or to two separate computers at the same time Connecting the scanner via a USB 2 0 interface 1 Ensure that you have a USB 2 0 interface cable that works with your computer Plug the USB 2 0 interface cable into the USB connector socket situated on the right hand side of the scanner unit USB connector USB 2 0 CS300 400 UM 251 9370 3 4 3 PREPARING TO OPERATE THE SCANNER Connecting the scanner via an IEEE 1394 interface 1 Ensure that you have an IEEE 1394 interface cable that works with your computer Plug the IEEE 1394 interface cable 6 pin into the IEEE 1394 connector socket situated on the right hand side of the scanner unit IEEE 1394 connector gt To the computer IEEE 1394 interface cable IEEE 1394 6 pin connector CS300 400 UM 251 9370 3 5 3 PREPARING TO OPERATE THE SCANNER 3 4 Making the Document Hold Down Unit Force Settings Changing the position of the lever at the right side of the top cover enables you to switch between two hold down force settings Use this facility according to the status of the document to be scanned Standard 1 UR TEH High Use this setting with Plain paper with
91. ler 1 Detach the right and left side covers see Sections 8 1 and 8 2 2 Detach the rear guide see Section 8 5 3 Detach the drive roller belt and the pulley from the drive roller see Section 8 8 4 Detach the E ring holding the drive roller 5 Detach the two bearings holding both ends of the drive roller 6 Slide the drive roller to the left lift up the drive roller from the right side and then detach it Reattaching the drive rollers 1 Reattach the drive rollers by reversing the sequence of steps in which they were detached 2 Adjust the drive belt tension see Section 8 10 CS300 400 UM 251 9370 8 7 8 DISASSEMBLING AND ADJUSTING THE MECHANICAL PARTS 8 10 Drive Belt Detaching the drive belt 1 Detach the left side cover see Section 8 2 2 Loosen the two M4L6 binding head screws holding the motor 3 Detach the drive belt from the pulleys 416 binding head screws Reattaching the drive belt 1 Reattach the drive belt by reversing the sequence of steps in which it was detached 2 Adjust the drive belt tension Adjusting the drive belt tension 1 Loosen the two 416 binding head screws holding the motor 2 Pull the motor in the A direction as shown below 3 Use the Colex gauge to adjust the belt tension so that the belt displacement is approximately 1 6 mm when pressed with a force of 167 gf gt 1 6 mm M4L6 binding head screws Motor pulley 4 Tighten the two M4L6 bi
92. lick the white corner indicated by arrow c with the crosshairs cursor 8 The measured distance appears in the Theoretical box Click the Calculate button 9 The correction value appears in the Feed box Click the Set button to allow the scanner to store the correction value 10 Place the test chart on the scanner again and click the Scan button 11 Repeat Steps 5 through 7 to perform the following calculations based on the figures displayed in the dialog box Theoretical value Actual value Actual value x 10096 lt lt Factory setting gt gt Confirm that this value is within 0 05 lt lt During servicing gt gt Confirm that this value is within 40 07 CHECKPOINT The scanner may be defective if the calculated values do not fall within the above ranges CS300 400 UM 251 9370 10 8 10 ADJUSTMENTS USING THE SOFTWARE 3 Position adjustment Adjusting offset origin 1 Start the software See p 10 1 2 Select Adjust Position from the Adjust menu Scanning Master 21 Scanner Adjustment xj File Scanner Adjust Window Help 181 aes xm D alal Ble e rh Calibration Adjust Feed Distance Adjust Position Gamma Adjustment Density Adjustment Color Correction Inspect Colors Confirm Resolution 3 The following dialog box will appear Correctly position the offset target chart on the scanner a
93. lit switched on Confirm that the power cable is properly Connect the cable properly connected Confirm that the cable is properly connected Connect the cable properly to the control device Confirm that the power outputs 24 V 5 V Check the power supplies and replace if 3 3 V are appropriate necessary Other Replace the control panel Replace the data controller board The document is not Confirm that the PAPER LED is lit Check the document detection photosensor scanned although Confirm that the USB cable is properly Connect the cable properly itis moved to the connected n Confirm that the model setting on the data correct DIP switch setting for the model scanning position controller board is set properly Confirm that the USB cable is properly Connect the cable properly connected within the scanner Confirm that the appropriate model has been Use Scanning Master 21 to specify the specified correct scanner model Other Replace the main control board The document is not Check for foreign objects in the document Open the center cover and remove foreign transported properly scanning section objects Confirm that the roller rotates when you Check for anomalies around the control press a control key boards Confirm that the feed motor is running Check for anomalies around the motor Confirm that 24 V is output Check the power supply and replace if necessary Other Replace the control boards Re
94. lt gt 22 22 7 gt 3 3 3 GND lt 6 gt 23 23 lt 6 gt a ajeno amp GND 4 4 lt 5 gt 24 2 24 lt 5 gt 74 gt amp B MAIN 5 5 MAIN CLOCK Aca 25 5 25 lt 4 gt lt a 2 1 4 2 6 6 clock _ lt gt 26 Q pejcs 5 8 2 LEDR MAIN cock 7 8 8 Ac c praes 8 miu 9 e 3 S SHieTcLock s 8 CLOCK gt 8 A lt 1 gt 28 lt gt 8 o 4 F J U SERIALDATA 9 9 SERIAL DATA 9 29 Wi 388208 lt ex s cNo fl DATALATCH 1 10 S 2 8 lt gt 30 9 58 9 6 RS 8 19 D SERIAL 11 11 SERIAL 7 ht tino Tg 9 al DATALATCH t 12 DATALATCH R __ 32 32 8 32 5 t 33 E sm emend 2 2 OCH 14 15 LINK CLK O P c RESERVEO as lt ss RESERVEO 5 mleno a OCH 1 16 0 DATA lt REsERvE1pe seREsERvE E S 5 12051 50 1 DATA 1 17 1 DATA DREQ 37 37 DREQ e 9 13 1 DATA 18 1 DATA ra INT 38 Bl 5 RESET 19 REsET NC 39 9 GND Z 20 or lt 0 gt 40 40 5 lt 0 gt 8 3
95. mbly 4 TT 14 641300320 Spring Ritan o AP TT 15 641300390 spring Lefttatch ______ o o 16 esmsori Hinge Blok 737 305703007 Hexagon Torque Shak _ O 2 TT 1 641300340 CollarHinge OO O 2 19 641300640 taberPush 1121 2202 20 480063143 Mal Cap Sew laj TT 481003063 MaL6WP SetScrew laj TT 2s 641300120 Roller Bar 4B Assemby SSC A TT 24 641300350 Roller Bar SB 2 TT 25 379000168 Co Spring mT 26 330703006 Esca O mj TT 641300100 Pinch RolerG 51 22 25 41300110 Roler shat 26 TT oso hee ej 3o 4940400 wasr 1251 2020 324050311 JoessBeamgsoross mj _ CS300 400 UM 251 9370 14 10 14 PARTS LIST Center Cover tepo 5300 400 251 9370 14 11 14 PARTS LIST 14 7 Hold down Unit 1 393730150 Spacer __ ARS 2 48005161 M3t Bm ngHesdSoew s TT 73 480003061 MaL6 Binding Head Screw 91 TT 4 480033081 MLB Fiat Head Screw s TT 5 Hola down Weight ij TT 76 641301000
96. nd click the Scan button Offset target chart Use the cursor or keys to enter a value to Use the cursor or keys to enter adjust level differences between the image sensors the position of the origin Position Adjustment Sensor X Overlap Current Value Y Offset Default Value Scan Sensor Starting Line Starting Bit I 416 198 208 198 0 No of Bytes Transferred 4796 3 Values actually used for adjustment Press the Calculate button to calculate these values CS300 400 UM 251 9370 10 9 10 ADJUSTMENTS USING THE SOFTWARE 4 The following dialog box will appear Click the Scan button Document Black and White Son Output Bilevel 71 Document Adjustments File Options Save Delete Prescan Paper Size User Size T width 1016 00 mm Orientation Portrait Length 200 00 mm Resolution 500 v DPI Fast Scan iti iti 0 00 Initial X Position nm Initial Y Position 000 m Paper Size after Scan Original size x End of paper Processing Confirm Rotate fo 7 Miror Negative Scan conditions Document Info Paper Size User Size Width 1016 Length 200 Resolution 600 dpi Document Type Black and White Scan Settings Output Bilevel Intensity 115 Intensity Correction 0 Edge Adjustment 0 A dialog box appears together with the Scanner window as shown b
97. nding head screws holding the motor CS300 400 UM 251 9370 8 8 8 DISASSEMBLING AND ADJUSTING THE MECHANICAL PARTS 8 11 Center Cover Sensor Detaching the left side center cover sensor 1 Detach the right and left side covers see Sections 8 1 and 8 2 2 Detach the front guide assembly see Section 8 4 3 Remove the two M3L6 binding head screws holding the left side center cover sensor bracket 4 Disconnect the left side center cover sensor cable from the connector then detach the left side center cover sensor together with the bracket 5 Remove the M4L6 binding head screw holding the left side center cover sensor M4L10 binding head screw Right side center M3L6 binding cover sensor head screw Be ront Right side center n cover sensor bracket detection sensor M3L10 binding head screw 416 binding head screw Left side center cover sensor bracket M3L10 binding Left side center head screw cover sensor Front paper detection sensor binding head screw Detaching the right side center cover sensor 1 Detach the right and left side covers see Sections 8 1 and 8 2 2 Detach the front guide assembly see Section 8 4 3 Disconnect the right side center cover sensor cable from the connector Remove the M3L6 binding head screw holding the right side center cover sensor bracket Detach the right side center cover sensor together wi
98. ng dialog box appears Input the 10 digit MAC address shown on the data controller board Setup lt ID 00000250 Current Value Les Default Value 6 Click the Set button to register the MAC address 7 Click the Close button to end the adjustment mode CS300 400 UM 251 9370 9 7 9 BOARDS AND ELECTRICAL COMPONENTS 9 4 Downloading Firmware This section describes how to download firmware system programs via the USB interface to the flash memory provided on the data controller board to which the boot program has been downloaded 1 Items required to download firmware argos X file Firmware 5400 300 scanner Windows 2000 and an operating environment that provides USB 2 0 compatibility OPS112 Scanning Master 21 Ver 4 40 or later USB interface cable 2 Procedure Use the USB cable to connect the 400 300 and PC Turn on the power while pressing and holding down the STOP key the REVERSE key and the FORWARD key until the green and orange LED come on the power LED Turn on the power for your PC and start OPS112 When 5112 starts follow the steps given below to download the firmware 1 2 3 4 1 2 3 4 5 Access the Help menu and select About At this time a dialog box will appear Point to the icon in the window and click while pressing and holding down the Ctrl key Click the OK button while pressing and holding
99. old Down eese 5 2 5 3 Cleaning the Image nennen nena 5 3 5 4 Cleaning the Paper Sensors 5 4 5 5 Removing Jammed Document nnns 5 5 5 6 Cal DEdU OI 5 6 6 RECOMMENDED PARTS LIST otro nno nomeo 6 1 7 LIST OF JIGS AND TOOLS 7 1 rH MED eM 7 1 TOONS a Ea a ae ae aae 7 1 dido ONESIES EE UM MEE 7 1 8 DISASSEMBLING AND ADJUSTING THE MECHANICAL PARTS 8 1 81 Right Side seiten 8 1 8 2 SiGe Een E 8 1 8 3 Center Cover Assembly issa 8 2 8 4 Front Guide 8 2 8 57 Rear 8 3 8 6 e IO edu LLL PUE 8 4 lt 8 5 8 8 Driv Roller 8 6 8 9 8 7 8 10 lol e RR 8 8 8 11 Center Cover Sensor a PUR 8 9 CS300 400 UM 251 9370 ii 812 Front and Rear Paper Detection 8 10 8 13 Control Panel Sheet Switch
100. ors cleaning and adjustments The scanned drawing Check the scanning glass for dust and Clean the scanning glass and replace if has undesired white damage necessary lines Confirm that calibration white correction Perform calibration from the beginning white has been properly performed correction Part of the scanned Confirm that the sensor X overlaps and Y Align the sensor joints drawing is missing joffsets are appropriate the scanned drawing is horizontally compressed Part of the Confirm that the sensor X overlaps and Y Align the sensor joints scanned drawing is joffsets are appropriate overlapped The image quality is Check whether the scanning glass is dirty Use purified water or alcohol to clean the poor scanning glass Do not use chemical solvents Confirm that the image resolution is Select an appropriate resolution appropriate The PC does not Confirm that the scanner has been turned Turn on the scanner detect the scanner Confirm that the PC has detected the USB or Reattach the USB or IEEE 1394 card set IEEE 1394 card properly it up and reinstall the USB or IEEE 1394 driver Check the cable for broken wires shorting Replace the cable and bent connector pins Confirm that the power supply for the Check the supply voltage and replace the scanner unit functions properly power supply as necessary Use a PC that correctly detects other Replace the data controller board or I
101. ously noted feed distance adjustment and position adjustment values However for image sensor unit replacement all settings must be adjusted eliminating the need to record the previous values Adjustment Procedure 1 Start Scanning Master 21 See p 10 1 2 Select Adjust Feed Distance from the Adjust menu File View Scanner Adjust Window Help 181 ca bel E Shading Calibration Adjust Feed Distance Adjust Position Gamma Adjustment Density Adjustment Color Correction Inspect Colors Confirm Resolution 3 Click the Current Value button and note the value shown in the Feed box After finishing click the Close button Adjust Feed Distance Actual Distance mm E 3 Theoretical Distance mm Close Feed Adjustment Value 0 013 Calculate Current Value Scan Default Value 4 Similarly select Adjust Position from the Adjust menu and click the Current Value button Note the values shown in the X Overlap and Y Offset boxes and click the Close button Origin Upper Left of Document 0 35 Set Sensor 12 23 34 45 Close X verlap 4 417 433 418 Current Value Y Offset 57 sr 57 Default Value D ES Scan 3 4 5 Sensor 1 2 Starting Line 572 85 582 105 692 Starting Bit 0 435 417 433 m of Bytes Transferred 59 55
102. place the main control board The document is Confirm that Front is selected Paper X Select Front for Auto Eject not automatically Control in Scanning Master 21 Confirm that document is properly fed Check for anomalies around the paper feed scan is complete back section and the motor The scanned data is Confirm that an appropriate white correction Perform Calibration white correction completely black value has been specified Confirm that the image sensor cables are Confirm that the image sensor cables are properly connected properly connected with no broken wires Confirm that the image sensor LEDs are Check the 5 V power supply and replace it if it is faulty Replace the data controller board Replace the image sensors Confirm that an appropriate value is specified Adjust Intensity Brightness in Scanning for Intensity Brightness in Scanning Master 21 Master 21 CS300 400 UM 251 9370 11 1 11 TROUBLESHOOTING The scanned drawing Clean the scanning glass and replace if Clean the scanning glass and replace if has undesired black necessary necessary Clean the image sensors Confirm that calibration white correction Perform calibration from the beginning white has been properly performed correction Check the document hold down plate for Clean the document hold down plate stains Check whether the problem persists after Replace the image sens
103. r pulleys 1 Detach the left side cover see Section 8 2 2 Loosen the two M4L6 binding head screws holding the motor gt 416 binding head screws 3 Detach the drive belt from the pulleys 4 Loosen the M3L6WP set screw to detach the drive roller pulley Drive roller pulley Drive roller belt M4L6WP set screw Reattaching the drive roller pulleys 1 Reattach the drive roller pulleys by reversing the sequence of steps in which they were detached 2 Adjust the belt tension see Section 8 10 CS300 400 UM 251 9370 8 6 8 DISASSEMBLING AND ADJUSTING THE MECHANICAL PARTS 8 9 Drive Rollers Detaching the front drive roller 1 Detach the right and left side covers see Sections 8 1 and 8 2 2 Detach the front guide assembly see Section 8 4 3 Detach the drive roller belt and the pulley from the drive roller see Section 8 8 4 Detach the E ring holding the drive roller 5 Detach the two bearings holding both ends of the drive roller 6 Remove the two M3L6 binding head screws holding the left side center cover sensor bracket 7 Disconnect the left side center cover sensor cable from the connector and then detach the left side center cover sensor together with the bracket 8 Slide the drive roller to the left lift up the drive roller from the right side and then detach it Front drive roller Rear drive roller Left side center cover sensor bracket Detaching the rear drive rol
104. rder in which it was detached 2 Make sure that each of the CIS assembly surfaces lies flat against the inside of the contact glass assembly when you reattach the contact glass assembly 3 Perform the software adjustment When replacing the contact glass assembly be sure to clean the interior of the image sensor unit and the inside of the contact glass assembly A soiled or dusty unit can affect scanning performance CS300 400 UM 251 9370 8 12 8 DISASSEMBLING AND ADJUSTING THE MECHANICAL PARTS 8 15 CIS Charge Coupled Device Imaging Sensor Assembly Detaching the CIS assembly 1 Detach the contact glass assembly see Section 8 14 2 Slide each CIS assembly to the left side lift it up from the right side and then detach each CIS assembly 3 Disconnect the flexible cable from each CIS assembly and then detach each CIS assembly mmt imm Baa Elexible Cable Reattaching the CIS assembly 1 Reattach each CIS assembly in the reverse order in which it was detached 2 Perform the software adjustment When replacing the CIS assembly be sure to clean the interior of the image sensor unit and the inside of the contact glass assembly A soiled or dusty unit can affect scanning performance CS300 400 UM 251 9370 8 13 8 DISASSEMBLING AND ADJUSTING THE MECHANICAL PARTS 8 16 CIS Charge Coupled Device Imaging Sensor Board Detaching the CIS boards 1 Detach the contact glass assembly see
105. s finished installing the software for 38 Graphtec 5400 10 Click Finish to close the wizard Click the Finish button to close the Welcome to the Found New Hardware wizard 8 The Windows XP desktop appears and the scanner is recognized by the computer CS300 400 UM 251 9370 4 5 4 INSTALLING THE SOFTWARE 4 3 Checking the Interface Connection for Windows 2000 The procedure outlined below assumes that the 5400 is connected in your system Substitute CS300 10 for CS400 10 for guidelines as to how to use the CS300 1 Launch the Control Panel using the Start menu Ele View Favorites Tools esk gt Ug 0 X A EH AOR uu B Accessib ty Add Remove Add Remove Administrative Automatic Control Panel Options Hardware Programs Tools Updates Scanners and Cameras 5 e Configures installed scanners and Cameras Folder Options Fonts Controllers Windows Update Options Windows 2000 Support 2 1 a Network and Phone and Power Options Printers Sounds and System Users and Multimedia Passwords Dial up Co 2 The screen shown below is displayed when you click on the Scanners and Cameras icon 21 Devices D The folowing scanners cameras are installed Ensure that Graphtec 5400 10 or CS300 10 is indicated here CS300 400 UM 251 9370 4 6
106. t with any type of liquid cleaner The calibration sheet is a consumable item Replacement sheets can be purchased from your sales representative or nearest Graphtec vendor Preparation and checks Recommended usage environment Monitor 1024 x 768 pixels High Color or better resolution A low resolution monitor will make it difficult to discern any problem areas Launching the Scanner Adjustment Program 1 Connect the scanner to the PC and switch on the scanner Switch on the PC 2 Install Scanning Master 21 OPS112 if it is not already installed 3 Click the Start button then select Programs gt Scanning Master 21 gt Scanner Adjustment 4 Click Scanner Adjustment to launch the Scanner Adjustment program CS300 400 UM 251 9370 5 6 5 DAILY MAINTENANCE Scanner Calibration Before beginning calibration clean the transparent contact plates and scanner table surface Any dust or dirt on this surface may affect calibration results and resulting image quality Check that the calibration sheet is free of any dust or dirt The calibration procedure will take some time Do not switch off the scanner while calibration is underway Acciden tally switching off the scanner may result in damage that requires servicing 1 Connect the scanner to the computer Switch on the scanner then switch on the PC 2 Launch the Scanner Adjustment program as described earlier 3 Select Model Setup on the Scanner menu Scanner
107. tach the pinch roller units in the reverse order in which they were detached CS300 400 UM 251 9370 8 18 8 DISASSEMBLING AND ADJUSTING THE MECHANICAL PARTS 8 19 IEEE 1394 Board Detaching the IEEE 1394 board 1 Detach the right and left side covers see Sections 8 1 and 8 2 2 Detach the front guide assembly see Section 8 4 3 Remove the two M3L6 binding head screws and the one M2L6 binding head screw holding the IEEE 1394 board ctm CIS power board Data controller board M3L6 binding head screw eere 4 Detach the IEEE 1394 board from the data controller board Reattaching the IEEE 1394 board 1 Reattach the IEEE 1394 board in the reverse order in which it was detached 2 When replacing the IEEE 1394 board perform the software adjustment to input the MAC address for the IEEE 1394 board See Replacing the IEEE 1394 board in Section 9 3 CS300 400 UM 251 9370 8 19 8 DISASSEMBLING AND ADJUSTING THE MECHANICAL PARTS 8 20 Data Controller Board When replacing the data controller board perform the software adjustment to obtain the former setting values from the data controller board Detaching the data controller board 1 Detach the right and left side covers see Sections 8 1 and 8 2 2 Detach the front guide assembly see Section 8 4 3 Detach the IEEE 1394 board see Section 8 19 4 Remove the two M3L6 flat head screws holding the USB cover and then detach the U
108. ted the scanner 1 Select Color Correction on the Scanner menu Scan et 3 Confirm 2 Click the Scan button 3 The following message is displayed Insert the color correction sheet in the scanner Scanner Adjustment x Scanning will be performed to correct the colors Insert the color correction sheet into the scanner Please load the sheet in the center of the scanner making sure that the numbers are at the top Cancel CHECKPOINT Position the color correction sheet so that red bar the center of the sheet is centered in the scanner but with the printed side down 4 Click the OK button to start scanning The scanned data is displayed when scanning is complete Colors may differ slightly for individual sensors but this does not indicate a defect 5 When the data is displayed click the Get button 6 Click in the center of the color tile indicated by the numbers 1 to 6 in ascending order For numbers 1 to 5 click the center of the upper left tile for number 6 click in the center of the bottom right tile Align the cursor crosshairs with the printed lines at the sides of the tile Cursor lines red cle Align with the printed lines then click 28 CHECKPOINT The next reference point to be checked is displayed on the Status bar If you click in error click the Esc key to cancel the operation and return to the immediately previous step f you click
109. ter cover assembly from the scanner unit as shown below Center Cover bl Sen d M3L10 Cap Screw M3L10 Cap Screwz M3L14 Cap M3L14 Cap fs Screw Screw amp i A 7 f E d Aa Reattaching the top cover 1 Reattach the top cover in the reverse order in which it was detached 8 4 Front Guide Assembly Detaching the front guide assembly 1 Detach the right and left side covers see Sections 8 1 and 8 2 2 Remove the four M3L6 binding head screws holding the front guide assembly from each side 3 Detach the front center guide assembly as shown below M3L6 Binding M3L6 Binding Head Screw A 5 Head Screw 4 9 E y 1 yh v v aE o s j E SS Front Guide Assembly CS300 does not have this paper guide Reattaching the front guide assembly 1 Reattach the front guide assembly in the reverse order in which it was detached When reattaching the front guide assembly make sure that the front guide assembly does not touch the front drive roller CS300 400 UM 251 9370 8 2 8
110. ter s CD ROM drive 3 Click the Taskbar s Start button then click the Run icon 18 windows Update Programs Documents h Settings 2s Search hy Shut Down fis amp 54 4 Enter the CD ROM drive name and English OPS112 SETUP EXE as the name of the file you wish to open If the disk is in drive E for example enter E English OPS112 SETUP EXE in the box OOO 2x Type the name of a program folder document or Internet resource and Windows will open it For you Open E English OPS112 SETUP EXE b Click the OK button to run the OPS112 setup program From this point on follow the setup program s instructions to install the OPS112 application If the application has been properly installed Scanning Master 21 will be newly listed the Program menu accessed from the Start button For more details open the README TXT file provided in the Scanning Master 21 folder CS300 400 UM 251 9370 4 8 5 DAILY MAINTENANCE 5 DAILY MAINTENANCE 5 1 Opening and Closing the Top Cover 1 Turn off the scanner s power 2 Push the left and right open levers on the top cover to unlock them and hold the middle part of the top cover while you open the top cover by about 90 degrees 3 Close the top cover until the left and right latches on the top cover lock into position making sure that you don t get your fingers caught CS300 400 UM 251 9370 5
111. th the bracket 6 Remove the M4L10 binding head screw holding the right side center cover sensor Reattaching the center cover sensors 1 Reattach the center cover sensors by reversing the sequence of steps in which they were detached CS300 400 UM 251 9370 8 9 8 DISASSEMBLING AND ADJUSTING THE MECHANICAL PARTS 8 12 Front and Rear Paper Detection Sensors Detaching the front paper detection sensor 1 Detach the right and left side covers see Sections 8 1 and 8 2 2 Detach the front guide assembly see Section 8 4 3 Remove the M3L10 binding head screws holding the front paper detection sensor 4 Disconnect the front paper detection sensor cable from the connector and then detach the front paper detection sensor M4L 10 binding head screw Right side center M3L6 binding cover sensor head screw P d TE Right side center own cover sensor bracket 3 detection sensor M4L6 binding M3L10 binding head screw E head screw Left side center 2 cover sensor bracket D M3L10 binding head screw Left side center Front paper detection sensor M3L6 binding head screw Detaching the rear paper detection sensor 1 Detach the rear guide see Section 8 5 2 Remove the M3L10 binding head screws holding the rear paper detection sensor 3 Disconnect the rear paper detection sensor cable from the connector and then d
112. ustment E Scanning will be perFormed to correct the colors Insert the color correction sheet into the scanner Please load the sheet in the center of the scanner making sure that the numbers are at the top j Cancel CHECKPOINT Position the color correction sheet so that red bar the center of the sheet is centered the scanner but with the printed side down 6 Click the OK button to start scanning The scanned data is displayed when scanning is complete Colors may differ slightly for individual sensors but this does not indicate a defect 7 When the data is displayed click the Get button CS300 400 UM 251 9370 10 15 10 ADJUSTMENTS USING THE SOFTWARE 8 Click in the center of the color tile indicated by the numbers 1 to 6 in ascending order For numbers 1 to 5 click the center of the upper left tile for number 6 click in the center of the bottom right tile Align the cursor crosshairs with the printed lines at the sides of the tile Cursor lire red Align with the printed lines then click T Led CHECKPOINT The next reference point to be checked is displayed on the Status If you click in error click the Esc key to cancel the operation and return to the immediately previous step If you click on the wrong tile color correction will not be performed correctly and the colors of the image displayed after color correction will be incorrect 9
113. uters at the same time CS300 400 UM 251 9370 2 2 Control panel POWER PAPER ERROR FORWARD REVERSE v STOP 2 PART NAMES AND FUNCTIONS POWER LED Unlit Is unlit while the scanner is turned off Lit green Lights when the scanner is turned and remains lit while it is operating normally Flashing orange Flashes when the scanner is in power saving mode PAPER LED Unlit Normal status Local status Lit green Lights when the scanner enters Scan READY status Flashing green Flashes while image data is being scanned ERROR LED Lit red Lights to indicate a hardware error Flashing red Flashes when a document is detected during the selftest when the scanner is turned on when scanning is suspended by pressing the STOP key when a paper jam is detected or when the document length is shorter than the specified scan length Unlit Normal status When Confirm has been selected for the End of paper Processing setting in the Scanning Master 21 driver SCAN key This key enables you to scan a document according to the settings of Scanning Master 21 when the scanner is connected to a computer Start up Scanning Master 21 before scanning a document if it is not already active FORWARD key Advances the document into the scanner When this key is pressed in Scan READY status the Scan READY status is cancelled and the document is ejected toward the rear of the s
114. ver for my device recommended C Display a list of the known drivers for this device so that can choose a specific driver mes CS300 400 UM 251 9370 4 1 4 INSTALLING THE SOFTWARE 5 Select the option Search for a suitable driver for my device recommended and click Next Locate Driver Files DD Where do you want Windows to search for driver files Search for driver fles for the following hardware device e 540010 The wizard searches for suitable drivers in its driver database on your computer and in any of the following optional search locations that you specify To start the search click Nest If you are searching on a floppy disk or CD ROM drive insert the floppy disk or CD before clicking Next Optional search locations disk drives CD ROM dives Specify a location Microsoft Windows Update Inser the manufacturer s installation disk into the dive OK selected and then click OK omes manufacturer s files from Click Browse and select the DRIVER folder the CD ROM drive or enter CD ROM drive name DRIVER using the keyboard Example For drive E enter EADRIVER 7 When you click OK the wizard will start searching for the driver The screen shown below is displayed when the wizard has finished searching New Hardware Wizard 7222 Aii for drives files for your hardware device 4 The wizard found dr
115. ver found wil be installed C Search removable mada floppy CD ROM 7 Include this location in the search e DRIVER Browse D Don search 1 will choose the driver to install Choose this option to select the device driver from a ist Windows does not guarantee that the diver you choose wil be the best match for your hardware ETE Som Select the option Search for the best driver in these locations and select the check box entitled Include this location in the search Click Browse and select the DRIVER folder in the CD ROM drive or enter a CD ROM drive name and DRIVER using the keyboard Example For drive E enter E DRIVER CS300 400 UM 251 9370 4 4 4 INSTALLING THE SOFTWARE 5 When you click Next the wizard will start searching for the driver Hardware Update Wizard Please wait while the wizard installs the software 38 Graphtec 5400 10 e 6 The screen shown below is displayed Hardware Installation The software you are installing for this hardware Graphtec 5400 10 has not passed Windows Logo testing to verify its compatibilty with Windows Tell me why this testing is important Continuing your installation of this eed may impair X Click Continue Anyway to continue the installation 7 The screen shown below is displayed when the wizard has finished installing the driver Hardware Update Wizard Completing the Hardware Update wizard The wizard ha

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