Pressure Pot 2 gal v2
Contents
1. Nut 1 22 NSS Steel ball 1 23 NSS Needle rod 1 24 NSS Spring 1 25 NSS Safety valve housing 1 B 668 222 054 Pressure release valve 1 26 NSS Release valve 1 27 NSS O ring 1 28 NSS Adapter 1 29 668 222 018 Material outlet adapter 1 30 668 222 019 Fitting 1 31 668 222 087 Roll pin pk of 4 4 KREMLIN Page 6 Service Manual LT 999 100 096 32 668 222 088 C snap ring pk of 8 8 33 668 222 082 Nut 3 8 16 4 34 668 222 083 Washer lock 3 8 4 35 668 222 089 Wrench 1 36 668 222 017 Air flow guide 1 39 668 222 034 Regulator assembly 1 39a 668 222 049 Swivel fitting 1 39b 668 222 029 Pressure gauge 1 39c 668 222 033 Air regulator 1 39d 668 222 026 Fitting 1 Optional KREMLIN Page 7 Service Manual LT 999 100 096 Service Manual LT 999 100 096 Page 8 KREMLIN Index Part Number Description Quantity 1 668 222 005 Material tank 1 1a 668 222 008 Pail aluminum 2 gallon tank 1 1b 668 222 009 Pail s s 2 gallon tank 1 tc 668 222 032 Liner 2 gallon tank Pk of 10 1 2 668 222 016 Lid 1 3 668 222 031 Gasket 1 4 668 222 060 Air motor 1 5 668 222 061 Muffler 1 6 668 222 062 Cotter pin 1 7 668 222 063 Set screw 1 8 668 222 064 Connecting bush 1 9K 668 222 112 Retaining Guide 1 10A 668 222 098 Seal Ring 3 11 668 222 067 Hex nut 1 12 668 222 068 Screw bolt 1 13K 668 222. per the instruction provided with the gun Paint may be sprayed directly from a one gallon container by placing can inside the tank with paint tube in paint can Place the lid onto the container and cross tighten the 4 wing screws evenly until tight When work is stopped to refill or upon completion turn regulators counter clockwise to shut off flow to Paint Tank Turn Compressor air off Turn Pressure Relief Valve counter clockwise to deplete air pressure to zero before loosening Wing Nuts Keep the bottoms of Wing Nuts well greased so that Wing Nuts will screw down freely and paint will not adhere to threads Warning Before Loosening wing nuts to remove cover release air pressure from tank by turning relief valve counter clockwise KREMLIN Page 2 Service Manual LT 999 100 096 4 CLEANING 1 Turn air supply off by turning the pressure pot air regulator counter clockwise until all pressure is released 2 Release air pressure in the pot by turning pressure relief valve counter clockwise 3 Loosen all the wing nuts and remove cover 4 Drain the fluid line back into the pot 5 Empty the tank and clean with compatible cleaning solvent 6 Pour clean solvent into the tank 7 Place cover and tighten all screws 8 Turn air on by gradually turning the pressure pot regulator clockwise until desired pressure is acheived 9 Spray into a waste container until clean solvent appears If spray nozzle clogs when y
3. 2 115 Motor Base 1 14 668 222 070 Seal ring 1 15 668 222 075 Handle 1 16 668 222 076 Hex nut 2 17 668 222 019 Fitting 3 8 NPS 1 18 668 222 018 Material outlet adapter 1 21 668 222 027 Ball valve 2 22 668 222 109 Elbow Air inlet fitting 3 8 NPT 1 23 668 222 091 Valve Needle 1 24 668 222 092 Adapter 1 25 668 222 093 Nut 1 26 668 222 094 Air hose 1 27 668 222 108 Cross 1 29 668 222 033 Pressure regulator 1 30 668 222 048 Fitting 1 4 1 31 668 222 029 Pressure gauge 1 32 668 222 017 Air flow guide 1 A 668 222 047 Safety release valve 1 33 NSS Safety valve shell 1 34 NSS Spring 1 KREMLIN Page 9 Service Manual LT 999 100 096 35 NSS Needle rod 1 36 NSS Steel ball 1 37 NSS Nut 1 38 NSS Adapter 1 39 668 222 099 O ring 2 B 668 222 054 Pressure release valve 1 40 NSS Adapter 1 41 NSS O ring 1 42 NSS Needle Pressure release 1 43 668 222 071 Agitator rod 1 44 668 222 072 Hex nut 1 45 668 222 073 Agitator propeller 1 46 668 222 074 Screw bolt 1 47 668 222 035 Fluid tube 1 48 668 222 036 Filter housing 1 49 668 222 037 Filter base 1 50 668 222 038 Material filter 1 51 668 222 039 Snap ring 1 52 668 222 084 Swing bolt 4 53 668 222 085 Washer 4 54 668 222 086 Wing nut 4 55 668 222 082 Hex nut 3 8 16 4 56 668 222 083 Washer lock 3 8 4 57 668 222 081 Wheel set of 4 4 58 668 222 087 Roll pin pk of 4 4 59 668 2
4. 22 088 C Snap ring pack of 8 8 60 668 222 098 Seal ring Newer Version 1 60 1 668 222 102 Seal Ring Newer Version 1 60A 668 222 104 Seal Ring Newer Version 1 61 668 222 034 Regulator assembly 1 61a 668 222 049 Swivel fitting Y 1 61b 668 222 029 Pressure gauge 1 61c R72G 2GK RMN Air regulator 1 61d 668 222 026 Fitting 1 4 1 62 668 222 089 Wrench 1 62K 668 222 113 Spring 1 63K 668 222 114 Seal 1 KREMLIN Page 10 Service Manual LT 999 100 096 64K 668 222 110 Seal 1 65K 668 222 111 Circlip 1 Optional Note For parts list on pre 2U1U models ask your Kremlin representative for the October 2005 release of manual LT 999 100 096 KREMLIN Page 11 Service Manual LT 999 100 096
5. KREMLIN lt KREMLIN SERVICE MANUAL PRESSURE POT 2 GALLON Service Manual LT 999 100 096 Released March 2010 EXEL North America Inc EXEL North America Inc 45001 Five Mile Rd Canadian Branch Plymouth MI 48170 931 Progress Ave 7 Ph 800 573 5554 Scarborough ONT M1G 3V5 Fx 800 664 1511 Ph 800 450 0655 www exel na com Fx 416 431 9171 Dear customer We thank you very much for purchasing our 2 Gallon Pressure Pot You are the owner of an outstanding piece of equipment Please read and familiarize yourself with this instruction and service manual to get the best results and safest and most efficient operation of your equipment Not following our recommendations outlined in this manual could reduce the life of the equipment result in operating trouble and create unsafe conditions Page 1 Service Manual LT 999 100 096 1 TECHNICAL FEATURES Maximum air pressure 80 Psi e Capacity 2 gallons e Relief valve 80 Psi Air inlet and outlet Ya NPS Air inlet with agitator 3 8 NPT Fluid outlet 3 8 NPS e Material in contact with the product Stainless Steel Liner is aluminum e Weight Standard Agitated 28 Ibs 37lbs ASSEMBLY INSTRUCTIONS The 2 gallon pressure pot comes preassembled with a single air regulator for controlling the fluid pressure As an option a second air regulator can be added for controlling the atomization pressure to the gun Caution Do not tighten cover m
6. ore than finger tight Excessive tightening with a wrench may damage gasket OPERATING INSTRUCTIONS 1 Release air pressure in the tank before opening the pressure pot by turning the pressure release valve counter clockwise until the pressure is fully released 2 Loosend the wing nuts swing them away and remove cover 3 Mix the paint thoroughly and make sure it is the proper viscosity Strain before pouring into container Leave at least 2 inches from the top It is important that the container should not be tipped or filled too full as this will cause paint to get into airline regulator or relief valve 4 Place cover back on the pot and tighten the four wing nuts 5 Connect air inlet to a clean filtered air supply 6 Connect gun atomization air to the outlet of the optional gun air regulator 7 Connect the fluid outlet to the gun fluid hose 8 Turn the pressure pot air regulator counter clockwise to ensure the pot will start at zero pressure Turn the air supply on and gradually increase fluid pressure to deliver the desired fluid delivery at the gun Look for any leaking at the pot and fluid hose as pressure rises If leaks are found release pressure and seal the leaks Do not exceed 80 psi 8a Turn agitator needle valve counter clockwise and gradually bring agitator up to speed Do not over agitate paint 9 Adjust gun air pressure via the optional gun air regulator to desired level 10 Operate the gun as
7. ou are starting a job and you know your paint is clean check for dried paint and flaking from your paint hose Remove paint hose and repeat cleaning procedure above or replace paint hose When there does not seem to be a good stream of air at the Spray Gun Nozzle examine all connections to see that they are tight Check pressure pot gasket for leakage and that it is seated firmly into the cover Review the small air passage hole in underside of cover to make sure it is not obstructed but has a full clear opening 5 SAFETY WARNING DO NOT USE OVER 80 LBS PRESSURE IN PAINT TANK THIS CONTAINER IS EQUIPPED WITH A RELIEF VALVE AND SHOULD NEVER BE SUBJECTED TO AIR PRESSURES IN EXCESS OF 80 PSI IT IS IMPORTANT THAT THE RELIEF VALVE BE KEPT CLEAN AND IN WORKING ORDER IF PAINT COMES IN CONTACT WITH RELIEF VALVE REMOVE RELIEF VALVE ASSEMBLY AND THOROUGHLY CLEAN IN PAINT SOLVENT OR REPLACE ALWAYS RELEASE PRESSURE BEFORE OPENING PRESSURE POT 6 TROUBLE SHOOTING CHART Problem Cause Remedy Air pressure gauge is not reading Broken or Damaged Replace pressure Material tends to settle out rapidly Not enough agitation of material Increase agitation Fluid or air leak out from lid gasket Defective lid gasket or wing nuts Replace or tighten not tightened enough Material does not come out Filter or fluid tube may be blocked Check and clean smoothly Note Check pressure gauge occasionally The needle should drop
8. to zero whenever there is no pressure in the tank KREMLIN Page 3 Service Manual LT 999 100 096 Doc LT999 100 096 Modif Date 3 10 2010 Supersede 09 2005 PRESSURE POTS 2 gallon with one air regulator with one air regulator and agitation with two air regulators with two air regulators and agitation KREMLIN Page 4 PRESSURE POTS 2 Gallon Parts identification list P N 668 222 145 P N 668 222 155 P N 668 222 140 P N 668 222 150 Service Manual LT 999 100 096 Service Manual LT 999 100 096 Page 5 KREMLIN Index Part Number Description Quantity 1 668 222 005 Tank 1 1a 668 222 008 Pail aluminum 2 gallon tank 1 1b 668 222 009 Pail s s 2 gallon tank 1 1c 668 222 032 Liner 2 gallon tank Pk of 10 1 2 668 222 006 Lid 1 3 668 222 007 Handle 1 4 668 222 031 Gasket 1 5 668 222 035 Fluid tube 1 6 668 222 036 Filter housing 1 7 668 222 037 Filter base 1 8 668 222 038 Filter screen 1 9 668 222 039 Snap ring 1 10 668 222 084 Swing bolt 4 11 668 222 085 Washer 4 12 668 222 086 Wing nut 4 13 668 222 081 Wheel set of 4 4 14 668 222 033 Air regulator 1 15 668 222 029 Pressure gauge 1 16 668 222 027 Ball valve 1 17 668 222 028 Tee 1 18 668 222 026 Fitting 2 19 668 222 048 Fitting 1 A 668 222 047 Safety release valve 1 20 NSS Adapter 1 21 NSS
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