1DX Mist Data Sheet
Contents
1. Electric motor sold separately FEATURES Dual plunger design provides a smooth liquid flow Specially formulated Hi Pressure Seals and concentrically ground ceramic plungers assure maximum seal life Stacked Stainless steel valve design for long life and easy servicing Ultra compact direct drive low speed unit for quiet operation Integral regulator with built in by pass to assure system pressure control and pump protection A CAUTIONS AND WARNINGS All High Pressure Systems require a primary pressure regulating device i e regulator unloader and a secondary pressure relief device i e pop off valve relief valve Failure to install such relief devices could result in personal injury or damage to pump or property CAT PUMPS does not assume any liability or responsibility for the operation of a customer s high pressure system Read all CAUTIONS and WARNINGS before commencing service or operation of any high pressure system The CAUTIONS and WARNINGS are included in each service manual and with each Accessory Data sheet CAUTIONS and WARNINGS can also be viewed online at www catpumps com cautions warnings or can be requested directly from CAT PUMPS WARRANTY View the Limited Warranty on line at www catpumps com warranty Direct Drive Misting Plunger Pump Model 1DXOSELS MIST SPECIFICATIONS U S Measure Metric Measure MODEL 1DXO3ELS MIST F NOW NLE IE E E A E E 0 3 gpm 1 14 lpm Maximum Dis2. without discharge restriction to assure full system pressure is reached SERVICE The regulator should be serviced on the same schedule as the seals in the pump 1 Remove hex adjusting cap spring and spring setainer 2 Using a socket or wrench remove piston retainer from the unloader body NOTE Loctite 242 is used in the assembly process 3 Using aneedle nose pliers pull the complete assembly piston stem through valve from the unloader body 4 Using caution grasp the valve with a pliers near the top next to the valve retainer and unthread the piston stem using a flat head screwdriver 5 Removeo rings from valve retainer and back up ring and o ring from piston stem Examine o rings and back up ring for cuts or wear and replace as needed 6 Examine the valve valve retainer and piston stem for wear and replace as needed NOTE The seat will be damaged during removal and must be replaced Replace seat and stem from repair kit Lubricate all o rings for ease of installation and install on seat piston retainer valve retainer and piston stem 9 Assemble the washer valve retainer with o rings and valve onto the piston stem with o ring and back up ring and thread together hand tight Press complete assembly into body until completely seated 10 Apply Loctite 242 to threads of piston retainer with o ring Thread into body and tighten using a wrench 11 Insert spring retainer and spring into the bo
3. 2405 Parao MATL STCP R AL NBR NBR STL TNM LDPE CM STL RTP NBR NBR NY NBR AL STL BB NBR BB CC NBR S 167 DESCRIPTION Screw HH M6x14 Cover Bearing O Ring Bearing Cover 70D Seal Oil 70D Bearing Ball Rod Connecting Plug Oil Cap Remove Before Startup Crankshaft 1725 RPM 5 8 2 0 mm Bearing Ball Cap Oil Filler w O Ring O Ring Oil Filler Cap 70D Gauge Bubble Oil w Gasket 80D Gasket Flat Flex Oil Gauge 80D Plug Drain O Ring Drain Plug 70D Crankcase 2 05 Pin Crosshead Rod Plunger Seal Oil 70D Retainer Oil Seal Plunger M16x27 Washer Seal 90D Retainer Plunger M6x35 QTY NNNUNN RSPR Rm Pm i OM OM NO RM OO OW PARTS LIST ITEM 100 106 120 121 160 161 163 164 166 167 168 172 174 185 188 255 283 300 310 400 446 460 P N 46233 48222 547357 13976 13965 545177 19285 545178 46764 46865 543988 142807 46759 49524 542406 549357 30516 990394 76054 76058 13969 107681 MATL D NBR BB NBR NBR S NBR S S S PVDF NBR BB BB STZP STCP R STZP R NBR NBR NBR BB PLUNGER PUMP MODEL 1DXO3ELS MIST DESCRIPTION Retainer Seal Seal LPS w S Spg 85D Case Seal O Ring Seal Case 70D O Ring Inlet Valve Seat 70D Seat Inlet O Ring Seat 70D Seat Discharge Valve Spring Retainer Spring O Ring Plug 90D Plug Valve M20x15 Head Manifold w Modular Reg Bod
4. S LIST MATL DESCRIPTION BB Cap Adjusting STCPR Spring Pressure STCPR Retainer Spring BB Stem Piston PTFE Back up Ring Piston Stem NBR O Ring Piston Stem 70D BB Assy Piston Included In Repair Kit BB Retainer Valve NBR O Ring Valve Retainer Outer 70D BB Retainer Piston 5 Washer NBR O Ring Piston Retainer 70D NBR O Ring Valve Retainer Inner 80D S Valve 5 Seat NBR O Ring Seat 70D NBR Kit O Ring Inclds 414 415 424 428 429 437 NBR Kit Repair Inclds 418 428 436 437 MATERIAL CODES Not Part of Part Number BB Brass NBR Medium Nitrile Buna N PTFE Pure Polytetrafluoroethylene S 304 STCP Steel Chrome Plated QTY SPECIFICATIONS U S Measure Metric Measure OPM ee eee e e E e or eee ee ere 0 3 gpm 1 14 lpm Pl FRAING scssesexsncncscsraisievrarcasatesseytoietesiomniieionans 100 1200 psi 7 85 bar Discharge PORE ciacancniteinescernsnranateats 3 8 NPTM 3 8 NPTM INSTALLATION An integral Regulator comes with each MIST pump to provide system pressure regulation and pump protection OPERATION Set the regulator while the high pressure system is turned on Adjust the adjusting cap in small increments until the desired system pressure is reached Install a pressure gauge close to the manifold head of the pump to check pressure during start up and periodically to monitor system performance System should be purged of air before operation System liquid must flow through the pump
5. charge Pressure 1200 psi 85 bar Stroke Dual PIUNGEe cccesssesessssecesseseees 0 078 2 0 mm Maximum RPM szcccastenicieniccccecinncss 1725 rpm 1725 rom Inlet Pressure RANGE Flooded to 60 psi Flooded to 4 bar 2 9 eee eee ene nee eee ae 0 630 16 mm Crankcase Capacity csscscsscecsssssecssseeeseeseeees 8 5 OZ 0 25 I Maximum Liquid Temperature ccce 140 F 60 C BAST PONS eonia 3 8 NPTF 3 8 NPTF Discharge Port 1 sssesssessseessseessessseesssee 3 8 NPTM 3 8 NPTM Shaft Diameter sss essseesssseesssserssseesssseesss 5 8 Hollow 15 8 mm Hollow MY UNM AAE A E AA E T ances 10 7 Ibs 4 9 kg DiIMenSIOnS ssesssesssesseessesssesssesssess 7 12 x 7 75 x 6 29 180 x 197 x 160 mm ELECTRIC HORSEPOWER REQUIREMENTS PRESSURE DETERMINING Rated gpm THE PUMP R P M Rated rpm DETERMINING gpm x psi THE REQUIRED H P 1460 DETERMINING Motor Pulley O D MOTOR PULLEY SIZE Pump rpm Desired gpm Desired rom Electric Brake H P Required Pump Pulley O D Motor rom Refer to pump Service Manual for repair procedure and additional technical information EXPLODED VIEW February 2012 ITEM 10 11 15 20 24 25 27 32 33 37 38 48 49 53 64 65 70 71 90 98 99 188 P N 549360 547153 14041 55337 14488 547048 549608 548879 13832 547961 14179 92241 44428 44842 14179 542407 46229 542402 47215 548331 542403 46730 54
6. dy 12 Thread the adjusting cap into the body and set for system pressure NOTE If unit is infrequently used or periodically stored o rings may become dry and will need to be replaced NOTE This pump has an internally by passed Regulator and if the pump is operated with no flow out the nozzles 100 by pass heat damage will occur to the seals and valve retainers in a short period of time Loctite and 242 are registered trademarks of the Henkel Corporation 7 75 197 rN Ys EN AN AN A NY Da T A al i p N L x 0 6 5 27 134 as a OEE 4 f 3 8 NPTF 5 27 134 Model 1DX03ELS MIST 100 wet seal design adds to service life 5 Unique design and specially formulated Special concentric high density polished 3 solid ceramic plungers provide a true wear surface and extended seal life High tensile strength forged brass mani fold head with built in integral regulator and eight mounting screws for exceptional strength CAT PUMPS by allowing pumped liquids to cool and Hi Pressure Seals offer unmatched per lubricate on both sides Stainless steel valves seats and springs provide corrosion resistance ultimate seat ing and extended life 1681 94TH LANE N E MINNEAPOLIS MN 55449 4324 fT Y PPL E The Pumps with Nine Lives PHONE 763 780 5440 FAX 763 780 2958 e mail techsupport catpumps com www catpumps com For Interna
7. tional Inquiries go to www catpumps com and navigate to the Contact Us link formance and seal life PN 993281 Rev D 3 12 12063
8. y Screw HSH M6x60 Screw HSH M6x60 Assy Bolt Mount Kit Oil Drain Not Shown Kit Seal Inclds 98 106 121 125 Kit Valve Inclds 160 161 163 164 166 167 168 172 Regulator Modular See Indiv Parts O Ring Discharge Fitting 70D Fitting Discharge 3 8 NPTM Italics are optional items See Tech Bulletins 002 024 036 043 055 074 and 083 for additional information R Components comply with RoHS Directive MATERIAL CODES Not Part of Part Number AL Aluminum BB Brass CC Ceramic CM Chrome moly D Acetal LDPE Low Density Polyethylene NBR Medium Nitrile Buna N NY Nylon PVDF Polyvinylidene Fluoride RTP Reinforced Composite S 304SS STL Steel STCP Steel Chrome Plated STZP Steel Zinc Plated TNM Special High Strength NOTE Discard Key which may come standard with most motors and use only the key included in this kit 2 m ss SO CO SB NN BB BN NN NNN KN ND INTEGRAL REGULATOR EXPLODED VIEW APIS 418 Complete Piston Assembly i O i ITEM PN 402 46570 408 549924 410 549352 412 46251 414 28338 415 22056 418 423 46249 424 13966 425 46248 426 46250 428 13969 429 17399 435 548193 436 46253 437 13963 468 33099 470 31088 Italics are optional items R Components comply with RoHS Directive ba 402 CO f 408 410 425 428 im _s D 415 A CM gt 412 470 a Repair 429 Kit 423 ie Op INLET DISCHARGE PART
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