Pow-R-Matic® Hose Reel 2000MD Series Convenience
Contents
1. 4000500000 1 Bearing 75 4014300034 6 Bolt tie 4 spool 76 00101P0030 6 Lock washer 1 4x 062 85 00053P0504 1 Set screw 3 8 16 x 1 1 2 models 2xxx 50 52 53 55 00053P0231 2 Set screw 10 24x1 4 models 2xxx 56 85 86 00035P0014 2 Bolt carriage 5 16 18x1 3 4 87 00151P0075 2 Nut hex 5 16 18 88 00101P0014 2 Washer lock 5 16 89 6110500000 2 Spacers Aero Motive Company Woodhead Connectivity LTD Woodhead Asia PTE LTD Woodhead Canada LTD W A Woodhead Industries Inc Subsidiary W A Woodhead Industries Inc Subsidiary W A Woodhead Industries Inc Subsidiary W A Woodhead Industries Inc Subsidiary PO Box 2678 Factory No 9 No 4 Toh Tuck Link 1090 Brevik Place Kalamazoo MI 49003 2678 Rassau Industrial Estate Level 3 Mezzanine Mississauga Ontario USA Ebbw Vale Gwent NP23 58D Markono Logisitics Bldg L4W 3Y5 Canada 269 337 7700 800 999 8559 United Kingdom Singapore 596226 905 624 1079 FAX 800 333 6119 44 1495 356300 ER A FAX 905 624 9151 SM5470 02A Page 8 of 8 Apr 032. while hose is extended Failure to comply with these procedures can result in damage to the reel and hose A Pull the working hose against the tension of the reel to the connection point with adequate slack to make the connections Place a bar through the holes near the edge of the flanges to relieve the tension on the hose and hold the pretension turns on the reel Make sure there are no twists or kinks in the hose 2 lf ffe e 00016 BMP B When anchoring the hose a hose grip should be incorporated in such a way as to allow a slack in the hose prior to entering the connection points a X U C SEEE S SM5470 02A Page 3 of 8 Apr 03 00017 BMP A CAUTION Never apply so many turns that the springs are worked to the end of their travel Always leave several turns between the end of the spring and the position of the drum when the drum is fully extended If the spring reaches the end of its travel before satisfactory tension is achieved consult the factory Service CAUTION Before performing any service always remove all reel spring tension Failure to comply with these A practices can result in injury to personnel or damage to equipment Be sure that all spring tension has been removed from reel before servicing spri
3. has 100 feet of working hose You determine by counting the number of revolutions that the drum rotates 20 times to wrap the working hose The instruction plate states that there are a maximum of 50 turns available 50 turns available 20 turns to wrap hose on drum 30 turns 2 15 set up turns This reel would have 15 pretension set up turns applied Applying pretension set up turns Prior to terminating hose follow the prescribed steps below Make sure that there are no twists or kinks in the hose and that all hose is on the reel NOTE When reversing winding the reel you will hear a clicking sound as the springs disengage from the drive hubs This is a safety device and no damage will result All springs will engage when the hose is pulled out Cable connection point Cable connaction point 1 Apply pretension turns 2 Connect working cable 00008 BMP 1 Mill duty reels and Pow R Matic hose reels with a convenience package are equipped with external tensioning devices the following method of pretensioning can be used Find the fifth and sixth digits of the model number in the chart below Factor Factor Factor 100r50 1 0 17o0r57 1 7 26 or66 2 6 120r52 1 2 200r60 2 0 300r70 3 0 13 0r53 1 3 220r62 2 2 36o0r76 3 6 150r55 1 5 230r63 2 3 40o0r80 4 0 160r56 1 6 250r65 2 5 450r85 4 5 Multiply the appropriate factor by the number of set up turns The figure obtained is what the counter reading should be on the motor en
4. to vibration FIG 2 FIG 00013 BMP e r E I i 5 SM5470 02A Page 1 of 8 OApr 03 Pretensioning Pow R Matic reels are not pretensioned at the factory It will be necessary to apply set up turns to the motor to pretension the reel in much the same way as a window shade is pretensioned A Determining number of pretension turns There are two methods of determining the proper number of pretension turns to be applied to the hose reel 1 There is an instruction plate located on the flange This instruction plate states the maximum number of turns available in the reel The instruction plate also has a space for the number of set up turns to pretension the reel If this box is blank go to Step 2 below Using the figure obtained from the set up turn box proceed to Applying Pretension Set Up Turns ER IMPORTANT C MAXIMUM TURNS AVAILABLE SsET UP TURNS REQUIRED AVERAGE 00014 BMP 2 Ifthe set up turn box is blank use the following procedure Determine the number of revolutions of the hose drum to wrap up the working hose Subtract the number of turns required to wrap the hose on the drum from the maximum turns available obtained from the instruction plate on the flange Divide the answer by two 2 This will give you the average number of pretensioning set up turns EXAMPLE A reel
5. 0149xxxxx 1 Main shaft specify model number 17 4077300002 1 Key 1 4 sq X 7 8 18 000029P0108 4 Screw 1 4 20x5 8 Soc HD 19 00101P0030 23 Washer 1 4x 062 15 required 2500 and 2700 20 4082200000 1 Sprocket driven specify model number 21 4011900000 1 Spacer 22 4000500000 1 Bearing 23 4080600000 1 Sprocket hub 24 6116700000 1 Retainer 25 4081600000 2 Felt washer 26 00030P0211 4 Screw hex head cap 10 24x3 8 27 00151P0025 4 Nut hex 10 24 28 00101P0015 4 Washer 29 6111500000 1 Housing sprocket 30 00158P0002 AR Chain 40 specify model number 31 4372300000 1 Sprocket driving specify model number 32 00751P0011 1 Key Woodruf 1 4 x 3 4 33 00581P0075 2 Retainer ring 34 00376P0120 2 Bearing 35 4370300000 1 Shaft 36 00230P0133 1 Pin 375 dia x 175 long 37 00230P0151 1 Pin 218 dia x 1 75 38 3743600000 1 Name plate 39 00209P0023 4 Rivet dome 1 8 40 00034P0013 4 Screw hex head cap 1 2 12x1 1 4 41 00101P0016 4 Washer 1 2 lock 2000 and 2300 only 42 00030P01 17 4 Screw hex head cap 1 4x20 2000 and 2300 only 43 00126P0050 4 Washer flat 1 4 x 20 2000 and 2300 only 44 00151P0020 11 Nut 1 4 x 20 x 5 8 quantity 15 on 2000 and 2300 45 4026600000 4 Mounting bracket 2000 and 2300 only SM5470 02A Page 7 of 8 Apr 03 46 00030P01 11 11 Screw hex head cap 1 4 20x5 8 quantity 15 on 2000 and 2300 47 2R 1 Guide rail assembly 2000 40729 3R 1 Guide rail assembly 2300 4 wide spool 40729 1 4928500003
6. 1 Guide rail assembly 2300 7 wide spool 48 6079300000 2 Tie bar with 4 inch wide spool 6079400000 2 Tie bar with 7 inch wide spool 49 00669P0035 2 Reducer 2xxx xx 002 through 004 014 00669P0054 2 Reducer 2xxx xx 006 016 00669P0030 2 Reducer 2xxx xx 012 013 56 2F RE YE 1 Roller guide 41826 1 3F RE YE 1 Roller guide 43752 57 4080500001 1 End plate 58 00101P0031 15 Washer 1 4x 062 lock 6 for REF 80 junciton box 59 00030P0110 4 Screw hex head 1 4 20 x 3 4 60 00230P0105 2 Pin 094 dia x 375 long 61 4399000001 1 Spool 5 width 24 dia no ratchet 4399000002 1 Spool 5 width 24 dia for ratchet CW rotation 4399000003 1 Spool 5 width 24 dia for ratchet CCW rotation 62 6150300000 AR Hose clamp assembly specify hose size 4920100000 AR Hose clamp assembly specify hose size 63 5947900000 1 Collar locking 64 00011P0019 1 Screw set 65 00666P0032 1 Swivel 2xxx xx 002 through 004 00666P0038 1 Swivel 2xxx xx 006 008 H72410001 1 Swivel 2xxx xx 012 013 H72410002 1 Swivel 2xxx xx 014 H72410003 1 Swivel 2xxx xx 016 H72410005 1 Swivel 2xxx xx 018 66 00669P0010 2 Reducer 2xxx xx 002 00669P0064 2 Reducer 2xxx xx 003 00669P0041 3 Reducer 2xxx xx 012 67 5953500000 1 Drive fork 2xxx xx 002 through 004 012 through 014 5953800000 1 Drive fork 2xxx xx 006 008 M53320034 1 Drive fork 2xxx xx 016 018 68 00101P0030 2 Washer lock 1 4x 062 69 00030P0115 2 Screw 74
7. Pow R Matic Hose Reel 2000MD Series Convenience Package Service Manual AERO MOTIVE COMPANY Wy A Woodhead Industries Inc Subsidiary Safety Please read this manual carefully and follow its instructions Improper use or failure to follow these instructions could result in serious injury death or property damage Operators should be instructed in the safe and proper use and maintenance of this product Keep this manual for future reference The following safety precautions call attention to potentially dangerous conditions A WARNING Warnings are used when hazards exist which could result in serious injury death or property damage if proper precautions are not taken Cautions are used as reminders of safety hazards which could result in personal injury or property A CAUTION damage if proper precautions are not taken Installation Mounting Pow R Matic hose reels are equipped with a fixed base and can be mounted in any position either base up or base down wall mounted or in any position which allows the main shaft to be horizontal The reel should be mounted so that it is level and the center line of the drum is in line with the hose run If the reel cannot be mounted in this way special hose guides and additional tension may be required When a reel is mounted overhead it is recommended that a secondary chain bracket or other device be used to prevent the reel from falling if the mounting bolts are removed or loosened due
8. REEL Se J OT H EEE i SM5470 02A Page 6 of 8 Apr 03 Reference Number Part Number Qty Description 1 00032P0105 3 Screw hex head cap 3 8 16x7 8 00032P0103 1 Screw hex head cap 3 8 16x1 2300 only 2 00101P0021 8 Washer lock 3 8 3 C22020312 1 Nut hex 3 8 16 2300 only 4 5987500000 1 Support 2300 and MD2 MD3 MD4 MD5 only 5 5987400001 1 Support others 6 4083200000 2 Mounting foot specify complete model number 2000 2300 series 4395300000 2 Mounting foot specify complete model number 2500 2700 series 7 4391200000 1 Spring motor 4391201305 AR Spring motor for model 2xx3 xx xxx 4391201405 AR Spring motor for model 2xx4 xx xxx 4391201505 AR Spring motor for model 2xx5 xx xxx 4391201605 AR Spring motor for model 2xx6 xx xxx 4391201705 AR Spring motor for model 2xx7 xx xxx 4391201805 AR Spring motor for model 2xx8 xx xxx 4391201905 AR Spring motor for model 2xx9 xx xxx 4391201005 AR Spring motor for model 2xx0 xx xxx 8 00032P0103 4 Screw hex head cap 3 8 16x1 9 5982700000 1 Stand weldment others 5987800000 1 Stand weldment 2300 and MD2 MD3 MD4 and MD5 only 10 4068000000 1 Set screw 11 4082500000 1 Spacer sprocket 12 00380P0003 1 Idler 13 C01010222 1 Washer 3 8x 065 14 00032P01 12 1 Screw hex head cap 3 8 16x2 15 C22020312 1 Nut hex 3 8 16 16 4
9. d plate a ee ES S SM5470 02A Page 2 of 8 Apr 03 After the hose has been properly anchored as described in Hose Anchoring the pretension set up turns are applied as follows Make sure the counter is set at 0000 then using a wrench or bar the shaft extension located at the rear of the motor is rotated until the above figure is reached The number of turns are recorded on a counter The counter records whole turns and tenths of a turn much the same as an odometer in a car See Figure 3 COUNTER E e 140 aS COMPLETE DECREASE TURN TENSION dello INCREASE LATTE TENSION ROTATE SHAFT EXTENSION COMPLETE COUNTER TURNS 00015 BMP Alternate method of pretensioning Pull the hose out far enough to allow one full wrap of hose to be thrown back over the drum Place a bar through the holes located near the edge of the flanges to prevent the drum from turning while the hose is placed on the reel This placed one pretension set up turn on the reel Repeat the above procedure until the proper number of set up turns have been applied Hose anchoring Before terminating or anchoring hoses always pull all of the hose off from the reel against the A CAUTION i spring tension to be sure that there are enough turns in the reel for the hose travel If you reach the end of the spring before all hose is removed form the drum stop and remove pretension turns Remove any twists or kinks from the hose
10. ng motor A Spring motor replacement Be sure spring motor is adequately supported Lifting hooks have been provided for this Remove four bolts 8 and rear motor support bracket 4 when applicable hose 5 Slide the spring motor back to disengage from the drive shaft Read the enclosed spring motor instructions carefully before attempting spring replacement To replace spring motor reverse the above procedure After spring motor is reinstalled repeat the spring tensioning procedure in the pretensioning section OX T On Always include model number and serial number when ordering parts or information E J J n PU tt SM5470 02A Page 4 of 8 Apr 03 Replacement Parts lu o N ALAT wal E Se AN Lu ees S uL is ra M GUIDE RAIL NOT SUPPLIED FOR SERIES 2500 amp 2700 OPTIONAL I 24 NL act S Ye 30 3 I I l le i gt oo y ore KON 7 uu es Yeni os zem Le co X Zu zoe po NES ZO awn gu 4 wee as gt wi waa asa s 509 eos 95x 8 00118 BMP OApr 03 Page 5 of 8 SM5470 02A 00119 BMP SPOOL amp SWIVEL COMPONENTS 2000 MD HOSE
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