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Technical Manual (Revision 12-09) CLE14000-05

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1. 8 Na MENO JO SOHS ul X 91 8 ObL TO 804 LL 8 8 2 8 4084 V OPOL Nid 70PLNId gpL 4 Tr 240 SOHS 91 8 2 dos HOJ 5901 N d OL 8 9 2 2 Nid LZOL 01 EX 91 8 SOHH 9 28 Jaw Set Left Jaw Weldment Right Jaw Weldment Size Assembly Number Part Number Part Number 5 CJDT14H05000 14H05000L 14H05000R 51 2 CJDT14HO5500 6 5 8 CJDT14H06625 14H06625L 14H06625R 7 CJDT14H07000 14H07000L 14H07000R 7 5 8 CJDT14H07625 14H07625L 14H07625R 85 8 CJDT14H08625 14H08625L 14H08625R 9 5 8 CJDT14H09625 14H09625L 14H09625R 9 7 8 CJDT14H09875 14H09875L 14H09875R 10 5 8 CJDT14H10625 14H10625L 14H10625R 10 3 4 CJDT14H10750 14H10750L 14H10750R 11 34 CJDT14H11750 14H11750L 14H11750R 12 3 4 CJDT14H12750 14H12750L 14H12750R Qty Part Number Part Name 1 1 SEE CHART_ LEFT JAW WELDMENT 1 SEE CHART RIGHT JAW WELDMENT 4 DTI1602 1 2 Tx1 1 4 W x5 L STRIP DIE 2 76013 01 JAW PIN 3 8 16 x 3 1 2 HHCS 4 234 3 8 16 x 1 2 SHCS MANUFACTURE BEFORE 10 2004 USED 4 1061 3 8 16 x 3 4 BUTTON HD CS 4 1027 3 8 LOCKWASHER OOo
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3. 18 2 1 9L 910 MAYOS LAS u8 E X 0 9 A mm i Fa 6 1997 dVOQNVIO LEL O 60 491 3OlJIlHO M 13 1338918 8 8 LILL 99v HaldvQv OIN 27 X LANIN 8 0 V 20LHO1 TAMS X LANN ASSV 3SOHO0CLX C LV 116 0851 JIVWH C L L 8 299 3013180 8 1 MONTIHSNTI4 21 Z 6021 GSLLOTS ZI 9 96150181 YUEX 81 cMOVdAlOd 9 00800082 M ONVISVIM 901491 NOISId L 11407 ININO 13M H3QONITAO L 5091 13398 V9 H3ONITAO HIV IAH N d uonduosegq way STVIYILVIN JO 1119 OOLdVSV LIM IV3S S LOLO T N d ONISNOH DNIYAS g LOSIHWNS N d SNIHdS 965 9 40704 Op 3 gt ig S 29 N IVNOISNaNWIG dow NOISS3YANOD Buuds 1S S0L 407 H3GNITAO e I SISOS 1 0 33S 22222 SS LEA Z WLLL kK 8 TON ez 10 1 THIS PAGE LEFT BLANK INTENTIONALLY Page 10 2 CLINCHERO LOADCELL and TORQUE GAUGE ASSEMBLIES The CLINCHER Tong is available in versions which accommodate compression loadcells or tension style loadcells Part Number 5 50
4. 5 JO HL SI SIHL 99 8 812 s ijneupAH 81502 GYVSSNONd WALSAS GALVAILOV 5 1573 06 ANH 21 Olaadns vorl Y 6091 SONIHSNE AJO TE WI SISN Goa 1 dod 2 Nd 96071 ASSY CNV VE ALIYV19 NMOHS LON I4V ER ANY YOOU DNOL 54 d 2 ZN N Z Ta tn a vA ANA N ff SN 4 OL 03013 D N Goss 2 GOs 282 L0 8 0bL N d Nid 831109 00718 ONIS d Qu SIS V X QUE NOLLNEADOTAN M 2 EN 460 Nd MSHSVM AE a 3ais OL 7 27 OB LO 8v0bL N d N gt 40018 INAWLSNray Svea aen 2 ME Al 8252 LONN Nid 931109 S S X 8 4 NL 0039 22085 doaa SZOL YIHSVM LV 19 6 2 aoa 2 OT ARTN 95086 ErObZ 17108 343 X 91 8 5 Page 9 19 wy 90 0007 12710 8 5 nbavs dd 5 JO INHSNOO 5 5
5. Page 9 5 1 8 ZERT 1001 1 12 LOW PROFILE NYLOCK NUT P N 1213 ALUMA BRONZE BUSHING eS o 55191 SPACER SPACER DUMBELL ROLLER 2 7 PIN 550258 SPACER eee 55192 ALUMA BRONZE BUSHING OPIN 55191 e B DUMBELL P N 76025 A OPTIONAL S S SHAFT P N 2062 4 17 12 LOW PROFILE NYLOCK NUT nm uos 1213 1 8 NPT ZERT 9 AB SUPERIOR 4225 HWY 90 EAST BROUSSARD LA 70518 318 837 8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING amp HYDRAULICS 11 07 01 LOG DATE REF SA Equip Manuals Dwgs CLE5500 Dumbell Roller 4th wpg Page 9 6 dag 9509 210 uonoedeui poruo 000 9 HNIANLOVANNVN Ohi3dns 30 IN3SNOO NALLIMM SS3HdX3 JHL LNOHLIM ANY NI d3on OWddN YO 931409 035010510 N J9QUININ MeV 5 38 LON AvW NOLLVAHOJNI SIHL IWILN3GIINOD O3NICISNOD SI ANY IDHI
6. DINO JOQUINN 25 Hooi baw ROM Nivea Sl 0607 uni oLquasuos HTL GOD UNPM 5 SOMINVYGAH ONIUNLOVANNVN YOIWAdNS 40 1 35 02 N3LLIHM SS34dX3 INOHLIM WHOA ANY NI YO a3SOTOSIA 5 38 JON AVW NOLVMWHOJNI SIHL WILNACIANOOD SIMAVEGAH 7 ONIAALOVINNVA SOlddd s 30 Alu3dOAd JHL IN3ATI2OQ SIHL 9NIMV3H Mild 9373 5061 N d suononjjsu UONDIIDISU Lave 1v88 8 81 8150 VIAYVSSNOYE 3 06 PS doniddns Wy 9ujusouo2 Snu UO PUPON G uoisi aM uonduoseg 601 E aopjans ejbuis 20 210 JO 700 5061 i EN SE Ay qodos poop sna jo asap pappo 20 10 21 89 1 E 2 sebpa dupys sung Z BJD suoisueulqg 71 SL0 F ke az eis S00 020 ld SS3NIVI4 32 4806 S319NV SNOLLOVE 30714 232 30 14 2 S3ONVHIIOL 031319395 3SIMY3HLO SS INN poo snay Sulquosay 33945
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8. poo I5NAYL DUI A USUDA AVID MAS 101 SUO uonbalddy poddns 1039 2015 LaOddns Saul 22403 451744 A eS N NE 3015 901 saul 22403 snay NN V dt epis uo SASQUNU 1499 M DIA ANNNS NS 901 ISNAHL payuow e uonoouddy doy Bulinag e JequunN QUIHINIMO UO 19119354 3018 Landdns 22303 3 sn 4u3 Bul4oad 4 43045 3015 0907 saul 22404 57444 poo snay Bulquosay doy Bul4oag 5 apis siu uo suaqunu 4404 9 6 2 5 8 LOCKWASHER P N 1151 ii P N 1905 EXTERNAL SNAP RING D IN P N 1946 INTERNAL SNAP RING D p P N 1926 BEARING IDLER GEAR 7 P N 76049 INTERNAL SNAP RING IDLER GEAR SHAFT me S P N 76051 01 1 1 2 LOCKWASHER i G REQ gt gt 5 8 11 x2 HHCS PIN 1160 3 REQD PT um P N 1223 1 1 2 12 NUT mid P N 1222 1 8 NPT ZERT IDLER GEAR ASSEMBLY Page9 7 SEC P N 1001 9 4225 HWY 90 EAST AD SUPERIOR y Manufacturing amp Hydraulics 318 837 8847 THS DOCUMENT S THE PROPERTY OF SUPERIOR MATES ons MAY NOT BE USED DISCLOSED
9. 5 THRU 12 3 4 DOVETAIL JAW ASSEMBLY Manutacturing amp Hydraulics 818 837 8847 4225 HWY Ab SUPERIOR Ss THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp 3 02 06 06 HYDRAULICS AND IS CONSIDERED OONFIDENTIAL THIS INFORMATION D REV LOG DATE SEE CHART FOR ASSEMBLY NUMBERS ne E 1275 rev3 wpg Page 9 29 Jaw Set Left Jaw Weldment Right Jaw Weldment Size Assembly Number Part Number Part Number 133 8 CJDT14H13375 14H13375L 14H13375R 13 5 8 CJDT14H13625 14H13625L 14H13625R 14 CJDT14H14000 14H14000L 14H14000R 14 3 8 CJDT14H14375 14H14375L 14H14375R ONLY FOR 14 TONG MODELS THAT HAVE 14 3 8 CAGE PLATE OPENING Item 2 1 SEE CHART RIGHT JAW WELDMENT 3 1 2 T x 1 1 4 W x 5 L STRIP DIE 4 2 14059 01 JAW ROLLER 5 76013 01 JAW PIN 6 1071 3 8 16 x 3 1 2 HHCS 7 234 3 8 16 x 1 2 SHCS MANUFACTURE BEFORE 10 2004 USED 4 1061 3 8 16 x 3 4 BUTTON HD CS 4 1027 3 8 LOCKWASHER 13 3 8 THRU 14 3 8 SUPERIOR 257055 DOV ETAI L JAW ASS EM B LY Manufacturing amp Hydraulics 318 837 8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp 1 02 14 06 HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION REV LOG 4 DATE MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY SEE CHART FOR ASSEMBLY NUMBERS MANUFACTURING HYDRAULICS SNCOMSENT OF
10. 707 Jequinu ped YIHONITO 1 lt lt yoo 40 4oguin ped 43HONITI SA NEP A OS A ETE A 10 goeddunuxeu 526 0006 suey osz 929 oos 0009 uOO0SOHPL 1000S0HrL le PA ee ee ne ne 10 adid 096 0066 ces 0525 sz s 0005 0095 woossoHb T00SSOHvL joossoHrLlaro A A BE BE LL Li A A A 10 goedidunuxeu 05 9 9299 0059 9 69 0529 5229 0009 299 wszeooHb 1529907 szogoHbLLaro 5299 A E AAA AAA e 10 goeddunuxeu 52 7 0007 989 05 9 9299 0069 ceo 0002 100070HPL O II LL LL Li e 10 goeddunuxeu 05 7 9292 0092 92 0522 serz 000 292 Sc97XvL A A A AO O O A AA goeddunuxeu 09 8 5798 0098 9 68 0528 szig 0008 szos szogoHbLLaro 5098 __ TI A AAA Li A Er ll 10 adid 05 6 5096 0056 96 0526 52 6 0006 296 Sc9
11. TONGS MANUFACTURED STARTING 05 2004 P N 55041 B AB SUPERIOR Manufacturing amp Hydraulics 4225 HWY 90 EAST BROUSSARD LA 70518 318 837 8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING amp HYDRAULICS 2 06 17 05 REV LOG DATE REF S Equip Manual CLE14000 05 Secondary Gear rev2 wpg s Dwgs Page 9 10 ENCODER amp MOUNTING SCREWS Supplied by Customer FOR SHIPMENT WITHOUT ENCODER X 1 2 36 32 MACHINE SCREW COVER PLATE PIN 1276 B P N 40034 4 REQD 3 8 16 x 3 4 SHCS ENCODER MALE COUPLING P N 1040 A P N 55144 2 REQD USE 10 32 x 1 4 SET SCREW P N 1034 x ENCODER COUPLING MOUNT P N 51031 ENCODER MOUNTING PLATE 1 2 13 NUT P N 51075 P N 1101 1 2 13 x 1 HHCS P N 1110 TOP SECONDARY 1 2 LOCKWASHER BEARING CAP P N 1103 P N 55143 3 REQD OF EACH LOW GEAR HOUSING COVER A 4225 HWY 90 EAST ENCODER ASSEMBLY QUERER THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp 3 10 31 05 ENCODER ASSEMBLY NO 55142 DENM ON REV 10041 DATE FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR REF SAEquip Manuals Dwgs MANUFACTURING amp HYDRAUL
12. seip Jejeueip Jo Buiqn saip punouedeim OY 3IHINITO 210 GO 2 1 101 006 saved say 2215 yum eouenbes uuuuu Aq aq 9215 sajeoipul uuuuu vende UUUUU GJ uuuuu g7 gg uuuuucG7ZLL g3 TO LL Lna319 9091 Buiusng AT 8 9 L LLX vl uuuuu g 0Lvona UUUUU G 0 99 uuuuU GJOLWIONA 402015919 402015919 9071 AT 8 9 2 OL X HL UUUUU GZO VWON uuuuu G9 gg 9 99 9 5064 5064 59071 Vvl saTro 8 9 LX VL Buiusng cO LEOVL sjjoq dijo pue 10 seip 394 10 5 yoo eee jes Jad 19 Jad Jos ad om Jo 1515 05 pba sod pba sod om pba sod om sad om Ajquiesse 10 smel Buo 10 smel Jequunu Jequunu JequinN sBuidnoo 10 seip Aue sepnjoxe smel ssaJp wed 10 Jequunu Hed uid 19 j0 9715 seip seues ejqejie e dijo ped dijo do jeulwon Hulsey
13. GO6T 210295 OYIHINITO 4a20ds SUBYSOMHIO 13045 504 005 sejoKo 02262 sql OvS 9103 seusu IPUIUON seuou 9 dl seuou 09 y 00 IPUIWON JUSUOdWIODS 9270590 O 4204 smo p ubisep anb un spnoJus Bulpog DUOIIPDA e quoduioou SID ul SIUDUIWIDJUOD juanald eq sspaub lt 4 peipouqn eJ oj 2901 pejod Sul pajpas e qo ipAD uoy sbunol 4230948 49440 ni Buupsq pejpes upjeudoug asn JO e qpjins pub 340331594 UOISOJJOD 915 S DIS DIISLUOJSD Y SMO D sbBuupeq jSjjeueg seunjbpej Page 9 6 1 qo yidog 2800 L H TH LLTU O0OL TNE 7 19 6 8 AH JORU SHS uonoedsu 001
14. H3HSVAMOO1 8 6 LOZ N d SOHH ZX 11 8 8 9 0 0002 L310 SOMAVECAH 9 NIHNLOVANNYN uu AASA DEDO E alva 507 94 IVIINSGIINCO 9 SI NY SOMNVHOAH i 90 22 80 2 8 ONIENLOVINNVIN ALHadOdd 3HL SI 1 96 Lp Alda SSV ee olddns 42 A18IN3SSV ANVE SA IVA 1573 06 ANH Secr uonduoseq 0910 1919 10 JOMNFSEVA URN 0 12 01 Ol L AHIA SEV 640 e wey 90 6 80 2 LAN HOLL Ob 2 1 5 coll e 6 SOHH Spex 88 w b Y X 2121 SOHH Ovex ve JIQNVH 8Sev NOLLO3S 131100 NOLLO3S NOLLO3S NOLLO3S 431134 431134 OM 3ATVA L3TNI OPPWV SEVA L c YO S NOLLO3S con seva 340438 PVOMSEVA CAISIGON A THIA3SSV TOHLNOO 1 uonduosoeg 19qUINN Wed A18W3SSV ANV JAVA SEV Page 9 26 Item Qty Part Number Part Name 14 x 14 LEFT SPLINED JAW 1 14618 JAW 14619L 14 x 14 RIGHT SPLINED JAW i 14619R 14059 01 JAW ROLLER 14 x 14 SPLINED JAW SET ASSEMBLY ASSEMBLY NO CJ 14A 76013 01
15. SLIEZ JN3I AGT HM 134908 Iva 40 dose 2 OLZL LAN 8L 8121 Y3HSVAMDOT ub 92122 1108 llvH SOHH EL X ul LNAWLSNrav VE IZZI gt INN MOOTAN 8LLEZ 31140Yd MOT Sul ANN YALSYN 9 24 Bdw APH eps 9000071310 s mg sienueyy dinb3xs 434 907 MH 20 20 20 8 YOMAdNS JO IN3SNOO SSdHdX3 IHL LNOHLIM WHOS ANY NI d39n dOYA3Y YO 031409 035019510 g3sn 38 LON AV NOILVINHOJNI SIHL IVLLN3GIJNOO Q333GISNOO SI ONY SOMAVIDAH YO HIANS JO ALYIAOYA IHL 51 1 SIHL 11v88 1 8 815 81502 v1 quvssnoug 16 06 SZzp a gt doOrmiddns Wy 31Wld WOLLO ACIS OL 10 84091 N d gt 031108 SZSLLSING 1349085 931 0617 JANVH 341 ON LNIN0OT3M 3 1GNVH 991 1331 06 7 ON LN3INQ I3M F1ANVH 5 LHOIU ATINISSV JANVH Adis WO LLOS 391 OL L0 870FL N d 39018 ININLSAPOV Page 9 25 SN 1619 1331 HOV3 doa 8 LSLL
16. gears and recommended speed to assure proper pump is in stalled for operation Make sure pump has been assembled using correct torque valves Replace relief valve Replace check valve Check to make sure relief valve is set to proper pressure Inspect and repair or replace defective parts check system for contamination C D E E TROUBLE SHOOTING Excessive Wear to Hydraulic Components Problem Fluid contamination Components misaligned High operating pressures Exhausted fluid depletion of additives Air in fluid Shortened bearing life HYDRAULIC TONG SECTION Slow Tong Speed Problem A Restricted supply line B Low fluid level Air leak D Pump speed insufficient E Damaged or worn equipment Pump not primed Low or no flow from supply line H Hydraulic bypass valve malfunction SUPERIOR Manufacturing amp Hydraulics Inc 14 CLINCHER Tong Revision 10 99 Page 6 6 Solution Flush fluid system replace with new fluid Inspect and realign Gauge and set to proper pressure Flush fluid system replace with new fluid Check for leaks and be certain fluid suction in tank is well below hydraulic fluid in reservoir Check alignment insure proper lubri cation to non sealed bearings Solution Clear supply line and check intake on reservoir Add fluid to proper volume Locate and repair leak Assure proper pump speed for application
17. 9 17 BOTTOM PLATE ASSEMBLY iia S 9 18 SPRING ACTIVATED BRAKE SYSTEM siii 9 19 BRAKE ARM amp SPRING BRAKE ASSEMBLY 31 eren ener 9 20 BRAKE REAR CLEVISASSEMBL Yui a An 9 21 BRAKE BAND ASSEMBLY Assy 14041 eese ener enne 9 22 Continued SUPERIOR Manufacturing amp Hydraulics Inc 14 CLINCHER Tong CLE14000 05 Revision 02 06 Page 9 1 TABLE OF CONTENTS DOOR SWITCH ASSBNBI 9 23 BAIL ASSEMBLY SENO 14 OU A A 9 24 SIDE HANDLE Assy Ao s 14190 amp 14191 rara titi e 9 25 A35 VALVE BANK ASSEMBLY Assy No 14195 41 2 2 040060000065000000000 20 9 26 14 SPLINED JAW SET ASSEMBLY Assembly CJ 14A 9 26 1 14 TONG LOW FRICTION JAW ASSEMBLY 4 1 2 7 5 8 CJ LF 14A 9 27 14 TONG LOW FRICTION JAW ASSEMBLY 7 5 8 10 3 4 CJ LF 14B 9 28 14 TONG LOW FRICTION JAW ASSEMBLY 7 5 8 11 3 4 CJ LF 14C 9 28 5 12 3 4 DOVETAIL JAW ASSEMBLY CJDT14H a 9 29 13 3 8 14 3 8 DOVETAIL JAW ASSEMBLY 14 9 30 SUPERIOR Manufacturing amp Hydraulics Inc 14 CLINCHERO Tong CLE14000 05 Revision 02 06 Page 9 2 lquiessvigO0 000p 1319 wBmgsjenueyy 338 50605 11v88 1 8 81 81904 auvssnoud 16 0
18. FL OYIHINITO 104 Seip pue swef ASSEMBL Y INSTRUCTIONS FASTENER LUBRICATION AND MAKE UP TORQUE REQUIREMENTS Most bolts nuts and other threaded components are to be lubricated with Never Seez or equivalent before assembly Certain fasteners are to be assembled using permanent or removable Loctite as indicated in the assembly instructions All tapered pipe threads are to be treated with a Teflon based pipe dope to assist in makeup and prevent leakage CAUTION Do not use teflon tape Improper application of teflon tape can cause joint failures Teflon tape can release large particles which can plug small passages in hydraulic equipment All standard fasteners used in CLINCHERO products are to be GRADE 8 or better DO NOT SUBSTITUTE lessor grades of fasteners All fasteners are to be made up to the torque charted below Failure to properly assemble these fasteners can result in their loss product malfunction and ultimately result in situations where personnel can be exposed to dangerous situations TONG FASTENERS Size Application Torque 1 4 20 NC door switch mounting bolts 10 ft lbs 3 8 16 NC tong plates brake bands brake guards front followers clip bolts 33 ft lbs 1 2 13 NC motor mounts cage plate spacer bolts bearing caps 93 ft lbs 5 8 11 NC top and bottom tong plates bearing caps 180 ft 165 3 4 10 NC hanger bolts 317 ft lbs 7 8 14 NF cam follower allen
19. Part Number 1040 A 1071 14023 14062 14063 22DU24 BUCS10707 9 Jun 03 8 01 AM Part Number 1041 1071 14025 14062 14063 22DU24 CLEBU1121 SUPERIOR MANUFACTURING Description SHCS 3 8 16 X 3 4 HHCS 3 8 16 X 3 1 2 GR8 TONG JAW F CJ LF 14B ASSY 7 5 8 thru 10 3 4 F 14 CASING TONG LOW FRICTION JAW ROLLER F 10 3 4 JAW 14 TONG JAW ROLLER PIN F 10 3 4 JAW 14 TONG GARLOCK BUSHING 22DU24 1 3 8 ID X 1 1 2 DIE CLIP SUPERIOR MANUFACTURING CJ LF 14C 11 3 4 7 5 8 LF SP JAW SET Description SHCS 3 8 16 X 1 HHCS 3 8 16 X 3 1 2 GR8 11 3 4 8 5 8 TONG JAWS LOW FRICTION JAW ROLLER F 10 3 4 JAW 14 TONG JAW ROLLER PIN F 10 3 4 JAW 14 TONG GARLOCK BUSHING 22DU24 1 3 8 ID X 1 1 2 DIE ADAPTOR RETAINER CLIP F 11 3 4 BUCKING UNIT Pick List CJ LF 14B 10 3 4 7 5 8 LF JAW SET Quantity to build 1 U M each each each each each each each Bin Location 50 51 2 M13 D Pick List Quantity to build 1 U M each each each each each each each Bin Location 50 51 S2 G M16 B Quantity to Pull Quantity to Pull Quantity Pulled Quantity Pulled S Apps Equip Manuals Spreadsheets Pick Lists CLE14000 Jaws xls Page 7 22 27 Jun 03 7 31 AM SUPERIOR MANUFACTURING Pick List CJDT14H07000 7 DOVETAIL JAW SET Quantity to build 1 Pick Lists CLE14000 05 Jaws x
20. SUPERIOR MANUFACTURING Pick List 14195 5 VALVE BANK ASSEMBLY Quantity to build 1 Pick Lists 14000 05 Bin Quantity Quantity Part Number Description U M Location to Pull Pulled 14195 PICKLIST FOR 14195 REV DATE 07 01 03 SEE NOTES F 14195 each 1101 HEX NUT 1 2 13 GR8 each 51 1103 LOCKWASHER 1 2 GR8 each 51 14213 CONTROL VALVE ASSEMBLY MODIFIED VA35 WDA4 PICKLIST each A35 MRV 1 RELIEF CARTRIDGE 391 1873 004 each 11 A35 V1526K 8 HANDLE A 35 8 342 9100 002 each S11 F VA35 AA440 INLET W O RELIEF VALVE each 11 VA35 DA4 WORK SECTION each 11 VA35 MA4 WORK SECTION each 11 VA35 SA4 WORK SECTION each S11 F VA35 TR55 OUTLET SECTION 348 9176 001 each S11 F X2 40 1 2 13 X 4 1 4 GR8 each X2 45 1 2 13 X 4 1 4 GR8 each 58 S Apps Equip Manuals Spreadsheets Page 7 12 26 Jun 03 SUPERIOR MANUFACTURING 9 58 AM Pick List 45091 SHIFT ASSEMBLY Quantity to build 1 Bin Quantity Quantity Part Number Description U M Location to Pull Pulled 0045091 PICKLIST F SHIFT ASSY REV DATE 10 14 02 SEE NOTES F 45091 each 1 1025 FLATWASHER 3 8 GR8 each 50 2 1027 LOCKWASHER 3 8 GR8 each 50 2 1030 SET SCREW 3 8 16 X 1 each 50 1 1046 HHCS 3 8 16 X 3 4 GR8 each 50 2 45072 SHIFTING YOKE WELDMENT each M4 B 1 45092 FLANGE BEARING SELF LUBR each M4 C 1 45106 FLANGE BEARING MOD SPLIT SELF LUBRICA each M4 D 1 45142 STRAIGHT YOKE HANDLE each M4 D 1 45143 SHIFTER SHAFT eac
21. gt 81602 1 AAVSSNOUE YO IAIANS YY SIA3 19 ZS LOObL LAN ADO TAN Nid SIAS10 0907 Nd SIAFTO VH S801 LX vL 9VZ 082 Nd YSHSVM LV 14 b e 292 431109 S S 9L 9 21 Bam Assy pueg SEIEWOOHLSTIO SOIMIVICAH 9 ONIUNLOVANNWI EN 901 NOLWWEO NISHL IVIINSOINOO CHHUSCISNOO SI ONY 10 6010 FONIEN LOVANNYN A LESIONA FL SI INSAROOQ SHL SSSIACN ATANFSSV s iyneJ4pAH Sunn 2seynue 55 86 22 90 VS 1 SIAQ D O sog GOSH L Hed SI3AIH SSVHga 9 HLIMCSHOVLLVY Ore Ne fea Ne UVA LS LFOFL Nd L Vd S LFOFL Nid Dvd ZS LbObL eit vd 1455 9 22 DOOR SWITCH BASE ASSEMBLY PIN 76128 BR 1 4 20 x 2 1 4 HHCS P N 110 DOOR SWITCH ASSEMBLY 1 4 20 NUT P N 212 4 REQD SELF LUBRICATED VALVE DOOR SWITCH ASSEMBLY a IN SLV1000 01 3 8 16 x 1 HHCS PIN 1047 2 REQD 3 8 LOCKWASHER P N 1027 2 REQD Welded
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23. 8 GR8 each 51 70 1152 HI COLLAR LOCKWASHER 5 8 each 51 1 1153 SHCS 5 8 11 X 1 each 56 6 1156 HHCS 5 8 11 X 1 1 4 GR8 each 55 15 1158 HHCS 5 8 11 X 1 3 4 GR8 each 55 26 S Apps Equip Manuals Spreadsheets Page 7 15 Pick Lists CLE14000 05 xls 8 Jul 03 SUPERIOR MANUFACTURING 2 44 PM Pick List KITBOLT 26 1 BOLT KIT F CLE14000 05 Quantity to build 1 Bin Quantity Quantity Part Number Description U M Location to Pull Pulled 1160 HHCS 5 8 11 X 2 GR8 each 55 3 1178 JAM NUT 7 8 14 each 52 38 1213 NYLOCK NUT LOW PRO 1 12 each 52 36 1222 NUT 1 1 2 12 GR8 F IDLER GEAR each 52 9 1223 LOCKWASHER 1 1 2 each 52 9 1224 LOCKWASHER 7 8 GR8 HEAVY SPLIT each 52 38 1252 COTTER PIN 3 16 X 1 1 2 SS each 53 3 1252B COTTER PIN 1 8 X 1 SS each 53 2 1257 DRIVE ZERT 1 4 each 53 38 1276 SCREW MACHINE 6 32 X 3 8 BRASS each 54 4 201 HHCS 5 8 11 X 2 1 4 GR8 each 57 24 202 HHCS 5 8 11 X 2 1 2 GR8 each 57 2 212 NYLOCK NUT 1 4 20 GR8 each 56 4 213 NYLOCK NUT 3 8 16 GR8 each 56 4 256 SHCS 5 8 11 X 1 1 4 each 56 1 280 FLATWASHER 3 4 each 55 1 292 NYLOCK NUT 7 16 14 GR8 each 56 1 58063 SET SCREW 5 8 11 X 1 1 4 SOCKET HD W NYLOCK PATCH COARSE THREAD each M7 B 2 2 40 HHCS 1 2 13 X 4 1 4 GR8 each 58 2 X2 45 HHCS 1 2 13 X 4 1 2 GR8 each 58 2 S Apps Equip Manuals Spreadsheets Page 7 16 Pick Lists 14000 05 12 Jun 03 SUPERIOR MANUFACTURING 8 19 AM Pick List KITBRG 26 BEARING KIT F CL
24. ARE Y s ER 57 PO 1 Running in completed Low wear rate starts when up to 10 of the bronze is exposed 2 Typical surface appearance when DU bearing approaches its half life with 40 to 50 of the bronze exposed 3 Bronze is beginning to smear near the end of DU s useful life as a dry bearing Over 75 of the bronze is visible at the surface For additional information about DU bearings please contact Garlock Bearings Inc 700 Mid Atlantic Parkway Thorofare New Jersey 08086 609 848 3200 FAX 609 848 5115 Coltec Industries Garlock Beari O Page 6 4 1 Inc Form 9818 5 93 6 4 2 TROUBLE SHOOTING HYDRAULIC SYSTEM Hydraulic Pump Making Excessive Noise A B C D E E G H D J K Problem Restricted or clogged intake line Contaminated fluid Restricted vent Air in fluid Damaged or worn parts Excessive RPM Increased friction Damaged or worn relief valve Damaged or worn check valve Restricted discharge Valve system restricted SUPERIOR Manufacturing amp Hydraulics Inc 14 Tong Revision 10 99 Page 6 5 Solution Clean line check for contamination Flush system change fluid Clean or replace air vent Check for leaks and be certain fluid suction in tank is well below hydraulic fluid in reservoir Repair orreplace damaged parts check fluid for contamination Check
25. ATANISSV HOLIMS 1 3 9NPI9O1 2610 1349V48 H3ONVH 5 YV3Y 1431 WoLLos doas e 01 doa 9911 SOHS ul X 1 8 6 0 00FL N d 0 0Ot Lt V A18N3SSV 3004 S3T1aNVH JAIS 40 doas 91 LSLL 8 6 LOZ N d SOHH Z X LL 8 G Page9 3 L6LYL ININIM 9391 1331 ATANISSV 431108 A18N3SSV 1V Id 39VO 301 31V ld dOL 0810 AIaN3SSV Bd Assy do1N00071310 s6mq sjenueyy dnb3ys 338 V 907 f AdH SI SOMAVEGAH E N 5 N E MO 1 1 N ll M N MO H S DO OL LO R ONIINLOVINNV JO ALYSdOUd JHL SIINSWN90G SIHL 188 168 gig X gt 3 TA 81902 wv 1 gHvssnOug 15 3 06 5007 adodadns Wy ATINISSV 31V Id DNOL vl 206 SNIHV3g8 ATEWASSV HV39 5 99099 N d YANIVLAY dOL NOILVOOT 1061 LAVHS YOLOW T 8961 N d 82 LYY ONIY VNS 6061 N d 6961 N d 281 0009 dVNS 22199 HV
26. Check door switch system Visually check that door switch valve has sufficient strength to hold door in closed position If this is not the case then repairs are required N Check door safety device Functionally check tong door safety switch Engage low gear open tong door and push rotor control lever forward as if to rotate rotor If safety device is operational then the rotor will not rotate O Check lifting hanger test date Check lifting hanger for damage Ensure that a load test and inspection was carried out within the last 9 months P Check condition of all hydraulic hoses and fittings Visually inspect all hydraulic hoses fitted to the tong for any signs of leaks cuts or wear Q Reinstall all parts which were removed for inspection and or damage Connect to hydraulic power supply and function test operation of tong in high low forward and reverse Torque test utilizing appropriate dies and test mandrel Test operation of lift cylinder R Inspect power unit system according to manufactures specifications S Lubricate tong according to maintenance schedule preceding this section T Paint remembering to mask off surfaces not intending to paint with grease or masking tape U Complete dated inspection report giving details of all duties performed along with complete list of items replaced SUPERIOR Manufacturing amp Hydraulics Inc 14 CLINCHER Tong Revision 03 00 Page 6 4 DU BEARING DRY WEAR PROCESS Brea
27. Gear PN 73038 into Bottom Pinion Bearing Cap PN 55036 with Bearing PN 1902 b Install Low Pinion Gear PN 55161BJ onto Pinion Gear PN 73038 Install Upper Bearing 1902 onto Pinion Gear and add Pinion Bearing Bushing 14049 Install Secondary Input Gear 55048 into Bearing 1903 which was previously installed into Bottom Retainer Bearing Cap PN 55041 Install Top Tong Plate PN 14002 S1 03 onto Mid Body PN 14003 05 using 12 5 8 11 x 1 3 4 HHCS 1158 12 5 8 11 x 2 1 4 HHCS 201 for Side Handles and Spring Hanger Brackets with 24 5 8 Lockwashers 1151 and 3 5 8 11 x 1 SHCS PN 1153 Press Bearing PN 1900 into Top Bearing Retainer PN 55066 Install Top Bearing Retainer Assembly onto Secondary Input Gear PN 55048BJ Boltto Top Tong Plate using 3 5 8 11 x 1 1 4 HHCS 1156 3 5 8 Lockwasher 1151 1 5 8 11 x 1 1 4 SHCS PN 256 and 1 5 8 Hi Collar Lockwasher PN 1152 Insert Dumbell Roller Shafts with Nylock Nut through Bottom Tong Plate PN 14001 S1 03 through Dumbell Roller Assemblies and finally through Top Tong Plate PN 14002 03 After installing Dumbell Roller Shafts through Top Tong Plate fasten with 1 12 LP Nylock Nut PN 1213 High Gear Idler Assembly a Press 2 Bearing PN 1909 into High Gear Idler PN 55123 b Install Snap Ring PN 1950 into High Gear Idler PN 55123 c Install High Gear Idler Assembly onto High Gear Idler Shaft PN 55124 which is welded to Top
28. JAW PIN 1071 3 8 16 x 1 2 HHCS Page 9 26 1 8 1040 A 3 8 16 x 3 4 SHCS NI ps USES FINE TOOTH STEEL DIES P N CLE1400 XXXX GRIT FACE DIES P N 1400 AB SUPERIOR_ ROU i Manufacturing amp Hydraulics 318 837 8847 4225 HWY 90 EAST SSARD LA 70518 THIS DOCUMENT IS THE PROPERTY ar SUPERIOR MANUFACTURING amp HYDRAULICS AND 15 CONSIDERED NTIAL THIS INFORMATION REV LOG FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING amp HYDRAULICS 02 06 06 DATE REF P Manuals Equip Manuals Dwgs CLE14000 Jaw CJ 14A wpg THIS PAGE LEFT BLANK INTENTIONALLY Page 9 26 2 Yy L 41 MEP GO 000r1 310 vi ONIUNLOVANNVW s ma sienuey dd 438 JO IN3SNOO LDOHLIM WHOA vv It 5 BUG NI O 038010810 CASN 38 LON AVIA ava 901 SIHL TWLLNSOIINOO GSYSCISNOO SI ANY SOMNYSGAH 90 90 20 ONINLOVINNVA JO ALYSdOYd SHI SI SIHL on UT NECECEUESENE SNOL sae ma WORddns wp MOT 8 6 c v X pl XXXX GCOZLEE SIIA 993 LYS XXXX GCOLONE 591 19315 H
29. Length Tong 40 0 101 6 cm Overall Length 62 0 157 5 cm Overall Width including Name Plates 36 0 91 4 Overall Width including Tong Legs 45 5 115 6 cm Overall Height w o Backup 28 0 71 1 cm Weight Tong 2 200 lbs 998 kg Jaw Capacity 4 1 2 thru 14 Operates using Dovetailed Strip Dies Steel Tooth Wrap Around Dies GRIT FACE Wrap Around Dies and Aluminum Wrap Around Dies Standard Equipment Door Interlock Self Adjusting Brake Bail Assembly Optional Equipment Two Speed Hydraulic Motor Electronic Solenoid Dump Valve Shipping Stand or Skid SUPERIOR Manufacturing amp Hydraulics Inc 14 CLINCHER Tong CLE14000 05 Revision 07 03 Page 2 2 Bdw US 970 s6mq sjenuew dinba S 338 907 AY 0 91 90 L 5 JO IN3SNOO M SS3YAX3 IHL LOOHLIM WHO NI 039N GOHd3H HO 031902 035010514 Qasn 38 LON AVIN NOLLVWHO3NI SIHL IVLLN3QIJNOO Q3H3GISNOO SI ANY 9 ONINLOVANNVW YOMAdNS JO ALYAdONd 51 LN3ATOOQ SIHL SO In vdaAH 8 ONIALOVINNVA 1v88 288 816 SIMBADAH Surunpoesnuew EEN se ss dORddnS YY 391310 JUNSSIUud MOVE 1 SI 3009 ONOL 911 AGOW LNHS NMOHS 34V HOLIMS HOOg 3LON 59 35 Y33NIY N YOLOW DNOL 2 NOILOAS VW INTA IOHLNOO IVNOLLO3YI0 S V A
30. NI HO aido CHISO TOSIO BEN 38 LON AVIA 901 f TVLNSASNOO CHHSCISNOO SI ONY 5 0 0 0 8 ONISALOVINNVAN HOIEANS JO IHL SI INSANDOG SIHL Odds 0617 INING EM JANVH ACIS 1HOIY 2907 Nd VHS S S 5 MNOlLdO 190 Nid THSAna Diva Q 2102 SAG IS Y43NIV13Y 1319W38 YIONIMAO eS0rl Nd ONIHSNE MOO THVO NMOHS LON 2207 H3HSVM WN TV 8 980 Nav vSOrl Nd 5 MOO THVO Nid 431109 S S V X 9L O Presa Funmpernuen 1 55 5 Y Wav OL L0 8F0FL 30018 OL L0 8 0FL 30018 16 7 INING TIM F1ANVH 3415 1331 Page 9 20 1954600007119 sBmg sienueyy dinb3vs YOREANS IN3SNOO N3LLIMA WO ava 901 NI GSO GOSdS4 3109 CESOTOSIA 38 LON AWA re NOLLWWSOHNI SIHL IVLINGGIHNOO 5 SI INISSV 20 20 20 8 JO IHL SI INSANDOG SIHL 738 168 LE gt 3 Sulunpoeynuew
31. Plate d Install Internal Snap Ring PN 1949 onto High Gear Idler Shaft Press Bearing PN 1901 into Bearing Retainer 55063 S4 which is welded to Top Plate then install Internal Snap Ring PN 1948 into groove of Bearing Retainer Install High Gear 55119 on Pinion Gear 73038 Install High Gear Retainer 55122 01 on Pinion Gear 73038 Install Ext Snap Ring PN 1950 on Pinion Gear PN 73038 Low Gear Housing 1400515 welded on Top Tong Plate 14002 51 03 Install Low Gear Housing Cover 14006 using 10 3 8 16 x 1 1 4 HHCS 1048 and 10 3 8 Lockwasher 1027 SUPERIOR Manufacturing amp Hydraulics Inc 14 CLINCHERO Tong CLE14000 05 Revision 07 03 Page 4 4 24 25 26 27 28 29 ASSEMBLY INSTRUCTIONS Secondary Bearing Cap Assembly a Press Bearing PN 1901 into Top Secondary Bearing Cap PN 55143 b If Encoder Assembly is not mounted install 4 3 8 16 x 1 2 Set Screw 1029 using removable Loctite into Top Secondary Bearing Cap PN 55143 Do not over tighten Back off 1 8 turn after contacting Bearing Install 1 1 Flush Plug 1611 into Top Secondary Bearing 55143 d Install Top Secondary Bearing Cap Assembly onto Secondary Input Gear PN 55048BJ with 3 1 2 13 x 1 HHCS PN 1110 and 3 1 2 Lockwasher 1103 Drive Gear Assembly Install Drive Gear 55084 02 over Motor Shaft 73040 Install 2 Spring Plunger 13
32. SUPERIOR REF a Manuals Duos MANUFACTURING amp HYDRAULICS CLE14000 05 Jaw DT 13375 14375 revi wpg Page 9 30 8 00 HO NO 1 5 d nb3 S 4384 8 YORMAdNS JO LNASNOO NALLY M SS3HdX3 IHL LNOHLIM ANY NI 4 HO 0319072 035010510 5 38 LON AV ATIANISSV Ul v6 ve 0 isd 000 isd 606 0199 COL 1 88 128 816 Suranpejnueiw dONIddns 31VOS 34NSSIYd 1 3 18V MOTIV IWDINTXVIN 318v MOTIV WNANIXVA 1 11 GAYINOAY 3snssasd UU AISSIU4NOO ATINA 5 318v MOTIV INQIWIXVIA anos o1 avo1asd ONINdS WNWIXVWN SNOILVOISIOAdS YAGNINAO 14 21 95 LL 870018201 YIGNAN A THIN3SSV eL Lo QNVIO Litz jALIdVNS FIVWSS 47 TO3NNOOSIQ MOIND EZ 8E67LYO 8 6y LUD dN 1945 vicc M 8 L Glut ONIJO 1 1 V 8001 TIOS Z L V 0c 176 SZZ 00EL N ONIN dVNS IVNY3LNI 61 9 ONIN O 1 Sb 915 00910181 48 X 8 2 L X MOVdAlOd 1 Zl 9 c
33. U M Location to Pull Pulled 1027 LOCKWASHER 3 8 GR8 each 50 4 1061 BUTTON HD CS 3 8 16 X 3 4 each 51 4 1071 HHCS 3 8 16 X 3 1 2 GR8 each 51 2 14059 01 1 1 2 1 0 ROLLER F 14 CASING JAW each 2 14124L 01 7 LEFT JAW WELDMENT F 14 CASING TONG each 1 14124R 01 7 RIGHT JAW WELDMENT F 14 H T CASING TONG each 1 76013 01 1 1 2 O D JAW PIN FOR HIGH TORQUE JAW each 2 DTI1602 DOVETAIL STRIP DIE 0 500 T 1 1 4 WX1 2 TX5 L STRAIGHT TOOTH each MISC BIN B 4 27 Jun 03 SUPERIOR MANUFACTURING 7 34 AM Pick List CJDT14H13375 13 3 8 DOVETAIL JAW SET Quantity to build 1 Bin Quantity Quantity Part Number Description U M Location to Pull Pulled 1027 LOCKWASHER 3 8 GR8 each 50 4 1061 BUTTON HD CS 3 8 16 X 3 4 each 51 4 1071 HHCS 3 8 16 X 3 1 2 GR8 each 51 2 14059 01 1 1 2 1 D JAW ROLLER F 14 H T CASING JAW each 2 14077L 01 7 LEFT JAW WELDMENT F 14 H T CASING TONG each 1 14077R 01 7 RIGHT JAW WELDMENT F 14 H T CASING TONG each 1 76013 01 1 1 2 O D JAW PIN FOR HIGH TORQUE JAW each 2 0711602 DOVETAIL STRIP DIE 0 500 1 1 4 W X 1 2 TX 5 STRAIGHT TOOTH each MISC BIN B 4 S Apps Equip Manuals Spreadsheets Page 7 24 ACCESSORIES AND OPTIONS Several different accessory items are available for the CLINCHERO Tong to allow them to be customized to provide a system most appropriate for the inducer s application CLE14000 Tong Accessories Compression Load Cell and Torque Gauge direct
34. aint a Ra 7 18 KITFIT 26 1A amp F FITTING KIT 14000 05 2 000 7 19 CJ LF 14A 7 5 8 4 1 2 LOW FRICTION JAW SET ASSEMBLY 7 21 CJ LF 14B 10 3 4 7 5 8 LOW FRICTION JAW SET ASSEMBLY 7 22 CJ LF 14C 11 3 4 7 5 8 LOW FRICTION SPLINED JAW SET ASSEMBLY 7 22 CJDT14H07000 7 DOVETAIL JAW SET ASSEMBLY 7 23 CJDT14H09625 9 5 8 DOVETAIL JAW SET ASSEMBLY 7 23 CJDT14H10750 10 3 4 DOVETAIL JAW SET ASSEMBLY 7 24 CJDT14H13375 13 3 8 DOVETAIL JAW SET ASSEMBLY 7 24 SUPERIOR Manufacturing amp Hydraulics Inc 14 CLINCHER Tong CLE14000 05 Revision 07 03 Page 7 3 SUPERIOR Manufacturing amp Hydraulics Inc 14 CLINCHER Tong CLE14000 05 Revision 07 03 Page 7 4 1 Jul 03 SUPERIOR MANUFACTURING 2 37 PM Pick List CLE14000 05 14 TONG 50K FT LBS Quantity to build 1 Bin Quantity Quantity Part Number Description U M Location to Pull Pulled 00CLE1400005 PICKLIST FOR CLE14000 05 LATCHING DOOR 8 SPRING BRAKE REV DATE 07 01 03 each 1 10060 ELBOW FLANGE W168 16 20U SAE CODE 61 1 1 4 4 BOLT ELBOW FLANGE W 1 each M1 B 2 12501437 POLYPACK 1 8 CROSS SECTION 17 16 X 1 11 16 X 1 8 each O1 A 1 1311 SPRING PLUNGER each 54 2 14001 1 03 BOTTOM TONG PLATE FO
35. and attach hydraulic power unit to tong Before energizing power unit make certain no one is working on tong and all tools and parts are removed from the tong SUPERIOR Manufacturing amp Hydraulics Inc 14 CLINCHER Tong Revision 03 00 Page 6 1 MAINTENANCE J With the proper dies installed in the tong place reversing pin into the make up position set tong into low gear and operate tong through several cycles of locking biting and torqueing to required torque Change reversing pin to break out position and repeat Repeat same procedure in high gear Note Torque developed in high gear is considerably less than torque developed in low gear K Test door interlock system by opening door slightly with tong rotating Remove test mandrel for this procedure The tongs rotation should stop If tong rotation fails to stop close door cease rotation deactivate power unit and inspect door interlock switch for damage Insure that adjustment collar is oriented to allow wheel of door switch to fit into recess on collar Warning If door switch system is not functioning properly tong must not be used L Reinspect tong hydraulic system for leaks M If at this time the unit is functioning as intended replace all covers and grease splines in tong tape or grease spools on control valves to prevent paint from adhering to polished spool surface prime and paint unit for storage SUPERIOR Manufacturing amp Hydraulics Inc 14 CLINCHE
36. and return the lower half to SUPERIOR Manufacturing and Hydraulics by mail or facsimile Access to our manuals can also be acquired through our web site www superior manf com Select the tab CLINCHER Products select the equipment from the list to get Specs page select the tab Download Manual Name Company Address Address City State Postal Code Country Telephone Fax Tong Model No Serial No Backup Model No Serial No Assembly Date 14 CLINCHER Tong Technical Manual Registration Form Name Return To Company SUPERIOR Mfg amp Hyd 4225 Hwy 90 East Address Broussard LA 70518 City State USA Postal Code Country Phone 337 837 8847 Telephone Fax Facsimile 337 837 8839 Web Site www superior manf com Tong Model No Serial No Backup Model No Serial No Assembly Date TABLE OF CONTENTS Hazard Warnings Description Features amp Specifications Jaw Adapters and Die Information Assembly Instructions Operational Instructions Maintenance Instructions Trouble Shooting Spare Parts Recommendations amp Parts Lists Accessories and Options NIN 14000 05 TONG Illustrations NS Lift Cylinder gt Load Cells and Torque Gauges Motor Service Manuals a hb Directional Control Val
37. be hung as close to the center of the drill rotary without interfering with operation of drill string and lifting equipment It is recommended the operator make use of the CLINCHERO Lift Cylinder The CLINCHER Lift Cylinder incorporates a hydraulic cylinder and manual lift spring The hydraulic cylinder portion is used to assist in the raising and lowering of the tong and backup while the spring allows for movement during make up and break out WARNING The suspension system must allow the tong to easily move down a distance equivalent to the thread make up length If significant resistance is encountered the suspension system may be subject to load which could cause its failure damage equipment or expose personnel to severe or fatal hazards B Assure that the tong is suspended in level manner Both tong and backup must be level at the point they contact the tubular Using adjustment screws and slots in rigid hanger assembly adjust tong so that it hangs level on horizontal axis and is parallel to tubular on vertical axis If using 3 point bridle use turnbuckles to adjust tong so it hangs level C Make certain that floor space is adequate to maneuver tong on and off pipe The space must be clear of obstructions to allow safe and unrestricted operation D wa Attached 1 1 4 IWRC minimum wire cable with a 79 9 ton minimum or better breaking strength as a tong back up line at 90 degree angle to tong and at the same level to insure proper
38. below Aluminum and GRIT FACE Dies are normally made to order although a limited range of sizes and small quantities may be available from stock Contact SUPERIOR Manufacturing amp Hydraulics for information concerning availability of stock and special die sizes SUPERIOR Manufacturing amp Hydraulics Inc 14 CLINCHER Tong Revision 03 00 Page 3 1 CLINCHERO WRAP AROUND DIES Typical Wrap Around Die Nomenclature for CLE14000 CLINCHERO Tong Jaws Size 14 x 10 3 4 BUC 10750 xxxx Fine Toothed Steel Dies for jaws 2 reqd per tong BUCA 10750 xxxx Aluminum Dies for jaws 2 reqd per tong BB 10750 xxxx GRIT FACE Dies for jaws 2 reqd per tong ORDERING EXAMPLE Fine Toothed Steel Dies are needed to run 8 5 8 OD tubing Qty two 2 BUC 10750 8625 dies for jaws replace xxxx with size reqd in inches BUC 10750 xxxx Fine Toothed Steel Dies for Tong 8 625 9 625 10 750 BUCA 10750 xxxx Aluminum Dies for Tong 8 625 9 625 10 750 BB 10750 xxxx GRIT FACE Dies for Tong 8 625 9 625 10 750 Contact SUPERIOR Manufacturing amp Hydraulics for information concerning availability of stock and special die sizes SUPERIOR Manufacturing amp Hydraulics Inc 14 CLINCHER Tong Revision 03 00 Page 3 2 90 10 20 GO 0007 13 10 slaeyspeaids sjenuey dinb3s enue A d A A A A A A _____________ lt 551 peujoo
39. in amp out as noted on the valve body Do not overtorque pipe fittings Mounting surfaces should be flat and care should be used when tightening mounting bolts Over tightened bolts can cause spool bind and casting breakage When hooking a valve in series always use a power beyond sleeve Con sult your tractor or implement manual to make sure you have the proper quick disconnect line connected to the inlet of the remote valve MISAPPLICATION Always use the proper valve for the job CONVERTA CD CS or CA valves should never be used for metered heavy load lifting loaders or similar applications Use an open center valve for open center applications and a closed center valve for closed applications If in doubt check with your tractor dealer Contact CROSS if the valve allows the hydraulic equipment to creep excessively MAINTENANCE Make sure all bolts are tightened and torqued to the recommended specification Bent or broken parts should not be used Replace immediately Always use exact replacements Always protect valve spool from paint overspray Faulty quick disconnects can cause high back pressures and sticking spools Check quick discon nects periodically to make sure they are functioning properly If valve spool does not center or appears to stick do not use PUMPS amp MOTORS SAFETY A relief or bypass in your hydraulic system is necessary to prevent pump from breakage due to overpressurization Use correct fittings and prope
40. to Door Switch Base DOOR SWITCH BASE MOUNT P N 45067 57 2 REQD elded to Top Tong Plate BROUSSARD LA 70518 Manufacturing Hydraulics AB _SUPERIOR_ 45uwv 90 EAST 318 837 8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp 2 00 01 017 01 10 00 HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION un NOT BE USED T ISCLOSED COPIED OR REPRODUCED IN Al 55 WRITTEN CONSENT OF SUPERIOR MANUFACTURING 8 HYDRAULICS LOG DATE REF S Equip Manuals Dwgs CLE14000 Door Switch rev2wpg BdwAssy l egio 0007L310 SOMNVECAH 8 ONTENLOW INW s6mq sjenuew dinb3 S HORNS JO IN3SNOO NALLY SS380X3 HLINCHUIM 901 NI YO 0319090 CHSO IOSIO EN 38 LON NOLLVAIHO NI SHL G33GISNOO SI 0 0 0 8 ONISALOVINNVA JO A B ddOMd HL SI SIHL 188 188 818 gt 3 UORIAANS Wy p SZLEL SAVa4HL TINA SOHH PX 0 139 005 Yad p WOLLL LAN 3SHVOO 0L v LELVL INING TAM 0617 ATaNaSSV A1aNdgssVv Iva 22121 1108 11 8 SOHH 2 9 Sul SNOL dOL OL 03013 5 NOLLVOOT Goa
41. 0 ALYIdOYd 3HL SI SIHL MT Zgo oujueouo2 YL GOO asd eq snw auliajuao UCLUWOD D UO sJjejeulDIp uoswey jo uonduoseg 501 NOLLVOlJIO3dS TVISELYN Luva eoouns ejbuis D 10 seyou 210 JO 0 you Jed zoo 940 aumobu jo uusye Dabd ssausuonmbs ApDUMON 7 rl 804 1 ie peumiooW 2 m way 4ojomjoo 910U493ID iud a DS SU ruo 1 z LyB8 LeB B E Sunpesnuenw e en 30 85 Son BN pu RESP 2 81902 vi auvssnowua gm JO jDuonoes uonisod 3 520 oniadn Ny S3ONVMSIOL 03130395 351 0 SSTINN n p poa mes ioe a Nid 431109 91 6 ada 210480 8002 N d 3 H qv3aHl 9I v ADS G3IJIGUN ONIHSNA 210481 090 298 SIA319 aad pbau sod 9 N d Sulusng 2 8 NU ON El 2 1 8S0v TN d 442 45 14 5 Avia 14329447149 11024 JA33IS 1338 13X9V3g 119 TOOVEN d 91 WOLLDE LGO0v T N d 14 5 148400 1A9 JAVA 200v N d 21919 SNOL 30 Guo dad pbau sad y 9201 N d poa o Guo 2 1 8 IN El 2 1 4
42. 009 L0 00 1 1V ld 39vO 301 GON 021014 oS 5 5506 RISA SRA 5560 x 250250500641 ERE RR RERKKKR KERR RK RY ISSIS PI B9622 POR 2525250595 25505505505 06 066 00 PRK KKK RK KY 9550500 50 00 00 00 0050606 RSSI SSS ATAMESSV 9NDIOOT1 lt lt RR 2 eo lt 5 55 o 5 o 55 i 59 9 55 NN s 252 55 XK RS 25 5 xx 5550 550 55 225 5255 90 e SS 5 55550555095 555555504 EEE 54 ux 996 x SKK 555522524 S 00000 0505060 1004 6 Re 22192 AJA Sb 2X 9 14 Kam ug og 60000 TO ISMAEL ANAS EENI alva 901 1 AgH 0 0 0 SONMVSCAH 9 ONIENLOVIANVA JO INHSNOO 55544 9 2H L LNOHLIM WHOA ANN 44 YO 31409 CHSO OSIO CSN 38 LON NOLLWWSOHNI SHL G33GISNOO SI GNW 5 8 ONINNLOVANNW HOIEANS JO ALHEdOYd HL SI SIHL 2798 68 816 81502 Y1 5 a AT8IABSSV ALV 1d 3949 WOLLOA 1573 06 ANH aoMmadns Uy ZSZ 0GLAOSS Nd 1837 ONIHSNE doze 6
43. 0DP Shift Assy 2nd rev4 wpg 9 11 MOTOR SHAFT SNAP RING 0150111 SEAL RETAINER 55088 POLYPAK _ 12501437 O RING P N 2 150 MOTOR SHAFT BEARING _ P N 0150710 SNAP RING gt 1945 1 COMPONENTS db SUPERIOR 550 0 7 MOTOR ASSEM BLY Manufacturing amp Hydraulics THIS DOCUMENT IS THE PROPERTY TNORAULICS AND IS CONSIDERED CONFIDENTIAL TOS INFORMATION 060702 MAY NOT USED DISCLOSED COPIED OR REPRODUCED IN ANY REV amp LOG DATE FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR REF S Equ ip Manu als Dwgs MANUCAGTURING S ENDRAUEKS Motor Motor CLES500 sht1 wpg 9 11 1 POLYPACK P N 12501437 SEAL RETAINER P N 55088 SNAP RING P N 0150111 MOTOR SHAFT O RING P N 2 150 P N 0150710 SNAP RING P N 1945 W OUTWIPER RING MOTOR ASSEMBLY FOR CLARITY PURPOSE ONLY NOT TO SCALE MOTOR SHAFT BEARING AB SUPERIOR Y Manufacturing amp Hydraulics 4225 HWY 90 EAST BROUSSARD LA 70518 318 837 8847 read IS THE PROPERTY OF SUPERIOR MANUFACTURING amp MAY NOT BE n FORM WITI EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURI
44. 1 20814055 Nd LOSLAOSS N d 00814955 Nd 40 osa 11 SOHH 2127 GALS 55 H3IMOTIO WVO JOBS 335 6 vec 8 2 61 8211 LAN WYF pL 8 2 80071 INOLLOS COLL YIHSVAMDO LLLL Diva Page 9 15 180edS1G0 000p L310 sGmq sjenueyy 4 54 alva 901 90 60 20 1788 1 8 812 8 ONIENLOVINNVA JO LN3SNCO SS3YAX3 IHL _LNOHLIM WHOA ANY NI 31900 09501051 CASN LON AYN NOLLVWYOHNI SIHL IVLENGGIJNOO GHE3GISNOO SI ANY SOMNVHAAH 8 5 JO JHL SI SIHL 81602 V1 Qdvssnoug 1574 06 Secr doniddns Gp 80091 39Y9 INOLLOS NOILVYLSNTI d39vVdS ALV 1d 5 doau 7 CO O O A C gt O 2 Do 10 20091 N d 31W1d 39VO 301 doau 1001 Nid 1832 1dN 8 1 yas LOLL LAN 2 8011 N d YIHSVMM9O1 gt gO3H v N d 5 alvid 3070 C aGo
45. 1 SLV 1000 01 45072 14041 BUC4019 DVG35 HMRV Page 7 1 Description Seal for Rineer Motor Dovetail Jaw Pins 5 14 3 8 DT Jaw Rollers 5 14 3 8 LF Jaw Rollers 7 5 8 11 3 4 LF Jaw Rollers 4 1 2 7 5 8 Garlock Bushings for LF Jaw Rollers Low Friction Jaw Pins 1 8 NPT Zerts Door Switch Shifting Yoke Brake Band Assy 14 Jaw Retract Spring DVG35 Relief Cartridge SUPERIOR Manufacturing amp Hydraulics Inc 14 CLINCHERO Tong CLE14000 05 Revision 02 06 Page 7 2 TABLE OF CONTENTS SECTION 7 CLE14000 05 CLINCHER TONG PARTS LISTS CLE14000 05 14 TONG WITH LATCHING DOOR amp SPRING BRAKE 7 5 14002 03 TOP PLATE WEEDMENT 7 9 14140 02 LATCHING DOOR 7 10 14148 DUMBELL ROLLER ASSEMBLY ass 7 11 14041 BRAKE BAND ASSEMBLY Assy 14041 esseere 7 11 14195 N35 VALVE BANK ASSEMBLY a2 AA AA 7 12 45091 SHIFT ASSEMBLY hie aieo 2a ia 7 13 142 5 7 13 SEM 1000 01 SELF LUBRICATED VALVEIN E 5 nba ae 7 14 SSCF1500 1 1 2 SEVERE SERVICE CAM FOLLOWER ASSEMBLY 38 REOD 7 14 KITBOLT 26 1 BOLT KIT 14000 05 7 15 KITBRG 26 BEARING F CLE14000 04 6 05 2 24 4242 222 120 7 17 KITFIT 26 1A FITTING KIT F CEETAO00050S aaa ae 7 18 KITFIT 26 1C FITTING KIT F CLE14000 05
46. 11 in Drive Gear Tighten Spring Plungers until good detent action is achieved Proper adjustment is confirmed when resistance 1 encountered when shifting gear across detent groove on shaft Install Motor PN 14194 which includes Motor Shaft PN 73040 Polypack Seal PN 12501437 Seal Retainer PN 55088 and Motor Spacer 55085 in Shifting Box with 4 1 2 13 x 1 1 4 HHCS 1111 and 4 1 2 Lockwasher 1103 Press Self Lubr Flange Bearing 45092 into Shifting Yoke 45072 Install Drive Gear and Motor Shaft Bearing Spacer with Shifter Shaft PN 45143 Shifting Yoke PN 45072 in Shifting Box using 3 8 Flat Washer PN 1025 3 8 Lockwasher PN 1027 and 3 8 16 x 3 4 HHCS PN 1046 Press Split Self Lubr Flange Bearing PN 45106 onto Shifter Shaft Assembly Install Ball PN 55071 onto Straight Yoke Handle 45142 with 3 8 16 x 1 Set Screw PN 1030 Install Handle Assembly onto Shifter Shaft Assembly using 3 8 Flat Washer PN 1025 3 8 Lockwasher PN 1027 and 3 8 16 x 3 4 HHCS PN 1046 Install A 35 Valve Sections with plumbing on Motor PN 14194 Install Ring Gear Key PN 14050 with 1 1 2 13 x 1 3 4 SHCS PN 1107 using permanent Loctite 30 Cage Plate Assemblies for Tongs Manufactured After 08 00 1 Install 19 Severe Service Cam Follower Assembly SSCF1500 includes Stud PN SSCF1501 Race PN SSCF1502 Bushing SSCF1503 amp 1 4 Drive Zert PN 1257 in Top Cage Plate PN 14007 01 with 19 Cam Follower Spacer PN 1
47. 20 4905 yy 8 E N d X IN 91 8 E IT Page 8 6 TABLE OF CONTENTS SECTION 9 CLE14000 05 CLINCHER TONG ILLUSTRATIONS 14 CLINCHER TONG ASSEMBLY u u0e0000000200020020000002000000000000 0800 RBB 9 3 TOP PLATE ASSEMBLY SHOWN WITHOUT LOW GEAR HOUSINOG 9 4 14 GEAR TRAIN 9 5 DUMBELL ROLLER ASSEMBLY 5 oic e LA 9 6 SEALED IDLER BEARING PN 1903 9 6 1 INSTALLATION INSTRUCTIONS FOR 1905 9 6 2 IDLER GEAR ASSEMBLY ae elle 9 7 OUTBOARD IDLER GEAR 5 rere renean tota tnde 9 8 PINTONSGEAR ASSEMBLY edet t adque re 9 9 SECONDARY GEAR ASSEMBLY 9 10 ENCODER ASSEMBLY 9 10 1 EB MIB 9 11 MOTOR ASSEMBLY Sk a a 9 11 1 MOTOR ASSEMBLY Shi 2 usa 9 11 2 RING GEAR ASSEMBLY Gn Ta 9 12 1 1 2 SEVERE SERVICE CAM FOLLOWER Assy No 1500 9 12 1 TOP CAGE PLATE ASSEMBLY cdi idt a ARRIERE qa price eu ades 9 13 LOCKING PIN ASSEMBEY cech e bibe Oba pU E Oe T 9 14 BOTTOM CAGE PLATE ASSEMBLY 9 15 CAGE PLATE SPACER 9 16 TONG DOOR ASSEMBLY Assy 14140 02
48. 28 with 4 1 4 20x 2 1 4 Bolt PN 110 and 4 1 4 20 Nylock Nut PN 212 Mount Assembly to 2 Door Switch Base Mount 45067 57 Base Mounts should be welded to Top Tong Plate with 2 3 8 16 x 1 Bolt PN 1047 and 2 3 8 Lockwasher PN 1027 34 Door Switch Adjustment Instructions a Loosen 3 8 16 x 1 2 Set Screws 1029 to align recess in Door Switch Adjustment Sleeve 76131 with Roller on Door Switch SLV 1000 01 Tighten Set Screws 1029 b Loosen 1 4 20 Nylock Nuts PN 212 and slide Door Switch PN SLV 1000 01 forward until fully seated in recess in Door Switch Adjustment Sleeve PN 76131 Tighten Nylock Nuts PN 212 c Connect Tong to Power Unit and actuate motor while in low gear Verify Ring Gear stops rotating when Tong Door is opened 35 Spring Brake Assembly Adjustment Instructions a Tighten 3 8 16 Nylock Nut 213 until 3 8 16 x 3 Eye Bolt PN 58055 causes Spring PN 74043 to elongate approximately 3 4 Repeat for other Spring b Run in 5 8 11 x 1 1 4 Socket Head Set Screw 58063 located in Brake Band Adjustment Block 14048 until it contacts Brake Arm 14056 Back off 1 1 2 turns to create gap Repeat for other Brake Arm Assembly SUPERIOR Manufacturing amp Hydraulics Inc 14 CLINCHERO Tong CLE14000 05 Revision 07 03 Page 4 6 OPERATION Suspension A Tong should be hung by 7 8 IWRC minimum O D wire cable with a 31 ton minimum breaking strength It should
49. 39 0961 N d 00L 00LSN 1 9 4 1e89 G0 00071379 pa a SOMMVYGAH 8 DNIUNLOVANNYW s6mq sienueyy d nbg S 434 HOIH3ANS JO 1N3SNOO NAL SS3HdX3 IHL LNOHLIM INHO ANY NI 409 93501051 ISN 38 LON AVIV NOLLVIHOJNI G3H3QISNOO SI 70 80 21 T NIHNLOVANNYN 4 5 JO ALE3AOUA SI LNIWNOOG SIHL BEN 3 1904 isao mis AOIIIANS YY 1 292 05 indu 1epuodas 14 5 1 YAGOONA OL HV39 DNI OILVH 866611 HV3O MOT LEVIS 91 OILVH YVAD OL HOLON Ol VH HV3O 1 A19NISSYV 5339 NOINId 162 61199 181 AlaWassv 43101 181 60 78094 10 07051 N d 07054 1 HOLON LAVHS HOLON 70 06 50 H3 LJV DIN SACNTONI YOLOW 033dS 3 IONIS MOVLS 5515 SL NMOHS LON A19NISSV ldVHS HOLON 4V39 rl 10 60071 128 839 ONIY aoau loz AJaNISSY uvao AYVINIEd aoau loz 55 uvao 8 170 AlaNassv AIAWASSY LNdNI AYHVGNOOSS NO 31 901 104 HV39 1
50. 3M 7A JAIS 1H9lY AI8N3SSV 40 1038 01 ISLI NI INS V 3x VvHg H3HSVNMOO1 8 6 891 SOHH L1 7 8 G 5 HOV3 JO 0034 LGLL ua po a 4907 LAVHS 5 5 TVWNOILdO SOHH 1 b u8 S INS 219071 LAVHS H3ONITAO AMVU8 LVOVL 26LFL 13 19V39 HJONVH 54 5 LHOIY S1319VYg YIONVH HOV3 1038 8 1911 N d H3HSVNMOO1 8 6 LOZ N d SOHH ZX 11 8 8 LYOSS N d dVO SNINV38 Y43NIV13Y WOLLOG ATINFSSV alvid 39vo WOLLOG HOV3 doa ISLE 60 19 1001 N d H3HSVNMIOO1 8 6 ZOZ N d 31W1d 9 01 WO LLOS SOHH 2 ZX 11 8 9 ATaWassv 9 0SS N d SIA3 19 929 9 1004 YV3Y NOINId NOLLO8 H3ONVH ONIAIS NHV3H 1431 Page 9 18 ATANISSV Sais HOV3 40 doa 91 YIHSVAM9O1 8 6 LOZ N d SOHH ZX 11 8 8 L6L pl 1331 Bdwaxe1g Duuds 60 0007 319 s ma sienueyy dinb3ys 454 alva 901 50 50 40 9 ONIENLOVIANVA YORENS JO INASNOO 55544 100H U M WHOA ANN NI YO 31409 ESO OSIO SN 38 LON AVAL NOLLVATHO NI SHL IVLINGGIHNOO G33GISNOO SI ANY SOT TYVHOAH 8
51. 40 Torque Rating 50 000 ft lbs Handle Length 40 inches Loadcell Type Tension Loadcell Manufacturer SUPERIOR MANUFACTURING amp HYDRAULICS INC Torque Gauge Mfr TOTCO or equivalent Torque Gauge Size 6 Gauge Mount L Bracket Hose Length 6 ft Assembly Documentation Calibration Certificate CLINCHERO Loadcells and Torque Gauges are produced by several manufacturers The information provided by MD TOTCO may not be applicable to all torque gauges or loadcells This reference information is provided with the permission of MD TOTCO SUPERIOR Manufacturing amp Hydraulics Inc 14 CLINCHERO Tong CLE14000 05 Revision 07 03 Page 11 1 Page 11 2 CLINCHERO LOADCELL and TORQUE GAUGE ASSEMBLIES To request copy of TOTCO Instruction Manual please contact Superior Manufacturing amp Hydraulics 4225 Hwy 90 East Broussard LA 70518 Phone 337 837 8847 Fax 337 837 8839 www superior manf com SUPERIOR Manufacturing amp Hydraulics In 14 CLINCHER ng CLE14000 05 Revision 07 03 Page 11 3 11 4 SECTION 12 MOTOR SERVICE MANUALS To request copy of Rineer Motor Service Manuals please contact Superior Manufacturing amp Hydraulics 4225 Hwy 90 East Broussard LA 70518 Phone 337 837 8847 Fax 337 837 8839 www superior manf com SUPERIOR Manufacturing amp Hydr s In 14 CLINCHER ng CLE14000 05 Revision 07 03 Page 12 1 Page 12 2 SECTION 13 CONTROL
52. 4101 19 7 8 14 Jam Nut PN 1178 and 19 7 8 Lockwasher 1224 2 Install 19 Severe Service Cam Follower Assembly SSCF1500 includes Stud PN SSCF1501 Race PN SSCF1502 Bushing SSCF1503 amp 1 4 Drive Zert PN 1257 in Bottom Cage Plate PN 14008 with 19 7 8 14 Jam Nut PN 1178 and 19 7 8 Lockwasher PN 1224 3 Fit Top Cage Plate Cam Followers into Ring Gear groove Use crane to raise Bottom Cage Plate and fit Bottom Cage Plate Cam Followers into Ring Gear groove Install 4 Cage Plate Spacers PN 14047 using 4 1 2 13 x 9 1 2 HHCS 1117 A with 4 1 2 Lockwashers PN 1103 and 4 1 2 13 Nuts PN 1101 SUPERIOR Manufacturing amp Hydraulics Inc 14 CLINCHER Tong CLE14000 05 Revision 07 03 Page 4 5 ASSEMBLY INSTRUCTIONS 31 Locking Pin Assembly a Install Locking Pin Key PN 76127 onto Top Cage Plate PN 14007 using Locking Pin PN 14044 and Flutted Knob PN DK 28 b Install 1 2 13 x 4 1 2 Bolt PN X2 45 through Locking Pin Key PN 76127 then Top Cage Plate PN 14007 32 Door Assembly and Door Installation Refer to Latching Door Assembly Illustration in Section 9 33 Door Limiter Switch a Install 1 1 4 Street Ell PN 1449 in Door Switch PN SLV1000 01 b Install 1 1 4 MNPT 1 4 90 Degree 1576 Install 1 1 4 MNPT x 1 4 90 Degree 1576 into tank port of Door Switch SLV 1000 01 d Mount Door Switch PN SLV1000 01 on Door Switch Base PN 761
53. 6 9667 8 ONINNLOVANNVIN 3 uranj ejnuej a gt YOINAdNS JO LN3SNOO NALLY SS3YAX3 IHL LNOHLIM WHO4 ANY YO 0319002 85010510 aasn 38 LON AV NOILWWHOSNI SIHL Q3H3GISNOO SI ONY 8 SNIHOLLOVAONVIW 5 JO ALYIAOYA JHL SI LNIWNDOQ SIHL SL3MOOS 931 Y 4 1038 8 LSLL 210144441677 Wy 8 6 9911 N d SOHH b b LX L1 8 9 06191 N d go3u FAIS 969 150 13205 931 0 LS LOOT I HOV3 doa 21 dO HOV3 40 doa 21 LSLL H3HSVN99201 8 G6 891 SOHH LX 1 8 9 50 50091 Agoas GIN SL3MOVYI H3O5NVH doa 8 LGLL H3HSVNM201 89 6 LOZ N d SOHH ZX L1 8 9 6LFL 1349V49 YSONVH 5 YV3Y LHOIA aa 901 0 0091 ONISNOH YY39 doa v EOLL N d LLLL SOHH b b AT8N3SSV 5 NO11Og SS Alamwassv aGoaa ZOOL N d 1482 06 0038 01 2201 N d H3HSVAWOO1 8 SOL N d SOHH 91 8 ONISNOH 90071 N d OPOEL N d LAVHS SJANTONI v6LVL N d YOLOW H33NIH
54. 6097 OUTBOARD IDLER SHAFT SPACER each M10 D 4 76127 LOCKING PIN KEY each M10 D 1 76128 DOOR SWITCH BASE WELDMENT PICKLIST each M10 E 1 BUC4019 DOOR SPRING 733 562 OD 072 WIRE 2 88 OAL each M11 C 2 BUCST1525 LEG SOCKET ASSY PICK LIST each 2 BUCST1575 REAR LEG WELDMENT PICKLIST each 1 S Apps Equip Manuals Spreadsheets Page 7 8 Pick Lists 14000 05 1 Jul 03 2 37 PM SUPERIOR MANUFACTURING Pick List CLE14000 05 14 TONG 50K FT LBS Quantity to build 1 Bin Quantity Quantity Part Number Description U M Location to Pull Pulled DK 28 FLUTED KNOB DK 28 13 4 3 8 16 X 3 4 each S2 G 1 KITBOLT 26 1 BOLT KIT FOR CLE14000 05 14 TONG W LATCHING DOOR amp SPRING BRAKE each 1 KITBRG 26 BEARING KIT F CLE14000 04 amp CLE14000 05 14 TONG W LATCHING DOOR each 1 KITFIT 26 1A FITTING KIT F CLE14000 05 each 1 KITFIT 26 1A amp F FITTING KIT F CLE14000 05 each 1 KITFIT 26 1C FITTING KIT F CLE14000 05 each 1 SLV1000 01 N C SELF LUBRICATED VALVE NORMALLY CLOSED DOOR S PICKLIST each M19 C 1 SSCF1500 1 1 2 SEVERE SERVICE CAM FOLLOWER ASSEMBLY PICKLIST F CLE 14000 each 38 W43 20 20U FLANGE KIT 1 1 4 FNPT 2 1 26 Jun 03 SUPERIOR MANUFACTURING 3 30 PM Pick List 14002 03 TOP PLATE WELDMENT Quantity to build 1 Bin Quantity Quantity Part Number Description U M Location to Pull Pulled 14002 S1 03 TOP PLATE FOR CLE14000 04 8 05 each 1 14005 LOW GEAR HOUSING WELDMENT PICKLIST each 1 4506
55. 61 N d 939 dIMOT1OY WVO 30VE an s 00 80 H3L4V Q3un LovandNviN SONOL H3MOTIOJ NYO SIJANIONI gO3H 61 N d qoy 61 AS H3OVdS H3MOTIOH WYO ATANISSV 33S 00914055 N d O 1 555 WYO 3OIAH3S 00 80 434159 QIUNLOVANNVWN SONOL gO3H 61 veel N d 8 2 aoau 61 8211 N d LAN WYF 1 8 4 eje d jo doau CO 4016 3ov9 00 50 H314V DAN SONOL NMOHS LON 10 Nid 10071 N d 31v1d 3990 dOL ATIIN3SSV Nid 9NIMOOT aoau aoau selou 6L0FOn8 N d 0901 N d aoau 8 ONIYdS HOOA SOHH 2 1 Z X 91 8 2 6201 N d MAYOS LAS 2 1 X 91 8 Page 9 13 Bdw uld 207160 0007310 s mg sienueyy dinb3ys 338 alva 901 AgH 60 20 70 8 5 JO INHSNOO SSFUHX3 3H L INO YO O3ldOO9 035010510 dasn 38 LON AW NOLLVAIHOJNI SIHL IVILINGGIJNOO CHSSGISNOO SI ONY 3 ONIENLIVSNNVWN 5 JO SI INSANDOG SIHL 1v88 1 8 812 81904 Y1 55 1578 06 5207 dOniddns Sp Nid Nid ONMOO1 55550 0090000000
56. 7 S7 DOOR SWITCH BASE MOUNT each M4 B 2 45067 S8 DOOR SWITCH HOSE GUIDE each M4 B 2 55063 3 PINION TOP BEARING RETAINER each M6 A 1 55063 S4 BEARING RETAINR F MTR SHAFT each M6 A 1 55124 IDLER GEAR SHAFT each M6 C 1 58038 GAUGE MOUNT each M6 F 1 S Apps Equip Manuals Spreadsheets 7 9 Pick Lists 14000 05 12 Jun 03 SUPERIOR MANUFACTURING 7 45 AM Pick List 14140 02 LATCHING DOOR ASSEMBLY Quantity to build 1 Bin Quantity Quantity Part Number Description U M Location to Pull Pulled 0014140 02 PICKLIST FOR 14140 02 REV DATE 06 12 03 SEE NOTES F 14140 02 each 1 100 NUT 1 4 20 GR8 each 55 3 1029 SET SCREW 3 8 16 X 1 2 each 50 2 105 HHCS 1 4 20 X 1 GR8 each 55 3 1060 HHCS 3 8 16 X 2 1 2 GR8 each 51 2 1101 NUT 1 2 13 GR8 each 51 1 1117 A HHCS 1 2 13 X 9 1 2 GR8 each 51 1 1213 NYLOCK NUT LOW PRO 1 12 each 52 2 14113 01 S1 BOTTOM DOOR PLATE each 1 14114 01 TOP DOOR PLATE WELDMENT each 1 14116 DOOR THRUST BUSHING each M1 F 2 14118 01 DUMBELL ROLLER GUARD each 1 14120 01 DOOR SHAFT each 1 14121 SPACER each M1 F 2 14148 DUMBELL ROLLER ASSEMBLY each 3 14150 RUBBER GUARD each 1 14151 SUPPORT STRIP each 1 14681 01 DOOR LATCH WELDMENT each 1 14682 01 DOOR LATCH PIVOT PIN each 1 2021 GARLOCK BUSHING 24DU16 1 1 2 ID X 1 DOOR BUSHING each S2 G 4 2040 TONG DOOR BUSHING each M2 C 2 213 NYLOCK 3 8 16 GR8 each 56 2 55027 DOOR BUSHING each M5 D 1 73177 DOOR PIVOT PIN PROTECTOR eac
57. A d HOOG 6L HOOG OrOc 2 8 INN MOOTAN 314044 21 1 Z 2 ab X ell ONIHSQ8 ADOTAVO 200 v 9 45 Z SL l4VHS Y00U LO OZL FL AT9N3SSV H3TIOH TI38Ana l NINNA LO 8L SOHH ud b 6X 2121 WLLL I LL INN XH LOLL OL LAN 91 8 eiz c 6 SOHH ud b CX 91 8 090 2 8 5 NOISHOL N LOSLHWS 1 HOOG 22099 9 HOLV7 10 189 1 5 LOAId HILY1 00 LO Z89pL 5 LSNYHL HOOG 2 HOOg NOLLO8g IS LO ELLFL 4 31V ld dol uoilduosog Hed way 9 17 bdw ejejd uronogs0 000P L3 19 s mq sienueyy dinb3ys 439 alva 907 138 20 80 20 8 ONUNLIVINNVWN 5 JO IN3SNOO M SS3HdX3 IHL HO 0319072 035010510 5 38 LON AVIN IVLLN3OIJNOO Q3H3GISNOO SI ANY 50 8 ONISALOVINNVWAN YOMAdNS JO ALYAdONd SI SIHL 55 ALV Td WOLLOG 188 168 81 s ijneupAH 8 904 1 55 18V3 06 9227 21 lt 169 ap _ A T N GZSLLSING N d N 183206 931 N 0615 N d amp m AN3AGT
58. AB __SUPERIOR_ Ey Manufacturing amp Hydraulics TECHNICAL MANUAL 14 CLINCHER TonG covers TONG MODEL CLE14000 05 4225 Highway 90 East Broussard Louisiana 70518 Phone 337 837 8847 Fax 337 837 8839 Published 07 2003 i AB SUPERIOR Manufacturing amp Hydraulics TECHNICAL MANUAL 14 CLINCHER TONG covers TONG MODEL CLE14000 05 4225 Highway 90 East Louisiana 7051 Phone 337 837 8847 Fax 337 837 8839 Published 07 2003 www superior manf com OCopyright 2003 SUPERIOR Manufacturing amp Hydraulics Inc All rights reserved This document is the property of SUPERIOR Manufacturing amp Hydraulics Inc It is supplied as reference information to users of our products This document is considered confidential and is not to be disclosed copied or reproduced transmitted transcribed in any form or stored in any type of system without the express written consent of SUPERIOR Manufacturing amp Hydraulics Inc CLINCHER CHROMEMASTER LOCKJAW HYTOPSTM Drillmaster GRIT FACE amp Low Friction are trademarks of SUPERIOR Manufacturing amp Hydraulics Inc The products described in this manual are covered by U S and foreign Patents and or pending Patent Applications This manual 1 not a controlled document and is subject to revision without notice To receive updates and insure you have access to the latest information concerning the 14 CLINCHERO Tong we request you complete this form
59. COPIED OR PRODUCED IN ANY REV LOG DATE FORM WITHOL EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING amp HYDRAULICS REF S Equip Manuals Dwgs CLE14000 05 Idler Gear wpg 3 8 16 x 3 SHCS P N 1044 6 REQD TOP IDLER RACE P N 14068A PRIMARY IDLER GEAR P N 14069 BOTTOM IDLER RACE P N 14068B OUTBOARD IDLER GEAR ASSEMBLY Page 9 8 1 8 NPT ZERT P N 1001 1 1 2 12 SQ P N 1222 1 1 2 LOCKWASHER 2 RINE 122 OUTBOARD IDLER SHAFT SPACER i SPIROL LOC INTERNAL SNAP RING 2 Pf 1926 IDLER BEARING RR P N 1905 IDLER GEAR PN 76049 SPIROL INTERNAL SNAP RING pee P N 1926 OUTBOAFD IDLER SHAFT P N 76050 01 1 1 2 LOCKWASHER P N 1223 1 1 2 12 NUT ST P N 1222 4225 HWY 90 EAST BROUSSARD LA 70518 318 837 8847 AB _ SUPERIOR ey Manufacturing amp Hydraulics THIS DOCUMENT 1 THE SUPERIOR MANUFACTURING 8 HYDRAULICS AND IS CONSIDERED C CONDENA T INFORMATION MAY NOT BE USED DISCLOSED COPIED FORM WITHOUT THE SS WRITTEN CONSENT OPS SUPERIOR MANUFACTURING amp HYDRAULICS 07 01 03 REV LOG DATE REF S Equip Manuals Dwgs CLE14000 05 Outboard kller wpg 5 8 LOCKWASHER P N 1151 4 REQD 5 8 11 1 1 4 HHCS P N 1156 4 REQD EXTERNAL SNAP RING P N 1950 mail HIGH GEAR RETAINER P N 55122 01 H
60. E14000 04 8 05 Quantity to build 1 Bin Quantity Quantity Part Number Description U M Location to Pull Pulled OOKITBRG26 PICKLIST FOR KITBRG 26 REV DATE 06 12 03 each 1 14053 GARLOCK BUSHING 18DU12 1 1 8 X 3 4 each S2 F 2 14054 GARLOCK BUSHING 08DU12 1 2 ID X 3 4 each S2 F 2 1900 BEARING 5308 MZZG each S5 D 1 1901 BEARING 306 SZZ each S5 D 2 1902 BEARING MRC5308MZZ each S5 D 2 1903 BEARING 306 SZZC each S5 D 1 1905 CLINCHER IDLER BEARING X tra Heavy Duty Sealed type MODIFIED MU5212TM BEARING each S5 D 9 1909 FAF9105KDD BEARING each S5 D 2 1926 SNAP RING INT RR 433 SPIROL LOC each S5 E 10 1946 SNAP RING EXT 237 each S5 F 1 1948 SNAP RING INT RRT 283 each S5 F 1 1949 SNAP RING INT N5000 187 each S5 F 1 1950 SNAP RING EXT N5100 100 each S5 F 2 1954 A INNER RACE NOLAN R 1916 each S5 F 2 2021 GARLOCK BUSHING 24DU16 1 1 2 ID X 1 DOOR BUSHING each S2 G 2 45092 FLANGE BEARING SELF LUBRI each 4 1 S Apps Equip Manuals Spreadsheets Page 7 17 Pick Lists 14000 05 1 Jul 03 3 37 PM Part Number 1441 1446 1453 A 1462 1463 1496 1499 1576 1602 1605 1625 1626 1 Jul 03 3 39 PM Part Number 1460 1591 1604 1611 1616 1658 1658 A SUPERIOR MANUFACTURING KITFIT 26 1A FITTING KIT F CLE14000 05 Description QUICK DISC 1 MALE WING TYPE QUICK DISCONNECT 1 1 4 M WING TYPE STREET EL 1 HEX NIPPLE 1 HEX NIPPLE 1 1 4 REDUCER BUSHI
61. ER P N 1103 3 REQD LOW GEAR HOUSING COVER P N 14006 5 8 11 x 1 1 4 HHCS P N 1156 3 REQD 5 8 LOCKWASHER P N 1151 3 REQD BOTTOM TONG PLATE 5 8 LOCKWASHER 1 NPT FLUSH PLUG P N 1611 Si MEL Note Flush Plug used when Encode mounted For Encoder mounti ris not ng see Figure of Secondary Gear w Encoder TOP SECONDARY BEARING CAP P N 55143 _ BEARING PRIMARY INPUT GEAR P N 55070 SPACER P N 55131 BEARING P N 1900 5 8 11 x 1 1 4 SHCS P N 256 1 REOD 5 8 HI COLLAR LOCKWASHER P N 1152 1 REOD TOP BEARING RETAINER P N 55066 in sets STANDARD OLD P N Pinion Gear 55038 01 ALTERNATE OLD P N 55038 01 Note Newer tongs utilize different pinion and low pinion gears These gears are NOT interchangeable and must be used NEW P N 73038 Low Pinion Gear 55047 55047BJ 55161BJ Pinion Bearing Bushing 55047 1 55047 1 14049 Secondary Input Gear 55048 SECONDARY INPUT GEAR P N 55048BJ BEARING P N 1903 BOTTOM RETAINER P N 1151 BEARING CAP ASSEMBLY 5 8 11 x 1 3 4 HHCS 55041 amoo NSS 3 8 16 x 1 2 SET SCREW 4 P N 1029 4 REOD 5 8 LOCKWASHER P N 1151 5 8 11 x 1 P N 196 2 REOD OF EACH SECONDARY GEAR ASSEMBLY x Use Removable Loctite 3 4 NPT FLUSH PLUG P N 1610 COVER PLATE 55048BJ 55048BJ
62. ICS CLE5500 Encoder rev3 wpg Page 9 10 1 This page left blank intentionally Page 9 10 2 SELF LUBRICATING FLANGE BEARING P N 45092 1 8 NPT ZERT gt P N 1001 h F SHIFTING YOKE WELDMENT P N 45072 SHIFTER SHAFT P N 45143 COMPONENTS OF SHIFT ASSEMBLY P N 45091 SPLIT SELF LUBRICATING FLANGE BEARING P N 45106 2 REQD MOTOR SPACER P P N 55085 SPRING PLUNGER P N 1311 2 REQD DRIVE GEAR P N 55084 02 m MOTOR SHAFT BEARING SPACER P N 55121 01 INT SNAP RING P N 1948 BEARING P P N 1901 SHIFTING BOX WELDMENT pr P N 55076 WELDED TO LOW GEAR HOUSING COVER HANDLE BALL P N 55071 3 8 16 x 1 SET SCREW P N 1030 STRAIGHT YOKE HANDLE P N 45142 3 8 16 x 3 4 HHCS P N 1046 3 8 LOCKWASHER P N 1027 3 8 FLAT WASHER P N 1025 2 REQD OF EACH 4225 HWY 90 EAST SHIFT GEAR ASSEMBLY 2 GENERATION ASSEMBLY NO 26078 AB SUPERIOR Manufacturing amp Hydraulics BROUSSARD LA 70518 318 837 8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING 8 HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING amp HYDRAULICS 4 09 13 05 REV LOG DATE REF S3Equip ManualsiDwgs CLE1400
63. IGH GEAR RA P N 55119 BEARING PINION BEARING BUSHING p dii P N 14049 LOW PINION GEAR Lac PIN 551618 Note Newer tongs utilize different pinion and low pinion gears These gears are NOT interchangeable and must be used in sets STANDARD OLD P N 55038 01 55047 55047 1 55048 DE c PINION GEAR P N 73038 ALTERNATE OLD P N 55038 01 55047BJ 55047 1 55048BJ NEW P N 73038 55161BJ 14049 55048BJ Pinion Gear Low Pinion Gear Pinion Bearing Bushing Secondary Input Gear M T BEARING P N 1902 ha CO BOTTOM PINION BEARING CAP P N 55036 Hm mS dina _ 25 1 8 NPT FLUSH PLUG WARNING DO NOT REPLACE FLUSH PLUG P N 1607 WITH GREASE ZERT 3 8 16 x 1 2 SET SCREW BEARING IS A SEALED BEARING P N 1029 2 REQD 4225 HWY 90 EAST 2 REQ AB __SUPERIOR_ BROUSSARD LA 70518 ay Manufacturing amp Hydraulics 318 837 8847 G EAR AS S E M B LY THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp 1 05 03 04 Reve LOSE DATE FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING amp HYDRAULICS SAF quip Manuals Dwgs CLE14000 05 Pinion Gear rev1 wpg Page 9 9 3 8 16 x 1 2 SET SCREW P N 1029 4 REQD Use Removable Loctite Note Set Srews used only when Encoder is not mounted 1 2 13 x 1 HHCS P N 1110 3 REQD 1 2 LOCKWASH
64. INER each M6 B 1 55119 HIGH GEAR each M6 C 1 55121 01 MOTOR SHAFT BEARNG SPACER each M6 C 1 55122 01 HIGH GEAR RETAINER F 5 1 2 HT amp 7 5 8 TONG each M6 C 1 55123 HIGH GEAR IDLER each M6 C 1 55131 SPACER each M6 C 1 55142 ENCODER ASSEMBLY F 5 1 2 HT 7 5 8 TONG PICKLIST each M6 D 1 55143 TOP SECONDARY BEARING CAP each 1 55161 BJ LOW PINION GEAR F 7 5 8 BJ TONG each M6 D 1 S Apps Equip Manuals Spreadsheets Page 7 7 Pick Lists 14000 05 1 Jul 03 SUPERIOR MANUFACTURING 2 37 PM Pick List CLE14000 05 14 TONG 50K FT LBS Quantity to build 1 Bin Quantity Quantity Part Number Description U M Location to Pull Pulled 55191 DUMBELL ROLLER BUSHING F 5 1 2 UHT TONG each M6 D 36 55192 DUMBELL ROLLER SPACER each M6 D 36 58051 BRAKE ADJUSTMENT CLEVIS F 5 1 2 LOCKJAW TONG MOD PT YE 16 YOKE each M7 A 2 58052 CLEVIS PIN REID P N YP 36 each M7 A 2 58055 EYE BOLT 3 8 16 X 3 EB 22 each 7 2 58063 SET SCREW 5 8 11 X 1 1 4 SOCKET HD W NYLOCK PATCH COARSE THREAD each M7 B 2 58099 HIGH PRESSURE CK VALVE 1 each M7 C 1 59049 S2 BOTTOM GREASE PORT F TONG CLE5500XHT each 1 72017 CYL BRACKET RET SLEEVE each M8 B 2 73038 PINION GEAR F CLE7625DP 35 1st UNIT each M8 E 1 74043 EXT SPRING 81041 1 0 OD 148 WIRE 2 75 OAL each M9 E 2 76025 A DUMBELL SHAFT NEW STYLE each M10 A 13 76049 7 5 8 CLINCHER IDLER GEAR each M10 A 3 76050 01 OUTBOARD IDLER SHAFT each M10 B 4 76051 01 IDLER SHAFT each M10 B 1 7
65. Isolate pump and check pressure to determine whether motor or pump is defective Repair or replace defective part Check fluid viscosity and restrictions of intake line Replace fluid if inadequate for operating temperature Check to assure couplings are securely fastened Inspect Adjust unloading pressure Replace or repair as necessary TROUBLE SHOOTING Insufficient Torque A B C E Problem Door switch malfunctioning Relief valve malfunctioning Damaged or worn pump parts Slow pump speed Improper system fluid Directional control valve set improperly Hydraulic Tongs System A B C Problem Damage to motor Restriction of supply line excessive back pressure Defective gauge or load cell SUPERIOR Manufacturing amp Hydraulics Inc 14 CLINCHERO Tong Revision 10 99 Page 6 7 Solution Check to make sure door is completely closed Inspect door switch and dump valve Replace or repair door switch and or dump valve Relief set too low broken valve spring contamination or defective seals Inspect repair or replace Assure proper pump speed for application Check fluid viscosity and replace fluid if inadequate for operating temperature Check relief and directional control valve Neutral should return slightly to reservoir Solution Inspect repair or replace Check to assure couplings are securely fastened Inspect repair or replace As
66. LOOL 19820 14571 WOLLO SALW ld NO LLOg 718607 ALY Id 1431 01 Y3 TOY Yad dogs v2ndzz SNIHS EDO VO 3sn 49 160 20 501 N d Y3TIOY 10 60071 3939 ULECOPL dOL 0801 N d JMSSNI SNOL gO3u 9071 Nd Nid Y31104 MWe SENA Y3NIV13Y HOOG a SOHS dL SX 8 6 8 LFOL Goas ul X9L 8 SOHS LZOL 01 EX 91 8 Page 9 27 Den eg then pue 497 9 6 Jequnw Ajquiessy LL 8 6 2 eo MES edOliddns Wy Grl 4T 2 Jequinw Alqwossy 6 OL 8 6 2 1199 455 13S Sala 3274 LYS Sala n 39V4 LIND 000521 18319 N d XXXX SZOLWONE NOILOINJ MO 1 9NOL Pl 9319 19318 HLOOLANIA 5910 19315 HLOOL 3NIH SASN OH TITO Sdsn grid Tro Y3TIOY Yad a 8 EAT ran ONIHSNY gro 3la LL QO3 v YSTION NOLLOIS4 2020 5 N d rr 20 Ald OL
67. MBLY FOR 14 CASING TONG each 1 14190 RIGHT SIDE HANDLE WELDMENT PICKLIST each 1 14191 LEFT SIDE HANDLE WELDMENT PICKLIST each 1 14192 RIGHT REAR SPRING HANGER PICKLIST each 1 14193 LEFT REAR SPRING HANGER PICKLIST each 1 14194 MOTOR DOUBLE STACK SINGLE SPEED W SHAFT 73040 each 1 14195 A35 VALVE BANK ASSEMBLY each 1 14615 01 DOOR JAMB each 1 1607 FLUSH PLUG 1 8 NPT each S4 G 1 1610 FLUSH PLUG 3 4 NPT each S4 G 1 1611 FLUSH PLUG 1 MNPT each S4 G 1 2 013 O RING 7 16 ID 9 16 0D 1 116 WIDTH each 2 3 2070 DUMP VALVE 1 1 4 each M2 E 1 S Apps Equip Manuals Spreadsheets Page 7 6 Pick Lists CLE14000 05 xls 1 Jul 03 SUPERIOR MANUFACTURING 2 37 PM Pick List CLE14000 05 14 TONG 50K FT LBS Quantity to build 1 Bin Quantity Quantity Part Number Description U M Location to Pull Pulled 41037 ALUM WASHER 1 13 ID X 2 OD X 125 TH each M3 C 2 45091 SHIFT ASSEMBLY PICKLIST each M4 C 1 55025 DUMBELL ROLLER REVISED each M5 C 15 55027 D DUMBELL ROLLER SPACER F TAPERED ROLLER BEARING 5 1 2 UHT THRU 20 HT each M5 D 15 55036 PINION BEARING CAP BOTTOM each M5 D 1 55041 BOTTOM RETAINER BRNG CAP each 1 55048BJ SECONDARY INPUT GEAR each M6 A 1 55063 5 HANGER PADEYE 3 4 A 36 each M6 A 1 55066 TOP BEARING RETAINER each 1 55070 PRIMARY INPUT GEAR each M6 B amp 23 C 1 55076 SHIFTING BOX WELDMENT PICKLIST each M6 B 1 55084 02 DRIVE GEAR F CLE5500 each M6 B 1 55085 MOTOR SPACER each M6 B 1 55088 MOTOR SHAFT SEAL RETA
68. NG amp HYDRAULICS 2 04 29 03 5 AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION USED DISCLOSED COPI REPRODUCED IN ANY REV LOG DATE REF S Equip Manuals Dwgs Motor Motor CLE5500 sht2 rev2 wpg 9 11 2 6 50 00071379 SOIMVSCAH ONIHNLOV NNYN sBma sienueyy dinbg S 388 JO IN3SNOO SS38X3 ZHL LNOH IM WHOA 901 ANY NI YO CHISO TOSIQ SN 38 LON AVIA 0 LO Z0 8 ONIN LOVANNW HOIEANS JO IHL SI INSANDOG SIHL 1988 68 81 S2INCupAH 3 81502 v1 130 CUORMAdNS YY A1aNSSSV HV39 A ZOLL 0907 10 60071 SOHS bX El c L AA VIO 3739 ONIS Page 9 12 Bdw 04 WED 008149 sfuqsenueyy galva 901 00 87 21 NOLLVAIHO NI SHL G33GISNOO SI 5 8 ONISALOVINNVAN JO HL SI INSANDOG SIHL 8 SNIANLOVANNWWN 5 JO INHSNOO SS3edX3 3H L INO NI CIHOndO3ddH YO 0319090 CHSO EN 38 LON AVAL Jv98 8 816 8150 Y1 5 1578 06 ANH 5227
69. NG 1 X 1 2 REDUCER BUSHING 1 1 4 X 1 90 1 4 MNPT X 1 4 MJIC TEE 1 1 4 FNPT 90 1 1 4 ENPT X FNPT 90 1 2 FNPT X MJIC 90 1 2 MNPT X MJIC SUPERIOR MANUFACTURING KITFIT 26 1C FITTING KIT F CLE14000 05 Description HEX NIPPLE 1 2 90 1 FNPT X FNPT 45 1 MNPT X 1 FLUSH PLUG 1 MNPT RUN TEE 1 1 1 4 STREET EL REDUCER BUSHING 1 1 4 X 1 4 Pick List Quantity to build 1 U M each each each each each each each each each each each each Location S3 G S4 A S4 A S4 B S4 B S4 C S4 C S4 D 4 4 S4 G S4 G Pick List Quantity to build 1 U M each each each each each each each Location S4 B S4 E 4 4 Quantity Pulled Quantity Pulled S Apps Equip Manuals Spreadsheets Pick Lists CLE14000 05 xls Page 7 18 1 Jul 03 3 38 PM Part Number 1370 1403 1414 1418 1419 1420 1421 1421 B 1425 1436 A 1514 1674 1685 KITFIT 26 1A amp F FITTING KIT F CLE14000 05 Description 1 UNION 3000 PIPE NIPPLE 1 2 X 7 1 4 SCH 80 PIPE NIPPLE 1 1 4 X 4 SCH 80 PIPE NIPPLE 1 X 3 SCH 80 PIPE NIPPLE 1 X 6 SCH 80 PIPE NIPPLE 1 X 4 SCH 80 PIPE NIPPLE 1 X 10 SCH 80 1 X 7 1 2 PIPE NIPPLE PIPE NIPPLE 1 X 8 SCH 80 PIPE NIPPLE 1 X 5 1 2 1 1 4 3000 UNION 1 1 4 X 3 1 2 PIPE NIPPLE 1 1 4 X 13 PIPE NIPPLE SUPERIOR MAN
70. NY 319NIS OILVWAHOS SIHL NI GALVYLSNTI LON 34V SH ddIN 9 S3SOH SONILLId SNOWSWNN LON SONOL ONISVO 0002 10 8 00071419 901319 JILVIN3HOS 9ISV8 ON HOLIMS wood fl 3ATVAMO3HO ISd St LOANNOOSIG 7 YNO Nina INIVA 93494340 LO ld 193NNOOSIG Q YOLVNLOV JAVA 93494340 AIONFIOS TVNOILdO dH 3Y4NSSIYd AlddNS SUFANIIAI 3XVH8 IVNOLLO3Y10 93194340 LO ld JAVA E O gt t MOIND 5 JYNSSIA Page 2 3 2 4 CLINCHERO DIES Many CLINCHERO Tongs and Backups utilize jaws and or adapters which accept Dovetail Inserts AKA Pencil Dies or Strip Dies to effectively grip tubulars Jaw systems and jaw adapters are also available which accommodate Wrap Around Fine Tooth Steel Dies GRIT FACE Dies and Aluminum Dies The appropriate jaws die adapters and dies required for a specific tubular OD are also described in this section of the manual P N P N Straight Diamond Thickness Width OAL Tooth Tooth rmm ss 378 Das mm ss 4172 __ ss ss s amp ss 378 DTHOS s amp ss v amp 378 DTHO
71. Quantity Quantity Part Number Description U M Location to Pull Pulled 1257 DRIVE ZERT 1 4 each 53 1 SSCF1501 FOLLOWER STUD 1 1 2 SEVERE SER FOLLOWER each M19 D 1 SSCF 1502 1 1 2 SEVERE SERVICE CAM RACE F CLE14000 each M19 D 1 SSCF 1503 GARLOCK BUSHING FLANGED 16FDU12 1 ID X 3 4 each M19 D 1 S Apps Equip Manuals Spreadsheets Page 7 14 Pick Lists 14000 05 8 Jul 03 SUPERIOR MANUFACTURING 2 44 PM Pick List KITBOLT 26 1 BOLT KIT F CLE14000 05 Quantity to build 1 Bin Quantity Quantity Part Number Description U M Location to Pull Pulled OOKITBOLT 26 1 PICKLIST FOR KITBOLT 26 1 REV DATE 07 08 03 each 1 100 NUT 1 4 20 GR8 each 55 3 1001 ZERT 1 8 NPT each 50 45 1002 ZERT 90 DEG 1 8 NPT each 50 2 1025 FLATWASHER 3 8 GR8 each 50 4 1027 LOCKWASHER 3 8 GR8 each 50 14 1029 SET SCREW 3 8 16 X 1 2 each 50 16 1030 SET SCREW 3 8 16 X 1 each 50 1 1044 SHCS 3 8 16 X 3 each 50 12 1046 HHCS 3 8 16 X 3 4 GR8 each 50 2 1047 HHCS 3 8 16 X 1 GR8 each 50 2 1048 HHCS 3 8 16 X 1 1 4 GR8 each 50 10 105 HHCS 1 4 20 X 1 GR8 each 55 3 1060 HHCS 3 8 16 X 2 1 2 GR8 each 51 4 1085 HHCS 7 16 14 X 1 3 4 GR8 each 57 1 110 HHCS 1 4 20 X 2 1 4 GR8 each 57 4 1101 NUT 1 2 13 GR8 each 51 6 1103 LOCKWASHER 1 2 GR8 each 51 25 1107 SHCS 1 2 13 X 1 3 4 each 51 1 1110 HHCS 1 2 13 X 1 GR8 each 51 3 1111 HHCS 1 2 13 X 1 1 4 GR8 each 51 15 1117 A HHCS 1 2 13 X 9 1 2 GR8 each 51 5 1151 LOCKWASHER 5
72. R Tong Revision 03 00 Page 6 2 MAINTENANCE Recommended Lubrication Schedule Performed after Completion of Each Job Hydraulic Tong A Cam followers upper and lower all B Dumbell roller shafts upper and lower all C Door shaft D Center idler shaft E Outboard idler shaft 4 F Low gear housing 2 zerts G Shift housing 2 zerts H Re pack tong cavity I Pinion and secondary gear shafts if sealed bearings have been replaced by non sealed bearings J Jaw rollers and pins Remove jaw pins and rollers clean and lubricate with gear grease K Inspect hydraulic fluid for foreign material and contaminants Filter or replace You must filter or replace entire system including power unit tank and lines along with tong to insure all contaminants are removed Annual Major Maintenance Inspection and Repair Routine preventative maintenance will significantly extend the operating life of your equipment reduce operating cost and avoid downtime CLINCHER recommends a program of frequent routine inspection and if equipment is suspected to have been damaged during transit or is to be mobilized to a remote location where maintenance operations are difficult to carry out perform the following A Visually inspect components on power tong which could possibly have been damaged either during operation or transit Damage to hanger assembly mounting legs or hydraulic valve assembly B Check test date Ensure that a l
73. R CLE14000 04 amp 05 each 1 14001 S2 BRAKE REAR CLEVIS PIN F 14 CASING TONG each 1 14002 03 TOP PLATE WELDMENT FOR CLE14000 04 each 1 14003 05 MID BODY WELDMENT PICKLIST each 1 14006 LOW GEAR HOUSING COVER each M1 C 1 14007 01 TOP CAGE PLATE F 14 CASING TONG each 1 14007 S1 CAGE PLATE STOP F TOP CAGE PLATE F 14 TONG each M1 C 2 14008 BOTTOM CAGE PLATE F CLE14000 TONG each 1 14009 01 RING GEAR W 7 5 CAM ANGLE F TONG CLE14000 03 each 1 14041 BRAKE BAND ASSY F 14 CASING TONG PICK LIST each WALL 16 1 14042 BRAKE HUB F 14 CASING TONG each 1 14044 LOCKING PIN each M1 D 1 14045 PIVOT PIN F 14 CASING TONG each 2 14047 CAGE PLATE SPACER each 4 14049 PINION BEARING BUSHING F 14 TONG each M1 D 1 14050 F 14 TONG M1 D 1 S Apps Equip Manuals Spreadsheets Page 7 5 Pick Lists 14000 05 1 Jul 03 SUPERIOR MANUFACTURING 2 37 PM Pick List CLE14000 05 14 TONG 50K FT LBS Quantity to build 1 Bin Quantity Quantity Part Number Description U M Location to Pull Pulled 14056 BRAKE ARM F 14 TONG each 2 14060 BRAKE REAR CLEVIS F 14 CASING TONG each 1 14067 BRAKE CYLINDER DUMBELL each M1 E 2 14068A TOP IDLER RACE F TONG CLE14000 03 each 2 14068B BOTTOM IDLER RACE F TONG CLE14000 03 each 2 14069 PRIMARY IDLER F TONG CLE14000 03 each M1 E 2 14101 CAM FOLLOWER SPACER F SSCF1500 each 19 14130 BAIL SYSTEM ASSEMBLY F 14 TONG each WALL17 1 14140 02 LATCHING DOOR ASSE
74. S any shock loads which may be seen during operation This system must readily allow downward movement equal to a minimum of the thread makeup distance to avoid overloading the suspension system and or damage to equipment A 1 1 4 IWRC minimum diameter wire cable with 79 9 ton minimum or better breaking strength should be attached at a 90 degree angle to the tong and at the same level to insure proper readout of torque indicator A SNUBBING LINE should always be attached even when an integral backup is in use to provide additional safety in the event of a backup slippage WARNING Users must provide a means of safely controlling the tong movements in all directions when it is in use Failure to account for the its size weight movement and the amount of torque developed could result in personnel injury or death SUPERIOR Manufacturing amp Hydraulics Inc 14 CLINCHER Tong CLE14000 05 Revision 07 03 Page 1 1 14 CLINCHERO Tong HAZARD WARNING CLINCHERO Tongs utilize high pressure hydraulic fluids Portions of the tong control valves hydraulic lines and cylinders may contain high pressure fluid even when the power unit is de energized and the fluid supply hoses are disconnected During normal operation the temperature of the hydraulic fluids as well as hoses piping valves etc can rise to a level which can cause burns WARNING Personal protective gear including safety glasses face shields protective gloves and protective clothin
75. SS wie vs 402 __ 1 378 38 114 378 5 1 7 lt lt gt lt gt S2 lt lt 5 x 2 2 2 l H D STRAIGHT TOOTH DIAMOND TOOTH 5 Note Diamond Tooth Dies are used when a more aggressive bite 15 required 5 5 P N P N Straight Diamond Thickness Width OAL Tooth Tooth ws 378 x Available upon request 3s ws 312 pma 3 amp ws SUPERIOR Manufacturing amp Hydraulics Inc 14 CLINCHERO Tong Revision 02 04 Page 3 0 1 3 0 2 CLINCHERO WRAP AROUND DIES CLINCHER Wrap Around Dies are available in three types Fine Toothed Steel Dies for low to ultra high torque applications on carbon steel tubulars including tubing casing and drill pipe Smooth Faced Aluminum Dies for low to moderate torque applications on fiberglass and corrosion resistant alloy stainless steel tubulars GRIT FACE Dies for low to high torque applications on fiberglass and corrosion resistant alloy stainless steel tubulars where the use of steel dies is prohibited as well as on carbon steel tubulars where reduced marking is desired CLINCHER Dies are designed to match the OD of the tubing casing coupling or accessory being made up or broken out Each die
76. TECHNICAL DATA To request copy of Directional Control Valve Technical Data please contact Superior Manufacturing amp Hydraulics 4225 Hwy 90 East Broussard LA 70518 Phone 337 837 8847 Fax 337 837 8839 www superior manf com SUPERIOR Manufacturing amp s In 14 CLINCHER ng ae 05 Revision 07 03 Page 13 1 Page 13 2 SECTION 14 VALVE TECHNICAL DATA To request copy of Valve Technical Data please contact Superior Manufacturing amp Hydraulics 4225 Hwy 90 East Broussard LA 70518 Phone 337 837 8847 Fax 337 837 8839 www superior manf com SUPERIOR Manufacturing amp Hydraulics In 14 CLINCHER ng CLE14000 05 Revision 07 03 Page 14 1 Page 14 2
77. U 7 ONIINLOVINNVA 5 SI IN3WNIOG SIHL B t Y UL UHM 2ujue2uoo s4ejeuipip GOO UPM bay RON 2ujue2uo2 eq jsnu UO SJejeulDIp uonduosag 601 5 5 ajus 10 Z Q jo D 0 200 5 lt 061 jo 9 79 sseuslonbs AypuJON 7 Auiqpdoo poo snau osep pappo 20 40 21 ZE E 2 P xbulGpXp9 sebpe dinys 77 Q3 1V3S 3WvN BJD suolsuswig 7 4798 128 810 3 1004 jed 9107 oF sor 0004 81201 VII VSSNOYA 14 SSANLVI4 JOVANNS SATONV SNOLIOVWW 930 3ovld 934 2 3 06 el apy oY 3HV S3ONVH3TOL 031410395 3SIMM3SHIO SS3TNn aym 5 0 10 644414 250246 92 4oS uonooiddp DO 4925 41911 N 524919 8uo4 puo uaddn y 2 N N 7 jo MIA NOILO3S dous puo 4039 4131 7
78. UFACTURING Pick List Quantity to build 1 U M each each each each each each each each each each each each each Bin Location 3 3 S3 F S3 F S3 G S4 C Quantity to Pull Quantity Pulled S Apps Equip Manuals Spreadsheets Pick Lists 14000 05 Page 7 19 S Apps Equip Manuals Spreadsheets Page 7 20 Pick Lists CLE14000 05 xls 16 Jun 03 8 39 AM Part Number 1041 1071 1231 14028BL 14028TL 14029BR 14029TR 14030 14031 14063 22DU24 72033 SUPERIOR MANUFACTURING Description SHCS 3 8 16 X 1 HHCS 3 8 16 X 3 1 2 GR8 SHCS 5 8 11 X 5 1 2 BOT LEFT JAW PL 7 5 8 4 1 2 F 14 CASING TONG TOP LEFT JAW PL 7 5 8 4 1 2 F 14 CASING TONG BOT RT JAW PL 7 5 8 4 1 2 F 14 CASING TONG TOP RT JAW PL 7 5 8 4 1 2 F 14 CASING TONG TONG JAW INSERT F TONG JAW 7 5 8 2 3 8 14 CASING TONG JAW ROLLER OBSOLETE REPLACE BY 14031 02 JAW ROLLER PIN F 10 3 4 JAW 14 TONG GARLOCK BUSHING 22DU24 1 3 8 ID X 1 1 2 DOOR RET CLIPS Pick List CJ LF 14A 7 5 8 4 1 2 LF JAW SET Quantity to build 1 U M each each each each each each each each each each each each Bin Location 50 51 53 S2 G M8 B Quantity to Pull Quantity Pulled SMApps Equip Manuals Spreadsheets Pick Lists CLE14000 Jaws xls Page 7 21 9 Jun 03 8 00 AM
79. a Bronze Bushing e Install 1 12 LP Nylock Nut PN 1213 on other end of each Dumbell Shaft PN 76025 A Idler Gear Assembly a Press Bearing 1905 into Idler Gear 76049 b Install 2 Snap Rings 1926 in Idler Gear 76049 c Press Idler Gear Assembly onto Idler Shaft PN 76051 01 d Install External Snap Ring PN 1946 on Idler Shaft PN 76051 01 SUPERIOR Manufacturing amp Hydraulics Inc 14 CLINCHERO Tong CLE14000 05 Revision 07 03 Page 4 2 f ASSEMBLY INSTRUCTIONS Install Idler Gear and Shaft Assembly into Tong using 3 5 8 11 x 2 Bolt PN 1160 with 3 5 8 Lockwasher PN 1151 Bolt Idler Shaft PN 76051 01 with 1 1 1 2 Lockwasher PN 1223 and 1 1 1 2 12 Nut PN 1222 Install 1 8 NPT Zert PN 1001 at end of Idler Shaft PN 76051 01 10 1 Primary Outboard Idler Gear Assembly 2 Units Required a b d f 5 h Press Bearing PN 1905 into Primary Idler Gear PN 14069 Install 2 Snap Rings PN 1926 in Primary Idler Gear PN 14069 Install Bottom Idler Race PN 14068B and Top Idler Race PN 14068A onto Primary Idler Gear using 6 3 8 16 x 3 SHCS PN 1044 Press Primary Idler Gear Assembly onto Idler Shaft PN 76050 01 Install large end of Shaft Assembly and Primary Idler Gear PN 14069 into Bottom Tong Plate PN 14001 S1 03 with 1 1 2 12 Nut PN 1222 and 1 1 2 Lockwasher PN 1223 Install 1 8 NPT Zert PN 1001 at opposite end of Idler Shaft PN 76050 01 Slip Outboard I
80. ather Plug gt Y LU D LABELED Tank BRAKE CYLINDER HYDRAULIC SCHEMATIC Ab SUPERIOR 25 WY 90EAsT Y Manufacturing Hydraulics 318 837 8847 BROUSSARD LA 70518 THIS DOCUMENTIS THE PROPERTY OF SUPERIOR MANUFACTURING amp 3 10 07 02 HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY REV LOG DATE FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR REF S Equip Manuals Dwgs MANUFACTURING amp HYDRAULICS ILL1080 rev3 wpg Page8 3 Page 8 4 ACCESSORIES AND OPTIONS PRODUCT BULLETIN SUBJECT CONTROL SYSTEM HYDRAULICALLY ACTUATED BRAKE SYSTEM DATE July 03 2000 BULLETIN No SPBO00 07 03 REFERENCE CLE14000 Page 8 2 Hydraulically Operated Cage Plate Brake System This tong features a hydraulically actuated brake system to insure effective operation under adverse conditions and optimum efficiency when operating at high torques Pressure used to operate the tong brake cylinders comes directly from the supply manifold This pressure is regulated to a maximum of 450 psi by means of a pressure reducing valve A second shuttle valve located between the motor ports supplies pilot pressure to the brake pressure control valve to shut off pressure to the tong brake cylinders whenever motor pressure exceeds 2000 psi to increase tong efficiency After shutting off flow to the brake cy
81. au v SOHH 2 16 X L 2 L GtOt I N d LOAId 9 16 BamASSY 1000 0 000 V3 1O s6mq sjenueyy dinb3ys 454 8 ONTIN LOVAINA SO STO EN SELON AMA alva 901 AJY IVIINSOINOO CHESCIENOO SI ONY SOLID VHCAH 20 81 90 ONISNLOVANNWI HORIS 3HL SI INZANOOO SHL 788 168 815 8150 VI GevSSnoud eg 1 3 06 ANH Oldadn Gp 1482 1dN 8 4 100 c 8 2 l4VHS 099 9 5 H3TIOM TIIANNA 16199 6 Y439WdS TIIINNA 26199 v Y4I9WdAS YJ 0Y Q 220SS LAN 1 21 ELZL AAA L uoinduoseg 110 way ON ATANSSSV TANNA NOILOAS EN S SW SS Mi ZO 0bLb1 ON A TH A3SSV AIaN3SSV 4004 DNIHILVT 1482 LdN 8 4 L00L 2 9c MAYOS 13S X 91 8 620 c 33318 HOLIMS HOOG LEL9Z vz LAN X3H 05 7 OOL amp 14165 LUOdANS SOHH ub X Oc vll 90 FA Qquvno 0c YOLOALOYd LO
82. aw pockets Inspect jaw rollers and pins for wear flats and lubrication Repair replace and lubricate as needed Inspect for excessive wear on brake band Inspect and replace defective cam followers Remove rust and debris from jaws and jaw pockets Inspect jaw rollers and pins for wear flats and lubrication Repair replace and lubricate as needed TROUBLE SHOOTING Failure to Grip Tubulars D E E G H Problem Tong motor runs but ring gear does not rotate Broken gears or defective shift in Hydraulic Tongs System Tong binds under light load Worn or damaged cam followers dumbell roller bearing or idler bearing Ring gear rotates while control lever is in neutral Shift will not stay in set position Lost detent ball or spring Hydraulic fluid leaking from motor Damaged or worn motor shaft seal SUPERIOR Manufacturing amp Hydraulics Inc 14 CLINCHER Tong Revision 10 99 Page 6 9 Solution Inspect and replace defective gears Inspect and repair or replace defective shifting parts Inspect and replace defective parts Replace control valve Replace detent ball and spring Replace motor shaft seal 6 10 RECOMMENDED SPARE PARTS LIST FOR REMOTE AREAS Quantity SUPERIOR Manufacturing amp Hydraulics Inc 14 CLINCHERO Tong CLE14000 05 Revision 02 06 1 co N DD N 2 Part Number 1250 1437 76013 01 14059 01 14062 14031 02 22DU24 14063 100
83. dler Spacer PN 76097 onto Idler Shaft Install 1 1 2 Lockwasher 1223 and 1 1 2 12 Nut PN 1222 after Top Plate is installed Instruction 15 10 2 Outboard Idler Gear Assembly 2 Units Required a b c d e f 5 Press Bearing 1905 into Idler Gear 76049 Install 2 Snap Rings PN 1926 in Idler Gear PN 76049 Press Idler Gear Assembly onto Idler Shaft PN 76050 01 Install large end of Shaft Assembly and Idler Gear PN 76049 into Bottom Tong Plate PN 14001 S1 03 with 1 1 2 12 Nut PN 1222 and 1 1 2 Lockwasher 1223 Install 1 8 NPT Zert PN 1001 at opposite end of Idler Shaft PN 76050 01 Slip Outboard Idler Spacer PN 76097 onto Idler Shaft Install 1 1 2 Lockwasher 1223 and 1 1 2 12 Nut PN 1222 after Top Plate is installed Instruction 15 11 Install Ring Gear PN 14009 02 into Tong Body making sure teeth in Primary Idler Gears PN 14069 align with teeth in Ring Gear 12 Install 15 Dumbell Roller Assemblies around Ring Gear PN 14009 01 making sure holes in Dumbell Roller Assemblies match up to holes in Bottom Tong Plate 14001 51 03 Hint Temporarily install Dumbell Roller Shafts thru Dumbell Roller Assembly and Bottom Tong Plate to control position SUPERIOR Manufacturing amp Hydraulics Inc 14 CLINCHERO Tong CLE14000 05 Revision 07 03 Page 4 3 13 14 15 16 17 18 19 20 21 22 23 ASSEMBLY INSTRUCTIONS Pinion Gear Assembly a Press Pinion
84. e System aligns the die with the tubular and more evenly distributes radial load essentially wrapping the die around the tube reduces pipe stress deformation and minimizes marking Constant Cam Angle insures an adequate radial load is available regardless of relative rotation to enhance performance on undersized pipe Die Retention Method provides an enhanced method of preventing equipment damage and die loss if the pipe is inadvertently moved while the tong is still gripping the pipe Self Adjusting Brake eliminates need to manually adjust brake bands to compensate for normal wear In addition to these unique features listed above the CLINCHER Tong System is also equipped with numerous standard features including Door Interlock prevents tong ring gear rotation whenever the tong door is open but allows control and operation of the lift cylinder at all times Encoder Adapter accepts customer s turns encoder to signal to a torque turn computer Pressure Control Valve adjustable pressure control valves allow the customer to limit the amount of pressure applied and torque developed The features described above are covered by US and foreign patents or pending US and foreign patents SUPERIOR Manufacturing amp Hydraulics Inc 14 CLINCHER Tong Revision 03 00 Page 2 1 SPECIFICATIONS Maximum Torque 50 000 ft lbs 67 791 Nm Maximum Operating Pressure 2 500 psi 172 bar RPM 60 GPM 227 LPM Manual High 40 Low 6 Handle
85. e wash unit to remove majority of dirt and grease build up as to allow removal of dies and inspection of overall condition of unit B Remove and inspect dies from tong Note any missing or damaged die retainers and or die retainer bolts C Remove side jaws from tong and inspect side jaw for missing or broken parts damaged splines broken ears locking hooks on front portion of side jaws D Clean and inspect side jaws jaw pins jaw rollers for damage or excessive wear Lubricate pins and rollers and reinstall in tong E Inspect hanger and all hoses for wear replace as necessary Inspect hanger assembly to assure all parts are returned and in operating condition Plates spring leg springs leg spring caps and pins G Replace jaw pins and rollers in tong H ww Lubricate tong s cam followers upper and lower dumbell roller shafts upper and lower zerts door shaft center idler gear shaft outboard idler gear shafts 4 pinion gear and secondary gear assemblies Pinion gear and secondary gear assemblies are installed with sealed bearings There are no provisions to grease these bearings However if replaced by non sealed bearings the 1 8 NPT flush plugs should be replaced with zerts PN 1001 and both gear assemblies should be added to the regular lubrication schedule low gear housing and shift housing 2 zerts each and re pack tong body cavity I Install dies of a size needed for testing purposes
86. ely 2000 psi the directional control valve shifts to shut off hydraulic fluid into the brake cylinder Pressure contained within the cylinders is allowed to bleed off through a fixed orifice ref Item E to a level equivalent to system back pressure Relieving this pressure reduces brake friction at a time when it is not required because the jaws have already been actuated thus increasing overall tong efficiency If brake performance appears to be less than required pressure can be increased by adjusting the regulator stem on the pressure reducing valve ref Item C which is in the custom manifold ref Item A We do not recommend that brake system pressure be allowed to exceed 500 psi as shown on pressure gauge ref Item F attached to the directional control valve SUPERIOR Manufacturing amp Hydraulics Inc 14 CLINCHER Tong Revision 01 01 Page 8 2 JYNSSIJ4A 4 PART NO 58090 DESCRIPTION CUSTOM MANIFOLD C 22102 58090 S1 CARTRIDGE DPBMLBN 58090 S2 CARTRIDGE 1PA10 F3 10SV 72032 BRAKE CYLINDERS 2 required 58100 FIXED ORIFICE 1650 LABELED P PRESSURE GAUGE 0 3000 PSI Ext Drain L LABELED PH gt LABELED F Cylinder Bre
87. g must be worn to guard against the hazards of high pressure fluids Tight fitting clothing is required to prevent entanglement in rotating components These tools should be serviced by thoroughly trained and qualified hydraulic technicians using procedures to safely insure hydraulic pressure is bled from these circuits The CLINCHER Tong is equipped with a door interlock system which prevents tong rotation whenever the door is open This system is to be tested before each mobilization and at every shift change Should this system be determined to be inoperative the tong is to be removed from service and tagged as in operative until repairs are made CAUTION Operating the tong with the door in the open position could result in severe damage to the equipment and will void all manufacturer warranties WARNING Operating the tong with the door open by means of a defective or bypassed door interlock system exposes the operator and nearby personnel to potentially fatal hazards No attempt should be made to operate the CLINCHER Tong for any purpose other than which it is intended This system is capable of generating very large clamping forces and torsional loads which if improperly applied or controlled could result in damage to the tubular to the tong or could possibly result in injury or death of personnel Do not attempt to operate the unit without correct dies and the proper size tubular being in the tong See Section 3 for more information concern
88. h 1 76131 DOOR SWITCH ADJ SLEEVE each M10 E 1 SMH1501 N TORSION SPRING each 1 S Apps Equip Manuals Spreadsheets Page 7 10 Pick Lists 14000 05 12 Jun 03 8 07 AM Part Number 14148 1001 1213 14113 01 S2 14123 55022 A 55027 D 55191 55192 13 Jun 03 3 54 PM Part Number 14041 S1 14041 S2 14041 S3 14041 S4 1663 SUPERIOR MANUFACTURING Description PICKLIST FOR 14148 REV DATE 06 11 03 SEE NOTES FOR 14148 ZERT 1 8 NPT NYLOCK NUT LOW PRO 1 12 DOOR DOUBLER DOOR ROLLER DOOR SHAFT DUMBELL ROLLER SPACER F TAPERED ROLLER BEARING 5 1 2 UHT THRU 20 HT DUMBELL ROLLER BUSHING F 5 1 2 UHT TONG DUMBELL ROLLER SPACER SUPERIOR MANUFACTURING Description BRAKE BAND PART 1 F 14 TONG BRAKE BAND GUSSET PART 2 F 14 TONG BRAKE BAND PIN BRAKE BAND PART 4 WELDED TO PART 1 1 4 X 2 BRAKE BAND MAT x 25 ROLL PRICED PER FOOT Pick List 14148 DUMBELL ROLLER ASSEMBLY Quantity to build 1 U M each each each each each each each each each Bin Location 50 52 5 M5 D M6 D M6 D Pick List 14041 BRAKE BAND ASSY F 14 Quantity to build 1 U M each each each each each Bin Location WALL17 Quantity to Pull Quantity to Pull Quantity Pulled Quantity Pulled SMApps Equip Manuals Spreadsheets Pick Lists CLE14000 05 xls Page 7 11 1 Jul 03 3 25 PM
89. h M4 D 1 55071 BALL HANDLE B6 each S2 G 1 6 Jun 03 SUPERIOR MANUFACTURING 2 25 PM Pick List 55142 ENCODER ASSEMBLY Quantity to build 1 Bin Quantity Quantity Part Number Description U M Location to Pull Pulled 55142 PICKLIST FOR ENCODER ASSY REV DATE 12 08 97 SEE NOTES F 55142 each 1 1034 SET SCREW 1 4 10 32 each 50 1 1040 A SHCS 3 8 16 X 3 4 each 50 1 1101 HEX NUT 1 2 13 GR8 each 51 1 1276 SCREW MACHINE 6 32 X 3 8 BRASS each 54 4 40034 COVER PLATE SQUARE each M3 C 1 51031 ENCODER COUPLING MOUNT each M4 E 1 51075 ENCODER MOUNTING PLATE each M4 F 1 55144 ENCODER COUPLING each M6 D 1 S Apps Equip Manuals Spreadsheets Page 7 13 Pick Lists 14000 05 13 Jun 03 SUPERIOR MANUFACTURING 4 01 PM Pick List SLV1000 01 N C SELF LUBRICATED VALVE Quantity to build 1 Bin Quantity Quantity Part Number Description U M Location to Pull Pulled 00SLV1000 01 PICKLIST FOR SLV1000 01 REV DATE 08 19 02 SEE NOTES F SLV1000 01 each 1 1007 U BOLT 1 4 20 X 1 each 1 1 1014 U BOLT 1 4 X 1 1 4 each M1 B 1 2 016 O RING 5 8 ID 3 4 0D 1 16 WIDTH each 02 A 1 40028 PROTECTOR SLEEVE F DOOR SWITCHES SLV1000 01 each M3 B 1 MA10 ACNC 04 2 WAY CAM OPERATED VALVE each S3 C 1 SLV1002 N C SPOOL F SLV1000 01 each S3 C 1 SLV1003 DOOR SWITCH VALVE ROLLER F SLV1000 each S3 C 1 13 Jun 03 SUPERIOR MANUFACTURING 4 02 PM Pick List SSCF1500 1 1 2 SEVERE SERVICE CAM FOLLOWER ASSY Quantity to build 1 Bin
90. he hydraulic power unit and the hydraulic system to the tong itself resulting in the tong motor increasing to maximum pressure and possible motor seal failure After completion of A through E restart the power unit and allow engine to idle for approximately 10 minutes Slowly close bypass valve to allow circulation of hydraulic oil through tong and hoses Place shifting lever into low and rotate several times Repeat in reverse If correct jaw die combination is installed the unit is now ready to run pipe Adjust height of tong to proper height using the control valve located all the way to the right of rear valve bank assembly Stand in the normal operators position insert the locking pin into the rear cage plate hole on operators side This pin allows ring gear to rotate clockwise make up and engage the can to close jaws on pipe Rotate ring gear clockwise by pushing motor control lever on the front valve bank assembly forward until jaws lock on pipe and continue to rotate until desired amount or torque is applied After correct amount of torque specific to that connection has been applied release tong jaws by pulling back on motor control lever until jaws release and throat in cage plate is aligned with door opening Open door High and low gear is adjusted by use of shifting lever PN 45060 located to the left side of the shifting housing With the lever in the upwards position the tong is in high gear With the shif
91. head nuts 63 ft lbs 1 12 NF dumbell roller 1 1 2 12 NF idler shaft 1 200 ft 16 Tighten until all slack is removed but dumbell roller is still free to rotate by hand LUBRICATION STANDARDS Bearings and gears must be lubricated to minimize friction cool exclude foreign matter and prevent corrosion CLINCHERO recommends using Texaco Marfak MP 2 or equivalent for all grease zerts roller bearings and bushings Gears located within the clutch housing or between the tong plates are to be heavily lubricated using PLUSCO 855 or equivalent SUPERIOR Manufacturing amp Hydraulics Inc 14 CLINCHERO Tong CLE14000 05 Revision 07 03 Page 4 1 ASSEMBL Y INSTRUCTIONS This section pertains to the physical assembly of the CLINCHER CLE14000 Power Tong Section 9 illustrates the individual sub assemblies in more detail The purpose of this section is to guide the technician in the order of assembly as we would accomplish in the manufacturing process at our plant Use this section as a guide to help you familiarize yourself with the component parts of the CLE14000 05 We have included drawings the following pages to aid in the assembly The drawings are laid out in the order in which you would assemble disassemble the unit Order of Assembly 1 Locate suitable working height Approximately 6 above your waist Tong Assembly Stands are available from Superior Manufacturing amp Hydraulics Inc which are cust
92. ile at the same time reducing back pressure in your hydraulic system SUPERIOR Manufacturing amp Hydraulics Inc 14 CLINCHERO Tong Revision 10 99 Page 5 2 a TYPICAL SNUB LINE INSTALLATION NOTE SNUB LINE IS PERPENDICULAR TO AXIS OF TONG Page 5 3 x TYPICAL TONG INSTALLATION NOTE TONG IS PERPENDICULAR TO TUBING Page 5 4 OPERATION Tong Operation A B Insure proper dies are installed Connect hydraulic hoses verify reservoir is full of hydraulic fluid and insure suction valve is open Open bypass valve to hydraulic system then check to make sure all hose connections are secure and hydraulic system is free of leaks Be certain door is completely closed before operation to insure safe operation The CLINCHERO CLE14000 is equipped with a door switch which prevents operation of the tong when door is even partially open Use power unit to start up procedure as outlined in your owners manual supplied by the manufacturer In the event hoses are not tightened securely possible failures to hydraulic system can occur 1 If pressure supply hoses are restricted or flow is blocked pressure will increase in the hydraulic power unit resulting in increased RPM in the power unit 2 If return line hoses are restricted or flow is blocked pressure will increase in t
93. ing the selection and use of dies CAUTION Operating this equipment without the correct size type and orientation of dies can result in damage to the equipment or tubulars being handled SUPERIOR Manufacturing amp Hydraulics Inc 14 CLINCHER Tong Revision 10 99 Page 1 2 HYDRAULIC PRODUCT GENERAL INFORMATION AEN HYDRAULIC PRODUCT SAFETY WARNING Valve lever spool may stick not center under certain conditions allowing the hydraulic equipment to continue to operate and could cause serious injury death or equipment failure VALVE SAFETY Read and follow instructions carefully Failure to observe instructions and guidelines may cause serious injury death or equipment failure A sticking valve spool bind may be caused by one or more of the following factors DIRTY OIL Oil must be filtered to a minimum of 25 microns Filters should be changed regularly spin on types after 50 hours of initial use and then after every two hundred fifty hours of use Use of a condition indicator is recommended Consult your tractor or implement owner s manual for filtra tion and changing recommendations for internal systems OIL REQUIREMENTS Premium quality anti wear type oil with a viscosity between 100 and 200 SSU at operating temperatures Certain synthetic oils may cause spool seals to swell and the valve to stick If in doubt call CROSS Engineering IMPROPER HOOK UP OR MOUNTING Always use the proper size fittings Hook up
94. is stamped on the top or side to identify its size Using Fine Toothed Steel Dies which are slightly larger than the tubular is acceptable provided the difference in diameters is less than 3 32 0 093 Aluminum and GRIT FACE Dies should be matched with the specific tubular diameters required Note The use of improperly sized dies can result in reduced torque capacity increased pipe marking and reduced die life CAUTION Do not attempt to grip tubular diameters which are larger than the dies being used Failure to observe this precaution can result in damage to the tubular or tong jaws In emergencies where correct die sizes are unavailable some operators have successfully used two different sizes of dies to accommodate unusual nonstandard diameters CLINCHER Wrap Around Dies are manufactured in specific diameters to match standard tubing and casing diameters API coupling diameters selected work string connection diameters and certain commonly used premium connection coupling diameters CLINCHER Wrap Around Dies should not be used on tubulars which are larger than the nominal die size Steel Toothed Dies can be used on tubulars which are no smaller than 3 32 0 093 less than the nominal die size Aluminum and GRIT FACE Dies should be matched with the specific tubular diameters required Note Fine Toothed Steel Dies are normally stocked in our Broussard Louisiana facility A partial listing of commonly manufactured sizes is shown
95. linders brake pressure is allowed to dissipate through an orifice Brake pressure and operation may be observed by the brake pressure gage Note in systems with high back pressure on the return circuit it may be necessary to increase the brake operating pressure Return circuit back pressure can be measured using the pressure gage located on the return manifold not shown in schematic If the tong fails to cam properly brake pressure can be increased by loosening the lock nut on the stem of the brake pressure reducing valve and rotating the stem clockwise inward using a hex key allen wrench until good brake performance and camming action is observed Revised brake operating pressure required can be calculated using the following equation SUPERIOR Manufacturing amp Hydraulics Inc 14 CLINCHER Tong Revision 07 00 Page 8 5 andeg eso ENS jo peanbey uonoedsui 001 ONIINLOVINNVN NOINAANS JO IN3SNOO SS3MdX3 INOHLIM NHO4 NI G30ndOMd3M YO 031900 03501051 isuononnsu 00 20 40 H9 133 5 JeguinN uolsnay gasn 38 LON AV SIHL IVILNJQHNOO 934395 09 SI uoyipuoo ou A8 SOMNVYGAH 29 ONIVNOVINNVA 5 4
96. ls Bin Quantity Quantity Part Number Description U M Location to Pull Pulled 1027 LOCKWASHER 3 8 GR8 each 50 4 1061 BUTTON HD CS 3 8 16 X 3 4 each 51 4 1071 HHCS 3 8 16 X 3 1 2 GR8 each 51 2 14059 01 1 1 2 1 0 ROLLER F 14 CASING JAW each 2 14127L 01 7 LEFT JAW WELDMENT F 14 CASING TONG each 1 14127R 01 7 RIGHT JAW WELDMENT F 14 H T CASING TONG each 1 76013 01 1 1 2 O D JAW PIN FOR HIGH TORQUE JAW each 2 DTI1602 DOVETAIL STRIP DIE 0 500 T 1 1 4 WX1 2 TX5 L STRAIGHT TOOTH each MISC BIN B 4 27 Jun 03 SUPERIOR MANUFACTURING 7 32 AM Pick List CJDT14H09625 9 5 8 DOVETAIL JAW SET Quantity to build 1 Bin Quantity Quantity Part Number Description U M Location to Pull Pulled 1027 LOCKWASHER 3 8 GR8 each 50 4 1061 BUTTON HD CS 3 8 16 X 3 4 each 51 4 1071 HHCS 3 8 16 X 3 1 2 GR8 each 51 2 14059 01 1 1 2 1 0 ROLLER F 14 HIGH TORQUE CASING JAW each 2 14125L 01 9 5 8 LEFT JAW WELDMENT F 14 CASING TONG each 1 14125R 01 9 5 8 RIGHT JAW WELDMENT F 14 CASING TONG each 1 76013 01 1 1 2 JAW PIN each 2 FOR HIGH TORQUE JAW DTI1602 DOVETAIL STRIP DIE 0 500 11 WX1 2TX5 L STRAIGHT TOOTH each MISC BIN B 4 S Apps Equip Manuals Spreadsheets Page 7 23 27 Jun 03 7 33 AM SUPERIOR MANUFACTURING Pick List CJDT14H10750 10 3 4 DOVETAIL JAW SET Quantity to build 1 Pick Lists CLE14000 05 Jaws xls Bin Quantity Quantity Part Number Description
97. ly measures applied torque Tension Load Cell and Torque Gauge directly measures applied torque Solenoid Operated Module for Dump Valve allows computer to limit torque applied Adapter for Turns Proximity Switch allows computer to sense rotation 3 Point Lifting Bridle alternative lifting system Bail System Assembly alternative lifting system Lift Cylinder with Integral Spring Hanger controls vertical position TSP 80 Tong Speed Control allows slow speed rotation with full torque 2 Speed Motors Alternate Motor Displacements Hydraulically Operated Cage Plate Brake System SUPERIOR Manufacturing amp Hydraulics Inc 14 CLINCHER Tong Revision 06 03 Page 8 1 ACCESSORIES AND OPTIONS Hydraulically Operated Cage Plate Brake System This system replaces the springs used to energize the cage plate brake band When the tong motor is activated hydraulic pressure is directed through a pressure reducing valve ref Item C Dwg ILL1080 which is in the custom manifold ref Item A set at 250 to 300 psi This low pressure fluid is then directed through a directional control valve system ref Item B which is in the custom manifold ref Item A and on to a pair of hydraulic cylinders ref Item D connected to the brake band This pressure creates the brake band resistance required to cause the relative rotation between the cage plate assembly and the ring gear required to activate the jaws At high torques when the motor pressure exceeds approximat
98. oad test and inspection was carried out within the last 9 months C Check ring gear Check for any signs of damage or wear D Remove motor and valve assembly from tong body E Check motor seal Apply hydraulic power run motor and visually check motor seal for any signs Of leakage F Check drive gear high and low pinion gears Check for excessive sign of wear on motor gear G Check condition of control valve spools Activate valves and check for any sign of wear pitting or scoring of the chrome surface of spools If spool is damaged in any way the complete section must be changed out Spools are not interchangeable SUPERIOR Manufacturing amp Hydraulics Inc 14 CLINCHERO Tong Revision 03 00 Page 6 3 MAINTENANCE H Check gear selector and shaft Visually inspect shifting shaft for alignment and straightness D Check Hi Low Gear assembly Visually inspect high and low clutch and gears for any sign of chipped broken or worn teeth J Check dumbell rollers shafts and bushings Check for excess movement on either bearings bushings shafts or dumbells K Check idler gears and center pinion shaft gears and bearings Check that there are no signs of worn chipped or broken teeth on idler and center pinion shaft gears L Check door bearings Visually check excess movement on bearings at door assembly If excess movement is found door must be removed making careful note of bearing washer positions for reassembly M
99. om made for service work Install Bottom Tong Plate PN 14001 S1 03 on Assembly Stand Bolt Mid Body 14003 05 to Bottom Tong Plate 14001 S1 03 with 12 5 8 11 x 1 3 4 HHCS 1158 12 5 8 11 x 2 1 4 HHCS 201 for Side Handles and Spring Hanger Brackets 24 5 8 Lockwasher 1151 and 3 5 8 11 x 1 SHCS 1153 Press Bearing PN 1903 into Secondary Gear Bottom Retainer Bearing Cap PN 55041 Install Secondary Gear Bottom Retainer Bearing Cap Assembly onto Bottom Tong Plate using 4 5 8 11 x 1 3 4 Bolt PN 1158 with 4 5 8 Lockwasher PN 1151 and 4 3 8 16 x 1 2 Set Screws PN 1029 Install 3 4 Flush Plug PN 1610 into Bottom Retainer Bearing Cap PN 55041 Press Bearing PN 1902 into Bottom Pinion Bearing Cap PN 55036 Install Bottom Pinion Bearing Cap Assembly onto Bottom Tong Plate using 4 5 8 11 x 1 1 4 Bolt PN 1156 with 4 5 8 Lockwasher PN 1151 and 2 3 8 16 x 1 2 Set Screws PN 1029 Install 1 8 Flush Plug PN 1607 into Bottom Pinion Bearing Cap 55036 Dumbell Roller Assembly a Install 2 1 8 Zert PN 1001 on Dumbell Roller Shaft 76025 A b Install 1 12 Low Profile Nylock Nut PN 1213 onto Dumbell Roller Shaft PN 76025 A c Press 1 Bearing Spacer PN 55192 and Aluma Bronze Bushing PN 55191 into end of Dumbell Roller PN 55025 B d Install Inner Bearing Race Spacer PN 55027 D into opposite end of Dumbell Roller PN 55025 B Install second Bearing Spacer and Alum
100. r oil as noted in the technical service manual packed with each unit Change oil as recommended by your implement or tractor manufacturer CYLINDER SAFETY Check clevis clearances before during and after extending the cylinder and before using the cylinder under pressure to avoid possible injury or bent or broken rods caused by binding Never operatea cylinder above recommended pressures Never use a cylinder as a safety device when trans porting equipment PINHOLE LEAKS If you observe pinhole leak discontinue use of the component If oil has penetrated your skin or contacted your eye seek medical attention immediately Page 1 3 1 4 DESCRIPTION and APPLICATION The CLINCHERO Tong system is an open throat design which can handle tubulars as small as 4 1 2 inches to as large as 14 inches in diameter This system features two 2 jaws in the Tong which encircle the pipe Wrap Around jaws and dies combined with our low friction jaw technology and constant radial load cam system provide exceptional gripping capabilities with reduced pipe deformation stress and marking Using our non marking aluminum die system or GRIT dies in the Tong will now allow stainless steel corrosion resistant alloys CRA to be run as quickly and easily as a traditional tong runs conventional steel tubulars Notable Features and Benefits Low Friction Jaws increases cam angle efficiency to allow use of aluminum dies Splined Di
101. readout of torque indicator You should always have snubbing line attached Use of a integral hydraulic backup is safer than manual backup but operators should maintain additional safety of snubbing line to prevent injury in case of hydraulic failure or the failure of operator to have backup properly applied to tubular This equipment generates extreme torque and should be used with caution Jaw and Wrap Around Die Installation A Be sure all power to unit is off and power unit is shut down Disconnect hydraulic hoses B Determine O D of tubular to be made up or broken out Use proper dies to bite O D of tubular and insert as follows Remove jaw assembly from tong Remove upper die retainer clips Insert die into jaw Reinstall clips and clip retainer bolts Reinstall jaws into cage plates install pivot pins and reattach springs SUPERIOR Manufacturing amp Hydraulics Inc 14 CLINCHER Tong CLE14000 05 Revision 07 03 Page 5 1 OPERATION Hydraulic Lines A Be sure all power to unit is off and power unit is shut down B Always inspect hoses prior to installation for abrasions kinks and other visible damage C Install hydraulic supply hose and hydraulic return hose between tong and hydraulic power unit Be advised that the standard installation on CLINCHERO tong calls for 1 Hydraulic Supply hose and 1 1 4 Hydraulic Return hose The differing hoses eliminates the possibility of attaching the wrong hose to the wrong outlet wh
102. sure unit has been calibrated to proper arm length NOTE When using integral backup system it is the length of backup arm NOT the tong arm length TROUBLE SHOOTING Difficulty Shifting Gears A B C D Problem Broken key in shifting yoke Worn or damaged shifting yoke pins Insufficient lubrication Detent ball bearing spring set too tight Failure to Grip Tubulars A B Problem Jaws move out from neutral but fail to penetrate pipe Tong not perpendicular Jaws fail to move out of neutral Brake band not tight enough faulty cam followers rust debris or damage to jaws Tong will not release from tubular Brake band not tight enough defective cam followers in cage plate insufficient lubrication to jaw pin and roller SUPERIOR Manufacturing amp Hydraulics Inc 14 CLINCHER Tong Revision 03 00 Page 6 8 Solution Inspect and replace key stock in shifting yoke Inspect and replace broken or worn pins Pump grease into both zerts located on shift housing Inspect and relieve pressure by adjusting set screw shifting gear 55084 Solution Inspect die size and replace with correct dies for pipe Wrong size dies for tubulars Assure suspension of tong is perpendicular to tubulars Adjust hanger as necessary Inspect for excessive wear on brake band Inspect and replace defective cam followers Remove rust and debris from jaws and j
103. ting lever in the downward position the tong is in low gear SUPERIOR Manufacturing amp Hydraulics Inc 14 CLINCHERO Tong Revision 03 00 Page 5 5 OPERATION Tong Operation After completing the makeup or breakout cycle the jaws are opened by reversing the tong motor to drive the ring gear and cam surfaces in the opposite direction until the reversing pin contacts the ring gear shoulder Springs are used to return the jaws to their fully open position The Tong s cage plate braking system is self adjusting to compensate for brake band wear Field adjustments are not required under normal conditions SUPERIOR Manufacturing amp Hydraulics Inc 14 CLINCHER Tong Revision 10 99 Page 5 6 MAINTENANCE CLINCHER recommends that owners of CLINCHER Hydraulic Power Tongs CHROMEMASTER s and accessories adapt a regularly scheduled maintenance program Implementation of this type of program offers several benefits First you increase the life of your equipment secondly you may find a problem before it escalates to a costly repair or down time on the job and most important prevent injury to operating personnel A major inspection described at the end of this section should be carried out if equipment is suspected to have been damaged during transit or is to be mobilized to a remote location where maintenance operations are difficult to carry out Routine Maintenance Cleaning Upon return from each and every job A Pr
104. ve Technical Data 9 Valve Technical Data A 14 CLINCHER TONG REVISION TABLE Section Description Cover Cover Removed ISO emblems Title Pg Title Pg 3 5 Copyright Copyright Added CHROMEMASTER HYTOPS M Drillmaster GRIT FACE 4 Low Friction 3 Added Dovetail Strip Die information Revised chart Jaw Ranges Added chart for Splined Jaws 7 Revised Spare Parts List 9 Added 14 Splined Jaw Assembly Revised illustrations Assembly Gear Train Pinion Gear Assy Secondary Gear Assy Encoder Assy Shift Gear Assy Top Cage Plate Assy Cage Plate Spacer Valve Bank LF Tong Jaw Assy CJ LF 14A 14B 8 14C DT Jaw Assy s CJDT14H 5 12 3 4 DT Jaw Assy s CJDT14H 13 3 8 14 3 8 Added Denison Dump Valve Illustration after tech data on P N 2070 Added Assy 0f Dump Valve Electrical Connector SUPERIOR Manufacturing amp Hydraulics Inc 14 CLINCHERO Tong CLE14000 05 Revision 02 06 Page 0 1 0 2 14 CLINCHERO Tong HAZARD WARNING Nomenclature used in this manual WARNING concerns an Operating procedure or practice that 1f not strictly observed can result in injury to personnel or loss of life Caution concerns an operating procedure or practice that 1f not strictly observed can result in damage to or destruction of equipment Note concerns an operating procedure or practice that needs highlighting CLINCHER Tongs are manufactured to pro
105. vide a means of making up or breaking out high torque tubular connections They utilize high pressure hydraulic fluid power which can cause the tong to move suddenly and with great force if the tong is not properly rigged up and operated CLINCHER Tongs contain rotating and reciprocating parts which can severely or fatally injure personnel who are operating repairing or near this equipment during its operation WARNING Tongs are not to be operated by untrained personnel or personnel with diminished physical or mental capacity No work of any type including changing of dies is to be carried out while the tong is connected to any hydraulic power unit CLINCHER Tongs are heavy tools They should be suspended from a secure high strength 7 8 IWRC minimum diameter wire cable with a 31 ton minimum breaking strength The wire cable should be hung as close to the center of the wellbore as possible without interfering with drilling equipment operation to allow the tong to be readily swung into the working position Vertical position control should be achieved by means of a CLINCHER hydraulically operated lift cylinder spring hanger WARNING Users must insure the entire suspension system including cables rig mounting points lift cylinders tong lifting brackets bridles winches pulleys counter weights etc are capable of handling the static weight of the tong plus any loads which could be transferred to it during the makeup or breakout process PLU

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