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Technical Manual (Revision 11-09) CLE5500-15B

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3. W OUTWIPER RING MOTOR ASSEMBLY i SUPERIOR 23 90 FAST BROUSSARD LA 70518 w Manufacturing Hydraulics 318 837 8847 FOR CLARITY PURPOSE ONLY DOCUMENTS THE pooper A 042903 NOT TO SCALE MAY NGT Er en osa REF S Equip Manuals Dwgs MANUFACTURING amp HYDRAULICS Motor Motor CLE5500 sht2 rev2 wpg Page 9 14A Page 9 14B 1 4 DRIVE ZERT y P N 1257 3 4 JAM NUT L P N 1170 For Reference Only Not Part of Assembly 3 4 LOCKWASHER P N 1171 For Reference Only Not Part of Assembly STUD e P N SSCF162510 BUSHING P N SSCF162530 RACE u PIN SSCF162520 FOR TONG MODEL CLE5500 15B 1 625 SEVERE SERVICE SEE CAM FOLLOWER ASSEMBLY Y Manutacturing amp Hydraulics 318 837 8847 ns DON MENT IS THE PROPERTY OF SUPERIOR MANUFACTURI Nas 1 1 1 2 01 HYDRAUI AND IDERED INFIDENTIAL THIS INFORMATION MY NOT BE USED DISCLOSED COPIED 98 REPROD A IN al REV LOG DATE FORM WITHOUT THE EXPRESS WRITTEN INSENT OF SUPERIOR chee it ASSEMBLY NO SSCF162500 paper rer Rue Meal Duas Page 9 15 Bdw gg do L 0089210 AS sjenueyy dinb3cs 338 9 ONIENLOVIANVA JO IN3SNOO 55 4 IHL LOOHLIM WHO G3ondaoudau
4. 5 1 2 UHT TONG amp 6 1 4 UHT BACKUP DIMENSIONS 28 OVERALL BACKUP HANDLE LENGTH 46 7 8 OVERALL BACKUP LENGTH i 1 e 4 T ui CLINCHER z U 1 1 ui gt 6 to e E o o e o F SUPERIOR_ BROUSSARD LA sia gt Manufacturing amp Hydraulics 318 837 8847 THIS DOCUMENTIS THE PROPERTY OF SUPERIOR MANUFACTURING amp 05 09 03 HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMA MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY REV LOG DATE FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR REF S Equip Manuals Dwgs MANUFACTURING amp HYDRAULICS BUC6250 Dimensions wog Page 2 10 CLINCHERO DIES Many CLINCHERO Tongs and Backups utilize jaws and or adapters which accept Dovetail Inserts Pencil Dies or Strip Dies to effectively grip tubulars Jaw systems Jaw adapters are also available which accommodate Wrap Around Fine Tooth Steel Dies GRIT FACE Dies and Aluminum Dies The appropriate jaws die adapters and dies required for a specific tubular OD are also described in this section of the manual P N P N Straight Diamond Thickness Width OAL Tooth Tooth 6999 00000 A RL 378 55 cece nr 78 0000 00000 STRAIGHT TOOTH DIAMOND TOOTH 5 Note Diamond
5. N d CNVEYVAM X X 17 696 Nd 00570062 N d A dog V 90L1 SOHS elt LX 1 1 SOSSAONG 3903MY000 ACISLNO Nd K 3GISNI NEPOS 156 LOSGGONA Nd LX Oel ONISNOH SBONITAO NNT X ON A ISIN3SSV A 18IN3SSV YSGNITAD dnMIVA ddid MVPAIO 1 S 90SSGQO 18 Gore ZOLL SOHS V X cl V Goas p WSOOL Nd Nid TIOM 9 X 10 14 by p V OvOL SOHS 91 8 b 21907 dO33 SOHS LX 11 8 9 R 2 ALV ld ONIMOVE Y COY X Item Qty Part Number Part Name 1 1 kbucdooll INSERT PIN 2 1 BUCD5513 PIVOTING INSERT 3 5514 DIE CLIP 4 1 BUCDSSIS ROLLER PIN 9 1 5516 PIVOT 6 1 0 05523 01 GROOVED DOOR SPRING 7 1 BUCDSS17 INSIDE DOOR TOP PLATE 8 1 bucd5518 INSIDE DOOR BOTTOM PLATE 9 1 BUCD5541 FRONT DOOR SPRING SPACER 10 1 BUCDP8509 DOOR SPACER 11 1 2025 TONG DOOR THRUST SPACER 12 2 20DU16 DU BEARING 1 1 4 X 1 13 1 BUCDSS19 DOOR ROLLER 14 1 BUCS4027 DU BEARING 1 1 e X e 15 11177 3 4 10 X 5 1 9 SHCS 16 1
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8. 0099LAONE JO LN3NOdWOO V LON 9 1139 901 1114341 10 2 NOILVALSNTII SIH L NI NMOHS LON X 31419 aaa 99384 6066109048 1 201 LAN MOOTAN W v Joe 2 02 47 1 9 A18W3SSV JAYA WYO X v0 000LA1S be HOLIMS 90169 LYASNI TIVI ADA 8 2 X K 109111 9 431499 311 14 48 6 X S TE T 2 1 LAN H 06 W3HSVA23U1 42 1 849 6 X El 2 1 SIHH 82 v X 91 8 SIHH 9701 181 72 8 6 001 3HSVA 190 81 92 39199 1J9NG2WE OV8 T 8 6 IGH 9T 72 INN IN 8 6 761 91 E SIHH X 8 5 0911 91 22 SIHH v E T X 0T v E Te 21 11 6lel a 02 HSMIY 1dN v E 09171264 1432 14 8 1 1001 p 8 SIHH 2 X 01 7 6 vn OT ZI YIHS VAMO 47 6 82 91 2 1 T X El a2 T K V 90 ST SIHS v E X El 2 T K vi 103 v3H3 108 629 15274 El A W8N3SSV SOOT 3015 1 96660278 A 8W3SSV 3000 3015110 sessaand TH ATEW3SSV ressaand 1 101 NWN109 A39VdS 01560278 9 6 39034 2000 MISNI 908580918 1 8 39044 9000 3015100 x 60000078 T 30109 33 NITA9 0560218 9 IN3ATT3 89066102748 11 6 1331 19066100784 1 7 31V ld NOL10g 606610078 1 INGNTT3A 31719
9. A I8IW3SSV YIAN TAO 1SV306 5227 SC900S8 Y M N d ONVEHV3M 00570065 N d X GX ev 06 0976 Nid 00090082 N d MOVdA Od XXxxsc9JNOng ll SdIa sid3oov po c 22 2 u ZZ 7 2 52 8 ANMOVA 9290091 8 1 X 8 2 8 5 ATANSSSV 44147 Nid TIO4 8 V TIVLSNI 8 TIC 1935 Y3NIV138 SOHS VIV L X 11 8 6 SOHS 91 8 ONISNOH ININIM OH ONV IO NOLSId 10 20 alva 901 Add 50 05 70 9 HOIHAANS JO IN3SNOO NaLLIHM SS3udX3 3H LLNOH LIM WHOA NI G3ondoudad HO 031900 095079510 CSN 38 LON AYN SIHL G3H3GISNOO SI ANY SOLTIVHOAH 8 ONIBOLLOVACINVIA 30 SI SIHL 1v99 8 8 Le s neJjpAL 72 81502 dOliddns NOLLO3S 8 6 501 g b X 91 8 SOHS V E X 91 8 H3NIV L3H 310 LO 9S9ZIND H31N3O 619 0 a NS
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12. NOLLO3S 131100 SGHL GEVA 9 NOLLO3S PWSEVA L S NOLLO3S MHOM waseva 431138 1 43138 O A SATVA LINI ObWYV SEVA 2 0 91 0 HELY NOLLO3S QOW SEVA 70 670 34038 YVOM SEVA CAISIGON A TH A3SSV TOHLNOO L uonduoseg JequunN Med 110 A 18IN3SSV ANVA JAVA SEV NYE v N d 1 8 H3HSVMMOOT ti el 6 KD MNV8 JO LN3NOdWWOO X 91 8 E SOHH 0 80 8 1956 1311NO vrar oeva L 9 NOLLOIS MHOM L S NOLLO3S Eva 0zvA a734 L AHA 02VA 33188 O A SATVA LIINI 2 vO SLVO YI LIV NOLLO3S aon ozva vO GLVO 340439 EVAMOZVA G3IdIGON ATENASSY 3ATVA TOHINOO 10259 uonduoseg Med A5 ATEINASSV ANVE JAWA 02V Page 10 8 UHT TONG UHT BACKUP SPECIAL NOTE IF VALVE SECTION COMMERCIAL SHEARING DA 53 IS TO BE SUBSTITUTED CYLINDER SPOOL MUST BE USED gt C l ds ay rt SUPPLY QUICK zm gt z DISCONNECT l Zo 8g sE 4 25 m I PILOT
13. uonoedsui 2001 uoisuawia ooo ONIUNLOVANNVN YOINAANS 30 66 22 1194 48 IN3SNOO SS3MdX3 3HL LAOHLIM WHOA ANY NI YO 31902 TUTUP ON erez sumoon ovruonrewas 1 7 835010510 0350 38 JON AYN NOLIVAYOJNI SIHL IVILN3OIJNOO Q3N3dISNOO SI A A PPT BI muissuos sie eumipypawuspunmn Ge ATTI EDO SOMMVYGAH ONIINLOVANNVA YOlW3ANS 40 ALY3AOYA SI SIHL Day RDA Ag Suyu ouoo eq sujiejues gt uo 5 8ulu2ow 9 uonduoseq NOLIYOLIOAGS WRELVA a ov 00550008 u PSUIYODW 5 NO z j PUD JO sn 1 edo 2 oo FulInpejnuew 000 sed sio sr 0 020 PS J da SSANIVIA snollova 30v18 2 ne 500 eloOleiidns 9M 5 031410395 3SIMH3HIO SSTINN 41 S1 8 1 9 Beuuep jueuudinbe e qissod pue sap B
14. LESS 9 9 SECONDARY GEAR ASSEMBLY ae ee neun 9 10 SECONDARY GEAR ASSEMBLY WITH 9 11 SHIFTING GEAR ASSEMBLY 2 Generation Tongs Mfg 11 2000 and after 9 13 MOTOR ASSEMBEY u Sun anan a 9 14 MOTOR AASSEMBEY Sht DD aan 9 14A 1 625 SEVERE SERVICE CAM FOLLOWER SSCF162500 CLE5500 15B 9 15 TOP CAGE PLATE CLE5500 15B e cd ete 9 16 BOTTOM VIEW Sheet 2 5500 15 00 442 22 0 2 2000 000000000050000 003000000000000000000 9 17 TONG DOOR ASSEMBLY 4 Generation CLE5500 15B 9 18 DOOR SWITCH ASSEMBLY ERBEN le 9 19 BRAKE BAND ASSEMBLY Assembly No 55061A 9 20 SIDE HANDLE ASSEMBLY sn AS 9 21 HANGER BRACKET ASSEMBLY Assembly No 55001 1 Generation 9 22 HANGER BRACKET ASSEMBLY Assembly 55001 03 _ 9 22A 5 1 2 UHT TONG JAW ASSEMBLY Assembly No CJ 55A amp CJ 55B 9 23 5 1 2 UHT TONG LF JAW ASSEMBLY 2 1 16 3 1 2 Assembly No CJ LF 55A 9 24 5 1 2 UHT TONG LF JAW ASSEMBLY 2 3 8 5 1 2 Assembly No CJ LF 55B 9 25 5 1 2 UHT TONG DOVETAIL JAW ASSEMBLY ss a 9 26 SUPERIOR Manufacturing amp Hydraulics Inc 5 1 2 CLINCHERO
15. oi doau 0121 N d LAN ul HOV3 dO 1038 r 0LS2096n8310 N d oi HOLOFLOHd 1432 1001 N d 1882 LdN 8 4 N oi aoau 15 N d 931 Page 10 5 39 puiKO00ssong SOMNMVYGAH 9 ONIINLOVANNVIN x sbma seenuey dinb3vs J3H YOIYIdNS 40 LN3SNOO N3 LLIHM SS3HdX3 IHL LNOHLIM WHOd caSonags ON ATINISSV NI 031902 035010510 38 LON AYN 901 NY NOLLVINHOJNI SIHL IVILNSQIJNOO 933395 09 SI SOMNWYGAH ONINLOVANNVW 4 8 30 ALY3dOYd SI LNIWNOOQ SIHL NOILVYANAD pc ee P 5 H3QNI TAO S 995 S X OZ vl 1 89 8001 SOHS VIE X 91 8 2 V OvOL Ilo 2 1 X 9L V S001 1 dio eig SSNO 401 ELSSWO Bury dnyoeg Lez 8 8 1 X 8 2 Z X 8 9 oed Ajog 6292062 vll X S X 39ed lod 00090052 gzssong SOHS L X 11 8 8 y 104 JadiM X 2 1 xoedAod 0097009 puequeam 929009 jueuipjeM pos 9gzssong uB E X S X
16. aw 30v48NS sNoWova 930 30v18 3ovid 3094805 0 3 06 Seer 21 19 q 9M SIONVSTIOL 031310395 3SIWI3H1O 5531 dNiS S1 8 1 9 934 5081 N d LIDE SS X OI v W E LOIA D 00055 N d LN3NW 13 2944 BdDNVH Oda 2 IAN 0OI v CIDIN Oda TOOT N d Page 9 22A Page 9 22B Assy 0055410 sBuqsrenueyy dinb sjenuenl 438 907 20 91 v0 9 ONIHNLOVANNYW HYOIYAdNS JO IN3SNOO NaLLIHM SS3HdX3 FHL LOOHLIM ANY NI G39naOddad HO 03190 Q3SO IOSIQ 38 LON NOLLVWYOHNI SIHL IWILNACIANOO 5 ANY 5 8 HOIHFANS dO ALH3dOtd JHL SI LNAWINDOd SIHL 788 168 812 81502 v1 Quvssnoda 18V3 06 ANH Ser s ijneupAH Sulunpeynuew dONRniddnSs YY 8 c0 S N d MVP INO LLOg w b S MU g L 999 LS GLOSS MVP NOLLO49 MU 9 96 pue ajqisiana 497 9 14014 pauinbay 9 41 pueuuooeHd 91 99ueuuopeg 104 JON ass 9 Jaquuny lquuessv 2 1 S ut 2 1 Jequnw qwessy IHN S u
17. NMOHS LON ereid do 199 N d AT18W3SSV NOINId ldVHS HV39 HOIH 2061 N d ONIHV3g A 1843SSV 939 33S 2061 N d A 18IN3SSV uV39 AUVANOD3S 335 990SS N d H3NIV L3H dO L NOILVOOT A18W3SSV 939 AYVGNOOAS 3138 990646 N d YANIVLAY ONIHV38 dOL 1061 ONIHV38 14 6 HOLON 6061 N d SONIHV38 INV 0961 N d dVNS TVNH3LX3 6761 N d dVNS TVNH3LNI 6198 43101 861 N d qoat dVNS 6061 N d gt ONIHV38 1 0961 N d ONIY d VNS ONIH 66199 43101 YVAD Page 9 5 nal eec ga1 0086310 ONIEN LOVAINA dn HOILSdNS JO IN3SNOO AMO IM WHOS Add NI HO CHIdOO 9890710514 SN 38 LON AVIA alva 901 SHL IVLINGOIINOO CI3H3QISNOO SI ONY SOIT VHOAH P0 12 60 ONIHNLOVANNWN HOLSNS LHdOHd SHI SI SHL 1v88 1 8 818 S uneuapan 8190 TIOTAHANST O A 8IN3SSV HV3O AHVONOO3S 338 87096 HV3O 1 5 A 8IN3SSV HV39 NOINId 33S NONI SSS 29058 Nid 10
18. LS9LILGQ 99 1 L69LLLO sod p pue 195 mel Jad pasinbas sod g Jo mef i d pasinbas sod ui pasn syasul 8 2 X p L 104 Jequinu Led OYIHINITO SYILAVOV 3 0 SMYT 10 SLYFSNI TIV L3AOG LN3AO V Td34 jsenbe uodn s q uun je ueeq jou sey ezis SIU XXXXX 9 ON P3ZISISPUN 0628 009 gt 5 6 10 edid 50295 928 05 77 006 LO ELOSS LO FLOSS 00950 06199 00SS0 SSLAFI UL GX C G 0004 052 gt 9782 10 edid 5 64 50977 0057 05077 LO ELOSS LO FLOSS XXXX0 061 98 SX k S P3ZISISPUN 0977 000 9 8 9692 10 edid 9219 59 67 oszt 000 LO ELOSS LO FLOSS 000S0 061SS 00080 91 SXZ LS p ZIs1epun 529 GLEE 0545 0056 10 qO edid 0005 0527 CANA 9182 LO ELOSS 10 71098 92870 06199 928 0 91 8 2 7 S
19. NINO THM 931 SNOL ONIHdS 931 SNIddS SNIddS Page 10 22 STANDARD BACKUP MANIFOLD P N OUT FLOW CNTRL VALVE W FLOW DIVIDE PN 17 B3P0 002 6 Z VA PILOT OPER CHK VALVE SUN PN 17 B3P0 004 AAA PRESSURE GAGE gt lt FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING amp HYDRAULICS AB SUPERIOR 4225 HWY 90 EAST BROUSSARD LA 70518 y Manufacturing amp Hydraulics 318 837 8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING 8 04 30 03 NAV NOT SE USED DISCLOSED COMED OR REPRODUCED NANY 106 DATE Page 10 23 6 dm g 001HO HO 1 dinb3isenueNv d 434 9 DNIANLOVINNVIAN JO LNASNOO N3LLIHM SS3HdX3 IHL LNOHLIM WHOS NI YO 9 0350192510 035 38 LON AYN ZEE ME C SNI 2 88 268 81g so AOIIAANAS AIWOS 9 19134 rr ke ul PEE 870815 q o dou unc isd 0006 77777 3unssaud TVNH31NI 318VAOTIV INQIWIXVIN 606 777777777 a18vMOTIV INDINIXVIN 1417 OL a3uinoau 3unssaud q3SS3HdNWOO ATI
20. 06610274 1 2 ATEW3SSV 513 105514218 1 OWON 1494 4eQunwN 34904 499 Woy Page 10 16 1 ain 0 1009510008 s masienueyy dinb3Senue 901 20 1Z 0 9 ONISALOVIANVA JO IN3SNOO SS3HdX3 3HL LNOHLIM ANY NI G39NGOYIS4 31409 035010510 035 38 LON AVIA 220 ALV Id dOL LNOHLIM dOL ONISINLOVINNVA YOIUSANS dO ALYAdOYd JHL SI LNSWNOOT 298 758 8 6 81502 Y1 CH vssnOyg 1578 06 ANH 8uranp ejnuelA aoldadns dnMIVA ddid S dO 8 6 SOHH X 91 8 2201 dO doa v ZLZ LAN ADOTAN SOHH 2 02 1 901 N d 90165 N d 3SV8 HOLIMS HOOG V0 000LAT1S 1OOdS DIJO NMOHS LON 3ATVA GALVOINSM 4138 Page 10 16 2 Cag 1 1 4 3 7 8 DOVETAIL STRIP DIES DTI1601 1 2 Thick DTI1601D 1 2 Thick Diamond DTI1622 9 16 Thick DTI1632 5 8 Thick DTI1642 11 16 Thick DTI1661 13 16 Thick DTI1662 1 1 4 Thick DOVETAIL DIE ADAPTERS P N BUDT55 02375 2 3 8 P N BUDT55 04125 41 8 TA P N BUDT55 02875 27 8
21. 2 750 Ibs 1 247 4 kg Tong Jaw Options 2 1 16 thru 3 1 2 LF 3 1 2 thru 5 31 2 thru 5 1 2 1 Backup Jaw Size 2 1 16 thru 6 1 4 Gripping Range for Dovetail Tong Jaws under nominal jaw or adapter sizes 3 8 1 5 cm undersize Operates using Steel Tooth Wrap Around Dies GRIT FACE Wrap Around Dies and Aluminum Wrap Around Dies Standard Equipment Optional Equipment Door Interlock Two Speed Hydraulic Motor Self Adjusting Brake Hydraulic Cage Plate Brake System Handles Tong amp Backup Hydraulic Intensifier for Backup 3 Point Lifting Bridle Electronic Solenoid Dump Valve Shipping Stand or Skid Varying Outlets for Torque Turns Computer Sending Units SUPERIOR Manufacturing amp Hydraulics Inc 5 1 2 CLINCHERO UHT Tong and 5 1 2 UHT Backup Revision 03 04 Page 2 9 49 7 8 35 9 16 OVERALL WIDTH INCLUDING TONG HANDLES OVERALL TONG ASSEMBLY LENGTH 32 1 2 OVERALL TONG HANDLE LENGTH 44 7 16 TONG WIDTH 30 30 1 2 INCLUDING NAMEPLATES BACKUP WIDTH 31 1 4 31 3 4 OVERALL BACKUP WIDTH INDLUDING NAMEPLATES
22. 5 40 1118 00LdVSV N d LIM TWAS S L0LO T N d 8 LOSLHINS 9 33S ONIHdS P V 1130 33S aN POCA ai 2 20101 N d LS L0101 N d NOISS3HdWOO H3QNITAO 27 UL 9 NZ MLE c Page 11 1 THIS PAGE LEFT BLANK INTENTIONALLY Page 11 2 CLINCHERO LOAD CELL AND TORQUE GAUGE The CLINCHERO Tong and Backup are available in versions which accommodate compression load cells or tension style load cells All information contained in this Technical Manual refers to products which utilize compression load cells Contact SUPERIOR for information concerning products using tension load cells Part Number ASSEMBLIES 5 25 31 for BUC5500 SM25 28 C for BUCD5500 amp BUC6250 Torque Rating 25 000 ft Ibs Handle Length 31 inches for BUC5500 28 inches for BUCD5500 amp BUC6250 Loadcell Type Compression Loadcell Manufacturer SUPERIOR MANUFACTURING amp HYDRAULICS Loadcell Part Number CLC200 Torque Gauge Mfr TOTCO or equivalent Torque Gauge Size 6 Gauge Mount L Bracket Hose Length 6 ft Assembly Documentation Calibration Certificate CLINCHERO Load cells and Torque Gauges are produced by several manufa
23. 532 101 031419345 SS3INn 101 SUO 2 v4 1204150 e uonbouddy 1029 2015 Landdns poo 3sn4u Bulgqiwsuvul AVID 45744 poo IS5NAY a2403 Guigaosqy 349045 451444 ap s Suaqunu 140d pa 4ou JM3dH 901 LSNAHL payuou 3015 ayol saul 22403 GH3JHONITO uonpj ip3isu 2 uonoouddy doy Bulipag wopog poo snay Bulquosay 3018 Landdns saul 22303 snau 393H LSNYHLs apis Siy uo SASQUNU 4404 payuou 3015 0907 saul 22404 o 4 44045 51404 41 Page 9 8B EARLIER TOOLS ONLY EXTERNAL SNAP RING WE NO LONGER USE THIS N5100 1 NYLOCK NUT RETAINER 8 ei PER 950 PINION GEAR HIGH GEAR RETAINER 1 2 NYLOCKNUT_ 7 NT er P N 55122 01 HIGH GEAR P s BEARING NV P N 1902 PINION BEARING BUSHING nm 2 P N 55047 1 P N 270 A HIGH GEAR RETAINER 2 6 P N 55122 LOW PINION GEAR P N 55047 PINION GEAR P N 55038 7 EARLIER TOOLS ONLY PINION GEAR P N 55038 01 BEARING 5 BOTTOM PINION BEARING n m P N 55036 1 8 NPT FLUSH PLUG 3 8 16 x 1 2 SET SCREW 5 8 11 x 1 1 4 HHCS
24. ZE9LONA ON A THA3SSV AT1aW3SSV MVP 934435 XXXx8Sc9 88 XXXXS8c9 VOfg XXxxsc9 0na8 541 SLd3OOV Page 10 21 Bununoyy oszo alya 901 AH 50 08 70 LOVIANYA JO IN3SNOO N3LLIHM 553699 3HLLIOCHLIM WHO ANY HO GaldO9 0350710510 Gasr 38 LON AYN SIHL IVLIN3GIJNOO SI ONY SOI TIVHGAH 8 JO A 1H3dOtid SI SIHL 1v88 8 812 81502 v1 QHvsSnodg 1573 06 ANH SuluNpeynuew 01010214057 Wy 0929018 ON ISIN3SSV A T8IN3SSV H39NVH SOHH X L1 8 8 tHHSVNWOO 1 8 9 ONIHdS 931 INING HA JIN3IAG TM H39NVH OSC9MIN ON THARSSV AT8WASSV ONLLNNOIN 7 9 0 2908 85 1 55 931 LAN XAH 6 71 S X 2152 Nid 13 ONIHdS
25. SPRING RETAINER PLATE WELDMENT P N BUC5512 01 HANGER WELDMENT P N BUCD5608 22 14208 SHOWN e HALO LOADCELL 2 REQD P N BUC4509 08 HANGER ASSEMBLY INCLUDES e ASSEMBLY NO BUCD5600 4225 HWY 90 EAST BROUSSARD LA 70518 318 837 8847 AB __SUPERIOR_ THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING 8 HYDRAULICS Manufacturing amp Hydraulics 2 04 29 03 REV LOG DATE REF P Manuals Equip Manuals Dwgs BUCD5500 Mounting Kit rev2 wpg Page 10 18 9 Lona s mansenueyy dinb3sienue cd 334 901 Add 90 80 8 ONIHNLOVANNYN HOIHJANS JO IN3SNCO N3LLIBM SS3HdX3 LOOHLIM WHOS NI G3OndOddad GaldOO 035012514 ISSN 38 LON AvW NOLLVIAHOJNI SIHL GQHE3GISNOO SI ANY 5 8 ONIENLOVINNVA HOlH3df IS JO ALH3dOHd JHL SI LN3IACIOOG SIHL 188 468 812 81502 v1 QHvSsnOdg 1578 06 ANH Seer s iJneupAH SULINPEINUCIA da doNRIddns Gp 77 TM AT18IN3SSV LNO AVI44A Mans 431N39 TI3D0VOT ZLOHNON
26. p 3oed lod 05 706 6 UOJSId Scssong jueuipjeM 4epur Ag 6956014 uonduoseq STVIUFLVN dO 1119 9 LIM 1935 Page 10 6 5 8 x 3 5 P N 204 5 8 LOCKWASHER PIN 1151 8 REQD OF EACH 1 2 13 NUT P N 1101 1 2 LOCKWASHER P N 1103 ES K 1 2 13 x 5 HHCS P N X2 79 LEG SOCKET P N 55043 51 LEGWELDMENT P N BUC5514 TOP SPRING WELDMENT P N 55571 LEG SPRING P N BUC5515 BOTTOM SPRING WELDMENT PN BUCABIGB 4 SPRING RETAINER PIN P N BUC4516 P LEG ASSEMBLY INCLUDES ASSEMBLY NO BUC5570 5 1 2 UHT BACKUP MOUNTING KIT ASSEMBLY ASSEMBLY NO MK5500 Welded to Bottom Tong Plate NOT SHOWN 6 VALVE ANGLE SUPPORT P N 73002 53 Welded to Hanger Plate 3 8 16 x 3 3 4 5 P N 1072 3 8 LOCKWASHER P N 134 OR 1027 3 REQD OF EACH SEE VALVE BANK ASSEMBLY HANGER WELDMENT P N BUC5508 H PLATE SPRING P N BUC4511 SPRING RETAINER PLATE WELDMENT NOT SHOWN P N BUC5512 HALO LOADCELL BRACKET 2 REQD P N BUC4509 HANGER ASSEMBLY INCLUDES amp ASSEMBLY NO BUC5511 4225 HWY 90 EAST BROUSSARD LA 70518 818 837 8847 AB SUPERIOR w Manufacturing amp Hydraulics THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING _1 50809 HYDRAULICS AND IS CONSIDERED
27. 006 092 lt 10 edid 05 6 00076 5 80 5092 LO ELOSS LO FLOSS 36980 06199 9 9 0 91 8 9 X Z S p ZIs1epun 0972 005 4 926 841 mef 10 qO edid 50296 5 82 05 74 0052 LO ELOSS 10 71098 00550 06199 DOSE0 SGLAPO S 52 6 GLEZ 062 000 10 qO edid 0092 05 74 50494 5 62 LO ELOSS 10 71098 5 0 06166 G 0 SGLAPO B E EX L S 9282 GEL 000 0821 10 edid 0506 0052 GLEZ Scie LO ELOSS LO FLOSS 9210 06199 SZLE0 SSLAFI 8 1 exea P3ZISISPUN 9292 9281 04 71 00671 10 edid 0006 0522 ETA NA 5 87 LO ELOSS LO FLOSS 92820 06199 92820 91 8 1 SIG P3ZISISPUN 9615 9481 092 0001 mef 10 edid 0052 05 7 529 9281 LO ELOSS LO FLOSS 31860 06199 92 00 91 8 5 eV uonesidde adid gt gt Ajuo seioueBueuie 10 ezis siu esn pazisieno GYVaNVLS
28. 3O3ld NOLLVH3N39 19085 N d AT8N3SSV JAVY 393ld Z NOILV43N39 15 LAVHS Y3701 H3HSV MADOT 8 6 0911 N d SOHH uz X LL 8 G 57099 31WIld 9NOL INOLLOS A I8IN3SSV HV3O 5 33S LYOSS N d SNINHV38 6 WO LLOS AT8IN3SSV HV39 NOINId 335 92099 N d SNINHV38 NOINId INO LLOS A IB8INNSSV 43101 338 0S0SS N d 14 5 91 0211 LZLL WVF YIHSVAM9O1 HLIM 0092914288 N d NOLLVSLSNTII AT8W3SSV 338 A18IW3SSV H3MOT1OJ NVI 21 6 3H3A3S 851 00583 10 TECON MAIA INOLLOS 11 LOOL N d LAN MOOTAN 3 IldOHd MOT 8 LH3Z LAN 8 4 HLIM 92199 A I8HIN3SSV p 10 98099 N d Q 34914 39VO WO LLOS qoatul ESLL SOHS ul X L L 8 S AYO 9 9215 JOJ Bununo y uo quiessy ases paljddns s JaBue y Ao H3O5NVH O M 31 WOLLO NO Go 92 LSLL Q H3HSV NM201 8 6 7 N d SOHH PIE LX 11 8 9 v LOZ N d SOHH ZX 11 8 9 S3qnTONI LvLGS A I8IN3SSV J1ANYH 341 Page 9 17 1 8 90 ZERT 1002 am 1 12 LOW PROFILE NYLOCK NU
29. Page 6 7 Solution Inspect repair or replace Check to assure couplings are securely fastened Inspect repair or replace Assure unit has been calibrated to proper arm length NOTE When using CLINCHER integral backup system 1t is the length of backup arm NOT the tong arm length Solution Inspect and replace key stock in shifting yoke Inspect and replace broken or worn pins Pump grease into both zerts located on shift housing Inspect and relieve pressure by adjusting set screw on shifting gear PN 55084 Solution Inspect die size and replace with correct dies for pipe Wrong size dies for tubulars Assure suspension of tong is perpendicular to tubulars Adjust hanger as necessary Inspect for excessive wear on brake band Inspect and replace defective cam followers Remove rust and debris from jaws and jaw pockets Inspect Jaw rollers and pins for wear flats and lubrication Repair replace and lubricate as needed TROUBLESHOOTING HYDRAULIC TONG SYSTEM Failure to Grip Tubulars D E E G H Problem Tong will not release from tubular Brake band not tight enough defective cam followers in cage plate insufficient lubrication to jaw pin and roller Tong motor runs but ring gear does not rotate Broken gears or defective shift in hydraulic tongs system Tong binds under light load Worn or damaged cam followers dumbell roller bearing or idler bearing Ring g
30. dO Goa YOLOA1O0Yd 1482 dOL 0038 LOOL N d 1882 LAN 8 L zna ajej om 9400090008 s mansienueyy dinbasjenuey 338 5 IN3SI alva LO SL EO ANY CEISOTOSIQ CSS 38 LON AVA 901 HAYA nolLivweo3NiSIHL IVLINGGIJNCO G3J3OISNOO SI SOMNVSQAH 2 9 ONIIALOVINAV A HONANS AL SIONO SAL SI LNSAROOG SIHL SOMNVYCAH 9 ONISALOVINNVA 553 9 JHL LAOHLIM WHOA ree reg 7 Sunnpesnuen Jdid G 8190 Y1 GYVSSNON 21 lt 1593 06 Wy Wa doa 02 220 YIHSVAM9O 1 8 90 Q SOHH X 91 8 8 Nd M3ovds Less dona INING 13M QvOT 0 225 lt AN3SIAGT3M 21 V 1d Salis 9 20 6 60 4414 DAN 34 55 Y000 51 LOOL N d 1882 LdN 8 1 ATaW3SSV INOLLOS 8 dOL 0SSGO 18 FAND YIONMAO 90SSAONE veSSCONnd NMOHS LON Page 10 12 Bdmz181 ajejgom maA do 100591008 lt 9 ONINLOVINNVAN AW N CONOR SO CHICO GRIS ION AVA 901 f AJdH SHL
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32. 1788 1568 gLE 52 5 3973 XXXXL09598 S310 WANINNTV XXXXL0SSV IO 1331S HLOOL ANIJ XXXXLOSSMIO ASN 504 8 22019 N d MVP WOLLOd 1 2 019 MVP dOL vrO l SOHS 91 8 pue ejqisJoA9J 9 14614 866 1 1equinN Ajquessy 41 Z L S MU 8 Z A18N3SSV NOILOIS3 MOT ONOL L S OVLSS S NJU B E NOILSIU4 MVP IHN g L S 66199 N d MO e doas 0201 N d SOHS v X 0Z ub L 431104 OLNI 88 Had dogs N d 4901HV9 ASN 66199 N d 931104 HOJ nbio Jo 0S 0 aq pjnoys enbaoj gt 961099 9 smer uono MOT ALNG iNOILQVO Page 25 Jaw Set Dovetail Jaw Jaw Set Assembly Number Part Number Assembly Number Part Number DT55 02375 55190 02375 CJDT55 04000 CJDT55 02875 55190 02875 4 118 JCJDT55 04125 55190 04125 CJDT55 03125 55190 03125 55190 04250 CJDT55 03375 55190 03375 CJDT55 04500 55190 04500 CJDT55 03500 55190 03500 CJDT55 04750 55190
33. HAZARD WARNING CLINCHERO Tongs and Backups utilize high pressure hydraulic fluids Portions of the tong and backup control valves hydraulic lines and cylinders may contain high pressure fluid even when the power unit is de energized and the fluid supply hoses are disconnected During normal operation the temperature of the hydraulic fluids as well as hoses piping valves etc can rise to a level which can cause burns WARNING Personal protective gear including safety glasses face shields protective gloves and protective clothing must be worn to guard against the hazards of high pressure fluids Tight fitting clothing is required to prevent entanglement in rotating components These tools should be serviced by thoroughly trained and qualified hydraulic technicians using procedures to safely insure hydraulic pressure is bled from these circuits The CLINCHER UHT Tong is equipped with a door interlock system which prevents tong rotation whenever the door is open This system is to be tested before each mobilization and at every shift change Should this system be determined to be inoperative the tong is to be removed from service and tagged as in operative until repairs are made CAUTION Operating the tong with the door in the open position could result in severe damage to the equipment and will void all manufacturer warranties WARNING Operating the tong with the door open by means of a defective or bypassed door interlock system exposes the o
34. LOGIC amp MA AND RELIEF VALVE CARTRIDGE LOGIC VALVE ASSY P N 86049 1 1 4 RETURN QUICK STD MANIFOLD ASSEMBLY P N BUC7699 STD MANIFOLD BODY i FLOW DIVIDER POMBINER I P N 17 B3P VALVE 17 B3P0 004 GAUGE P N BAC 3M25RCFF 145 PSI CHECK VALVE DISCONNECT BASIC HYDRAULIC SCHEMATIC UHT TONG 8 UHT BACKUP MANUFACTURE BEGINNING 02 2007 20 A 35 DIRECTIONAL CONTROL VALVE W MA SECTION LIFT CYLINDER PILOT OPERATED DUMP VALVE W OPTIONAL SOLENOID ACTUATOR SHOWN IN DUMP POSITION VA20 Valves use P N 58058 VA20 Valves use P N 58058 S VA35 Valves use P N 2070 DOOR SWITCH NORMALLY CLOSED CAM VALVE SHOWN IN DOOR OPEN POSITION P N SLV1000 01 TONG MOTOR RINEER GA15 SERIES 21 CUBIC INCHES DISPLACEMENT Y AB SUPERIOR Manufacturing amp Hydraulics 4225 HWY 90 EAST BROUSSARD LA 70518 318 837 8847 NOTE NUMEROUS FITTINGS HOSES amp NIPPLES ARE NOT ILLUSTRATED IN THIS SCHEMATIC THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING amp HYDRAULICS 02 07 08 REV LOG DATE REF P Manuals Equip Manuals Dwgs BUC5500 HS wManifo
35. UHT Backups and Dies However the dovetail die adapters used with the BUCD5500 LOCKJAW Backup for Drill Pipe have 15 teeth on their OD compared to the 17 teeth on the OD of the BUC5500 UHT dies DIE INSTALLATION PROCEDURES REFER TO ILLUSTRATION The long stroke cylinder in this tool must not be fully extended when changing dies to avoid interference with dies in the compensating front jaws The following procedures are recommended for changing dies Slowly close BUCD5500 LOCKJAW until jaws are fully latched but do not allow rear clamping cylinder to extend out anymore than is required to remove the top die retaining clip Shut off power unit bleed off all trapped pressures and disconnect supply and return hoses WARNING Failure to shut off power unit bleed off trapped pressure and disconnect supply and return hoses may expose personnel to moving parts which will cause serious injury or death CAUTION Fully closing the LOCKJAW Backup without correct sized dies and tubulars in place will result in equipment damage SUPERIOR Manufacturing amp Hydraulics Inc 5 1 2 CLINCHERO UHT Tong and 5 1 2 UHT Backup Revision 12 01 Page3 5 BUCD5500 5 1 2 LOCK JA W BACKUP FOR DRILL PIPE When installing BUDT55 XXXX dovetail die adapters and BUC5500 XXXX wrap around dies it is critical the dies or die adapters used in the front compensating jaws be installed so that their front edge is flush with the edge of the compensating jaw clo
36. 025 4 053 4 069 4 500 5 000 CLFA5500 xxxx Aluminum dies for UHT Tong Low Friction Jaws 2 063 2 375 2 875 3 250 3 297 3 500 3 910 4 000 4 053 4 200 5 000 5 500 SUPERIOR Manufacturing amp Hydraulics Inc 5 1 2 CLINCHERO UHT Tong and 5 1 2 UHT Backup Revision 12 01 Page3 2 3 625 3 688 3 750 4 812 4 875 4 900 3 230 3 250 3 375 4 125 4 250 4 312 5 125 5 250 5 500 5 500 4 250 4 313 4 500 CLINCHERO WRAP AROUND DIES BUCAS500 xxxx Aluminum dies for UHT Backup 2 375 2 875 3 125 3 230 3250 3 295 3 297 3 327 3 354 3 397 3 500 3 668 3 700 3 750 3 875 3 878 3 910 3 950 4 000 4 025 4 053 4 060 4 069 4 100 4 125 4 200 4 250 4 313 4 450 4 500 4 625 4 950 5 000 5 125 5 500 5 550 BB5800 xxxx GRIT FACE dies for UHT Tong 2 062 2 375 2 875 3 125 3 375 3 500 4 000 4 125 4 250 4 500 4 625 4 750 5 000 5700 FACE dies for UHT Backup 2 375 2 875 3 125 3 250 3 375 3 500 3 625 3 687 3 878 3 900 4 000 4 053 4 125 4 450 4 500 4 750 4 950 5 000 5 500 BBT5700 xxxx GRIT FACE dies w teeth for UHT Tong and Backup 3 500 4 000 4 125 4 250 4 500 DIE Nomenclature for BUC6250 UHT Backup BUC7625 xxxx Fine Toothed Steel dies for jaws 3 reqd per backup BUCA7625 xxxx Aluminum dies for jaws 3 reqd per backup BB7625 xxxx FACEM dies for jaws reqd per backup BUC7625 xxxx Fine Toothed steel dies for UHT Backup 2 375 2 600 2 700 2 707 2 875 3 000 3 062 3 125 3 230 3 240 3 250 3 375 3 400 3 500 3 625 3 668
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38. 15 91099 N d MVP WOLLOd 21099 N d dio MVP dOL Nid _ SOHS EX 91 8 pue qisi A8 1 1197 9 99 47 0 1equinwN Ajquiessy 41 MUL 91 A 18IW3SSV MVP NOILOIH3 MOT g L S 26199 N d 4o L NIU MVP SNO1 9 96199 N d NOILOIHH MOT 437708 MVP Had doa 2201 SOHS Vv t X 0c v L OLNI aQassaud Y31704 uad venaee N d 490 1HVO5 SN 95196 H3T1OH HOS Hune anb10 JO 0S 01 eq pinous nbio1 C ca smer Buisn NOLLOIH3 NOLLNVO Page 9 24 31 Assy 0099310 9 ONIUNLIVINNVW s6mq senuey d nbgsjenueyy d 334 JO IN3SNOO SSIYAX3 IHL INOHLIM WHO ANY NI YO 031909 09501051 5 38 LON 901 SIHL IVILN3OI3NOO C3 30ISNOO SI SOI IVSIQAH GOY VIVO ONISNLOVANNVW JO 13404 SI SIHL 81904 auvssnoud 16 06 9667 5 Wy
39. 3 750 3 862 3 875 3 886 3 900 3 910 3 941 4 000 4 025 4 053 4 125 4 250 4 375 4 500 4 530 4 625 4 750 4 892 4 900 4 92 4 935 4 961 5 000 5 125 5 150 5 215 5 250 5 290 5 313 5 470 5 500 5 530 5 563 5 570 5 587 5 620 5 750 5 780 5 826 5 875 6 000 6 035 6 050 6 051 6 075 6 100 6 125 6 150 6 250 BUCA7625 xxxx Aluminum dies for UHT Backup 1 900 2 250 2 375 2 400 2 679 2 707 2 735 2 776 2 875 2 910 3 125 3 130 3 230 3 240 3 300 3 327 3 375 3 400 3 500 3 523 3 590 3 875 3 900 3 950 4 000 4 053 4 069 4 138 4 200 4 250 4 313 4 460 4 500 4 600 4 620 4 862 4 968 5 000 5 012 5 150 5 350 5 500 5 550 5 563 5 577 5 590 5 650 5 653 5 700 5 750 5 890 5 960 6 000 6 025 6 050 6 051 6 075 6 100 6 125 6 135 6 150 6 153 6 156 6 170 6 200 6 250 7625 FACE dies for UHT Backup 2 375 2 875 3 250 3 500 3 878 3 900 4 000 4 053 4 250 4 500 4 750 4 901 4 950 5 000 5 200 5 500 5 563 5 577 5 736 5 890 6 000 6 045 6 050 6 051 6 075 6 079 6 100 6 150 6 180 6 240 6 248 Contact SUPERIOR Manufacturing amp Hydraulics for information concerning availability of stock and special die sizes SUPERIOR Manufacturing 4 Hydraulics Inc 5 1 2 CLINCHERO UHT Tong and 5 1 2 UHT Backup Revision 05 03 Page 3 3 SUPERIOR Manufacturing amp Hydraulics Inc 5 1 2 CLINCHERO UHT Tong and 5 1 2 UHT Backup Revision 05 03 Page 3 4 BUCD5500 5 1 2 LOCK JA W BACKUP FOR DRILL PIPE The BUCD5500 LOCKJAWTM Backup is dual purpose tool intended for use on
40. 5 1 2 UHT Tong amp 5 1 2 UHT Backup 53 1 8 134 9 cm Overall Width w Handles Overall Width w o Handles UHT Tong amp 5 1 2 UHT Backup 35 1 2 90 2 cm 31 3 4 80 6 cm Overall Height w 5 1 2 UHT Backup amp Load Cell Bracket 62 1 4 158 1 cm Overall Height w 5 1 2 UHT Backup amp Lifting Bracket 65 165 1 cm Weight Tong approximate Weight 5 1 2 UHT Backup approximate Bottom Hanger approximate Tong Legs approximate Combined Weight Tong w 5 1 2 UHT Backup w Hanger amp Legs approximate 1775 lbs 805 1 kg 800 Ibs 362 9 kg 2251bs 102 1 kg 50lbs 22 7 kg 2 850 Ibs 1 292 7 kg Tong Jaw Options 2 1 16 thru 3 1 2 LF 31 2 thru 5 31 2 thru 5 1 2 1 Backup Jaw Size 2 1 16 thru 5 1 2 Gripping Range for Dovetail Tong Jaws under nominal jaw or adapter sizes 3 8 1 5 cm undersize Operates using Steel Tooth Wrap Around Dies GRIT FACE Wrap Around Dies and Aluminum Wrap Around Dies Standard Equipment Optional Equipment Door Interlock Two Speed Hydraulic Motor Self Adjusting Brake Hydraulic Cage Plate Brake System Handles Tong amp Backup Hydraulic Intensifier for Backup 3 Point Lifting Bridle Electronic Solenoid Dump Valve Shipping Stand or Skid Varying Outlets for Torque Turns Computer Sending Units SUPERIOR Manufacturing amp Hydraulics Inc 5 1 2 CLINCHERO UHT Tong and 5 1 2 UHT Backup Revi
41. 5500 Tong Accessories Compression Load Cell and Torque Gauge directly measures applied torque Tension Load Cell and Torque Gauge directly measures applied torque Solenoid Operated Module for Dump Valve allows computer to limit torque applied Adapter for Turns Proximity Switch allows computer to sense rotation 3 Point Lifting Bridle alternative lifting system Lift Cylinder with Integral Spring Hanger controls vertical position TSP 80 Tong Speed Control allows slow speed rotation with full torque 2 Speed Motors Alternate Motor Displacements BUCS500 and BUCD5500 Backup Accessories Backup Handles simplifies manipulation Shipping Skids and Cages simplify handling transport and help guard against damage SUPERIOR Manufacturing amp Hydraulics Inc 5 1 2 CLINCHERO UHT Tong and 5 1 2 UHT Backup Revision 12 01 Page 8 1 SUPERIOR Manufacturing Hydraulics Inc 5 1 2 CLINCHERO UHT Tong and 5 1 2 UHT Backup Revision 12 01 Page 8 2 SECTION 9 UHT TONG ILLUSTRATIONS TABLE OF CONTENTS TOP VIEW SHE A q un A os 9 3 TOP VIEW Sheet 2 9 4 GEAR HOUSING VIEW HIGH GEAR IDLER ASSEMBL Y 9 5 GEAR TRAIN G sches 9 6 DUMBELL ROLLER ASSEMBLY 4 Generation CLE5500 15B una 9 7 IDLER GEAR ASSEMBLY RE 9 8 SEALED IDLER BEARING PN 199 2 an ea ea u Een 9 8A INSTALLATION INSTRUCTIONS FOR PN 1905 9 8B PINION GEAR ASSEMBLY
42. CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED COPIED OR REPRODU FORM WITHOUT SS WRITTEN CONSENT OF SUPERIOR MANUFACTURING amp HYDRAULICS Page 10 7 y SNEN SINE ed ER alva 907 Ad4 90 6 80 8 ONIHNLOVANNYN JO IN3SNOO SS3YAX3 IHL L7OOHLIM WHOA 931900 095012519 dasn 38 LON AVIA NOLLVWYOHNI SIHL NIIN3dIdNOO 5 ANY 5 8 ONINLOWSNNVW 5 JO ALH3dOHd JHL SI SIHL 188 468 812 81502 V1 du vssnoya 1578 06 ANH Secr uonduoseq SuluNpeynuew yy Med poppy 6 8 8 UBI 20 01 90 Joye 40 QOW SEVA 8 AOW OSVA 70 12 01 O z AD Duo e Wed peppy vg L OFX 016 2X WO Nd O WO uibus Du 8 77900 500 AHINH SEDAG L AHIW SEV WON Ng BUO uei 90 61 80 ONOL 191 A 18IN3SSV ANVA SATIVA 2 1 H3HSVNMOO1 209 e KD 2 1 X 81 2 1 SOHH SreX vg 5 Y X El 2 1 SOHH e 8 TIGNVH 8 95 _ 8
43. Check fluid viscosity and restrictions of intake line Replace fluid if inadequate for operating temperature Check to assure couplings are securely fastened Inspect Adjust unloading pressure Replace or repair as necessary Solution Check to make sure door is completely closed Inspect door switch and dump valve Replace or repair door switch and or dump valve Relief set too low broken valve spring contamination or defective seals Inspect repair or replace Assure proper pump speed for application Check fluid viscosity and replace fluid if inadequate for operating temperature Check relief and directional control valve Neutral should return slightly to reservoir TROUBLESHOOTING HYDRAULIC TONG SYSTEM Insufficient Torque G H D Problem Damage tong motor Restriction of supply line excessive back pressure Defective gauge or load cell Difficulty Shifting Gears A B D Problem Broken key in shifting yoke Worn or damaged shifting yoke pins Insufficient lubrication Detent ball bearing spring set too tight Failure to Grip Tubulars A B Problem Jaws move out from neutral but fail to penetrate pipe Tong not perpendicular Jaws fail to move out of neutral Brake band not tight enough faulty cam followers rust debris or damage to jaws SUPERIOR Manufacturing 4 Hydraulics Inc 5 1 2 CLINCHERO UHT Tong and 5 1 2 UHT Backup Revision 12 01
44. Door Switch Adjustment Sleeve PN 76131 Door Switch Assembly a Install 1 1 4 Street Ell PN 1449 in Door Switch PN SLV1000 01 b Install 1 1 4 MNPT x 1 4 MJIC 90 Degree PN 1576 Install 1 1 4 MNPT x 1 4 MJIC 90 Degree PN 1576 into tank port of Door Switch PN SLV1000 01 d Mount Door Switch PN SLV1000 01 on Door Switch Base PN 76128 with 4 1 4 20 x 2 1 4 Bolt PN 110 and 4 1 4 20 Nylock Nut PN 212 e Mount Assembly to 2 Door Switch Base Mount PN 45067 S7 Base Mounts should be welded to Top Tong Plate with 2 3 8 16 x 1 Bolt PN 1047 and 2 3 8 Lockwasher PN 1027 Door Switch Adjustment Instructions a Loosen 3 8 16 x 1 2 Set Screws PN 1029 to align recess in Door Switch Adjustment Sleeve PN 76131 with Roller on Door Switch PN SLV1000 01 Tighten Set Screws PN 1029 b Loosen 1 4 20 Nylock Nuts PN 212 and slide Door Switch PN SLV1000 01 forward until fully seated in recess in Door Switch Adjustment Sleeve PN 76131 Tighten Nylock Nuts PN 212 c Connect Tong to Power Unit and actuate motor while in low gear Verify Ring Gear stops rotating when Tong Door is opened Brake Band Assembly and Installation 3 4 Generation a Install Brake Band Assembly PN 55061A onto Top Tong Plate using 1 2 13 x 2 HHCS PN 1112 A inserting through Brake Band Lug Weldment PN 55126 and Gusset welded to Brake Band Ring with 1 2 13 Nylock Nut PN 1087 b Install Brake Band Assembly PN 55061A onto Bottom T
45. OF SUPERI OR MANUFACTURING amp HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED COPIED OR REPROD UCED IN ANY FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING amp HYDRAULICS 1 04 19 02 REV LOG DATE REF S Equip Manuals Dwgs CLE5500 Dimensions LJ DP rev Page2 8 SPECIFICATIONS Maximum Torque 25 000 ft 1bs 33 895 Nm Maximum Operation Pressure 3 000 psi 207 Bar RPM 35 GPM 133 LPM Manual Gearbox Max Allowable Flow Rate 40 GPM 151 LPM Using Standard A 20 Valve Package Max Allowable Flow Rate 60 GPM 227 LPM Using Optional A 35 Valve Package High Low 45 8 Handle Length 5 1 2 UHT Tong 32 1 2 82 6 cm Handle Length 6 1 4 UHT Backup 28 71 cm Overall Length 5 1 2 UHT Tong amp 6 1 4 UHT Backup 49 7 8 126 7 cm Overall Width w Handles Overall Width w o Handles UHT Tong amp 6 1 4 UHT Backup 35 1 2 90 2 cm 31 3 4 80 6 cm Overall Height w 6 1 4 UHT Backup amp Load Cell Bracket 62 1 4 158 1 cm Overall Height w 6 1 4 UHT Backup amp Lifting Bracket 65 165 1 cm Weight Tong approximate Weight 6 1 4 UHT Backup approximate Bottom Hanger approximate Tong Legs approximate Combined Weight Tong w 6 1 4 UHT Backup w Hanger amp Legs approximate 1 775 Ibs 805 1 kg 665 lbs 301 6 kg 237 lbs 107 5 kg 74 lbs 33 6
46. OPR CK VALVE aa SUN CKEBLBNBCCS A 20 A 35 DIRECTIONAL m 9 O 4 4 CONTROL VALVE 98 W DA SECTION I Yy 2 sm 4 59 I OK x oc 74 i a 94 ic a 1 e I A 20 A 35 DIRECTIONAL CONTROL VALVE 4 W SA SECTION I LIFT MANUFACTURE STARTING 12 29 03 CYLINDER REPLACED W DA SECTION IF LOAD HOLDING VALVE IS NOT USED 1 PORT IS PLUGGED EN ea I DIRECTIONAL CONTROL VALVE ASSEMBLY WITH 4 BANKS DA SA WDA MA AND VALVE CARTRIDGE COMMERCIAL A 20 A 35 A gt lt AFTER 12 29 03 WITH 4 BANKS DA DA WDA amp MA AND RELIEF VALVE CARTRIDGE PILOT OPERATED DUMP VALVE W OPTIONAL SOLENOID ACTUATOR SHOWN IN DUMP POSITION VA20 Valves use P N 58058 VA20 Valves use P N 58058 S VA35 Valves use P N 2070 TO A 20 DIRECTIONAL CONTROL VALVE 145 PSI MODIFIED W WDA SECTION CHECK VALVE PERMANENTLY SHIFTED BEFORE 04 15 04 P N 55201 7 AFTER 04 15 04 P N VA20 MOD gt lt AFTER 05 2006 LOGIC VALVE ASSY P N 86049 A OR A 35 DIRECTIONAL CONTROL VALVE MODIFIED W WDA SECTION PERMANENTLY SHIFTED BEFORE 04 15 04 P N 14213 DOOR SWITCH NORMALLY CLOSED I CAM VA
47. P N BUDT55 04250 41 4 P N BUDT55 03125 31 8 P N BUDT55 04500 41 2 LA P N BUDT55 03375 33 8 P N BUDT55 04750 4 3 4 e r P N BUDT55 03500 31 2 P N BUDT55 04875 47 8 P N BUDT55 03625 3 5 8 P N BUDT55 05000 5 P N BUDT55 03750 33 4 P N BUDT55 05125 51 8 P N BUDT55 03875 37 8 P N BUDT55 05250 51 4 P N BUDT55 04000 4 P N BUCX55005500 5 1 2 3 8 LOCKWASHER P N 134 4 REQD 3 8 16 3 4 BUTTON HEAD CSX S P N 1061 4 REQD 5 1 2 LOCKJAW AB SUPERIOR BROUSSARD LA 70518 DRILL PIPE BACKUP Manufacturing amp Hydraulics 318 837 8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING 8 1 01 8 08 HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION REV LOG DATE DOVETAIL DIE ADAPTER Dd pc c A CL 0 MANUFACTURING amp HYDRAULICS BUCD500 Die Adapter DT put Page 10 17 5 8 11 x 3 HHCS P N 204 5 8 LOCKWASHER P N 1151 7 REQD OF EACH 1 2 13 NUT P N 1101 1 2 LOCKWASHER 1103 1 2 13 x 5 HHCS P N X2 79 LEG SOCKET P N 55043 51 Welded to Bottom Tong Plate O X LEG WELDMENT P N BUC5614 TOP SPRING CAP WELDMENT P N 59065 LEG SPRING P N BUC4515 BOTTOM SPRING CAP WELDMENT P N BUC4516 B SPRING RETAINER PIN P N BUC4516 P LEG ASSEMBLY INCLUDES ASSEMBLY NO BUC5570 01 5 1 2 LOCKJAW DP BACKUP MOUNTING KIT ASSEMBLY ASSEMBLY NO MK5550 H PLATE SPRING
48. S P N 1029 P N 1156 ES 2 REQD 4 REQD N Use Removable Loctite 4225 HWY 90 EAST Ae RIO R_ BROUSSARD LA 70518 uw Manufacturing amp Hydraulics 318 837 8847 ns MENT STE PROPERTY SUPERIOR 11 07 01 HYDRAULICS AND 1 INSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY REV LOG DATE FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR 5 T MANUFACTURING amp HYDRAULICS REF S Equip Manuals Dwgs CLE5500 Pinion Gear wpg Page 9 9 3 8 16 x 1 2 SET SCREW P N 1029 1 NPT FLUSHPLUG Note Flush Plug used when Encoder is not 4 REQD P N 1611 mounted For Encoder mounting see Use Removable Loctite Figure of Secondary Gear w Encoder TOP SECONDARY BEARING CAP o 57 E P N 55143 1 2 LOCKWASHER P N 1103 3 REQD BEARING LOW GEAR _ di P N 1901 HOUSING COVER Z P N 14006 PRIMARY INPUT GEAR PIN 55070 SPACER P N 55131 w BEARING P N 1900 5 8 11 x 1 1 4 HHCS P N 1156 5 8 11 x 1 1 4 SHCS 3 REQD P N 256 1 REQD 5 8 LOCKWASHER 5 8 HI COLLAR LOCKWASHER P N 1151 P N 1152 3 REQD 1 REQD TOP BEARING RETAINER P N 55066 TOP TONG PLATE P N 55063 SECONDARY INPUT GEAR P N 55048 BEARING P N 1903 BOTTOM RETAINER BEARING CAP P N 55041 BOTTOM TONG PLATE P N 550
49. Spacer PN 55192 into Dumbell Roller Assembly one on each end f Make up 1 12 LP Nylock Nut PN 1213 on other end of each Dumbell Shaft Idler Gear without Micro Cam Assembly PN 55049 a Press Bearing PN 1905 into Idler Gear PN 55049 b Install 2 Snap Rings PN 1926 in Idler Gear PN 55049 c Press Idler Gear Assembly onto Idler Shaft PN 55050 d Install External Snap Ring PN 1946 on Idler Shaft PN 55050 SUPERIOR Manufacturing amp Hydraulics Inc 5 1 2 CLINCHERO UHT Tong and 5 1 2 UHT Backup Revision 01 02 Page 4 3 10 11 12 13 14 15 16 17 18 19 ASSEMBLY INSTRUCTIONS e Install Idler Gear and Shaft Assembly onto Bottom Tong Plate PN 55043 using 3 5 8 11 x 2 HHCS PN 1160 with 3 5 8 Lockwasher PN 1151 Bolt Idler Shaft PN 55050 using 1 1 2 12 Jam Nut PN 1222 with 1 1 2 Lockwasher PN 1223 f Install 1 8 NPT Zert PN 1001 at end of Idler Shaft PN 55050 Install Ring Gear PN 55057 02 into Tong Body making sure teeth in Idler Gear PN 55049 align with teeth in Ring Gear Install 10 Dumbell Roller Assemblies around Ring Gear PN 55057 02 making sure holes in Dumbell Roller Assemblies match up to holes in Bottom Tong Plate PN 55043 Hint Temporarily install Dumbell Roller Shafts thru Dumbell Roller Assembly and Bottom Tong Plate to control position Pinion Gear Assembly a Press Pinion Gear PN 55038 01 into Bearing PN 1902 which was previously installed in Bottom Pinion Be
50. Tooth Dies are used when a more aggressive bite 15 required 5 2 x P N P N Straight Diamond Thickness Width OAL Tooth Tooth SUPERIOR Manufacturing amp Hydraulics Inc 5 1 2 CLINCHERO UHT Tong and 5 1 2 UHT Backup Revision 03 04 Page 3 0 Page 3 00 CLINCHERO WRAP AROUND DIES CLINCHER Wrap Around Dies are available in three types Fine Toothed Steel Dies for low to ultra high torque applications on carbon steel tubulars including tubing casing and drill pipe Smooth Faced Aluminum Dies forlow to moderate torque applications on fiberglass and corrosion resistant alloy stainless steel tubulars GRIT FACE Dies for low to high torque applications on fiberglass and corrosion resistant alloy stainless steel tubulars where the use of steel dies is prohibited as well as on carbon steel tubulars where reduced marking is desired CLINCHERO Dies are designed to match the OD of the tubing casing coupling or accessory being made up or broken out Each die is stamped on the top or side to identify its size Using Fine Toothed Steel Dies which are slightly larger than the tubular is acceptable provided the difference in diameters is less than 3 32 0 093 Aluminum and GRIT FACE Dies should be matched with the specific tubular diameters required Note The use of improperly sized dies can result in reduced torque capacity increased pipe marking and reduced die life CAUT
51. approaches the pipe Once locked on the pipe pressure is locked in the backup cylinder by a load holding valve When opening the backup jaws the cylinder operation is reversed to retract the rear die and unlock the jaws Springs move the front jaws to their fully open position SUPERIOR Manufacturing amp Hydraulics Inc 5 1 2 CLINCHERO UHT Tong and 5 1 2 UHT Backup Revision 12 01 Page2 2 SLHVHO DNILVH ANADVA ONOL 9 0055410 E9Iuu9e inss id Ajddns isd 0062 55 Ajddns isd 000 edid 0066 0006 0097 0007 009 lt 8 SLE 2 5 gt 3 30 S 0 o 2935 ujooj eui pessaJp Suguuloji d dnyseg 006 pue LHN 4SL 00593719 G HIHONITO SUPERIOR Manufacturing amp Hydraulics Inc 5 1 2 CLINCHERO UHT Tong and 5 1 2 UHT Backup Revision 12 01 Page 2 4 SPECIFICATIONS Maximum Torque 25 000 ft 1bs 33 895 Nm Maximum Operation Pressure 3 000 psi 207 Bar RPM 35 GPM 133 LPM Manual Gearbox Max Allowable Flow Rate 40 GPM 151 LPM Using Standard A 20 Valve Package Max Allowable Flow Rate 60 GPM 227 LPM Using Optional A 35 Valve Package High Low 45 8 Handle Length 5 1 2 UHT Tong 32 1 2 82 6 cm Handle Length 5 1 2 UHT Backup 31 78 7 cm Overall Length
52. can cause joint failures Teflon tape can release large particles which can plug small passages in hydraulic equipment All standard fasteners used CLINCHER products are to be GRADE 8 or better DO NOT SUBSTITUTE lesser grades of fasteners All fasteners are to be made up to the torque charted below Failure to properly assemble these fasteners can result in their loss product malfunction and ultimately result in situations where personnel can be exposed to dangerous situations UHT TONG and BACKUP FASTENERS Size Application Torque 1 4 20 NC door switch mounting bolts tong clip bolts 14 ft lbs 3 8 16 Set Screws 3 8 16 NC housing cover backup side plates tong amp backup clip bolts 38 ft 165 top secondary bearing cap brake bands cage plate key ring gear key motor mounts backup cyl wedges leg bolts bearing caps door switch adj sleeve 1 1 2 13 NC 93 ft lbs tong plates bearing caps idler shaft bolts backup cyl gland bolts 3 4 16 NF cam follower nuts 52 ft lbs 3 4 10 NC LJ DP backup plates 4 doors hanger bolts 317 ft lbs 7 8 9 NC cage plate bolts 473 ft lbs 1 12 dumbell roller p 1 8NC UHT backup backing bolt 100 ft Ibs 1 1 4 12 NF backup bulkhead connector 100 ft Ibs 1 3 8 12 NF dumbell roller 1 Generation 1 1 2 12 NF idler shaft 1 200 ft Ibs 5 8 11 NC 180 ft Ibs l Bearing Caps Coat with removable Loctite tighten until scr
53. i e H Plates spring leg springs leg spring caps and pins H wa Replace jaw pins and rollers in tong I Lubricate tong s cam followers upper and lower dumbell roller shafts upper and lower zerts door shaft idler gear shafts 2 pinion gear and secondary gear assemblies Pinion gear and secondary gear assemblies are installed with sealed bearings There is no provisions to grease these bearings However if replaced by non sealed bearings the 1 8 N P T flush plugs should be replaced with zerts PN 1001 and both gear assemblies should be added to the regular lubrication schedule low gear housing and shift housing 2 zerts each and re pack tong body cavity Lubricate zerts in backup plates and pins SUPERIOR Manufacturing amp Hydraulics Inc 5 1 2 CLINCHER UHT Tong and 5 1 2 UHT Backup Revision 12 01 Page 6 1 J K L MAINTENANCE INSTRUCTIONS Install dies ofa size needed for testing purposes and attach hydraulic power unit to tong Before energizing power unit make certain no one Is working on tong or backup and all tools and parts are removed from the tong and backup Insert test mandrel of the exact same size as the dies which are installed in the tong and backup Caution Testing the function of the backup without the proper size dies installed and or without the proper sized mandrel in place you risk serious damage to the backup cylinder After power unit has reached operating R P M an
54. that a load test and inspection was carried out within the last 9 months P Check condition of all hydraulic hoses and fittings Visually inspect all hydraulic hoses fitted to the tong and in the backup for any signs of leaks cuts or wear Q Reinstall all parts which were removed for inspection and or damage Connect to hydraulic power supply and function test operation of tong in high low forward and reverse Torque test utilizing appropriate dies and test mandrel Test operation of lift cylinder R Inspect power unit system according to manufactures specifications S Lubricate tong and backup according to maintenance schedule preceding this section T Paint remembering to mask off surfaces not intending to paint with grease or masking tape U Complete dated inspection report giving details of all duties performed along with complete list of items replaced SUPERIOR Manufacturing amp Hydraulics Inc 5 1 2 CLINCHER UHT Tong and 5 1 2 UHT Backup Revision 12 01 Page6 4 DU BEARING DRY WEAR PROCESS bo a ARE ey Y s ER 57 PO 1 Running in completed Low wear rate starts when up to 10 of the bronze is exposed 2 Typical surface appearance when DU bearing approaches its half life with 40 to 50 of the bronze exposed 3 Bronze is beginning to smear near the end of DU s useful life as a dry bearing Over 75 of the bronze is visible at the surface For additional information about DU be
55. 0 Dumbell Roller 4th wpg EARLIER TOOLS ONLY EXTERNAL SNAP RING WE NO LONGER USE P N 194 COVER PLATE amp SPACER we _ N 1946 IDLER BEARING COVER PLATE INTERNAL SNAP RING P N 55153 4 p P N 1926 COVER SPACER PIN 55154 BEARING SHIELD P N 73027 NO LONGER NEEDED LONE N BEARING EARLIER TOOLS WERE EQUIPPED P N 1905 WITH A SEALED BEARING P N 1905 p 2 WHICH WAS REPLACED WITH A HEAVY DUTY BEARING P N 1905 WHICH REQUIRED THE USE OF 2 EXTERNAL SHIELDS P N 73027 THIS BEARING NOW HAS 2 INTERNAL SHIELDS SO P N 73027 IS NO LONGER NEEDED IDLER GEAR W O MICRO CAM P N 55049 OR W MICRO CAM P N 55045 EARLIER TOOLS ONLY USED 1 OF EACH BEARING SHIELD N P N 73027 NO LONGER NEEDED 2 INTERNAL SNAP RING P N 1926 IDLER SHAFT P N 55050 BOTTOM TONG PLATE P N 55043 5 8 LOCKWASHER 11 2 LOCKWASHER P N 1151 P N 1223 3 REQD 5 8 11 x 2 HHCS 1 1 2 12 NUT P N 1160 PIN 1222 3 REQD 1 8 ZERT 1001 y Manufacturing amp Hydraulics 318 837 8847 AB SUPERIOR LA 70516 IDLER GEAR ASSEMBLY en 11 07 01 HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMA TION REV LOG MAY NOT BE USED DISCLOSED COPIED OR REPROD UCED IN ANY DATE FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR REF S Equip Manuals Dwgs MANUFACTURING amp HYDRAULICS CLE5500 dler Gear wpg Pag
56. 04750 JDT55 03625 55190 03625 _JCJDT55 04875 55190 04875 55190 03750 5 CJDT55 05000 55190 05000 5 1 2 CJDT55 05500 55190 05500 2 3 8 2 718 3 1 8 3 3 8 3 1 2 3 5 8 Part Number Description SEE CHART DOVETAIL JAW 55013 01 JAW PIN HEAVY DUTY 55014 01 JAW ROLLER HEAVY DUTY DTI1601 1 2 x 1 1 4 x 3 7 8 DT INSERT 148 3 8 16 x 4 HHCS 1027 E 3 8 LOCKWASHER 1061 3 8 16 x 3 4 BUTTON HD CS MANUFACTURING BEGINNING 01 2001 JAW GEOMETRY WAS CHANGED BOTTOM SCREWS amp LOCK WASHERS NO LONGER USED 2 12 07 07 Added note regarding manuf beginning 01 2001 Revised to show right amp left jaws Added Jaw Sizes 2 3 8 3 5 8 3 3 4 amp 4 1 8 1 09 24 04 Change PN of BH Cap Screw 134 to 1027 Added Jaw Sizes 4 1 4 amp 4 718 Replaced DT Strip Die list with PN DTI1601 2 supplied per jaw Rev Date Description 5 1 UHT TONG Ab SUDERIOR 4225 WY 90 EAST ro WI a REM EO BROUSSARD LA 70518 DOVET A IL J A W A SSEMBLY Manufacturing Hydraulics 318 837 8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING 8 2 12 07 07 HYDRAULICS AND 15 CONSIDERED CONFIDENTIAL THIS INFORMATION REV LOG DATE 1 1 FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR REF P Manuals Equip Manual
57. 1 906 N d 131343 QNV8 55 9 2 M Q3HOV LLV 0991 GH L X 01 06 0801 N d LAN L 91 Z 40199 N d GOW SOHH ZX 191 4 92199 N d AN3INQT3M 911 OL 25 19099 N d 1455 9 Page 9 20 Bdm gral Assy epis 2801711 s mg sjenuejy dinb3xs 434 901 20 91 80 9 Sonn vaaAH SNIHQ LOVAONVIA YOM3dNS 30 LN3SNOO N3LLIH M SS3udX3 IHL LNOHLIM WHOS ANY NI 039N HO 031902 0350710510 13SN 38 LON AVIN SIHL IVLLN3GIJNOO Q383GISNO9 SI SOMNVYGAH 9 4 5 30 JHL SI LN3WNIOQ SIHL 1788 128 812 81502 v1 quvssnoug 1573 06 522 8uranp ejnuel adomsadns yy 1 8 9 11 8 8 1 8 9 11 8 8 1 8 9 N d LHVHO 33S 3dld 0 A 18IW3SSV uad aoau N d HOW LHVHO 33S 31qNVH 3018 1 8 9 00254 91 48 6 91 8 6 91 48 6 1108 SOHH ACIS H3gIAniN 18 1355 1HVHO 335 A 18IW3SSV 3 1GNVH 3491 HOW LHVHO 33S H3AOO 3 1dNVH ASSV Had aoau r N d LHVHO 33
58. 11255 HHCS 3 4 10 X 7 1 2 17 1 1176 A 3 4 GR 8 NUT 18 111171 3 4 LOCKWASHER 19 41104 3 8 16x1 1 4 SHCS 20 311001 1 8 ZERT el 111607 1 8 FLUSH PLUG 22 1 BUCDS525 TORSION SPRING INSIDE DOOR ASSEMBLY ASSEMBLY NO BUCD5536 AB SUPERIOR w Manufacturing Hydraulics 4225 HWY 90 EAST BROUSSARD LA 70518 318 837 8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING amp HYDRAULICS 03 19 07 REV LOG DATE REF P Manuals Equip Manuals Dwgs BUCDT5500 BUCD5536 Door I wpg Page 10 15 Item Qty Part Number Part Name 1 bucd5501 OUTSIDE DOOR BOTTOM PLATE 2 1 BUCDS902 OUTSIDE DOOR TOP PLATE 3 1 5511 INSERT PIN 4 05513 PIVOTING INSERT 3 BUCDSS14 DIE CLIP 6 1 BUCD5515 ROLLER PI 7 BUCDOS16 PIVOT PIN 8 BUCD5519 DOOR ROLLER 9 BUCD5523 01 GROOVED DOOR SPRING 10 1 BUCDS541 FRONT DOOR SPRING SPACER 11 BUCDP8509 DOUR SPACER 12 1177 A 3 4 10 X 5 1 2 SHCS 13 111255 5 3 4 10 X 7 1 2 4 1171 3 4 LOCKWASHER 15 1176 A 3 4 GR 8 6
59. 21200016 DU BEARING 1 1 4 X 1 7 BUCS 4027 DU BEARING 1 1 2 X e 8 411041 3 8 16x1 1 4 SHCS 19 112025 TUNG DOOR THRUST SPACER 20 3 1001 1 8 NPT ZERT 111607 1 8 FLUSH PLUG ee 11 5525 TORSION SPRING OUTSIDE DOOR ASSEMBLY 2 3UPERIOR ASSEMBLY BUCD5535 4225 HWY 90 EAST BROUSSARD LA 70518 318 837 8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING 8 HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING amp HYDRAULICS 03 16 07 REV LOG DATE REF P Manuals Equip Manuals Dwgs BUCDT5500 BUCD5535 Door O wpg Page 10 16 Bam A quiessv 00651 ac 8 ONIYNLOVANNYN dinb3SEnLEAVd i 8 30 INZSNOO NBILLIBANSSSSHeXG LNOHLIM WHOA ANY NI YO GSldOO S0 TOSIA Gs 38 LON 901 ASH NOoiVW3OJNI SHL MIN3QINOO CHHSCISNOO SI ANY SOMAVEGAH 20 91 80 ONISALOVINNVN HORNS AL USOS SH SI INSINOOG SIHL dnMIVA ni S 8 6 YIHSVA 480 798 169 gig unespan sim viawssnog A 012 1005 YY MAIA INO LLOS X 91 8 SIHH oly vi
60. 3O SNI LJIHS DNI AHVOINOOSS 338 27196 N d O ONIHV3S _ 6 401 O 90041 N d 31V1d 401 NO qQOat 9 H3AOO DNISNOH ZSLL N d uv39 MOT HVT1OO IH 8 6 vs MN 9 401 NO SOHS W E L X 11 8 5 O qoau N d LOOL N d 83 5 8 6 H3AOO nong ST O 21 5 3GISNI 8911 SOHH 11 8 8 N d 59066 N d SOHS t X 91 8 dO 8 2201 N d 31WIld 1 dOL HOS 0038 r 102 N d O ud 8 6 STEINE SOHH Z x 11 8 9 1901 S30NTONI SOHH S X 91 8 ATEN3SSV 338 2 ISN 401 OL LON SI ONISNOH N3HM Toon OL Q3Q 13M SI SNISNOH N3HM l4VHS TI38Wna Bd gras ZUS 0 1851 0055310 sbma sienueyy d nbg stenueyy d 338 901 A3H 20 16 90 2 9 DNISN LOVINNVIA HOlH3dns 30 IN3SNOO N3 LLIHM SS3HdX3 IHL WHOA ANY NI YO 031909 035012510 ISN 38 LON AVA NOLLVINHOHNNI SIHL IVILN3GIJNOO Q3H3QISNOO SI SOLTTIVHOAH 9 4 5 JO ALH3dOHd SI LNINNIOQ SIHL 1788 288 812 81502 v1 auvssnousg 1573 06 5227 SULINP
61. 43 3 8 16 x 1 2 SET SCREW P N 1029 2 REQD 8 Use Removable Loctite 5 8 LOCKWASHER P N 1151 4 REQD 5 8 11 x 1 3 4 HHCS ir _ 3 4 NPT FLUSH PLUG 4 HEAD P N 1610 4 SECONDARY GEAR THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING 8 1 03 03 04 HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMA TION MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY REV 100 DATE FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR REF S Equip Manuals Dwgs MANUFAC TURING HYDRAULICS CLE5500 Secondary Gear rev1 wpg Page 9 10 ENCODER 8 MOUNTING SCREWS Supplied by Customer 3 8 6 32 MACHINE SCREW P N 1276 FOR SHIPMENT 4 REQD WITHOUT ENCODER y STARTING 04 07 04 COVER PLATE SCREW P N 40034 4 REQD ENCODER MOUNTING PLATE P N 51075 3 8 16 x 1 SHCS P N 1041 2 REQD MFG STARTING 11 21 02 3 8 16 x 3 4 SHCS ENCODER MALE COUPLING P N 55144 USE 10 32 x 1 4 SET SCREW P N 1034 ENCODER COUPLING MOUNT P N 51031 P N 1040 A Ur Ad 2 REQD 1 2 13 x 1 HHCS TOP SECONDARY P N 1110 BEARING CAP 1 2 LOCKWASHER P N 55143 P N 1103 3 REQD OF EACH HOUSING COVER ENCODER ASSEMBLY SUPERIOR Manufacturing Hydraulics THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp 2 12 0
62. 5 to page 30 1 Added size range for CJ LF 55A Added Illustration CJ LF 55B Revised Illustrations Shifting Gear Assy 2 Gen amp LF Jaw Assy CJ LF 55A Renumbered page on Illustration 5 1 2 UHT Dovetail Jaw Assy 14 Added Denison Dump Valve Illustration behind Tech docs for PN 580538 Cover Added Backup BUCDT5500 Title Pg 1 3 Corrected Doors on Die Adapter illustration for BUCD5500 Corrected Dovetail Die Chart length of dies from 5 to 3 7 8 TA 7C Removed all Parts Lists 9 Revised illustrations Top View sht2 and LF Jaw Assy CJ LF 55A 10 Added illustrations BUCDT5500 Assy amp w o Top Plate 5500 Revised illustrations Valve Bank Assy LJ DP Backup Assy w o Plate Top View w o Top Plate Cylinder Assy BUCD5524 Inside Door Assy BUCD5536 Outside Door Assy BUCD5535 Added Dump Valve Electrical Connector Assembly Revised Tong Dovetail Die Chart Revised illustration Dovetail Jaw Assembly Added sizes 2 3 8 thru 5 1 4 using dovetail die adapters BUDT55 XXXX Revised 5 1 2 uses BUCX55005500 Rev LJ DP Backup DT Adapter Die Chart Added Hyd Sch w Manifold Revised illustrations BUC5500 01 Top View Basic Hyd Sch Backup Dovetail Die Adapter Added tech info for Valves PN 17 B3P0 002 amp 17 B3P0 004 SUPERIOR Manufacturing amp Hydraulics Inc 5 1 2 CLINCHER UHT Tong and 5 1 2 UHT Backup Revision 02 08 Page 0 2 51 2 CLINCHERO UHT Tong and Backup HAZARD WARNING Nomenclature used i
63. 88 65 8 0 5510 8 1 V X S 29 GLEE 06 76 008 20 edid 5 87 60 7 000 05 76 0970 9914 ble t X S G F 6296 005 0526 mef qO edid Sc9v 5 86 05 76 0056 00970 5510 p zisi pun GLEE 0Sc 000 20 edid 9207 9292 00676 0526 062 0 5510 LIL VX CLG uomipuoo pazisisepun 000 OSZE 9618 5 84 mel 10 edid 06077 00S Glee 62 6 9170 9914 8 1 tX S 618 9618 000 0922 9 10 edid Schr GLEE 0922 000 000 0 5510 2 5 GLEE 429 009 mef edid 5296 9 8 05 4 0064 005E0 SSLA 215 0926 0082 GLEZ 92 2 mef 9 20 edid 0056 05 4 ETA NA GLE 920 9914 gie exces pezisiepun 000 lt 0922 GEL 8281 mef 10 edid 0922 0064 GLE Sele 92120 9910 8 1 EXZ L S uonipuoo pazIstepun 06522 0002 9281 929 JO adi 000 0522 62 2 820 9 1 8 2 2 6
64. 88066 4V39 NOINId 3939 NOINId ATANESSY HV3O 338 6F0SS VO OHOIIN O MHV3O H3 Tal NOINId NMOHS LON NIVEL DNOL IHN S 20 29099 Nd ONIH o o o Q Q o ATH N3SSV NANNA e qoda el 8 Sc0SS N d Yad THSADG CIN 9 6 4 GENERATION Model CLE5500 15B 1 8 NPT ZERT nm un P N 1001 1 12 LOW PROFILE NYLOCK NUT n 7 P N 1213 ALUMA BRONZE BUSHING P N 55191 SPACER me 7 P N 55192 SPACER p i P N 55027 D DUMBELL ROLLER por P N 55025 B SPACER P N 55192 ALUMA BRONZE BUSHING d L P N 55191 4 DUMBELL SHAFT K n P N 76025 A OPTIONAL S S SHAFT P N 2062 4 1 12 LOW PROFILE NYLOCKNUT P N 1213 1 8 NPT ZERT 0 P N 1001 9 DUMBELL ROLLER ASSEMBLY SUPERIOR_ y Manufacturing amp Hydraulics 318 837 8847 4225 HWY 90 EAST BROUSSARD LA 70518 MANUFACTURING amp HYDRAULICS THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMA TION MAY NOT BE USED DISCLOSED COPIED OR REPROD UCED IN ANY FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR 11 07 01 REV 100 DATE REF S Equip Manuals Dwgs Page 9 7 CLE550
65. 9 04 ENCODER ASSEMBLY NO 55142 os ces REV E Looe DATE FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR REF S Equip Manuals DwgsV MANUFACTURING amp HYDRAULICS CLE5500 Encoder rev2 wpg Page 9 11 THIS PAGE LEFT BLANK INTENTIONALLY Page 9 12 e 1 8 NPT ZERT P N 1001 2 REQD SELF LUBRICATING 9 FLANGE BEARING P N 45092 SHIFTING BOX CN WELDMENT pr P N 55076 EM HANDLE BALL P N 55071 lt lt e 3 8 16 x 1 SET SCREW gt P N 1030 SHIFTING YOKE WELDMENT PIN 45072 SHIFTER SHAFT P N 45143 COMPONENTS OF SHIFT ASSEMBLY P N 45091 STRAIGHT YOKE HANDLE P N 45142 Sy 8 8 16 x 3 4 HHCS SPLIT SELF LUBRICATING FLANGE BEARING a a 8 8 FLAT WASHER 2 REQD MOTOR SPACER P N 1025 2 REQD OF EACH SPRING PLUNGER P N 1311 2 REQD e EARLIER MODELS USED 1 4 STEEL BALL P N A20 X53 10 DRIVE GEAR DETENT SPRING P N 20 1327135 MOTOR SHAFT BEARING SPACER P N 55121 01 3 8 16 x 1 4 SET enon P N 1028 Apply Permanent Loctite INT SNAP RING P N 1948 BEARING P N 1901 SHIFTING GEAR ASSEMBLY 27 GENERATION Model CLE5500 15B Mfg 11 2000 amp After Page 9 13 SUPERIO w Manufacturing amp Hydraulics 318 837 8847 THIS DOCUMENT 15 THE PROPERTY OF SUPERIOR MANUFACTURING 8 HYDRAULICS AND IS CONS
66. 901 wolvdoNISIHE ILNSGIINCO CHUSCISNOO SI ONY lt 10 92 21 2 ONIBNLOVINNAVA HOIHSANS JO Odd JHL SI LNINNOOG SIHL a rcc e dnyOvd 21 S SSNWO N d ala 6LSSONG N d Myf H3 1N3O 4 uad doau LS 6LSSONG N d V 0b0 8SINO N d AN3IAQ13M SdI10 M SOHS v X 91 8 2 a MVP H31N3O SACNTONI 10 6 LSSONA N d AT18N3SSV MVP d31N3O 0LL N d OLLE 2 1 8 SOHH ul X 21 N d NOILVHLSNTII 55 H3QNI1AO 338 aoau EZSSONG N d AT8A3SSV H3QNI1AO Page 10 4 Bdm ma p wonog oossona s6mg senuey dinb3ys 43H 901 A3Hg 10 03 11 9 DNIUNLOVINNVN HOIU3ANS IN3SNOO N3LLIHM SS3HdX3 IHL LNOHLIM WHOS ANY NI HO 031902 q3SO 1OSIq aasn 38 LON AVN SIHL IVILN3GIJNOO Q383GISNOO SI SOLID VHOAH ONIUNLOVANNVWN 5 30 4 SI SIHL 4788 128 816 81907 1SV3 06 5227 SUlUNpeynuew doniddns Wy NOLLOG df12V8 LHN 2 S
67. A 18 1455 ONIHdS HV3H zissiona 37415 NOISNAL 80551018 1 IN3Wq13AA WOLLOS IN3NOT13M SNIHdS 401 SV 9319NOI 104410081 IN3INQ 3M 931 9NOL SOHH v X 21 LAN MOOTAN 6 00SSLONEMN ON ATENESSV ATEINASSV ONLLNNOIN F1ALS NOISNAL ANNT 8 9 10n8 4 SMNI19 21 22910 1 92921 EJ LI lt NT Zo LA TN 2 DS gt Page 10 18 1 ONITIVISNI 81 4 TINEO 0 431109 8 1 4 71 92 zez SOHH P L EXPL 691 INN 61 1 LOLL SNIddS NOISSSYdNOO N LOSLHINS MVP 9 1 615581208 vissionaj 4801 ONIHdS NOISS3ddINOO Z0ss19nma NIVHO ONIHdS LISSLOfI8 1 NIVHO 5 HV3H 015651008 Med JequinN Hed 0OSSLINDAN Wed w NI o N cossiona L J9QqUINN 4O LYOddNS 9NIHdS HV3H 60651008 Jequnn Hed AIO LOSSLONd etss Longa THIS PAGE LEFT BLANK INTENTIONALLY Page 10 18 2 Bow Ajquessy osz90Ng SOMNVHG
68. AB SUPERIOR w Manufacturing Hydraulics TECHNICAL MANUAL 5 1 2 CLINCHER UHT TonG AND 5 1 2 UHT BACKUP 5 1 2 LOCKJAW DRILL PIPE BACKUP OR 6 1 4 UHT BACKUP COVERS TONG MODELS CLE5500 15B CLE5500 15C BACKUP MODELS BUCS500 01 BUCD5500 BUCDT5500 BUC6250 amp 02 HANGER ASSEMBLIES 5511 BUCD5600 BUCT5508 BUC6260 4225 Highway 90 East Broussard Louisiana 70518 Phone 337 837 8847 Fax 337 837 8839 Published 01 2002 www superior manf com AB SUPERIOR Manufacturing Hydraulics TECHNICAL MANUAL 51 2 CLINCHER UHT TonG AND 5 1 2 UHT BACKUP 51 2 LOCKJAWTM DRILL PIPE BACKUP OR 6 1 4 UHT BACKUP COVERS TONG MODELS CLE5500 15B CLE5500 15C BACKUP MODELS BUCS500 01 BUCD5500 BUCDT5500 BUC6250 amp 02 HANGER ASSEMBLIES BUCS5511 BUCD5600 BUCT5508 BUC6260 4225 Highway 90 East Broussard Louisiana 70518 Phone 337 837 8847 Fax 337 837 8839 Published 01 2002 www superior manf com Copyright 2001 SUPERIOR Manufacturing amp Hydraulics Inc All rights reserved This document is the property of SUPERIOR Manufacturing amp Hydraulics Inc Itis supplied as reference information to users of our products This document is considered confidential and is not to be disclosed copied or reproduced transmitted transcribed in any form or stored in any type of system without the express written consent of SUPERIOR Manufacturing amp Hydraul
69. AH 9 ONIHNLOVSNNWN s mgsjenueyy dnbgvS 338 HOIH3dhIS JO IN3SNOO N3LLIBM 553999 WHO 901 ANY HO G3IdOO 3S0 0S1 G3sn 38 LON AMA NOLLVAHOJNI SHL TVIIN3OI NOO 993019300 SI SOI TIVHQAH aa 60 62 0 79 5 dO A 1H3dOt gt tid JHL SI SIHL 1v88 188 818 SIMBIPAH Sulunpeynuew 8160 V1 quvssnorg un mer dOldddnS YY E 3 15 I j worm me WOLLOS LP sss WOLLOS pS I 116 20970 N d ITEM p 531 3 1V GSq1SM 01S 2096N87 10 N d 1942 11v 1d WOLLOA p OLZL Nd LAN Suh T UHL 4785 GALLOTS SOHH X 91 8 JAN L ul X 21 1882 8 1 YOLOANNOO OVIHA IH XTANASSV H31N3O H3AOO ACIS LNOYS XTANASSV H3QNITAO 3GIS 1NOHH NINO HM ACO 1108 134948 THO L N N pat Sl N N 0 M O N Page 10 19 0529208 SO nvelauH spen di au Ava eoon JAn T vOc9IMA A IHABSSV
70. EINUCIA A doniidns YY 355 HV39 SNI LdIHS 33S 0 2 1 90 DNILYVLS DAWN 10 13 S0 ONILHV LS ATINISSV HV3O 5 33S 1 AHVINIHd 20 78099 N d 10 78096 N d 78099 uv39 3AIud MIA dO L Ena 390V9 401 V 90LL N d SOHS 2 L LX 21 HLIM 99099 N d A33 31V ld 3SVO 02099 AIENASSV HV3O NOINId 33S 61199 10 99099 N d 31V Id WOLLOS 20 2S0SG 9339 ONIY A 18IW3SSV 335 qoat DNOL Page 9 4 EU 0006 SOINVHQAH 9 spenuey dnb3xs 338 HOIH3ANS JO IN3SNOO 5 3HLITOHTIM WHOS Siva 901 1 Agu ANY NI HO TaldOO G3sn 38 LON AYN SHL IVLINSCLINOO CI3H3OISNOO SI SOL TIVHOAH 70 12 60 L ONIHNLOVANNYN HOILEANS A LHAdOHd SI IN3N0OOG SIHL 7788 268 812 59 dOL 5 RES TUORIAANS YY uV39 9 uV39 NOINId H3ddfl 1MOH_LIM NMOHS 31lON A 8IN3SSV IIHS 33S 1061 8v61 N d dVNS IVNH3INI 9 LAVHS HOLON HV39
71. H ASSEMBL Y P N SLV1000 01 3 8 16 x 1 HHCS P N 1047 2 REQD 3 8 LOCKWASHER P N 1027 2 REQD Welded to Door Switch Base DOOR SWITCH BASE MOUNT P N 45067 S7 2 REQD Welded to Top Tong Plate Al SUPERIOR BROUSSARD A 70518 ES Manufacturing amp Hydraulics 318 837 8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp 06 22 00 HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMA TION MAY NOT BE USED DISCLOSED COPIED OR REPROD UCED IN ANY REV LOG DATE FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR REF SIE Manual DwgsV S Ecu uals MANUFACTURING amp HYDRAULICS Door Switch Assy wpg Page 9 19 Bdm Assy pueg exeig 0059310 s mg spenueyy 434 901 60 90 40 L Y 30 LN3SNOO N3LLIH M SS3udX3 3HL_LNOHLIM WHOS ANY NI d39n HO 031902 0350710510 035 38 LON AV NOLLVWHOSNI SIHL IVLLN3GIJNOO Q383GISNO2 SI SOMNVYGAH 9 4 5 30 ALYAdOUd JHL SI LN3AITOOQ SIHL 1v89 8 812 81502 v1 dquvssnoug 1593 06 5227 SUlUNpeynuew donriddns YY 19099 YIINAN A THIWN3SSV 55 AVE LS L90SS N d AVY OL
72. HO 931900 5 G3S 38 1ON AVIN uva 907 f ASH GESCISNOO SI ONY SOLTIVEQAH 8 ONIUNLIVINNVWN 5 JO A1lH3dOtd 3HL SI LNSWNOOG SIHL 798 268 818 gt Surunpeynuew 3 8190 V1 AOIIANAS Ww 100 1982 1dN 8 L1 9 LAN MOOTAN 3 ldOtid MOT 21 HLIM 92199 ATanassv We 10 11089 31V ld 399 40 91 0ZLL N d INN HLIM 0098914055 N NOLLVHLSNTII ATSIN3SSV 33S ATANASSY H3NOTIOJ 3OIAH3S 3H3A3S dO GOSH 9 H3HSVAMOOT 1146 18 2 HLIM 0631 SOHH Z X 6 8 as 0099F 19 TICON A 18IN3SSV 3 LV 1d 3990 dOL HOLIMS AL33WS dOOd 9 HOOG DNOL LNOHLIM NMOHS NOILVHISITTII 40099 ASSV ONMOOT 9 29099 31V ld dOL ALON qoOat 2 SOHS X LI 8 S 9 16 86 M A Uonog 0089310 80 ONIIN LOVAINA galva 901 8 70 22 60 L ONIENLIVINNVWN JO ALYSHONd IHL SI SIHL 1799 269 SIMBIDAH 81504 Y1 AUVSSNOUE el 1593 06 5227 Oleiidn ENTE AT8N3SSV
73. IDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING amp HYDRAULICS 4225 HWY 90 EAST BROUSSARD LA 70518 3 08 17 05 REV LOG DATE REF S Equip Manuals Dwgs CLE5500 Shifting Gear 2nd rev3 wpg MOTOR SHAFT P N 55086 A SNAP RING Lu PIN 0150111 SEAL RETAINER P N 55088 POLYPACK P N 12501437 O RING MOTOR SHAFT BEARING p t P N 0150710 SNAP RING 1945 RINEER GA 15 MOTOR _ PIN 45078 COMPONENTS OF MOTOR Ab SUPERIOR AMY 90 EAST MOTOR ASSEMB LY Y Manufacturing amp Hydraulics 318 837 8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING 8 HYDRAULICS AND IS CONSIDE 12 26 01 RED CONFIDENTIAL THIS INFORMATION REV 4 MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN 2 FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR LOG DATE MANUFACTURING amp HYDRAULICS REF S Equip Manuals Dwgs Page 9 14 CLE5500 15BWotor wpg POLYPACK P N 12501437 MOTOR SHAFT SEAL RETAINER P N 55088 SNAP RING P N 0150111 O RING P N 2 150 MOTOR SHAFT BEARING P N 0150710 SNAP RING P N 1945
74. ION Do not attempt to grip tubular diameters which are larger than the dies being used Failure to observe this precaution can result in damage to the tubular or tong jaws In emergencies where correct die sizes are unavailable some operators have successfully used two different sizes of dies to accommodate unusual nonstandard diameters CLINCHERO Wrap Around Dies are manufactured in specific diameters to match standard tubing and casing diameters API coupling diameters selected work string connection diameters and certain commonly used premium connection coupling diameters CLINCHER Wrap Around Dies should not be used on tubulars which are larger than the nominal die size Steel Toothed Dies can be used on tubulars which are no smaller than 3 32 0 093 less than the nominal die size Aluminum and GRIT FACE Dies should be matched with the specific tubular diameters required Note Fine Toothed Steel Dies are normally stocked in our Broussard Louisiana facility A partial listing of commonly manufactured sizes is shown below Aluminum and GRIT FACE Dies are normally made to order although a limited range of sizes and small quantities may be available from stock Contact SUPERIOR Manufacturing amp Hydraulics for information concerning availability of stock and special die sizes SUPERIOR Manufacturing amp Hydraulics Inc 5 1 2 CLINCHERO UHT Tong and 5 1 2 UHT Backup Revision 12 01 Page3 1 CLINCHERO WRAP AROUND DIES DIE Nome
75. Idler PN 55123 c Install High Gear Idler Assembly onto High Gear Idler Shaft PN 55124 which is welded to Top Plate d Install External Snap Ring PN 1950 onto High Gear Idler Shaft PN 55124 Install High Gear PN 55119 High Gear Retainer PN 55122 01 and Ext Snap Ring PN 1950 on Pinion Gear PN 55038 01 Install Low Gear Housing Cover PN 14006 onto Low Gear Housing PN 14005 welded to Top Plate using 10 3 8 16 x 1 1 4 HHCS PN 1048 with 10 3 8 Lockwasher PN 1027 Note When Gear Housing is not welded to Top Plate install Housing Cover using 8 3 8 16 x 5 HHCS PN 1051 with 8 3 8 Lockwasher PN 1027 and 2 3 8 16 x 4 SHCS PN 243 SUPERIOR Manufacturing amp Hydraulics Inc 5 1 2 CLINCHERO UHT Tong and 5 1 2 UHT Backup Revision 03 04 Page 4 4 20 21 22 23 24 25 26 ASSEMBLY INSTRUCTIONS Secondary Bearing Cap Assembly a Press Bearing PN 1901 into Top Secondary Bearing Cap PN 55143 b Install 4 3 8 16 x 1 2 Set Screw PN 1029 use removable Loctite into Top Secondary Bearing Cap PN 55143 Note When Encoder is not mounted install 1 NPT Flush Plug PN 1611 on Bearing Cap PN 55143 For optional Encoder mounting see figure of Secondary Gear with Encoder Drive Gear Detent Assembly Install Drive Gear PN 55084 over Motor Shaft PN 55086 A Install Steel Ball PN A20 X53 10 and Detent Spring PN A20 A1327135 Into Drive Gear PN 55084 Apply permanent Loctite to 3 8 16 x 1 4 Set Screw P
76. LVE SHOWN IN DOOR OPEN POSITION P N SLV1000 01 AFTER 04 15 04 P N VA35 MOD AFTER 05 2006 LOGIC VALVE ASSY P N 86049 N l 11 4 gt RETURN QUICK DISCONNECT i TONG MOTOR RINEER GA15 SERIES 21 CUBIC INCHES DISPLACEMENT 20 A 35 DIRECTIONAL CONTROL VALVE W MA SECTION BASIC HYDRAULIC SCHEMATIC UHT TONG AR SUPERIOR BROUSSARD LA 70518 318 837 8847 UHT BACKUP Y Manufacturing amp Hydraulics NOTE NUMEROUS FITTINGS HOSES 8 NIPPLES ARE NOT ILLUSTRATED IN THIS SCHEMATIC THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING amp HYDRAULICS 4 02 07 08 REV LOG DATE REF P Manuals Equip Manuals Dwgs BUC5500 Hyd Sch rev4 wpg Page 10 9 UHT TONG UHT BACKUP SPECIAL NOTE IF VALVE SECTION COMMERCIAL SHEARING DA 53 IS TO BE SUBSTITUTED CYLINDER SPOOL MUST BE USED SUPPLY QUICK DISCONNECT A 20 A 35 DIRECTIONAL CONTROL VALVE W DA SECTION A 20 A 35 DIRECTIONAL CONTROL VALVE W DA SECTION IF LOAD HOLDING VALVE IS NOT USED 1 PORT IS PLUGGED COMMERCIAL A 20 A 35 DIRECTIONAL CONTROL VALVE ASSEMBLY WITH 4 BANKS DA DA
77. N 1028 Install Set Screw in Drive Gear PN 55084 tighten Set Screw until good detent action is achieved Proper adjustment is confirmed when resistance is encountered when shifting gear across detent groove on shaft Install Polypack Seal PN 12501437 into Seal Retainer PN 55088 Install Seal Retainer Assembly and Motor Spacer PN 55085 onto Motor Shaft PN 55086 A Install Motor PN 45078 with Motor Shaft Assembly in Shifting Box Weldment PN 55076 51 using 4 1 2 13 x 1 1 4 HHCS PN 1111 and 4 1 2 Lockwasher PN 1103 Shifting Gear Assembly Install Split Self Lubricating Flange Bearing PN 45106 onto Shifter Shaft PN 45143 Install Drive Gear PN 55084 and Motor Shaft Bearing Spacer PN 55121 in Shifting Box PN 55076 S1 with Shifter Shaft Assembly and Shifting Yoke Assembly PN 45072 Install Self Lubricating Flange Bearing PN 45092 onto Shifter Shaft Assembly using 3 8 Flatwasher 3 8 Lockwasher PN 1027 and 3 8 16 x 3 4 HHCS PN 1046 Install Handle Ball PN 55071 onto Straight Yoke Handle PN 45142 using 3 8 16 x 1 1 4 Set Screw PN 1040 Install Handle Assembly onto Shifter Shaft Assembly using 3 8 Flatwasher 3 8 Lockwasher PN 1027 and 3 8 16 x 3 4 HHCS PN 1046 Install A 20 Valve Sections with plumbing on Motor PN 45078 Cage Plate Assemblies a Install 15 Cam Follower PN SSCF162500 in Top Cage Plate PN 55011 with 15 1 4 Drive Zert PN 1257 15 3 4 16 Jam Nut PN 1170 and 15 3 4 Lockwasher PN 1171 b Install 15 Cam Fol
78. NA SNIHdS 318v MOTIV anos OL avo1aud 5 SNOILVOI3IO3dS DNISNOH 91 49 OV VIER SIE IVNOISN3MI d El 9 8 001 491 YIINAN ISIN3SSV A 18IN3SSV H83QNI1AO 131 X 31VO9S eL 1997 anv o 1 31VW3d 12 1 LOANNOOSIC OINO ez 8 159 8 1V3S 22 viz ONIBO v 8001 Nid TIOY 2 1 02 176 22 0061 ONIS dVNS 1VNH3INI 61 922 2 GOwb t ALZ ONIS O 81 GZ 00S 10281 B E X 8 2 LX zl LMOVdATOd 41 9 2 MILE QO v L 81 80 ONIH 1 91 9101 MAHOS LAS 8 X 02 1 2 GI p Ra So E 601891 T3 133818 S 1 11 9971 HALAVOY 2 1 X LANN 8 8 01 v 01891 TAMS X LANN ASSV ISOH 021 X 2 1 6 0861 HVT1OO JIWH 1 8 1991 8 1 M 9d HS L 6021 LAN GALLONS 9 9212028 UE X 8 1 1 x osoon 211491 50 497 ulv iaaH El N d AO
79. S 17109 SHH 8 9 Z 20 65071 25 5608 60 1 20 9 09 1114A 8 6 8 9 8 6 Z 10 65071 25 96022 2 95091 2S 2 1082 S 11898 8 9 2 00244 29 17198 15 8 6 15 29069 29 11064 LOLHX S 65 17198 LHX 2 1 S 1219 eS LLLIS 2 16 61157 eS LLLIS 15 2 16 1219 oS 15 2 L y 3ZIS LYVd LHVd 31V1d ON LHVd LYWd H3AOO 3 1dNVH AT8IW3SSV Page 9 21 0065 Eul ERS US 0099 ATENISSV mo EY 55 173 YIONVH 81502 Y1 el lt 1593 06 Wy Qoa ELLE ges L00Sb N d 3A3Qvd VES L0097 Nd JAZOVd 9LL 3OOTAN L9L dvO Jdid SOHH EX 01 9196 LHOIdN L3MOvHgS YIONVH Y3H13901 GACTAMSLNANOdNIOD kS L00Sr JIQNVH NVALVE Page 9 22 11491 2807 BUONONSU lt 0 1006 9 4 3 RON eyoujeyy 00 2 0 NN A8 HO peumbey uoyoedsuy 2001 0001
80. T P N 1213 O DOOR SHAFT P N 55022 A OPTIONAL S S SHAFT P N 2061 3 8 16 x 1 2 P N 1029 2 REQD Use Remov DOOR SWITCH ADJUSTMENT SLEEVE P N 76131 TONG DOOR BUSHING P N 55125 BEARING 4 P N 1910 BEARING P N 1910 7 TONG DOOR BUSHING P N 55125 1 12 LOW PROFILE NYLOCK NUT P N 1213 1 8 NPT ZERT P N 1001 SET SCREW able Loctite DOOR WELDMENT P N 55113 01 ALUMA BRONZE BUSHING P N 55191 SPACER ES 55192 Y SPACER 27 P N 55027 D DUMBELL ROLLER 7 55025 B SPACER P N 55192 ALUMA BRONZE amp BUSHING P N 55191 TONG DOOR ASSEMBLY 4225 HWY 90 EAST BROUSSARD LA 70518 318 837 8847 AB SUPERIOR y Manufacturing amp Hydraulics 4 GENERATION Model CLE5500 15B THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp 12 07 01 HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMA TION MAY NOT BE USED DISCLOSED COPIED OR REPROD UCED IN ANY REV LOG DATE FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR 5 MANUFACTURING amp HYDRAULICS REF S Equip Manuals Dwgs CLE5500 Door 4th wpg Page 9 18 DOOR SWITCH BASE ASSEMBLY P N 76128 1 4 20 x 2 1 4 HHCS P N 110 4 REQD DOOR SWITCH ASSEMBLY 1 4 20 NYLOCK NUT P N 212 4 REQD SELF LUBRICATED VALVE DOOR SWITC
81. UHT Tong and 5 1 2 UHT Backup Revision 08 05 Page 9 1 SUPERIOR Manufacturing amp Hydraulics Inc 5 1 2 CLINCHERO UHT Tong and 5 1 2 UHT Backup Revision 08 05 Page 9 2 Bdm Lys Xgs L 0089310 DNIBNLOVINNVIA sBma spenueyy dinb3ysenuew d 338 58 JO IN3SNOO SSdHdX3 WHOS 4901 wii MIA dO L 60 60 50 9 4 8 dO ALH3dOHd JHL SI LNIWNIOQ SIHL lz L 198 188 gc s gt inedp amp H uranpejnuew 81902 v1 Quvssnoug e oOldddns YY 9Z1SS N d 0191 N d ATINISSV 9NI 19099 N d ATINISSV HV35 3Mvua ATINISSV 3 3VH8 393ld ONILLJIHS 338 OfYld 5 LdN NOLLVH3N35 N d 19099 N d AT8IN3SSV 1 5 A 18IN3SSV 33VH8 393ld NOILVYANAD 151 S80SS N d V 980SS N d O O O H3OVdS HOLON Y 14 5 HOLON L0 000LA1S N d 81057 N d ATINISSV BOLON HOLIMS HOOQ dO GOSH r 8011 LELL N d SOHH EX 612 1 dO aoau 01 4201 N d H3HSVAMOO1 8 8r0L N d SOHH 1 1 LX 91 8 qoat 5 SLL N d SOHS 1 X LL48 G 20099 N d ASSV Nid 9NDIOO1 een L108 Al8W3SSv AT8N3SSV Hv
82. W DP BACKUP MOUNTING KIT Assembly No MK5550 10 18 5 1 2 LJ DP TENSION STYLE BACKUP MOUNTING KIT Assy No MKBUCTS5550 10 18 1 2507 6 1 4 BACKUP ASSEMBLY suitte 10 19 BUC6204 7 CYLINDER ASSEMBLY a 10 20 BUC7632 CENTER JAW ASSEMBLY susana sidra 10 21 6 1 4 UHT BACKUP MOUNTING KIT Assembly No MK6250 eee 10 22 BUC6250 02 6 1 4 HYDRAULIC SCHEMATIC Assembly No BUC7699 S1 10 23 SUPERIOR Manufacturing amp Hydraulics Inc 5 1 2 CLINCHERO UHT Tong and 5 1 2 UHT Backup Revision 02 08 Page 10 1 SUPERIOR Manufacturing amp Hydraulics Inc 5 1 2 CLINCHERO UHT Tong and 5 1 2 UHT Backup Revision 02 08 Page 10 2 Bow LO do 10045008 SOMAVECAH 9 s6maisenueyy dba sjenue vd HOIH34NS JO IN3SNOO NAL SS3HdX WHOA ANY NI HO 3 900 03507051 48 LON ava 907 NOI 1VWdOHNI SIHL IVLLN3QIJNOO Q383GISNOO SI ONY 5 9 ONIUNLOVINNVWN 5 JO 3HL SI LNAWINOOd 80 80 20 1488188 gig 81602 V1 QdvSsnoua ide amey dOldddns 6v VL 19 199915 7 N d SOHS v x 91 8 Z HLIM LS LEOPONG N d YOLOALOYd qoat NOILVHLSNTII 5 LIA SNILNNOW NO 10310
83. WIIN3GIJNOO SI SOMNVSOAH 7060 2 ONISINLOVINNVIN HOMadNS JO ALYAJOYd IHL SI LNIANO SIHL 7799 168 819 s ineupAH 7 90 80 60S7ONE Nd ayov TI39 GVO AT8W3SSV YIONVH JO LNHNOd IOO AYOSSIDOV HOv3 40 aod 2201 Nid aHSVNMOO 1 816 Ae SOHH 91 8 8 MENE SOHH 7 ZX asv HOLIMS 4000 VO 000LATIS Nid 31V Id dOL LNOHLIM NIA dOL dNMIVA ddid MV M201 S IOOdS DIO LON 3A IVA Gal voran 4785 Page 10 13 Bdw YES cong oss dona s masenueyy dinb3yspenugj 438 galva 901 AY 20 91 0 L SOLI vsidAH 9 ONISALOVIANVA 5 JO IN3SNOO IM SSSedX3 3HL LNOHLIM NOW YO CHldOO G3SO IOSIG Gasn 38 LON AVA SIHL IVLENGGIJNOO 5 SI 8 ONISNLOVINNVIA ATHSdOHd 3HL SI LN3ATOOQG SIHL 11v88 1 8 812 81602 QEVSSNOYE 159306 5227 8 urunj ejnuelA GEROSEL 9 WAS X MOVaA Od Hoe MOVdA Od 4 Lez 8 Nid d MOva ScSGOna 00050082 N d Ada MOVdATOd
84. ar goods It accepts dovetail die adapters BUDT55 XXXX 2 3 8 thru 5 1 4 BUCX55005500 5 1 2 described above wrap around fine tooth steel dies 5500 wrap around FACE dies 5700 or wrap around aluminum dies BUCA5500 XXXX Special consideration must be given to insure the proper clips are used to insure proper die retention The difference between the clips is the minor diameter and the thickness of the retaining lip The BUCD5514 has an inner radius of 2 865 and a lip thickness of 0 200 BUCD5531 has inner radius of 2 780 and a lip thickness of 0 285 Die or Die Adapter Series Lower Clip Part Number Upper Clip Part Number wrap around dies 5 1 2 to 5 BUCD5514 BUCD5514 all wrap around dies BUCD5514 BUCD5531 BUCD5514 or BUCD5531 smaller than 5 dovetail die adapters 5 1 4 BUCD5514 BUCD5514 dovetail die adapters BUCD5514 BUCD5531 BUCD5531 5 1 4 to 4 3 4 all dovetail die adapters BUCD5514 BUCD5531 BUCD5514 or BUCD5531 smaller than 4 3 4 SUPERIOR Manufacturing amp Hydraulics Inc 5 1 2 CLINCHERO UHT Tong and 5 1 2 UHT Backup Revision 02 08 Page 3 6 20 860 dinb3aVsienueWvd ndeg esoo SMG ARUISSSDNDOSSGODSVEPRATT jo
85. aring Cap PN 55036 that 15 bolted to Bottom Tong Plate PN 55043 b Install Low Pinion Gear PN 55047 onto Pinion Gear PN 55038 01 c Install Bearing PN 1902 onto Pinion Gear PN 55038 01 and add Pinion Bearing Bushing PN 55047 1 Install Secondary Input Gear PN 55048 into Bearing PN 1903 which was previously installed into Bottom Secondary Bearing Cap PN 55041 Install Top Tong Plate PN 55063 onto Mid Body PN 55044 using 17 5 8 11 x 1 3 4 HHCS PN 1158 4 5 8 11 x 2 1 4 HHCS PN 201 for Side Handles 21 5 8 Lockwashers PN 1151 5 5 8 11 x 1 3 4 SHCS PN 1154 with 5 5 8 Hi Collar Lockwasher PN 1152 and 3 5 8 11 x 1 SHCS PN 1153 Press Bearing PN 1900 into Top Bearing Retainer PN 55066 Install Top Bearing Retainer Assembly onto Secondary Input Gear PN 55048 then Top Tong Plate using 3 5 8 11 x 1 1 4 HHCS PN 1156 with 3 5 8 Lockwasher PN 1151 and 1 5 8 11 x 1 1 4 SHCS PN 256 with 1 5 8 Hi Collar Lockwasher PN 1152 Insert Dumbell Roller Shafts PN 76025 A with 1 12 Low Profile Nylock Nut PN 1213 through Bottom Tong Plate PN 55043 through Dumbell Roller Assemblies and finally through Top Tong Plate PN 55063 After installing Dumbell Roller Shafts through Top Tong Plate fasten with 1 12 Low Profile Nylock Nut PN 1213 WARNING Insure Thrust Washers are correctly positioned High Gear Idler Assembly a Press 2 Bearing PN 1909 into High Gear Idler PN 55123 b Install Snap Ring PN 1949 into High Gear
86. arings please contact Garlock Bearings Inc 700 Mid Atlantic Parkway Thorofare New Jersey 08086 609 848 3200 FAX 609 848 5115 Coltec Industries Garlock Beari ngs O Page 6 4 1 Inc Form 9818 5 93 Page 6 4 2 TROUBLESHOOTING HYDRAULIC SYSTEM Hydraulic Pump Making Excessive Noise A B D E E G H D J K Problem Restricted or clogged intake line Contaminated fluid Restricted vent Air in fluid Damaged or worn parts Excessive RPM Increased friction Damaged or worn relief valve Damaged or worn check valve Restricted discharge Valve system restricted Excessive Wear to Hydraulic Components A B D E E Problem Fluid contamination Components misaligned High operating pressures Exhausted fluid depletion of additives Air in fluid Shortened bearing life SUPERIOR Manufacturing amp Hydraulics Inc 5 1 2 CLINCHERO UHT Tong and 5 1 2 UHT Backup Revision 12 01 Page 6 5 Solution Clean line check for contamination Flush system change fluid Clean or replace air vent Check for leaks and be certain fluid suction in tank is well below hydraulic fluid in reservoir Repair or replace damaged parts check fluid for contamination Check PTO gears and recommended speed to assure proper pump is installed for operation Make sure pump has been assembled using correct torque values Replace relief valve Re
87. cturers information provided by MD TOTCO or Acadiana Oilfield Instruments may not be applicable to all torque gauges or load cells This reference information is provided with the permission of MD TOTCO and Acadiana Oilfield Instruments SUPERIOR Manufacturing amp Hydraulics Inc 5 1 2 CLINCHERO UHT Tong and 5 1 2 UHT Backup Revision 12 04 Page 12 1 5 16 18 x 1 1 4 5 5 Use Never Seez Hand Tight PISTON RETAINER RING LOAD CELL SIZE DIAPHRAGM P N 6 44 SQ IN CLC203 DIAPHRAGM 8 0 SQ IN CLC205 P N SEE CHART 12 0 SQ IN CLC206 16 1 SQN CLC207 25 0 SQ IN CLC208 HOUSING 1 4 NPT FLUSH PLUG Use Teflon Sealant 5 16 18 x 1 1 4 SHCS Use Never Seez Torque to 200 in lbs 8 REQD ON HOUSING COMPRESSION Ab SUPERIOR Manufacturing amp Hydraulics 318 837 8847 A D E THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp 1 07 03 02 HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY REV 100 DATE MEDII FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR REF S Equip Manuals Dwgs MANUFACTURING amp HYDRAULICS Load Cell Comp rev1 wpg Page 12 2 CLINCHERO LOAD CELL AND TORQUE GAUGE ASSEMBLIES To request copy of Compression Torque System Technical Manual please contact Superior Manufacturing amp Hydraulics 4225 Hwy 90 East Bro
88. d in high gear is considerably less than torque developed in low gear Test door interlock system by opening door slightly with tong rotating Remove test mandrel for this procedure The tongs rotation should stop Iftong rotation fails to stop close door cease rotation deactivate power unit and inspect door interlock switch for damage Insure that adjustment collar is oriented to allow wheel of door switch to fit into recess on collar Warning If door switch system is not functioning properly tong must not be used Reinspect tong and backup hydraulic system for leaks If at this time the unit is functioning as intended replace all covers and grease splines in tong and backup side jaws and back jaws tape or grease spools on control valves to prevent paint from adhering to polished spool surface prime and paint unit for storage SUPERIOR Manufacturing amp Hydraulics Inc 5 1 2 CLINCHERO UHT Tong and 5 1 2 UHT Backup Revision 12 01 Page 6 2 MAINTENANCE INSTRUCTIONS Recommended Lubrication Schedule Performed After Completion Of Each Job Hydraulic Tong a Cam followers upper and lower all b Dumbell roller shafts upper and lower all c Door shaft d Idler shafts 2 e Low gear housing 2 zerts f Shift housing 2 zerts g Re pack tong cavity h Pinion and secondary gear shafts if sealed bearings have been replaced by non sealed bearings 1 Jaw rollers and pins Remove jaw pins and rollers clean and lub
89. d p nb sod y GLOOLILG 9 1 GZE9LILG senbes uodn jsanbas uodn uodn uodn jsenberuodn smef ui pesn 9 2 X p L 404 Jequinu GM3H2NITO SYILdYAY JIA ANY SMYT 40 SLYSNI TIV L3AOG LNINWIOVIATY sod p pue 195 mel led pasinbas 54 8 40 mef sad sod p 9 9 1 9 VZ9LILG smel eje op pesn 1uBiejs 8 2 X p L 40J Jequinu ued YFHONITO SH31dVOV 31 ANY SMYT 19 S LH3SNI TIV L3AOG LNSWSOV Id3el jsenbeJ uodn s siu Je ueeq jou seu ezis SIY sejeorpul XXXXX pezis1epun GEG 529 006 092 7 mef 10 qO edid 5295 98 0977 006 OOSSOOSSXONE Z LSXZ LS 216 GLE 052 gt 000 mef GO edid 9169 60977 005 06077 08 90 991 SXZ LS 9 Scit 000 0515 JO edid 60 4 9 67 097 000 00090 99 1 2 06 000 57 86 529 Mel 10 qO edid 0005 06077 60 7 5
90. d temperature operate the backup control valve and close backup around test mandrel using sufficient flow and pressure to clamp mandrel and maintain pressure to backup Recommended operating pressure of 2 500 psi Backup pressure gauge should match system operating pressure After release of control valve you may experience a slight drop in backup pressure up to 300 psi this is normal If backup pressure drops more than 300 psi within 2 minutes you may be experiencing a hydraulic leak M While maintaining pressure on backup visually inspect hoses stainless steel lines fittings etc N Q R for seepage of hydraulic fluid Repair or replace parts causing leaks If you see no visible external leaks and your backup is still losing pressure there may be an internal leak in the operating cylinder or load holding valve allowing fluid to bypass the piston Itis recommended that the backup be returned to the manufacturer for repair If at this time your backup is functioning correctly open and close unit several time to insure consistent operation With the proper dies installed in the tong and backup and test mandrel locked in the backup place reversing pin into the make up position set tong into low gear and operate tong through several cycles of locking biting and torquing to required torque Change reversing pin to break out position and repeat Repeat same procedure in high gear Note Torque develope
91. drill pipe and OCTG tubular goods This operational flexibility is achieved through a combination of a long stroke rear clamping cylinder compensating front jaws and dovetail die adapters or wrap around dies When used in the drill pipe mode with pipe larger than 5 1 4 OD up to 5 1 2 OD wrap around dies must be used The maximum dovetail die adapter can be as large as 5 1 4 in diameter When used with dovetail die adapters and strip dies the BUCD5500 can be used on tool joints which are as much as 1 4 smaller than the nominal size of the dovetail die adapter The dovetail die adapters have been specially modified to insure adequate clearance exists between the die adapter in the clamping cylinder and the die adapter in the front jaws even when the long stroke capability of the clamping cylinder is extended to clamp on undersized pipe The compensating front jaws are spring loaded and capable of moving to insure proper contact with undersized tool joints when dovetail die adapters are used Note Wrap around dies are not intended for use with undersized tubulars The dovetail die adapters used with the BUCD5500 LOCKJAWTM Backup for Drill Pipe can be readily identified by their part number BUDT55 XXXX where XXXX equals the nominal size For example if XXXX is 0500 this adapter is set up for 5 00 OD tool joints The splines used to hold the dovetail die adapter in the jaw is the same diameter as the splines used on BUC5500 CLINCHERO 5 1 2
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93. e all bolts are tightened and torqued to the recommended specification Bent or broken parts should not be used Replace immediately Always use exact replacements Always protect valve spool from paint overspray Faulty quick disconnects can cause high back pressures and sticking spools Check quick discon nects periodically to make sure they are functioning properly If valve spool does not center or appears to stick do not use PUMPS amp MOTORS SAFETY A relief or bypass in your hydraulic system is necessary to prevent pump from breakage due to overpressurization Use correct fittings and proper oil as noted in the technical service manual packed with each unit Change oil as recommended by your implement or tractor manufacturer CYLINDER SAFETY Check clevis clearances before during and after extending the cylinder and before using the cylinder under pressure to avoid possible injury or bent or broken rods caused by binding Never operatea cylinder above recommended pressures Never use a cylinder as a safety device when trans porting equipment PINHOLE LEAKS If you observe a pinhole leak discontinue use of the component If oil has penetrated your skin or contacted your eye seek medical attention immediately Page 1 3 Page 1 4 DESCRIPTION and APPLICATION The CLINCHER UHT Tong and Backup system is an open throat design which can handle tubulars as small as 2 1 16 inches to as large as 5 1 2 inches in diameter Thi
94. e suitable working height Approximately 6 above your waist Tong Assembly Stands are available from Superior Manufacturing amp Hydraulic Inc which are custom made for tong service work Install Bottom Tong Plate PN 55043 on Assembly Stand Bolt CLE5500 UHT Tong Mid Body PN 55044 to Bottom Tong Plate PN 55043 with 22 5 8 11x 1 1 2 HHCS PN 1157 4 5 8 11 x 2 1 4 HHCS PN 201 for Side Handles 26 5 8 Lockwashers PN 1151 and 3 5 8 11 x 1 SHCS PN 1153 Press Bearing PN 1903 into Bottom Secondary Bearing Cap PN 55041 Install 2 3 8 16 x 1 2 Set Screws PN 1029 use removable Loctite and 3 4 Flush Plug PN 1610 Install Bottom Secondary Bearing Cap Assembly onto Bottom Tong Plate PN 55043 using 4 5 8 11 x 1 3 4 HHCS PN 1158 with 4 5 8 Lockwasher PN 1151 Press Bearing PN 1902 into Bottom Pinion Bearing Cap PN 55036 Install 2 3 8 16 x 1 2 Set Screws PN 1029 use removable Loctite and 1 8 NPT Flush Plug PN 1607 Install Bottom Pinion Bearing Cap Assembly onto Bottom Tong Plate PN 55043 using 4 5 8 11 x 1 1 4 HHCS PN 1156 with 4 5 8 Lockwasher PN 1151 Dumbell Roller Assembly 41 Generation a Install 2 1 8 NPT Zert PN 1001 on Dumbell Roller Shaft PN 76025 A b Install 1 12 Low Profile Nylock Nut PN 1213 onto Dumbell Roller Shaft PN 76025 A c Press 2 Bushing PN 55191 into each end of Dumbell Roller PN 55025 B d Fit Spacer PN 55027 D into Dumbell Roller PN 55025 B e Install 2
95. ear rotates while control lever is in neutral Shift will not stay in set position Lost detent ball or spring Hydraulic fluid leaking from motor Damaged or worn motor shaft seal HYDRAULIC BACKUP SYSTEM Failure to hold tubulars A B D E E G H Problem Incorrect die for size tubular Dies have material compacted in tooth area worn teeth Power unit pressure set incorrectly Counter balance valve not holding pressure Internal leakage in backup cylinder Jaws will not retract Counter balance valve is stuck External leakage of cylinder Control valve set to neutral but jaws extend SUPERIOR Manufacturing amp Hydraulics Inc 5 1 2 CLINCHER UHT Tong and 5 1 2 Backup Revision 12 01 Page 6 8 Solution Inspect for excessive wear on brake band Inspect and replace defective cam followers Remove rust and debris from jaws and jaw pockets Inspect Jaw rollers and pins for wear flats and lubrication Repair replace and lubricate as needed Inspect and replace defective gears Inspect and repair or replace defective shifting parts Inspect and replace defective parts Replace control valve Replace detent ball and spring Replace motor shaft seal Solution Check pipe OD and match die size to pipe OD Clean dies with wire brush and inspect Replace with new dies if necessary Inspect relief valve on power unit to make sure enough system pressure is be
96. ent secondly you may find a problem before it escalates to a costly repair or down time on the job and most importantly prevent injury to operating personnel A major inspection described at the end of this section should be carried out if equipment is suspected to have been damaged during transit or is to be mobilized to a remote location where maintenance operations are difficult to carry out Routine Maintenance Cleaning Upon return from each and every job A Pre wash unit to remove majority of dirt and grease build up as to allow removal of dies and inspection of overall condition of unit B Remove and inspect dies from tong and backup Note any missing or damaged die retainers and or die retainer bolts C Remove side jaws from tong and inspect side jaw for missing or broken parts damaged splines broken ears locking hooks on front portion of side jaws D Clean and inspect side jaws jaw pins jaw rollers for damage or excessive wear cracks breakage and uneven wear patterns Reassemble jaw sections replacing any damaged parts Lubricate pins and rollers and reinstall in tong E Clean and inspect backup operating cylinder Insure sline area is free from damage and any rust or dirt is removed Replace any missing or damaged die retainer clips and die retainer bolts F Inspect all hoses for wear replace as necessary G wa Inspect hanger assembly to assure all parts are returned and in operating condition
97. er unit itself is shut down B Always inspect hoses prior to installation for abrasions kinks and other visible damage C Install hydraulic supply hose and hydraulic return hose between tong and hydraulic power unit Be advised that the standard installation on CLINCHERO tong calls for 1 Hydraulic Supply hose and 1 1 4 Hydraulic Return hose The differing hoses eliminates the possibility attaching the wrong hose to the wrong outlet while at the same time reducing back pressure in your hydraulic system SUPERIOR Manufacturing 4 Hydraulics Inc 5 1 2 CLINCHERO UHT Tong and 5 1 2 UHT Backup Revision 12 01 Page 5 2 op nam TYPICAL SNUB LINE INSTALLATION NOTE SNUB LINE IS PERPENDICULAR TO AXIS OF TONG Page 5 ds TYPICAL TONG INSTALLATION NOTE TONG IS PERPENDICULAR TO TUBING Page 5 4 OPERATIONAL INSTRUCTIONS Tong Operation A B Insure proper dies are installed Connect hydraulic hoses verify reservoir is full of hydraulic fluid and insure suction valve is open Open bypass valve to hydraulic system then check to make sure all hose connections are secure and hydraulic system is free of leaks Be certain door is completely closed before operation to insure safe operation CLINCHERO CLE5500 UHT is equipped with a door switch which prevents operat
98. escription Features amp Specifications Jaws Adapters amp Die Information Assembly Instructions Operational Instructions Maintenance Instructions amp Trouble Shooting Spare Parts Recommendations S RPG ha Accessories and Options UHT TONG Illustrations NS UHT BACKUP amp Mounting Kit Illustrations LOCKJAWTM DP BACKUP amp Mounting Kit Illustrations lt gt Lift Cylinder Illustration hb Load Cell and Torque Gauge 9 Motor Service Manuals A Valve Technical Data 51 2 CLINCHER UHT TONG and 5 1 2 UHT BACKUP REVISION TABLE Removed assembly instructions for earlier model tools previous generations Removed Parts Lists for earlier model tools amp renumbered pages Removed Parts Lists for earlier model tools amp renumbered pages Removed parts referencing earlier model tools Removed illustrations for previous generations Dumbell Rollers 17 274 amp 3 Shifting Gear 17 amp Bottom Cage Plates f Models CLE5500 13 amp 15 Bottom View w Hanger BUC5511 Tong Doors 1 2 amp 3 Renumbered pages Removed parts referencing earlier model tools Removed illustrations for previous generations Top View f BUC5500 Backup Cylinder 1 Plumbing 1 Sh 1 amp 2 Valve Bank 1 Hyd Schematic 1 Renumbered pages Corrected amp clarified Specs and Dimensional Dwgs Added Jaw Range Chart for Dovetail and Splined Jaws Revised Dwg 5 1 2 UHT T
99. ew contacts bearing back off 1 turn Door Switch Adj Sleeve Coat with removable Loctite tighten by hand until snug ie Tighten until all slack is removed but dumbell roller is still free to rotate by hand SUPERIOR Manufacturing amp Hydraulics Inc 5 1 2 CLINCHERO UHT Tong and 5 1 2 UHT Backup Revision 05 03 Page4 1 LUBRICATION STANDARDS Bearings and gears must be lubricated to minimize friction cool exclude foreign matter and prevent corrosion CLINCHERO recommends using Texaco Marfak MP 2 or equivalent for all grease zerts roller bearings and bushings Gears located within the clutch housing or between the tong plates are to be heavily lubricated using PLUSCO 855 or equivalent SUPERIOR Manufacturing 4 Hydraulics Inc 5 1 2 CLINCHERO UHT Tong and 5 1 2 UHT Backup Revision 12 01 Page 4 2 ASSEMBL Y INSTRUCTIONS TONG ASSEMBLY This section pertains to the physical assembly of the CLINCHER 5500 UHT Tong Section 9 illustrates the individual sub assemblies in more detail The purpose of this section is to guide the technician in the order of assembly as we would accomplish in the manufacturing process at our plant Use this section as a guide to help you familiarize yourself with the component parts of the 5500 We have included drawings on the following pages to aid in the assembly The drawings are laid out in the order in which you would assemble disassemble the unit Order of Assembly l Locat
100. f spools If spool is damaged in any way the complete section must be changed out Spools are not interchangeable SUPERIOR Manufacturing amp Hydraulics Inc 5 1 2 CLINCHERO UHT Tong and 5 1 2 UHT Backup Revision 12 01 Page 6 3 MAINTENANCE INSTRUCTIONS H Check gear selector and shaft Visually inspect the shifting shaft for alignment and straightness D Check Hi Low Gear assembly Visually inspect high and low clutch and gears for any sign of chipped broken or worn teeth J Check dumbell rollers shafts and bushings Check for excess movement on either bearings bushings shafts or dumbells Check idler gears and center pinion shaft gears and bearings Check that there are no signs of worn chipped or broken teeth on idler and center pinion shaft gears L Check door bearings Visually check excess movement on bearings at door assembly Ifexcess movement is found door must be removed making careful note of bearing washers positions for reassembly M Check door switch system Visually check that door switch valve has sufficient strength to hold door in closed position If this is not the case then repairs are required N Check door safety device Functionally check tong door safety switch Engage low gear open tong door and push rotor control lever forward as if to rotate rotor If safety device is operational then the rotor will not rotate O Check lifting hanger test date Check lifting hanger for damage Ensure
101. ics Inc CLINCHERG CHROMEMASTER LOCKJAW HYTOPS M Drillmaster GRIT FACE 4 Low Friction are trademarks of SUPERIOR Manufacturing amp Hydraulics Inc The products described in this manual are covered by U S and foreign Patents and or pending Patent Applications This manual is not a controlled document and is subject to revision without notice To receive updates and insure you have access to the latest information concerning the 5 1 2 CLINCHER Tong and Backup we request you complete this form and return the lower half to SUPERIOR Manufacturing and Hydraulics by mail or facsimile Access to our manuals can also be acquired through our web site www superior manf com Select the tab CLINCHERO Products select the equipment from the list to get Specs page select the tab Download Manual Name Company Address Address City State Postal Code Country Telephone Fax Tong Model No Serial No Backup Model No Serial No Assembly Date 5 12 CLINCHERO UHT Tong and Backup Technical Manual Registration Form Name Return To Company SUPERIOR amp Hyd Address 4225 Hwy 90 East Address Broussard LA 70518 USA City Postal Code Country Telephone 337 837 8847 Telephone Fax Facsimile 337 837 8839 Web Site www superior manf com Tong Model No SerialNo Backup Model No Serial No Assembly Date TABLE OF CONTENTS Hazard Warnings D
102. id smel 195 Jed 195 195 Jad Jes 1ed pba 195 sad OM JO S SISUOD pba sad 1 pba sod pba sod om sod pba sod Ajquiesse 10 sBuidnoo 10 seip Aue s pniox Jad seip smel 10 Jaquinu Jequunu JequinN JO 830 e 10 dnxoeq p nb sa p pue smel jequinu ped 10 jequinu uid wed K quiessy 9715 sap seues eip dijo dio do mef pauids mel paulids Mel pue 10 IHN Z L S OYIHINITO 101 Sap peurjds pue pau ds 21 ATIVNOLLN3 LNI 1441 5 ASSEMBL Y INSTRUCTIONS Fastener Lubrication and Make Up Torque Requirements Most bolts nuts and other threaded components are to be lubricated with Never Seez or equivalent before assembly Certain fasteners are to be assembled using permanent or removable Loctite as indicated in the assembly instructions and drawings All tapered pipe threads are to be treated with a Teflon based pipe dope to assist in makeup and prevent leakage CAUTION Do not use Teflon tape Improper application of Teflon tape
103. ing delivered to backup Remove side plates on backup Bench test and replace the defective counter balance valve Disconnect lines and bench test cylinder Repair or replace as necessary Replace counter balance valve Repair or replace cylinder Inspect control valve for damage and or incorrect spool Repair or replace as necessary SECTION 7 5 1 2 UHT TONG BACKUP PARTS LISTS RECOMMENDED TONG SPARE PARTS LIST Part Number 12501437 55013 01 55135 55014 01 55136 1001 SLV1000 01 45072 55061 A CM5573 BUCD5514 BUCD5533 CM7656 01 VA20 MRV 1 Quantity LS L SUPERIOR Manufacturing amp Hydraulics Inc 5 1 2 CLINCHERO UHT Tong and 5 1 2 UHT Backup Revision 05 03 Page 7 1 Description Seal for Rineer Motor Standard Jaw Pins Heavy Duty Low Friction Jaw Pins Standard Jaw Rollers Heavy Duty Low Friction Jaw Rollers 1 8 NPT Zerts Door Switch Assembly Shifting Yokes Brake Band Assy Die Clip 5 1 2 UHT Backup Die Clip 5 1 2 DP Backup Die Clip 5 1 2 DP Backup Die Clip 6 1 4 UHT Backup A 20 Relief Cartridge SUPERIOR Manufacturing amp Hydraulics Inc 5 1 2 CLINCHERO UHT Tong and 5 1 2 UHT Backup Revision 05 03 Page 7 2 ACCESSORIES AND OPTIONS Several different accessory items are available for the CLINCHERO Tong and Backup to allow them to be customized to provide a system most appropriate for the inducer s application
104. into the working position Vertical position control should be achieved by means of a CLINCHERO hydraulically operated lift cylinder spring hanger WARNING Users must insure the entire suspension system including cables rig mounting points lift cylinders tong lifting brackets bridles winches pulleys counter weights etc are capable of handling the static weight of the tong and backup plus any loads which could be transferred to it during the makeup or breakout process PLUS any shock loads which may be seen during operation This system must readily allow downward movement equal to a minimum of the thread makeup distance to avoid overloading the suspension system and or damage to equipment A 1 IWRC minimum diameter wire cable with a 51 7 ton minimum breaking strength or better should be attached at a 90 degree angle to the tong and at the same level to insure proper readout of torque indicator A SNUBBING LINE should always be attached even when an integral backup is in use to provide additional safety in the event of a backup slippage WARNING Users must provide a means of safely controlling the tong and backup movements in all directions when it is use Failure to account for its size weight movement and the amount of torque developed could result in personnel injury or death SUPERIOR Manufacturing amp Hydraulics Inc 5 1 2 CLINCHERO UHT Tong and 5 1 2 UHT Backup Revision 12 01 Page 1 1 51 2 CLINCHERO UHT Tong and Backup
105. ion of the tong when door is even partially open Use power unit to start up procedure as outlined in your owners manual supplied by the manufacturer In the event hoses are not tightened securely possible failures to hydraulic system can occur 1 If pressure supply hoses are restricted or flow is blocked pressure will increase in the hydraulic power unit resulting in increased RPM in the power unit 2 If return line hoses are restricted or flow is blocked pressure will increase in the hydraulic power unit and the hydraulic system to the tong itself resulting in the tong motor increasing to maximum pressure and possible motor seal failure After completion of A through E restart the power unit and allow engine to idle for approximately 10 minutes Slowly close bypass valve to allow circulation of hydraulic oil through tong and hoses Place shifting lever into low and rotate several times Repeat in reverse If correct jaw die combination is installed the unit is now ready to run pipe Adjust height of tong to proper height using the control valve located all the way to the right of rear valve bank assembly Stand in the normal operators position insert the locking pin into the rear cage plate hole on operators side This pin allows ring gear to rotate clockwise make up and engage the cam to close jaws on pipe Swing tong and backup onto tubing making sure to align tubing on rear jaw of backup Close backup jaws by p
106. ld wpg Page 10 10 Alqwessy oossaond dinba sjenuey d ON A T8IN3SSV 901 ANY YO 031900 035010510 035 38 LON AVAL m owes messes um dIMOVE did THY w NV OO 1 S 1188 1 8 812 wiser AOLAF ANST 3lV 1d WOLLOG lt 2091 2 9MId LAN 8 1 LOOL N d 31V d dOL 404 cone 1482 LAN 8 4 LOOL 1482 1dN 8 1 dOL 0084 001 YALLOO X 9L 8X OL v c9 LSOn8 N d QV3PM IH 6 21 JAN ANE L 9 dOL HOVA 40 0034 8 YSHSVMYOOT SOHH ZX 01 3 ced E gt 5 HOLO3LOSd 3o9nvo dol E pesseld ASONSZINE OVE doas 92022 pi LH M i dio SE 0 pepieA 2 s ni OE ES _ di 9 doy a ALWId WOLLO8 9 401 SON Ole aes SOHH amp 6X 01 lt HSM DOS HOV3 JO 104 SOHH X OL v EOLL SEHSVNDIOOT H3HSVVMOOT 21 un ei N d I
107. lift cylinder at all times Encoder Adapter accepts customer s turns encoder to signal to a torque turn computer Pressure Control Valve adjustable pressure control valves allow the customer to limit the amount of pressure applied and torque developed Tong Handles with protects operators hands Closed Covers The features described above are covered by US and foreign patents or pending US and foreign patents SUPERIOR Manufacturing amp Hydraulics Inc 5 1 2 CLINCHERO UHT Tong and 5 1 2 UHT Backup Revision 12 01 Page2 1 DESCRIPTION and APPLICATION TONG APPLICATION After completing the make up or break out cycle the jaws are opened by reversing the tong motor to drive the ring gear and cam surfaces in the opposite direction until the reversing pin contacts the ring gear shoulder Springs are used to return the jaws to their fully open position BACKUP APPLICATION The CLINCHERO UHT Backup s front jaws are hydraulic cylinders During a jaw closing cycle the front jaws advance and clamp the pipe against the fixed rear jaw Once locked on the pipe pressure is locked in the backup cylinder by a load holding valve When opening the front jaws retract to allow the pipe to be removed The CLINCHERG UHT LOCKJAW Backup has an open throat design with three jaws that encircle the pipe The front jaws are operated by cam surfaces on the rear jaw cylinder During a jaw closing cycle the front jaws swing in and interlock as the rear die
108. lower PN SSCF162500 in Bottom Cage Plate PN 55056 with 15 1 4 Drive Zert PN 1257 15 3 4 16 Jam Nut PN 1170 and 15 3 4 Lockwasher PN 1171 c Fit Top Cage Plate Cam Followers into Ring Gear groove Use crane to raise Bottom Cage Plate and fit Bottom Cage Plate Cam Followers into Ring Gear groove Fasten Cage Plates together using 6 7 8 9 x 7 HHCS PN 1250 with 7 8 Heavy Split Lockwasher PN 1224 Door Assembly and Door Installation 4 Generation a Install 2 1 8 NPT Zert PN 1001 in Door Shaft PN 55022 A one on each end b Install 1 12 Low Profile Nylock Nut PN 1213 on Door Shaft PN 55022 A c Press Bearing PN 1910 into Door Plates Door Weldment PN 55113 01 d Mount Tong Door onto Tong e Install Tong Door Bushing PN 55125 onto Door Shaft Assembly SUPERIOR Manufacturing amp Hydraulics Inc 5 1 2 CLINCHERO UHT Tong and 5 1 2 UHT Backup Revision 01 02 Page 4 5 27 28 29 ASSEMBLY INSTRUCTIONS f Install Door Shaft Assembly through Bottom Door Plate Bottom Tong Plate Dumbell Roller Assembly Top Tong Plate and Top Door Plate g Install additional Tong Door Bushing PN 55125 onto Door Shaft Assembly h Install 1 12 Low Profile Nylock Nut PN 1213 on Door Shaft PN 55022 A 1 Install Door Switch Adjustment Sleeve PN 76131 onto top of Door Note Collar is cut with weld bevel and is to be welded to top of Tong Door 3 Install 2 3 8 16 x 1 2 Set Screws PN 1029 use removable Loctite on
109. n this manual WARNING concerns an operating procedure or practice that if not strictly observed can result in injury to personnel or loss of life Caution concerns an operating procedure or practice that if not strictly observed can result in damage to or destruction of equipment Note concerns an operating procedure or practice that needs highlighting CLINCHER UHT Tongs and Backups are manufactured to provide a means of making up or breaking out high torque tubular connections They utilize high pressure hydraulic fluid power which can cause the tong to move suddenly and with great force if the tong is not properly rigged up and operated CLINCHER Tongs and Backups contain rotating and reciprocating parts which can severely or fatally injure personnel who are operating repairing or near this equipment during its operation WARNING Tongs and Backups are not to be operated by untrained personnel or personnel with diminished physical or mental capacity No work of any type including changing of dies is to be carried out while the tong and backup are connected to any hydraulic power unit CLINCHER UHT Tongs and Backups are heavy tools They should be suspended from a secure high strength 7 8 IWRC minimum diameter wire cable with a 31 ton minimum breaking strength The wire rope should be hung as close to the center of the wellbore as possible without interfering with drilling equipment operation to allow the tong to be readily swung
110. nclature for CLE5500 UHT Tong and BUC5500 UHT Backup 5500 Fine Toothed Steel dies for jaws 2 reqd tong BUC5500 xxxx Fine Toothed Steel dies for jaws 3 reqd per backup BUCX5500 xxxx Coarse Tooth Steel dies for jaws 3 reqd per backup CLEA5500 xxxx Aluminum dies for jaws 2 reqd per tong 5500 Aluminum dies for Low Friction jaws 2 reqd per tong 501 Aluminum dies for jaws 3 reqd per backup 5800 GRIT FACE dies for jaws 2 reqd tong BB5700 xxxx GRIT FACE dies for jaws 3 reqd per backup 5700 FACEM dies w teeth for jaws 2 tong 3 reqd per backup ORDERING EXAMPLE fine toothed steel dies are needed to run 2 7 8 OD tubing Qty two 2 CLE5500 2875 dies for jaws Qty three 3 BUC5500 2875 dies for jaws replace xxxx with size required in inches 5500 Fine Toothed steel dies for UHT Tong 2 062 2 375 2 875 3 000 3 062 3 125 3 250 3 375 3 437 3 500 3 875 4 000 4 125 4 250 4 375 4 500 4 562 4 625 4 687 4 750 5 000 BUC5500 xxxx Fine Toothed steel dies for UHT Backup 1 750 2 062 2 375 2 697 2 700 2 875 3 000 3 062 3 125 3 220 3 437 3 500 3 625 3 668 3 687 3 750 3 830 3 875 4 000 4 053 4 375 4 500 4 562 4 625 4 687 4 750 4 812 4 875 4 900 5 000 5 563 BUCX5500 xxxx Coarse Tooth steel dies for UHT Backup 5 500 CLEA5500 xxxx Aluminum dies for UHT Tong 2 375 2 875 3 500 3 951 4 000 4
111. ns Filters should be changed regularly spin on types after 50 hours of initial use and then after every two hundred fifty hours of use Use of a condition indicator is recommended Consult your tractor or implement owner s manual for filtra tion and changing recommendations for internal systems OIL REQUIREMENTS Premium quality anti wear type oil with a viscosity between 100 and 200 SSU at operating temperatures Certain synthetic oils may cause spool seals to swell and the valve to stick If in doubt call CROSS Engineering IMPROPER HOOK UP OR MOUNTING Always use the proper size fittings Hook up in amp out as noted on the valve body Do not overtorque pipe fittings Mounting surfaces should be flat and care should be used when tightening mounting bolts Over tightened bolts can cause spool bind and casting breakage When hooking a valve in series always use a power beyond sleeve Con sult your tractor or implement manual to make sure you have the proper quick disconnect line connected to the inlet of the remote valve MISAPPLICATION Always use the proper valve for the job CONVERTA CD CS or CA valves should never be used for metered heavy load lifting loaders or similar applications Use an open center valve for open center applications and a closed center valve for closed applications If in doubt check with your tractor dealer Contact CROSS if the valve allows the hydraulic equipment to creep excessively MAINTENANCE Make sur
112. ong Jaw Assembly Revised Dwg Lift Cyl Assy LCR100 B Added Tong Model CLE5500 15C Backup Model BUC6250 amp Hanger BUC6260 Revised Weight Spec for LOCKJAWTM DP Backup Added Specs amp Dimens Illustration f 5 1 2 UHT Tong w 6 1 4 UHT Backup Added Die Nomenclature for BUC6250 UHT Backup Corrected typo on chart title from LOCKJAWTM Tong to UHT Tong Revised Spare Parts List Added Parts List s CLE5500 15C 55001 03 amp KITBOLT 04C amp renumbered pages Revised Parts List s CLE5500 15B 45091 SLV1000 01 KITBOLT 04 1 19 24 Added Parts List s BUC6250 BUC6204 BUC7632 amp KITFIT 02 Revised Parts List s KITFIT 15A amp KITFIT 15C 1 5 8 Added Parts List s MK6250 BUC6260 amp BUC6270 Revised Parts List s BUCD5600 amp BUCS5570 01 Added Illustrations Sealed Idler Bearing PN 1905 Installation for PN 1905 Motor Assy sht 2 amp Hanger Bracket Assy 55001 03 Revised Illustrations Top View sht 1 amp 2 Shifting Gear Assy Brake Band Assy amp Side Handle Assy Added Illustrations BUC6250 6 1 4 UHT Backup BUC6204 Cylinder Assy BUC7632 Center Jaw Assy amp MK6250 6 1 4 Mounting Kit Revised Illustrations Valve Bank Assy 5 1 2 LJ DP Backup Top View w o Top Plate Outside Door Assy f BUCD5500 amp 5 1 2 LJ DP Backup Mounting Kit Assy Replaced Totco Manual with Superior Compression Torque System Revised Spec charts Added Dovetail Straight Tooth amp Diamond Tooth Die information Replaced charts Ma
113. ong Plate using 1 2 13 x 2 HHCS PN 1112 A inserting through Brake Band Lug Weldment PN 55126 and Gusset welded to Brake Band Ring with 1 2 13 Nylock Nut PN 1087 Note Bottom Brake Band Lug Assembly includes 1 8 NPT Zert PN 1001 with 1 12 Low Profile Nylock Nut PN 1213 SUPERIOR Manufacturing amp Hydraulics Inc 5 1 2 CLINCHERO UHT Tong and 5 1 2 UHT Backup Revision 01 02 Page 4 6 OPERATIONAL INSTRUCTIONS SUSPENSION A Tong should be hung by a 7 8 IWRC minimum O D wire cable with a 31 ton minimum B C breaking strength It should be hung as close to the center of the drill rotary without interfering with operation of drill string and lifting equipment Itis recommended the operator make use of the CLINCHERO Lift Cylinder The CLINCHERO Lift Cylinder incorporates a hydraulic cylinder and manual lift spring The hydraulic cylinder portion is used to assist in the raising and lowering of the tong and backup while the spring allows for movement during make up and break out WARNING The suspension system must allow the tong to easily move down a distance equivalent to the thread make up length If significant resistance is encountered the suspension system may be subject to load which could cause its failure damage equipment or expose personnel to severe or fatal hazards Assure that tong is suspended in level manner Both tong and the backup must be level at the point they contact the tubular Using adjustment screw
114. perator and nearby personnel to potentially fatal hazards No attempt should be made to operate the CLINCHER UHT Tong and Backup for any purpose other than which it is intended This system is capable of generating very large clamping forces and torsional loads which if improperly applied or controlled could result in damage to the tubular to the tong and backup or could possibly result in injury or death of personnel Do not attempt to operate the unit without correct dies and the proper size tubular being in the tong and backup See Section 3 for more information concerning the selection and use of dies CAUTION Operating this equipment without the correct size type and orientation of dies can result in damage to the equipment or tubulars being handled SUPERIOR Manufacturing amp Hydraulics Inc 5 1 2 CLINCHERO UHT Tong and 5 1 2 UHT Backup Revision 12 01 Pagel 2 HYDRAULIC PRODUCT GENERAL INFORMATION ery HYDRAULIC PRODUCT SAFETY WARNING Valve lever Spool may stick not center under certain conditions allowing the hydraulic equipment to continue to operate and could cause serious injury death or equipment failure VALVE SAFETY Read and follow instructions carefully Failure to observe instructions and guidelines may cause serious injury death or equipment failure A sticking valve spool bind may be caused by one or more of the following factors DIRTY OIL Oil must be filtered to a minimum of 25 micro
115. place check valve Check to make sure relief valve is set to proper pressure Inspect and repair or replace defective parts check system for contamination Solution Flush fluid system replace with new fluid Inspect and realign Gauge and set to proper pressure Flush fluid system replace with new fluid Check for leaks and be certain fluid suction in tank is well below hydraulic fluid in reservoir Check alignment insure proper lubri cation to non sealed bearings TROUBLESHOOTING HYDRAULIC TONG SYSTEM Slow Tong Speed A B C D E F G H Problem Restricted supply line Low fluid level Air leak Pump speed insufficient Damaged or worn equipment Pump not primed Low or no flow from supply line Hydraulic bypass valve malfunction Insufficient Torque A B D E E Problem Door switch malfunctioning Relief valve malfunctioning Damaged or worn pump parts Slow pump speed Improper system fluid Directional control valve set improperly SUPERIOR Manufacturing amp Hydraulics Inc 5 1 2 CLINCHER UHT Tong and 5 1 2 Backup Revision 12 01 Page 6 6 Solution Clear supply line and check intake on reservoir Add fluid to proper volume Locate and repair leak Assure proper pump speed for application Isolate pump and check pressure to determine whether motor or pump is defective Repair or replace defective part
116. ricate with gear grease j Inspect hydraulic fluid for foreign material and contaminant Filter or replace Your must filter or replace entire system including power unit tank and lines along with tong to insure all contaminants are removed Annual Major Maintenance Inspection and repair Routine preventative maintenance will significantly extend the operating life of your equipment reduce operating cost and avoid downtime CLINCHERQ recommends a program of frequent routine inspection and if equipment is suspected to have been damaged during transit or is to be mobilized to a remote location where maintenance operations are difficult to carry out perform the following A Visually inspect components on power tong or backup which could possibly have been damaged either during operation or transit Damage to hanger assembly hydraulic backup mounting legs or hydraulic valve assembly B Check test date Ensure that a load test and inspection was carried out within the last 9 months C Check ring gear Check for any signs of damage or wear D Remove motor and valve assembly from the tong body E Check motor seal Apply hydraulic power run motor and visually check motor seal for any signs of leakage F Check drive gear high and low pinion gears Check for excessive sign of wear on motor gear G Check condition of control valve spools Activate valves and check for any sign of wear pitting or scoring of the chrome surface o
117. s Dwgs Right amp Left Jaw are reversible and interchangeable MANUFACTURING amp HYDRAULICS CLESSO0 Jaw Dovetail rev2 wpg Page 9 35 SECTION 10 DP BACKUP ILLUSTRATIONS amp MOUNTING KIT ILLUSTRATIONS BUC5500 01 5 1 2 UHT BACKUP TOP VIEW 10 3 5 1 2 UHT BACKUP VIEW WITHOUT PLATE 10 4 5 1 2 UHT BACKUP BOTTOM 10 5 BUC5523 CYLINDER ASSEMBLY 2 Generation e 10 6 5 1 2 UHT BACKUP MOUNTING KIT Assembly No MK5500 cs 10 7 VALVE BANK ASSEMBLY eerte tette tte ttt canas 10 8 HYDRAULIC SCHEMATIC eet tette 10 9 HYDRAULIC SCHEMATIC W MANIFOLD MFG BEGINNING 02 2007 10 10 BUCD5500 5 1 2 LOCKJAW DP BACKUP ASSEMBLY 10 11 BUCD5500 5 1 2 LOCKJAW DP BACKUP ASSEMBLY W O TOP PLATE 10 12 5 1 2 LOCKJAW DP BACKUP TOP VIEW W O TOP 10 13 BUCD5524 CYLINDER ASSEMBLY creer ettet ttt 10 14 BUCD5536 INSIDE DOOR 55 2 0 9 0 10 15 BUCD5535 OUTSIDE DOOR ASSEMBLY eee 10 16 BUCDT5500 5 1 2 LJ DP TENSION STYLE BACKUP ASSEMBLY 10 16 1 BUCDT5500 5 1 2 LJ DP TENSION STYLE BACKUP ASSY W O TOP PLATE 10 16 2 DOVETAILDIE ADAPTER 10 17 5 1 2 LOCKJA
118. s and slots in rigid hanger assembly adjust tong so that it hangs level on horizontal axis and is parallel to tubular on vertical axis Make certain that floor space is adequate to maneuver tong on and off pipe The space must be clear of obstructions to allow safe and unrestricted operation D Attach 1 IWRC minimum wire cable with a 51 7 ton minimum breaking strength or better as a tong back up line at 90 degree angle to tong and at same level to insure proper readout of torque indicator You should always have snubbing line attached Use of a integral hydraulic backup 18 safer than manual backup but operators should maintain additional safety of snubbing line to prevent injury in case of hydraulic failure or the failure of operator to have backup properly applied to tubular This equipment generates extreme torque and should be used with caution Jaw and Die Installation A Be sure all power to unit is off and power unit itself is shut down B Determine O D of tubular to be made up or broken out Use proper dies to bite O D of tubular and insert as follows Remove sliding head jaws 2 from cage plate pockets Insert one jaw with proper dies into pocket assuring the jaw roller pin faces upward Repeat procedure for other side SUPERIOR Manufacturing 4 Hydraulics Inc 5 1 2 CLINCHERO UHT Tong and 5 1 2 UHT Backup Revision 12 01 Page 5 1 OPERATIONAL INSTRUCTIONS Hydraulic Lines A Be sure all power to unit is off and pow
119. s system features two 2 jaws in the tong and three 3 jaws in the backup which encircle the pipe Wrap around jaws and dies combined with our low friction jaw technology constant radial load cam system and compensating jaw design provide exceptional gripping capabilities with reduced pipe deformation stress and marking Using our non marking aluminum die system or GRIT FACE dies in the UHT Tong and Backup will now allow stainless steel corrosion resistant alloys CRA to be run as quickly and easily as a traditional tong runs conventional steel tubulars Notable Features and Benefits Low Friction Jaws increases cam angle efficiency to allow use of aluminum dies Splined Die System aligns the die with the tubular and more evenly distributes radial load essentially wrapping the die around the tube reduces pipe stress deformation and minimizes marking Constant Cam Angle insures an adequate radial load is available regardless of relative rotation to enhance performance on undersized pipe Die Retention Method provides an enhanced method of preventing equipment damage and die loss if the pipe is inadvertently moved while the tong or backup are still gripping the pipe In addition to these unique features listed above the CLINCHERO UHT Tong and Backup System is also equipped with numerous standard features including Door Interlock prevents tong ring gear rotation whenever the tong door is open but allows control and operation of backup and
120. sest to the LOCKJAW door hooks The back edge of the dovetail die adapter will line up with the edge of the compensating jaw furthest away from the LOCKJAW M door hooks When wrap around dies are installed the back edge of the die will extend beyond the edge of the compensating jaw which is furthest away from the LOCKJAW door hooks The difference between these two die systems is the clearance required when the dovetail die adapter is used with undersized tool joints Remove upper clip bolts upper clip and die from rear clamping jaw Install appropriate wrap around die or dovetail die adapter Rear die should be centered in rear jaw Reinstall upper clip and clip bolts Lubricate clip bolts with Never Seez or equivalent Tighten bolts securely to approximately 38 ft Ibs Remove upper clip bolts upper clips and dies from compensating front jaws Install appropriate wrap around die or dovetail die adapter Reinstall upper clips and clip bolts Lubricate clip bolts with Never Seez or equivalent Tighten bolts securely to approximately 38 ft lbs Reconnect supply and return hoses Restart power unit Fully open backup and tubular with OD compatible with dies Close backup and clamp on pipe Visually confirm door is fully closed and locked and that all dies are gripping uniformly DIES DIE RETAINERS AND DIE RETAINER CLIPS The BUCD5500 LOCKJAWTM Backup for Drill Pipe is a versatile tool which can be used on drill pipe and OCTG tubul
121. sion 03 04 Page2 5 5 OVERALL ASSEMBLY LENGTH 49 OVERALL TONG ASSEMBLY LENGTH 3 OVERALL TONG HANDLE LENGTH TONG WIDTH 30 30 1 2 INCLUDING NAMEPLATES 35 9 16 OVERALL WIDTH INCLUDING TONG HANDLES BACKUP WIDTH 31 1 4 31 3 4 OVERALL BACKUP WIDTH INCLUDING NAMEPLATES OVERALL BACKUP HANDLE LENGTH 46 OVERALL BACKUP ASSEMBLY LENGTH 4 ceo 5 ul CUNCHER D 5 x S o 5 1 2 UHT TONG amp BACKUP SUPERIOR 4225 HWY 90 EAST BROUSSARD LA 70518 318 837 8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED COPIED OR REPROD UCED IN ANY FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING amp HYDRAULICS 1 04 19 02 REV LOG DATE REF S Equip Manuals Dwgs CLE5500 Dimensions UHT rev1 wpg Page 2 6 SPECIFICATIONS Maximum Torque 25 000 ft 1bs 33 895 Nm Maximum Operation Press
122. t Optional Equipment Door Interlock Two Speed Hydraulic Motor Self Adjusting Brake Hydraulic Cage Plate Brake System Handles Tong amp Backup Hydraulic Intensifier for Backup 1 4 0 6 cm undersize 3 Point Lifting Bridle Electronic Solenoid Dump Valve Shipping Stand or Skid Varying Outlets for Torque Turns Computer Sending Units SUPERIOR Manufacturing amp Hydraulics Inc 5 1 2 CLINCHERO UHT Tong and 5 1 2 UHT Backup Revision 03 04 Page2 7 9 15 16 4 OVERALL TONG ASSEMBLY LENGTH 3 OVERALL TONG HANDLE LENGTH OVERALL BACKUP HANDLE LENGTH TONG WIDTH 30 30 1 2 INCLUDING NAMEPLATES BACKUP WIDTH 29 15 16 INCLUDING SIDE COVERS AND NAMEPLATES 35 9 16 OVERALL ASSEMBLY WIDTH INCLUDING TONG HANDLES 37 15 16 OVERALL BACKUP ASSEMBLY LENGTH i y oh 5 CUNCHER lt m 5 1 2 UHT TONG amp LOCKJAW DRILL PIPE BACKUP DIMENSIONS Ab SUPERIOR Y Manufacturing amp Hydraulics 4225 HWY 90 EAST BROUSSARD LA 70518 318 837 8847 THIS DOCUMENT IS THE PROPERTY
123. ure 3 000 psi 207 Bar RPM 35 GPM 133 LPM Manual Gearbox Max Allowable Flow Rate 40 GPM 151 LPM Using Standard A 20 Valve Package Max Allowable Flow Rate 60 GPM 227 LPM Using Optional A 35 Valve Package High Low 45 8 Handle Length 5 1 2 UHT Tong 32 1 2 82 6 cm Handle Length 5 1 2 LOCKJAW DP Backup 28 71 1 cm Overall Length 5 1 2 UHT Tong amp 5 1 2 LJ DP Backup 50 127 cm Overall Width w Handles Overall Width w o Handles UHT Tong amp LJ DP Backup 35 1 2 90 2 cm 30 1 2 77 5 cm Overall Height w LJ DP Backup amp Load Cell Bracket 62 1 4 158 1 cm Overall Height w LJ DP Backup amp Lifting Bracket 65 165 1 cm Weight Tong approximate Weight 5 1 2 LOCKJAW DP Backup approximate Bottom Hanger approximate Tong Legs approximate Combined Weight Tong w 5 1 2 LJ DP Backup w Hanger amp Legs approximate 1 775 lbs 805 1 kg 875 lbs 398 0 kg 225 lbs 102 1 kg 50 lbs 22 7 kg 2 925 Ibs 1 326 8 kg Tong Jaw Options 2 1 16 thru 3 1 2 LF 31 2 thru 5 31 2 thru 5 1 2 1 Backup Jaw Size 2 1 16 thru 5 1 2 Gripping Range for Dovetail Tong Jaws under nominal jaw or adapter sizes 3 8 1 5 cm undersize Gripping Range for LOCKJAW DP Backup dressed with Dovetail Adapters Operates using Steel Tooth Wrap Around Dies FACE Wrap Around Dies and Aluminum Wrap Around Dies Standard Equipmen
124. uroejuoo 1891 uoisuejxe ejejd si dij mel sees jo uonisod mel Buiduuejo 1891 ui usni aq 95941 Buiqm 9 4 Z 20 punoJe dem ui dnxyoeg Z L S YAHONITO 00550208 jou si epe Mel Buiduuejo Jea 1 smel Bunesueduioo usni 0 SJojdepe edidi up seip 914 pue sJejdepe dnyoeg 2 S Page 3 7 THIS PAGE LEFT BLANK INTENTIONALLY Page 3 8 40 01 2 9 1 uodn ysanbas uodn 6 ysanbas uodn jsanba uodn uodn mer LHN 1 0095319 spcseBues LHX00SS31O 00883 10 s19euspeedesienuey dinbavsienueWvd 524 siajdepe pue 195 mel Jad pasinbas sod g Jo mef rad sod smel ui pasn syasul peujooj 8 2 X OPM p L 10 Jequinu yed OYIHINITO 5 4 ANY SMVP 40J SLYASNI TIV L3AOG LNSWSOV Id3e 9 1
125. ushing middle control lever forward The design of the CLINCHERO Integral Backup centers pipe in the backup and tong Close tong door Rotate ring gear clockwise by pushing motor control lever on the front valve bank assembly forward until jaws lock on pipe and continue to rotate until desired amount or torque is applied After correct amount of torque specific to that connection has been applied release tong jaws by pulling back on motor control lever until jaws release and throat in cage plate is aligned with door opening Open door Release backup by pulling back on right control lever on rear valve bank assembly until backup jaws are completely retracted High and low gear is adjusted by use of shifting lever PN 45060 located to the left side of the shifting housing With the lever in the upwards position the tong is in high gear With the shifting lever in the downward position the tong is in low gear SUPERIOR Manufacturing amp Hydraulics Inc 5 1 2 CLINCHERO UHT Tong and 5 1 2 UHT Backup Revision 12 01 Page 5 5 SUPERIOR Manufacturing amp Hydraulics Inc 5 1 2 CLINCHERO UHT Tong and 5 1 2 UHT Backup Revision 12 01 Page 5 6 MAINTENANCE INSTRUCTIONS CLINCHER recommends that owners of CLINCHER Hydraulic Power Tongs Backups CHROMEMASTER Ms and accessories adapt a regularly scheduled maintenance program Implementation of this type of program offers several benefits First you increase the life of your equipm
126. ussard LA 70518 Phone 337 837 8847 Fax 337 837 8839 www superior manf com SUPERIOR Manufacturing amp Hydraulics Inc 5 1 72 CLINCHER UHT Tong and 5 1 2 UHT Backup Revision 11 03 Page 12 3 Page 12 4 SECTION 13 MOTOR SERVICE MANUALS To request copy of Rineer Motor Service Manuals please contact Superior Manufacturing amp Hydraulics 4225 Hwy 90 East Broussard LA 70518 Phone 337 837 8847 Fax 337 837 8839 www superior manf com SUPERIOR Manufacturing amp Hydraulics Inc 5 1 2 CLINCHERO UHT Tong and 5 1 2 UHT Backup Revision 12 01 Page 13 1 Page 13 2 SECTION 14 VALVE TECHNICAL DATA To request copy of Valve Technical Data please contact Superior Manufacturing amp Hydraulics 4225 Hwy 90 East Broussard LA 70518 Phone 337 837 8847 Fax 337 837 8839 www superior manf com SUPERIOR Manufacturing amp Hydraulics Inc 5 1 2 CLINCHERO UHT Tong and 5 1 2 UHT Backup Revision 12 01 Page 14 1 Page 14 2
127. x amp Min Adapter Gripping Diameter for BUDT55 XXXX DT Die Adapters for BUCD5500 BUCDS5XHT with chart for 5 1 2 Tong and chart for 5 1 2 LJ Backup for Drill Pipe Tong has 3 8 min undersized LJ Backup for Drill Pipe has 1 4 min undersized Replaced Tech Update Rev 5 0 with Rev 6 0 Corrected assembly instruction 15 Revised illustration Secondary Gear Assembly Revised Parts List BUCD5500 Revised Parts List BUC5570 Revised Gear Housing Top View including High Gear Idler Assy Removed pg 12 High Gear Idler was same as Gear Housing Top View Revised Gear Train illustration Encoder Assy Shifting Gear Assembly Bottom View Low Friction Jaw Assy amp Dovetail Jaw Assy Revised illustrations Mounting Kit Assy MK5500 Valve Bank Assy Basic Hydraulic Schematic LJ DP Backup Assy w o Top Plate Inside Door Assy amp Outside Door Assy Revised Torque Gauge Part Numbers Torque Rating amp Handle Length SUPERIOR Manufacturing amp Hydraulics Inc 5 1 2 CLINCHERO UHT Tong and 5 1 2 UHT Backup Revision 12 04 Page 0 1 51 2 CLINCHER UHT TONG and 5 1 2 UHT BACKUP REVISION TABLE Cover Removed ISO Emblems Title Pg 1 3 3 Revised P N s for Splined Jaws 5 1 2 x 2 1 16 x 3 1 2 fine tooth steel dies from CLJ5501 to CLE5500 amp GRIT FACE dies BB5601 to BB5800 Revised size range for CJ 55B from 3 3 4 to 3 1 2 5 1 2 Added Parts List CJ LF 55B Revised Parts List 45091 Moved CJDT55 0287
128. y g t ATEINASSV MVP SNOL S 07196 2 1 S MU MVP ONOL S uo 91099 N d 9 MU 9 L L Z MVP 42 14 0 7 LOSS N d ALNA AAV3H MVP 1 Z201S N d MVP dOL 4o L S MU 2 1 6464 41099 N d MVP dO L MY IL L 99 VYOL N d _ SOHS X 91 8 20 SOHS X 0 1 eL S MUU 0198 HO LZOL SOHS X 08 1 9 JUL E E Z 91099 LO ELOSS ALMA AAV3H MVP Page 9 23 Bdm enas 41 Assy 0055410 s6mq sjenuey dinbzisienue nd 438 901 JH S0 LO LL 9 ONIANLOVINNVIAN HOIH34NS JO LN3SNOO N3LLIHA SS3HdX3 IHL LNOHLIM WHOS NI YO 400 0350192510 9 38 LON AVIN SIH1 IVILN3QIJNOO Q3H3GISNOO SI ANY 5 HOIH3ANS 30 ALH3dOHd SI SIHL 2288 88 812 81502 v1 quvssnoug 1SV3 06 AMH 522 5 doniddns OL 5310 WANINNTV XXXXx00SSv4 19 OL 5810 19315 HLOOLSNI4 XXXX00SS31D ASN

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