(GC8) WRX (GDA) STI
Contents
1. amp 4 Illustration 3 M10 x 60 Cap Bolt M10 Flat Washer M10 Flanged Nut M10 x 60 Cap Bolt Faces Rear of Vehicle i ee h py be M10 Flat Washer M10 Flanged Nut Illustration 4 Hardware Triangle Shaft Floor Mounting Bracket M10 x 60 Cap Bolt P i M10 Flat Washer Faces Rear of Vehicle M10 Flanged Nut Bracket shown may look different depending on vehicle application 9 Torque down all nuts and bolts to specifications listed in the factory service manual Make sure that the hex end is facing the rear of the vehicle on the M10 x 60 Cap Bolts Periodically check and re torque all nuts and bolts after operating vehicle2. are not permitted for use on public highways This product includes all components listed in this instruction manual If there are any missing or damaged parts please contact an authorized CUSCO retailer Always disconnect the battery before beginning any type of work on the vehicle CUSCO cannot be responsible for any loss or damage to the product or the vehicle when used in combination with other product s and or unauthorized tamperment to this product CUSCO cannot be responsible for any injury or damage caused to the individual or third party as well as malfunction of the vehicle products and or accessories This product and accessories can be changed without prior notice due to production and manufacturing reasons CUSCO cannot be responsible for any factory OEM parts lost during temporary removal process when performing installation Some components such as car audio and clock can lose memory when the battery is disconnected while installating After completion of the installation process recover the setting refering to each instruction manual CUSCO cannot be responsible for lost settings Perform periodical inspection The durability of this product can vary depending the surrounding conditions and usage CUSCO cannot be responsible for any voided factory warranty due to installation of this product Acknowledge that the installation of CUSCO products will alter vehicle control characteristics Operate vehicle with extreme caution after p
3. to the product and or the vehicle Use and install Cusco products only as directed by the manufacturer Do not modify product to fit unspecified application Misuse of product may lead to serious injury or death An potential possibility of serious injury and or even death can be assumed to the individual and or to the third party if this VAN Wa rni ng indication is ignored and wrongful usage and or operation is operformed Exhaust manifold radiator and engine can be very hot Please provide sufficient cool down time before starting any installs Exhaust manifold radiator engine can be extremely hot while the vehicle is running immediately prior to vehicle usage There is high possibility of injury when coming in contact with such components Keep clear from infants small children and animals Keep small parts away to avoid accidents prevent the parts from being swallowed inhaled Exhaust pipe can be very hot Wear proper protective clothing when working in or around this area Avoid installing any product in areas that can interfere with vision of the front windshield driving equipments and or air bag system and other safety features Take caution when installing this product near elecrtic wires water hoses and air hoses and avoid inflicting and damages to them Damaging the electric wires water hoses and air hoses can cause shot circuit and or critical engine damage C t m An potential possibility of serious injury and or
4. Mounting Bracket to begin drilling 6 Hole size specifications 8 5mm 9mm Make sure that there are no electrical wires fuel lines or any obstruction beneath drilling area Wear proper protective gear as indicated in the preface of this manual 7 Mount the Floor Mounting Bracket with the Underside Mounting Bracket and secure with the included M8 Flanged Nut Illust 2 Note the clearance between the components in Illustration 1 Torque Spec Approx 50Nm 510 kgf cm 37ft lbs Illustration 2 Underside Mounting Bracket Floor Mounting Bracket general position Vehicle Chassis Floor he l LE ta i fot ae f aa ee rk Tip es o chee S ae od Pn ee F Let a ce an J oe A Front of Vehicle A re 5 i N Hr P bad i d ati f ad a n td ie bT i ME ia Ho Palan PA t a t B ig L ir Ee AA Be m _ ee ae TG Orie Ta CE PUT F cf H Pu i o REAR DIFFERENTIAL HOUSING 4 7 Fi LETIA prey on rS L Shaped Underside Mounting Bracket Spare Tire Well Installation Manual PROGRESSIVE EQUIPMENT Rear OS T Attachment CUSCO 8 Install the Triangle Shaft piece to the Strut Tower Bar and the Floor Mounting Bracket with the rest of the included hardware New M10 x 60 Cap Bolt M10 Flat Washer and M10 Flanged Nut are included with this kit Make sure to install the hardware in the correct direction relative to the chassis and OS T assembly Illust 3
5. PROGRESSIVE EQUIPMENT CUSCO Installation Manual 660 544A Rear OS T Attachment Our objective is to develop your enjoyment e of driving through motor sports CUSCO USA Inc 16635 Gemini Lane Huntington Beach CA 92647 Tel 714 907 0033 Fax 714 369 8142 info cuscousainc com www cuscousainc com Installation Manual PROGRESSIVE EQUIPMENT Rear OS T Attachment CUSCO Thank you for purchasing CUSCO products Please make certain that this instruction manual and the vehicle s factory service manual is fully read and acknowledged prior to installation When transferring usage of the product please make sure the instruction manual is given to the new owner with the product or to anyone operating the vehicle When this product or the vehicle equipped with this product is given let borrow to others please hand this manual to the person who receive the product or vehicle CS Wear protective eyewear and gloves Please read this first A potential possibility of malfunction and or breakage can result to the product and or to the vehicle if this indication is ignored if wrongful usage and or operation is performed This instruction manual includes the usage and installation Read this manual thoroughly before operating Please keep this instruction in the vehicle at all times This product is for off road or competition use only By reading this warning the customer acknowledges that Cusco products
6. even death can be assumed to the individual and or to the third party if this Z i aution indication is ignored and wrongful usage and or operation is operformed Dropping and or applying the excessive force to this product before or during installation can cause damage resulting in malfunction of the product This product is designed to be used in 12V power vehicles only Do not install this product in different voltage supplied vehicle Make sure to insulate the unused connector and wirings to avoid short circuiting Always use the supplied hardware Installiation of components on the passenger side or center section can interfere with safety standards Please check within local regulations before installing Use a soft cloth to clean the product gently Using cleaners or abrasive agents can damage the product Notes Installation by non professionals and unauthorized shops voids product warranty Always focus on driving first and never on the gauge displays This may cause vehicle accidents and can even result in death Perform product setting adjustment and other operation when the vehicle is parked at safe place Do not disassemble or apply any modifications to this product Such alterations can cause vehicle accidents or product damage This also voids the product warranty If any problem is found wet odor smoke erratic movement etc stop using the product IMMEDIATELY and contact your local retailer Prolonged usage with such sy
7. inum Shaft Spacer Aluminum Shaft Spacer Type AS Strut Tower Bar bracket Triangle Shaft Procedure 1 Loosen the nut amp bolt securing the main shaft and the strut tower brackets on both sides 2 Loosen the nuts that secure the bracket to the strut tower on both sides 3 Swap the bolt to the included M10 x 60 and install the Triangle Shaft to the position shown in the photo below Do not tighten yet Installation for Impreza GDA amp GDB models wet ee a ra Installation Manual PROGRESSIVE EQUIPMENT Rear OS T Attachment CUSCO 4 Position the Floor Mounting Bracket according to the illustrations shown below Remove any undercoating under this bracket Make sure there are no electrical wires or objects beneath Note Make certain that the positioning of the Floor Mounting Bracket is within the indicated specification to Illustration 1 Anything beyond these given parameters may not yield proper fitment IIlust 1 iNeed Remove any factory undercoating on areas of surface contact with the Floor Mounting Bracket piece Illustration 1 Floor Mounting Bracket Vehicle Chassis Floor Underside Mounting Bracket Floor Mounting Bracket Vehicle Chassis Floor 55mm 60mm NOTE Yield Clearance Underside Mounting Bracket 5 Once everything is positioned correctly mark the holes on to the vehicle chassis to be drilled Remove the Triangle Shafts and the Floor
8. mptom can lead to accident or vehicle damage CUSCO cannot be responsible for any damages while using this product or any damages caused by this product usage Installation Manual Rear OS T Attachment aisco Part Number 660 544A Application Subaru Impreza GC8 Subaru Impreza WRX GDA Subaru Impreza STI GDB Product Rear OS T Strut Bar Description Rear additional strut bar attachment 3rd point Contents Triangle Shaft x2 Floor Mounting Bracket x1 Underside Mounting Bracket x1 M10 x 60 Cap Bolt x4 M10 Flanged Nut x4 M10 Flat Washer x4 M8 Flanged Nut x2 Aluminum Shaft Spacer x4 fered This product requires modification of the rear including the rear panels and drilling of the vehicle chassis Note Fits Cusco brand strut tower bars including Aluminum Shaft AS Oval Shaft OS Carbon Shaft CB and Type 40 40 May not be installed with other manufacturer product fay Installation Manual PROGRESSIVE EQUIPMENT Rear OS T Attachment CUSCO Note Make sure to utilize included Aluminum Shaft Spacer 4 qty when installing to a Cusco Aluminum Shaft AS strut tower bar For Type AS shaft strut tower bar installation see illustration below Installation on a Type AS strut tower bar Type AS Strut Type AS Tower Bar bracket Triangle Shaft Strut Bar shaft Type AS Strut Bar shaft Aluminum Shaft Spacer Type AS Strut Tower Bar bracket Alum
9. roduct installation Always install products according to the automobile manufacturer factory service manual unless otherwise specified in this installation manual An immediate possibility of serious injury and or even death can be assumed to the individual and or to the third party if this indication is ignored VAN Da n g er and wrongful usage and or operation is performed Any service to the car with removal of the parts shoulod be performed by trained professionals at a properly equipped workshop Resting sleeping in the car or working in the car or in the closed garage can cause carbon monoxide poisoning which can be fatal Must turn the engine off and keep the area well ventilated Always place wheel chock to prevent the vehicle from moving Be careful with wiring when making connections directly in relationship with driving equipment such as engine steering brake and air bag Always make sure that the wiring is done properly Take extra caution when dealing with positive and negative polarity Make sure that the wires are insulated and there are no loose wires If any wiring is performed in error it may cause a fire on this product and or the vehicle Please disconnect the battery terminal wires before beginning the installation process In case if it is not possible to shut off the power supply it is your own responsibility to protect yourself from any injury as well as avoid electric shock and or short circuit which can cause damage
Download Pdf Manuals
Related Search