Service Manual
Contents
1. 2 51 251 S2 51 Self Tapping Screw 5 6 12 x 5 8 Ao N 317 31 317 31 317 31 317 31 317 31 317 31 Snap Ring 1 1 4 ID 300007 300007 300007 300007 300007 300007 Side Frame 260403 260403 260403 260403 260403 260403 Hub amp Bearing Assembly 602588 602588 602588 602588 602588 602588 Inlet Shaft 262658 262658 262658 262658 262658 262658 Spool Flange 260399 3 260399 3 260399 3 260399 3 260399 3 260399 3 O OlNI DM Oo AJIN Set Screw 3 8 16 x 1 2 300006 300006 300006 300006 300006 300006 Tie Rod 260402 300 260402 400 260402 500 260402 300 260402 400 260402 500 Spool Spacer 261775 3 261775 4 261775 5 261775 3 261775 4 261775 5 U Bot 1 261395 261395 261395 261395 261395 261395 Hub amp Bearing Assembly 600640 600640 600640 600640 600640 600640 Nyloc Nut 5 16 18 85 7 S85 7 S85 7 S85 7 S85 7 S85 7 Lock Handle Assembly 280109 280109 280109 280109 280109 280109 Set Screw 3 8 16 x 3 8 300089 300089 300089 Crank Handle Assembly 600102 600102 600102 Support Shaft 260770 260770 260770 260770 260770 260770 Lock Nut 5 16 18 300107 300107 300107 300107 300107 3001072. 262658 25 Lock Nut 5 16 18 2 300107 300107 300107 8 Spool Flange 2 260399 3 260399 3 260399 3 26 Crank amp Handle Assembly 1 390838 10 35 390838 10 35 390838 10 35 9 Set Screw 3 8 16 x 1 2 2 300006 300006 300006 27 Lock Washer 2 5339 616 339 616 5339 616 10 Tie Rod 4 260402 300 260402 400 260402 500 28 Hex Nut 2 S77 6 S77 6 S77 6 11 Spool Spacer 1 264775 3 261775 4 261775 5 29 ig Beat 2 S252 S2 52 S2 52 12 U Botl 1 1 261395 261395 261395 30 fant Side 1 262344 262344 262344 13_ Hub amp Bearing Assembly 2 600640 600640 600640 30 Crank Support Left Side 1 2623441 262344 262344 14 Nyloc Nut 5 16 18 8 se5 7 s e5 7 Sa5 7 31 atiset Lat Assembly 4 391843 1 ANZ 391843 1 ANZ 391843 1 ANZ 15 Lock Handle Assembly 1 280109 280109 280109 32 Seo ea 2 S44 6 S44 6 S44 6 18 Support Shaft 1 260770 260770 260770 Reinforcement Spring 1 261683 261683 261683 The reinforcement spring is inserted into the hose where it connects to the reel ensuring that the hose does not pinch or become restricted where the hose transitions onto the spool Page 4 www reelcraft com Series B37000 Hose Reels ITEM DESCRIPTION am CB37118L CB37122L CB37128L EB37118 L12D EB37122 L12D EB37128 L12D Swivel 1 x 1 Aflas 600682 600682 600682 600682 600682 600682 Hex Cap Screw 5 16 18 x 2 2 51 2 51 2 51
3. Nyloc Nut 1 4 20 300070 300070 300070 300070 300070 300070 Cross Brace 261501 3 261501 4 261501 5 261501 3 261501 4 261501 5 Motor 260409 260409 260409 Motor Gear 260408 260408 260408 Hex Cap Screw 5 16 18 x 5 8 2 52 2 52 2 52 Motor Bracket 260405 260405 260405 Flat Washer 5 16 ID 300039 300039 300039 Hex Cap Screw 5 16 18 x 5 8 2 52 2 52 2 52 Flange Nut 10 32 79 3 79 3 79 3 Spool Gear 112T 260407 260407 260407 Gear Spacer 260410 260410 260410 Flat Cap Screw 10 32 x 1 1 8 S27 112 S27 112 S27 112 Drive Chain 260406 260406 260406 Nyloc Nut 5 16 18 S85 7 S85 7 S85 7 Reinforcement Spring The reinforcement spring is inserted into become restricted where the hose transitions onto www reelcraft com al loalal la a a al a al l Inl l ol l lolin afm rm r rn co 261683 261683 261683 261683 261683 261683 the hose where it connects to the reel ensuring that the hose does not pinch or o the spool Page 5
4. and determine which one is applicable to your reel 3 Perform electrical wiring following applicable diagram DOUBLE POLE SINGLE THROW SWITCH 110 Volt A C Neutral Connection shown gives counter clockwise rotation looking at end of motor shaft To reverse rotation interchange Leads 5 6 SOLENOID SINGLE POLE SINGLE THROW 12 24 VOLT D C Connecting the hose CAUTION Do not connect the hose to the connecting tube assembly until after hose reel has been installed Fully extend and charge hose before winding on ot reel Momentarily open control valve when initially charging to purge hose of gases When fluid appears at control valve close valve This prevents flattening of the hose and excessive pressure on the drum when fluid supply is reinitialized at a later time 1 Apply thread compound to all threads 2 Hand thread male hose connector into connecting tube assembly 3 Using a wrench firmly hold onto connecting tube assembly while tightening hose connector OPERATING INSTRUCTIONS WARNING PREVENT STATIC SPARKING When working around flam mable liquids such as solvents paints chemicals or petroleum products ensure that the hose reel hose and the equipment being serviced are properly grounded Use grounded hose s static wire Use an ohmmeter to check continuity of the ground circuit Fire and or explosion can result if proper grounding is not achieved If reel is power or a
5. Operating Instructions Series B37000 Hose Reels BB37118 L CB37118L EB37118 L12D BB37122 L CB37122L EB37122 L12D BB37128 L CB37128 L EB37128 L12D Dimensional Data Part BB CB37118 L EB37118 L12D BB CB37122 L EB37122 L12D 531 4 Places Safety Precautions BB CB37128 L h 17 3 4 gt 451 mm EB37128 L12D Personal injury and or equipment e Do not play pranks on other personnel damage may result if proper safety Even low pressure is very dangerous precautions are not observed and can cause irrepairable damage or death e Ensure that the reel has been properly installed before connecting supply line e Do not wear loose fitting clothing while see installation instructions operating reel e Bleed fluid gas pressure from system e Be aware of other personnel in work before servicing reel area e Before connecting reel to supply line e Be aware of other machinery in work ensure that supply line pressure does area not exceed maximum rated working pressure of reel Reelcraft Industries Inc 2842 E Business Hwy 30 Columbia City IN 46725 Ph 800 444 3134 260 248 8188 Fax 800 444 4587 260 248 2605 Customer Service 855 634 9109 reelcraft reelcraft com www reelcraft com e f a leak occurs in the hose or reel remove supply line pressure immediately e f the reel is power driven check fo
6. ir driven be careful of chain sprocket drive system Keep hands clear Do not wear loose fitting cloth ing Pull hose from the reel by grasping the hose itself not the control handle or Swivel SERVICE INSTRUCTIONS Replacing the hose 1 Using a wrench firmly hold onto the connecting tube assembly while removing hose connector 2 Follow procedures for Connecting the hose refer to installation instructions www reelcraft com Series B37000 Hose Reels Replacing the swivel ADJUSTMENT PROCEDURES CAUTION Remove supply line pressure Adjusting the reel before performing the following procedure 1 Remove supply line from swivel 1 Adjust reel drag by loosening or 2 Remove swivel assembly from inlet tightening set screw on hub casting on shaft manual driven reel 3 Install swivel assembly to inlet shaft by reversing steps 1 and 2 Apply thread compound to all threads Replacing the motor CAUTION Before replacing the motor remove all electrical power or air pressure from motor 1 Disconnect wiring air lines from motor 2 Remove bolts securing motor mounting bracket to reel Remove bracket refer to diagram on page 3 3 Install swivel assembly to inlet shaft by reversing steps 1 and 2 Apply thread Adjusting the chain tension compound to all threads CAUTION Before adjusting the chain tension remove all electrical power or air pressure from motor Over tensioned tightening of chain results in
7. r loose frayed and or broken wires before operating e Treat and respect a hose reel as any other piece of machinery observing all common safety practices Form 1255 1030 Rev 8 2014 QIREELCRAFT Series B37000 Hose Reels INSTALLATION INSTRUCTIONS Inspection Unpack and inspect the reel for damage Turn the reel by hand to check for smooth operation Check for completeness Mounting of all hose reels NOTE Ensure that mounting surface is flat to prevent binding on reel after it is mounted 1 Two 1 2 diameter mounting holes are located at the base of each side Support panel 2 each Mount reel using four customer supplied bolts tightening them securely to ensure a Solid rigid attachment 2 Perform the following steps only after all other installation steps pertaining to your particular reel are accomplished Refer to page 4 for special instructions NOTE A flexible hose connection must be used to compensate for any offset between the supply line and the reel swivel 3 Apply thread compound to all threads 4 Thread male connector of supply line into swivel Tighten securely Page 2 Manual Driven Reels Additional mounting instructions are not required Power Drive Reels CAUTION Remove all electrical power when wiring Do not hot wire Observe all applicable NEC OSHA requirements 1 Ensure that supply and motor voltage ratings are compatible 2 Consult wiring diagrams
8. reduced motor life Adjust to allow between 1 4 and 1 2 inch play in chain 1 Loosen bolts do not remove securing motor mounting bracket to reel 2 Move motor mounting bracket and motor until proper chain tension is obtained 3 Tighten motor mounting bracket bolts Replacing the chain CAUTION Before replacing the chain remove all electrical power or air pressure from motor 1 Loosen do not remove bolts securing motor mounting bracket in place 2 Remove chain master link 3 Remove chain master link Install new chain by reversing steps 1 and 2 above www reelcraft com Page 3 Series B37000 Hose Reels ITEM DESCRIPTION QTY BB37118 L BB37122 L BB37128 L ITEM DESCRIPTION QTY BB37118 L BB37122 L BB37128 L 1 Swivel 1 x 1 Aflas 1 600682 600682 600682 19 Lock Nut 5 16 18 8 300107 300107 300107 2 Cie Bean 8 S2 51 S2 51 S2 51 20 Nyloc Nut 1 4 20 1 300070 300070 300070 3 cee al 12 3t7 31 317 31 317 31 21 Cross Brace 2 261501 3 261501 4 261501 5 4 Snap Ring 1 1 4 ID 3 300007 300007 300007 22 Flange Nut 10 32 6 579 3 579 3 579 3 5 Side Frame 2 260403 260403 260403 23 Bevel Gear 1 _ 323058M ANZ 323058M ANZ 323058M ANZ 6 Hub amp Bearing Assembly 2 602588 602588 602588 24 HOO ao 6 27 108 S27 108 S27 108 7_ Inlet Shaft 1 262658 262658
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