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Exterior/Interior trim

1. Clean all parts be painted with white gasoline normal alcohol etc to remove dirt oil fat etc Dry at normal temperature 10 15 min at 20 C 68 F Drying In half dried condition PP primer paint is dissolved by solvent e g thinner etc Therefore if dust or dirt must be removed use ordinary alcohol etc Metallic paint Use section block paint for top coat Use section block paint for top coat Solid paint Metallic paint Hardener PB Hardener PB JOP CRA PANN u e Mixing ratio e Mixing ratio Main agent vs hardener 4 1 Main agent vs hardener 10 1 e Viscosity 10 13 sec 20 C 68 F Film thickness 35 45 u Apply primer to all parts to be painted using spray gun Use primer clear Paint to be used for each color e Paint to be used for each color Thinner T 301 Thinner T 306 Viscosity 10 13 sec 20 C 68 F e Film thickness 15 20 u e Spraying pressure 245 343 kPa e Spraying pressure 245 343 kPa 2 5 3 5 kg cm 36 50 psi 2 5 3 5 kg cm 36 50 psi Dry at normal temperature more than 10 min Drying Not required at 20 C 68 F In half dried condition avoid dust dirt Apply a clear coat to parts with top coat paint 1 three times at 5 7 minutes intervals e Paint to be used Metallic paint Hardener PB Thinner T 301 Top coat paint Il Not required Mixing ratio Clear coat vs hardener 6 1 e Viscosity 14
2. IMMOBILIZER DIAGNOSTICS IM diag LAN SYSTEM DIAGNOSTICS LAN diag G2320GE7 EXTERIOR INTERIOR TRIM 15 Genera DSSCHONOM ERE 2 AE 24 Se FOM HOOG OMG ERUNT TUE 25 ds FONN 26 Floor Under Protetor au an tte er a 27 O IFUGITANKIPIO CIO ed term once ae ea 28 Ze MI EU 29 Ge FOU BIND Vava 30 9 FA PINT Hd 37 GOWLPANSl eten TT 39 Ve ROOT SPA LE 40 12 SIGE Sill SPONG ee m D laer 41 158 Olde PENN 42 i Oe GAS ended LoT REC 44 15 Rear Quarter Protector annen eenen menm nennen nnn ennen 45 kos OOM MV OGO tenen ee 46 id ROEN 47 16 PO PER EN 48 19 Instrument Panel Lower Cover i 50 20 GIOVE BON Tm 51 21 OnSole Bo GC 53 22 Genter CONS 54 23 Instrument Panel Assembly ei 56 24 eI Rc MAE 60 25 VIDE INE TIN pertinente ve mda vta iva 62 26 Rear Quarter Trim 63 Dt SU MISO ed At LE ALMA EA LI E LIA LED LA 65 COMES S deno EP 66 215 ROO 67 30 ear Gale TAM sai ad dear 69 Sl RET SET TIN eee 70 32 MUNK ROOM TIM EE 71 C EMEN e MA erati TITTEN PNE 73 94 JPuggage FO BOX ens 74 oo Tronk Lid 100 enn 75 36 Rear Gate aris eU sad LEE UM 76 37 I ield inier
3. 3 Front Hood Grille A REMOVAL 1 Open the front hood 2 Remove the front hood insulator lt Ref to EB 13 FRONT HOOD INSULATOR REMOVAL Front Hood gt 3 Remove the screws A and clip B and remove the front hood duct 4 Loosen the nuts A remove the clip B and then remove the front hood grille B INSTALLATION 1 Fit the clip B of front hood grille and install the front hood grille using nuts A WS 090906 IN LL a ER Tightening torque 4 5 N m 0 46 kgf m 3 32 ft Ib EXTERIOR INTERIOR TRIM 2 Insert the hooks B of the front hood duct into holes A of the front hood EL DN ANM CN P c 3 Install the front hood duct with the screws A and clip B El 25 Front Under Cover EXTERIOR INTERIOR TRIM 4 Front Under Cover A REMOVAL 1 Lift up the vehicle 2 Remove the clips A C and bolts B in front fender and then remove the front under cover e Large type Turbo model B INSTALLATION Install in the reverse order of removal Tightening torque 14 N m 1 42 kgf m 10 3 ft Ib El 26 Floor Under Protector EXTERIOR INTERIOR TRIM 5 Floor Under Protector A REMOVAL 1 Lift up the vehicle NOTE Plate type lift can not be used 2 Remove the push turn clips A and bolts B and remove the floor under protector B INSTALLATION Install in the reverse order of removal El 27 Fuel Tank Protector EX
4. B INSTALLATION 1 Apply primer to the protector surface where the double sided tape to be adhered and then adhere the double sided tape as shown in the figure 1 1 11111111 11111114 LLL III 17111131 1 1 Double sided tape thickness 1 2 mm 0 047 in width 5mm 0 197 in Primer 500 or equivalent EXTERIOR INTERIOR TRIM Double sided tape 3M 5531 5 or equivalent 2 Heat the adhering part using a heat lamp Body side 40 60 C 104 140 F Protector side 20 30 C 68 86 F 3 Detach the double sided tape backing sheet align the clip position and then adhere to the body using care to avoid air entering CAUTION To keep the adhesion do not wash the vehicle within 24 hours from installation El 43 Side Garnish EXTERIOR INTERIOR TRIM 14 Side Garnish A REMOVAL For removal of side garnish refer to the removal procedure of Side Protector lt Ref to El 42 REMOVAL Side Protector gt El 44 Rear Quarter Protector EXTERIOR INTERIOR TRIM 15 Rear Quarter Protector A REMOVAL 1 Remove the side sill spoilers lt Ref to El 41 RE MOVAL Side Sill Spoiler gt 2 Remove the clips A with rotating it rearward us ing the fender arch as a fulcrum and then remove the rear quarter protector B INSTALLATION Install in the reverse order of removal El 45 Roof Molding EXTERIOR INTERIOR TRIM 16 Roof Molding 5 Remove the nuts
5. lt Ref to El 53 RE MOVAL Console Box gt 5 Remove the center console lt Ref to El 54 RE MOVAL Center Console gt 6 Remove the select lever AT model lt Ref to CS 7 REMOVAL Select Lever gt 7 Remove the spot map light lt Ref to LI 34 RE MOVAL Spot Map Light gt 8 Remove the room light Ref to LI 35 REMOV AL Room Light 9 Remove the sun visor Ref to El 65 REMOV AL Sun Visor 10 Remove the assist grip Ref to El 66 RE MOVAL Assist Grip 11 Remove the upper inner trim Ref to El 62 REMOVAL Upper Inner Trim 12 Remove the rear quarter trim Ref to El 63 SEDAN MODEL MODEL WITH CURTAIN AIR BAG REMOVAL Rear Quarter Trim 13 Remove the sunroof opening trim Model with sunroof 14 Remove the clips and each harness and re move the roof trim 15 Pull out the roof trim from vehicle EXTERIOR INTERIOR TRIM 2 WAGON MODEL 1 Disconnect the ground cable from battery 2 Remove the spot map light Ref to 11 34 RE MOVAL Spot Map Light 3 Remove the room light Ref to LI 35 REMOV AL Room Light 4 Remove the luggage room light Ref to 11 36 REMOVAL Luggage Room Light 5 Remove the sun visor Ref to El 65 REMOV AL Sun Visor 6 Remove the assist grip Ref to El 66 REMOV AL Assist Grip 7 Remove the upper inner trim Ref to El 62 RE MOVAL Upper Inner Trim 8 Remove the rear quarter trim Ref
6. 16 sec 20 C 68 F Film thickness 25 30 u Spraying pressure 245 343 kPa 2 5 3 5 kg cm 36 50 psi Drvin 60 C 140 F 60 min or 80 C 176 F 30 min yng If higher than 80 C 176 F gt may E deformed Keep maximum temperature at 80 C 176 F Paint check 11 removal Remove masking tape applied in process No 2 El 32 Front Bumper EXTERIOR INTERIOR TRIM 2 REPAIR INSTRUCTIONS FOR COLORED PP BUMPER NOTE All PP bumpers are provided with a grained surface and if the surface is damaged it cannot normally be re stored to its former condition Damages limited to the shallow scratches that cause only a change in the luster of the base material or coating can be almost fully restored Before repairing a damaged area explain this point to the customer and obtain an understanding about the matter Repair methods are outlined below based on a classification of the extent of damage 1 Minor damage causing only a change in the lustre of the bumper due to a light touch Almost restorable Process Process name Job contents Clean the area to be repaired using water Grind the repairing area with 500 sand paper in a feathering motion 3 Repeatedly apply wax to the affected area using a soft cloth such as flannel Recom Perform either the same process as for the Finish mended wax NITTO KASEI Soft 99 TIRE resin section or process No 18 and subse WAX BLACK or equivalent
7. Model button with curtain airbag El 17 General Description EXTERIOR INTERIOR TRIM 21 INNER TRIM WAGON MODEL C d 9 00716 1 Front pillar upper trim 11 Bolt cover Model with curtain air 19 Curtain airbag guide front Model 2 Frontpillar lower trim bag with curtain airbag 3 Front outside scuff plate 12 Center pillar inner protector lower 20 Curtain airbag guide center 4 Front inside scuff plate 13 Center pillar inner protector upper Model with curtain airbag 5 Center pillar upper trim 14 Front pillar inner protector lower 21 Curtain airbag guide rear Model 6 Center pillar lower trim 15 Front pillar inner protector upper with curtain airbag 7 Seat belt lower anchor bolt cover 16 Roof side inner protector front 22 Rear quarter front pillar trim 8 Rear outside scuff plate 17 Roof side inner protector center 23 Rear quarter rear pillar trim 9 Rear inside scuff plate 18 Roof side inner protector rear 24 Rear quarter lower trim 0 mm Seat belt shoulder anchor adjuster button El 18 General Description EXTERIOR INTERIOR TRIM 22 REAR GATE TRIM 1 Rear gate panel upper trim 2 Rear gate panel pillar trim 3 Rear gate panel lower trim 23 ROOF TRIM SEDAN MODEL El 19 General Description EXTERIOR INTERIOR TRIM 24 ROOF TRIM WAGON MODEL 1 Trunk lid trim 3 Trunk room mat b Combination light cover 2 Trunk lid arm cover 4 Trunk side
8. and remove the roof carrier at tachment A REMOVAL 1 Disconnect the ground cable from battery 2 Remove the roof carrier attachment cover and remove the bolts 2 places for each side 3 Pull the roof molding upward and remove it from vehicle body B INSTALLATION Install in the reverse order of removal CAUTION Replace the clip with new one when the broken pin grommet is found during the removal of roof molding When the body side cap or clip is UD EDI pin damaged or the roof molding is lifted or peeled 2 Roof molding from body be sure to repair them correctly be 3 Cap cause those troubles may cause the water leak 4 Clip age ey rote Tightening torque 4 Remove the roof trim lt Ref to El 67 REMOV 7 5 0 76 kgf m 5 5 ft lb AL Roof Trim gt El 46 Roof Rail EXTERIOR INTERIOR TRIM 17 Roof Rail A REMOVAL 1 Remove the roof trim lt Ref to El 67 REMOVAL Roof Trim gt 2 Remove the six nuts A C D El 00834 B INSTALLATION Install in the reverse order of removal CAUTION When removing or installing the roof rail be careful not to scratch the body panel with the stud bolt of roof rail Tightening torque 7 5 0 76 kgf m 5 53 ft lb El 47 Door Trim EXTERIOR INTERIOR TRIM 18 Door Trim Rear door trim QD A REMOVAL 1 Disconnect the ground cable from battery 2 Remove the cover A at inner remote area B INSTAL
9. 2 Remove the door molding A and remove the outside scuff plate 3 Remove the clip A and remove the front pillar lower trim 4 Remove the rear seat cushion lt Ref to SE 14 REMOVAL Rear Seat gt 5 Remove the clip A and remove the inside scuff plate El 00781 6 Remove the door molding A and door catcher cover B and then remove the outside scuff plate C Hook with plate clip D Clip EI 60 Lower Inner Trim 8 Remove the center pillar lower trim while push ing the pawl part on the upper and lower side of dropout prevention clip B INSTALLATION Install in the reverse order of removal El 61 EXTERIOR INTERIOR TRIM Upper Inner Trim EXTERIOR INTERIOR TRIM 25 Upper Inner Trim A REMOVAL 1 From the top side of trim remove the metal clip using flat tip driver CAUTION When metal clip is removed from upper inner trim replace the both of upper inner trim and metal clip with new ones 2 Remove the front pillar upper trim 3 Remove the front inside scuff plate rear inside scuff plate and center pillar lower trim Ref to El 60 REMOVAL Lower Inner Trim 4 Remove the cap on the upper side of pillar trim and remove the bolt inside Model with curtain air bag 5 Remove the center pillar upper trim QU Ds eu 7 Remove the seat belt lower anchor bolt and pull out the seat belt from center pillar upper trim B IN
10. GARNISH 1 Rear gate garnish 3 License plate light 5 Back up light or rear fog light 2 Ornament 4 Rear fog light or back up light 6 License plate light bracket El 12 General Description EXTERIOR INTERIOR TRIM 17 DOOR TRIM 00714 1 Front door trim b Door grip 9 Power window switch 2 Gusset cover 6 Door grip bracket upper 10 Step light cover 3 Upper weather strip 7 Door grip frame 11 Speaker cover 4 Inner remote cover 8 Door grip bracket lower 12 Rear door trim El 13 General Description EXTERIOR INTERIOR TRIM 18 CONSOLE BOX 1 Upper lid 6 Rear lid 11 Console pocket 2 Console cover 7 Rear cup holder 12 Front accessory power supply 3 Seat heater switch 8 Ash tray socket 4 Front cup holder 9 Lid hinge 13 Console box harness 5 Console box outer 10 Parking brake lever boot El 14 General Description EXTERIOR INTERIOR TRIM 19 INSTRUMENT PANEL 00813 1 Steering support beam bracket 8 Console side garnish 13 Console front panel AT model 2 Steering support beam 9 Instrument panel lower cover 14 Console front panel MT model 3 Instrument panel pad amp frame upper 15 Shift lever boot ASSY 10 Instrument panel lower cover 4 Instrument panel side cover under Tightening torque N m kgf m ft Ib 5 Glove box lower cover 11 Ash tray holder T 25 25 5 18 4 6 Console side panel RH 12 Front accessory power supply 7 Conso
11. Remove the front bumper face lt Ref to El 30 FRONT BUMPER FACE REMOVAL Front Bumper gt 4 Remove the energy absorber foam from bumper beam 5 Remove the bolts and remove the bumper beam assembly from vehicle body NOTE After all bolts are removed raise the whole bumper beam a little to remove it from vehicle body 6 Remove the bolts and nuts and disassemble the bumper beam EI 30 Front Bumper 7 Remove the clips and remove the radiator guide 8 Remove the bolts and clips and remove the bumper lower center bracket B INSTALLATION 1 FRONT BUMPER FACE 1 Install in the reverse order of removal 2 Fit the slider A to the guide plate B securely 2 FRONT BUMPER BEAM ASSEMBLY Install in the reverse order of removal Tightening torque Refer to COMPONENT of General Descrip tion lt Ref to El 5 FRONT BUMPER COM PONENT General Description El 31 EXTERIOR INTERIOR TRIM Front Bumper EXTERIOR INTERIOR TRIM C REPAIR 1 COATING METHOD FOR PP BUMPER Process PRESS Process name Process name name Job contents Place the bumper on a paint worktable as required Use the paint worktable conforming to inner shape of bumper when possible Bumper installation 2 1 00234 1 2 Set bumper section Maskin Mask specified part black base with masking tape Use masking tape for PP example 9 Nichiban No 533 etc GE
12. T 33 3 4 24 El 6 General Description EXTERIOR INTERIOR TRIM 7 REAR BUMPER WAGON MODEL EI 00797 1 Bumper face 5 Lower bracket 9 Bumper beam bracket 2 Exhaust end cover 6 Bumper side support upper 3 Beam upper rear 7 Bumper side support lower Tightening torque N m kgf m ft lb 4 Bracket corner 8 Beam main reinforcement T 33 3 4 24 El 7 General Description EXTERIOR INTERIOR TRIM 8 MUD GUARD 1 Front mud guard 2 Rear mud guard 9 COWL PANEL 1 Cowl panel 3 Cover cowl panel 4 Cowl side panel 2 Weather strip EI 8 General Description EXTERIOR INTERIOR TRIM 10 ROOF SPOILER 1 Roof spoiler 3 Washer nozzle Tightening torque N m kgf m ft lb 2 High mounted stop light T 4 5 0 46 3 32 11 SIDE SILL SPOILER 1 Side sill spoiler 2 Double sided tape 3 Air flap side sill end EI 9 General Description EXTERIOR INTERIOR TRIM 12 ROOF MOLDING 1 Roof molding 3 Clip Tightening torque N m kgf m ft lb 2 Roof carrier attachment 4 Roof carrier attachment bracket T 4 5 0 46 3 32 13 SIDE PROTECTOR El 00829 1 Front door protector 2 Rear door protector El 10 General Description EXTERIOR INTERIOR TRIM 14 SIDE GARNISH 1 _ Front fender garnish 3 Rear door garnish 4 Rear quarter garnish 2 Front door garnish 15 TRUNK LID GARNISH El 11 General Description EXTERIOR INTERIOR TRIM 16 REAR GATE
13. cover A Hook 5 Remove the instrument panel lower cover lt Ref to 50 REMOVAL Instrument Panel Lower Cov er gt El 54 Center Console EXTERIOR INTERIOR TRIM 9 Remove the screws and remove the console side panel 10 Loosen the screws to pull out the audio unit as sembly and disconnect the connector to remove audio unit NOTE Audio unit assembly can be removed without re moving the console side panel B INSTALLATION Install in the reverse order of removal EI 55 Instrument Panel Assembly EXTERIOR INTERIOR TRIM 23 Instrument Panel Assembly A REMOVAL 1 INSTRUMENT PANEL EXCLUDING STEERING SUPPORT BEAM CAUTION Be careful to the harness of airbag system when servicing the instrument panel Damage may cause the system malfunction 1 Disconnect the ground cable from battery 2 Remove the front pillar upper trim Ref to El 62 REMOVAL Upper Inner Trim 3 Remove the console box Ref to El 53 RE MOVAL Console Box 4 Remove the center console Ref to El 54 RE MOVAL Center Console 5 Remove the instrument panel lower cover lt Ref to El 50 REMOVAL Instrument Panel Lower Cov er 6 Remove the glove box Ref to El 51 REMOV AL Glove Box 7 Remove the combination meter assembly Ref to IDI 16 REMOVAL Combination Meter Assem 8 Remove the screws 9 Remove the driver side instrument panel side cover and remo
14. quent in the 3 section depending on the Polish the waxed area with a clean cloth after 5 degree and nature of damage 2 Deep damage caused by scratching with fences etc A dent cannot be repaired but a whitened or swelled part can be removed Process Process name Job contents Clean damaged area with water Removal of dam B Cut off protruding area if any due to collision using a putty knife Grind the affected area with 4100 to 4500 sand paper Resin section Coated section Finish i Same as Process No 3 in the 1 section PENON Process NO We and subsequent oper ations in the 3 section EI 33 Front Bumper EXTERIOR INTERIOR TRIM 3 Deep damage such as a break or hole that requires filling Much of the peripheral grained surface must be sacrificed for repair The degree of restoration is not really worth the expense The surface however will become almost flush with adjacent areas Recommended repair kit PP Part Repair Kit NRM Process Process name Job contents 1 Remove the bumper as required 2 Removal of parts Remove the parts built into bumper as required Place the bumper on a paint worktable as required It is recommended to use the paint worktable Bumper placement conforming to internal shape of bumper 2 1 00234 1 2 Set bumper section 4 Surface prepara Remove dust oil etc from areas to be repaired and surrounding areas u
15. trim 6 Trunk room end cover El 20 General Description EXTERIOR INTERIOR TRIM 26 LUGGAGE FLOOR MAT 1 Front floor mat 4 Center floor mat 7 Luggage floor end cover 2 Floor box RH b Side floor mat RH 3 Floor box LH 6 Side floor mat LH El 21 General Description EXTERIOR INTERIOR TRIM 27 ROOM INNER PARTS 00789 1 Room mirror 3 Assist grip Tightening torque N m kgf m ft lb 2 Sun visor 4 Coat hook Wagon model T 7 4 0 75 5 46 28 HEAT SHIELD COVER 00798 1 Front heat shield cover 5AT 3 Center heat shield cover Turbo 5 Rear heat shield cover RH model model 6 Rear heat shield cover LH 2 Front heat shield cover 4 4 Center heat shield cover Non model and MT model turbo model El 22 General Description EXTERIOR INTERIOR TRIM B PREPARATION TOOL TOOL NAME REMARKS Clip remover Used for removal of trim Clip clamp pliers Used for removal of various clips and clamps El 23 Front Grille EXTERIOR INTERIOR TRIM 2 Front Grille A REMOVAL 1 Open the hood 2 Remove the push clips A and front grille clips B from each side of front grille 3 Remove the clips on the back side of front grille 4 Pull lower side of the front grille forward remove hooks A and then remove the front grille from ve hicle body GEE Sze CIS A B INSTALLATION Install in the reverse order of removal El 24 Front Hood Grille
16. 2004 LEGACY SERVICE MANUAL QUICK REFERENCE INDEX BODY SECTION HVAC SYSTEM HEATER VENTILATOR AND A C HVAC SYSTEM AUTO A C LET DIAGNOSTICS AIRBAG SYSTEM AIRBAG SYSTEM DIAGNOSTICS AB diag This service manual has been prepared to provide SUBARU service personnel with the necessary information and data for the correct maintenance and repair LIGHTING SYSTEM T This manual includes the procedures for maintenance disassembling reas sembling inspection and adjustment of WIPER AND WASHER SYSTEMS components and diagnostics for guid ance of experienced mechanics Please peruse and utilize this manual ENTERTAINMENT fully to ensure complete repair work for satisfying our customers by keeping their vehicle in optimum condition COMMUNICATION SYSTEM When replacement of parts during repair work is needed be sure to use SUBARU genuine parts GLASS WINDOWS MIRRORS SEAT BELT SYSTEM SB BODY STRUCTURE INSTRUMENTATION DRIVER INFO SEATS SECURITY AND LOCKS SUNROOF T TOP CONVERTIBLE TOP sp SUNROOF EXTERIOR INTERIOR TRIM All information illustration and specifi cations contained in this manual are based on the latest product information available at the time of publication approval EXTERIOR BODY PANELS FUJI HEAVY INDUSTRIES LTD G2320GE7 2003 LEGACY SERVICE MANUAL QUICK REFERENCE INDEX BODY SECTION CRUISE CONTROL SYSTEM CRUISE CONTROL SYSTEM CC diag DIAGNOSTICS
17. 77 39 78 General Description EXTERIOR INTERIOR TRIM 1 General Description A COMPONENT 1 FRONT GRILLE 1 Front grille 2 Front grille emblem 3 Front grille clip 2 UNDER COVER El 00681 Tightening torque kgf m ft lb T 14 1 42 10 3 General Description EXTERIOR INTERIOR TRIM 3 UNDER PROTECTOR 1 Floor under protector 3 Fuel tank protector LH 4 Plastic nut 2 Fuel tank protector RH General Description EXTERIOR INTERIOR TRIM 4 FRONT HOOD GRILLE 1 Front hood grille 2 Grille duct upper 3 Grille duct lower El 4 General Description EXTERIOR INTERIOR TRIM 5 FRONT BUMPER El 00795 1 Bumper face 7 Energy absorber foam upper 13 Lower center bracket 2 Towing hook cover 8 Energy absorber foam lower 14 Radiator guide 3 Fog light cover 9 Main beam reinforcement 4 Lower side bracket 10 Main beam bracket Tightening torque N m kgf m ft Ib 5 Upper bracket 11 Bracket support T1 7 5 0 77 5 5 6 Side bracket 12 Energy absorber side T2 33 3 4 24 EI 5 General Description EXTERIOR INTERIOR TRIM 6 REAR BUMPER SEDAN MODEL EI 00796 1 Bumper face 5 Lower bracket 9 Bumper beam bracket 2 Exhaust end cover 6 Bumper side support upper 3 Beam upper rear 7 Bumper side support lower Tightening torque N m kgf m ft lb 4 Bracket corner 8 Beam main reinforcement
18. C 68 F Coating film thickness 40 50 u Primer coating Leave unattended EI 35 Front Bumper EXTERIOR INTERIOR TRIM Process Process name Job contents Allow the coated surface to dry for 20 minutes at 20 C 68 F or 30 minutes at 60 C 140 F Sanding III Sand the coated surface and its surrounding areas using 400 sand paper and water ing ees RCA Same as Process No 12 Use a block coating method Use a block coating method e Recommended paint e Recommended paint Suncryl SC Suncryl SC No 307 Flex Hardener No 307 Flex Hardener Top coat 1 SC Reducer thinner SC Reducer thinner Mixing ratio Mixing ratio Suncryl SC vs No 307 Flex Hardener 3 1 Suncryl SC vs No 307 Flex Hardener 1 Viscosity 11 13 sec 20 C 68 F Viscosity 11 13 sec 20 C 68 F Coating film thickness 40 50 u Coating film thickness 20 30 u e Spraying pressure 245 343 kPa e Spraying pressure 245 343 kPa 2 5 3 5 kg cm 36 50 psi 2 5 3 5 kg cm 36 50 psi Leave unattended at 20 C 68 F for at least 10 minutes until the topcoated area is half dry 20 Leave unattended Not required NOTE Be careful to keep dust or dirt from coming in contact with the affected area Apply a clear coat three times at an interval of 3 to 5 minutes Recommended paint SC710 Overlay Clear No 307 Flex Hardener Top coat Il Not require
19. LATION Install in the reverse order of removal NOTE Be careful not to install the hand grip cover and plate clip of hand grip in the wrong direction Hand grip cover front and rear door Convex upward 3 Pull the hand grip cover toward you and remove 18 5 Remove the clips and disconnect each tor and wire to remove door trim e Bottom clip of the front door faces the opposite e Front door trim direction El 48 Door Trim EXTERIOR INTERIOR TRIM Lower side of the hand grip cover for front door has pawl part The lowest clip of rear door faces the opposite di rection El 49 Instrument Panel Lower Cover EXTERIOR INTERIOR TRIM 19 Instrument Panel Lower Cov er A REMOVAL 1 Disconnect the ground cable from battery 2 Remove the front door inside scuff plate A and front pillar lower trim B lt Ref to El 60 REMOV AL Lower Inner Trim gt 3 Remove the clips and remove the instrument panel lower cover under 4 Loosen the screw A disconnect the connec tors and remove the instrument panel lower cover upper B Clip B INSTALLATION Install in the reverse order of removal EI 50 Glove Box EXTERIOR INTERIOR TRIM 20 Glove Box 6 Remove the clip and remove the glove box low er cover A REMOVAL 1 Disconnect the ground cable from battery 2 Remove the console box lt Ref to El 53 RE MOVAL Console Box gt 3 Remove the con
20. STALLATION Install in the reverse order of removal El 62 Rear Quarter Trim EXTERIOR INTERIOR TRIM 26 Rear Quarter Trim 3 Remove the cap on the upper side of trim and remove the bolt inside A REMOVAL 1 SEDAN MODEL MODEL WITHOUT CURTAIN AIRBAG 1 Remove the rear seat lt Ref to SE 14 SEDAN MODEL REMOVAL Rear Seat gt 2 Remove the rear quarter trim 4 Remove the bolts A and remove the quarter trim front 2 SEDAN MODEL MODEL WITH CURTAIN AIRBAG 1 Remove the rear seat lt Ref to SE 14 WAGON MODEL REMOVAL Rear Seat gt 2 Turn over the trim and remove the quarter trim rear by pressing the claw A of metal clip using flat tip screwdriver or the like 3 WAGON MODEL 1 Remove the rear seat cushion and backrest shoulder lt Ref to SE 14 SEDAN MODEL RE MOVAL Rear Seat gt 2 Remove the cap on the upper side of pillar trim and remove the bolt inside Model with curtain air bag El 63 Rear Quarter Trim EXTERIOR INTERIOR TRIM 3 Remove the clip and remove the quarter front pillar trim El 00564 5 Remove the luggage floor box lt Ref to El 74 REMOVAL Luggage Floor Box gt 6 Remove the luggage floor end cover gt FILL 022 7 Remove the woofer cover Model with McIntosh Audio 8 Remove the screws A and bolts B and re move the quarter lower trim NOTE e Remove the screw cover on the tonneau cover installing p
21. TERIOR INTERIOR TRIM 6 Fuel Tank Protector A REMOVAL 1 Lift up the vehicle 2 Remove the bolts A and plastic nuts B and then remove the fuel tank protector B INSTALLATION Install in the reverse order of removal Tightening torque Bolt 17 5 N m 1 78 kgf m 12 9 ft lb El 28 Mud Guard 7 Mud Guard A REMOVAL 1 FRONT MUD GUARD 1 Jack up the vehicle 2 Remove the front wheels 3 Loosen the screws and clips to remove mud guard 2 REAR MUD GUARD 1 Jack up the vehicle 2 Remove the rear wheels 3 Loosen the screws and clips to remove mud guard B INSTALLATION 1 FRONT MUD GUARD Install in the reverse order of removal 2 REAR MUD GUARD Install in the reverse order of removal El 29 EXTERIOR INTERIOR TRIM Front Bumper EXTERIOR INTERIOR TRIM 8 Front Bumper A REMOVAL 1 FRONT BUMPER FACE 1 Disconnect the ground cable from battery 2 Remove the front grille lt Ref to El 24 REMOV AL Front Grille gt 3 Turn over the front mud guard and remove the clips connecting the fender and bumper 5 Disconnect the fog light connector Model with fog light 6 Remove the bumper from vehicle body 7 Remove the fog light from bumper face lt Ref to LI 21 REMOVAL Front Fog Light Assembly gt 2 FRONT BUMPER BEAM ASSEMBLY 1 Disconnect the ground cable from battery 2 Remove the front grille lt Ref to El 24 REMOV AL Front Grille gt 3
22. an model El 00815 a Apply the apply tape with aligning b Apply the apply tape with aligning c Align the slit of apply tape to panel the cut out to the end of trunk lid R stop on the top end of trunk lid end garnish garnish 1 Letter mark 2 Apply tape 3 Rear combination light El 78 Ornament EXTERIOR INTERIOR TRIM e Wagon model l A 00816 a Apply the apply tape with aligning b Apply the apply tape with aligning c Align the slit of apply tape to panel the cut out to the end of rear gate outer bottom end of rear gate gar end panel nish 1 Letter mark 3 Rear gate garnish 4 Rear combination light 2 Apply tape 2 AWD STICKER Apply the AWD sticker from inside of glass with following dimension Sedan model 00741 a Apply the apply tape with aligning the cut out to the end of rear glass center 1 1 mm 0 04 in 3 Gradation end of ceramic print 4 End of rear glass 2 Gradation end of ceramic print without rear wiper with rear wiper El 79 Ornament EXTERIOR INTERIOR TRIM e Wagon model RH side 1 00742 Wagon model LH side 00743 a Apply the apply tape with aligning b Gradation end of ceramic print the cut out to the ceramic print 1 1mm 0 04 in 3 Molding 4 Front side of vehicle 2 Glass antenna wire EI 80
23. art Pull out the shopping bag hook remove the screw on back B INSTALLATION 1 SEDAN MODEL Install in the reverse order of removal 2 WAGON MODEL Install in the reverse order of removal El 64 Sun Visor 27 Sun Visor A REMOVAL 1 Remove the cover loosen the mounting screws and remove the sun visor 00661 2 Disconnect the connector Model with vanity mirror light 3 Press the A on both side using flat tip driver pull the sun visor hook and remove it B INSTALLATION Install in the reverse order of removal EI 65 EXTERIOR INTERIOR TRIM Assist Grip EXTERIOR INTERIOR TRIM 28 Assist Grip A REMOVAL 1 Remove the screw cover and remove the screw inside 2 Pull the left side of assist grip toward you and ro tate the right side of it counterclockwise to remove 3 Remove the roof trim lt Ref to El 67 REMOV AL Roof Trim gt 4 Remove the bolts and remove the assist grip bracket B INSTALLATION Install in the reverse order of removal CAUTION Be sure to install the grommet to assist grip bracket When install the assist grip without grommet it may cause the faulty returning El 66 Roof Trim 29 Roof Trim A REMOVAL 1 SEDAN MODEL 1 Disconnect the ground cable from battery 2 Remove the front seats lt Ref to SE 7 REMOV AL Front Seat gt 3 Remove the rear seat lt Ref to SE 14 REMOV AL Rear Seat gt 4 Remove the console box
24. d ue 5 a Suncryl SC vs No 307 Flex Hardener 3 1 Viscosity 10 13 sec 20 C 68 F Coating film thickness 20 30 u Spraying pressure 245 343 kPa 2 5 3 5 kg cm 36 50 psi Pring Allow the coated surface to dry for 2 hours at 20 C 68 F or 30 minutes at 60 C 140 F Drying NOTE Do not allow the temperature to exceed 80 C 176 F since this will deform the PP substrate Parts installation Install parts on the bumper in reverse order of removal 26 Bumper installation Install the bumper El 36 9 A REMOVAL 1 REAR BUMPER FACE 1 Disconnect the ground cable from battery 2 Remove the rear combination light assembly lt Ref to LI 25 REMOVAL Rear Combination Light Assembly gt 3 Remove the two clips 4 Turn over the mud guard and remove the bolt A inside wheel house and the clips B on the lower side of bumper 5 Remove the clips on the lower side of rear bumper 6 Remove the service hole cover and remove the bolt EXTERIOR INTERIOR TRIM e Sedan model trunk side trim NOTE cover NOTE Do not pull with a excessive force Otherwise the bracket installation area may be damaged Remove from the end in order El 37 EXTERIOR INTERIOR TRIM 2 REAR BUMPER BRACKET 3 Remove the nuts and remove the beam main 1 Remove the rear bumper face from veh
25. ed spot unattended until it cools completely excess part of weld with a putty knife If a drill or disc wheel is used instead of the knife operate it at a rate lower than 1 500 rpm and grind the excess part little by little A higher rpm will cause the PP substrate to melt from the heat 10 Sanding Il 00042 Sand the welded spot smooth with 240 sand paper Maskin Mask the black substrate section using masking tape 9 Recommended masking tape Nichiban No 533 or equivalent Completely clean the entire coated area using solvent similar to that used in Process 4 Apply a coat of primer to the repaired surface and its surrounding areas Mask these areas if necessary Recommended primer Mp 364 PP Primer NOTE Be sure to apply coat of primer at a spraying pressure of 245 343 kPa 2 5 3 5 kg cm 36 50 psi with a spray gun Leave the repaired area unattended at 20 C 68 F for 10 to 15 minutes until primer is half dry NOTE If dirt or dust comes in contact with the coated area wipe it off with a cloth with alcohol Do not use thinner since the coated area tends to melt Apply a coat of primer surfacer to the repaired area two or three times at an interval of 3 to 5 min utes Hecommended surfacer e UPS 300 Flex Primer Primer surfacer No 303 UPS 300 Exclusive hardener coating NPS 725 Exclusive Reducer thinner Mixing ratio 1 UPS 300 No 303 Viscosity 12 14 sec 20
26. er of removal 1 Disconnect the ground cable from battery NOTE 2 Remove the rear quarter trim lt Ref to El 63 Securely insert the vehicle body panel into the hook SEDAN MODEL MODEL WITH CURTAIN AIR of rear shelf trim center and then install the rear BAG REMOVAL Rear Quarter Trim gt shelf trim 3 Remove the high mounted stop light Ref to Ll 33 REMOVAL High mounted Stop Light 4 Remove the rear seat cushion Ref to SE 14 WAGON MODEL REMOVAL Rear Seat 5 Remove the lower anchor bolt of rear center seat belt 1 Hook 2 Rear shelf trim 3 Vehicle body panel 6 After disconnecting the high mounted stop light harness connector A and removing the five clips remove the rear shelf trim with pulling it frontward El 70 Trunk Room Trim 32 Trunk Room Trim A REMOVAL 1 TRUNK LID TRIM 1 Remove the trim clips and stopper rubbers and remove the trunk lid trim 2 Remove the clip A of trunk side trim and then remove the trunk lid arm cover 2 TRUNK ROOM TRIM 1 Remove the trunk room mat EXTERIOR INTERIOR TRIM 2 Remove the trim clips A and remove the trunk room end cover wes SW NY ZA a 17 24 El 00624 3 Remove the rear seat backrest and then re move the trim clips at the front side of trunk side trim lt Ref to SE 14 WAGON MODEL REMOV AL Rear Seat gt a TE 4 Insert the flat tip driver from the lower side of trunk hook a
27. er of removal El 74 Trunk Lid Garnish 35 Trunk Lid Garnish A REMOVAL Remove the license plate loosen the bolts A and remove the trunk lid garnish B INSTALLATION Install in the reverse order of removal Tightening torque 7 5 0 76 kgf m 5 5 ft lb El 75 EXTERIOR INTERIOR TRIM Rear Gate Garnish EXTERIOR INTERIOR TRIM 36 Rear Gate Garnish A REMOVAL 1 Remove the rear gate trim Ref to El 69 RE MOVAL Rear Gate Trim gt 2 Remove the clip A and remove the rear gate panel side cover 4 Remove the nuts disconnect each connector and remove the rear gate garnish B INSTALLATION Install in the reverse order of removal El 76 Heat Shield Cover 37 Heat Shield Cover A REMOVAL 1 FRONT HEAT SHIELD COVER Remove the four bolts to remove front heat shield cover o le ia Ne 221110 i a A Transmission mount 2 CENTER HEAT SHIELD COVER Remove the nut and bolt to remove center heat shield cover 3 REAR HEAT SHIELD COVER 1 Remove the muffler lt Ref to EX H4SO 2 0 13 REMOVAL Muffler Ref to EX H4DOTC 12 REMOVAL Muffler gt 2 Remove the four bolts to remove rear heat shield cover B INSTALLATION Install in the reverse order of removal El 77 EXTERIOR INTERIOR TRIM Ornament EXTERIOR INTERIOR TRIM 38 Ornament A INSTALLATION 1 LETTER MARK Adhere the letter mark with following dimension Sed
28. icle GU ee RD EU DOCU body 2 Remove the rear bumper bracket corner from vehicle body both sides HET sie Sy 4 Remove the nuts and remove the bumper beam bracket and beam upper rear from vehicle body 3 Remove the lower brackets from vehicle body Sedan model 2 places B INSTALLATION 1 REAR BUMPER FACE 1 Install the beam upper rear to vehicle body 2 Install the bumper face to vehicle body NOTE If the bumper face is easily come off the beam up per rear adjust the hook area of the bracket side 3 Install in the reverse order of removal Tightening torque Refer to COMPONENT of General Descrip tion lt Ref to El 6 REAR BUMPER SEDAN MOD EL COMPONENT General Description gt 3 REAR BUMPER BEAM ASSEMBLY 2 REAR BUMPER BRACKET 1 Disconnect the ground cable from battery Install in the reverse order of removal 2 Remove the rear bumper face lt Ref to El 37 REAR BUMPER FACE REMOVAL Rear 3 REAR BUMPER BEAM ASSEMBLY Bumper gt Install in the reverse order of removal C REPAIR Refer to the description for front bumper repair lt Ref to 30 REMOVAL Front Bumper gt 38 Cowl Panel EXTERIOR INTERIOR TRIM 10 Cowl Panel 5 Remove the cowl panel side and clip A A REMOVAL 1 Open the hood 2 Remove the wiper arm lt Ref to WW 17 RE MOVAL Front Wiper Arm gt 3 Remove the weather strip clip and remove the weather strip NOTE If
29. ing support beam 20 Loosen the screws to remove instrument panel NOTE matching pins If necessary make matching marks for easy reas sembly 4 Remove the bolt and remove steering support beam i a r CS J t4 e A o 1 2 j irt El 00775 El 57 Instrument Panel Assembly EXTERIOR INTERIOR TRIM 5 Remove the steering support beam bracket 8 Loosen the bolts on the center console side 3 INSTRUMENT PANEL ASSEMBLY IN CLUDING STEERING SUPPORT BEAM CAUTION Be careful to the harness of airbag system when servicing the instrument panel Damage may cause the system malfunction 1 Remove the front pillar upper trim Ref to El 62 REMOVAL Upper Inner Trim 2 Remove the center console Ref to El 54 RE MOVAL Center Console 3 Remove the instrument panel lower cover Ref to El 50 REMOVAL Instrument Panel Lower Cov er 4 Remove the glove box Ref to El 51 REMOV AL Glove Box 5 Remove the steering shaft assembly Ref to PS 23 REMOVAL Tilt Steering Column 6 Remove the driver side instrument panel side cover and remove the bolts 7 Remove the bolts at the side of passenger side instrument panel 9 Disconnect each connector and remove the in strument assembly NOTE If necessary make matching marks for easy reas sembly B INSTALLATION 1 INSTRUMENT PANEL EXCLUDING STEERING SUPPORT BEAM 1 Inse
30. le side panel LH Socket El 15 General Description EXTERIOR INTERIOR TRIM 00814 1 Air vent side duct 6 Navigation unit bracket Model 10 Audio bracket LH 2 Air vent center duct with navigation system 11 Audio bracket RH 3 Instrument panel pad amp frame 7 Glove box panel 12 Center panel 4 Air vent defroster grille 8 Center console frame 13 Glove box 5 Air vent side grille 9 Air vent center grille 14 Glove box lid El 16 General Description EXTERIOR INTERIOR TRIM 20 INNER TRIM SEDAN MODEL 00715 1 Front pillar upper trim 11 Bolt cover Model with curtain air 20 Curtain airbag guide center 2 Frontpillar lower trim bag Model with curtain airbag 3 Front outside scuff plate 12 Center pillar inner protector lower 21 Curtain airbag guide rear Model 4 Frontinside scuff plate 13 Center pillar inner protector upper with curtain airbag 5 Center pillar upper trim 14 Front pillar inner protector lower 22 Rear quarter trim 6 Center pillar lower trim 15 Front pillar inner protector upper 23 Rear quarter trim front Model with 7 Seat belt lower anchor bolt cover 16 Roof side inner protector front curtain airbag 8 Rear outside scuff plate 17 Roof side inner protector center 24 Rear quarter trim rear Model with 9 Rear inside scuff plate 18 Roof side inner protector rear curtain airbag 10 Seatbelt shoulder anchor adjuster 19 Curtain airbag guide front
31. nd then remove the trunk hook with ro tating it 90 El 71 Trunk Room Trim EXTERIOR INTERIOR TRIM 5 Remove the trim clips and remove the trunk side trim A SS ITA INSTALLATION 1 TRUNK LID TRIM Install in the reverse order of removal 2 TRUNK ROOM TRIM Install in the reverse order of removal El 72 Floor Mat 33 Floor Mat A REMOVAL 1 Remove the front seats lt Ref to SE 7 REMOV AL Front Seat gt 2 Remove the rear seat cushion lt Ref to SE 14 REMOVAL Rear Seat gt 3 Remove the console box lt Ref to El 53 Con sole Box gt 4 Remove the console side panel lt Ref to El 54 REMOVAL Center Console gt 5 Remove the lower inner trim lt Ref to El 60 RE MOVAL Lower Inner Trim gt 6 Remove the footrest MT model 7 Remove the clips from floor mat 8 Remove the mat hook on both side 9 Remove the mat from toe board area 10 Remove the mat from rear heater duct 11 Roll the mat and then take it out of opened rear door B INSTALLATION Install in the reverse order of removal NOTE Secure the mat firmly with hook and clip e Insert the mat edge firmly into the groove of side sill cover El 73 EXTERIOR INTERIOR TRIM Luggage Floor Box EXTERIOR INTERIOR TRIM 34 Luggage Floor Box A REMOVAL 1 Remove the luggage floor mat 2 Remove the clips and remove the luggage floor DOX B INSTALLATION Install in the reverse ord
32. rt the matching pins 3 places on the instru ment panel tip into the grommet A and B on the body panel side El 00621 2 Check the inserted state of matching pins and pull the harness around 3 Tighten the instrument panel with screw and re check the installation of instrument panel and the state of pulled harness 4 Install in the reverse order of removal 2 STEERING SUPPORT BEAM 1 Temporarily tighten the steering support beam with bolt and pull the harness around 2 Make sure that there is no mutual interference in each pedal and tighten the each bolt Tightening torque 25 N m 25 5 kgf m 18 4 ft lb 3 Install in the reverse order of removal El 58 Instrument Panel Assembly 3 INSTRUMENT PANEL ASSEMBLY IN CLUDING STEERING SUPPORT BEAM 1 Insert the matching pins 3 places on the instru ment panel tip into the grommet A and B on the body panel side El 00621 2 Check the inserted state of matching pins and pull the harness around 3 Temporarily tighten the steering support beam with bolt and pull the harness around 4 Make sure that there is no mutual interference in each pedal and tighten the each bolt Tightening torque 25 25 5 kgf m 18 4 ft lb 5 Install in the reverse order of removal EI 59 EXTERIOR INTERIOR TRIM Lower Inner Trim EXTERIOR INTERIOR TRIM 24 Lower Inner Trim A REMOVAL 1 Remove the hook and remove the inside scuff plate
33. sing a suitable solvent tion NRM No 900 Precleno white gasoline or alcohol etc If nature of damage are cracks or holes cut a guide slit of 20 to 30 mm 0 79 to 1 18 in in 9 Cutting length along the crack or hole up to the bumper s base surface Then bevel or vee out the affected area using a knife or grinder 00235 1 Paint surface 2 PP base surface 3 20 30 mm 0 79 1 18 in 4 3 mm 0 12 in Grind beveled surface with sand paper 40 to 60 to smooth finish 7 Grind the side just opposite the beveled area with sand paper 40 to 60 and clean using a sol vent Temporarily spot weld the side using a PP welding rod and heater gun Temporary welding El 00236 1 Welded point Use heater gun and PP welding rod 2 PP base surface 3 Beveled section NOTE Do not melt welding rod until it flows out This results in reduced strength Leave the welded spot unattended until it cools completely El 34 Front Bumper EXTERIOR INTERIOR TRIM Process Process name Job contents Using a heater gun and PP welding rod weld the beveled spot while melting the rod and dam aged area Welding 00237 1 Welding rod 2 Melt hatched area 3 Section NOTE Melt the sections indicated by hatched area Do not melt the welding rod until it flows out in order to provide strength Always keep the heater gun 1 to 2 cm 0 4 to 0 8 in away from the welding spot Leave the weld
34. sole front panel WAS LAE MG 22 For model remove the ring indicator For MT model remove the shift knob 4 Remove the console side garnish 8 Remove the instrument panel side cover and re move the clip A Hook 5 Remove the front inside scuff plate A and front pillar lower trim B lt Ref to El 60 REMOVAL Lower Inner Trim gt EI 51 Glove Box EXTERIOR INTERIOR TRIM B INSTALLATION Install in the reverse order of removal El 52 Console Box EXTERIOR INTERIOR TRIM 21 Console Box A REMOVAL 1 Disconnect the ground cable from battery 2 Remove the parking brake lever cover 4 Disconnect the connector and remove the con sole box B INSTALLATION Install in the reverse order of removal El 53 Center Console EXTERIOR INTERIOR TRIM 22 Center Console 6 Remove the clip at the console side panel tip A REMOVAL 1 Disconnect the ground cable from battery 2 Remove the console box lt Ref to El 53 RE MOVAL Console Box gt 3 Remove the console front panel 7 Remove the passenger side front inside scuff plate A and front pillar lower trim B lt Ref to El 60 REMOVAL Lower Inner Trim gt A Hook NOTE For AT model remove the ring indicator For MT model remove the shift knob 4 Loosen the screw remove the hook and re move the console side garnish 8 Remove the clip and remove the glove box low er
35. the weather strip clip is removed with excessive force the weather strip may be damaged Be sure to use a clip remover to remove B INSTALLATION Install in the reverse order of removal 4 Remove the clip and remove the cover cowl panel EI 39 Roof Spoiler EXTERIOR INTERIOR TRIM 11 Roof Spoiler A REMOVAL 1 Disconnect the ground cable from battery 2 Remove the rear gate trim lt Ref to El 69 RE MOVAL Rear Gate Trim gt 3 Disconnect the connector of the high mounted stop light and the washer hose of rear washer 4 Remove the cap nut and plastic caps B INSTALLATION Install in the reverse order of removal Tightening torque 4 5 0 46 kgf m 3 32 ft lb El 40 Side Sill Spoiler EXTERIOR INTERIOR TRIM 12 Side Sill Spoiler A REMOVAL Remove the clips two for front fender arch area six for side sill spoiler lower area and remove the side spoiler 1 Side sill spoiler 2 Double sided tape 3 End cover B INSTALLATION Install in the reverse order of removal NOTE For the rearmost clip securing side sill spoiler in stall through the end cover 1 Vehicle body 2 End cover 3 Side sill spoiler El 41 Side Protector EXTERIOR INTERIOR TRIM 13 Side Protector A REMOVAL El 00829 1 Front door protector 2 Rear door protector 1 Slide in a thin thread A of 0 8 mm 0 031 in di ameter or less fishing line etc between body and protec
36. to El 63 WAGON MODEL REMOVAL Rear Quarter Trim CAUTION Do not remove the roof end trim with excessive force Otherwise roof trim may be damaged Roof trim and roof end trim are fastened by riv ets 9 Remove the sunroof opening trim Model with sunroof 11 Remove the clips and each harness pull out the rear center seat belt and remove the roof trim El 67 Roof Trim EXTERIOR INTERIOR TRIM CAUTION Do not remove the roof end trim with excessive force Otherwise roof trim may be damaged Sidi wv w 2 tt B INSTALLATION 1 SEDAN MODEL Install in the reverse order of removal 2 WAGON MODEL Install in the reverse order of removal El 68 Rear Gate Trim EXTERIOR INTERIOR TRIM 30 Rear Gate Trim 5 Remove the clips A and B remove the rear gate lower trim A REMOVAL 1 Remove the clips A and remove the rear gate pillar trim 2 Remove the clips and detach the rear gate up per trim NOTE If the weather strip clip is removed with excessive force the weather strip may be damaged Be sure to use a clip remover to remove 3 Remove the cover in the inner handle loosen the inside screw 4 Turn over the weather strip and remove the clips EB 00141 B INSTALLATION Install in the reverse order of removal EI 69 Rear Shelf Trim EXTERIOR INTERIOR TRIM 31 Rear Shelf Trim B INSTALLATION A REMOVAL Install in the reverse ord
37. tor cut the double sided tape and pull the protector toward you and remove the clip using clip remover NOTE ooptimize the effect of solvent slide the thread along body without removing the double sided tape on the surface of body and spoiler e f it is difficult to detach the double sided tape warm up to approx 40 C 104 F e f the double sided tape remains thick on the sur face due to interfacial peeling apply the solvent af ter slicing off the double sided tape using a cutter A Panel B Side protector C Double sided tape 2 Apply masking tape around the double sided tape remaining on the surface of body or spoiler 3 Apply solvent uniformly on double sided tape us ing a brush CAUTION e Do not use the solvent to the body which is repaired with lacquer paint e Wipe off immediately when the solvent is touched on surface of the body or spoiler Solvent 3M 8907 or equivalent El 42 Side Protector 4 Cover the area where solvent is applied using plastic wrap A and then heat the double sided tape for 5 to 10 minutes in 40 60 C 104 140 F using a heat lamp B CAUTION Do not heat the double sided tape until the sur face becomes white and excessively dried 5 Remove the double sided tape using a plastic spatula 6 After completely removing the double sided tape detach the masking tape and clean the sur face using a cotton cloth damped with white gaso line
38. ve the screws 10 Remove the screw at the side of center con sole Jen BEN pc T S El 00771 11 Remove the center air vent grille of instrument panel lt Ref to AC 44 CENTER GRILLE REMOV AL Air Vent Grille gt 12 Remove the screws FER ETE 13 Remove the screws at side of passenger side instrument panel 14 Remove the bolts securing passenger side air bag module to the steering support beam 15 the connectors and remove the in strument panel from vehicle body El 56 Instrument Panel Assembly EXTERIOR INTERIOR TRIM NOTE 21 Loosen the screws to remove glove box striker e f necessary make matching marks for easy re assembly e When storing the removed instrument panel be sure to prepare a table or the like to put instrument panel on to prevent damage 16 Remove the side air vent grille Ref to AC 44 REMOVAL Air Vent Grille 17 Remove the heater vent duct Ref to AC 46 REMOVAL Heater Vent Duct 18 Loosen the screws to remove center console frame 22 Remove the pawl and remove the passenger s airbag module 2 STEERING SUPPORT BEAM 1 Remove the instrument panel Ref to El 56 INSTRUMENT PANEL EXCLUDING STEERING SUPPORT BEAM REMOVAL Instrument Panel Assembly 2 Remove the steering shaft assembly Ref to PS 23 REMOVAL Tilt Steering Column 3 Remove each harness clip and remove the har ness from steer

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