020001271 Integrated Flavor Magic Manual
Contents
1. SET REGULATOR TO 20 PSI Valve 1 Valve 2 1x4 BIB Rack co i E INR UPON Supply Flavor 1 Flavor 2 Flavor 3 Flavor 4 11 Servend Installation and Service Manual OPERATION CONNECTORS Use the following part numbers when ordering additional kits or replacement parts P37SBBKHN Coca Cola QCD II General Bottler PCS1 Pepsi SANITARY LEVERS 020000409 Narrow Lever is used on the following units 020000410 Wide Lever is generally used on the following units MD amp SV 175 MD amp SV 200 250 10 valve MDH 402 20 valve MD amp SV 150 MD amp SV 200 250 8 valve MDH 302 402 16 valve SERIAL PLATE Location of the serial plate dual side installations only one serial number is used 12 Servend Installation and Service Manual OPERATION PROGRAMMING MODES To exit the program mode at any time hold the program button for gt 3 seconds and the controller will switch to the dispense mode The program mode can only be accessed by pressing the program button during the first five seconds of initial power up p 254 d IS 0 Feil E213371 PROG cum PROGRAM BUTTON PROGRAM DISPENSE TIME 1 The program mode is used to adjust the dispense time To access the Program Mode disconnect power to2. 5 SAFETY 5 6 GSUIDUTOL aco cet 3 sanitizing nen E ORE itt 2 O Serial Number 3 WARRANTY INFORMATION 3 E service assistance 3 water to syrup ratio See brixing Operation 5 Service Personnel 5 Exploded Views 20 21 22 SHIPPING ee naeh 5 Servend anifowoc Foodservice Group Manitowoc Beverage Equipment 2100 Future Drive Sellersburg IN 47172 1868 Tel 812 246 7000 800 367 4233 Fax 812 246 9922 www manitowocbeverage com In accordance with our policy of continuous product development and improvement this information is subject to change at any time without notice 020001271 February 07 2007 REV1
3. Servend Servend 3 amp 4 Flavor Magic Module for the Factory Integrated MDH302 402Module Flavor Magic O20 INSTALLATION amp SERVICE GUIDE Part Number 020001271 Notice DO NOT throw this manual away This manual contains important information regarding this product Keep this manual at the dispenser location 3 FEN 9001 2000 C EE 7 Quality System Certified e SYSTEM Manitowoc Beverage Equipment 2100 Future Drive Sellersburg IN 47172 1868 Tel 812 246 7000 800 367 4233 Fax 812 246 9922 www manitowocbeverage com In accordance with our policy of continuous product development and improvement this information is subject to change at any time without notice February 07 2007 REV1 FOREWORD Manitowoc Beverage Equipment MBE developed this manual as a reference guide for the owner operator service agent and installer of this equipment Please read this manual before installation or operation of the machine A qualified service technician should perform installation and start up of this equipment Consult the Troubleshooting Guide within this manual for service assistance If you cannot correct the service problem call your MBE Service Agent or Distributor Always have your model and serial number available when you call Your Service Agent Service Agent Telephone Number Your Local MBE Distributor Distributor Telephone Number Model Number
4. 1 eta 22 TROUBLESHOOTING csssssssssesssssssssesssseesssessseessseesssneesseessseessneessscessnesssneerssess 23 Servend Installation and Service Manual SAFETY IMPORTANT SAFETY INSTRUCTIONS Carefully read all safety messages in this manual Learn how to operate the unit properly Do not allow anyone to operate the unit without proper training and keep it in proper working condition Unauthorized modifications may impair function and or safety and affect the life of the unit NSF CERTIFICATION For the revised Product to be considered certified the certified field modification Flavor Magic shall be used only on the following certified products Manitowoc Beverage Equipment Servend Models MD 150 MD 175 MD 200 MD 250 MDH 302 MDH 402 SV 150 SV 175 SV 200 and SV 250 CARBON DIOXIDE WARNING DANGER Carbon Dioxide CO displaces oxygen Exposure to a high concentration of CO gas causes tremors which are followed rapidly by loss of consciousness and suffocation If a CO gas leak is suspected particularly in a small area immediately ventilate the area before repairing the leak CO lines and pumps should not be installed in an enclosed space An enclosed space can be a cooler or small room or closet This may include convenience stores with glass door self serve coolers If you suspect CO may build up in an area venting of the B I B pumps and or CO monitors should be utili
5. Serial Number Installation Date UNPACKING AND INSPECTION Note The unit was thoroughly inspected before leaving the factory Any damage or irregularities should be noted at the time of delivery WARRANTY INFORMATION Consult your local MBE Distributor for terms and conditions of your warranty Your warranty specifically excludes all beverage valve brixing general adjustments cleaning accessories and related servicing Your warranty card must be returned to Manitowoc Beverage Equipment to activate the warranty on this equipment If a warranty card is not returned the warranty period can begin when the equipment leaves the MBE factory No equipment may be returned to Manitowoc Beverage Equipment without a written Return Materials Authorization RMA Equipment returned without an RMA will be refused at MBE s dock and returned to the sender at the sender s expense Please contact your local MBE distributor for return procedures TABLE OF CONTENTS FOREWORD NN 3 UNPACKING AND INSPECTION 3 WARRANTY INFORMATION EE 3 SAFETY EE A E A 5 IMPORTANT SAFETY INSTRUCTIONS 5 CARBON DIOXIDE WARNING U UU UU UU uuu sas sss 5 QUALIFIED SERVICE PERSONNELL u uuu uuu us 5 SHIPPING STORAGE AND RELOCATION 5 A
6. 1 Power down the circuit board by disconnecting the 7 The circuit board is now enabled to dispense the 4 24 volt connector in the lower left hand side of the flavor The 4 flavor button is the top middle button board 24VAC is imprinted on the board net oe 8 A flavor tab for the 4 flavor will have to be added to pin connection the touch pad To do this obtain one 1 P N 5030780 2 Wait a minimum of 10 seconds 20 flavor decal pad Remove the P N 5031579 decal 3 Power up the board by connecting the 24 volt overlay and add the 4 flavor tab as well as replace connector any flavor tabs which came off when removing the AES decal overlay Note position of 4 flavor on the touch 4 IMMEDIATELY within 5 seconds press and hold the pad in the picture and placed tab where indicated PROG puto Down Obtain new P N 5031579 decal overlay and place 5 After a few seconds the number 4 will appear on over the tabs the display 6 Release the PROG button The board will cycle the display from Pro to 4 ias Dia 0 and then to If the customer decides to go back to 3 flavors it will not be necessary to change the board back to 3 flavors However it can be done by following steps 1 through 6 above The number 3 will appear on the display Then disconnect the number 4 syrup from the system remove the 5031579 decal overlay remove the flavor tab 4 and replace the 5031579 decal overlay It would be
7. and discard sufficient samples to assure all BevClean is removed from system Servend Installation and Service Manual USER MAINTENANCE CONVENTIONAL CLEAN SANITIZE METHOD NOTICE When changing syrup boxes immerse connector in warm water 100 F 38 C maximum temperature to remove syrup residue RECOMMENDED SANITATION INTERVAL IS EVERY 90 DAYS WARNING Flush sanitizing solution from syrup system Residual sanitizing solution left in system could create a health hazard AWARNING When using cleaning fluids or chemicals rubber gloves and eye protection should be worn The following is needed to clean and sanitize the Bag in Box BIB system Three 3 clean buckets Plastic brush or soft cloth Mild detergent To Clean 1 e Prepare the following in the buckets Bucket 1 warm 100 F 38 C tap water for rinsing Bucket 2 mild detergent and warm 100 F 38 C water Bucket 3 mix a solution of unscented bleach 596 NA CL O or commercial sanitizer and warm 100 F 38 C water Mixture should supply 100 PPM available chlo rine 1 4 oz 30ml bleach to 1 gallon 3 8 liters water Disconnect the syrup line side of the BIB connector Rinse connector in warm 100 F 38 C water Connect syrup connector to BIB connector and immerse both into Bucket 1 A bag side connec tor can be created by cutting the connector from an empty disposable syrup bag Set the Control Board
8. show while in dispense mode Simply pressing the desired flavor on the touchpad dispenses Flavor Magic FLAVOR COUNTER The flavor counter tracks the number of flavor shots dis pensed per flavor To access Flavor Counter Mode press the program button on the control board once for at least three 3 seconds The LED display will show C n t In the count mode the Flavor Magic module will not dis pense Check the number of dispenses for any flavor by pressing the corresponding touchpad button To check another flavor press the program button once and then the corresponding flavor button on the touchpad To re turn to dispense mode press the program button until the LED display shows 13 Servend Installation and Service Manual OPERATION CHANGING NUMBER OF ACTIVE FLAVORS To line up flavors with valves note that valve outlets number from left to right 1 2 3 4 Touch pad flavor tab is numbered as shown below Connect vinyl tube from outlet 1 and dispense with flavor tab 1 etc Flavor Magic LES 3 Servend The current Flavor Magic control board is set up in the 4 flavor default mode This mode will handle all dispensing situations whether 3 or 4 flavors are used Some early boards were set up as default in the 3 flavor mode If the customer desires to add another flavor for a total of 4 proceed as follows
9. the control board wait ten 10 seconds and reconnect power 2 Press the program button one time on the control board during the first five 5 seconds after power is applied 3 The LED display will show P r o To check the current dispense time press the corresponding fla vor button on the touchpad and the time will be displayed on the LED Example 1 0 a To in crease the time by two tenths 0 2 second in crements press flavor button 1 far left button To decrease the time by two tenths 0 2 second increments press flavor button 3 far right button The default setting is one 1 0 second LL Lr rr m P L1 m El LED DISPLAY PURGE SANITIZE Purge Sanitize mode allows the user to purge air from the syrup lines during initial start up The second func tion of this mode is to energize the valves to move sani tizer through all syrup lines automatically Enter the Purge Sanitize Mode by press the program button until P S is displayed Pressing flavor button 1 far left button will activate a se quenced four 4 second dispense that starts with flavor 1 then to flavor 2 etc The valves will continue to cycle for 15 minutes or until the program button is pressed once DISPENSING MODES NORMAL DISPENSE With power applied to the control board it will automati cally start in dispense mode after a five 5 second delay The LED display will count down from four 4 to zero 0 and then
10. to the Purge mode by press ing flavor button 1 far left button to activate a se quenced four 4 second dispense that starts with flavor 1 goes to flavor 2 etc The valves will con tinue to cycle for 15 minutes or until the program button is pressed once See PURGE SANITIZE in the Programming Modes section Draw rinse water through system until clean water is dispensed Connect Bucket 2 to system Draw detergent solution by activating Purge mode as described in step 5 and operating valves until detergent solution is dispensed 10 11 12 13 14 15 16 17 18 19 20 21 22 Unscented bleach 5 NA CL O or com mercial sanitizer Bag in Box BIB connector Allow detergent solution to remain in system for five 5 minutes Connect Bucket 3 to system Draw sanitizing solution by activating Purge mode as described in step 5 and operating valves until sanitizing solution is dispensed Allow sanitizer to remain in system for fifteen 15 minutes Remove the nozzle s and retainer s from the Flavor Magic Module s and scrub them with a plas tic brush or cloth using the detergent solution Soak plastic tubing ends at retainer in sanitizing solution for fifteen 15 minutes Soak nozzle s and retainer s in sanitizer for fif teen 15 minutes Replace nozzle s and retainer s Connect Bucket 1 to system Draw rinse solution by activating Purge mode as described in
11. 24 Check that the mounting brackets are not rubbing the rocking chute Lift the merchandiser and slide the bracket assembly left or right to allow the brackets to clear the chute 25 Replace Push for Ice lever in lower position holes on rocking chute or replace with sanitary lever as re quired by local codes Check to assure door lock is functioning properly 26 Attach electrical connectors to control board s at J3 with harness provided See Figure 12 27 In back room turn off CO supply at tank 28 Route 635 beverage tubing field supplied from CO supply to 0 30 PSI regulator field sup plied and secure with proper Oetiker clamp 29 Place BIB syrup on BIB rack 30 Connect inlet and outlet syrup lines to pumps 31 Attach BIB connectors to flavor syrup boxes NOTE BIB connectors vary with syrup manufac turer Assure that correct connector is used See CONNECTORS 32 Turn on CO supply and adjust 0 30 PSI regulator to twenty 20 PSI 1 bar See Figure 13 FIGURE 12 Servend Installation and Service Manual 10 INSTALLATION COMPONENT INSTALLATION SET REGULATOR TO A MAXIMUM OF 20 PSI FIGURE 13 FIGURE 14 33 34 35 36 37 38 39 40 41 42 43 44 Check syrup and CO connections for leaks Re turn to dispenser unit Carefully position flavor decals on decal overlay Carefully position clear decal overlay over flavor decals to protect th
12. DDITIONAL WARNINGS iio a 5 NSE GERTIFIGATION uuu ias 5 GROUNDING IN STRHUGTIONS 5 2 2 a u u u uuu u u u uuu uuu u 6 INSTALLATION iaa xl dd 7 ESSENTIAL TOOLS consi 7 COMPONENT INSTALLATION uuu ccc creep cua aeu etus aun 7 PLUMBING e e dE 11 OPERATION cnica tamil d Et adi ds 12 ep ejsltqme O 12 SANITARY LEVERS uu k uu uuu H 12 SERIAL PLATE 222 12 PROGRAMMING MODES uuu uuu u nn a 13 DISPENSING leie 13 CHANGING NUMBER OF ACTIVE FLAVORS 14 STEADY OR FLASHING TOUCH PAD LED 15 TIME DELAY AFTER DISPENSE siii 15 CONTROL BOARD PROGRAMINMNINGQ 16 USER MAINTENANCE EEN 18 PREVENTATIVE MAINTENANCE 18 BEVCEEAN PROGESS sanken ine 18 CONVENTIONAL CLEAN SANITIZE METHODL 19 EXPLODED VIEWS PARTS amp DIAGRAMS I a 20 RETROFIT EXPLODED VIEW PARTS LIST 20 MODULE EXPLODED VIEW PARTS LIST J 21 WIRING BIAGRAM
13. a good idea to have an additional P N 5030780 in case flavor tabs are damaged in the process 14 Servend Installation and Service Manual OPERATION STEADY OR FLASHING TOUCH PAD LED Flavor LED Magic 2 LES 3 Servend The blue LED on the touch pad can be set to one 1 of two 2 display modes 1 Steady illumination This is the default mode and Enter the Flash mode by pressing the program button the LED will remain on steady until dispense is until a flashing is displayed Pressing flavor but activated The light will flash only when product is ton 1 far left button will switch from Off default to being dispensed In this mode the control board On The LED will now flash To change back to the display will read Off default simply press flavor button 1 again and the dis 2 Flash mode The LED will turn on for 7 second and Play should read off Press program button to exit to off for second the next program function TIME DELAY AFTER DISPENSE A time delay can be programmed into the control board Enter the Time Delay mode by pressing the program which will prevent the system from dispensing another button until d LA Y is displayed To check the current flavor for a period of from O to 10 seconds following a delay time press any flavor button one time and the cur dispense The default is 0 seco
14. back room to dispenser The number of lines will be determined by the number of flavors used 6 Ifusing Flavor Magic modules on both sides of two 2 rocking chute dispensers and the same flavors are used on both sides use 4 by 1 by tees 635 cm x 635cm x 635 cm to deliver syrup to both sides 7 Bring syrup lines up behind post mix valve plate Use caution so wires that power post mix valves are not broken or dislodged See Figure 1 8 To facilitate connecting Flavor Magic syrup lines remove Flavor Magic valve mounting plate s from dispenser by removing the two 10 x 34 953 cm screws securing the valve mounting plate to the dispenser bulkhead 9 Attach nuts washers and barbed fittings to the Flavor Magic valve inlets Be sure NOT to over tighten nuts Note 14 white nylon washers are included in the fitting package and must be used to prevent syrup leaks in this area FIGURE 3 Servend Installation and Service Manual FIGURE 7 INSTALLATION COMPONENT INSTALLATION 10 11 12 13 14 15 16 17 18 19 Attach Flavor Magic syrup lines to barbed fittings and securely clamp with Oetiker clamps provided See Figure 2 Reposition Flavor Magic valve mounting plate s and secure with the two 10 x 32 953 cm screws Assure that nuts remain tight on outlets Remove the caps from the valves on either side of the rocking chute Remove the merchandiser
15. e of the unit Clean the nozzle and retainer area in order to prevent syrup buildup in this area by doing the following a Fill a small cup with warm to hot water b Immerse the nozzle area fully by drawing the cup up and around the nozzle c Allow syrup to dissolve into the water Change the water several times to assure the syrup is adequately removed d Discard water 2 After each removal from an empty bag and prior to placing connector on new bag clean BIB connec tors to prevent syrup residue by doing the following a Prepare a bucket of warm to hot water b Submerge connector in water until syrup resi due is dissolved c Place connector on new bag d Discard water BEVCLEAN PROCESS To efficiently clean entire dispensing circuit Hook up BevClean system per BevClean in structions Set Control Board to Purge mode Press Flavor 1 tab to initiate Purge Cycle to draw BevClean into system Allow cleaner to remain in system for five 5 minutes Disconnect BevClean system and reconnect dis connects to BIB s Set Control Board to Purge mode Press Flavor 1 tab to initiate Purge cycle to completely remove BevClean from syrup lines and vinyl tubing See PURGE SANITIZE in the Programming Modes section 5 Set Control Board to Purge mode Press Flavor 1 tab to initiate Purge cycle completely fill system with syrup Restore Control Board to DISPENSE mode Dis pense
16. em from damage or removal Restore power to unit Blue LED light s should be lit Assure that control board readout is in dispense mode Purge air from syrup lines by utilizing the purge sanitize mode until syrup is running freely Return control board to dispense mode by press ing the program button Place cup under nozzle and activate dispense by pressing each flavor icon Dispense rate is preset at one half 1 2 oz 15 ml and dispense time is preset at one 1 second Additional set up is nor mally not required for proper operation Neatly arrange and tie up wires Replace lamps and splash panel Carefully replace translite See Figure 14 Review basic Flavor Magic operation flavor BIB changing periodic cleaning and maintenance with customer See Figure 15 n FIGURE 15 Servend Installation and Service Manual INSTALLATION PLUMBING DIAGRAM BIB Rack Configurations 2x4 BIB Rack WEEN Flavor 1 Flavor 5 i i l d l l Flavor 1 Flavor 1 Flavor 4 Flavor 2 Flavor 6 1 B l l l I l Flavor 2 2 Flavor 5 Flavor 3 Flavor 7 I l i I l l Flavor 3 Flavor 3 Flavor 6 Flavor 4 Flavor 8 i lt i i lt i I l l l Flavor Magic Module Je
17. nds rent value will be displayed To increase the time by 1 0 second increments press flavor button 1 far left but ton To decrease the time by 1 0 second increments press flavor button 3 far right button 15 Servend Installation and Service Manual OPERATION CONTROL BOARD PROGRAMMING accidental change e uu System power Prog amp cal mode can only be on accessed during first 5s after power up to protect data from Prog button Prog button pressed y pressed 3s Count y down 4 3 2 1 0 n y Change active flavors to 3 or 4 Default value 3 n 5s reached Display shows I 381 reached n Dispensing Loop Ya Display Display shows Cnt rog button pressed 3s y Y Show flavor y counter Turn on flavor solenoid Flavor pressed for 3s n Display shows y Y n Clear the counter Flavor counter 1 16 Servend Installation and Service Manual OPERATION CONTROL BOARD PROGRAMMING Programming Loop Prog button ressed 3s Prog button pressed Display show Pro Flavor pressed Prog button pressed avor 3 pressed dec delay 1s isplay current value of time delay 3 0 Default value 1s Range 0 10s Flavor 1 pressed inc delay 1
18. or carefully lift up the mer chandiser approximately 1 inch on the side where the Flavor Magic is to be installed Insert the LH mounting bracket 020000896 under the merchandiser at a 45 deg angle See Figure 3 Rotate the bracket vertically hooking the back flange over the valve mounting cap and passing the front plate through the opening in the merchandiser in front of the rocking chute See Figure 4 Insert the RH mounting bracket 020000897 under the merchandiser at a 45 deg angle See Figure 5 Rotate the bracket verticallly hooking the back flange over the valve mounting cap and passing the front plate through the opening in the merchandiser in front of the rocking chute See Figure 6 Carefully lower the merchandiser into place See Figure 7 Route the tubing and ribbon cables from the module assembly between the opening in the merchandiser and mounting brackets See Figure 8 FIGURE 8 Servend Installation and Service Manual INSTALLATION COMPONENT INSTALLATION 20 Align the channels on the center bracket 020000898 inside the channels on the LH and RH mounting brackets See Figure 9 21 Loosely fasten the thumbscrews and washers on both sides of the bracket assembly 22 Push the plastic module housing against the mer chandiser frame Firmly tighten the thumb screws See Figure 10 23 Secure the tubing through the plastic clips on the mounting brackets See u 11 N FIGURE 9
19. plug not the cord Unplug from outlet when not in use and before servicing or cleaning Do not operate any appliance with a damaged cord or plug or after the appliance malfunctions or is dropped or damaged in any manner Return appliance to the nearest authorized service facility for examination repair or electrical or mechanical adjustment 0 For a permanently connected appliance Turn the power switch to the off position when the appliance is not in use and before servicing or cleaning For an appliance with a replaceable lamp always unplug before replacing the lamp Replace the bulb with the same type i Fora grounded appliance Connect to a properly grounded outlet only See Ground ing Instructions y SAVE THESE INSTRUCTIONS Servend Installation and Service Manual INSTALLATION ESSENTIAL TOOLS e Tubing Cutters Six 6 inch adjustable wrench Oetiker pliers Tape Measure Phillips and slotted screwdriver COMPONENT INSTALLATION 1 Additional components must be field installed and are found in a box shipped with the dispenser 2 0 30 CO regulator CO and Flavor Magic syrup lines fittings and clamps must be field supplied 3 Assure that power is disconnected from unit 4 Remove translite lamps in work area and splash panel from dispenser For extended merchandisers 5 Route 4 635 cm syrup lines field supplied from BIB rack containing Flavor Magic syrup in
20. r Installations Use 5030771 Decal Overlay 4 Button FM 20 Servend Installation and Service Manual EXPLODED VIEWS PARTS amp DIAGRAMS MODULE EXPLODED VIEW PARTS LIST NO Part Number Description 1 501 25 NOZZLE SOFTPOUR BLK 2 00850350 Washer Flat 219 ID X 50D x 05 3 0905403 CLIP PLASTIC WIRE amp CORD 4 5012790 SCR 10 32X1 2 KNURL UNSLT 5 5029806 RIVNUT 10 32 6 5030446 TUBING 1 4X4 7 5031193 KEYPAD 4 BUTTON FM 8 5031453 RETAINER QUAD TUBE FM 9 020000473 COVER FRNT FM ICEPIC 10 020000493 COVER REAR FM ICEPIC 11 020000896 BRACKET MNTG LH 12 020000897 BRACKET MNTG RH 13 020000898 BRACKET MNTG CENTER 14 020001033 PAD LED FM 15 020001034 LABEL LOGO SERVEND HRZ 16 020001035 LABEL FM GRAPHIC 21 Servend Installation and Service Manual EXPLODED VIEWS PARTS amp DIAGRAMS WIRING DIAGRAM HARNESS CONTROL BRD POL FM 115V PRIMARY TRANSFORMER SECONDARY Bom 1234 LED DISPLAY CONTROL BOARD FLAVOR MAGIC 2 HARNESS POWER 24V FM 123 HARNESS 2VLV FM FLAV FLAV 2 DUAL SOLENOID FLAV FLAV 3 4 DUAL SOLENOID 3 A VALVE ASSEMBLY VALVE ASSEMBLY 22 Servend Installation and Service Manual TROUBLESHOOTING PROBLEM Flavor Magic syrup does not dispense when Syrup supply depleted flavor button is depressed CO supply depleted BIB disconnect loose or packed with dried syrup residue Check CO reg
21. s Flavor 1 pressed inc delay 2s display y y show 32 4 y Display current value of time delay 1 0 Default value 0s Range 0 10s Flavor pressed Prog button pressed Prog button pressed Prog button pressed 3s Display shows dLAY Display shows P S Purge Sanitize Cycle Flavor 1 on 4s Flavor 2 on 4s Flavor 3 on 4s Flavor 4 on 4s y Prog button pressed 3s y Prog button pressed rog button A pressed 3s n n n 900s 221 Display current LED value OFF or On y Default value off Display Y n shows FLSH Servend Installation and Service Manual USER MAINTENANCE PREVENTATIVE MAINTENANCE NOTICE Under normal operating conditions periodic cleaning is minimal but absolutely necessary WARNING Flush sanitizing solution from syrup system Residual sanitizing solution left in system could create a health hazard AWARNING When using cleaning fluids or chemicals rubber gloves and eye protection should be worn Proper care of the Flavor Magic is a vital part of keeping your unit in top condition Following the guidelines below will assist you in continued trouble free operation Contact MBE at 1 800 367 4233 for more information about our ProActive Maintenance Program 1 1 18 Conduct daily maintenanc
22. step 5 and operating valves until rinse water is dispensed Attach syrup connectors to BIB s Draw syrup by activating Purge mode as de scribed in step 5 and operate valves until only syrup is dispensed Place Control Board in dispense mode and operate each flavor three 3 times into a dis posable cup Discard the cup and contents 19 Servend Installation and Service Manual EXPLODED VIEWS PARTS amp DIAGRAMS RETROFIT EXPLODED VIEW PARTS LIST NOTES FLAVOR MAGIC MODULE NOT COMPATIBLE WITH 5 INCH DEEP VALVE CAP TO OUTSIDE MERCHANDISERS FOR 5 INCH DEEP STANDARD MERCHANDISERS 020000546 REQUIRED FOR MDH302 020000544 REQUIRED FOR MDH 402 NO Part Number Description NO Part Number Description 1 202 FN D22 ELEC PL BLK 12 5030443 DECAL OVRLAY 3 BUTTON FM 2 00212539 STANDOFF 7 16 HIGH 18 5030445 TUBING BUNDLE 4 1 4 50 3 00216417 SCR 10 X 3 4 HEX HD 14 5030678 LABEL WIRING 24V FM 4 1701108 NUT 1 4 x 3 8 SWIVEL FITTING 15 5030766 PLATE CTRL BRD FM 5 1701109 FITTING 1 4 SWIVEL HOSE 16 5030767 PLATE 2 VLV FM 6 1701113 WASHER 1 4 WHITE NYLON 17 5030780 DECAL 20 FLAVOR FM 7 1701117 FITTING 1 4 BARBED HOSE TEE 18 5031219 SIGN FLAVOR MAGIC POS 8 10 5 505R CLAMP STEPLESS SS 10 5 505R 19 5031579 DECAL OVRLAY CLR FM 9 5030437 BOARD CTRL 4 FLAVOR 20 020001030 HARNESS CTRL BRD POL FM 10 5030439 HARNESS POWER 24V FM 21 020001155 MODULE FM MDH 11 020001228 HARNESS 2VLV FM LONG 4 Flavo
23. tric shock This appliance is equipped with a cord having an equipment grounding conductor and a grounding plug The plug must be plugged into an appropriate outlet that is properly installed and grounded in accordance with all local codes and ordinances DANGER Improper connection of the equipment grounding conductor can result in a risk of electric shock The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment grounding conductor If repair or replacement of the cord or plug is necessary do not connect the equipment grounding conductor to a live terminal Check with a qualified electrician or serviceman if the grounding instructions are not completely understood or if in doubt as to whether the appliance is properly grounded Do not modify the plug provided with the appliance if it will not fit the outlet have a proper outlet installed by a qualified electrician WARNING When using electric appliances basic precautions should always be followed in cluding the following a Read all the instructions before using the appliance b To reduce he risk of injury close supervision is necessary when an appliance is used near children c Do not contact moving parts d Only use attachments recommended or sold by the manufacturer e Do not use outdoors f For a cord connected appliance the following shall be included Do not unplug by pulling on cord To unplug grasp the
24. ulator for proper setting 20 PSI 1 Bar Check CO lines for kinks Check syrup line for kinks BIB pump inoperative Valve solenoid inoperative Vinyl tubing off at nozzle or at solenoid Vinyl tubing plugged with syrup at nozzle or at solenoid No power to control board Check power supply at transformer 24 VAC Check connector to transformer and Control Board Flavor Shot Check wiring for loose connections or open Control board inoperative Assure that Control Board is set to dispense Check for damage to Control Board If flavor syrup does not shut off Check for stuck solenoid 23 DO NOT USE Under Preventative Maintenance Please post this page in front of dispenser when cleaning system B F P DID ee 3 FOREWORD 20 21 22 Shipping Storage Relocation 5 ss 5 C Stage sonora 5 Carbon Dioxide 5 INSPEQTION iine 3 Qualified Service Personnel 5 T Cleaning INSTALLATION 7 8 9 10 COSS cios Installation Date 3 R TROUBLESHOOTING 23 CO2 monitors irregularilles uses 3 Relocation 5 U D M return procedures 3 UNPACKING 3 oz Inge lo T nein a MBE ete muy om sus 3 S AIN 3 Model Number 3 W DIagaMS ee 22 modifications
25. zed QUALIFIED SERVICE PERSONNEL WARNING Only trained and certified electrical and plumbing technicians should service this unit All wiring and plumbing must conform to national and local codes SHIPPING STORAGE AND RELOCATION CAUTION Before shipping storing or relocating this unit syrup systems must be sanitized After sanitizing all liquids sanitizing solution and water must be purged from the unit A freezing envi ronment causes residual sanitizing solution or water remaining inside the unit to freeze resulting in damage to internal components ADDITIONAL WARNINGS lt ses UNPLUG UNIT BEFORE When using cleaning Flush sanitizing solution from syrup system Wa fluids or chemicals zung sett yrup sy SERVICING OR rubber gloves and eye Residual sanitizing solution left in system CLEANING protection should could create a health hazard be worn ELECTRIC SHOCK HAZARD Installation and start up of this equipment should be done by a qualified service technician Op eration maintenance and cleaning information in this manual are provided for the user operator of the equipment Servend Installation and Service Manual SAFETY GROUNDING IN STRUCTIONS WARNING Risk of electrical shock Connect to a properly grounded outlet only This appliance must be grounded In the event of malfunction or breakdown grounding provides a path of least resistance for electric current to reduce the risk of elec
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