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Hypot ULTRA III Manual - HIK

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2. 43 AN nu N RESEARCH INC Location Int memory Select Int memory if you wish to store the test results on the onboard instrument memory Select USB disk if you wish to save the test results on an external USB flash drive For best results use the USB flash drive provided by Associated Research lf Int memory is selected the following screen will appear and this where you can set how the results are displayed Test Result ALL Custom Results Display select PASS to save the results of the steps that passed Select FAIL to save the results of the steps that failed Select ALL to save all the test results Selecting NONE will not save any results to the internal memory From the Results Data screen select Results Limit and the following screen will appear 44 AN l nu N RESEARCH INC Results Limit 000000 Range 0 100000 0 OFF You can set the Results Limit Select from 0 up to 100000 with 0 being OFF Selecting O will set the Results limit to OFF which means you can store as many results as desired until you reach the maximum capability of 100000 results From the Results Data screen select Time Limit and the following screen will appear Time Limit 00 Days Range 0 99 0 OFF The Time Limit allows you to set a time period in days for which the test results will be stored After the Time Limit is exceeded no test results will be stored on the internal memory of the instrument and a wa
3. FN ou wl RESEARCH INC PLC Remote OFF When the PLC remote is turned ON the front panel TEST button is disabled and a you can only start a test through the rear panel I O If you attempt to start a test from the front panel TEST button when the PLC Remote function is turned ON HypotULTRA displays a pop up message From the main Setup System menu touch the PLC Remote icon and the following screen will appear PLC remote control is ON Would you like to go to PLC Settings Press SETTINGS to set Press EXIT to cancel SETTINGS 4 4 3 Single Step Use this function to temporarily override the automatic connection feature When the Single Step function is ON the instrument will pause after each step is completed To continue the test sequence press the Test button to execute the next connected step Each time the TEST button is pressed the next connected step will execute If you press the RESET button before completing all connected steps it will return you to the Original starting step If a step fails and you wish to continue to the next step do not press RESET From the Setup System menu touch the Single Step icon and the following screen will 35 a ASSOCIATED HN RESEARCH INC appear Single Step OFF You can set the Single Step function to ON or OFF To set the Single Step touch the ON OFF key To save the setting touch the enter key 4 and move to the next parameter 4 4 4 Fail Stop T
4. The USB RS 232 interface card requires you to download a driver in order for the instrument to recognize the USB interface The driver can be found on the Associated Research Inc website http www asresearch com products software USB driver aspx Click on USB RS 232 Driver to download the driver This link contains an automatic extract and install program Follow the instructions of the installation program to initialize the driver install NOTE The USB port acts as a USB to RS 232 converter As a result the PC will recognize the USB port as a virtual COM port 8 1 USB RS 232 Interface This interface provides all of the control commands and parameter setting commands of the GPIB interface with the exception of some of the 488 2 Common Commands and SRQ capability All commands can be found in section 7 4 USB RS 232 GPIB Command List The identification command IDN and the Status Reporting commands are also available through USB RS 232 RS 232 Connector The RS 232 cabling should be configured as follows for a 9 pin serial port interface Instrument RS 232 Port PC Bus Controller RD 2 2 RD SIG 5 5 SIG GND GND Communications Port Configuration The COM port should have the following configuration 38400 baud 133 CD ASSOCIATED HN RESEARCH INC 8 data bits 1 stop bit No parity This interface does not support XON XOFF protocol or any hardware handshaking The controller should be configured to ignore the ha
5. 8 2 1 GPIB Connector Connection is usually accomplished with a 24 conductor cable with a plug on one end and a connector at the other end Devices may be connected in a linear star ora combination configuration The standard connector is the Amphenol or Cinch Series 57 Microribbon or AMP CHAMP type The GPIB uses negative logic with standard transistor transistor logic TTL levels When DAV is true for example it is a TTL low level lt 0 8 V and when DAV is false it is a TTL high level gt 2 0 V Restrictions and Limitations on the GPIB 134 ASSOCIATED RESEARCH INC A maximum separation of 4 m between any two devices and an average separation of 2 m over the entire bus A maximum total cable length of 20 m No more than 15 device loads connected to each bus with no less than two thirds powered on For example 1 GPIB controller and a maximum of 14 GPIB instruments NOTE A bus extender which is available from numerous manufacturers is available to overcome these limitations 8 2 2 GPIB Address Each device on the GPIB IEEE 488 interface must have a unique address You can set the address of the HypotULTRA to any value between 0 and 30 The address can only be set from the front panel The address is stored in non volatile memory and does not change when the power has been off or after a remote reset The address is set to 8 when the instrument is shipped from the factory 8 3 Interface Functions
6. relay contacts to prevent incorrect program selection due to timing errors REMOTE FILE SELECT TRUTH TABLE 0 0 0O LI 01 0 0 1 0 2 0 HL 1 1 D 0 1 0 0 O 0 1 HL 1 0 LL 1 0 6 HL LL IL 07 10 1 Momentary Contact closure between BIT and COMMON O No Contact closure between BIT and COMMON ACTIVATING MEMORY PROGRAM FUNCTIONS THROUGH WARNING THE REMOTE CONNECTOR SELECTS THE PROGRAM AND STARTS THE TEST WHICH IS PREPROGRAMMED INTO THAT MEMORY ACTIVATION DES FONCTIONS DE MEMOIRE PROGRAMME VIA LE CONNECTEUR REMOTE SELECTIONNE LE PROGRAMME ET LANCE LE TEST QUI EST PREPROGRAMME DANS CETTE MEMOIRE DO NOT CONNECT VOLTAGE OR CURRENT TO THE SIGNAL CAUTION INPUTS THIS COULD RESULT IN DAMAGE TO THE CONTROL CIRCUITRY 131 7 L RESEARCH INC NE PAS CONNECTER TENSION OU DE COURANT AUX ENTREES DE SIGNAL CELA POURRAIT PROVOQUER DES DOMMAGES AU CIRCUIT DE CONTROLE Remote Interlock HypotULTRA is equipped with a Remote Interlock feature Remote Interlock utilizes a set of closed contacts to enable the instrument s output If the Remote Interlock contacts are open the output of the instrument will be disabled Remote Interlock could also be referred to as a remote system lockout utilizing fail when open logic lf the Remote Interlock contacts are open and the Perform Test icon is selected a pop up message will be displayed on the screen for two seco
7. Service and Maintenance de la manipulation et User Service l utilisation de l appareil de To prevent electric shock do not remove contr le the instrument cover There are no internal user serviceable parts Routine maintenance or cleaning of internal parts is not necessary Avoid the use of cleaning agents or chemicals on the instrument as some SAFETY chemicals may damage plastic parts or lettering This instrument meets Use aclean dry or slightly damp cloth for any UL requirements for external cleaning Schematics when provided audible and visual failure are for reference only Refer servicing and indication certification to an Associated Research Inc authorized service center ASSOCIATED RESEARCH INC PHONE 1 847 367 4077 13860 WEST LAUREL DRIVE 1 800 858 TEST 8378 LAKE FOREST IL 60045 4546 U S A FAX 1 847 367 4080 E MAIL info asresearch com Service Interval Associated Research Inc will not be held liable for injuries suffered if the instrument is not properly maintained and safety checked annually See section 1 1 Warranty Policies for more information SAN ASSOCIATED E RESEARCH INC 1 3 2 Test Station Location Select an area away from the mainstream of activity where employees do not walk while performing their normal duties If this is not practical because of production line flow then the area should be roped off and marked for HIGH VOLTAGE TESTING No employees other than test
8. even though all 8 channel indicators are displayed 04 3mA ACW DCW Output The 3 mA AC Output option limits the AC Dielectric Withstand Mode output current with software control The trip points are adjusted to a maximum of 3 mA and the software has been modified so the high speed maximum current shutdown is fixed at 3 mA The following table shows the specifications for this option 3mA ACW DCW Output AC WITHSTAND VOLTAGE SETTINGS HI and LO Limit Total current mA 0 000 3 000 2 of setting 6 counts HI and LO Limit Real current mA MEASUREMENT HI and LO Limit Total current mA 0 000 3 000 3 of setting 50A 0 000 3 000 0 001 2 of setting 2 counts HI and LO Limit Real dere SE 0 000 3 000 0 001 3 of setting 50uA 0 000 3 000mA PF 0 00 1 00 Total current current offset Current Offset lt 3 000mA Short Circuit Protection minimum current 3 5mA RMS at short circuit Response time lt 2ms DC WITHSTAND VOLTAGE SETTINGS HI and LO Limit ees 2 of setti 10 ts current nA Low Range is ON 1000 9999 Low Range is ON 10 00 99 99 100 0 999 9 Low range HI and LO Limit ON current UA 2 of setting 2 counts 1000 3000 r MEASUREMENT 0 0 400 0 DC 2 of setting 10 counts AE A 0 000 565 7 Peak ES Low Range is ON 153 Ex es TE d D LATED w RESEARCH INC DC Current HA 35 0 400 0 DC Low Range ON 38 0
9. the high voltage first assoc 1 4 Key Features of the HypotULTRA LL Alerte the operator that the machine is due for CAL ALERT calibration in advance of the calibration due date Two test modes allow for a basic Continuity test to be performed simultaneously with the Hipot test or a stand alone Continuity test to be performed independently for higher resistance and point to point applications TWO CONTINUITY TEST MODES SmartGFI disables the instrument s output voltage in less than 1 millisecond if excessive leakage to ground is detected If enabled TM EE RE SmartGFI automatically detects if the DUT is floating or grounding and turns ON or OFF accordingly Allows the operator to set different levels of access to the instrument s setup programs Users can setup passwords for restricting access to certain parts of the menu SECURITY ACCESS EXPANDED TEST MEMORIES User can link up to 200 steps in a single test file with a total of 2000 steps available in memory HypotULTRA simultaneously monitors real and total current in AC Hipot mode on the same screen REAL CURRENT MEASUREMENT HypotULTRA allows operators to setup a user configured message that is displayed in between EXCLUSIVE PROMPT AND test steps This is a very convenient feature for HOLD FUNCTION applications where test leads need to be moved or when DUT switches need to be activated as part of the test cycle Allows the operator to choose w
10. to the Remote Pass output The Ramp UP Dwell and Ramp DN cycle times as well as the Test Voltage settings apply to both the Burn and standard ACW portions of the test To minimize the cycle time and achieve the 600ms overall test time the Ramp UP and Dwell times must be set to the minimum of 0 1s and Ramp DN should be disabled by setting it to 0 0s In order to provide the decreased cycle time some of the instruments normal functions have been limited or disabled If the Dwell time is set to less than 0 4 seconds the Real current meter auto ranging and the Results selection in the System Menu will all be disabled The current meter range will be determined by the Max Limit setting of the tests The meter will be set to a fixed range so that it can accurately measure the current to perform the Max limit judgment during the ACW period The Results selection will be preset to Last and the AIT and P F settings Pass Fail will not be available The following specifications will be altered by the installation of the Burn option all other specifications will remain the same 169 LL 1 CA ASSOCIATED _ RESEARCH INC Burn Specifications Dwell Timer Range 0 0 0 1 999 9 sec 0 Continuous Resolution 0 1 sec Accuracy 0 1 0 05 sec Max and Min Limit AC Disabled for Dwell time settings of lt 0 4 seconds Real Current Display AC Disabled for Dwell time settings of lt 0 4 seconds Real 11 Continui
11. 15 2015 This parameter defaults to 11 months after the Calibration Date but you may overwrite to any advanced date Use the numeric keypad to change the values in the date fields and use the enter key 4 to accept the new entry Alert Date 09 28 2015 mm dd yy Range 0 99 Use the touchscreen numeric keypad to enter a value for the date month and year Upon entering a value the enter key will appear Touch the enter key to save the value and move to the next field Use the lt back arrow key to toggle between date month and year Use the Prev and Next arrows to toggle between different fields under the Time and Date menu Calibration Date is a non editable parameter that indicates the date when calibration was last performed on the instrument This parameter automatically updates after calibrating the instrument 53 D nu N RESEARCH INC 4 7 User Interface The next parameter in the Setup System menu is the User Interface parameter Touch the User Interface icon and the following screen will appear Results Touch Sound LAST ON Alarm Volume Language English Home Screen Color Style Menu Blue 4 7 1 Results The next parameter under User Interface is Results This allows you to set the results display after a test sequence has been run The Results function can be set to ALL LAST or P F Pass Fail When ALL is selected a Results summary screen will be displayed at the end of the test or sequence
12. 2 2 Rear Panel Controls 7820 7850 and 7800 RETURN CONT CHECK 10 6 7 8 12 11 9 1 BUS INTERFACE Standard connector for interconnection to the USB RS 232 Bus interface You can substitute an Optional IEEE 488 or Ethernet interface for the USB RS 232 2 CALIBRATION BUTTON To put the instrument into the calibration mode push this button and turn on the power switch simultaneously 3 REMOTE SIGNAL INPUT 9 Pin D type subminiature male connector for remote control of TEST RESET and REMOTE INTERLOCK DISABLE functions as well as MEMORY SELECTION See section 6 0 Connection of Remote I O for more detailed information 4 REMOTE SIGNAL OUTPUT 9 Pin D type subminiature female connector for monitoring PASS FAIL and PROCESSING output relay signals See section 6 0 Connection of Remote I O for more detailed information 5 SCANNER CONNECTOR For connection of optional external Scanner 6 REAR PANEL HIGH VOLTAGE OUTPUT TERMINAL 2 high voltage output connector in parallel with the front panel connector 7 REAR PANEL RETURN TERMINAL 2 return output connector in parallel with the front panel connector 8 REAR PANEL CONTINUITY OUTPUT TERMINAL 2 continuity output connector in parallel with the front panel output 24 7 SN ASSOCIATED ail RESEARCH INC 9 FUSE RECEPTACLE To change the fuse unplug the power mains cord and turn the fuse receptacle counter clockwise This will expose the fuse compa
13. 3KV 0 015uF lt 6KV Current DC 0 1 A 0 01A fixed Current Max Ground Resistance 1 0 Q 0 1Q 0 0 10000uA Total current current offset lt 10mA 1 9 ranges 9 is the most sensitivity Fixed Range 0 0001 0 001 0 01 2 of setting 10 counts Low Range is ON Ramp HI current uA 2 of setting 2 counts D D sch D sch esch _ DI gt Q OD DC Mode 0 0000 0 3500 DC Current A 0 351 3 500 3 51 35 00 0 0001 0 001 0 01 2 of setting 10 counts Low Range is ON 171 d ER ASSOCIATED kb ESEARCH INC 35 1 350 0 Low range Geh 0 1 0 0 350 0 Low range OFF 3501 10000 Voltage KV AC DC 0 00 6 00 2 of reading 1 count 2 of setting 2 counts MEASUREMENT Accuracy for AUTO range 0 0 400 0 DC SEH 0 000 565 7 Peak 0 350 4 000 DC 0 001 2 of setting 10 counts 0 380 5 657 Peak Low Range is ON 3 50 40 00 DC 3 80 56 57 Peak DC Current HA 35 0 400 0 DC Low Range ON 38 0 565 7 Peak 0 4 0 0 400 0 DC Low Range OFF 0 0 565 7 Peak 2 of reading 2 counts Ze 300 4 000 ui DC Current mA 3 50 10 00 DC 3 80 14 14 Peak Accuracy for Fixed range DC Current nA 0 0 350 0 2 of setting 10 counts Low Range is ON 2 of setting 10 counts 0 000 3 500 0 001 Low Range is ON Additional error when reading lt DC Current A 6 of range 0 0
14. 565 7 Peak 0 0 400 0 DC Low Range OFF 2 of reading 2 counts 0 0 565 7 Peak 0 300 3 000 DC ESP 0 424 4 242 Peak Current Offeet 0 000 3 000mA PF 0 00 1 00 Total current current offset lt 3 000mA Short Circuit Protection minimum current 3 5mA DC at short circuit Response time lt 2ms 05 5mA ACW DCW Output The 5mA Output option limits the output current with software control The trip points are adjusted to a maximum of 5mA and the software has been modified so the high speed maximum current shutdown is fixed at 5mA The following table shows the specifications for this option 5mA ACW DCW Output AC WITHSTAND VOLTAGE SETTINGS HI and LO Limit g Total current mA 0 000 5 000 2 of setting 6 counts HI and LO Limit Real d E 0 000 5 000 3 of setting 50uA MEASUREMENT 0 000 3 500 RMS 0 000 5 657 Peak 0 001 HI and LO Limit Total current mA 2 of setting 2 counts 3 00 5 00 mA RMS 4 24 7 07 Peak SEN HI and LO Limit Real 0 000 3 500 0 001 US 3 00 5 00 0 01 3 of setting 50uA 0 000 5 00mA PF 0 00 1 00 Total current current offset Current Offset lt 5 00mA Short Circuit Protection minimum current 5 8mA RMS at short circuit Response time lt 2ms DC WITHSTAND VOLTAGE SETTINGS 154 I a ASSOCIATED HN RESEARCH INC 0 0 999 9 1000 9999 10 00 99 99 100 0 999 9 Low range HI
15. Auto SIM SIA lt value gt Set IP Address Dotted decimal form EX 167 T ASSOCIATED RESEARCH INC COMMAND NAME VALUE SIA 192 168 1 50 SGA Address SSM SDN MAC MAC Address Query Example response 00 20 4A 8B B4 30 Mode SBI 4 3 21110 0 Off 1 Serial and Product SBI 2 Serial Only 3 Product Only 4 Run File SAS Communication Considerations All of the above commands excluding the query commands will respond with the 06 hex 6 decimal Acknowledge ACK ASCII control code if the transfer was recognized by the instrument lf there was an error with the command string the instrument will respond with 15 hex 21 decimal the Not Acknowledge NAK ASCII control code However the presence of this response does not mean that the instrument in the case of these commands only completed the command These commands require a restarting of the hardware that controls the Ethernet Protocols Because of this you must wait before the Ethernet Card will respond to another command See the table below for the approximate wait times necessary after one of the commands in the table is sent In addition the current socket connection between you terminal and the Ethernet Card is no longer valid and you will need to close their current connection and establish a new one Ethernet Card Settings Command Wait Times IP MODE COMMAND WAIT TIME AFTER COMMAND IS SENT Manual Auto Wait
16. Cable 39066 1 USB Cable AB Type 1 8m 33189 1 Cable Input Cordset USA 7820 50 38071 1 Cable Input Cordset USA 7800 38075 1 Interlock Connector 38482 1 Adapter Box 02100A 13 2 Cable Assembly Return 39598 1 LCD Protective Film 39571 1 8GB White USB Flash Drive Panel Components 38364 1 Fuse Holder 20mm 7820 50 39274 1 Fuse Holder 30mm 7800 3 478 2 High Voltage Connector 35999 4 Return Connector 39606 1 Power Switch 4P 4A 37571 1 Earth Connector 3 806 1 TEST Test Switch Green Lighted 3 807 1 RESET Reset Switch Red Lighted 38101 1 Feet Kit w o Rubber Inserts 38102 4 Rubber Insert for Feet 39572 1 Color LCD Touch Screen 39574 1 DC Fan 39575 1 Fan Grill PCB Assemblies 39594 1 AMPMO0O1A Amplifier Board 7820 50 39616 1 AMPM001B Amplifier Board 7800 39593 1 ANGSB100 Analog Board 39587 1 CONMO01 Main Control Board 39592 1 CNRSB100 Scanner Interface Board 7820 50 39591 1 FLYMOO1 FLY Back Board 39590 1 HRYSB100 High Voltage Relay Board 7800 7850 CH M ASSOCIATED we RESEARCH INC PART QTY REF DESCRIPTION NUMBER DESIGNATOR 39589 1 HVSB100C High Voltage Board 7820 50 39617 1 HVSB100D High Voltage Board 7800 39588 1 KEYSB100 Keypad Board 39618 1 LEDMOO1 High Voltage Indicator 39596 1 REMSB100 Remote Board 39597 1 URP
17. D Touch The various screens of the HypotULTRA will display icons and parameters Touch the appropriate icon or parameter with the fingertip as shown in the image below 2 Dh ASSOCIATED esi RESEARCH INC SECURITY 9 Scroll and Swipe A scroll bar on the right side of the screen indicates that there are additional parameters or features To scroll up and down between parameters touch the screen anywhere scroll upward or downward Swipe left to right in order to change parameters when setting up test or system values 0 0mA OFF Single Step Fail Stop OFF ON Measurement lle 101 E Average mp Drag and Drop You can drag and drop test files and steps on certain HypotULTRA screens To use this feature simply touch and hold the test file test step or parameter Drag the file to the appropriate location as shown in the following screen 28 a A Save Save As Rename W Delete 29 l assocure N RESEARCH INC 4 2Power Up The HypotULTRA automatically defaults to the main menu screen upon power up The main menu screen will appear as follows SETUP SYSTEM SETUP TESTS V W PERFORM TESTS VERI CHEK SECURITY 5 The default screen is the main menu screen of the instrument From this screen you can access all the functions and settings of the instrument Setup System instrument global parameters such as time and date calibration and hardware Perform Tests navigat
18. INC Connect the standard 100 load from CONT to Return When the standard load is connected press TEST to start the calibration Press RESET to cancel Calibration of DC Continuity 10000 The calibration of DC Continuity 10000 is a one step process Connect the standard 1kQ load from CONT to Return When the standard load is connected press TEST to start the calibration Press RESET to cancel Calibration of DC Continuity 10KQ The calibration of DC Continuity 10KQ is a one step process 193 ASSOCIATED RESEARCH INC Connect the standard 10kQ load from CONT to Return When the standard load is connected press TEST to start the calibration Press RESET to cancel Calibration of GFI 5 0mA The calibration of GFI 5 0mA is a two step process 194 STEP1 Connect the standard 200kQ with the 5mAAC standard current meter from H V to Chassis When the load and meter are connected press TEST to start the calibration Press RESET to cancel T ASSOCIATED RESEARCH INC 11 REPLACEMENT PARTS Rev PART QTY REF DESIGNATOR DESCRIPTION NUMBER Supplied Accessories 38793 2 2U Rack Mount Bracket 38794 2 2U Rack Mount Handle 38549 4 Screw for Rack Mount Handle 37780 1 Fuse 6 3A 250V Slow Blow 20mm 7820 50 37999 1 Fuse 15A 250V Fast Blow 30mm 7800 04040A 08 1 High Voltage
19. INC Min Lmt 10 Range 0 000 100000 Using the numeric keypad enter a value for the Min Limit within the specified range shown on the screen and use the enter key 4 to save the value and move on to the next test parameter Dwell Time Dwell Time 1 0_ Range 0 4 999 9s 0 Constant Use the numeric keypad to enter a value for the Dwell Time within the specified range shown on the screen and use the enter key 4 to save the value and move on to the next test parameter Offset The offset parameter 83 FN l eege N RESEARCH INC Offset Reading Press TEST to perform an auto offset Range 0 000 10 000 The Offset value can be measured automatically or entered manually To perform an auto offset short the Cont Check and the Return test leads and press the TEST button on the front panel The instrument will display Reading on the screen when the performing the auto offset Once the instrument is finished performing the auto offset the numeric value is displayed on the screen and will be automatically saved to be used when the actual test is performed Use the Next arrow to move to the next test parameter To manually enter an offset value use the numeric keypad and enter a value within the specified range shown on the screen and use the enter key 4 to save the value and move on to the next test parameter Int Scanner Int Scanner HLHLOOOQO H H V L Return O Open The Internal Scanner option i
20. RESEARCH INC The parameter values for file editing commands should use complete text i e ON and OFF or Real and Total and not use the coded values that are associated with the test parameter setting commands discussed in Test Parameter Editing Commands and Companion Queries The LS companion command will also list all parameters in complete text in the order as they appear in the following table preceded by the step number The following table shows examples of the ADD2 and LS2 commands ADD2 all parameters for one STEP ADD2 ACW Voltage Hm T LO Limit T Ramp Up Dwell Time Ramp Down Arc Sense HI Limit R LO Limit R Offset Frequency Arc Detect Continuity Range Scanner Setup ADD2 DCW Voltage HI Limit LO Limit Ramp Up Dwell Time Ramp Down Charge LO Arc Sense Offset Ramp HI Arc Detect Continuity Range Low Range Scanner Setup ADD2 DCW Voltage HI Limit LO Limit Ramp Up Dwell Time Ramp Down Charge LO Arc Sense Offset Ramp HI Arc Detect Continuity Range Low Range Scanner Setup ADD2 IR Voltage H Limit LO Limit Ramp UP Delay Time Dwell Time Ramp Down Charge LO Scanner Setup ADD2 CONT HI Limit LO Limit Dwell Time Offset Scanner Setup LS2 amp LS2 nn Response Data format Step number ACW Voltage HI Limit T LO Limit T Ramp UP Dwell Ramp Down Arc Sense Hl Limit R LO Limit R Offset Frequency Arc Dectect Continuity Range Scanner Setup Step number DCW Voltage HI L
21. TE d D d LATED w RESEARCH INC 1 INTRODUCTION WE 1 1 Warranty Policies Associated Research Inc certifies that the instrument listed in this manual meets or exceeds published manufacturing specifications We calibrated this instrument using standards that are traceable to the National Institute of Standards and Technology NIST Your new instrument is warranted to be free from defects in workmanship and material for a period of 2 year from the date of shipment You must complete the online registration at http www asresearch com support register login aspx or call 1 800 858 TEST 8378 ext 0 to register over the phone 5 Year Program All Associated Research instruments include the opportunity to extend the standard warranty for up to a period of 5 years Returning instruments to Associated Research for their annual calibration and inspection will extend the instrument s warranty for an additional year This warranty is extendable for up to five years and annual returns must be made in succession starting one year after the original purchase date There are no additional costs for the 5 year product warranty You are responsible for the annual calibration fees and shipping costs This extended warranty is non transferable and is offered only to the original purchaser You must obtain a return material authorization RMA from Associated Research Inc before returning this instrument for warranty service Please contact o
22. The capability of a device connected to the bus is specified by its interface functions These functions provide the means for a device to receive process and send messages over the bus The interface functions are listed in the chart below GPIB 488 1 INTERFACE FUNCTIONS INTERFACE SUBSET DESCRIPTION FUNCTION Talker functions unaddress if MLA Parallel Poll PPO No parallel poll capability __ Setting of test parameters for tests _ Reading of instrument status and test results a E Data Codes ASCII a NL EOI 135 ASSOCIATED we RESEARCH INC 136 Zan d esoe TE sc DRE A 1ATED SI RESEARCH INC 8 4 USB RS 232 GPIB Interface Command List Echo and Response Considerations USB RS 232 Responses The USB RS 232 bus will automatically send any response back to the controller s input buffer GPIB Queries and Responses The HypotULTRA GPIB bus will not send any data to the controller without being queried A GPIB read command must be sent after a command string to retrieve any data from a query command 7 Rules for Sending Commands to the Instrument The following conventions are used to describe the commands syntax for HypotULTRA Braces enclose each parameter for a command string Triangle brackets lt gt indicate that you must substitute a value for the enclosed parameter The Pipe is used to separate different parameter options for a command The command and
23. Touch the Time Format icon and the following screen will appear Time Format 12hr Select the time format and the enter key 4 will appear Touch the enter key to save the value and move to the next parameter under the Time and Date menu Use the Prev and Next arrows to toggle between different fields under the Time and Date menu 50 ASSOCIATED RESEARCH INC SI 4 6 Calibration Alert Calibration Alert is a feature that allows the instrument to give an advanced alert that the calibration for the instrument is coming due Turning this parameter ON will activate the Cal Alert function and when the date matches the Alert Date the instrument will display the Calibration Alert Warning screen upon power up Model 7850 Serial Number 9991760 is due for calibration on 02 24 2016 Please contact Associated Research Inc to arrange for calibraion ASSOCIATED RESEARCH INC 13860 W Laurel Drive Lake Forest IL 60045 4546 U S A TOLL FREE 1 800 858 8378 TEL 1 847 367 4077 FAX 1 847 367 4080 EMAIL info asresearch com WEB www asresearch com 9 in The Calibration Alert settings can be found in the Setup System screen Click on the Calibration Alert icon and the following screen will appear Calibration Alert Calibration Date ON 09 30 2020 Calibration Due Alert Date 10 30 2020 07 30 2020 The first field under the Calibration Alert screen allows you to set the Calibration Alert to ON or OFF Touch the C
24. and LO Limit current nA 2 of setting 10 counts Low Range is ON HI and LO Limit ON 0 1 current UA 0 0 999 9 Low range 2 of setting 2 counts OFF 1000 5000 MEASUREMENT 0 0 400 0 DC Ge 0 000 565 7 Peak G 0 350 4 000 DC 0 380 5 657 Peak SEN 3 50 40 00 DC WS 3 80 56 57 Peak 35 0 400 0 DC Low Range ON 38 0 565 7 Peak 2 of setting 10 counts Low Range is ON DC Current uA 0 0 400 0 DC Low Range OFF 0 0 565 7 Peak 0 300 4 000 DC 0 001 De A 0 424 5 657 Peak l 3 50 5 00 RMS 3 80 7 07 Peak j 2 of reading 2 counts O o O A esch 0 000 3 000mA PF 0 00 1 00 Total current current offset lt 3 000mA minimum current 5 8mA DC at short circuit Response time lt 2ms Current Offset Short Circuit Protection 06 Dual Remote Test Switches The Dual Remote Test Switch option allows you to configure dual palm switches for safe production line operation To activate the option you must access the Setup System Menu from the Main Menu screen Once at the Setup System screen press the Hardware soft key Using the available soft keys set the PLC Remote to ON and Dual Test to ON The rear panel remote interface is reconfigured to allow two test switches instead of the standard reset and test inputs The two test switches have to be pressed within 0 5 seconds to activa
25. d quipement de plus de 3 kg et tre pr vus pour au moins 3G 0 75 mm 2 pour courant nominal jusqu 10 A ou 3G 1 0mm pour fil nominale ou plus actuelle plus de 10 Aa 16 A et la longueur du cordon ne doit pas exc der 2 m doit tre utilis 12 DAU ASSOCIATED wl RESEARCH INC C AUTI ON Do not switch the line voltage selector switch located on the rear panel while the instrument is on or operating This may cause internal damage and represents a safety risk to the operator Ne mettez pas le s lecteur de tension de ligne situ e sur le panneau arri re alors que l instrument est allum ou d exploitation Cela peut causer des dommages internes et repr sente un risque pour la s curit de l op rateur The HypotULTRA must be connected to a good ground Be certain that the power wiring is properly polarized and that the proper low resistance bonding to ground is in place Le HypotULTRA doit tre connect une bonne masse Soyez certain que le c blage d alimentation est correctement polaris et que la faible r sistance appropri e liaison la terre est en place 2 2 3 Basic Connections Power Cable The instrument is shipped with a line cord containing a protective earth ground When the line cord is connected to an appropriate AC power source the cable will connect the chassis to earth ground WARNING Only insert the main plug in a socket outlet with a protective ground earth contact This protective
26. operators should be allowed inside lf benches are placed back to back be especially careful about the use of the bench opposite the test station Post signs alerting of potential danger DANGER HIGH VOLTAGE TEST IN PROGRESS UNAUTHORIZED PERSONNEL KEEP AWAY Work Area When possible use the instrument on a non conducting table or workbench If you cannot avoid using a conductive surface be certain that it is connected to a good earth ground and the high voltage connection is insulated from the grounded surface There should not be any metal in the work area between the operator and the location where products being tested will be positioned Connect any other metal in the work area to a good ground Never leave any metal floating Keep the area clean and uncluttered Remove all test equipment and unnecessary test leads from the test bench and put away Make it apparent to everyone which product is under test ESD TESTING which product is waiting to be tested and which Electrical safety tests product has already been tested should not be performed in or around Power ESD testing areas Arrange power to the test station so that it can be ESD methods should shut off by one prominently marked switch located not be employed during at the entrance to the test area In case of an electrical safety testing emergency anyone should be able to cut off the as this could cause a power before entering the test area to offer h
27. parameters for the instrument These commands require a parameter value to be included with the command The companion query command will read the parameter using the same value that is used for setting the parameter n 0 3 0 50Hz 1 60Hz 2 400Hz 3 800Hz XXXXXXXX H L O COMMAND SPR 110 SPR SSI 110 SSI SF 110 SF SAL lt value gt SAL SL 110 SL SML 110 SML SSG2 n SSG2 SR 2 1 0 SR SCA 110 SCA SCDA lt value gt SCDA SCDU lt value gt SCDU NAME VALUE PLC Remote 1 On 0 Off Single Step 1 On 0 Off Fail Stop Alarm Volume Memory Lock 1 On 0 Off Smart GFI n 0 or 0 4 5mA Cal Alert 1 On 0 Off Cal Date mm dd yy or yy mm dd or dd mm yy according to SDF setting Cal Due mm dd yy or yy mm dd or dd mm yy according to SDF setting mm dy or yy mm dd or 143 Za f associare CAN SLATED _ RESEARCH INC COMMAND VALUE according to SDF setting SDT lt value gt System Date mm dd yy or yy mm dd or mi according to SDF setting SDF 2 dd mm yy STM lt value gt Time hh mm 24hr hh mm AM or bi mm DM 1 2hr according to STF setting STF SPID SPD 0 0ff 1 On SPM 2 110 Print Mode 0 AUTO 1 MANUAL 2 OFF SPM SPRE O FAIL 1 ALL SPS SFF NAME ap monsen 1 emp League 1 ees Leger 1 SMM 1 Menu 2 My Menu SAN O Continue 1 Pause SLA n Language n 0 7 SLA O English 1 Traditional Chinese 2 Simplifi
28. screen and use the enter key 4 to save the entry and move to the next test parameter Hi Limit 95 E l pre wl RESEARCH INC HI Limit 10000 Range 0 0 10000uA Use the numeric keypad to enter a value for the Hi Limit in the specified range on the screen and use the enter key 4 to save the entry and move to the next test parameter Lo Limit LO Limit 10000 Range 0 000 10000UA Use the numeric keypad to enter a value for the Lo Limit in the specified range on the screen and use the enter key 4 to save the entry and move to the next test parameter Ramp Up 96 E l oca l RESEARCH INC Ramp Up 10 Range 0 3 999 9s Use the numeric keypad to enter a value for the Ramp Up time in the specified range on the screen and use the enter key to save the entry and move to the next test parameter Dwell Time Dwell Time 60_ Range 0 4 999 9s 0 Constant Use the numeric keypad to enter a value for the Dwell time in the specified range on the screen and use the enter key 4 to save the entry and move to the next test parameter Ramp Down time 97 FN ou N RESEARCH INC Ramp Down 10 Range 1 0 999 9s 0 OFF Use the numeric keypad to enter a value for the Ramp Down time in the specified range on the screen and use the enter key 4 to save the entry and move to the next test parameter Charge Lo Charge Lo 1 2uA Press TEST key for auto Charge Lo settings Ran
29. time of this printing The list of options contains an option code number that can be referenced on the data plate on the rear panel of the unit Option Label On the rear panel of the instrument you will find a label that contains the option code For example your options code would appear as follows Fitted WI OPTIONS OPT 01 Fitted with option 01 and 08 OPT 0108 HypotULTRA Options Option List CODE DESCRIPTION Internal 8 Channel Scanner with Continuity 7820 amp 7850 only Internal 4 Channel Scanner with Continuity 7820 amp 7850 only 3mA ACW DCW Output 7820 amp 7850 only 5mA ACW DCW Output 7820 amp 7850 only 01 Internal 8 Channel Scanner with Continuity The Scanner option provides 8 high voltage continuity channels on the rear panel of the HypotULTRA The high voltage continuity channels can be set to a High H or Low L level giving the operator the capability to test from one channel to another channel or from any channel to a common Low or Return point The channels can be connected in parallel if desired but there is only one leakage current measurement for all channels 152 E 02 Internal 4 Channel Scanner with Continuity This option is the same as Option 01 8 Channel Scanner with Continuity with the exception that the numbers of channels are limited to 4 The Scanner functions the same as the 8 channel option but the Scanner status display will only indicate the status of channels 1 4
30. times are approximate and can vary based on the user s network 168 1 RESEARCH INC 10 Burn The Burn option allows you to repeat two ACW test periods during one step which yields a single test result The first test of the step performs the Burn function and the second test performs the standard AC Withstand test The Burn part of the test can also be deactivated by setting the Burn to OFF in the Edit menu of each step When Burn is set to OFF the test will not be repeated therefore only one ACW test will be performed To activate the Burn mode be sure that the Burn setting is set to ON for each step of the memory that the Burn period is required During the Burn period visual arcing or short circuit conditions CAUTION that would typically disable the high voltage will cause the high voltage to be reactivated During the Burn period of the test the Max Min Limits and ARC failures are disabled lf a Breakdown or Short occurs during the Burn function that exceeds 30mA the Burn test will be discontinued and proceed to the standard ACW test period If the current remains below 30mA the Burn test will continue for the full time that has been programmed before restarting the ACW test period The Burn option reduces the standard minimum Dwell time from 0 4 seconds to 0 1 seconds The option optimizes the single test cycle time and results in a fast overall test cycle time of two tests in less than 600ms measured from the Remote Test input
31. value the enter key lt will appear Touch the enter key to save the value and move to the next field 4 7 6 Color Style The next parameter under User Interface is Color Style This allows you to change the color style of the touch screen Select Color Style using the touchscreen keypad and select between White Black or Blue Color Style Blue Upon selecting a color the enter key 4 will appear Touch the enter key to save the value and move to the next field 58 ASSOCIATED wl RESEARCH INC 4 8 Information The last parameter under Setup System is Information Select the Information icon and the following screen will appear INFORMATION Model im Serial Number Calibration Date ASSOCIATED W L 1 84 1 847 367 408 info asresearch com _www asresearch com Version 1 00 Data Version 1 00 an 9 tnt This gives you the ability to view all instrument information including Model Number Serial Number Calibration Date Company Information and Firmware Version 59 D l assocure N RESEARCH INC 4 9 Import and Export System and Test Data The HypotULTRA has the capability of importing and exporting system and test file data To use this feature insert a compatible USB disk into the Data port on the front panel Once you insert a USB disk from the main menu select the Setup System icon Two additional icons will appear at the bottom of the Setup System screen The two new icons are Impo
32. was executed starting from step 3 and ending with step 5 then the first step test results will be found in location 3 not in location 1 Each parameter is separated by commas and includes step number test type test status and metering The syntax for this command response is step test type status meter 1 meter 2 meter 3 ACW test displays 4 meters Each meter will contain only the value and not the units In the case of DCW current where both uA and mA are used on the display the command response will always indicate the current in uA for example 2 0mA will respond with 2000 for 2000UA RR Read the remote Reset input signal When the remote reset has been activated by closing the contacts the query will return a value of 1 to indicate the instrument is being Reset RI Read the remote Interlock input signal When the remote Interlock has been activated by opening the contacts the query will return a value of 0 to indicate the instrument is in the Interlock state and will not be able to generate output voltage or current RS Read Scanner Status command will respond with a value that identifies the number of scanners installed or connected to the instrument Values 0 4 will indicate if there are no scanners connected one Internal or External scanner or if both an Internal and an External scanner are connected LF Lists the file name of the memory loaded into active memory RAM LFN Lists the memory number of the active me
33. 0 35 00 0 1 of range 00 0 350 0 o 2 of reading 2 counts 2 of reading 2 counts 0 000 3 500 0 001 Additional error when reading lt 6 of range 0 1 of range DC Current mA 2 of reading 2 counts 0 00 10 00 0 01 Additional error when reading lt 6 of range 0 2 of range 172 EI 13 ACW 400Hz 800Hz Perform ACW test at 400Hz or 800HZ 14 U3 Mode The U3 Mode option for the new HypotULTRA allows you to emulate the HypotULTRA 3 making it a drop in replacement for the older model The new interface commands and structure of the HypotULTRA can emulate those of the HypotULTRA 3 interface This will allow HypotULTRA 3 users to integrate the new model into existing test systems easier The following command tables and descriptions provide the commands that can be used with this option Test Execution Commands The following commands are used to control actual output voltage and current from the instrument Please observe all safety precautions COMMAND DESCRIPTION TEST Execute a Test RESET Abort a test in Process or Reset Failures Set Auto Offset SACG Set Auto Charge LO File Editing Commands The following commands are used to create or modify Test Setup Files Commands should be separated from parameters by a space lf multiple parameters are entered they should be separated by commas COMMAND DESCRIPTION VALUE FL lt memory number gt File L
34. 0 0 01 1 of setting 3 counts Max Lmt Q 10 1 100 0 0 1 101 1000 1 1001 10000 1 0 000 1 000 0 001 1 of setting 10 counts 1 of setting 3 counts 1 01 10 00 0 01 Min Lmt Q 10 1 100 0 0 101 1000 1 1001 10000 1 of setting 10 counts i Dwell Timer second 0 0 9 4399 9 0 1 0 1 0 05 sec O continuous Resistance Offset Q 0 000 10 00 ee EE caus MEASUREMENT Voltage KV AC DC 0 00 6 00 2 of reading 1 count 1001 6000 2 of setting 5V Voltage Vdc IR only 0 1000 2 of reading 2 counts 0 000 4 000 RMS 0 001 0 000 5 657 Peak 0 01 Accuracy for AUTO range AC Current Total mA 2 of reading 2 counts 3 50 30 00 RMS 4 95 42 42 Peak 0 000 9 999 0 001 3 of reading SOWA AC Current Real mA All Ranges PF gt 0 1 V gt 10 00 30 00 OVAC 0 0 400 0 DC EEN 0 000 565 7 Peak 0 350 4 000 DC 0 380 5 657 Peak nu 3 50 40 00 DC Se 4 24 56 57 Peak DC Current A 35 0 400 0 DC Low Range ON 38 0 565 7 Peak 0 0 400 0 DC Low Range OFF 0 0 565 7 Peak 0 300 4 000 DC 0 001 0 424 5 657 Peak DC Current mA 3 50 10 00 DC 0 01 3 80 14 14 Peak 2 of setting 10 counts Low Range is ON 0 1 2 of reading 2 counts 18 ASSOCIATED HN RESEARCH INC 10 29V 0 05 999 9 10 15 of reading 2 counts aggy a LL 30 499V 0 05 999 9 7 of reading 2 c
35. 00kQ load in series with 3 5mAAC current meter When the load and meter are connected press TEST to start the calibration Press RESET to cancel Calibration of 9 99mA DC Current Range The 10mA DC current range calibration is a one step process 187 188 ASSOCIATED _ RESEARCH INC Connect the 100kQ load in series with 10mADC current meter When the load and meter are connected press TEST to start the calibration Press RESET to cancel ASSOCIATED ee r wl RESEARCH INC Calibration of 3 500mA DC Current Range The 3 5mA DC current range calibration is a one step process Connect the 100kQ load in series with 3 5mADC current meter When the load and meter are connected press TEST to start the calibration Press RESET to cancel Calibration of 350uA DC Current Range The 350uA DC current range calibration is a one step process Connect the 1MQ load in series with 350uADC current meter When the load and meter are connected press TEST to start the calibration Press RESET to cancel PEN l ee wl RESEARCH INC Calibration of 35uA DC Current Range The 35uA DC current range calibration is a one step process Connect the 50MQ load in series with 35uADC current meter When the load and meter are connected press TEST to start the calibration Press RESET to cancel Calibration of 3 5uA DC Current Range The 3 5uA DC current range calibrat
36. 015uF lt 6KV Current DC 0 1 A 0 01A fixed Max Ground Resistance 1 0 Q 0 10 Ground Continuity Current Current Offset 0 0 10000uA Total current current offset lt 10mA Arc Detection 1 9 ranges 9 Highest sensitivity Fixed Range 0 0000 0 3500 0 351 3 500 3 51 35 00 35 1 350 0 351 3500 3501 10000 INSULATION RESISTANCE 7850 and 7800 Only 10 1000 1001 6000 Maximum gt 10mApeak 0 0001 0 001 0 01 0 1 2 of setting 10 counts Low Range is ON DC Current A 2 of setting 2 counts 2 of reading 2 counts Output Voltage DC 2 of setting 5V Charging Current SETTINGS 0 10 99 99 HI Limit 0 OFF 0 10 999 9 EEN 2 of setting 2 counts 1 00 99 99 when voltage gt 1000V MO 100 0 999 9 1000 50000 HI and LO Limit resistance 1000 9999 5 of setting 2 counts 10000 50000 15 of setting 2 counts Ramp Up Timer second 0 1 999 9 Ramp Down Timer second 0 0 1 0 999 9 Dwell Timer second 0 0 5 999 9 or 0 0 continuous Delay Timer second 0 5 999 9 Charge LO current UA 0 000 3 500 or Auto Set CONTINUITY TEST 0 1 1 0 1 0 1 0 05 sec Outout Current DC 1A for 0 000 1 0000 0 1A for 1 01 10 000 0 01A for 10 1 100 00 H 0 001A for 101 10000 0 0001A for 1001 10000 1A is Max SETTINGS 17 ASSOCIATED w RESEARCH INC 0 000 1 000 0 001 1 01 10 0
37. 1 142 0 eee pera epee denn ease cera caste niga caseennaacncteeeace ste ways ca tucampexadanemauedinenssatexbeitanexczansyexteumdeuanavedeenaes 67 Biere ue EE 10 Verification 0 eee ececeecececececeeeecececeeeeeeaenecececeueuaeneneeeceuaueeneneteteneuaeseseseeeeenaenenenseeeenenaenenes 67 WY IY EE 1 2 169
38. 4 999 9s EDW DCW 0 0 4 999 9s SE 0 0 3 999 9s EO EA DCW EAD DCW EHT EHR EH lt value gt Edit Max Lmt 0 0 10000UA EH 0 0 05 50000MQ 0 0 00 20000 ELT lt value gt Edit Min Lmt T 0 000 30 00mA ELT ELR lt value gt Edit Min Limit R 0 000 30 00mA ELR 174 zg ASSOCIATED Ni RESEARCH INC COMMAND NAME TEST VALUE TYPES EL lt value gt DCW 0 0 10000uA EL IR 0 05 50000MQ CONT 0 0 20009 EF 110 ACW 1 60Hz 0 50Hz EF EIS lt scanner Edit Internal Scanner scanner string 1 16 element string gt ASCII string consisting of H L or EIS O H HV or Cont L RETURN O OPEN Edit External Scanner scanner string 1 16 element ASCII string consisting of H L or O H HV or Cont L RETURN O OPEN Test Parameter Editing Commands and Companion Queries These commands are used to modify the test parameter within each step These commands require a parameter value to be included with the command The companion query command will read the parameter The writing of the parameter requires that the unit not be included with the value only the numeric value should be included with the command Also when the query commands are used the response will not include the unit s characters Many of the commands will function the same way for multiple test types however the input range may be different and therefore used a different possible set of values COMMAND NAME T
39. 76 78 79 140 141 Edit Glenn E 52 78 80 141 142 IR EN 5 6 Ethernet Card iii 158 159 160 161 162 164 165 Ra 121 SO seesctieveeehoseesuasenaveiee aseceeeness 35 OS ace ae ae ae ae ae ae ae E ae oe a ae aoe E as ae ace ac ec nc ee ene ed eee 8 Freouencn cccccccceccceccceeceeeceeeceeccecueceuecauecaueceeesaeesueeeeesaueseeesaeegs 76 78 80 140 142 Front Panel Controls iii 21 GPIB 1 0 cecccceccecsccececcececcecescecareusaceesanness 30 31 132 133 134 135 145 151 157 158 Interlock 20 c cece ececececceceececeeceececuececueceeeceeeeceeaeeueaeeneaees 9 11 23 121 131 146 147 180 OA 21 137 146 180 WS AKA E 8 13 32 79 121 152 Lime 76 80 COCROUR eee re re re ree ree re ee re re re re rte 20 121 131 Maxvlmt ces eee eee 76 78 79 VE Zu dE 78 79 80 121 140 141 Elter d Leite a de 7 Memonm 0ccccceeceeeeeeeteeseetseeeetseeeeranes 79 130 134 135 136 137 142 146 147 149 Menu 8 160 161 162 167 IB n E 76 78 79 Mm mt 78 79 80 121 140 141 142 OT ee ee ee ee ee 8 136 ach ll RESEARCH INC DOT GEN 24 132 135 152 160 167 180 Parameters Test Parameters ccccececeecececececeeeenececeeeeeeeeeeseceeeeevauaeneneneeeneneenenenes 78 132 134 136 A etree dee a eve peste dase 9 30 31 33 129 BO E 5 11 12 13 ES LEA E 78 79 140 141 E Il eil Le ee E 8 SITEIRe TC 79 Rear PAn l O e uge ee eee eee a ee es 12 23 Ke
40. AL Auto DHCP BOOTP Manual Manually set IP MANUAL 165 L RESEARCH INC IP Setup is used to determine how the HypotULTRA will request an IP address from the server to which it is connected When AUTO is selected the HypotULTRA will attempt to automatically request an IP Address from the server upon power up To resolve the IP Address automatically the HypotULTRA will use DHCP or BOOTP protocols When MANUAL is selected the HypotULTRA will request a specific IP Address from the server The IP Address that will be requested must be entered in the subsequent IP Address parameter field Select a value and use the enter key 4 to save the entry and move to the next test parameter IP Address IP Address Touch the IP Address icon to access the IP Address parameters IP Adress 010 000 000 000 A specific IP Address must be entered into this field if the IP Setup parameter is configured to MANUAL Enter the IP Address that you wish using the numeric keypad The IP Address must be entered in the following format XXX XXX XXX XXX A valid IP Address must be entered Users may not use the following IP Addresses 299 259 259 259 000 000 000 000 Enter the preceding IP Addresses will cause the following error message to be displayed Select the ENTER an key to save the new settings If the IP Setup parameter is set to AUTO you do not need to enter an IP Address manually Gateway IP select the Gateway IP parameter usin
41. CH INC TEST TYPE PARAMETER VALUE Scanner Prompt Max Lmt Min Lmt Dwell Offset Scanner O0000000O 10 000 0 00 1 0s 0 00 00000000 4 12 3 Additional Parameter Notes and Functions Real Current The AC Real Current function allows you to monitor only the real portion of the leakage current and ignore any reactive components due to capacitance in the device under test It is important to recognize that the total current is the vector sum of the reactive and real current not the direct addition of the two components As in a right triangle the total current is the square root of the sum of the squares of the real and reactive currents Since the real component is usually much smaller than the reactive current a doubling of the real current increases the total current by only a small amount Unless the two components are separated a doubling of the real leakage current can go virtually undetected by a total current measurement Because Real Current is installed in HypotULTRA additional parameter selections are added to the ACW test parameters The additional test parameters are Max Lmt R Real Current Maximum limit Min Lmt R Real Current Minimum Limit and Display The standard total current limits have a T next to them indicating total current The AC Real Current function allows the operator to view both real and total current simultaneously The Display parameter allows you to select which meter will display t
42. EST VALUE TYPES ECC ED Display EV lt value gt Edit Voltage ACW 0 5000V EV DCW 0 5000V 50 1000V R ECG lt value gt Edit Charge Lo DCW 0 0 350 0uUA ECG IR 0 000 3 500uA ECT 110 Edit Continuity ACW 1 On 0 Off ECT DCW ERU lt value gt Edit Ramp Up ACW 0 2 999 9s ERU DCW IR ERD lt value gt Edit Ramp Down ACW 1 0 999 9s ERD DCW 0 1 0 999 9s IR 0 1 0 999 9s STE ERH EDW lt value gt Edit Dwell ACW 0 0 4 999 9s EDW DCW 0 0 4 999 9s CONT 0 0 3 999 9s 175 T ASSOCIATED RESEARCH INC COMMAND NAME TEST VALUE TYPES EDE lt value gt Edit Delay 0 1 0 999 9s EE SDS EO EA DCW EAD DCW EHT lt value gt Edit Max Lmi T ACW 0 000 30 00mA en eee TT EHR EH lt value gt Edit Max Lmt 0 0 10000UA EH 0 0 05 50000MQ 0 0 00 20000 ELT lt value gt Edit Min Lmt T ACW 0 000 30 00mA ELT ELR lt value gt Edit Min Limit R ACW 0 000 30 00mA ELR EL lt value gt Edit Min Lmt 0 0 10000UA EL IR 0 05 50000MQ 1 0 20000 EF 110 Edit Frequency ACW 1 60Hz 0 50Hz EF EIS lt scanner Edit Internal Scanner scanner string 1 16 element string gt ASCII string consisting of H L or EIS O H HV or Cont L RETURN O OPEN Edit External Scanner scanner string 1 16 element ASCII string consisting of H L or O H HV or Cont L RETURN O OPEN System Parameter Editing Commands and Companion Queries These commands a
43. File Export Export System and All Files All Files There are four different export options available All the options will export the appropriate files into the connected USB disk System Export all System Settings One File Export a single Test file System and All Files Export all System Settings and Test files All Files Export all Test files For example if you decide to export a single test file select Export One File and all the test files that are on the instrument internal memory will be displayed Select the test file that needs to be exported and the screen will display the export progress and once the export is complete the following confirmation screen will appear 62 SOCIATED ESEARCH INC e File export completed File Name Abc HU4 The file contains 3 steps lf the Test file with the same name already exists on the USB disk the following message will appear Export Warning File Test AF already exists Press ENTER to overwrite Press EXIT to cancel If you select System System and All Files or All Files an additional screen will appear requiring a file name 63 PEN l a wl RESEARCH INC File Name Test_01_ on Z X Cc v B IN M ey te 123 4 10 SECURITY From the Main Menu select Security and the following screen will appear Security OFF The first option under Security allows you to set Security to ON or OFF Select Security using the touchs
44. G USB RS232 Card 39595 1 USBSB100 USB Barcode Board 39649 1 URP H Printer Interface Board 39650 1 CGP 03 GPIB Interface Board 39651 1 38818 Ethernet Card 39562 1 CSUSB100A 8 Port Scanner Assembly 39563 1 CSUSB100B 4 Port Scanner Assembly Internal Components 39652 1 T2 High Voltage Output Transformer 7820 50 39636 1 T2 500VA Output Transformer 7800 ach ASSOCIATED II RESEARCH INC Index ACG Withstand PP nre A reee r EREE AEA ATERA EEE AIKE 78 79 Adapter Box 11 21 22 112 180 TE ee a ee ee ee ae ee ee ee 8 76 78 121 140 141 BreakdOWN 2ceceecececececeecececececeeeeaeaececucueeaeaesececueneaeaeaeseceensneaeaeaesecueneaeaeaeseeeeneenaees 121 Calibration 11 23 50 51 52 169 170 171 172 173 174 175 176 177 178 179 CAO 8 AIG DD AIG dass desdess nes dase sans bananes lens nes lee ces ans nes een ensiansise 50 52 143 CAR et 30 31 50 142 CAD shew ouesenesenanstenssenauesouenssamenenee 31 142 COEUR DU RER 31 142 A 31 51 52 143 Tme een eneceeeeeeeeeceeeeee 31 78 140 143 eS 2 E O AEE E A 78 79 80 121 135 136 140 ele nee BEE 34 35 135 137 146 170 Continuity Test 8 21 77 80 112 136 CS N EEEE SI E NETES o anna 31 CONTI EE 12 15 21 23 149 165 DC Wibsiand rnrn nrnrr rrer nne 78 79 121 Eege EE EE 30 78 137 BE 76 78 130 140 141 Dielectric Withstand Test 30 78 79 136 137 140 141 142 146 D CANO a E 6 OR ee 6 8 32 79 80 112 121 BT e PR
45. L WITH GROUND INDENTS 205203 3 RECEPTACLE SHELL 745254 7 CRIMP SNAP IN PIN CONTACT for plug 745253 7 CRIMP SNAP IN SOCKET CONTACT for receptacle 745171 1 SHIELDED CABLE CLAMP for either plug or receptacle 747784 3 JACKSCREW SET 2 SIGNAL OUTPUT SIGNAL INPUT L RESET FAIL PASS TEST INTERLOCK Dos i iis Rey 9 6006 QU QO Pot 5 9 0000 PROCESSING 7 1 Remote Signal Outputs The rear panel connector provides three output signals to remotely monitor PASS FAIL and PROCESSING conditions The monitoring signals are provided by three normally open internal relays that toggle ON and OFF to indicate the condition of the tester These are normally open free contacts and will not provide any voltage or current The ratings of the contacts are 1 AAC 125 VAC 0 5 ADC 30 VDC The signal outputs are provided on the 9 pin female D type connector Below is a list that 129 A fas OCIATED wl RESEARCH INC indicates what conditions activate each pin When a terminal becomes active the relay closes thereby allowing the external voltage to operate an external device Pins 1 and 2 provide the PASS signal Pins 3 and 4 provide the FAIL signal Pins 5 and 6 provide the PROCESSING signal Pins 7 and 8 provide the RESET signal The following describes how the relays operate for each test condition PROCESSING The relay contact closes the connection between pin 5 and pin 6 while the instrumen
46. OPERATION AND SERVICE MANUAL MODEL 7820 HypotULTRA MODEL 7850 HypotULTRA MODEL 7800 HypotULTRA Electrical Safety Compliance Analyzer AC DC 500VA HIPOT WITH INSULATION RESISTANCE TESTER CONTINUITY TESTER AND USB RS 232 INTERFACE on 7800 AC DC HIPOT WITH INSULATION RESISTANCE TESTER CONTINUITY TESTER AND USB RS 232 INTERFACE on 7850 AC HIPOT WITH CONTINUITY TESTER AND USB RS 232 INTERFACE on 7820 SERIAL NUMBER of tf Models Associated Research Inc 2015 13860 West Laurel Drive 7820 7850 7800 Lake Forest Illinois 60045 U S A Item 39658 Ver 1 00 Printed May 8 2015 DECLARATION OF CONFORMITY Manufacturer Associated Research Inc Address 13060 We Laurel Dr Lake Forest IL 60045 USA Product Name HypotULTRA Electrical Safety Compliance Analyzer Model Number 7800 7820 7850 Conforms to the following Standards Safety IEC 61010 1 2010 IEC 61010 2 030 2010 IEC 61010 031 2002 A1 2008 EN 61010 031 2002 A1 2008 UL 61010 1 2012 UL 61010 2 030 2012 GAN CSA C272 9 NOs 1010 1212 CAN CSA C22 2 NO 61010 2 030 12 EMC BEN lk Te Class EN 61000 3 3 2013 IEC 61000 3 3 2013 EN 61526 1 2013 industrial Locations EN 61000 4 2 2009 IEC 61000 4 2 2008 IEC 61000 4 3 2006 A1 2008 A2 2010 EN 61000 4 4 2012 IEC 61000 4 4 2012 EN 61000 4 5 2006 IEC 61000 4 5 2005 EN 61000 4 6 2014 IEC 61000 4 6 2013 EN 61000 4 8 2010IEC 61000 4 8 2009 EN 61000 4 11 2004 IEC 61000 4 11 2004 Supplementary Inf
47. Service Request The service request capability is not available with the USB RS 232 interface The SRQ line will be activated only after one or more of the service request functions have been enabled using the Status Byte Enable register command SRE The Status Byte bit assignments are as described in the previous section for status reporting When the instrument has requested service the enabled bit or bits and the RQS bit 6 will be active or 1 Bits 4 5 and 7 are not used and will be set to false or 0 for all Status Byte reads After the serial poll SPOLL is executed the RQS bit will be cleared to 0 and the remaining bits will remain unchanged The Status Byte will not change value until the event register is read and cleared for the corresponding Status Byte bit For example after the All Pass SRQ has been enabled when the test s have finished with pass indications the instrument will set the hardware SRQ line and output the Status Byte of 41 hex This means that bit 6 and bit O are set to a value of 1 After reading the Status Byte the Status Byte value will change to 01 hex FOR MORE INFORMATION ON IEEE GPIB PLEASE CONTACT The Institute of Electrical and Electronic Engineers Inc 345 East 47th Street New York NY 10017 amp 1 212 705 7018 Communications Society of IEEE Internet www ieee org 151 9 OPTIONS M Introduction This section contains a list and descriptions of available factory installed options at the
48. TAGE Range Resolution Accuracy Output Voltage AC 0 5000 2 of setting 5V Output Frequency 50HZ 60Hz 0 1 User Selection Output Waveform Sine Wave Crest Factor 1 3 1 5 7820 and 7850 minimum current 33mA RMS at short circuit Response time lt 2ms Short Circuit Protection 7800 minimum current 110mA RMS at short circuit Response time lt ms Output Regulation 1 of output SV From no load to full load and Low Line to High Line combined regulation SETTINGS 0 000 9 999 0 001 7820 amp 7850 2 of setting 2 counts Auto Range 10 00 30 00 10 99 99 Model 7800 de re t 99 Mode 2 of setting 6 counts 0 000 9 999 0 001 HI and LO Limit Real S l current mA 10 00 30 00 TE 3 of setting 50A 10 99 99 Model 7800 Ramp Up Timer second 0 1 999 9 Ramp Down Timer second 0 0 999 9 0 1 0 1 0 05 sec Dwell Timer second E O continuous Current DC 0 1 A 0 01A fixed EENEG EERER Max Ground Resistance 1 0 Q 0 1Q 7820 amp 7850 0 000 30 00mA PF 0 00 1 00 Total current current offset lt 80mA HI and LO Limit Total current mA Current Offset 7800 0 000 100 00mA PF 0 00 1 00 Total current current 15 gt a Zan f ASSOCIATE 08 OCIATED a RESEARCH INC offset lt 1000mA Arc Detection 1 9 ranges 9 highest sensitivity Fixed Range SEN 0 000 3 500 0 001 HI and LO L
49. ailure to do so could cause the instrument to overheat and may damage internal components Ne pas bloquer les ouvertures de ventilation pour viter la surchauffe de l quipement Gardez les fentes de ventilation d couverts au cours de l op ration Ne pas le faire pourrait entra ner l instrument de surchauffer et endommager les composants internes Storage and Shipping Environment Store or ship this instrument in environments with the following limits Temperature 40 167 F 40 75 C Alttude ees 50 000 feet 15 240 meters Also protect this instrument against temperature extremes that may cause condensation within the instrument Failure to operate this instrument within the specified conditions CAUTION could result in damage L incapacit a manipuler cet instrument dans les conditions sp cifi es peuvent entrainer des dommages lf the instrument is used in a manner not specified by the manufacturer the protection provided by the instrument may be impaired More Information For more information on test operator and workstation safety please visit the Events and Training section of our website at hitp www asresearch com events training Default aspx 14 geen 3 SPECIFICATIONS AND CONTROLS DS 3 1 HypotULTRA Functional Specifications 7820 7850 and 7800 INPUT Voltage 100 120Vac 200 240VAC 10 Auto Range rise 7820 and 7850 6 3A 250VAC Slow Blow 7800 15A 250VAC Fast Blow AC WITHSTAND VOL
50. alibration Alert icon and the following screen will appear 51 D l assocure N RESEARCH INC Calibration Alert ON Select the value and the enter key will appear Touch the enter key to save the value and move to the next parameter under the Calibration Alert menu Use the Prev and Next arrows to toggle between different fields under the Calibration Alert menu Calibration Due Date and Alert Date We recommended that calibration is performed at least once a year We also recommend that the Calibration Due Date is not set greater than one year from the Calibration Date displayed After a calibration is performed the instrument automatically sets the Calibration Due Date 1 year after the calibration date This parameter defaults to one year after the calibration date but you may overwrite to any date desired You can set the Calibration Due Date and Alert Date by selecting the appropriate fields on the touchscreen The following screens will appear when you select the Calibration Due Date and Alert Date fields Calibration Due 10 28 2015 mm dd yy Range 0 99 The Alert Date is like an alarm clock that will warn you in advance of the actual Calibration Due Date After a calibration is performed the Alert Date is automatically set 11 months after the Calibration Date For example if the calibration is performed 52 AN l ASSOCIATED w l RESEARCH INC on 12 15 2014 the Alert Date will automatically be set to 11
51. ange on the screen and use the enter key to save the entry and move to the next test parameter Hi Limit Real 87 E l pre wl RESEARCH INC HI Limit Real 10 Range 0 000 30 00mA Use the numeric keypad to enter a value for the Hi Limit Real in the specified range on the screen and use the enter key to save the entry and move to the next test parameter Lo Limit Real LO Limit Real 05_ Range 0 000 30 00mA Use the numeric keypad to enter a value for the Lo Limit Real in the specified range on the screen and use the enter key to save the entry and move to the next test parameter Ramp Up time 88 Ramp Up Range 0 1 Use the numeric keypad to enter a value for the Ramp Up time in the specified range on the screen and use the enter key to save the entry and move to the next test parameter Dwell Time Dwell Time 1 0_ Range 0 2 999 9s 0 Constant Use the numeric keypad to enter a value for the Dwell time in the specified range on the screen and use the enter key 4 to save the entry and move to the next test parameter Ramp Down time 89 Ex _ wl RESEARCH INC Use the numeric keypad to enter a value for the Ramp Down time in the specified range on the screen and use the enter key 4 to save the entry and move to the next test parameter Arc Detect Arc Detect OFF Use the touchscreen keypad to set Arc Detect to either ON or OFF and use the e
52. ardware User Interface Information Print Format 9 M Select the Print Format icon and the next screen will display all the parameters for this option Device ID 0000000 Test Result Test Setting All ON Device ID Form Feed 156 Dh ASSOCIATED L RESEARCH INC From the Print Format setting screen six different parameters may be accessed Device ID number Mode Test Result Test Setting Device ID and Form Feed Mode From the Print Format setting screen select Mode and the following screen will appear Mode Auto x AUTO MANUAL OFF 4 9 M The three modes available are Auto Manual and OFF In the Auto mode the HypotULTRA will automatically send the test results to the printer at the end of every complete test If Manual mode is selected at the end of the test you will need to select the Results icon to view the results Under Results you will then select Present test The next screen will display the results of the present test along with an option of Print Results You can then select Print Results to send the test results to a printer OFF mode disables the printer card and printer menu Test Result From the Print Format Setting screen select Test Result 157 FN l assocure wl RESEARCH INC Test Result ALL The two options available for Test Result are All and Fail This option allows you to select which test results will be printed All
53. azardous condition for assistance equipment and test operators More Information For more information on setting up a safe work station please visit the Events and Training section of our website at htip www asresearch com events training Default aspx i SAN ASSOCIATED E RESEARCH INC 1 3 3 Test Operator This instrument generates voltages and currents that can cause WARNING harmful or fatal electric shock and must only be operated by a skilled worker trained in its use The operator should understand the electrical fundamentals of voltage current and resistance Cet instrument produit des tensions et des courants qui peuvent causer des chocs lectriques dangereux ou mortel et ne doivent tre exploitees par un travailleur qualifi forme son utilisation L op rateur doit comprendre les principes fondamentaux lectriques de tension courant et la r sistance Do not touch the device under test high voltage test lead alligator clip or clip insulator once the test has been started Ne touchez pas le dispositif sous test haute tension cordon pince crocodile ou un clip isolant une fois que le test a commence WARNING Do not touch the front panel when testing or after a malfunction has occurred Ne touchez pas la face avant lors de l essai ou apr s un dysfonctionnement s est produit Rules Thoroughly train all operators to follow all national safety standard guidelines for electrical safety testi
54. c ground continuity check that can be set to ON or OFF Use the touchscreen keypad set the Continuity function and use the enter key 4 to save the entry and move to the next test parameter Range 92 FN l ee N RESEARCH INC Range Auto The Range can be set to Auto or Fixed Using the touchscreen keypad set the Range and use the enter key 4 to save the entry and move to the next test parameter Int Scanner Int Scanner HLHLOOOO H H V L Return O Open The Internal Scanner option is available on the HypotULTRA See the Options section for more information To set the scanner channels use the back lt and forward gt arrows to select scanner channels and set the channels to either High H Low L or Open O Use the enter key 4 to save the values and move on to the next test parameter Prompt 93 SOCIA ESEARCH i INC Prompt Caution_ A prompt message can be added before each test step Use the touchscreen keypad to enter the prompt message and use the enter key 4 to save the entry and return back to the Test Type 94 D l assocure N RESEARCH INC 5 3 DC Withstand Test 7850 amp 7800 only Touch Test Type icon and the following screen will appear Test Type DCW select DCW for the test type and use the enter key lt to save the Test Type and move to the next test parameter Voltage Use the numeric keypad to enter a value for the voltage in the specified range on the
55. cessories pulse width or contact closure of 50mS is including light curtains foot required to guarantee that a running test will switches and safety probes abort When the PLC remote function is ON the Contact Associated instrument will disable the TEST switch on the Research Inc for more front panel to prevent you from activating a test information through this switch For safety the front panel RESET switch remains active even when you connect a remote reset switch so that high voltage can be shut down from either 130 Ml EE RESEARCH INC location The Remote File Select function gives you the capability to quickly change parameters and initiate a test remotely You can access Ten pre programmed test files by connecting pins 1 6 8 and 9 to the common pin 7 in different combinations The memory select bits should be set simultaneously and remain set for a minimum of 20ms to guarantee that the correct memory will be selected However the memory select bits may be set in sequential manner provided that the time delay between each bit is less than 4ms When the desired bit pattern has been established it should remain set for a minimum of 20ms to guarantee that the correct memory will be selected The Remote File Select Truth Table binary shows the different combinations of momentary switch relay closures and which memory programs that will be selected as the result It may be necessary to OR the momentary switches
56. creen keypad and choose between ON or OFF and the enter key lt will appear 64 PEN l me DEED wl RESEARCH INC Security OFF The next option under security is User Setup where multiple users can be added and assigned different privileges To add a user select User Setup from the Security screen and the following screen will appear ADMIN Full System To add a user select the Add User icon and the following screen will appear where an aloha numerical user ID can be entered and saved 65 E l pre wl RESEARCH INC User ID User 1_ After the User ID is entered the next screen will ask for entering a Password for the newly added User ID Using the numeric keypad enter a password for the newly created User ID After the password is entered another screen will appear to confirm the password Once you confirm the password the next screen will display the Security Level options for the newly added User ID Use the touch screen display to select between Run Only Recall Setup Edit Setup or Full System 66 Dh ASSOCIATED esll RESEARCH INC Security Level Run Only Recall Setup X M The security level descriptions are as follows Security Level Full System In this mode you have full access level to all instrument setup parameters as well as system configuration and security levels Access at this level should be restricted to System Administrators Edit Setup In this mode you ca
57. d 7800 22 3 2 2 Rear Panel Controls 7820 7850 and 7800 24 4 Programming Instructions 2 nn ne nr ne rene 26 AA USNO INC e e DEE 26 AD MP ONCE SR ER NM tt 30 43 CTU BE EE 31 BAe ROWA PR 33 dl SMART E F EEN 33 AAZ PEC une 34 TAa Tee aa ui ui 35 NR UO EE 36 4 4 5 Measurement 37 AAG POV OT a ea ca ac 37 AAT ee LE PAPER EEE RER pate SC 38 ee TROSUI DA en a du useinaecelieiee esti eiee etait 43 Se e Kl And BEE 48 4 5 1 CUD AVC ni cles tent e tient lets 48 4 52 ek MM aa a n 48 499 Dale FOMA E 49 AA RO A cht at et ee 50 AG Calbr tiONAl T Es Aus Re Es en eric 51 4 7 WSOP une 54 A M S SO Cee Re DEM Pent Om PE ee Pea PLE PO PERE Pen ee ee Pe Pe 54 ee Kei Tee e EEN 56 43 Alarm WV OIC nee mere nec eo ec mes 56 AT Ae E are e Si en nement 57 ATS ele ere rene ee ENEE 57 47 60 Gr SV EE 58 A at tel et Ol WEE 59 4 9 Import and Export System and Test Data 60 4 10 SECURITE ns a a a aetna tad aueadtiees 64 7 i Te TEE 69 Alte COMUAUILY E e SR en S 69 4 11 2 AG Hipot e AE e EE 71 ena DOC HAIDOUEAIEGRERS nanas 72 4AT IR IR e EE 73 e bk nr 15 4 12 1 Description of Test Parameters A 75 4 12 2 Default Test Harameiere ss 17 4 12 3 Additional Parameter Notes and Functions 78 5 SETUP ICS IS nn nn RE Une tete e sent ane taess etes tue 80 Sch EECH EE eeneg 82 52 AC Withstand DR E 86 5 3 DC Withstand Test 7850 amp 7800 only
58. d has its IP Setup configured to AUTO There are two options to choose from this screen Select the EXIT key to escape from this screen and stop the HypotULTRA from requesting an IP address or allow the 163 D l assocure wl RESEARCH INC HypotULTRA to request an IP address automatically from the network to which it is connected The Ethernet Card will wait for an IP Address for approximately 20 seconds If the HypotULTRA successfully receives an IP Address from the server the following pop up message will be displayed IP Address 192 168 001 183 Press EXIT to remove this message If the HypotULTRA fails to receive an IP Address after approximately 20 seconds the following pop up message will be displayed IP Address None Received Press EXIT to remove this message Select the EXIT key to remove the pop up message Ethernet Card Menu When the Ethernet Card option is installed the Ethernet Card icon will appear in the system Settings menu 164 DA ASSOCIATED _ H RESEARCH INC Time and Date Calibration Alert Ss Sale el ga Hardware User Interface D Information Ethernet Card 9 Touch the Ethernet Card icon to access the Ethernet Card Menu IP Setup IP Address MANUAL 011 255 010 111 Gateway Subnet Mask 000 000 000 000 255 000 000 000 Device Name MAC Address 00 20 4A B0 6D 3F IP Setup Touch the IP Setup icon to access the IP Setup parameters IP Setup MANU
59. de test dans la section 1 4 S curit Assurez vous que la zone de travail que vous choisissez a une prise de terre trois broches capable de 11 4 2 d P gt l ASSOCIATED 1 RESEARCH INC fournir le courant d entr e n cessaires la source d alimentation Assurez vous que la sortie a t test pour le c blage avant de brancher l instrument elle The mains plug is used as the disconnecting device and shall WARNING remain readily operable The socket outlet shall be installed Near the equipment and shall be easily accessible La fiche secteur est utilis e comme dispositif de d connexion et doit rester facilement accessible La prise de courant doit tre install e Pr s de l quipement et doit tre facilement accessible 2 2 2 Power Requirements This instrument requires a power source of either 115 volts AC 10 50 60 Hz single phase or 230 volts AC 10 50 60 Hz single phase Before applying power verify that the instrument is set to the correct line voltage 115 or 230 volts Adjust the voltage select switch to 115 for use with a 115 volt input Adjust the voltage select switch to 230 for use with a 230 volt input See section for Rear Panel Controls for an image of the rear panel Do not replace the power supply cord with an improperly rated CAUTION cord For North American A UL listed and CSA labeled power cord must be used with the instrument in the United States and Canada The power cord mu
60. dition beyond the arc sense limit GND Fault This message appears on the display if the GFI threshold is exceeded during the test Interlock Open This message appears on the display if the Remote Interlock feature is activated before or during a test The Remote Interlock feature utilizes a set of closed contacts which will disable the instrument s output if they are opened before or during atest You can also refer to the Remote Interlock as a remote system lockout utilizing fail when open logic You can disable the Remote Interlock feature by plugging the Interlock Disable Key provided into the Signal Input connector Output Error This message appears on the display if the instruments output reading does not match the setting You will only see this message if you press the EXIT key at the Output Error screen If the instrument has an output problem when the TEST button is pressed the Output Error screen will appear as follows 122 ASSOCIATED RESEARCH INC OUTPUT ERROR The instrument has malfunctioned The output reading does not match the setting Press EXIT to continue or contact Associated Research ASSOCIATED RESEARCH INC settings 13860 W LAUREL DRIVE 0 00kKV LAKE FOREST Reading IL 60045 4546 U S A 0 00KV TEL 1 847 367 4077 TOLL FREE 1 800 858 8378 FAX 1 847 367 4080 EXIT EMAIL info asresearch com WEB www asresearch com 9 in Ai The RESET button is not active in this s
61. does not cover accessories not of Associated Research Inc manufacture Parts used must be parts that are recommended by Associated Research Inc as an acceptable specified part Use of non authorized parts in the repair of this instrument will void the warranty Associated Research Inc will not be responsible for any injuries sustained due to unauthorized equipment modifications or use of parts not specified by Associated Research Inc Instruments returned to Associated Research Inc with unsafe modifications will be returned to their original operating condition at your expense SN ASSOCIATED HA RESEARCH INC 1 2 Safety Symbols 1 2 1 Product Marking Symbols Product will be marked with this symbol when it is necessary to refer to the operation and service manual in order to prevent injury or equipment damage S il vous plait se r f rer au manuel d instructions de mise en garde ou information sur la prudence pour viter des blessures ou des dommages au produit Product will be marked with this symbol when hazardous voltages may be present Avertissement des tensions dangereuses qui peuvent tre pr sentes Product will be marked with this symbol at connections that require earth grounding ilk Le produit sera marqu de ce symbole au niveau des connexions qui n cessitent la terre 1 2 2 Caution and Warning Symbols Calls attention to a procedure practice or condition that could possibly cause bodily in
62. e same as the standard instrument and are controlled by the PLC Remote On Off selection 12 Negative DCW The Negative DCW option when activated adds another test field in the Setup Test screen DCW This is the same test as the normal DCW but in reverse polarity A negative DC voltage will be applied The following table shows the specifications for this option 170 ASSOCIATED SI RESEARCH INC Negative DCW Output Voltage DCV 0 6000 2 of setting 5V DC Output Ripple lt 4 6KV 10mA at Resistive Load SETTINGS Auto Range 0 0000 0 9999 0 0001 1 000 9 999 0 001 0 01 2 of setting 10 counts Low Range is ON 10 00 99 99 100 0 999 9 Low range ON HI and LO Limit current UA O 0 0 999 9 Low range OFF 1000 10000 Ramp Up Timer second 0 4 999 9 Ramp Down Timer 0 0 1 0 999 9 second 0 0 4 999 9 0 continuous and 0 1 0 999 9 when it be selected low current 2 of setting 2 counts 0 1 0 05 sec Dwell Timer second 0 0000 0 9999 1 000 9 999 10 00 99 99 100 0 999 9 1000 10000 0 0 350 0 LA DC or Auto Set When current range is 3 ranges Charge LO current 0 00 35 00 uA DC or Auto Set When current range is 6 ranges lt 50 msec for no load lt 100 msec for capacitive load Discharge Time Maximum Capacitive THF lt 1KV 0 08uF lt 4KV Load 0 75uF lt 2KV 0 04uF lt 5KV 0 5uF lt
63. e Delay phase is over will display the Dwell period lf the IR test passes the following screen will appear SCANNER Test_01 004 Bel IR 12345678 The following screens show some of the failures that can occur during an IR test 120 d Be i EE SOCIATED ESEARCH INC e Test_01 003 SAMS HI LO IR 0 4s 12345678 121 ASSOCIATED HN RESEARCH INC 6 6 Error Messages Abort This message appears on the display if you abort the test in process with the RESET button or remote Reset control Max Lmt This message appears on the display if the DUT measurement exceeds the Max Lmt setting of any parameter Min Lmt This message appears on the display if the DUT measurement drops below the Min Lmt CONT Fail This message appears on the display if the DUT fails the basic continuity check performed during an AC DC Withstand test if Continuity is selected ONT Arc Fail This message appears on the display if the DUT arcing current exceeds the Arc Sense limit and Arc function is active Arc Sense 1 9 of the AC DC Withstand test Short This message appears on the display if the DUT current is well beyond the metering range of the test Charge LO This message appears on the display if the leakage current during Ramp up falls below the Charge LO setting Breakdown This message appears on the display if the DUT current is well beyond the metering range of the test and the arcing con
64. e system shut off the alarm and clear the failure condition You must press the Reset button before performing another test or changing any of the setup parameters This button also serves as an abort signal to stop any test in progress TEST BUTTON Starts a test TOUCH SCREEN GRAPHIC LCD Displays all the information and allows full control of the instrument MY MENU Allows you to customize the interface TOGGLE This button allows you to toggle between test files if you are wearing high voltage gloves CONTINUITY OUTPUT TERMINAL Connector used to attach the return test lead adaptor box return lead or test fixture return lead used during Continuity testing RETURN TERMINAL Connector used to attach the return test lead adapter box return lead or test fixture return lead to the instrument This connection provides the return current path POWER SWITCH Powers the test instrument ON or OFF di ASSOCIATED HN RESEARCH INC 9 HIGH VOLTAGE OUTPUT TERMINAL Connector used to attach the high voltage test lead adapter box high voltage lead or test fixture high voltage lead to the instrument This connection provides the high voltage used during a Hipot test 10 BARCODE USB PORT This USB style port allows for connecting a barcode scanner 11 DATA USB PORT This USB style port allows for connecting a USB flash drive to extract test data 23 ge S as SJ ASSOCIATED ail RESEARCH INC 3
65. e to the Perform Tests screen in order to run a test sequence Security access instrument lockout and security features Setup Tests create test files FailCHEK check the instruments failure detectors MyMENU user customized menu 30 P F D Asses AS IATED RESEARCH INC 4 3Setup System From the default main menu touch the Setup System icon to enter the Setup System sub menu This is where all System Parameters are edited ve Gb Time and Date Calibration Alert SS LE nS HES a en Hardware User Interface D Information 9 Default System Parameters HypotULTRA comes from the factory with the following system presets SYSTEM PARAMETERS Setup PLC Remote Single Step Fail Stop Alarm Results Address GPIB only Smart GFI Results Cal Alert security Password from Factory Security based on Password Memory Step and Default System Parameter Initialization Initializing the instrument will overwrite all memories and WARNING steps with ACW default parameters Initialisation de l instrument va craser toutes les m moires et les tapes avec les param tres par d faut ACW 31 I a ASSOCIATED HN RESEARCH INC All memories and steps are loaded with the ACW default parameters and the System parameters are set to the factory defaults The default system parameters are as follows PLC Remote Single Step Fail Stop Results Address GPIB only Smart GFI Res
66. ear ProVOLT ON The ProVOLT function allows for maintaining stepping up or stepping down the voltage output between steps without the voltage dropping to OV If ProVOLT ON 37 AN nu EH RESEARCH INC the output voltage will not drop to OV between test steps Additional notes on the ProVOLT function Test steps must be of the same test type ACW DCW IR or DCW For example if an ACW test is followed by a DCW test the ProVOLT function will not operate H stepping up the voltage between steps the ramp down parameter is ignored H stepping down the voltage between steps the ramp up parameter is ignored You can set The ProVOLT function to ON or OFF To set the ProVOLT function touch the ON OFF key To save the setting touch the enter key 4 and move to the next parameter 4 4 7 Barcode From the Setup System menu touch the Barcode icon and the following screen will appear Barcode I P Autostart OFF OFF The Barcode function allows you to connect a barcode scanner directly to the front panel of the instrument s barcode port This is utilized to enter product and serial number information for testing To use this function plug a USB type barcode reader into the barcode port on the front panel of the instrument Once a USB barcode is plugged in the instrument will notify you that a reader has been detected 38 CN assocureo wl RESEARCH INC Device Detected USB Barcode Ready lf the
67. ed pressing TEST will initiate the test sequence Pressing RESET will abort the TEST sequence The barcode function allows for the re scanning of barcodes if the previously scanned barcode was incorrect Re scanning is available in the SERIAL PRODUCT and SER PROD modes Any time before a test is initiated you can re scan a barcode If you decide to re scan barcodes when the Barcode UD setting is set to SER PROD the barcode function will first replace the data in the Serial Number field and if you re scan another barcode the barcode function will replace the data in the Product Number field The RUN FILE selection gives you the ability to automatically load a test file based on what barcode is scanned from the Perform Tests screen To completely enable this feature you must name the desired test file for a particular product the exact alpha numeric code that is on the product s barcode label For example if Product A has barcode 123456789 then the test file that you would like to run when testing Product A must be named 123456789 Upon scanning the barcode the HypotULTRA will immediately load the test associated with that barcode The test file name is limited to 10 characters However if you name a test file with the maximum 10 characters this function will still initiate a test when a product s barcode begins with those first 10 characters even if the barcode has more than 10 characters When using certain features of barc
68. ed Chinese 3 Spanish 4 Portuguese 5 Turkish 6 German 7 French SCS 0 White 1 Black 2 Blue SAV 0 Off 1 On Touch Sound n 0 1 144 j ASSOCIATED RESEARCH INC gt O CO COMMAND NAME VALUE ests 0 0 1 07 SHK n Hardware Key n 0 1 SHK 0 0ff 1 On SPV n ProVOLT n 0 1 SPV 0 Off 1 On SGP SDUT ff 1 On SRS O Internal memory 1 USB Disk STR O None 1 Fail 2 Pass 3 All SRL STL SRN 1 0 5 Name Password Level SUA p p p p User Add SUA Pointer Name Password Level Pointer 1 5 Name 8 character max Password 8 number max Level 0 Run Only 1 Recall Setup 2 Edit Step 3 Full System User Delete SUE p p p p User Edit SUA Pointer Name Password Level Pointer 1 5 Name 8 character max Password 8 number max Level 0 Run Only 1 Recall Setup 2 Edit Step 3 Full System SM n Measurement n 0 1 SM 0 True RMS 1 Average Barcode IP Format n 0 4 Dn O h Il i 145 LE T ASSOCIATED a _ RESEARCH INC COMMAND NAME SBI 0 0ff 1 Ser Prod 2 Serial 3 Product 4 Run File SAS n Auto Start Format n 0 1 SAS 0 Off 1 On Query Commands These query commands will retrieve data from the instrument The GPIB bus application requires an IEEE 488 read command to be sent after the query command These command s include functions for retrieving test data test results and remote hardware status as well as setup file informatio
69. eler 24 112 128 Remote 9 23 30 31 33 121 128 129 130 131 132 134 142 145 146 147 153 157 158 167 Remote INLET OCK EE 121 131 146 EES EE E E 6 13 76 77 80 aE dd ME 13 H li 23 132 135 148 151 157 158 Sle A a a da ss EU 2 47 0 SE ee de de de de de de ed ee de eeri 3 SCANNED 00 e eee ceccecceccececceeceeceeeeceeceeceeaecaeceeceeaecaecneceeaesaeseesetseeaeeaeens 8 24 78 79 142 158 CARE A A AEEA E 80 PLO Als seacaneescetancdanccanctacatsnetaceeauatsccdenceacatenciacatencesuetencdssueaeudscesanereneeaneianceanctacaesneenc 152 OI E 152 EE T7 elei ld ln eee ET 8 30 31 Sie UEO gt oe ee ee ee ee eee 34 35 135 146 170 Se 1 3 4 11 134 148 149 150 151 169 Service Internal 4 SU PR ee ee ree 8 11 21 30 31 136 145 AC Withstand EE 79 EE eucaeacaueuseaxasarcsaususauesengacsenrasurnrneicenonss 136 145 GOUNG O eiuirlai TT a de de de 80 SCANNET ooo eccececceceececceceececececeeceeeeceeaeceeneceeceeeseeaeseeaeseeaeseenesneneeneseeaeseeaesenaesenness 77 152 SO a E 35 77 80 121 SULEE E EE 30 31 34 142 163 164 SEEC Ima oo eee ccc eececceceececeeceeeeceseeceeaeceeaeceeseeeeeeeaeeeeeeseeaeseeaeseeaeeneneens 30 31 32 142 Selten lt ee a E E 15 System Harameierg sssrin ADENS 30 31 42 142 Test Parameters 2 2 ccccccececececeececececeeeeeeeeseceeeeeeeeaeeeseeeeeveeaenenenenens 78 79 132 134 136 AE URSS LE LUE PR AEE aE EEE ESENE ENDES 5 7 TAD PO a a E 76 79 80 121 140 14
70. ending your knees Keep your back straight 10 A Al ASSOCIATED 7 RESEARCH INC 2 1 3 Contents of the Carton Inside the carton should be the following DESCRIPTION AR PART NUMBER HypotULTRA Instrument 7820 7850 7800 04040A 08 2U Rack Mount Handle 38794 Qty 2 2U Rack Mount Bracket 38793 Qty 2 Screw M4 x 12mm FHMS 38549 Qty 4 For Rack Mount Handle Interlock Connector 38075 8GB USB Flash Drive 39571 NOTE The Adapter Box universal US polarity and line cord listed are American Other combinations of line cord and Adapter Box are available upon request WARNING Use only accessories that meet the manufacturer s specification Seuls les accessoires qui repondent aux specifications du fabricant doivent tre utilisees Returning the Instrument for Service or Certification 2 2 Installation 2 2 1 Work Area Locate a suitable testing area and be sure you have read all Safety instructions for the operation of the instrument and suggestions on the test area setup in section 1 3 Safety Make sure the work area you choose has a three prong grounded outlet capable of supplying the necessary input current to the power source Be sure the outlet has been tested for proper wiring before connecting the instrument to it Localiser une zone de contr le appropri et tre s r que vous avez lu les consignes de s curit pour le fonctionnement de l instrument et des suggestions sur la configuration de la zone
71. eous results when you perform a test 79 AS ff em RESEARCH INC 5 SETUP TESTS LS This section of the manual details how to setup a test sequence From the Main Menu select Setup Tests and the following screen will appear Add File Touch the Add File icon and the following screen will appear File Name Test 01 Enter a name for the new file using the touchscreen keypad and use the enter key 4 to save the name and move to the next screen Next add a test to the newly created test file 80 SOCIATED ESEARCH INC e Add Step Touch the Add Step icon to enter the test parameters screen In this screen you select the test type and program and save all the relevant test parameters Test Type Voltage ACW 1240V HI Limit Total LO Limit Total 10 00mA 0 000mA HI Limit Real LO Limit Real 10 00mA 0 000mA 81 D l assocure N RESEARCH INC 5 1 Continuity Test Touch Test Type icon and the following screen will appear Test Type CONT Select CONT for a Continuity test and use the enter key lt to save the selection and move on to the first Continuity test parameter Max Lmt Max Lmt 100 Range 0 000 100000 0 OFF Using the numeric keypad enter a value for the Max Limit within the specified range shown on the screen and use the enter key lt to save the value and move on to the next test parameter Min Lmt 82 E l pre wl RESEARCH
72. est 01 003 SCANNER HI d DCW Settings 60 0S 12345678 Press the green Test button on the front panel of the HypotULTRA to execute the DCW test If you programmed a long enough Ramp Up the following screen will appear displaying the ramp up phase of the test Test 01 003 AE HI LO DCW Ramp Up 12345678 After the ramp up phase the instrument will display the dwell period 117 CA ASSOCIATED HN RESEARCH INC Test_01 003 SSC HIT DCW Dwell Time 14 25 12345678 After the dwell phase is over if you programmed a Ramp Down time the following screen will appear Test_01 003 pesant Lo BEA DCW Ramp Down 1 3S 12345678 After the Ramp Down phase the test will end and if there were no failures the following screen will appear Test_01 003 Ferre HI DCW PASS TUG erer 118 St ee w l RESEARCH INC The following screen shows a Hi Limit failure that can occur during a DCW test Refer to section 6 6 for a description of failure messages Test_01 003 SCANNEN HI LO DCW 0 5s 12345678 119 St REES wl RESEARCH INC 6 5 Insulation Resistance Test Once you load an Insulation Resistance tests into the Perform Test screen press the green Test button on the front panel of the HypotULTRA to execute the test The first screen to appear will display the Delay phase of the test SCANNER Test_01 004 p Ko IR Delay Time 12345678 The next screen to appear once th
73. g commands are used to create or modify Test Setup Files Commands should be separated from parameters by a space lf multiple parameters are entered they should be separated by commas COMMAND DESCRIPTION VALUE FL lt memory File Load memory number 001 2000 number gt FT Isi em Tsere IL SS lt step number gt Step Select step step number 1 30 number Step Select SS Step Add ACW SE Step Ad DCW test D S A D SAD Step Add DCW test Step Add IR tesi Step Add CONT test ooo o lt n p1 p2 p3 gt of a test step SD StepDelteoument message gt 1 maximum 32 characters sp StepPromptDeee O O OO OOOO tp i List Prompt S SCS S S S S 138 ASSOCIATED SI RESEARCH INC COMMAND DESCRIPTION VALUE ListPromptcurent 1 Valid ASCII is the character set that is available from the front panel LCD user interface Consisting of upper case alphabet A Z numbers 0 9 and decimal point asterisk dash under bar _ tilde and space SP FL lt memory number gt Load a file by memory number from non volatile memory into random access memory RAM FN lt file name gt Creates a new file name for the active memory loaded into RAM SS lt step number gt Selects the active selected step to load into RAM The step must first be selected before any specific parameters can be edited SAA SAD SAI SAC These commands add the appropriate te
74. g on the touchscreen Enter the appropriate Gateway IP 166 ASSOCIATED RESEARCH INC Gateway 000 000 000 000 A specific Gateway IP must be entered into this field if the IP Setup parameter is configured to MANUAL Enter the Gateway IP using the touchscreen keypad The Gateway IP must be entered in the following format XXX XXX XXX XXX Select the ENTER an key to save the new settings If the IP Setup parameter is set to AUTO you do not need to enter a Gateway IP manually Subnet Mask select the Subnet Mask parameter using the touchscreen A specific Subnet Mask must be entered into this field if the IP Setup parameter is configured to MANUAL Enter the Subnet Mask using the touchscreen keypad The Subnet Mask must be entered in the following format XXX XXX XXX XXX lf the IP Setup parameter is set to AUTO you do not need to enter a Subnet Mask manually Device Name select the Device Name parameter on the touchscreen From this screen you may enter a Device Name for the HypotULTRA The Device Name is used to identify the HypotULTRA on your server and may be used in place of a dedicated IP Address The Device Name parameter is only active when the IP Setup is set to AUTO MAC Address View the MAC address of the Ethernet Card This parameter is not adjustable Barcode I P Refer to 4 4 7 for barcoding Ethernet Card Settings Commands and Companion Queries COMMAND NAME VALUE SIM 110 Set IP Mode 1 Manual 0
75. ge 0 0 350 0uA You can set the Charge Lo parameter automatically or manually To perform an auto Charge Lo connect the DUT and all the test leads as needed to perform a real test Press the test button on the front panel The instrument will display Reading on the screen when performing the auto Charge Lo Once the instrument is finished performing the auto Charge Lo it will display the numeric value on the screen and will be automatically saved The instrument will use this value when you perform the actual test Use the Next arrow to move to the next test parameter To enter a Charge Lo value manually use the numeric keypad to enter a value for the Charge Lo in the specified range on the screen and use the enter key to save the entry and move to the next test parameter Arc Detect 98 FN ou N RESEARCH INC Arc Detect OFF Using the touchscreen keypad set Arc Detect to either ON or OFF and use the enter key 4 to save the entry and move to the next test parameter Arc Sense Arc Sense 5 Range 1 9 9 High Sense If you set the Arc Detection to ON the instrument uses the Arc Sense to set the sensitivity for the Arc Detection function Use the numeric keypad to enter a value for the Arc Sense in the specified range on the screen and use the enter key 4 to save the entry and move to the next test parameter Offset 99 CN l assocure N RESEARCH INC Offset Reading Press TEST key to perfo
76. gisters An Event register report defines conditions or messages at each bit The bits are latched and remain at an active state until the register is either Read or Cleared Reading the Event register automatically clears the register and sets all bits to inactive state or 0 When querying an Event register the information is returned as a decimal number representing the binary weighted sum of all bits within the register The Enable registers bits represent the selection of bits that will be logically OR d together to form the summary bit in the Status Byte The CLS command will not clear the Enable registers and if you wish to clear the register you must set it to a value of 0 Like the Event register the enable register is represented as a decimal number that equals the binary weighted sum of all bits The Enable register will clear to value a of 0 at power up unless the PSC 0 command had been executed before power off The PSC command tells the device whether or not it should clear the Enable registers at power on Using this command will allow SQRs to function immediately after power on EVENT REGISTER STATUS BYTE REGISTER Event Register Enable Enable Register Register uery Error evice Error Execution Error Message Available MAV E Command Error Event Summary Bit ESB Request Service RQS or mot Master Summary Status used MSS Power On PROMPT ESR ESE STB SPOLL SRE ESE SRE GPIB
77. gle result To transfer results to a USB disk select the Transfer icon and a new pop up screen will appear where a file name must be entered for the results file The results will be saved on the USB disk with this file name File Name EN Once you assign and save a file name the following screen will appear showing the transfer status Transfer Data to Disk 48 8 completed Please wait CANCEL Once the results file transfer is complete a message will appear on the screen confirming the successful transfer along with the results file name that was previously assigned 127 p SOCIATED ESEARCH INC e Transfer Data to Disk completed File Name Tranfer TXT selecting Delete All function will simply delete all the test results from the internal memory Selecting Delete will delete a selected step 128 Se RESEARGIL Buer 7 CONNECTION OF REMOTE UO Two 9 pin D type connectors mounted on the rear panel provide REMOTE INPUT OUTPUT control and information These connectors mate with a standard 9 pin D sub miniature connector provided by the user The output mates to a male plug connector while the input mates to a female receptacle connector For best performance you should use a shielded cable To avoid ground loops you should not ground the shield at both ends of the cable Suggested AMP part numbers for interconnecting to the Remote I O are below 205204 4 PLUG SHEL
78. ground must not be defeated by the use of an extension cord without a protective conductor La fiche principale ne doit tre ins r e dans une prise de courant avec une masse terre avec syst me de protection Cette terre de protection ne doit pas tre vaincu par l utilisation d une rallonge sans conducteur de protection Return Connection When the instrument s return is grounded any internal and external stray leakage will be monitored due to currents that flow from high voltage to earth ground such as from high voltage to the chassis of the instrument These currents are inherent and will Cause errors when trying to monitor very low leakage currents in the microamp range The output power supplies of this instrument are referenced directly to earth ground Any conductor that completes a path between the high voltage and earth ground will form a completed circuit 13 ML ASSOCIATED we RESEARCH INC 2 2 4 Environmental Conditions This equipment is intended for indoor use only The equipment has been evaluated according to Installation Category II and Pollution Degree 2 as specified in IEC 664 Operate this instrument in environments with the following limits Temperature 41 104 F 5 40 C Relative humidity 0 80 A e eae oer ee 6560 feet 2 000 meters Do not block any ventilation openings to prevent over heating of the equipment Keep the ventilation slits uncovered during operation F
79. h of time that the programmed test voltage is applied but no judgment of the set parameters is made Judgment of the parameters is not made until the end of the delay time Ramp Down The length of time that is allowed for the test voltage to decay from programmed test voltage to 0 Arc Sense The maximum allowable threshold for arcing The numbers O through 9 correspond to the different arc sensitivity levels 1 meaning the maximum threshold of allowable arcing 9 meaning the minimum threshold of allowable arcing and 0 being OFF Arc detection is not required for testing 75 i 3 l di ASSOCIATED 1 RESEARCH INC Frequency This parameter is available in AC testing only You can toggle between 50 and 60 Hz you can also toggle between 400 800HZ if this option is installed Continuity This function checks for a connection between the Cont Check and Return lead This is a basic DC continuity check that measures the continuity value but does not display it Continuity may be turned ON or OFF Offset Used during the Continuity test to factor out test lead and fixturing resistance For information on how to set the offset value refer to section Scanner or EX Scanner This parameter will only be seen on units equipped with a scanner This parameter allows for setup of multiple Scanner channels The three different selectable Scanner states are L scanner channel set to the return point H scanner set to the high voltage point a
80. he next parameter in the Setup System menu Is Fail Stop Fail Stop is a function that will stop a sequence if a failure occurs If this function is turned off the sequence of tests will continue to the end of the sequence regardless of whether or not a failure has occurred If the Fail Stop is OFF and a failure occurs during the test sequence the RESET button will light and a short alarm will sound but the sequence will continue to the end At the end of the test sequence the RESET button will light and alarm will sound indicating failure during the sequence Pressing the RESET button will silence the alarm Pressing the RESET button a second time will reset the instrument From the main Setup System menu touch the Fail Stop icon and the following screen will appear Fail Stop OFF 36 D nu N RESEARCH INC You can set the Fail Stop function to ON or OFF To set the Fail Stop function touch the ON OFF key To save the setting touch the enter key 4 and move to the next parameter 4 4 5 Measurement From the main Setup System menu touch the Measurement icon and the following screen will appear Measurement Average True RMS Average be You can set the Measurement function to either True RMS or Average Touch the screen to select the value and use the enter key 4 to save the selection and move to the next parameter 4 4 6 ProVOLT From the main Setup System menu touch the ProVOLT icon and the following screen will app
81. he parameter The writing of the parameter requires that the unit not be included with the value only the numeric value should be included with the command Also when the query commands are used the response will not include the unit s characters Many of the commands will function the same way for multiple test types however the input range may be different and therefore used a different possible set of values 141 LE T ASSOCIATED a _ RESEARCH INC COMMAND NAME TEST VALUE TYPES ECC ED Display EV DCW 1 6000V IR 1 6000V ECG IR 0 000 3 500uA ECT DCW ERU DCW IR ERD lt value gt Edit Ramp Down ACW 0 0 999 9s ERD DCW 0 1 0 999 9s IR 0 1 0 999 9s ERH EDW lt value gt Edit Dwell ACW 0 0 4 999 9s EDW DCW 0 0 4 999 9s CONT 0 0 3 999 9s Ree eek pee EDE EO DCW 0 0 10000uUA EA lt value gt Edit Arc ACW 1 9 EA DCW EAD DCW EHR lt value gt Edit Max Lmt R enna ue SRE EH lt value gt Edit Max Lmt DCW 0 0 10000UA EH IR 0 0 05 50000MQ CONT 0 0 00 20000 ELT ELR EL lt value gt Edit Min Lmt DCW 0 0 10000UA EL IR 0 05 5 0000MQ CONT rop 20000 142 zg ASSOCIATED Ni RESEARCH INC COMMAND NAME TEST TYPES EF n Edit Frequency ACW EF ES xxxxxxxx Edit Scanner HLO All ES XXXX ERG DCW O Auto 1 Fixed ELG 0 Off 1 On System Parameter Editing Commands and Companion Queries These commands are used to modify the system
82. he real and total current When the display parameter is set for Total the large current meter will display the total current and the small current meter below the memory location will display the real current The opposite is true when you set the display for Real Ramp Hl The Ramp HI function is active during the Ramp period only Ramp HI will allow current higher than the normal Max Lmt current setting of the DC Withstand Voltage test to avoid false failure due to charging current Charge LO Use the Charge LO function to check if the cables are connected properly at the beginning of a test capacitive DUT will draw charging current on the DC Withstand test when the Output is activated If the charging current is lower than the setting the test cables may not be connected properly The instrument can set the Charge LO 78 We 1 ASSOCIATED wl RESEARCH INC parameter manually or automatically To manually set the Charge LO current use the touchscreen keypad to enter the value To automatically set the Charge LO current select the Charge LO parameter and connect all test leads to the DUT as you would when performing an actual DCW test Press the TEST button on the front panel of the instrument Please be aware that the program will activate high voltage on the output connector while the TEST button is pressed S il vous plait soyez conscient que le programme va activer haute tension sur le connecteur de sortie tandis que le b
83. he test button on the front panel The instrument will display Reading on the screen when performing the auto Charge Lo Once the instrument is has finished performing the auto Charge Lo it will display the numeric value on the screen and will be automatically saved The instrument will use this value when you perform an actual test Use the Next arrow to move to the next test parameter To enter a Charge Lo value manually use the numeric keypad to enter a value for the Charge Lo in the specified range on the screen and use the enter key lt to save the entry and move to the next test parameter Int Scanner Int Scanner HLHLOOOO H H V L Return O Open The Internal Scanner option is available on the HypotULTRA See the Options section for more information To set the scanner channels use the back lt and forward gt arrows to select scanner channels and set the channels to High H Low L or Open O Use the enter key lt to save the values and move on to the next test parameter Prompt 107 amp SOCIA ESEARCH i INC Prompt Caution_ You can add a prompt message before each test step Use the touchscreen keypad to enter the prompt message and use the enter key 4 to save the entry and return back to the Test Type 108 D nu N RESEARCH INC 5 5 View Test Files Once you have programmed and saved all tests navigate to the Main Menu Select the Setup Tests icon and select the test file tha
84. hether low level arcs should be detected The operator can select from multiple sensitivity levels DIGITALLY CONTROLLED ARC DETECTION SYSTEM Allows the operator to linearly increase or SE Sejeste e VOTENT decrease the output voltage to the DUT over a AND DOWN specified period of time Minimizes any damage to sensitive DUT s from quick high voltage changes SG Two standard 9 pin interfaces provide outputs for PASS FAIL RESET and TEST IN PROCESS PLC REMOTE INPUTS amp signals Inputs include TEST INTERLOCK OUTPUTS RESET and remote recall of MEMORIES 1 10 This allows you to operate the HypotULTRA through simple PLC relay control Allows the operator to self verify the instrument s POU net failure detectors Allows the operator to set multiple dwell cycles at PRO VOLT different voltages for ACW DCW IR so that test voltages can be raised and held in steps Connect a barcode scanner directly to the BARCODE SCANNING instrument front panel and perform the appropriate tests USB STORAGE Transfer test data directly to a USB flash drive after performing the test IMPORT EXPORT SYSTEM Import and Export System files and Test files to AND TEST FILES and from a USB disk A al ASSOCIATED 7 27 RESEARCH INC 2 GETTING STARTED M Introduction This section contains information for the unpacking inspection preparation for use and storage of your Associated Research Inc product 2 1 Unpacking and Inspect
85. ibration of AC Hipot Voltage The calibration of AC Hipot Voltage is a two step process The instructions for the first step appear as follows 182 ae ASSOCIATED RESEARCH INC STEP1 Connect the standard 5KVAC voltmeter When the voltmeter is connected press TEST to start the calibration Press RESET to cancel The second step requires a 1KVAC voltmeter Step2 Connect the standard 1kVAC voltmeter When the voltmeter is connected press TEST to start the calibration Press RESET to cancel Calibration of AC Hipot Voltage 400Hz option 13 only The calibration of AC Hipot Voltage at 400HZz is a two step process The instructions for the first step appear as follows 183 ae ASSOCIATED RESEARCH INC STEP1 Connect the standard 5KVAC voltmeter When the voltmeter is connected press TEST to start the calibration Press RESET to cancel The second step requires a 1KVAC voltmeter Step2 Connect the standard 1kVAC voltmeter When the voltmeter is connected press TEST to start the calibration Press RESET to cancel Calibration of AC Hipot Voltage 800Hz option 13 only The calibration of AC Hipot Voltage at 800Hz is a two step process The instructions for the first step appear as follows 184 ae ASSOCIATED RESEARCH INC STEP1 Connect the standard 5KVAC voltmeter When the voltmeter is connected p
86. imit LO Limit Ramp Up Dwell Time Ramp Down Charge LO Arc Sense Offset Ramp HI Arc Dectect Continuity Range Low Range Scanner Setup Step number DCW Voltage H1 Limit LO Linut Ramp Up Dwell Time Ramp Down Charge LO Arc Sense Ofset Ramp HT Arc Dectect Continuity Range Low Range Scanner Setup Step number IR Voltage HI Limit LO Limit Ramp UP Delay Time Dwell Time Ramp Down Charge LO Scanner Setup Step number CONT H Limit LO Limit Dwell Time Offset Scanner Setup Step number CONT HI Limit LO Limit Delay Offset Scanner Setup 140 du ASSOCIATED 7 J RESEARCH INC ACW DCW IR CONT Dwell Time Dwell Time Delay Time Ramp Down Ramp Down Ramp Down Internal Scanner opt Arc Sense Charge LO Charge LO External Max Lmt Real Arc Sense ti Min Lmt Real Ramp HI ON OFF Internal Scanner opt Frequency 50 60 Arc Detect External opt rc Detect ON OFF Continuity Weeden Internal Scanner opt Display Real Total s amp ES opt EE opt SP lt prompt message gt Adds or edits a prompt message for the active step SP Removes or deletes the prompt that had been created for the active step Test Parameter Editing Commands and Companion Queries These commands are used to modify the test parameter within each step These commands require a parameter value to be included with the command The companion query command will read t
87. imit Total 2 of setting 2 counts current mA 3 51 30 00 DC WITHSTAND VOLTAGE 7850 and 7800 only Output Voltage DC 0 6000 2 of setting 5V DC Output Ripple lt 4 6KV 10mA at Resistive Load Short Circuit Protection minimum current 11mA AVG at short circuit Response time lt 2ms SETTINGS Auto Range 0 0000 0 9999 0 0001 2 of setting 10 counts 1 000 9 999 0 001 Low Range is ON HI and LO Limit current uA 100 0 999 9 Low Range ON 0 0 999 9 Low Range OFF 2 of setting 2 counts 0 4 999 9 Low Range OFF Ramp Up Timer second 0 5 999 9 Low Range ON Ramp Down Timer second 0 0 1 0 999 9 0 1 0 05 sec 0 0 4 999 9 O continuous Dwell Timer second and 0 1 0 999 9 when low current range is selected 0 0000 0 9999 1 000 9 999 10 00 99 99 100 0 999 9 1000 10000 0 0 350 0 LA DC or Auto Set When current range is 3 ranges Charge LO current 0 00 35 00 uA DC or Auto Set When current range is 6 ranges lt 50 ms for no load lt 100 ms for capacitor load all capacitance Discharge Time values in MAX load spec below Maximum Capacitive Load THF lt 1KV 0 08uF lt 4KV DC Mode 16 0 0001 0 001 0 01 0 1 1 2 of setting 10 counts Low Range is ON Ramp HI current uA 2 of setting 2 counts 0 75uF lt 2KV 0 04uF lt 5KV we ASSOCIATED RESEARCH INC 0 5uF lt 3KV 0
88. ing the volume is off and 9 being the loudest setting Upon selecting a value a momentary alarm chirp will occur to indicate the volume of the new setting and the enter key will appear Touch the enter key to save the value and move to the next field Alarm Volume 5 Range 0 9 0 ON 9 High 56 FN RE N RESEARCH INC 4 7 4 Language The next parameter under User Interface is Language selection Select Language from the touchscreen and choose the desired language The available languages on the HypotULTRA instrument are English Chinese Simplified Chinese German French Turkish Portuguese and Spanish Language English X RAS Es 4 9 M D Upon selecting a language the enter key 4 will appear Touch the enter key to save the value and move to the next field 4 7 5 Home Screen The next parameter under the User Interface is Home Screen This allows you to set the default screen upon instrument power up Select Home Screen on the touchscreen display and choose between Perform Test Menu or My Menu If you select the Perform Test the instrument will automatically navigate to the Perform Tests screen upon power up If you select Menu the instrument will automatically navigate to the Main Menu upon power up If you select the instrument will automatically navigate to your My Menu setup upon power up Home Screen Menu Perform Tests 57 AN nu N RESEARCH INC Upon selecting a
89. ion 2 1 1 Packaging Your instrument ships in a custom foam insulated container If the shipping carton is damaged inspect the contents for visible damage such as dents scratches or a broken display If the instrument is damaged notify the carrier and Associated Research Inc s customer care department Please save the shipping carton and packing material for the carrier s inspection Our customer care department will assist you in the repair or replacement of your instrument Please do not return your product without first notifying us and receiving an RMA return material authorization number To receive an RMA number please contact our customer care department at 1 800 858 TEST 8378 2 1 2 Instructions for Safe Lifting and Carrying This instrument weighs in excess of 18kg therefore proper methods of lifting and carrying will protect against injury Follow the recommendations below to ensure that instruments are handled in a safe manner e Determine if the instrument can be lifted by one individual or requires additional support e Make sure that your balance is centered and your feet are properly spaced shoulder width apart behind the instrument e Bend at the knees and make sure your back is straight e Grip the instrument with your fingers and palms and do not lift unless your back is straight e Lift up with your legs not your back e Keep the instrument close to your body while carrying e Lower the instrument by b
90. ion checks or verifications can only be made while operating in Test mode NOTE Verification should be performed before and after calibration Calibration effects will only be noticeable after exiting calibration mode 10 1 Warranty Requirements Associated Research Inc offers a standard one year manufacturer s warranty This warranty can be extended an additional four years provided that the instrument is returned each year to Associated Research Inc for its annual recertification In order to be eligible for the extended warranty instruments must be returned to Associated Research Inc for certification service at least once every twelve months A return material authorization number RMA must be obtained from Associated Research Inc before returning this instrument for calibration To obtain an RMA number or for information regarding our warranty please contact our customer Support representatives at 1 800 858 TEST 8378 or setup an RMA online at http www asresearch com support RMA request aspx Required Calibration Equipment 0 5 KV AC DC Metered Voltage Divider 30 mA AC 10 mA DC Ammeter 20Q 0 25 watt resistor 250 volt 200Q 0 25 watt resistor 250 volt 2000Q 0 25 watt resistor 250 volt 5OMQ 0 25 watt resistor 1000 volt 500MQ 0 25 watt resistor 1000 volt 100KQ 250 watt resistor 5000 volt 1MQ 20 watt resistor 5000 volt 180 AN l assocure w l RESEARCH INC 10 2 Calibration Initialization P
91. ion is a one step process Connect the 100MQ load in series with 3 5uADC current meter When the load and meter are connected press TEST to start the calibration Press RESET to cancel Calibration of 305nA DC Current Range The 350nA DC current range calibration is a one step process 190 k _ RESEARCH INC Connect the 1GQ load in series with 350nADC current meter When the load and meter are connected press TEST to start the calibration Press RESET to cancel Calibration of DC Continuity Offset The calibration of DC Continuity Offset is a one step process Short the CONT Check and Return leads together When the leads are shorted press TEST to start the calibration Press RESET to cancel Calibration of DC Continuity 1Q The calibration of DC Continuity 10 is a one step process 191 ASSOCIATED RESEARCH INC Connect the standard 10 load from CONT to Return When the standard load is connected press TEST to start the calibration Press RESET to cancel Calibration of DC Continuity 10Q The calibration of DC Continuity 100 is a one step process Connect the standard 100 load from CONT to Return When the standard load is connected press TEST to start the calibration Press RESET to cancel Calibration of DC Continuity 100Q The calibration of DC Continuity 1000 is a one step process 192 ASSOCIATED RESEARCH
92. ituation Only the EXIT key will allow you to return to the Perform Test screen Voltage at Return The HypotULTRA contains a protective circuit on the Return This circuit has the capability to protect the instrument from getting damaged as result of line voltage coming back into the Return circuit If the instrument detects any line voltage on the Return circuit then the following screen will appear WARNING Voltage detected at return Please check all connectons and remove fault You can then check for any inappropriate connections 123 D l assocure N RESEARCH INC 6 7 Meters The Perform Test screen of the HypotULTRA has several different meters depending on the type of test you are performing You can arrange these meters as desired You can also tie these meters to the user security setup The drag and drop feature of the instrument allows you to set large and small meters For example the following screenshot shows the Perform Test screen of the DCW test Test 01 003 SCANER HI O DCW Settings 60 0S 12345678 In the image above the two large meters display the DCW test voltage and the Dwell Time Touch and hold the display on any of the meters and drag it on to the location of a different meter and the two meters will be swapped Test_01 003 SCANNER DCW Settings ea Ne 12345678 10 00 Y 124 D l me EENS wl RESEARCH INC 6 8 Results Screens After a test has completed the Results icon wi
93. jury or death i Attire l attention sur une proc dure une pratique ou une condition qui pourrait causer des blessures corporelles ou la mort Calls attention to a procedure practice or condition that could CAUTION possibly cause damage to equipment or permanent loss of data Attire l attention sur une proc dure une pratique ou une condition qui pourrait causer des dommages a l quipement ou la perte d finitive des donn es CA ASSOCIATED we RESEARCH INC 1 3 Safety Review this product and its related documentation for familiarization with safety markings and instructions before The HypotULTRA produces operation voltages and currents that can cause harmful or fatal electric This product is a Safety Class instrument shock To prevent accidental provided with a protective earth terminal injury or death these safety Before applying power verify that the input Procedures must be strictly voltage to the instrument is 115VAC 10 observed when handling and or 230VAC 10 and the correct fuse is using the test instrument installed Le HypotULTRA des tensions et des courants qui peuvent causer des chocs lectriques This product carries an NRTL Nationally dangereux ou mortel Pour Recognized Testing Laboratory and viter toute blessure ou un comes equipped with an audible and visual d c s accidentels ces failure indicator proc dures de s curit doivent tre strictement respectees lors 1 3 1
94. l Test in Process Output relay contact ratings is 1AAC 125VAC 0 5ADC 30VDC 2000 steps Color LCD 4 3 Color Display Touch Panel Multinational language Interface Security Standard Password Protection Built in Smart GFI circuit GFI trip current 0 4 5 0mA max 0 OFF Resolution of 0 1 mA HV shut down speed lt imsS Accuracy 0 1mA on DC 50 60Hz and test under 1000V User interface available in English Traditional Chinese Simplified Chinese Turkish Portuguese Spanish German French Standard USB RS232 Optional GPIB IEEE 488 2 RS232 Ethernet or USB Printer Programmable User ID and Password capability to avoid unauthorized access to test set up program Alarm Volume Setting Range 0 9 0 OFF 1 is softest volume 9 is loudest volume Calibration Software and adjustments are made through the front panel Automatic Calibration alert function to signal operator when the next calibration is due Temperature 0 40 C Humidity 0 80 Dimension Bench or rack mount 2U height with tilt up front feet Dimensions R x h x d 16 92x3 50x15 75in 43x88 1x400 mm 21 Ex ASSOCIATED esi RESEARCH INC 3 2 instrument Controls 3 2 1 Front Panel Controls 7820 7850 and 7800 SETUP SYSTEM SETUP TESTS L PERFORM TESTS VERI CHEK Q SECURITY MyMENU 22 RESET BUTTON Resets the instrument If a failure condition occurs during a test pressing this button will reset th
95. ll of the function control of the RS232 interface with the addition of SRQ functions All commands can be found in section 7 Bus Remote Interface GPIB USB RS 232 of this manual 09 Ethernet Card The Ethernet Card option provides RS 232 and Ethernet communication interfaces as well as barcode scanning capability The Ethernet Card has three input output ports shown in the following figure Barcode Ethernet RS232 The port labeled Barcode is a PS 2 type connector that is used for the connection of a barcode scanner The Ethernet port is for use with a standard CAT 5 Ethernet cable and may be connected to any compatible PC The 9 pin D type subminiature connector labeled RS232 is for connection of the HypotULTRA to an RS 232 communication bus RS 232 Interface The protocol for interfacing and communicating using the RS 232 interface can be found in section 8 Bus Remote Interface GPIB USB RS 232 of this manual Ethernet Interface 160 J ASSOCIATED eii RESEARCH INC The Ethernet interface provides all of the function control of the standard RS 232 interface Some commands are only exclusive to GPIB control Default Settings The default settings for the Ethernet interface are as follows IP Setup AUTO IP Address 010 000 000 000 Gateway IP 000 000 000 000 Subnet Mask 255 000 000 000 The source port number for the Ethernet Card in TCP connections is 10001 Ethernet Card Setup In order to setup the Ethe
96. ll appear FailCHEK Check Failure Detectors Disconnect Cont check and return leads from the instrument Press to execute FailCHEK Press to return to menu Follow the instructions on the screen Press the Test button on the front panel of the 69 PEN l oca w RESEARCH INC instrument to start the test If the FAILCHEK test passes the following screen will appear Fail Detectors OK Continuity failure detected Press RESET to return to menu lf the FAILCHEK test fails the following screen will appear Failure Detectors Error Continuity failure not detected Check connections or call AR local distributor Press RESET to return to menu 70 SOL RESEARCH INC 4 11 2 AC Hipot FAILCHEK To perform an AC Hipot FAILCHEK touch the AC Hipot icon and the following screen FailCHEK Check Failure Detectors Short HV Output to Return Do not touch leads during test Press to execute FailCHEK Press to return to menu Follow the instructions on the screen Press the Test button on the front panel of the instrument to start the test If the FAILCHEK test passes the following screen will Fail Detectors OK AC Hipot failure detected Press RESET to return to menu lf the FAILCHEK test fails the following screen will appear 71 PEN l pre wl RESEARCH INC Failure Detectors Error AC Hipot failure not detected Check connections or call AR local distributor Press RESET to return t
97. ll be available on the screen For example Test_01 003 SEAVER HI o DCW Settings 60 0S 12345678 Select the Results icon to enter the results screen The Results screen will appear as follows Present test Int memory 1 step 42 step The Results screen allows you to view the results of the last test step the instrument performed and the results of the previously performed tests Select Present Test to view test results from the current test sequence that was executed Select any test step to view more details regarding the test 125 JAN ASSOCIATED _ J RESEARCH INC M004 002 ABORT ACW Settings Results Voltage 1000V 1 00kV HI LIMIT T 30 00mA 0 005mA HI LIMIT R 30 00mAR 0 005mAR Time 50 0s 23 15 Select Int Memory to view all the test results stored on the internal memory of the instrument Scroll down to view all the test results 00409 00410 IR PASS ACW PASS 499V gt 50 00GQ 1 24KV 0 003mA 00411 00412 ACW PASS ACW PASS 1 24kV 0 003mA 1 24kV 0 003mA 00413 00414 ACW PASS ACW PASS 1 24kV 1 003mA 1 24kV 0 003mA Touch and hold any test step result on the previous screen and a new screen will pop up Transfer Delete ALL Delete 00409 00410 IR PASS ACW PASS 499V gt 50 00GQ 1 24KV 0 003mA 00411 00412 ACW PASS ACW PASS 1 24kV 0 003mA 1 24kV 0 003mA 126 EH l me DEED SI RESEARCH INC From this screen you can transfer All results to a USB disk delete All results or delete a sin
98. mory file loaded into active memory RAM LF lt memory number gt List the file name of any of the 50 memories LP Lists the prompt that is created for the selected step within active memory RAM LP lt step number gt Lists the prompt that has been created for a particular step of the file within active memory RAM 147 ASSOCIATED RESEARCH INC LS Lists all the parameters for the individual step that is currently selected See the ADD command for the list of parameters A comma will separate each parameter and will be preceded with the step number LS lt step number gt Lists all the parameters for the individual step indicated by step number 1 30 See the ADD command for the list of parameters A comma will Separate each parameter and will be preceded with the step number IEEE 488 2 Common Commands These commands are required by the IEEE 488 2 standard with the exception of PSC PSC Most of these commands are not available over the USB RS 232 bus except for the IDN command which can be used to retrieve the instrument identification information and the four status reporting commands ESR ESE ESE and STB COMMAND NAME DESCRIPTION IDN Identification Query Associated Research Inc Model mn Number Serial Number Firmware Revision Resets HYPOTULTRA TST Self Test Query OOH OK CLS Clear Status Command Clear Standard Event Status Register Clear Service Request Register
99. n COMMAND NAME VALUE RDM Read Max Current ACW Total current current number gt Read Remote Reset 1 Open 0 Closed Read Remote Interlock Open 0 Closed R Read Scanner Status O None 1 Int 2 Ext 1 3 Int Ext 1 4 Ext 2 5 Int Ext 2 6 Ext 1 Ext 2 7 Int Ext 1 Ext 2 RU Read USB Stick O NO 1 YES List File Name Active selected me LP lt step List Prompt by step number step number 1 200 number gt List Step Parameters LS2 lt step List Step Parameters by step step number 1 200 number gt number RI RS RU LF P TD Read the active data being displayed on the LCD display while the test is in process Also read the last data taken when the test sequence has completed Each parameter is separated by commas and includes step number test type test status and metering The syntax for this command response is step test type status meter 1 meter 2 meter 3 ACW test displays 4 meters Each meter will contain only the value and not the units In the case of DCW current where both uA and mA are used on the display the command response will always indicate the current in uA for 146 I a ASSOCIATED HN RESEARCH INC example 2 0mA will respond with 2000 for 2000UA RD lt step number gt Read the results for an individual step The step number is the actual step number that has been saved within the file not the order of which the steps were executed For example if the test
100. n press the green Test button on the front panel of the HypotULTRA to execute the test When the Continuity test is running the following screen will appear SCANNER Test_01 001 x LO CONT Dwell Time 12345678 At the end of the Continuity test the following screen will appear if the test is a pass Test_01 001 om LO CONT 12345678 lf the test fails for Hi Limit the following screen will appear 113 SOCIATED ESEARCH INC d MN Co 2 Test_01 001 SCANNER HI LO CONT i 12345678 114 FN l UE N RESEARCH INC 6 3 AC Withstand Test When you load an ACW test into the Perform Test screen press the green Test button on the front panel of the HypotULTRA to execute the test When the ACW test is running the following screen will appear Test 01 002 0 000mMAR Scannen HI LO ACW Dwell Time 0 6s 12345678 At the end of the ACW test the following screen will appear if the test is a pass Test_01 002 0 000mAR LO ACW 0 5s 12345678 There are several types of failures that can occur during an ACW test You can find the description of each failure type can be found in the section 4 6 1 Error Messages 115 EH l a wl RESEARCH INC Test 01 002 ACW 116 gt 30 00MAR 0 0s LO SCANNER 12345678 FN l UE N RESEARCH INC 6 4 DC Withstand Test Once you load a DCW test into the Perform Test screen the following screen will appear T
101. n load files and edit test parameters Recall Setup This mode allows you to load previously configured test files but it does not allow any editing of the parameters In this mode you are restricted from access to the Setup Test Parameters screen Run Only This is the most restricted mode of user access You can only initiate a test reset a failure or abort a test from the Perform Tests screen NOTE whenever your security level is Run Only Single Step and Fail Stop soft keys will be disabled at the Perform Test screen NOTE whenever your security level is Run 67 PEN l a wl RESEARCH INC Once a user has been successfully added the User Setup screen will display the newly added user From this screen the user settings can be edited ADMIN User_1 Full System Run Only Add User 68 D l nu N RESEARCH INC 4 11 FAILCHEK FAILCHEK is the process by which an instrument s failure detectors are proven to be functioning properly Safety agencies such as CSA UL and TUV require checking the failure detection circuitry of the electrical safety instrument NOTE You should perform this process at the beginning of each day or each shift before testing has begun select the FAILCHEK icon from the main menu and the following screen will appear Ph Continuity AC Hipot DC Hipot 4 11 1 Continuity FailCHEK To perform Continuity FAILCHEK touch the Continuity icon and the following screen wi
102. nd O OFF Prompt The Prompt function allows you to insert a short line of text in a step The Prompt will appear on the screen before the step is initiated and remains on the screen until you press the TEST button After you press the TEST button the Prompt will clear and the step will initialize 76 Se ASSOC LATED ESEARCH INC 4 12 2 Default Test Parameters Each of the test types AC Withstand DC Withstand Insulation Resistance and Continuity have specific default test parameters that automatically load when you select the test from the Parameter Edit screen The following table is a listing of the Default Parameters for each of the different types of tests that are available in the HypotULTRA The Default Parameters are as follows TEST TYPE PARAMETER Voltage Max Lmt T Min Lmt T Max Lmt R Min Lmt R Display Ramp UP Dwell Ramp DN Frequency Arc Detect Arc Sense Continuity Scanner Prompt DCW Voltage 7850 and Max Lmt 7800 only Min Lmt Ramp UP Dwell Time Ramp DN Ramp Hl Charge LO Arc Detect Arc Sense Continuity scanner Prompt IR Voltage 7850 and Max Lmt 7800 only Min Lmt Ramp UP Delay Ramp DN Charge LO VALUE 1240V 10 00mA 0 000mA 10 00mA 0 000mA Total O 1s 1 0s 0 0s 60Hz OFF 5 OFF O0U000000O 1500V 10000uA 0 0uA O 1s 1 0s 0 0s OFF 0 0uA OFF 5 OFF O0U000000O 500V 0 00MQ 0 05MQ O 1s 1 0s 0 0s 0 000UA 77 AN rs TE d D LATED SEI RESEAR
103. nded or floating and enabling or disabling depending on the situation When the HypotULTRA s Return lead is floating the SmartGFI circuit enables protecting the test operator from electric shock When the HypotULTRA s Return lead is earth grounded the SmartGFI circuit disables and the instrument operates in a grounded return mode of operation If the GFI were to remain active in this state the tester would continuously fail since all current is returning through earth ground By disabling the SmartGFI circuit and operating in a grounded return mode HypotULTRA allows you to perform tests on devices that have their chassis s earth grounded by the test fixture or test environment Touch the Smart GFI icon and the following screen will appear Smart GFI 2_ Smart GFI Range Range 0 0 5 5 0mA The Smart GFI is an adjustable function ranging from 0 5 5 0mA Setting the Smart GFI value to OmA will simply turn the function OFF To set the Smart GFI enter a value using the touchscreen keypad and touch the enter key to save the value and move on to the next parameter Use the lt key to clear the entered value To exit back to the previous menu use the X key 4 4 2 PLC Remote The next parameter in the Setup System menu is the PLC Remote You can set the PLC Remote function to ON or OFF To set the PLC Remote function touch the ON OFF key To save the setting touch the enter key and move to the next parameter 34
104. nds The message will appear as follows Interlock is Open Please check the remote interlock connection Our interlock part number is 38075 lf the Remote Interlock contacts are opened during a test the pop up message will be displayed and the test will abort The hardware and has been configured to provide the interlock connections on pins 4 and 5 of the Remote Interface Signal Input port The instrument can still be used without the external interlock device as long as the Interlock Disable Key 38075 provided with unit is plugged into the Remote Interface Signal Input port If there is nothing connected to the Remote Interface Signal Input port to provide a connection to the Remote Interlock the instrument will not perform tests 132 CAR f associate esi RESEARCH INC 8 BUS REMOTE INTERFACE GPIB USB RS 232 ME This section provides information on the proper use and configuration of the bus remote interface The USB RS 232 remote interface is standard on the HypotULTRA but the GPIB IEEE 488 interface option can be substituted for the USB RS 232 interface Please refer to Section 10 Options for details on the HypotULTRA options The USB RS 232 interface uses the same command set as the GPIB interface for setting test parameters however many functions of the GPIB 488 2 interface are not available through USB RS 232 The IEEE 488 interface included with the HypotULTRA conforms to the requirements of the IEEE 488 2 standard
105. ndshaking lines DTR pin 4 DSR pin 6 CTS pin 8 and RTS pin 7 If the port cannot be configured through software to ignore these lines the handshake lines should be jumpered together in two different sets Pins 4 and 6 should be jumpered together and pins 7 and 8 should be jumpered together at the controller end of the cable Sending and Receiving Commands Sending Data Once a command is sent to the instrument over the USB RS 232 bus the instrument will send one of two responses If the transfer was recognized and completed the instrument will return with 06 hex or 6 decimal the Acknowledge ACK ASCII control code If there is an error with the command string that is sent the instrument will respond with 15 hex or 21 decimal the Not Acknowledge NAK ASCII control code The ACK or NAK response allows for software handshaking to monitor and control data flow Receiving Data When requesting data from the instrument it will automatically send the data back to the controller inout buffer The controller inout buffer will accumulate data being sent from the instrument including the ACK and NAK response strings until it has been read by the controller 8 2 GPIB Interface This interface is optional on the HypotULTRA and provides all of the control commands and parameter setting commands of the USB RS 232 interface along with 488 2 Common Commands and SRQ capability All commands can be found in section 7 4 USB RS 232 GPIB Command List
106. ng in the workplace Defeating any safety system should be considered a serious offense with severe penalties Allowing unauthorized personnel in the area during a test should also be dealt with as a serious offense Familiarize test operators with methods to properly discharge a device under test in case test leads become disconnected during testing Refer to the following standards for more information NFPA 70E OSHA 1910 subpart S EN50191 Dress Operators should not wear jewelry that could accidentally WARNING complete a circuit Do not observe ESD protocols while performing electrical safety tests Intentionally grounding the test operator could lead to a harmful or fatal electric shock A 1 assocuren ZS RESEARCH INC Protocoles de l EDD ne devraient pas tre respect es lors de l ex cution des tests de s curit lectrique Intentionnellement la terre l op rateur de test pourrait conduire a un choc lectrique dangereux ou mortel Medical Restrictions KEY SAFETY POINTS TO Inform personnel with heart ailments or REMEMBER devices such as pacemakers that the voltages and currents generated by the Keep unqualified and instrument are very dangerous If unauthorized personnel away contacted the instrument may cause heart from the test area related problems Please have the test Arrange the test station in a safe operator consult a physician for and orderly manner recommendations In case of any problem turn off
107. nt or back of HypotULTRA These receptacles are wired in parallel and you can use either depending upon the application 6 1 1 Connecting the Test Leads The instrument comes with all cables necessary to perform a Hipot and Continuity test Plug the red alligator clip into the HV receptacle on the HypotULTRA Connect the black alligator clip lead to the Return receptacle 1 and 3 show the Return Lead connected from the Return port of the instrument to the chassis of the DUT 2 and 4 show the HV lead connected from the HV port on the instrument to the mains conductors of the DUT aT EI OH mi a 6 1 2 Connecting the Adaptor Box The adapter box provides an easy way to connect a line cord terminated DUT to the HypotULTRA The following diagram shows how to connect the adapter box to the HypotULTRA and to the DUT 111 D l assocure N RESEARCH INC From the main menu select the Perform Test icon and the Perform Test screen will appear Test_ 01 001 s HI LO CONT Settings 12345678 This screen will display the first test that was saved in the test file If there are multiple test files saved in the instrument select the Load icon and all the test files will be displayed Test 01 Test _02 You can select the test file and the first test step in the selected test file will be displayed 112 CN _ wl RESEARCH INC 6 2 Continuity Test When you load a Continuity test into the Perform Test scree
108. nter key 4 to save the entry and move to the next test parameter Arc Sense 90 D l nu N RESEARCH INC Arc Sense 5 Range 1 9 9 High Sense If you set Arc Detection to ON the Arc Sense is used to set the sensitivity for the Arc Detection function Use the numeric keypad to enter a value for the Arc Sense in the specified range on the screen and use the enter key 4 to save the entry and move to the next test parameter Offset Offset Reading Range 0 000 30 00mA Press TEST to perform an auto offset Reset offset to 0 000mA You can only set Tthe Offset value by performing the auto offset To perform an auto offset disconnect the DUT and leave all the test leads open Press the test button on the front panel The instrument will display Reading on the screen when the performing the auto offset Once the instrument is finished performing the auto offset the numeric value will be displayed on the screen and will be automatically saved to be used when the actual test is performed Use the Next arrow to move to the next test parameter Frequency 91 CN l assocure N RESEARCH INC Frequency 60Hz There are two options for setting the frequency of the applied voltage for an ACW test Use the touchscreen keypad to select between 50Hz or 60Hz Use the enter key to save the entry and move to the next test parameter Continuity Continuity OFF The Continuity function within an ACW test is a basi
109. ntil the no operation pending flag is TRUE PSC 1 0 sets the power on status clear bit When set to 1 the Standard Event Enable register and Status Byte Enable registers will be cleared when power is turned ON 0 setting indicates the Enable registers will be loaded with Enable register masks from non volatile memory at power ON PSC Queries the power on status clear setting Returns 0 or 1 ESR Queries the Standard Event register Returns the decimal value of the binary weighted sum of bits ESE lt value gt 149 M ASSOCIATED a RESEARCH INC Standard Event Enable register controls which bits will be logically OR d together to generate the Event Summary bit 5 ESB within the Status Byte ESE Queries the Standard Event enable register Returns the decimal value of the binary weighted sum of bits STB Read the Status Byte Returns the decimal value of the binary weighted sum of bits SRE lt value gt Service Request Enable register controls which bits from the Status Byte should be used to generate a service request when the bit value 1 SRE Queries the Service Request enable register Returns the decimal value of binary weighted sum of bits Status Reporting The status reporting system is configured using two types of registers An Event register and a Summary register The Summary register is known as the Status Byte register and records high level summary information acquired by the Event re
110. o menu 4 11 3 DC Hipot FAILCHEK To perform a DC Hipot FAILCHEK touch the DC Hipot icon and the following screen will appear FailCHEK Check Failure Detectors Short HV Output to Return Do not touch leads during test Press to execute FailCHEK Press to return to menu Follow the instructions on the screen Press the Test button on the front panel of the instrument to start the test If the FAILCHEK test passes the following screen will appear 12 ASSOCIATED HN RESEARCH INC Fail Detectors OK DC Hipot failure detected Press RESET to return to menu If the FAILCHEK test fails the following screen will appear Failure Detectors Error DC Hipot failure not detected Check connections or call AR local distributor Press RESET to return to menu 4 11 4 IR FAILCHEK To perform an IR FAILCHEK touch the IR icon and the following screen will appear FailCHEK Check Failure Detectors Short HV Output to Return Do not touch leads during test Press TEST to execute FailCHEK Press to return to menu 73 St ee w l RESEARCH INC Follow the instructions on the screen Press the Test button on the front panel of the instrument to start the test If the FAILCHEK test passes the following screen will appear Fail Detectors OK IR failure detected Press RESET to return to menu lf the FAILCHEK test fails the following screen will appear Failure Detectors Error IR fail
111. oad memory number 1 50 FN lt file name gt File Name file name Valid ASCII 1 maximum 11 characters SS een number gt Step Select step number step number 1 30 ADD lt test p1 p2 p3 gt Add all parameters of a test SP lt prompt message gt Step Prompt Create prompt message Valid ASCII 32 characters SP Step Prompt Delete IO Step Fail Stop 1 oaa 0 Off 173 Se ASSOCIATED ESEARCH INC Test Parameter Editing Commands and Companion Queries These commands are used to modify the test parameter within each step These commands require a parameter value to be included with the command The companion query command will read the parameter The writing of the parameter requires that the unit not be included with the value only the numeric value should be included with the command Also when the query commands are used the response will not include the unt e characters Many of the commands will function the same way for multiple test types however the input range may be different and therefore used a different possible set of values COMMAND NAME TEST VALUE TYPES ECC ED Displa EV lt value gt Edit Voltage ACW 0 5000V EV DCW 0 5000V 50 1000V IR ECG IR 0 000 3 500uA ECT DCW ERU lt value gt Edit Ramp Up ACW 0 1 999 9s ERU ra ERD lt value gt Edit Ramp Down a 0 0 999 9s ERD ERH 110 Edit Ramp Hl Kell 1 On 0 Off ERH EDW lt value gt Edit Dwell Set 0 0
112. oding the instrument s response to the TD and RD x commands will differ slightly to an instrument that is not utilizing this function For all types of tests ACW DCW IR CONT two fields are added to the end of the standard response when the Barcode I P setting is set to SERIAL PRODUCT or SER PROD The first field contains the Serial Number information and the second field includes the Product Number information Both fields are included regardless of which of these three modes are selected The Data Storage Card will simply substitute a O for the field if it is not applicable to the setting For example if a user had their Barcode P setting set to SERIAL and scanned a Serial Number with the value 123456789 the TD response for an ACW test could be 42 AN nu N RESEARCH INC 01 ACW Pass 1 24 1 000 0 900 1 0 123456789 0 Note that there is a 0 in the Product Number field because the Barcode I P setting is SERIAL When the Barcode UD setting is RUN FILE or OFF these fields are not included in the TD and RD x responses This is where the selection can be saved by touching the enter key 4 and move to the previous screen 4 4 8 Result Data From the Setup System menu touch the Results Data icon and the following screen will appear Location Test Result Int memory ALL Results Limit Time Limit 000000 00 Days From the Results Data screen select Location and the following screen will appear
113. of connected steps displaying the results of all of the steps The Results summary screen will appear as follows M004 002 ABORT ACW Settings Results Voltage 1000V 1 00kV HI LIMIT T 30 00mA 0 005mA HI LIMIT R 30 00mAR 0 005mAR Time 50 0s 23 15 When Last is selected the results of the last step performed will be displayed on the Perform Tests screen There will not be a change in appearance or special screen displayed in this mode 54 E me MED wl RESEARCH INC 8206 001 SCANNER HI LO DCW PASS 1 0s 12345678 When P F is selected a Pass or Fail screen will be displayed at the end of the test The Pass and Fail screens will appear as follows Touch the screen to select the value and the enter key 4 to save the selection and move to the next parameter 55 D l assocure N RESEARCH INC 4 7 2 Touch Sound The next parameter under the User Interface is Touch Sound Select Touch Sound icon and choose between ON and OFF If Touch Sounds ON the instrument will emit a short audible beep anytime the screen is touched Touch Sound ON Upon selecting a value the enter key lt will appear Touch the enter key to save the value and move to the next field 4 7 3 Alarm Volume The next parameter under User Interface is Alarm Volume Select Alarm Volume using the touchscreen and use the numeric keypad to enter a value The numbers corresponding to the different volume settings are 0 through 9 0 mean
114. operations complete ESR BITO 1 OPC Operation Complete Query When all selected pending operations complete Output Queue 1 WA Wait to Continue Command PSC 110 Power on Status Clear Command 1 Power on clear enable registers 0 Power on load previous enable registers Query nan Event Status Enable value 0 255 Command ESE Standard Event Status Enable 0 255 Query Read Status Byte Query Read Status Byte 148 Se ASSOC LATED ESEARCH INC COMMAND NAME DESCRIPTION SRE Service Request Enable Command value 0 255 lt value gt SRE Service Request Enable Query 0 255 IDN Read the instrument identification string Company Associated Research Inc RST Reset the instrument to original power on configuration Does not clear Enable register for Standard Summary Status or Standard Event Registers Does not clear the output queue Does not clear the power on status clear flag TST Performs a self test of the instrument data memory Returns 0 if it is successful or 1 if the test fails CLS Clears the Status Byte Summary register and Event registers Does not clear the Enable registers OPC Sets the operation complete bit bit 0 in the Standard Event register after a command is completed successfully OPC Returns an ASCII 1 after the command is executed WAI After the command is executed it prevents the instrument from executing any further query or commands u
115. operations complete ESR BITO 1 OPC Operation Complete Query When all selected pending operations complete Output Queue 1 WAI Wait to Continue Command PSC 110 Power on Status Clear Command 1 Power on clear enable registers 0 Power on load previous enable registers Power on Status Clear Query Query Command Query Read Status Byte Query Read Status Byte SRE service Request Enable Command value 0 255 lt value gt SRE Service Request Enable Query 0 255 179 D ASSOCIATED a _ RESEARCH INC 10 CALIBRATION ii You will find in this manual a copy of the B IBA e1th eh hr Certificate of Calibration It is recommended that you have this instrument recertified at least once This instrument has been per year Associated Research Inc recommends fully calibrated at the factory you use Calibration Standards that are NIST in accordance to our traceable or traceable to agencies recognized by published specifications and NIST to keep this instrument within published with standards traceable to specifications Unless necessary do not the National Institute of recalibrate the instrument within the first 12 Standards amp Technology months NIST End user metrology standards or practices may vary These metrology standards determine the measurement uncertainty ratio of the calibration standards being used Calibration adjustments can only be made in the Calibration mode and calibrat
116. ormation The product herewith complies with the requirements of the Low Voltage Directive 2006 95 EC and the EMC Directive 2004 108 EC Last two digits of the year in which the CE marking was affixed 14 The technical file and other documentation are on file with Associated Research Inc Joseph Guerriero President General Manager Associated Research Inc Lake Forest ET Leet USA EES 9 20185 TABLE OF CONTENTS UAEOQUCHOMO Sa an en a ne ane cc De caen R pee Ces perse 1 lete WE lge a e ler 1 er EE 3 1 2 1 Product Marking Symbols cccccsccccseeeceeeeceeeeceeeeeeeeeseeeeeaees 3 1 2 2 Caution and Warning Symbols ccccceeeeeseeeeeeeeeeeseeeeaeeeesaees 3 OS AMY eg 4 153 1 Service ANd Maintenance EEN 4 BEE Le DEE 5 1920 NEST te EE 6 1 4 Key Features of the Hvpotl IRAN 8 2 GEUING StanleG EE 10 2 1 Unpacking and Inspection 4 10 Zl SNC La e Le WEE 10 2 1 2 Instructions for Safe Lifting and Carrying aannenannnennenannnan 10 213 GOMERISIOL th GAMO DEE 11 Cec AWASTANATON E 11 Cael NOIR EE die sde T EE 11 2 2 2 Power Requirements ss 12 223 Basle CONNECCION EE 13 2 2 4 Environmental Conditions cccccsceceeeesseeeseeeeeeteneeseeteeeeens 14 3 Specifications and CONTrOIS ccccecseeseeeeeseeceeeeeeenseeeenseseeseesenseesenseesensens 15 3 1 HypotULTRA Functional Specifications 7820 7850 and 7800 15 g eegente 22 3 2 1 Front Panel Controls 7820 7850 an
117. ounts 0 100 9 999 Resistance MQ IR 0 100 1 000 9 999 0 001 500 6000V 1 999 V S setting gt 1000V rc ee en n en EE 0 000 1 000 1 01 10 00 10 1 100 0 101 1000 0 001 0 01 1 of reading 3 counts Resistance Q Continuity 1 of reading 10 counts 0 000 3 500 0 001 2 of reading 2 counts AC Current Total mA 2 of reading 2 counts 0 00 30 00 0 01 Additional error when reading lt 6 of range 0 1 of range 2 of setting 10 counts DC Current nA 0 0 350 0 Low Range is ON 2 of setting 10 counts Low Range is ON Additional error when reading DC Current pA 0 00 35 00 0 01 lt 6 of range 0 1 of range 00 0 350 0 2 of reading 2 counts 2 of reading 2 counts Additional error when reading DC Current mA 0 000 3 500 0 001 lt 6 of range 0 1 of range 19 1001 10000 O e esch D sch D sch Accuracy for Fixed range SAN ASSOCIATED rA i RESEARCH INC 2 of reading 2 counts Additional error when reading 0 00 10 00 lt 6 of range 0 2 of range 20 7 ASSOCIATED RESEARCH INC GENERAL SPECIFICATION PLC Remote Control Input Test Reset Interlock Recall File 1 through 3 Standard Recall File 1 through 7 Option Hardware Interlock Direct control sine wave and amplifier relay off when Interlock signal is disable Output Pass Fai
118. outon TEST est press The program will read the charging current of the DUT and set the Charge LO current at approximately one half 1 2 of the reading The instrument will beep and the new value will automatically be updated in the field You do not need to select the ENTER key for the new parameter to be accepted Continuity The Continuity test is generally used to test the ground conductor of a line cord If the resistance exceeds Max Lmt trip point or drops below the Min Lmt trip point the HypotULTRA will signal a continuity failure If you are testing products with two prong plugs do not activate the continuity circuit Offset This function allows the instrument to compensate for lead and test fixture resistance during a Continuity test To manually set an Offset value enter a mQ value via the numeric keypad and then select the ENTER 4 key to accept the new value or the EXIT key to escape from the edit To automatically set an Offset value set the output voltage current and frequency to the values you will use on the DUT and connect the test cables test fixture or scanner channel with fixturing to the instrument Next short the ends of the test cables and press the TEST button The instrument will beep and automatically update the new value in the field You do not need to select the ENTER key for the new parameter to be accepted NOTE do not connect the DUT to the instrument when performing an offset This will create erron
119. re is a problem with the connection to the barcode reader or an incompatible device is plugged into the USB barcode port the following message will appear Warning USB Device error 22 lf the USB barcode device is removed while the instrument is powered on the following message will appear 39 CN l assocure wl RESEARCH INC Device not Detected USB Barcode was removed There are two options under Barcode Barcode UD and Autostart Touch the Barcode P icon and the following screen will appear SEIT an ol SER PROD SERIAL You can set the Barcode I P function to OFF SER PROD SERIAL PRODUCT or RUN FILE Select a value to set the Barcode UD For example if you touch the SERIAL input another screen will appear 40 ASSOCIATED _ HN RESEARCH INC Barcode I P SERIAL SER PROD SERIAL provers mre 5 9 M Ai J When the setting is SERIAL PRODUCT or SER PROD you can scan barcodes in the Perform Tests screen before the test is started When the barcode is scanned one of the following messages will appear on the display Serial Number 8206 Press TEST to start testing Press RESET to cancel Product Number 9885432 Press TEST to start testing Press RESET to cancel 41 J A ASSOCIATED 4 RESEARCH INC Serial Number 9885432 Product Number 8206 Press TEST to start testing Press RESET to cancel After the barcodes are scann
120. re used to modify the system parameters for the instrument These commands require a parameter value to be included with the command The companion query command will read the parameter using the same value that is used for setting the parameter COMMNAD NAME VALUE SPR 110 1 On 0 Off SPR SSI 1 0 1 On 0 Off SSI SF 110 1 On 0 Off SF SAL lt value gt oS 176 vil ASSOCIATED HA RESEARCH INC COMMNAD NAME VALUE oo SC SL 110 Lock 1 On 0 Off SL SML 110 Memory Lock 1 On 0 Off SML SSG 110 Smart GFI 1 On 0 Off SSG SR SCA SCDA lt value gt Cal Date mm dd yy or yy mm dd or SCDA dd mm yy according to SDF setting SCDU lt value gt Cal Due mm dd yy or yy mm dd or SCDU dd mm yy according to SDF setting SA lt value gt Alert Date mm dd yy or yy mm dd or SA dd mm yy according to SDF setting SD lt value gt Date mm dd yy or yy mm dd or SD dd mm yy according to SDF setting SDF 2 dd mm yy ST lt value gt Time hh mm 24hr ST bb mm AM or bb mm DM 12hr according to STF setting STF SD1 SD2 SPM 2 OFF SPRE SPS EI COMMNAD NAME VALUE SFF 110 Form Feed n 1 On 0 Off SFF Query Commands These query commands will retrieve data from the instrument The GPIB bus application requires an IEEE 488 read command to be sent after the query command These commands include functions for retrieving test data test results and
121. remote hardware status as well as setup file information COMMAND NAME VALUE T0 Uist TestingData Test In Process CRA Read Remote Reset iren 0 Closed CRI Read Remote Interlock 1 Open 0 Closed RS Read Scanner Status O0 No 1 Internal 2 External 3 Both K List File Name Active selected memory List Memory File Number Active selected memory LF lt memory List File Name by memory memory number 1 50 number gt number List Prompt Active selected Step si SC number gt List Prompt by step number SE number 1 30 List Step Parameters List Step Parameters Parameters ES CESROET ae number gt List Step Parameters by step step SET 1 30 number IEEE 488 2 Common Commands These commands are required by the IEEE 488 2 standard with the exception of PSC PSC Most of these commands are not available over the USB RS 232 bus except for the IDN command which can be used to retrieve the instrument identification information and the four status reporting commands ESR ESE ESE and STB COMMAND NAME DESCRIPTION IDN Identification Query Associated Research Inc Model Number Serial Number Firmware Revision RST Reset Reset Command Resets Resets HYPOTULTRA IL II CS Self Test E US 01H TEST EEPROM ERROR 178 GC M ASSOCIATED w RESEARCH INC COMMAND NAME DESCRIPTION CLS Clear Status Command Clear Standard Event Status Register Clear Service Request Register
122. ress TEST to start the calibration Press RESET to cancel The second step requires a 1KVAC voltmeter Step2 Connect the standard 1kVAC voltmeter When the voltmeter is connected press TEST to start the calibration Press RESET to cancel Calibration of DC Hipot Voltage The calibration of DC Hipot Voltage is a three step process The instructions for the first step appear as follows 185 ASSOCIATED HA RESEARCH INC STEP1 Connect the standard 5kVDC voltmeter When the voltmeter is connected press TEST to start the calibration Press RESET to cancel The second step requires a 1kVDC voltmeter the third step requires a 100VDC voltmeter Step2 Connect the standard 1kVDC voltmeter When the voltmeter is connected press TEST to start the calibration Press RESET to cancel The third step requires a 100VDC voltmeter Step3 Connect the standard 100VDC voltmeter When the voltmeter is connected press TEST to start the calibration Press RESET to cancel 186 ASSOCIATED w RESEARCH INC Calibration of 30mA AC Total Current Range The 30mA ACW calibration is a one step process Connect the 100kQ load in series with 30mAAC current meter When the load and meter are connected press TEST to start the calibration Press RESET to cancel Calibration of 3 5mA AC Total Current Range The 3 5mA ACW calibration is a one step process Connect the 1
123. ress and hold the calibration key on the rear panel with a pen pencil or small screwdriver while powering ON the HypotULTRA The HypotULTRA enters calibration mode after the power on sequence is complete When the calibration is initialized the calibration screen will display each calibration point and appear as follows 05 ACT 01 ACT 30 00mA 3 500mA 01 DCW 3 500mA scroll down on the screen to view the next page which will appear as follows 11 DCW 12 DCW 350 0uA 35 00uUA 13 DCW 14 DCW 3 500uA 3 500mA 17 CONT OFFSET scroll down on the screen to view the next page which will appear as follows 181 D l assocure wl RESEARCH INC Calibration Date 09 30 2020 ACW 400 800Hz Calibration optional If you have option 13 ACW 400 800Hz installed there are two additional calibration selections ACW VOLT 400Hz and AC VOLT 800HZ 02 ACW VOLT 400Hz 03 ACW VOLT 800Hz 05 ACW 06 ACW 30 00mA 3 500mA 10 3 Calibration of Parameters From the Calibration screens use the touchscreen to select the parameter you wish to calibrate calibration prompt screen will now appear that describes the necessary load and connection information for the parameter being calibrated Once you press TEST the Calibration data entry screen will appear for the selected parameter Read the measurement from your standard and enter it using the numeric keypad Once a value is entered the screen for the next step will appear Cal
124. rm an auto offset Range 0 0 10000uA To perform an auto offset disconnect the DUT and leave all the test leads open Press the test button on the front panel The instrument will display Reading on the screen when performing the auto offset Once the instrument is has finished performing the auto offset it will display the numeric value on the screen and will be automatically saved The instrument will use this value when you perform an actual test Use the Next arrow to move to the next test parameter You can also set the Offset value manually for the DCW test Use the numeric keypad on the touchscreen to enter a value and use the enter key 4 to save the entry and move to the next test parameter Ramp Hi Ramp HI 15_ Range 0 0 10000uA O OFF Use the numeric keypad to enter a value for the Ramp Hi in the specified range on the screen and use the enter key 4 to save the entry and move to the next test parameter Continuity 100 FN UE N RESEARCH INC Continuity OFF The Continuity function within a DCW test is a basic ground continuity check that can be set to ON or OFF Use the touchscreen keypad to set the Continuity function and use the enter key lt to save the entry and move to the next test parameter Range Range Auto You can set the Range to Auto or Fixed Use the touchscreen keypad to set the Range and use the enter key lt to save the entry and move to the next test parameter In
125. rnet card the operator will need information from the local network administrator Please have your network administrator fill out the required information on the next page and keep it for your records 161 NW di ASSOCIATED HA RESEARCH INC Associated Research Inc Ethernet Card Communications Information To be completed by Network Administrator Ethernet Card Address ii Device Name Device IP Address Gateway IP Address Subnet Mask e 162 CAN ASSOCIATED esili RESEARCH INC Saving New Settings Any time you edit one of the Ethernet Card parameters and exit the Ethernet Card Settings menu HypotULTRA displays the following message Saving New Settings The Ethernet Card will attempt to re establish a connection with the server anytime you modify a parameter and exit the Ethernet Card Parameters Menu or use the command set at the end of this option description Thus if the IP Setup is set to AUTO the Ethernet Card will request a new IP Address every time a parameter is edited and as a result the Requesting IP Address message will appear Power Up The Ethernet Card will be installed with the default options listed above After the HypotULTRA initially powers up the following pop up message will appear Requesting IP Address Press EXIT to cancel IP request NOTE The Requesting IP Address pop up message only appears at power up when the Ethernet Car
126. rning pop up message will appear at the end of a test alerting you The time limit of the results has exceeded the Time Limit From the Results Data screen select Location and the following screen will appear 45 ASSOCIATED _ HN RESEARCH INC Location USB disk Enter a file name using the touchscreen keypad This will assign a name to the results file on the USB disk Once you enter a file name the next screen is for the Test Results Test Result ALL Custom Results Display 46 ST SOCIATED wl RESEARCH INC select PASS to save the results of the steps that passed Select FAIL to save the results of the steps that failed Select ALL to save all the test results Selecting NONE will not save any results to the USB disk Once you select the USB disk for Location the default Results Data screen will appear as follows Location File Name USB disk 8206 Test Result ALL 47 D nu N RESEARCH INC 4 5 Time and Date The next parameter in the System Setup is the Time and Date parameter Touch the screen on the Time and Date icon and the following screen will appear Set Date Set Time 10 28 2020 12 42 13PM Date Format Time Format mm dd yy 12hr From this screen you can set the time and date and edit the display format 4 5 1 Set Date Touch the Set Date icon and the following screen will appear set Date 10 28 2020 mm dd yy Range 1 12 Use the touchscreen numeric keypad
127. rt and Export SS OD se Hardware User Interface Information Import Select the Import icon and the following screen will appear Import One File Import Import System and All Files All Files There are four different Import options available All the options will import the appropriate files from the connected USB disk System Import System file One File Import a single Test file 60 D l nu N RESEARCH INC System and All Files Import System and all Test files All Files Import all Test files For example if you decide to import a single test file select Import One File and all the test files that are on the USB disk will be displayed Select the test file that needs to be imported and the screen will display the import progress and once the import is complete the following confirmation screen will appear File import completed File Name ABC The file contains 3 steps lf there is no Test file to import the following warning message will appear on the screen Import Warning There are no files to import Press EXIT to cancel lf the Test file name already exists in the instrument internal memory the following warning message will appear on the screen 61 D l assocure N RESEARCH INC Import Warning File ABC already exists Press ENTER to overwrite Press EXIT to cancel Export select the Export icon and the following screen will appear Export One
128. rtment Please replace the fuse with one of the proper rating 10 SCANNER OUTPUTS Optional internal Scanner matrix that provides 8 HV Continuity Return connections Please refer to the Options section of this manual for additional connection information 11 INPUT POWER RECEPTACLE Standard IEC 320 connector for connection to a standard NEMA style line power mains cord 12 CHASSIS GROUND EARTH CONNECTION Connect this terminal to a good earth ground before operation 25 AN fassoc w l RC ATED N RESEARCH INC 4 PROGRAMMING INSTRUCTIONS SSSR 4 1Using the Touch Screen The touch screen display of the HypotULTRA provides full control of the instrument Use the he touch screen to setup system and test parameters as well as security setup and calibration HypotULTRA s touch screen functions just like any other touch screen Soft Keys The HypotULTRA touch screen has 3 functional keys Back Home and Perform Tests Back SETUP SYSTEM SETUP TESTS E TESTS VERI CHEK Home SECURITY LS mi e A EN w o Kl Ae Ca fi Test Screen Use the Back key to return to a previous menu SETUP SYSTEM SETUP TESTS A W PERFORM TESTS VERI CHEK SECURITY D Use the Home key to return to the Main Menu 26 SOCIATED ESEARCH INC SETUP SYSTEM SETUP TESTS V W PERFORM TESTS VERI CHEK SECURITY D SETUP SYSTEM SETUP TESTS V W PERFORM TESTS VERI CHEK SECURITY
129. s available on the HypotULTRA See the Options section for more information To set the scanner channels use the back lt and forward gt arrows to select scanner channels and set the channels to either High H Low L or Open O Use the enter key 4 to save the values and move on to the next test parameter Prompt 84 a gt ASSOCIATED _ RESEARCH INC Prompt Caution _ KEEN a ENS You can add a prompt message before each test step Use the touchscreen keypad to enter the prompt message and use the enter key to save the entry and return back to the Test Type 85 D l assocure N RESEARCH INC 5 2 AC Withstand Test Touch Test Type icon and the following screen will appear Test Type ACW Touch ACW for the test type and use the enter key 4 to save the Test Type and move to the next test parameter Voltage Use the numeric keypad to enter a value for the voltage in the specified range on the screen and use the enter key 4 to save the entry and move to the next test parameter Hi Limit Total 86 HI Limit Total 10 Range 0 000 30 00mA Use the numeric keypad to enter a value for the Hi Limit Total in the specified range on the screen and use the enter key to save the entry and move to the next test parameter Lo Limit Total LO Limit Total 05_ Range 0 000 30 00mA Use the numeric keypad to enter a value for the Lo Limit Total in the specified r
130. selects printing all test results and Fail only selects printing only failed test results Test Setting From the Print Format setting screen you can turn the Test Setting print enable ON and OFF This parameter selects printing the test parameters as well as the test results Test Setting ON Device ID The Device ID parameter appears twice in under the Print Format option The first parameter allows you to set the Device ID to ON or OFF 158 CN l assocure wl RESEARCH INC Device ID ON The Device ID number is a counter that increments once every time a test is performed The number can be set to match the exact serial number or some portion of the actual serial number of the item under test or just used as an identifier or tracking number From the Print Format Setting screen select Device ID Device ID 0000000 The Device ID number can be entered and saved using the touchscreen keypad Form Feed From the Print Format Setting screen you may turn the Form Feed ON and OFF by selecting the Form Feed This parameter forces a form feed after each complete test sequence When the form feed is turned OFF the signature line will not appear When the form feed is turned ON the pages will break whenever the page is determined to be full by the printer 159 Ex ASSOCIATED esili RESEARCH INC Form Feed ON 08 GPIB This option may be substituted for the RS232 interface This option provides a
131. st include a NEMA5 15 style male plug SVT or SJT cord sets and be rated for at least 125VAC 10A number 16 gauge or 125VAC 15A number 14 gauge wire or larger and the length of the cord does not exceed 2 m must be used For European A certified power supply cord not lighter than light PVC sheathed flexible cord according to IEC 60227 designation H03 VV F or H03 VVH2 F for equipment mass not exceeding 3 kg or HOS VV F or HO5 VVH2 F2 for equipment mass exceeding 3 kg and be rated for at least 3G 0 75 mm for rated current up to 10 A or 3G 1 0mm for rated current over 10 A up to 16 A wire or larger and the length of the cord does not exceed 2 m must be used Ne remplacez pas le cordon d alimentation avec un cordon mal classe Hour l Am rique du Nord Une UL et CSA marqu cordon d alimentation doit tre utilis avec l instrument aux Etats Unis et Canada Le cordon d alimentation doit comporter une fiche male NEMA5 15 de style SVT ou ensembles SJT de la moelle et tre class pendant au moins 125VAC 10A num ro de calibre 16 ou 125VAC 15A numero de calibre 14 fil ou plus et la longueur de le cordon ne d passe pas 2 m doit tre utilis Pour europ enne Un cordon d alimentation certifi pas plus l ger que le PVC lumi re cables souples sous gaine selon la norme IEC 60227 la d signation H03 VV F ou H03 VVH2 F pour la masse de l quipement ne d passant pas 3 kg ou H05 VV F ou H05 VVH2 F2 masse
132. st type within the memory at the step location that has been selected The parameters of the previous test type will be deleted and the default values for the new test type will be recalled If the same test type is selected that already exists the default values will replace the previous parameters ADD2 lt n p1 p2 p3 gt This command edits all parameters in a step Parameters will be edited at the step location that has been selected See the command summary tables below to see the specific test type for each of these commands The parameter lt n gt indicates the test type The values ACW DCW IR or CONT must be used The parameters lt p1 p2 gt etc indicate the individual settings for each parameter of the test All parameters must be included with the command and should appear in the same order that is shown in the table below Also like the individual parameter editing commands the unit should not be included with the value only the numeric value should be included in the command string When the scanners are being used they should be appended to the end of the string with the internal scanner first if installed followed by the external scanner if connected to the rear panel scanner control port The list of parameters can also be found in the default parameters section of the manual or refer to Section 7 4 5 Test Parameter Editing Commands and Companion Queries for the proper values 139 I a 217 ASSOCIATED HA
133. t Scanner 101 a gt ASSOCIATED _ RESEARCH INC Int Scanner HLHLOOOO The Internal Scanner option is available on the HypotULTRA See the Options section for more information To set the scanner channels use the back lt and forward gt arrows to select scanner channels and set the channels to either High H Low L or Open O Use the enter key 4 to save the values and move on to the next test parameter Prompt Prompt Caution_ You can add a prompt message before each test step Use the touchscreen keypad to enter the prompt message and use the enter key lt to save the entry and return back to the Test Type 102 D nu N RESEARCH INC 5 4 Insulation Resistance Test 7850 and 7800 only Touch Test Type icon and the following screen will appear Test Type Select IR for the test type and use the enter key 4 to save the Test Type and move to the next test parameter Voltage Use the numeric keypad to enter a value for the voltage in the specified range on the screen and use the enter key 4 to save the entry and move to the next test parameter Hi Limit 103 E l pre wl RESEARCH INC HI Limit 10000 Use the numeric keypad to enter a value for the Hi Limit in the specified range on the screen and use the enter key 4 to save the entry and move to the next test parameter Lo Limit LO Limit 0 1_ Use the numeric keypad to enter a value for the Hi Limi
134. t in the specified range on the screen and use the enter key 4 to save the entry and move to the next test parameter Ramp Up 104 E l pre wl RESEARCH INC Ramp Up Range 0 1 Use the numeric keypad to enter a value for the Ramp Up time in the specified range on the screen and use the enter key to save the entry and move to the next test parameter Delay Time Delay Time Range 0 5 999 9s Use the numeric keypad to enter a value for the Delay time in the specified range on the screen and use the enter key lt to save the entry and move to the next test parameter Dwell Time 105 E l pre wl RESEARCH INC Dwell Time 60 Range 0 5 999 9s 0 Constant Use the numeric keypad to enter a value for the Dwell time in the specified range on the screen and use the enter key lt to save the entry and move to the next test parameter Ramp Down time Ramp Down 10_ Range 1 0 999 9s 0 OFF Use the numeric keypad to enter a value for the Ramp Down time in the specified range on the screen and use the enter key lt to save the entry and move to the next test parameter Charge Lo 106 D l nu N RESEARCH INC Charge Lo 1 2uA Press TEST key for auto Charge Lo settings Range 0 0 350 0uA You can choose to set the Charge Lo parameter automatically or manually To perform an auto Charge Lo connect the DUT and all the test leads as needed to perform a real test Press t
135. t is performing a test The connection is opened at the end of the test PASS The relay contact closes the connection between pin 1 and pin 2 after detecting that the item under test passed all tests The connection is opened when you initiate the next test or active the reset function FAIL The relay contact closes the connection between pin 3 and pin 4 after detecting that the item under test failed The connection is opened when you initiate the next test or active the reset function RESET OUT The relay contact closes the connection between pin 7 and pin 8 while the reset function is activated This is only a continuous closure dependent on the length of time you hold the reset button in an active state 7 2 Remote Signal Inputs and Memory Access The HypotULTRA remote connector enables remote operation of the TEST RESET and REMOTE INTERLOCK functions and allows you to select one of 10 pre programmed test files When the PLC Remote mode is on the HypotULTRA will respond to simple switch or relay contacts closures You can wire a normally open momentary switch across pins 3 and 5 to allow remote operation of the TEST function A minimum pulse width or contact DID YOU KNOW closure of 20mS is required to guarantee a test start You can wire a normally open momentary The Remote Signal Input switch across pins 2 and 5 to allow remote connector may be used with operation of the RESET function A minimum various ac
136. t you previously created The screen should display all tests that you have programmed in this test file For example 001 CONT 1 0s 002 ACW 1 0s 1240V 10000 10 00mAT 003 DCW TUR 004 IR 1500V 500V 10000uQ Add Step 5 5 1 Edit Test Files Once you have programmed and saved all test files you can edit these files from the setup Test menu From the main menu select Setup Test The next screen will display all the test files that are stored on the instrument memory Gft Add File To edit test files touch and hold the screen on a test file name and the screen should change to the following 109 D l assocure N RESEARCH INC o o a Save Save As Rename Delete Select the test file and choose the operation you wish to perform from the following Save Make changes to an existing test file and save the changes Save As Edit an existing test file and save the test file with a different name Rename Rename an existing test file Delete Delete an existing test file lf you choose to delete an existing test file a confirmation screen will appear as follows You are about to delete this file Press ENTER to delete the file Press EXIT to Cancel Select Exit to cancel deleting the test file or Enter to confirm the action 110 seen INC 6 PERFORM TESTS SSS 6 1 Instrument Connections You may connect the test leads and the adaptor box to the receptacles located on the fro
137. te the test process The two test switches must remain closed to continue the test If either of the test switches is released the process will be shut down immediately The functions of the Test and Reset switches on the front panel will be disabled if the dual test switches are enabled When the Dual Test parameter is turned OFF the Test and Reset switches on the front and rear panel behave the same as the standard instrument and are controlled by the PLC Remote On Off selection 155 D l assocure w l RESEARCH INC 07 Printer Port This option allows the instrument to generate a hardcopy printout of the test results The printout can be configured to print automatically with each test or manually by pressing a front panel key There is also the capability to enter a device ID number for each test that will increment automatically after each test is performed The test can be further configured to print only results from tests that have failed or to print all test results from every test performed The Printer Port is a USB interface and should be compatible with most USB printers The printer port output uses simple ASCII characters and control codes Simply connect the printer to the HypotULTRA and configure the printer output using the Setup Systems menu Once the Printer Port option is installed select the Setup System screen and the Print Format icon will now be displayed Q d Time and Date Calibration Alert 7 77 ES E OIL H
138. the parameter data must be separated with a space Each command string should be terminated by the ASCII control code New Line NL OAh or the end of line EOL message for GPIB All command s that end with a question mark are query commands and required an IEEE 488 read command to retrieve the data from the device s output buffer Test Execution Commands The following commands are used to control actual output voltage and current from the instrument Please observe all safety precautions COMMAND DESCRIPTION TEST Execute a Test RESET Abort a test in Process or Reset Failures Set Auto Offset SACG Set Auto Charge LO TEST Starts the test sequence at the selected step loaded into memory RAM RESET Stop or abort a test Also used to reset a latched failure condition SAO 137 E associate SI RESEARCH INC Set the offset for the Continuity test The cables and any test fixture should be connected before executing the command This command will perform an actual test and all safety precautions should be observed when using this command SACG Set the Charge LO parameter for the DCW or IR test The cables and any test fixture should be connected before executing the command The test parameters that are set for the step will be used when performing the auto setting This command will perform an actual test and all safety precautions should be observed when using this command File Editing Commands The followin
139. to enter a value for the date month and year Upon entering a value the enter key 4 will appear Touch the enter key to save the value and move to the next field Use Tthe lt back arrow key to toggle between date month and year Use the Prev and Next arrows to toggle between different fields under the Time and Date menu 4 5 2 Set Time The next parameter under Time and Date menu is the Set Time Touch the Set Time 48 D l nu N RESEARCH INC icon and the following screen will appear Set Time 12hr Range 0 23 Use the touchscreen numeric keypad to enter a value for the hour minute and second Upon entering a value the enter key 4 will appear Touch the enter key to save the value and move to the next field Use Tthe lt back arrow key to toggle between hour minute and second Use the Prev and Next arrows to toggle between different fields under the Time and Date menu 4 5 3 Date Format The next parameter under Time and Date is Date Format Touch the Date Format icon and the following screen will appear Date Format mm dd yy Select the date format and the enter key lt will appear Touch the enter key to save the value and move to the next parameter under the Time and Date menu Use the Prev and Next arrows to toggle between different fields under the Time and Date menu 49 ASSOCIATED RESEARCH INC SI 4 5 4 Time Format The next parameter under the Time and Date menu is the Time Format
140. ty Delay The CONT Delay option allows you to use the Continuity test when the DUT requires a stabilization period before the reading can be taken In this option the standard Dwell time parameter is replaced by the new Delay time parameter Therefore the Dwell time parameter is not available when the option has been activated During the Delay period the Max or Min Limit judgments are disabled and the DUT has time for stabilization The Max and Min Limits will be processed after the Delay time period has expired Edit Dwell Bus Command EDW and EDW are used also to control Delay time of the CONT Delay option There are no specification changes as a result of the installation of this option NOTE Ifthe GPIB or Printer Options are installed the System menu will look different and will consist of two pages with the Dual Test parameter appearing on the second page The rear panel remote interface is reconfigured to allow two test switches instead of the standard reset and test inputs The two test switches have to be pressed within 0 5 seconds to activate the test process The two test switches must remain closed to continue the test If either of the test switches is released the process will be shut down immediately The functions of the TEST and RESET switches on the front panel will be disabled if the dual test switches are enabled When the Dual Test parameter is turned OFF the TEST and RESET switches on the front and rear panel behave th
141. ults Cal Alert Date system initialization will not affect the following System parameters Setup Cal Date No change Cal Due No change Alert No change Date No chnage Time No change security Password No change security No change 32 D l assocure N RESEARCH INC 4 4Hardware The Hardware menu contains important system parameters which you must set prior to performing tests Touch the Hardware icon and the following screen will appear Smart GFI PLC Remote 0 0mA OFF Single Step Fail Stop OFF ON Measurement ProVOLT Average OFF You can scroll the touchscreen downward to see the remaining Hardware parameters Upon scrolling down the remaining items appear as follows 9 M The high voltage power supply of the HypotULTRA is internally referenced to earth ground Since the leakage current measuring circuit of the instrument monitors only current that flows through the return lead the possibility exists for current to flow directly from the high voltage output to earth ground without being measured The SmartGFI Ground Fault Interrupt circuit monitors the current between the high voltage output and earth ground Therefore if you touch the high voltage lead and 4 4 1 Smart GFI 33 L l RESEARCH INC earth ground the instrument will detect this hazardous condition and shut off immediately SmartGFl goes beyond a standard GFI circuit by automatically determining the return configuration of the DUT grou
142. ur customer care center at 1 800 858 TEST 8378 to obtain an RMA number It is important that the instrument is packed properly for safe transport Please contact our customer care center for proper instructions on packaging We will not honor damages sustained as a result of improper packaging You must prepay transportation costs for the return of the instrument for warranty service Associated Research Inc will assume the return freight costs when returning your instrument The return method will be at the discretion of Associated Research Inc 3 Year Program A 3 Year warranty is also available for instruments purchased and used in North America All costs for this warranty are paid with the initial purchase and include warranty coverage annual recertification and standard ground return freight for 3 Years However unlike our 5 Year program we do not require annual recertification and inspection Except as provided herein Associated Research Inc makes no warranties to the purchaser of this instrument and all other warranties express or implied including without limitation merchantability or fitness for a particular purpose are hereby excluded disclaimed and waived seCh RESEARCH INC Operator Modifications Any non authorized modifications tampering or physical damage will void this warranty Elimination of any connections in the earth grounding system or bypassing any safety systems will void this warranty This warranty
143. ure not detected Check connections or call AR local distributor Press RESET to return to menu 74 ASSOCIATED HN RESEARCH INC 4 12 Test Parameters This section details the various test parameter descriptions For information on setting up test sequences refer to section 5 4 12 1 Description of Test Parameters This section details each test parameter and test parameter description Voltage The voltage that is applied to the high voltage and return terminals during a test Max Lmt T ACW test only Total current maximum limit The maximum current threshold that triggers a failure when exceeded Max Lmt R ACW test only Real current maximum limit The maximum current or resistance threshold that triggers a failure when exceeded Min Lmt T ACW test only Total current minimum limit The minimum current or resistance threshold that triggers a failure when not exceeded Min Lmt R ACW test only Real current minimum limit The minimum current or resistance threshold that triggers a failure when not exceeded Max Lmt The maximum current or resistance threshold that triggers a failure when exceeded Min Lmt The minimum current or resistance threshold that triggers a failure when not exceeded Ramp Up The length of time that is allowed for the test voltage to climb from 0 to the programmed test voltage Dwell The length of time that is allowed for the programmed test voltage to be applied Delay The lengt

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