KAWASAKI - Fuelpak
Contents
1. KAWASAKI MEAN STREAK READ ALL INSTRUCTIONS BEFORE BEGINNING INSTALLATION NOTICE TOOLS NEEDED 2 Phillips Screwdriver 2mm Allen Wrench Fuelpak is intended for racing use only and is not legal for sale or use in California on m fired 10 amp 12mm Socket Wrench Fuel Injected Models Less than 1 hour INSTALLATION INSTRUCTIONS FOR P N 63007 INTRODUCTION Congratulations on your purchase of the Fuelpak SUMMARY To achieve the optimum performance from your Fuel Management System for fuel injected Kawasaki Mean Streak application it is recommended that you install a high performance motorcycle Please take the time to read the entire instruction manual air filter in conjunction with this unit The Fuelpak will be installed before attempting to install DO NOT adjust the Fuelpak until you have in line the factory injector wiring harness and the throttle position sensor The thoroughly read the instruction manual and the unit is fully installed If Fuelpak will be tucked under the seat next to the tool tray you have questions please call 562 921 0071 PLEASE NOTE FUELPAK USE REQUIRES A HIGH PERFORMANCE AIR FILTER 1 Remove seat and fuel tank Consult service manual for proper removal of tank 2 Route wiring harness from seat area to injectors 3 Unplug stock connector from fuel injector plug one Fuelpak black connector to stock injector connector Connect Fuelpak injector connector to injector Repeat fo2. d by use of any product Fuelpak offers no other Fuelpak warranty beyond this limited warranty This limited warranty Attn Warranty Claims does not apply to products which have been a modified 13861 Rosecrans Avenue or altered in any way b subjected to adverse conditions Santa Fe Springs CA 90670 such as misuse neglect accident improper installation 562 921 0071 P N 51761 032108
3. e Fuelpak display should light up if not turn power off and verify the connectors are fully seated 3 Refer to Fuelpak Setting Reference to locate the Setting Values specific to your bike and exhaust system If you do not find your setting visit fuelpakfi com or call tech support at 562 921 0071 4 Starting with mode 1 selected press the value or the value buttons to input the correct value as indicated in your Setting Value After entering your first value press the mode select button to move to mode 2 and enter the value Continue until you have entered the value for each of the first 18 mode positions Each time the value is pressed the value increases by one number Each time the value is pressed the value decreases by one number Please refer to the How It Works section directly above if you have questions about this step 5 As the next procedure after you have entered in your values for the first 18 modes press the mode select button to move to mode 19 Fully twist open the throttle and return to idle position to calibrate the Fuelpak to your bike 6 By pressing the mode select button twice move to mode 21 and verify that it reads O with the throttle closed 50 at approximately half throttle and 99 when fully opened if not repeat step 5 Do not proceed to step 7 until mode 21 is verified ENTERING VALUES 7 Enter any other mode values as required for your application 8 Turn off
4. power 9 Reinstall clear cover tuck Fuelpak under seat area and reinstall seat 10 You are now ready to ride IN THE EVENT OF A MALFUNCTION PLEASE CHECK THE FOLLOWING 1 Turn off main switch then verify all connectors are 4 Check harness for cuts scrapes or abrasions fully seated 5 Make sure the battery is fully charged and the Be sure setting values are correct for your application charging system is operating correctly 3 Verify throttle calibration step 5 in Entering Values 6 Call technical support at 562 921 0071 TECH SUPPORT N WARRANTY INFORMATION Lu 7 y A 2 Lu u O lt Z lt Z O S w a amel Lu Li WARRANTY Your Fuelpak unit is warranted against defects or adjustment contaminants corrosion or faulty repair in materials and workmanship for the period of 90 days from or c used in applications other than those recommended by the original retail purchase In the event of an alleged defect Fuelpak To initiate a warranty process the consumer must first in material or workmanship Fuelpak s responsibility is strictly call technical support to receive a return authorization number limited to repair or replace the defective product Fuelpak The product must be returned to Fuelpak complete with a dated Shall not be responsible for a labor transportation or other receipt and a return authorization number incidental charges b consequential or other damages incurre
5. r other injector Fig 1 4 Unplug the TPS connector and attach T tap connector to the center wire yellow white Fig 2 5 Route the Fuelpak violet wire to T tap 6 Reattach the TPS connector 7 Route red wire to the front of engine and down to the horn Fig 3 8 Disconnect the factory black white wire from horn Plug Fuelpak into horn and plug Fuelpak black white wire to Fuelpak connector Bend Fuelpak connector so it cannot Short to frame or radiator 9 Route black and green wires to battery negative Fig 4 Attach Fuelpak to Fuelpak harness and mount under seat as shown Fig 5 11 Before reassembling the bike make sure handlebar switch is in the engine not running position and turn the key on Fuelpak should light up Sound the horn If Fuelpak turns off when the horn is sounded recheck the black wire connection on the horn and that it is connected to the correct wire from the factory harness INSTALLATION INSTRUCTIONS S 12 Follow the service manual to reinstall the gas tank La 7 y A Z Lu Lu O lt Zz lt Z O S w a lt Lu Li MODE VALUE DISPLAY DISPLAY VALUE ADJUSTMENT BUTTON MOD SELECT BUTTON VALUE ADJUSTMENT BUTTON EGATIVE VALUE INDICATOR HOW IT WORKS l Remove Fuelpak clear case cover by removing all four screws save hardware A Turn on main power with key but do not start engin
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