Metso TS - Manual for PA model
Contents
1. Indication class Explanation A Bit reset automatically after 10 seconds R Active as long as the reason for the message exists Table 3 Indication classes Byte Bit Description indication class Used 1 0 Hardware failure electronic R Yes 1 Hardware failure mechanical R No 2 Motor temperature too high R No 3 Electronics temperature too high R No 4 Memory error R No 5 Failure in measurement R No 6 Device not initialized R No 7 Device self calibration failed R No 2 0 Zero point error R No 1 Power supply failure electrical pneumatic R No 2 Configuration not valid R Yes 3 Warm boot carried out A No 4 Cold boot carried out R No 5 Maintenance required R No 6 Characterization invalid R No Set to 1 if the ident number of the running cyclic data No 7 transfer and the value of Physical Block R IDENT NUMBER SELECTOR parameter are different 3 0 7 Reserved for use with PNO No 4 0 6 Reserved for use with PNO No 4 7 More diagnosis information is available Yes Table 4 Diagnosis parameter bit enumeration Profibus is a registered trademark of PROFIBUS Nutzerorganisation Metso TS PA Installation Operating amp Service www metso com Metso TS The meaning of the DIAGNOSIS EXTENSION bytes is given in table 5 below All of these are implemented in Metso TS PA Indication class ius S D ey ex Description Reserved Reserved Reserv2. NOTE If the TCU has been switched off for a long time it may take a few minutes before text appears on the display This is caused by the charging of the internal back up battery of the device Connect Sensor Cable and Power supply cable according to OUL00489 Metso TS Installation operating amp service manual Electric connections There is no current output 4 20 mA in Metso TS PA Metso TS PA uses IEC 61158 2 transmission technology PROFIBUS devices are supplied by two wire cables and process data from the sensor is transmitted digitally Reverse polarity protection permits the connection of bus cables in any order The cable shield can be grounded by connecting it to the SC SHIELD terminal Fig 3 no 6 According to PROFIBUS PA User and Installation Guideline Version 2 2 Release Feb03 this method provides optimum electromagnetic compatibility and protection of personnel and can be used as desired in systems with optimum equipotential bonding www metso com Metso TS 90 260 VAC 47 63 Hz Figure 3 Electric connections in TCU 4 Setting Up 4 14 Mechanical Inspection 1 Check that the delivery content corresponds to order 2 Check that the device was not damaged in transport 4 2 Installation Install the sensor and TCU according to the installation instructions OUL00489 Metso TS Installation operating amp service manual Installing 4 3 Inspection of Cabling 1 Check
3. 0 1 1 0 x X uncertain sub normal No 0x5C 0 1 0 1 1 1 x X uncertain configuration error No 0x60 0 1 1 0 0 0 x x uncertain simulated value No 0x64 0 1 1 0 0 1 X X uncertain sensor calibration No 0x80 1 0 0 0 00 x x good Yes 0x84 4 010 010 4 x x good update event change of No parameters OxAO 4 o 4 11l0l0 x good go into failsafe position No command OxA4 1 0 1 1 0 1 x X good maintenance required No x x x x x x 0 0 value is not limited Yes x x x x x x 0 1 value is low limited Yes x x x x x i x 1 0 value is high limited Yes x x x x x x 1 1 value is constant Yes Table 2 Meaning of bits in Status byte 5 2 4 2 Good If the measurement status is good this means the following a No device error is detected by the internal diagnostics Q The total solids content value is correct according to the device calibration 5 2 4 5 Bad If the total solids content measurement status is bad this means the following Q Theinternal diagnostics of Metso TS PA has detected one of the following critical errors Communications error between TCU display unit and sensor electronics TCU display unit eeprom read error Sensor measurement level out of range Sensor reference measurement level out of range Sensor measurement stability out of range Sensor reference measurement stability out of range Sensor electronics drift out of range Profibus is a registered trademark of PROFIBUS Nutzerorganisation Metso TS PA Installati
4. a registered trademark of PROFIBUS Nutzerorganisation Metso TS PA Installation Operating amp Service www metso com Metso TS 5 2 4 4 Meaning of individual bits in the status byte All possible status byte values and their meanings are shown in the table below Values actually used in Metso TS PA are shown in bold text Explanations of what the status value indicates are given in sections 5 2 4 2 5 2 4 3 The status byte is defined according to the table below where value x don t care can be 0 or 1 Value when limit ed Additional bits imit Te bits zero 7 6 5 4143 2 1 0 0x00 0 0 0 0 0 0 x x bad Yes 0x04 0 0 0 0 0 1 X X bad configuration error No 0x08 0 0 0 0 1 0 x X bad not connected No 0x0C 0 0 0 0 1 1 x x bad device failure No 0x10 0 0 0 0 0 0 x X bad sensor failure No bad no communication last usable No 0x14 0 0 0 0 0 1 x x value 0x18 0 0 0 0 1 lx x bad no communication no usable No value 0x1C 0 0 0 0 1 1 x x bad out of service No 0x40 0 1 0 0 0 0 x x uncertain Yes 0x44 0 1 0 0 0 1 x x uncertain last usable value Yes 0x48 0 1 0 0 1 0 x X uncertain substituted value No 0x4C 0 1 0 0 1 1 X X uncertain initial value No 0x50 0 1 0 1 0 olx x uncertain sensor conversion not No accurate uncertain engineering unit violation No 0x94 3 1 ZEE ius i unit not in valid set i 0x58 0 1
5. E E EIE 5 3 DDLM Slave diag Diagnostics Services nennen 6 USER INTERFACE AND OPERATION 7 TROUBLESHOOTING AND MAINTENANCE 8 RECYCLING AND DISPOSING OF A DEVICE REMOVED FROM SERVICE TECHNICAL SPECIFICATION DELIVERY SPECIFICATION Profibus is a registered trademark of PROFIBUS Nutzerorganisation Metso TS PA Installation Operating amp Service www metso com Metso TS Warnings amp safety information During installation maintenance and service operations remember that the sample line may contain hot sample or water be careful Always check input voltage amp frequency before making any connections Incorrect connections will damage the equipment Always follow the ap plicable electric safety regulations in all installation work Before any welding works in the vicinity of the devices make sure that operating voltage is not connected Profibus is a registered trademark of PROFIBUS Nutzerorganisation Metso TS PA Installation Operating amp Service www metso com Metso TS 1 Introduction 1 1 Metso TS PA total solids content transmitter Metso TS PA is a PROFIBUS PA compatible total solids content transmitter which conforms to the PROFIBUS PA Profile for Process Control Devices Version 3 0 Metso TS uses the Metso MCA Profibus PA command base Metso MCA s Cs corresponds Metso TS s TS For further information regarding device structure installation configuration and calibration of the device pl
6. US Nutzerorganisation Metso TS PA Installation Operating amp Service www metso com Metso TS Q Extended identifier format Al Long ID 0x42 0x84 0x08 0x05 Short format is provided for compatibility with older PROFIBUS DP PLCs This format only configures the number of input output data bytes Extended identifier format provides additional information about the data types For example bytes 0x08 and 0x05 indicate that data consists of a float value followed by one byte unsigned integer value data type 8 is Floating Point data type 5 is Unsigned8 according to the DPV1 specification 5 2 3 Cyclical data Profile 3 0 AI function block devices support only one cyclical parameter called OUT In the case of in Metso TS PA this value is dependent on the selected module The data type of value OUT is a Value amp Status Floating point This data structure consists of a four byte floating point value and a one byte status value which indicates the quality of the floating point value GSD module Control system output Control system input Bytes 1 4 VALUE Total Solids value in Al Block AUTO mode default mode Float IEEE 754 adu E ds Read command Byte 5 STATUS The status of the Total Solids value Unsigned Integer 8 See table 3 Bytes 1 4 VALUE Total Solids value in Al Block AUTO mode Al Long default mode Float IEEE 754 Total Solids Read command Byte 5 STATUS The status of the Total Solid
7. ded in the cyclical data transfer with a class 1 master More detailed information regarding GSD file in Specification for PROFIBUS Device Description and Device Integration by PROFIBUS Nutzerorganisation 5 1 4 Installation of GSD file The GSD for Metso TS PA is called MET_098D GSD and can be found from www metso com Metso TS Support Files PROFIBUS PA The exact procedure for installation of the GSD file will depend on the system you are using so please refer to that systems documentation for further details 5 2 GSD Modules 5 2 1 Cyclical data exchange Cyclical communications between the PROFIBUS class 1 master PLC DCS and Metso TS PA slave device works essentially as follows 1 Ataregular interval PLC DCS sends a read command to the Metso TS PA device 2 Metso TS PA responds with the current total solids content measurement and measurement status This communication is configured using GSD modules During DCS PLC configuration of cyclical data exchange the configuration software reads the GSD file and asks the user to select which module should be used 5 2 2 GSD modules Metso TS PA is a modular device which uses only one type of Function Block Analog Input Al The following modules are supported 1 Total Solids 2 Process Temperature 3 Conductivity Every module has a Short and Extended identifier available Q Short identifier format Al Short ID 0x94 Profibus is a registered trademark of PROFIB
8. ease refer to manual id OUL00489 Metso TS Installation operating amp service manual 2 Structure The difference between Metso TS PA and Metso TS total solids content transmitter is in the Transmitter Central Unit TCU Sensor structure remains similar to the mA version See OUL00489 Metso TS Installation operating amp service manual Structure Fieldbus communication board is added to the TCU The only way to differentiate between the Profibus version and mA version is by looking at the Identification Plate TCU TS PA PROFIBUS PA OUL00500 A IEC 61158 2 Figure 1 Identification Plate 2 4 Transmitter Central Unit Fieldbus communication board is connected to the TCU Board connector behind the keyboard When the Fieldbus communication board is connected the current output is disabled Profibus is a registered trademark of PROFIBUS Nutzerorganisation Metso TS PA Installation Operating amp Service 3 Installation 3 1 General Principles Metso TS PA total solids content transmitter is installed in the same way as the mA version See OULO00489 Metso TS Installation operating amp service manual Installation However the electric connections of these two versions are different 3 2 Electric Connections NOTE When connecting the power supply cables make sure that the cables are de energized NOTE Make and check all connections before connecting the power supply to the cables
9. ed Reserved Reserved Reserved Reserved Reserved Warning Write Failed Wrong Block Mode Reserved Warning Write Failed Invalid Value Reserved Error FBI to TCU Communication Timeout Warning Write Failed Wrong Data Type Warning Unexpected Device Response Error FBI To TCU Checksum Fault Warning Real Time Clock Error Error Sensor Electronics Communication Error Error Configuration Data Error Warning Sensor Cabin Temperature Too High Error Measurement Signal Level Too Low Error Reference Signal Level Too Low Error Process Temperature Out Of Range Reserved Error Measurement Signal Stability Error Error Reference Signal Stability Error Error Sensor Electronics Drift Too High Error VCO Drift Too High Warning Config Changed From TCU Warning Primary variable out of limits Reserved siola ow S O NY Cn BY 2 PO S O NO cn 50mm gt O N amp oF BA Go PO A O AA A D A D D D A D D D D D D D D D D D A D D D D D D D D D D A BR BR BR BR AIAI BY CO ooo C9 G2 COP DO DO DOP DM DOP DOL DO DO 2 gt gt Reserved Table 5 Diagnosis Extension parameter bit enumeration Profibus is a registered trademark of PROFIBUS Nutzerorganisation Metso TS PA Installation Operating amp Service www metso com Met
10. it Save to start editing Insert the correct PA address Default address is 126 e Press Edit Save to save changes e Press ESC to return to the menu After these steps the Metso TS PA is ready to measure total solids content www metso com Metso TS 5 Device Database File GSD Measurement Status and Diagnostics 5 1 Introduction Installation and Overview of GSD file Metso TS PA is a PROFIBUS PA compatible total solids content transmitter which conforms to the PROFIBUS PA Profile for Process Control Devices Version 3 0 Data exchange between a slave device such as Metso TS PA and a master can be either cyclical or acyclical Cyclical communications are the primary type of communications and are handled by a class 1 master normally a DCS or PLC Acyclical communications are handled by a class 2 master This type of communications is typically used for device configuration and diagnostics and the class 2 master is often a laptop computer running configuration software such as Metso Automation Field Care Cyclical data exchange between a class 1 master and slave device to are configured with a device database file GSD Metso TS use same GSD file with Metso MCA The GSD is loaded into the class 1 master during commissioning of the device This document explains the GSD file supplied with the Metso Automation Metso TS PA device In addition this document also explains the meaning of the measurement status byte which is inclu
11. metso Metso Total Solids Transmitter Manual for PA model OULOOA85 VB EN supplement to manual OUL00489 Table of Contents 1 INTRODUCTION E aaaea eaaa e aE a ai i aeniei ERa Ea 1 1 Metso TS PA total solids content transmitter nnns ZEE ipie icc a a a suet aaia eee 2 1 Transmitter Central Unit 2 0 0 nn nnn nnn nn nnn nnn nn nnn nnn nnn n nnn n nennen nis SB INSTALLATION m 3 1 ier raise ER 3 2 EleCthic COMMOCH OMS aise E 4 SETTING UP EHE 4 1 Mechanical Inspection nitidus 9 ee eg e ede e dH eee e e e Re cene ee e e E Re ce neun 4 2 IE LEE 4 3 Inspection of Cabling 5 2 den dd dedit det de date ebd ed ada tete e teat ease 4 4 Electrical IrispectlOh ci iecur ded ettet tede edere edente e denen dude eene ente e e ian ARR 4 5 Configuration and Calibration ssssssssssssseeeeeeeene nennen nnn nnne 5 DEVICE DATABASE FILE GSD MEASUREMENT STATUS AND DIAGNOSTICS 5 1 Introduction Installation and Overview of GSD file esssee m 5 1 1 Installation of GSD TIG au ic eror inco aid n RR a dl IA AQ ra nd c cic dni ni 5 2 GSD MOGQUl6S re n eden nnn n n d n dan e ne du d wa li 5 2 1 Cyclical data E iri ipoi eT rm 5 2 2 Cc BE T aE 5 2 3 eoe Eo E e EE EET OL EL S 5 2 4 Cyclical value status T 5 2 4 1 Meaning of individual bits in the status byte 5 2 4 2 SOO MM HT PH H 5 2 4 3 Badstosstretona nem Ede a E
12. on Operating amp Service www metso com Metso TS Sensor VCO drift out of range Board to board communications error between TCU display unit and field bus interface board 5 2 4 4 Uncertain Q Status is uncertain after sensor startup or restart until the sensor is operating normally 5 3 DDLM Slave diag Diagnostics Services If the class 1 master supports the DDLM Slave Diag service then specific diagnostics are available from the device in the event of a failure Diagnostics information is accessed through two parameters of the physical block as follows Q The IAGNOSIS parameter consists of four bytes of standard diagnostics information from the device The meaning of each bit of each byte is defined within the PROFIBUS PA Profile for Process Control Devices Version 3 0 specification Q The DIAGNOSIS EXTENSION parameter from the Physical block consists of six bytes of manufacturer specific diagnostics information from the device The meaning of each bit of each byte is defined by the manufacturer and is specific to the device This parameter is included in the DDLM Slave Diag service only if the PROFIBUS Ident Number is selected to be manufacturer specific Hexadecimal 98D The meaning of the DIAGNOSIS bytes is given in table 4 below In the case of the standard DIAGNOSIS bytes those actually used in Metso TS PA shown in bold text The meaning of the indication class in tables 4 and 5 is as follows
13. pt by written permission from the manufacturer Manufacturer reserves the right to alter the contents of this document without prior notice Modbus is the trademark of Modicon Inc Copyright April 2011 Metso Automation Inc Documentation Timo J Manninen Marko Heikkinen Contact us for more information or questions ELSCOLAS NV ELXCOLA3 BV Hogenakkerhoekstraat 14 Tolboomweg 10 9150 Kruibeke 3784 XC Terschuur Belgium The Netherlands T 32 0 3 250 15 70 T 31 0 342 42 60 80 F 32 0 3 252 87 83 F 31 0 342 42 60 85 elscolab elscolab com main elscolab nl www elscolab com www elscolab com metso Metso Automation Inc Kehr m ntie 3 P O Box 177 FI 87101 Kajaani Finland Tel 358 20 483 120 fax 358 20 483 121 www metso com automation
14. s value Unsigned Integer 8 See table 3 Bytes 6 9 VALUE Process Temperature value in Al Block AUTO Al short mode default mode Float IEEE 754 Process Temperature Read command Byte 10 STATUS The status of the Process Temperature value Unsigned Integer 8 See table 3 Al Long Process Temperature Read command Bytes 6 9 VALUE Process Temperature value in Al Block AUTO mode default mode Float IEEE 754 Byte 10 STATUS The status of the Process Temperature value Unsigned Integer 8 See table 3 Bytes 11 14 VALUE Conductivity value in Al Block AUTO mode default mode Float IEEE 754 Cm Read command Byte 15 STATUS The status of the Conductivity value Unsigned Integer 8 See table 3 Bytes 11 14 VALUE Conductivity value in Al Block AUTO mode default mode Float IEEE 754 Long Read command Conductivity Byte 15 STATUS The status of the Conductivity value Unsigned Integer 8 See table 3 Table 1 List of elements of Value amp Status Floating Point data structure 5 2 4 Cyclical value status The status byte described in section 5 3 for OUT provides information about the quality of the process value The status information below also applies to the temperature sensor values which are also of type Value amp Status Floating point These values are only available through acyclical communications Primary status values are good uncertain and bad Profibus is
15. so TS 6 User Interface and Operation See OUL00489 Metso TS Installation operating amp service manual Chapter User Interface and Operation Profibus address is added to the configuration menu 1 Output signal 2 User settings 3 Device info 4 Set Clock 5 Address 7 Troubleshooting and Maintenance See OUL00489 Metso TS Installation operating amp service manual Chapter Troubleshooting and Maintenance 8 Recycling and Disposing of a device removed from service Most device parts are recyclable when sorted by material A materials list must accompany the device The device manufacturer can supply you with recycling and disposal instructions Alternatively you can return the device to the manufacturer for recycling and disposal will be invoiced Technical Specification See OUL00489 Metso TS Installation operating amp service manual Technical Specification Output Signal PROFIBUS PA Slave IEC 61158 2 e Profibus power supply Taken from bus e Bus Voltage 9 to 32 V DC reverse polarity protection e Max basic current 14 2 mA Profibus is a registered trademark of PROFIBUS Nutzerorganisation Metso TS PA Installation Operating amp Service www metso com Metso TS This document discloses subject matter in which the manufacturer has proprietary rights Neither receipt nor possession thereof confers or transfers any right to reproduce or disclose the document any part thereof any physical article or device exce
16. that the Power Supply is connected correctly 2 Check that the Fieldbus Cable is connected correctly 3 Check that the Sensor Cable is connected correctly 4 4 Electrical Inspection 1 Connect the electronics to the power supply 2 Make sure that text appears on the TCU display Usually the main display shows up but when Profibus is a registered trademark of PROFIBUS Nutzerorganisation Metso TS PA Installation Operating amp Service 733 013 173 717 T FP P737 ct ET 3 V9 8 we Sensor Cable Power Supply Cable 2 Sensor Cable 2x 2 1 x 0 5 shield 3 Fieldbus Cable 2x shield IEC 611582 x Included in delivery of content Sensor Cable length 10 m Option 30 m iO 11 12 19 14 18 15 Fieldbus Cable replacing a device you may be asked to select calibration In such a case select the calibration of the unit Sensor Electronics TCU that has not been changed 3 Allow the device to warm up for one hour before start up 4 5 Configuration and Calibration 1 Select the language and temperature unit Celsius Fahrenheit according to Chapter User settings in OUL00289 Metso TS Installation operating amp service manual 2 Set the device date and time according to Chapter Setting date amp time 3 Perform total solids content calibration according to Chapter Calibration 4 Set PA Address e In main display press ESC Select 2 Configuration Select 5 Address Press Ed
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