QCTL Manual (S/N 0703001 And Up)
Contents
1. SWING ASSEMBLIES Mounting Swing Quick Attach 2 3 d 2 29 f 8 KA 20 4 w AIS 14 B B A 22 be N S 4 u se im N x 30 2 ge 18 L e L B 7 a lll dei B e ie der VA all 1 4 23 ke SS CS ej 15 NW Y x S f IO I2 Ts oe V AL SL 17 N lt lt 9 ING item Part Qtv Description Item Part Qty Description 1 07 0119 3 Bolt Carriage Gr5 5 8 11 x 1 3 4 16 07 3066 9 Nut Hex Gr8 3 4 10 2 07 0206 2 Pin Cotter Gr2 3 16 x 2 17 07 3120 3 Washer Flat Gr8 5 8 3 07 0786 2 Pin Cotter Gr2 3 16 x 1 1 2 18 07 3544 1 Screw HHC Gr8 3 4 10 x 3 4 07 1294 3 Nut Hex Gr8 5 8 11 19 07 5075 4 Screw HHC Gr8 1 2 13 x 2 5 07 1762 8 Washer Lock Split Medium 1 2 20 07 5355 8 Pin Cotter 5 16 x 2 6 07 1763 4 Washer Flat Gr8 1 2 21 12 0292 8 Pin Hitch 1 122 x 4 T 07 1764 8 Nut Hex Gr8 1 2 13 22 12 4152 A Weld Link Hitch 6 25 8 07 1841 8 Washer Flat Gr2 1 1 8 23 13 2218 1 Weld Plate Swing 9 07 1872 3 Washer Lock Split Medium 5 8 24 13 2230 1 Bushing 1 3 4 x 25 32 x 1 1 16 10 07 1977 2 Assembly Caster 4 80 8 4 Ply 25 13 2484 1 Pin 1x4 with Holes 11 07 2104 1 Toplink Ratchet 26 13 3134 1 Weld Frame Swing 12 07 2360 4 Screw HHC Gr8 1 2 13 x 4 27 13 3413 2 Weld Pin Mounting 5 8 x 3 1 2 13 07 2484 1 Toplink 5 8 Balls 28 13 4386 1 Weld Bracket Lift Left 14 07 3064 8 S2. Item Part Qty Description 1 07 2952 5 Screw HFH CL10 9 M6 1 x 20 2 07 3736 18 Washer Flat CL8 8 M8 3 07 3737 9 Nut Hex CL10 M8 1 25 4 07 3738 9 Washer Lock Split Medium M8 5 07 3739 9 Screw HHC CL10 9 M8 1 25 x 25mm 6 07 4927 5 Washer Fender CL8 8 M6 T 13 12510 1 Plate Dirt Defector 8 Ft 13 13599 1 Plate Dirt Defector 9 Ft 8 13 12509 1 Plate Retainer Dirt Deflector 8 Ft 13 13598 1 Plate Retainer Dirt Deflector 9 Ft 9 13 13301 1 Flap Neoprene Dirt Deflector 8 Ft 13 13600 1 Flap Neoprene Dirt Deflector 9 Ft 10 13 13415 1 Bracket Deflector Left 11 13 1341416 1 Bracket Deflector Right 51 3913 1 07 43 OPTION SECTION HOOD KITS O D m 180 Hood Kits with Drape Factory Installed 28 9787 5Ft 28 9788 6Ft 28 9789 7Ft 28 9790 8Ft 28 9798 9Ft KW i N A 5 lt Item Part Qtv Description 1 07 4942 3 Washer Fender 5 16 x 1 1 2 2 07 3522 15 Screw HFH CL10 9 M6 1 x 20 3 07 3617 6 Nut Insert Hex M6 x 1 4 13 16045 1 Sheet Hood Extension Side Left 5 13 16046 1 Sheet Hood Extension Side Right 6 13 16047 5 1 Sheet Hood Extension 5 Ft 13 16047 6 1 Sheet Hood Extension 6 Ft 13 16047 7 1 Sheet Hood Extension 7 Ft 13 16047 8 1 Sheet Hood Extension 8 Ft 13 16047 9 1 Sheet Hood Extension 9 Ft 44 OPTION SECTION HOOD KITS 28 9787 5Ft 28 9788 6Ft 28 9789 7 Ft 28 9 90 8Ft 28 9797 9Ft Item EE E Ts 12 Part 07 3522 07 3617 07
3. WARNING Improper attachment of sweeper could result in injury or death Do not operate A this machine until you have positive indication that the attachment is securely mounted 13 INSTALLATION SECTION INSTALLING REMOVING SWEEPER amp STORAGE Removing the Sweeper WARNING Serious injury or death may result from A disengaging the sweeper when the sweeper is in an unstable position or carrying a load Place the sweeper in a stable position before disengaging CAUTION Hoses for the sweepers must be removed before the quick attach is disengaged Pulling the sweeper with the hoses could result in damage to the prime mover or the sweeper 1 Lower the broom to the ground 2 Engage the parking brake and shut down the prime mover Be sure to relieve pressure to the auxiliary hydraulic lines 3 Unfasten safety restraints and exit prime mover 4 Disconnect the broom hydraulic lines from the prime mover Connect quick couplers together to keep clean 5 Disengage attachment locking mechanism mechanical type 6 Enter prime mover fasten safety restraints and start the prime mover 7 Disengage attachment mechanism hydraulic type 8 Disengage the parking brake and back away from the broom Storage CAUTION Do not store the sweeper with weight on the brush Weight will deform the bristles destroying the sweeping effectiveness To avoid this problem place the sweeper on blocks or use storage stan
4. 22 ov 2 JET f d 7 7 l6 r e IB 3 7 nn E l E y d ss gt 7 Fa is NOTE I MOUNT SPRINKLER KIT IN THIS D POSITION WHEN USING 180 DEGREE He 7 HOOD OR DIRT DEFLECTOR OPTION B P Qty Description Item Part Qty Description Fitting Barb Nylon 3 8 3 8MP 17 07 5127 1 25ft Hose Clear Vinyl 3 8 5 ft PA as dg os NO RO IS SPS S Fitting Barb HP 5 8 1 2MP 07 5127 1 5ft Hose Clear Vinyl 3 8 6 ft Pump Flojet 2 9 gpm 12 volt 07 5127 1 75ft Hose Clear Vinyl 3 8 7 ft O Ring 8 Face Seal 07 5127 2ft Hose Clear Vinyl 3 8 8 ft Washer Lock Gr2 10 18 07 5127 1 25ft Hose Clear Vinyl 3 8 5 ft Nut Hex Gr2 10 24 07 5127 1 5ft Hose Clear Vinyl 3 8 6 ft Nozzle Cap Nylon 07 5127 1 75ft Hose Clear Vinyl 3 8 7 ft Nozzle Tip Brass 07 5127 2ft Hose Clear Vinyl 3 8 8 ft Strainer Hypro Water 19 07 5127 20ft Hose Clear Vinyl 3 8 Clamp Spring 7 8 Hose 21 07 6863 1 Fitting Nipple 1 2 Nylon Clamp Spring 5 8 Hose 22 07 6864 1 Fitting Nipple 1 2 x 3 8 Nylon Washer Flat 10 23 LAF8316 1 Wire Harness with Box for Water Pump Fitting Barb Tee Nylon 3 8 24 LAF8320 1 Wire Harness Water Pump Grommet Rubber Screw BHC 10 24UNC 2B x 3 4 Nozzle Elbow without Clamp 51 3913 1 07 12 Volt 11 4062 8 Ft 11 4262 9 Ft Item Part 1 03 0076 2 03 0457 8 03 0819 4 03 1326 03 2558 Bi 03 1709 6 07 0343 7 07 0411 8 07 0412 9 07 0413 10 07 0
5. 7 f A A 2 N N ZI 7 l 50 0643 MISUSE HAZARD Read and understand the operator s manual before operating Contact Sweepster LLC for replacement manual and safety labels 50 0722 A 50 0722 FLYING OBJECTS HAZARD Keep clear ENTANGLEMENT HAZARD Keep clear 50 0726 A 50 0726 L 51 3913 1 07 OPERATION SECTION PRODUCT SPECIFICATIONS Product Information Section Specifications and Model Views Maximum Width at O Articulation i D QC Brush Head a L Approximate Weight Seege j S with Mounting Swing 99 Motor mn z l k Set Mat Included Hoo ncluded 4372ps 44121bs AFt 1443 lbs 14635 lbs OP i m AT l SS 5 u ii E Maximum Length at U 74 5 inches JE x a larticulation e l jA DEG Maximum Width at 0 Moss inches 8 Ft gt Ti PE 118 5 inches g Ft _ i c i D Maxim um Length at DO inches B Ft ibi L o J i 5 Full Articulation 92 5 inches G Ft 103 inches 8 Ft Articulation 113 inches d Ft Articulation 108 inches d Ft Articulation 96 inches d Ft Maximum Width at Full Articulation Single Motor 25 cubic inch 12 25 Dual Motor 18 cubic inch 15 36 Maximum Hydraulic Cil Pressure Single Motor 25 cubic inch 3000 psi Dual Motor 18 cubic inch 3500 psi uonejnon
6. Core Assemblies o d P j 2 1 7 Item Part Qtv Description 1 01 0933 Section Set 32 10 Mixed Convoluted 8 Ft 01 9319 Section Set 32 10 Mixed Convoluted 9 Ft 01 0080C Section Set 32 Poly Convoluted 8 Ft 01 0530C Section Set 32 Poly Convoluted 9 Ft 07 3617 Nut Insert M6 x 1 13 13166 Plate Ring Core End QC 13 13286 Weld Core 8 Ft Hex Drive 13 13596 Weld Core 9 Ft Hex Drive BI Sy 1 1 1 1 07 2952 4 Screw HFH CL10 9 M6 11 x 20 4 1 1 1 32 51 3913 1 07 PARTS SECTION SHAFT ASSEMBLV Shaft Assembiv Item Part Qtv Description 1 07 2495 4 Screw HHC CL8 8 M10 1 5 x 35mm 2 07 3738 1 Washer Lock Split Medium M8 9 07 3745 8 Washer Flat CL8 8 M10 4 07 3747 14 Washer Lock Split Medium M10 5 07 3748 10 Screw HHC CL 10 9 M10 1 5 x 30mm 6 07 3777 1 Screw HHC CL10 9 M8 1 55 x 20mm 7 07 4514 4 Nut Hex CL10 M10 1 5 8 08 0067 1 Bearing 1 1 4 4 Bolt 9 13 11903 1 Washer 34 x 1 8 x 10Ga 10 13 12941 2 Plate Shaft Brush Frame Mounting 11 13 12974 1 Weld Shaft Hex Drive 51 3913 1 07 33 PARTS SECTION HVDRAULIC ASSEMBLIES Hydraulic Assemblies Dual Motor P j ou 4 H 9 4 G Ce d lt DE 4 Item Part Qty Description 1 03 1939 4 Fitting Adaptor HP 7 8MOR 5 8MFS 2 03 5160 2 Fitting Tee Run HP 12MFS All Sides 3 03 5164 2 Hose 1 2 x 86 10
7. Trying to sweep too much Make several passes with sweepe material at once Relief pressure set too low Set relief pressure to 2000 psi 138 0 bars Filter plugging Change or clean filter Brush wears into cone shape Tires on prime mover at Check tire sizes and ratings make different pressures or are corrections as necessary different sizes Brush wears very quickly Brush pattern too wide Adjust brush pattern to 2 3 inches 51 76mm wide see Maintenance Setting Brush Pattern 51 3913 1 07 20 SERVICE SECTION TROUBLESHOOTING Hydraulic Cylinders Lift amp Swing Possible Cause Possible Solution Hydraulic cylinder neither extends Manual valve Control rods not Check control rod linkage make sure nor retracts connected or are binding all parts are connected and are not binding fix if necessary Electric valve Set screw in flow Loosen jam nut and then turn set divider on manifold too tight screw in until it stops turn set screw out 1 1 2 turns tighten jam nut Electric valve No power from Reconnect wires if disconnected controls because wires are broken or replace wires if broken disconnected Electric valve No power from Replace switch controls because switch is broken Both types of valves Hydraulic oil Fill tank to 2 3 inches 51 76mm from level too low top of tank with ISO ja 46 oil Both tvpes of valves Hoses or Tighten hoses and fittings fittings loose or disconnected Both types of valves Res
8. 3739 07 4942 07 7115 13 15648 2 13 15648 3 13 16045 13 16046 13 16047 5 13 16047 6 13 16047 7 13 16047 8 13 16047 9 13 16199 5 13 16199 6 13 16199 7 13 16199 8 13 16199 9 13 16200 Qty 180 Hood Kits Description Screw HFH CL 10 9 M6 1 x 20 Nut Insert Hex M6 x 1 Screw HHC CL 10 9 M8 1025 x 25mm Washer Fender 5 16 x 1 1 2 Nut Insert M8 1 25 70 3 8mm Grip Plate Retainer Flap 2 Ft Plate Retainer Flap 3 Ft Sheet Hood Extension Side Left Sheet Hood Extension Side Right Sheet Hood Extension 5 Ft Sheet Hood Extension 6 Ft Sheet Hood Extension 7 Ft Sheet Hood Extension 8 Ft Sheet Hood Extension 9 Ft Flap Deflector 180 Hood 5 Ft Flap Deflector 1807 Hood 6 Ft Flap Deflector 180 Hood 7 Ft Flap Deflector 180 Hood 8 Ft Flap Deflector 1807 Hood 9 Ft Plate Spring 180 Hood Flap 51 3913 1 07 51 3913 1 07 Notes 45 46 51 3913 1 07 OPTIONS SECTION DUST SUPPRESSION SYSTEM Field Installed 28 9919 12 Volt 28 10116 24 Volt Item Part 1 03 0457 2 03 1226 3 03 1326 4 03 3537 5 07 0140 6 07 0141 T 07 0413 8 07 0414 9 07 0532 10 07 0547 11 07 0549 12 07 1430 13 07 3869 14 07 4804 15 07 4831 16 07 4862 Dust Suppression System Direct Nozzle Mount Factory Installed 28 10114 12 Volt 28 10115 24 Volt VA 22 WM vm 19 15 sO amp o 49 d 0 FL fn TAS OV Da TUL f cis o
9. 5 SWEEPSTER QC Series wa BRADCO FC 9 HARLEY hA ImAJOR AN MIENTILLEN 5 SWEEPSTER PALADIN LIGHT CONSTRUCTION 211 Model Hvdraulic Windrow Sweepers for Loaders Sweepster Serial Number Manual Number 51 3913 Release Date Januarv 15 200 serial Number 07030001 and Up 800 456 7100 www paladinbrands com Sweepster 2800 N Zeeb Rd Dexter MI 48130 United States of America 51 3913 1 07 51 3913 1 07 Section 1 Section 2 Section 3 Section 4 Section 5 Section 6 Table of Contents JS CIE d Le p PRE anne 5 13 Operation and Maintenance 15 22 el 23 28 XC NETTE PM 29 40 PISA UNES 41 46 APPENA EE 47 54 51 3913 1 07 installation Manual QC Series Angle Brooms Table of Contents MOCION ki een 6 Safety Information 7 13 General Safety Information 7 8 Safety Signs Labels 10 11 Product Information Section 12 Installation Storage en nnnennnnnnnn nn 13 6 SAFETV SECTION INTRODUCTION Introduction Importance of this Manual At This operator s manual should be regarded as part of the sweeper Suppliers of both new and secondhand sweepers are advised to keep docume
10. Ensure that the adjustment bolts are equally adjusted in order to prevent an uneven wear pattern To adjust brush pattern see Adjusting Brush Pattern Direct debris by angling the brush head in that direction Observe wind direction Sweeping with the wind makes sweeping more effective and helps keep debris off the operator The terms swing and angle are used interchangeably Manual Angle 1 Remove the lock pin from links 2 Position the brush head at the desired angle aligning holes in the inner and outer link 3 Insert and close the lock pin Hydraulic Angle 1 Start the prime mover 2 Position the brush head at the desired angle by using the valve control for the swing function Sweeping To sweep 1 Manual angle only Swing the brush head assembly the direction that you want to direct debris 2 Start the prime mover at idle and raise the brush 3 Hydraulic angle only Swing the brush head assembly the direction that you want to direct debris 51 3913 1 07 4 Engage the brush and then lower it to the ground 5 Increase prime mover engine rpm to sweeping speed 6 Travel forward at 5 mph 8 kph or less CAUTION Avoid sweeper damage Reduce travel speed to avoid hitting immovable objects Operating Tips CAUTION Avoid sweeper damage Do not ram into piles Use an appropriate attachment for this type of job Brush Engine amp Travel Speeds Vary brush engine and travel speeds to match
11. of application with nonflammable solvent e Keep all safetv signs clean and legible and then wash the same area with soap and water 2 Allow the surface to fully dry Replace all missing illegible or damaged safety signs 3 Remove the backing from the safety sign exposing the Replacement parts for parts with safety signs attached adhesive surface must also have safety signs attached 4 Apply the safety sign to the position shown in the diagram Safety signs are available free of charge from your dealer above and smooth out any bubbles or from SWEEPSTER Item Part Qty Description 2 50 0634 1 Label Serial Number d 50 0643 2 Label Tie Down Point 4 50 0721 2 Label Warning Crush Hazard 9 50 0722 1 Label Warning Misuse Hazard 6 50 0724 1 Label Warning High Pressure Fluid Hazard T 50 0726 2 Label Warning Flying Objects amp Entanglement 01 3913 1 07 Safety Signs and Labels 5 SWEEPSTER SERIAL MODEL DATE HORZ C G WEIGHT MAX PRESS PSI CAPACITY MANUFACTURED BY PA LADIN eur construction Made in the USA 2 50 0634 CRUSH HAZARD Keep clear 50 0721 A 4 50 0721 HIGH PRESSURE FLUID HAZARD Relieve pressure before disconnecting lines DO NOT use hands to check for leaks Consult phvsician immediativ if skin penetration occurs 50 0724 A 6 50 0724 3 11 SAFETY SECTION SAFETY SIGNS AND LABELS
12. sweeping conditions Large Areas When sweeping a large area such as a parking lot make a path down the middle and sweep to both sides This reduces the amount of debris that the sweeper must sweep to one side Snow Fast brush speeds and slow travel speeds are needed to sweep snow effectively Start at 3 4 throttle and the lowest gear of the prime mover For wet and or deep snow increase to almost full throttle This helps keep snow from packing up inside the brush hood In deep snow you may need to make multiple passes to get down to a clean surface To keep snow from blowing back onto a swept area always sweep so the wind is at your back Dirt amp Gravel To keep dust at a minimum use the optional dust suppression kit or plan sweeping for days when it is overcast and humid or after it has rained Also sweep so the wind blows at your back Low brush speeds and moderate travel speeds work best for cleaning debris from hard surfaces Brush speeds that are too fast tend to raise dust because of the aggressive sweeper action To sweep gravel use just enough brush speed to roll the gravel not throw it Heavy Debris Travel slowly 2 3 mph 3 5 kph Sweep a path less than the full width of the sweeper Increase engine speed if debris becomes very heavy 51 3913 1 07 17 OPERATION SECTION LEVELING THE SWEEPER Aligning Mounting Align top edges of U channels The mounting incorporates a four bar linkage
13. threads and sealing surfaces are free of burrs nicks scratches or any foreign materials 2 Install proper SAE o ring on port end of fitting if not already installed Ensure o ring is fully seated and retained properly 3 Lubricate o ring with a light coating of clean hydraulic oil 4 Back off nut as far as possible and push washer up as far as possible Figure 4 amp 5 5 Screw fitting into port Hand tighten fitting until backup washer contacts face of port Figure 6 6 To position the fitting unscrew to desired position but not more than one full turn 7 Hold fitting in position with wrench Using appropriate torquing device tighten nut to given torque rating from the table in section Figure 7 Torque Values Figures 4 5 6 and 7 Fitting SAE Port Size Thread Size In Lbs Ft Lbs 9 16 18 420 15 men 3 4 14 720 25 an 2 se BEI pes pem pe 1 7 8 12 3800 150 3153512 NOTE ft lb may be converted to Newton Meters by multiplying by 1 35582 NOTE in Ibs may be converted to Newton Meters by multiplying by 0 11298 51 3913 1 07 angle or angle assembly portion of the sweeper that allows the brush head assembly to angle BP black pipe brush head assembly assembly that includes the core hood and brush frame brush pattern area of dirt removed from sweeping surface with a properly adjusted sweeper the pattern is the same width for the entire length castellated having battlements lik
14. will always be used remain on the screw Install nylock nuts to the standard torque shown above 51 3913 1 07 51 3913 1 07 51 APPENDIX TORQUE SPECS Hvdraulic Torque Specifications Face Seal Assembiv Tube to Fitting Note Face seal fittings have the most reliable sealing method and therefore should be used whenever possible Installation 1 Make sure threads and sealing surfaces are free of burrs nicks scratches or any foreign materials 2 Install proper SAE o ring to end of fitting if not already installed Ensure o ring is fully seated and retained properly 3 Lubricate o ring with a light coating of clean hydraulic oil 4 Position tube and nut squarely on face seal of fitting and tighten nut finger tight 5 Using appropriate torquing device tighten to given torque rating from the table below Torque Values SAE Dash Size Tube Side Ft Ibs Thread Size 96 18 220110 1 7 16 12 1440 90 120 8 1 11 6 12 1680 90 140 8 Ooo s NOTE ft lb may be converted to Newton Meters by multiplying by 1 35582 NOTE in Ibs may be converted to Newton Meters by multiplying by 0 11298 92 51 3913 1 07 APPENDIX TORQUE SPECS Hydraulic Torque Specifications Straight Thread O ring Fitting Assembly Fitting to Port NOTE Straight thread o ring fittings are utilized to adapt hydraulic systems to motors pumps cylinders and valves Installation Adjustable Fitting 1 Make sure
15. 14 2 8 g Item Part Qty Description Item Part Qty Description 1 03 1945 3 Fitting Adapter HP 1 1 16MOR 10 03 5215 1 Manifold Swing 12 Volt 3 AMFS 03 5280 1 Manifold Swing 24 Volt 2 03 2092 2 Fitting Elbow HP 90 9 16MOR 10a 07 7150 1 Valve Cartridge Pressure Comp 3 8MFS 10b 07 7151 1 Valve Cartridge Relief 3 03 2177 1 Fitting Elbow HP 90 3 AMFS 10c 07 7152 1 Valve Cartridge Directional 1 1 16MOR 10d 07 7153 2 Coll 12 Volt 4 03 2291 2 Fitting Adapter HP 3 8MFS 9 16MOR 07 7134 2 Coil 24 Volt 5 03 2352 2 Hose 3 8 x 32 2W 3 8FFS90 3 8FFS 11 07 0206 2 Pin Cotter Gr2 3 16 x 2 6 03 3763 1 Hose 3 4 x 91 TC 3 4FFS 3 4FFS 12 07 3745 8 Washer Flat CL8 8 M10 T 03 4314 1 Hose 3 4 x 65 TC 3 4FFS 3 4FFS90 13 07 3749 2 Screw HHC CL10 9 M10 1 5 x 30mm 8 03 4887 1 Oylinder Hydraulic 2 1 2 Bore 7 1 2 14 07 4622 4 Nut Hex Lock CL10 9 M10 1 5 Stroke 15 07 7028 2 Screw HHC CL10 9 M10 1 5 x 130mm 9 03 4923 1 Hose 3 4 x 156 TC 3 4FFS 3 AFFS 16 13 15085 1 Plate Mounting Valve 17 LAF9441 1 Assembly Wire 9 Ft 18 LAF9444 1 Wire Harness with Box 51 3913 1 07 41 Options Section QC Series Angle Brooms Table of Contents ONS 42 45 Dirt Deflector WEE 42 MOOS AT 43 44 Dust Suppression Systems 46 47 Sight Indicator KIIS i p aa 48 42 51 3913 1 07 OPTION SECTION DIRT DEFLECTOR Dirt Deflector Kits 28 9721 8Ft 28 9750 9Ft
16. 414 11 07 0417 12 07 0532 13 07 0547 14 07 0549 15 07 0867 16 07 0917 17 07 0929 18 07 1716 Qty NH RNAAONNA DND NO rRoao gt rmt Dust Suppression System Spray Bar Nozzle Mount 24 Volt 11 4379 8 9 Ft Description Fitting Nipple BP Close 3 8 Fitting Barb Nylon 3 8 3 8MP Fitting Reducer Bushing BP 1 2 3 8 Pump Flojet Water 2 9 gpm 12 volt Pump Flojet Water 2 9 gpm 24 volt Fitting Barb Nylon 5 8 3 8MP Switch Toggle 2 Position Nozzle Tee with Clamp Nozzle Elbow with Clamp Nozzle Cap Nylon Nozzle Tip Brass Fitting Barb Brass 3 8 Strainer Hypro Water Clamp Spring 7 8 Hose Clamp Spring 5 8 Hose Terminal Butt Wire Bulk Cord 16 Gauge Terminal Ring 3 8 16 14 Bolt Carriage 3 8 16 x 1 Item 29 32 33 Part 07 1718 07 3279 07 3638 07 3654 07 4032 07 4038 07 4039 07 4673 09 0028 09 0028 09 0056 09 0056 13 2812 13 2802 13 10076 Qty I zn N 27 5ft 28 75ft 47 OPTIONS SECTION DUST SUPPRESSION SYSTEM Description Washer Lock Split 3 8 Washer Flat 3 8 Screw Cap 1 4 20 x 1 1 4 Nut Hex 3 8 16 Washer Flat 1 4 Washer Lock Split 1 4 Nut Hex 1 4 20 U Bolt Standard 1 4 20 x 1 Hose Heater 5 8 8 Hose Heater 5 8 9 Hose Heater 3 8 8 Hose Heater 3 8 9 Tube RD 7 8 x 16 Gauge x 92 37 8 Tube RD 7 8 x 16 Gauge x 104 9 Plate Mounting Sprinkle
17. B FROM A TO 1A 16 BLACK PACKARD PIN F ULTRA SONIC SPLICE 1B 16 BLACK ULTRA SONIC SPLICE PACKARD 1 PIN B IC 16 BLACK ULTRA SONIC SPLICE PACKARD 2 PIN B 2 16 RED PACKARD PIN B PACKARD 1 PIN A 3 16 YELLOW PACKARD PIN C PACKARD 2 PIN A SPLICE 2 o A D E G H PLUG IA 18 lac Ou E ale G I B PKO L pa 1A oo 3 c f CONTROL IN W f 1B i STOOM PLUG A D E G amp H 2A VIEW A A VIEW B B 2A 2B BATT AUX pm 51 3913 1 07 29 Parts Manual QC Series Angle Brooms Table of Contents SICH X P 30 40 Brush Head ar un 30 Core Assemblies nenne nnnne nenn 31 SPENN rata Ra 32 Hydrauli
18. CHEDULE Maintenance Schedule Procedure Before After 100 See Prime Each Use Each Use Hours Mover Brush head assembly Level Brush pattern Check See Pattern Adj Section Cylinders Retract rods Grease threaded and ball ends to prevent rust Fittings hoses hydraulic Check for leaks tighten Jf Check for damage Fittings zerk Grease See lubrication points Oil hydraulic Check Level Hardware Check for tightness N 51 3913 1 07 MAINTENANCE SECTION MAINTENANCE RECORDS Maintenance Record Use this log to record maintenance performed on the sweeper Date Maintenance Performed Comments Procedure Performed lt 51 3913 1 07 Replacing Brush Sections 1 10 Remove motor mount screws Retain hardware for reinstallation Remove motor mount Remove bearing mounting plate screws from side Retain hardware for reinstallation Remove core from brush head assembiv Remove one half of bearing mount plate from bearing Remove retaining plate from core assembiv Remove old sections Install new sections by doing the following a Slide the first section onto the core with the drive pins on either side of a tube Make sure that the drive pins angle up figure 1 b Installa second section with drive pins rotated 180 from those on the first section figure 2 c Continue installing sections rotating each section 180 until the core is full Reattach the section retainer
19. FFS 12FFS45 SAE 100R2 8 ft 03 5178 2 Hose 1 2 x 92 10FFS 12FFS45 SAE 100R2 9 ft 4 03 5168 2 Hose 1 2 x 50 10FFS 12FFS SAE 100R2 8 ft 03 5179 2 Hose 1 2 x 56 10FFS 12FFS SAE 100R2 9 ft 5 07 3740 1 Screw HHC CL 10 9 M8 1 25 x 30mm 6 07 4604 4 Nut Hex Lock M8 1 25 CL10 9 T 07 4942 4 Washer Fender 1 1 2 x 5 16 8 07 5287 3 Screw HHC CL10 9 M8 1 25 x 65mm 9 13 15094 1 Bracket Mounting Bulkhead Tees Dual 10 RHW8614 3 Cover Plate 11 RHW8616 3 Hose Cradle 34 51 3913 1 07 PARTS SECTION HVDRAULIC ASSEMBLIES Hydraulic Assemblies Single Motor MS Ki TN p SK 4 al rs Ss Item Part Qty Description 03 1920 03 1939 03 5168 03 5179 07 3740 07 4604 Fitting Union HP 3 4MFS 3 4MFS Fitting Adaptor HP 7 BMOR 5 8MFS Hose 1 2 x 50 10FFS 12FFS SAE 100R2 8 ft Hose 1 2 x 56 10FFS 12FFS SAE 100R2 9 ft Screw HHC CL10 9 M8 1 25 x 30mm Nut Hex Lock CL10 9 M8 1 25 07 4942 Washer Fender 1 1 2 x 5 16 07 5287 Screw HHC CL10 9 M8 1 25 x 65mm RHW8614 2 Cover Plate RHW8616 2 Hose Cradle oN gt NOANNNNN Oo NONA 51 3913 1 07 Item Part 1 LS Oe o Tl 10 12 03 4682 03 4634 03 4425 07 1044 07 3745 07 3747 07 3748 07 3749 07 4610 07 5816 07 6196 13 11890 13 12750 13 12946 1 1 1 1 4 0 4 6 2 2 1 1 1 1 35 PARTS SECTION MOTOR BUCKET ASSEMBLIES Motor Bucket Assemblies Qty Description Mot
20. HALDI AEE RAINS Sweepster Local Dealer Question Quality of Product Appearanee LCDTISEPUCEIOT Curse aan tan Quality of Service Value Priced Fairly TTC l Does it perform asclalmed The above described equipment and Operators Manual have been received by me and I have been thoroughly instructed s to care adjustments safe operation and applicable warranty policy D ater Owner s signature NOTE Make one copy each for the dealers and owners records Mall original to Sweepster Comments Sweepster Inc 2800 N Zeeb Rd Dexter MI 48130 9499 800 456 7100 fax 734 996 9014 56 51 3913 1 07 APPENDIX WARRANTY INFORMATION SWEEPSTER SWEEPSTER ATTACHMENTS LLC Limited 12 Month Warranty Thank you for purchasing a Sweepster Attachments LLC product Warranty protection is valid only when this Warranty Registration is completed and signed by the customer and dealer and mailed to Sweepster Attachments LLC hearby acknowledge that have received a copy of the owners Limited Warranty and l accept the terms therein For a period of 12 months from the date of delivery of product to the original user Sweepster Attachments LLC warrants each product to be free from manufacturing defects subject to the limitations contained in this policy This warranty does not apply to defect caused in whole or in part by unreasonable use while in the possession of the user including but not limited to failure to prop
21. N Check prime mover tire pressure before sweeping Check tire ratings to be sure they match the prime mover load Weigh the sweeper end of the prime mover if necessary to insure proper tire rating e Remove from the sweeping area all property that could be damaged by flying debris Be sure all persons not operating the sweeper are clear of the sweeper discharge area Always wear proper apparel such as a long sleeved shirt buttoned at the cuffs safety glasses goggles or a face shield ear protection and a dust mask While operating sweeper When operating sweeper adhere to all government rules local laws and other professional guidelines for your sweeping application WARNING Never raise the sweeper more than a few A feet off the ground The sweeper can tip back or the prime mover can tip over causing death or serious injury Before leaving the operator s area for any reason lower the sweeper to the ground Stop the prime mover engine set the parking brake and remove the key from the ignition Minimize flying debris use the slowest rotating speed that will do the job See Operation Section Operating Tips Keep hands feet hair and loose clothing away from all moving parts Leave the brush hood shield and all other shields and safety equipment in place when operating the sweeper and prime mover Be aware of the extra weight and width a sweeper adds Reduce travel speed accordingly
22. See Product Information Section Operating the Sweeper When sweeping on rough terrain reduce speed to avoid bouncing the sweeper Loss of steering can result Never sweep toward people buildings vehicles or other objects that can be damaged by flying debris Only operate the sweeper while you are in the operating position The safety restraint must be fastened while you operate the prime mover Only operate the controls while the engine is running Protective glasses must be worn while you operate the prime mover and while you operate the sweeper While you operate the sweeper slowly in an open area check for proper operation of all controls and all protective devices Note any needed repairs during operation of the sweeper Report any needed repairs SAFETV SECTION GENERAL SAFETV INFORMATION Service amp Repair General CAUTION Do not modify the sweeper in any way Personal injury could result If you have questions contact your dealer or SWEEPSTER Repair or adjust the sweeper in a safe area away from traffic and other hazards Before adjusting or servicing lower the sweeper to the ground set parking brake shut down the prime mover and remove the key from the ignition When working on or around the sweeper safely secure it from falling or shifting Service amp Repair Hydraulic Safety Stop the prime mover engine and release hydraulic pressure before servicing or adjusting sweeper hydra
23. and bearing mounting plate with previouslv removed hardware Lay core on ground Lower frame over core Reattach bearing mounting plate with previously removed hardware Reattach motor mount with hardware removed in first step 21 MAINTENANCE SECTION REPLACING BRUSH SECTIONS RN n x fe 4 f ur Vi y oy ef K 22 51 3913 1 07 MAINTENANCE SECTION LUBRICATION POINTS Lubrication Points The following grease fittings should be greased before each use See figure for locations 1 Core bearing 1 fitting 2 Brush Head Pivot 2 fitting Not Shown Hydraulic Angle Cylinder 2 fittings Caster Assembly 2 fittings Parallel Link Pins 8 51 3913 1 07 23 Service Manual QC Series Angle Brooms Table of Contents Troubleshooting iscetosess ke eba pco e nya ika sean eer 24 28 Brush Hedd PO 24 NE SU E 20 Hydraulic System 26 Motor Port Identification sess sssnnenenzznnnnnzennnzannni 27 24 51 3913 1 07 SERVICE SECTION TROUBLESHOOTING Brush Head Problem Possible Cause Possible Solution Brush rotates wrong direction Hoses installed incorrectly Switch hoses at brush head tubes Brush slows or stops when sweeping Brush pattern too wide Adjust brush pattern to 2 3 inches 51 76mm wide see Maintenance Adjusting Brush Pattern Travel speed too fast Travel no more than 5 mph 8 kph while sweeping 2 3 mph recommended
24. arts please call write fax or e mail SWEEPSTER SWEEPSTER 2800 North Zeeb Road Dexter Michigan 48130 Phone 734 996 9116 800 456 7100 FAX 734 996 9014 e mail sweepster paladinbrands com For help with installation operation or maintenance procedures contact our Technical Service Department Direct product questions and parts orders to our Sales Department When ordering parts or accessories be prepared to give the following information Sweeper model serial number and date of purchase Prime mover make and model Part number description and quantity Terms Used in Manual Right hand left hand front and rear are determined from the operator s perspective either the operator s seat or standing behind a walk behind unit facing forward in the normal operating position Prime mover refers to the tractor truck loader or tow vehicle that the sweeper is mounted on or towed by Optional Equipment Installation instructions for optional equipment if applicable appear in the Service Manual Section Specifications amp Features Due to continuous product improvement specifications and features may change without notice Warranty To validate the warranty for this unit fill out the warranty card or warranty pages located at the back of this manual Then send this information to SWEEPSTER 51 3913 1 07 Safetv Information Read this manual Read all safety information in this manual All
25. crew HHC Gr8 3 4 10 x 2 29 13 4387 1 Tube Bracket Lift 15 07 3065 9 Washer Lock Split Medium 3 4 30 50 0249 1 Label Plate Part Number 51 3913 1 07 Item Part O o MISIT ve m SE 03 1945 03 3763 03 4314 03 9539 07 0206 07 1718 07 2105 07 2116 07 3654 13 10046 13 2452 13 2453 Item Part Poe Is 07 0206 07 2105 13 2452 13 2453 l a U l SH 3r 8 x A 2 ze B gt BB io I J 7 d i SL mw H 4 G Qtv Description 2 2 2 2 2 2 1 2 2 1 1 1 Fitting Adapter HP 1 1 16MOR 3 4MFS Hose 3 4 x 91 TC S AFFS 3 4FFS Hose 3 4 x 65 TC 3 4FFS 3 4FFS90 Fitting Bulkhead 12MFS 12MFS Pin Cotter Gr2 3 16 x 2 Washer Lock Split Medium 3 8 Pin Lock 3 8 Square Bail Screw HHC Gr8 3 8 16 x 1 1 4 Nut Hex Gr8 3 8 16 Plate Mounting Fittings Weld Link Inner Weld Link Outer 39 PARTS SECTION 11 5972 Manual Angle Link Kit 5 Qtv Description n DD Pin Cotter 3 16 x 2 Pin Lock 3 8 Square Weld Link Inner Weld Link Outer MANUAL ANGLE 7 I EE e il 40 PARTS SECTION HVDRAULIC ANGLE 51 3913 1 07 Hvdraulic Angle with Electric Valves 4 LY 6 18 a N C l Na 7 n MD COM 0 7 2 Za l p ie g o 16 l I3 el A 4 Ki gt eil p a Wa ba 4 S bil j Ka 12 P A N
26. cs Dual Motor u 33 Hydraulics Single Motor 34 Motor Bucket Assembly kk 35 Brush Head Stand WEE 36 Brush Frame Labels A 37 EC PAG EE 38 Manual ue a aii aaa iida 39 J CU ING EN EE GR 40 21196MH XXXX 8 FT QC 32 Single 24 ci Hydraulic Angle Broom 21196MM XXXX 8 FT QC 32 Single 24 ci Manual Angle Broom 21197MH XXXX 8 FT QC 32 Dual 18 ci Hydraulic Angle Broom 21197MM XXXX 8 FT QC 32 Dual 18 ci Manual Angle Broom 21108MH XXXX 9 FT QC 32 Single 24 ci Hydraulic Angle Broom 21108MM XXXX 9 FT QC 32 Single 24 ci Manual Angle Broom 21109MH XXXX 9 FT QC 32 Dual 18 ci Hydraulic Angle Broom 21109MM XXXX 9 FT QC 32 Dual 18 ci Manual Angle Broom 30 PARTS SECTION BRUSH HEAD FRAME Item Part D SO LOCO ds co Ic A Do Ss 07 0249 07 2952 07 3311 07 3617 07 3842 07 4927 07 6056 13 10004 13 12617 13 13047 13 13048 13 13280 13 13594 13 13283 13 13595 Brush Head Frames Qty Description 1 18 1 27 A 6 8 2 1 1 1 1 1 1 1 Chain 1 4 x 22 Screw HFH CL10 9 M6 11 x 20 Link Quick 5 16 Nut Insert M6 x 1 Ring Snap Washer Fender CL8 8 M6 Nut Flange M10 15 Pin Pivot Left Arm QA Plate Mounting Brush Head Pivot Sheet Hood Side Left Sheet Hood Side Right Weld Brush Frame 8 Ft Weld Brush Frame 9 Ft Sheet Hood 8 Ft Sheet Hood 9 Ft 51 3913 1 07 51 3913 1 07 31 PARTS SECTION CORE ASSEMBLIES
27. ds Do not store polypropylene brushes in direct sunlight The material can deteriorate and crumble before the bristles are worn out Keep polypropylene brush material away from intense heat or flame Notes 51 3913 1 07 51 3913 1 07 Operation and Maintenance Manual QC Series Angle Brooms Table of Contents Opera 10 iss E 16 17 PAN ees einsi 16 Leveling Sweeper L nnnnene nara nn rr 17 dE Ti ue uer 18 22 Brush Pattern Adjustment Luer sidi kati a ea 18 Maintenance Schedule sssrennnnnzzasnenzenenzznnanenezznzznnann 19 Maintenance BON PER 20 Replacing Brush Gechons AA 21 LEBE ale ad een E OO 22 16 OPERATION SECTION SWEEPING OPERATING TIPS Before Each Use Perform dailv maintenance as indicated in Maintenance Schedule Run the prime mover and sweeper at a slow idle Check for hvdraulic leaks or other problems and make corrections if necessary before using the sweeper See Hydraulic inspection guideline WARNING Avoid serious injury Check for large A objects that could harm the operator or others if thrown by the sweeper Remove these items before operating During Use Directing Debris Carry the sweeper low to the ground so that the operator has good visibility and stability Avoid any sudden movements Avoid excessive downward pressure on the brush sections to prevent excessive wear A two to four inch wide pattern is sufficient for most applications
28. e a castle caution indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury core weldment that holds brush sections danger indicates an imminently hazardous situation which if not avoided will result in death or serious injury F female FS face seal front side that is in front when facing the normal forward direction of travel of the machine gpm gallons per minute HP high pressure hood brush shield hydraulic angle kit means of swinging an assembly hydraulically important used for instructions when machine damage may be involved in inches kph kilometers per hour Ib pounds left hand side that is on the left when facing the normal forward direction of travel of the machine lift cylinder means of raising the brush head assembly hydraulically Ips liters per second M male mm millimeters mph miles per hour 53 APPENDIX GLOSSARY manual angle kit means of swinging the brush head assembly mechanically mid pump unit sweeper in which the pump is mounted on the mid PTO mounting assembly portion of the sweeper that attaches to the prime mover designed specifically for each prime mover NPT national pipe thread note indicates supplementary information OR o ring psi pounds per square inch PTO power take off shaft on the prime mover used to drive attachments plate swing s
29. erly set up product failure to provide reasonable and necessary maintenance normal wear routine tune ups or adjustments improper handling or accidents operation at speed or load conditions contrary to published specification improper or insufficient lubrication improper storage This warranty is also not a guarantee that performance of each product will meet the expectations of the purchaser oweepster Attachments LLC shall not be liable for consequential damages of any kind including but not limited to consequential labor costs or transportation charges in connec tion with the replacement or repair of defective parts lost time or expense which may have accrued because of said defects In no event shall Sweepster Attachments LLC s total liability hereunder exceed the product purchase price Sweepster Attachments LLC makes no warranty with respect to trade accessories or any component or accessory of the product which was not manufactured by Sweepster Attach ments LLC including any purchased components of any kind These are subject to the warranties of their respective manufacturers The warranty will be considered void if the product or any part of the product is modified or repaired in any way not expressly authorized by Sweepster Attachments LLC or if closed components are disassembled prior to return Closed components include but are not limited to gearboxes hydraulic pumps motors cylinders and actuators Our obliga
30. ntation indicating that this manual was provided with the sweeper Read this manual before attempting to operate the equipment The manual contains information regarding installation operation and maintenance required for this sweeper and optional equipment It also includes detailed parts lists Purpose of Sweeper This sweeper is designed solely for use in construction cleanup road maintenance grounds maintenance and similar operations Use in any other way is considered contrary to the intended use Compliance with and strict adherence to operation service and repair conditions as specified by the manufacturer are also essential elements of the intended use This sweeper should be operated serviced and repaired only by persons who are familiar with its characteristics and acquainted with relevant safety procedures Accident prevention regulations all other generally recognized safety regulations and all road traffic regulations must be observed at all times Any modifications made to this sweeper may relieve the manufacturer of liability for any resulting damage or injury Safety Alert Symbol This safety alert symbol indicates important safety messages in this manual When you see this symbol be alert to the possibility of injury Carefully read the message that follows and inform other operators 51 3913 1 07 Contacting SWEEPSTER If you have any questions about information in this manual or need to order p
31. operators must read and understand the entire contents of this manual before sweeping General safetv practices are listed on Safetv Information pages and specific safetv information is located throughout this manual Hazard Definitions Four hazard classifications are used in this manual Thev are DANGER Indicates an imminently hazardous A situation which if not avoided will result in death or serious injury situation which if not avoided could WARNING Indicates a potentially hazardous result in death or serious injury situation which if not avoided may result CAUTION Indicates a potentially hazardous in minor or moderate injury CAUTION Used for instructions when machine damage may be involved Operation CAUTION A sweeper is a demanding machine A Only fully trained operators or trainee operators under the close supervision of a fully trained person should use this machine Before operating sweeper Learn sweeper and prime mover controls in an off road location Be sure that you are in a safe area away from traffic or other hazards Check all hardware holding the sweeper to the prime mover making sure it is tight Replace any damaged or fatigued hardware with properly rated fasteners See Maintenance Section Make sure all hydraulic hardware and hydraulic fittings are tight Replace any damaged or fatigued fittings or hoses SAFETY SECTION GENERAL SAFETY INFORMATIO
32. or Hydraulic White 17 9 Cu In with Check Valve Right Dual Motor Motor Hydraulic White 17 9 Cu In with Check Valve Left Dual Motor Motor Hydraulic White 24 9 Cu In with Check Valve Left Single Motor Pin Center Gr2 5 32 x 1 1 2 Washer Flat CL8 8 M10 Washer Lock Split Medium M10 Screw HHC CL 10 9 M10 1 5 x 25mm Screw HHC CL 10 9 M10 1 5 x 30mm Nut Hex Lock CL10 9 M12 1 75 Screw Socket Head CL 12 9 M12 1 75 x 35mm Ring Retaining 2 75 Zinc Plated Hub Hex 2 1 2 x 1 1 4 Tapered Bore Weld Hex Plate with Doubler Weld Motor Bucket 36 51 3913 1 07 PARTS SECTION BRUSH HEAD STANDS Brush Head Stands P H a f 7 5 L p h si MU N P N A E Item Part Qtv Description 1 07 0260 2 Pin Clevis Gr2 3 8 x 2 3 4 2 07 0699 2 Pin Cotter Gr2 1 8 x 1 1 4 3 07 4748 2 Pin Lock 3 8 x 2 Grip Square 2 50AL 4 13 13898 2 Weld Stand Brush Head 211 51 3913 1 07 37 PARTS SECTION BRUSH FRAME LABELS Brush Head Labels Item Part DUMMIES ad rn 50 0252 50 0634 50 0643 50 0721 50 0722 50 0724 50 0726 Qty Description 1 1 2 2 1 1 2 Label Logo Large White Label Serial Number Label Tie Down Point Label Warning Crush Hazard Label Warning Misuse Hazard Label Warning High Pressure Fluid Hazard Label Warning Flying Objects amp Entanglement 38 51 3913 1 07 PARTS SECTION
33. r Bar Adjustment 48 51 3913 1 07 OPTIONS SECTION SIGHT INDICATOR KITS Sight Indicators Kit 28 9965 Item Part Qtv Description 1 07 3279 2 Washer Flat Gr8 3 8 2 07 4036 2 Nut Hex Nvlock 3 8 16 3 07 6597 4 Screw HFH CL10 9 M6 1 x 30 4 13 14857 2 Weld Sight Indicator 5 13 9567 2 Ball 2 1 8 Red with Hole Kit 11 5897 51 3913 1 07 Appendix QC Series Angle Brooms Table of Contents Bolt Torque Specifications 50 Hydraulic Fittings Torque Specifications 01 52 GBS TK 53 54 Warranty Information 55 56 50 APPENDIX TORQUE SPECS NOTE Nylock nuts are utilized when greater resistance to vibrating loose is required and greater operating temperatures are not a factor In addition like lock nuts nylock nuts have a safety feature that if the bolt does vibrate loose the nut will Id 20 Bolt Torque Specifications oe Tee Grade 5 Class 8 8 M6 10 28 7 1 ma X sn6 18 1383 ma 24 14 3 ma 5 8 9 lr i f 14 f 4 0224 26 5 tO Z O 716 14 3718 A 9 16 12 18 91 16 11 112 2n IQ Foot pounds may be converted to Newton Meters by multiplying by 1 35582 Foot pounds may be converted to Inch pounds by multiplying by 12 If the nut and screw are not the same grade the lower grade
34. rush head assembly straight ahead 4 Engage the parking brake and shut down the prime mover Be sure to relieve pressure to the auxiliary hydraulic lines 5 Unfasten safety restraints and exit prime mover 6 Oneach side measure from the brush frame to the ground figure 2 If measurements are not equal Loosen hardware that attaches the swing assembly to the brush head assembly lower the high side of the brush head until both sides are an equal distance above the ground Tighten the hardware figure 3 figure 3 18 51 3913 1 07 MAINTENANCE SECTION BRUSH PATTERN SPRING CHAIN TRANSPORT CHAIN Setting Brush Pattern A properlv adjusted brush offers the best sweeper performance To check the brush pattern 1 Move the sweeper to a dusty flat surface 2 Engage the parking brake and shut down the prime mover Be sure to relieve pressure to the auxiliary hydraulic lines 3 Ratchet the brush head down until the bristles touch the ground 4 Start the sweeper at a slow speed Run the sweeper in a stationary position for 10 seconds 5 Raise the sweeper and back away switch off the engine and remove the key The brush pattern left in the dust 51 102 mm should be 2 4 inches 51 102 mm wide running the length of the brush Compare the swept area with figure 7 Figure 7 6 Adjust the brush pattern as necessary using the adjusting ratchet 51 3913 1 07 19 MAINTENANCE SECTION MAINTENANCE S
35. stem 51 3913 1 07 Motor Port Identification TANK PRESSURE TANK 9 27 SERVICE SECTION MOTOR PORTS a 1 TANK PRESSURE PRESSURE o PRESSURE SE TANK HA g PRESSURE 1 07 51 3913 28 LAF9444 WIRE HARNESS G Z BATTERY CHE APPLICATION POSITIVE O Zu lt IDENTIFICATION 3 FROM A TO BATTERY 05 EP 1A 16 BLACK BATTERY 12V SPADE TERMINAL MALE NEGATIVE 1B 16 BLACK PACKARD CONN PIN F SPADE TERMINAL FEMALE 2A 16 RED BATTERY CIRCUIT BREAKER 10A BATT 18 us 2B 16 RED CIRCUIT BREAKER 10A AUX SWITCH 1 A 3 16 RED PACKARD CONN PIN B DEPTH SWITCH 1 B 4 16 YELLOW PACKARD CONN PIN C TILT SWITCH 1 C CONTROL OUT A E LAF9441 WIRE HARNESS Z v 4 APPLICATION IDENTIFICATION
36. svstem that allows the sweeper to move up an d down independently of the loader arms This feature is verv important because it permits the sweeper to follow the contours of the ground offering a good sweep CAUTION Adjust the four bar linkage before each operation to avoid sweeper damage Sweeping with a properly adjusted mounting offers efficient per formance while using the mounting out of adjustment can cause severe damage to the sweeper and can result in a poor sweep If the U channels on the loader arms are positioned too low the sweeper must support the loader arms an amount of weight far greater than the sweeper is designed to carry If the U channels on the loader arms are too high the sweeper cannot sweep into the low areas figure 1 To adjust the mounting 1 Drive the loader and sweeper to a flat surface 2 Lower the sweeper so the casters sit on the ground 3 Adjust the loader arms so the tops of the U channels on the sweeper and the tops of the U channels on the loader arms are even figure 1 4 Adjust the brush height according to Setting Brush Pattern Leveling Level the sweeper for even brush wear and effective use CAUTION Avoid injury Before adjusting the sweeper always turn off the sweeper and the prime figure 2 mover engine and remove the key A 1 Move the sweeper to a flat paved surface 2 Lower the brush head assembly to the ground 3 Position the b
37. tion under the warranty is expressly limited at our option to the replacement or repair at Sweepster Attachments LLC or at a service facility designated by us or such part or parts as inspection shall disclose to have been defective We are not responsible for unau thorized repairs or replacements Any implied or statutory warranties including any warranty of merchantability or fitness for a particular purpose are expressly limited to the duration of this written warranty We make no other express or implied warranty nor is anyone autho rized to make any on our behalf This warranty cannot be extended broadened or changed except in writing by an authorized officer of Sweepster Attachments LLC
38. triction in Remove bends in hoses remove hoses obstructions inside hoses Hydraulic cylinder only extends or Electric valve Set screw in flow Loosen jam nut and then turn set only retracts divider on manifold out of adjustment screw in until it stops turn set screw out 1 1 2 turns tighten jam nut Electric valve Dirt or debris in spools Contact Sweepster Technical Service Hydraulic cylinder extends or retracts Manual valve Flow too high because Reinstall restrictor fitting on barrel end too quickly restrictor fitting missing from cylinder of cylinder Manual valve Flow too high even Contact Sweepster for smaller orifice though restrictor fitting is installed fitting Electric valve Set screw in flow Loosen jam nut and then turn set divider on manifold too loose screw in until it stops turn set screw out 1 1 2 turns tighten jam nut 26 51 3913 1 07 SERVICE SECTION TROUBLESHOOTING Hvdraulic Svstem Possible Cause Possible Solution Hvdraulic svstem overheats Hvdraulic oil level too low Add hvdraulic oil to tank until it comes to 2 inches 51mm from top Restriction in hoses Remove bends in hoses remove obstructions inside hoses Host pump flow rate exceeds Contact host manufacturer for proper maximum rate of broom flow control method Hvdraulic motor seals leak Back pressure exceeds 1000psi Contact Sweepster Motor is failing High number of hours on motor Contact dealer to rebuild or replace Hydraulic Sy
39. ulic systems enough pressure to penetrate the skin WARNING Escaping hydraulic fluid can have causing serious personal injury Check lines tubes and hoses carefully Do not use your hand to check for leaks Use a board or cardboard to check for leaks Tighten all connections to the recommended torque See Appendix Do not bend high pressure lines Do not strike high pressure lines Do not install bent lines bent tubes or kinked hoses Do not install damaged lines damaged tubes or damaged hoses Repair loose lines loose tubes and loose hoses Repair damaged lines damaged tubes and damaged hoses Leaks can cause fires See your SWEEPSTER dealer for repair or replacement parts Replace the parts if any of the following conditions are present The end fittings are damaged or leaking The outer covering is chafed or cut eThe reinforcing wire layer is exposed The outer covering is ballooning locally The hose is kinked or crushed The hoses have been pulled or stretched Make sure that all clamps guards and shields are installed correctly 51 3913 1 07 51 3913 1 07 Notes T0 51 3913 1 07 SAFETY SECTION SAFETY SIGNS amp LABELS Safety Signs and Labels There are several specific safety signs on this sweeper The exact location of the hazards and the description of the hazards are reviewed in this section Placement or Replacement of Safety Signs Instructions 1 Clean the area
40. uy n4 ye U USI WNWIXEN A 51 3913 1 07 Sweeper Installation Broom to Prime Mover f WARNING Improper attachment of sweeper could result in injurv or death Do not operate this machine until vou have positive indication that the attachment is securelv mounted 1 Position the broom on a level surface 2 Enter the prime mover 3 Fasten the safety restraints 4 Start the engine 5 Disengage the parking brake 6 Align the attachment mechanism with the mounting on the broom attach to the prime mover Follow the attaching procedure in the prime mover owners manual 7 Engage the parking brake and shut down the prime mover Be sure to relieve pressure to the auxiliary hydraulic lines 8 Unfasten safety restraints and exit the prime mover 9 Ensure that the hydraulic quick couplers are clean Connect hydraulic lines for the broom to the prime mover Twist the collar of the quick couplers one quarter of a turn in order to secure the hydraulic connections 10 While the loader arms are lowered visually inspect the attachment mechanism to ensure that it is securely mounted 11 Carefully raise the loader and cycle the rollback dump cylinders to check clearances that limiting stops make proper contact and verify that all mounting procedures have been successfully completed Contact SWEEPSTER for instructions if the limiting stops do not contact properly
41. valves warning indicates a potentially hazardous situation which if not avoided could result in death or serious injury weld weldment windrow pile of debris zerk grease fitting 51 3913 1 07 51 3913 1 07 55 APPENDIX WARRANTV INFORMATION Warrantv Registration 5 SWEEPSTER SE i PAE ADEPT LIGHT CONSTRUCTION Warranty Registration Form and Delivery Inspection Report IMPORTANT Warranty Wold if card is not returned with 10 days All Applicable sections must be filed in This section to be Pied out and signed by Dealer at time of delivery Warranty Registration Customer s Name Dealers Name Address Address City State ip City State Zip Phone CHECK ONE Laxder T ractor Model Constructor U se Delivery Date Agricultural Use Moda or Part Landscape Use Serial 4 Other Dealer Inspection check items applicable All Decals installed see operators manual Review Operating and Safety instructions Hydraulic fittings tight and free of leaks Guards and covers in place and secure Fasteners tight Does Product Function Properly have thoroughly instructed the buyer on the above described equipment This review included The Operators manual content equipment care adjustments safe operation and applicable warranty policy Date Dede Rep signature This section to be completed and signed by the customer 1 3 5 Excellent Good Average Unsetistactery Poor C
42. wing assembly that includes a half moon plate power pack auxiliary hydraulic package used when prime mover hydraulics do not have enough flow available prime mover refers to the tractor truck loader or other vehicle to which a sweeper is attached qty quantity quick change core core designed in a way that allows brush sections to be changed without removing hoses from motors rpm revolutions per minute rear side that is in rear when facing the normal forward direction of travel of the machine rear pump unit sweeper in which the pump is mounted on a rear PTO retainer removable plate or set of plates that keeps sections on the core right handed side that is on the right when facing the normal forward direction of travel of the machine section single brush wafer section set replacement brush wafers sprinkler system system that sprays water ahead of the sweeper used to reduce dust sprinkler tank assembly that includes the water reservoir and mounting used in a sprinkler system stands devices designed to keep the components off the ground when the sweeper is dismounted 54 APPENDIX GLOSSARY swing or swing assembly portion of the sweeper that allows the brush head assembly to angle swing cylinder means of angling the brush head assembly hydraulically tank assembly hydraulic assembly that includes the hydraulic reservoir filter and fittings may also incorporate
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