JK Limiting Strap Kit Instructions
Contents
1. SHORTER IN THE REAR oi d i ae RI S N A SAL LP _ 134 7 16 WASHER 568 1 2 13 BOLT Revision A 999050 www teraflex com 6 Bolt the limit strap to the spring perch with a washer but do not tighten PTT TILT 568 1 2 13 BOLT 134 7 16 WASHER 214 1 2 13 NUT Pull the strap as tight as possible On the inside of the frame Once a final location is established make a mark and drill a 3 4 find a location just in front of the motor that is accessible for hole a step bit works great Mirror that hole to the opposite frame drilling You may need to remove the track bar and or the lower rail Install the nutserts according to steps 2 4 Install the limit strap radiator hose for better access finger tight N 568 1 2 13 BOLT g 134 7 16 WASHER 853182 LIMIT STRAP SPACER 201 1 2 LOCK WASHER S 200 1 213 NUTSERT Be sure all limit strap bolts are finger tight and lower the axle until it is supported by the straps Torque all supplied bolts to 60 ft lbs 81 Nm and the upper control arm bolt to 125 ft lbs 169 Nm Revision A 999050 www teraflex com PRODUCT INFORMATION MAINTENANCE INFORMATION It is the buyer s responsibility to have all suspension drivetrain steering and other components checked for proper tightness and torque after the first 100 miles and every 3000 miles afte2. it is important to raise the axle at least 1 25 above full droop before determining placement of the limit strap 999050 www teraflex com 9 CUSTOM REAR INSTALL On the rear either drill a hole similar to step 9 or remove the control arm bolt and insert the bolt through the limit strap tab and reinstall the bolt Install bolt finger tight With the shocks attached lower the rear axle until it is com pletely supported by the shocks Then raise the axle 1 25 OEM REAR UPPER CONTROL N ARM BRACKET KO EXISTING HOLES Y On the frame side pull the strap as tight as possible and choose a location on the outside of the frame that is clear of brake lines and obstructions Mark for drilling Some applica tions may be able to use the existing 3 4 hole in the frame 568 1 2 13 BOLT PEEN DVA 134 7 16 WASHER lt Y in AU N 853182 LIMIT STRAP SPACER WW J2 N sa 201 1 2 LOCK WASHER N N 200 1 2 13 NUTSERT Remove the bolt and install the limit strap to the nutsert in the CUSTOM FRONT INSTALL order shown Droop the axle until it is supported by the straps and torque the bolts to 60 ft Ibs 81 Nm On the axle side in the front drill a 1 2 hole in the spring perch as shown 853182 LIMIT STRAP SPACER 201 1 2 LOCK WASHER o FRONT LIMIT mies LONGER STRAPS ARE USED IN THE 200 1 213 NUTSERT FRONT
3. 713 3314 Fax 801 713 2313 www teraflex com Revision A 999050
4. f roading may cause critical fasteners to work loose Extra care should be taken to inspect the critical components steering and brake systems During each oil change components such as arms tie rod ends etc should be greased and checked for excessive wear Any worn components should be replaced When returning to the pavement always set or restore tire air pressure to the factory recommendation and connect or engage any disabled sway bar mechanisms Because of the higher center of gravity and larger tires this vehicle handles and reacts differently than many passenger cars both on and off road You must drive it safely Extreme care should be taken to prevent vehicle rollover or loss of control which can result in serious injury or death Avoid sudden sharp turns or abrupt maneuvers Generally braking performance and capabilities are decreased when significantly larger heavier tires are used especially when used in combination with transfer case low range reduction kits Take this into consideration while driving Do not add alter or fabricate any factory or aftermarket parts to increase vehicle height over the intended height of the Tera Flex product purchased Mixing component brand is not recommended TeraFlex Inc will not be responsible for any altered product or any improper installation or use of our products We will be happy to answer any questions concerning the design function and correct use of our products It is ultimately the buyer s re
5. mit Strap Spacer for Frame Nutserts 4 Nutsert 1 2 13 Thread Bolt 1 2 13 x 1 5 Hex Head Stover Locknut 1 2 13 Washer 1 2 External Tooth O O o Washer 7 16 Flat a a nn 854145 JK Rear Limit Strap 13 1 2 Long Revision A 999050 www teraflex com 3 Assemble the nutsert and bolt as shown in preparation for installation of the nutsert into the frame We recommend using anti seize on the threads to prevent galling of the threads FRONT INSTALL Prerunner Park the vehicle on a level surface Raise and support N the vehicle so the axles can droop completely Remove SS QO f 568 1 2 13 BOLT the wheels and tires See the factory service manual a UWOS TN for safe support locations AOK 134 7 16 WASHER SA 853182 LIMIT STRAP SPACER 201 1 2 LOCK WASHER N 200 1 2 13 NUTSERT The assembly will install into a factory hole in the frame Use an 1 1 8 end wrench on the flats of the spacer and a between the steering gear and motor mount 3 4 wrench on the bolt Torque to 60 ft lbs 81 Nm to ensure the nutsert is fully seated 5 fi AS ae Jj a WX Al ILA 7 A NZ X M HOLE USED FOR FRONT UMIT STRAPS cen Remove the bolt and reinstall using one of the longer limit straps Drill a 1 2 hole in the inside of the spring perch in the location Loosely install the bolt do not tighten Repeat on opposite side shown We recommend drilling a 1 4 pilot hole first Te
6. p ae JK Limiting Straps www teraflex com Kit 4853100 Front and Back Kit 4853155 Front Only Kit 4854145 Rear Only _ TAS i 9 9 Important Notes Prior to beginning this or any installation read these instructions to familiarize yourself with the required steps and evaluate if you are experienced and capable to personally perform these modifications A factory service manual should be used in conjunction with these installation instructions Steps 2 11 are designed around the TeraFlex Prerunner lift kit coupled with the recommended Fox Racing Shocks Part 1980200 Front 26 extended Rear 27 65 extended All other applications see steps 12 22 Refer to the parts list to ensure that all necessary components and hardware has been included If any parts are missing please contact your local TeraFlex dealer for assistance Tools needed e This installation guide e Basic mechanics tool set Revision A 999050 www teraflex com 2 Parts List Front JK Limit Straps Part 4853155 Item Number Part Number Description Quantity 853182 Limit Strap Spacer for Frame Nutserts ee eee Nutsert 1 2 13 Thread Bolt 1 2 13 x 1 5 Hex Head Stover Locknut 1 2 13 Washer 1 2 External Tooth Wanner 7 16 Flat Parts List Rear Limit Straps Part 4854145 Item Number Part Number Quantity E 853182 Li
7. r that NOTICE TO INSTALLER The enclosed Warning to Driver sticker must be installed in the vehicle in driver s view This sticker is to act as a constant safety reminder when operating the vehicle It is your responsibility as the equipment installer to install the provided sticker and to forward the product instructions to the vehicle s owner for review If a Warning to Driver sticker or product installation guide were not included in the kit FREE replacement stickers and instructions are available by request It is the installer s duty to ensure a safe and controllable vehicle after the modifications have been performed WARNING Neither the seller nor the manufacturer will be liable for any loss damage or injury directly or indirectly arising from the use of or inability to determine the use of these products Before using the user shall determine the suitability of the products for its intended use and the user shall assume all responsibility and risk in connection therewith WARNING TO DRIVER This vehicle has been modified to enhance off road performance and has unique handling characteristics Use in harsh environments can cause extreme stress on the components Vehicle should be inspected after being off road to make sure that all the components are in working order and safe to travel on the highway All fasteners should be checked so that they are at the correct torque specifications as the vibration and stresses from of
8. raFlex HD housings have this hole pre drilled in the bracket 853182 LIMIT STRAP SPACER LONGER STRAPS ARE USED IN THE 200 1 2 13 NUTSERT FRONT SHORTER IN THE REAR 134 7 16 WASHER 568 1 2 13 BOLT Revision A 999050 www teraflex com Using a 1 2 bolt washer and nut install the lower end of the limit strap to the spring perch Lower and allow the axle to be supported by the straps and torque all front limit strap bolts to 60 ft lbs 81 Nm AN AXN M A 568 2 13 BOLT 134 7 16 WASHER 214 1 2 13 NUT For the axle side hole drill a 1 2 hole in the inside of the uppoer control arm mount as shown OEM REAR UPPER CONTROL ARM BRACKET EXISTING HOLES VEHICLE FRONT Lower the axle so it is supported by the straps Then torque the bolts to 60 ft lbs 81 Nm A e iS Revision A REAR INSTALL Use the hole shown in the frame and install the nutsert using the same procedure as the front See steps 2 4 FA HOLE USED FOR S555 Dy REAR LIMIT STRAPS A L 854146 LIMIT STRAP USE SHORTER ONES FOR THE REARS THE LONG ONES ARE FOR THE FRONT miD J 214 1 2 13 NUT Z O 853182 LIMIT STRAP SPACER 134 7 16 WASHER 568 1 2 13 BOLT Custom Installation Important Notes Quad wrapped nylon limit straps typically stretch approximately 1 per foot To protect from over extension
9. spon sibility to have all bolts nuts checked for tightness after the first 100 miles and then every 3000 miles Wheel alignment steering system Suspension and drive line systems must be inspected by a qualified professional mechanic at least every 3000 miles TERAFLEX PRODUCT WARRANTY TeraFlex Inc warrants TeraFlex Suspension products to the original retail purchaser to be free of defects in material and workmanship for as long as the original purchaser owns the vehicle on which products were originally installed Failure to complete regular maintenance grease every 3000 miles on TeraFlex FlexArms will void this warranty All other conditions of the standard TeraFlex product warranty apply All TeraLow products are covered by the TeraFlex two 2 year warranty to be free of defects in material and workmanship for two years from date purchased TeraFlex axles are covered by a 12 month warranty to be free of defects in materials and workmanship This warranty does not cover or include product finish improperly installed or applied products improperly maintained products products or components used for racing or competition or damage due to abuse or neglect products that fail due to the use of larger tire and wheel combinations All returns must be accompanied by an original invoice It is the customer s responsibility to remove the product from the vehicle Shipping charges are the respon sibility of the customer TeraFlex Inc will pay the ret
10. urn freight if the product meets the terms of warranty This warranty is for the replacement or repair of defective TeraFlex products only and does not include freight charges labor charges for removal of or installation of TeraFlex or related products or components costs incurred due to down time of the vehicle or lost profits due to vehicle down time A returned goods authorization number RGA must accompany any returned products For more information please contact a TeraFlex customer service repre sentative COPYRIGHT Copyright 2014 All rights reserved TeraFlex Inc Reproduction of this catalog and or any of its contents without written permission is strictly prohibited TeraFlex is a registered trademark of TeraFlex Inc All trade names and logos including but not limited to TeraFlex FlexArms RockGuard Monster and LCG are protected by law and duplication of trade names and or logos are strictly prohibited TeraFlex Inc reserves the right to update discontinue redesign modify finish part number or component build parts if deemed necessary without written notice TeraFlex Inc and any associated dealers are not responsible for misprints or typographical errors that may have inadvertently been made within this instruction sheet Jeep andthe Jeep grill are registered trademarks of Fiat Chrysler Automobiles N V and have no affiliation with TeraFlex Inc TERAFLEX Inc 5680 West Dannon Way West Jordan Utah 84081 Phone 801
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