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1. 0 2 4 6 8 10 12 14 16 18 20 22 24 26 U S Gallons per minute H AAA AH AA 0 10 20 30 40 50 60 70 80 90 100 Liters per minute CAPACITY NPSHR O N O X METERS Oe a a Models S07 Non Metallic Page 3 S07 Non Metallic Performance Curve Trihedral Model MODEL S07 Trihedral Valve Performance Curve jam Performance based on the following elastomer fitted pump flooded suction water at ambient conditions x 2 The use of other materials and varying hydraulic conditions may result in deviations in excess of 5 2 3 5 SCFM M hr 77100 a 6 5 oa IL 4 O Z lt Lu 2 p 3 oh w a E gt 2 307 9 1 2577 6 2076 1 1574 5 1073 571 5 0 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 U S Gallons per minute T T ee E T E T SY 0 5 10 15 20 25 30 35 40 45 50 55 Liters per minute CAPACITY s07nmdl1sm rev0614 Models S07 Non Metallic Page 4 Dimensions S07 Non Metallic Dimensions in Inches Dimensional tolerance g Discharge Port Y NPT Internal 17 NPT External 2 11 32 Manifold Can Rotate 90 From Vertical Centerline Standard Encapsulated Muffler 3 8 NPT Exhaust Port For Optional Muffler Styles or Piping Exhaust Air in Submerged Applications Air Inlet 4 NPT 13 11 32 Suction Port Y NPT Internal 172 NPT External FRONT VIEW 6 11
2. Illustration 2 MUFFLER Lear 1 DIAMETER AIR EXHAUST PIPING MUFFLER be ESH LIQUID z LEVEL SUCTION LINE Illustration 3 1 DIAMETER AIR EXHAUST PIPING Models S07 Non Metallic Page 30 Pulse Output Kit Drawing PULSE OUTPUT KIT OPTION This pump can be fitted with a Pulse Output Kit This converts the mechanical strokes of the pump to an electrical signal which interfaces with the Stroke Counter Batch Controller or user control devices such as a PLC See the individual kits listed on the Pump Repair Parts List for further information s07nmdl1sm rev0614 Models S07 Non Metallic Page 31 Optional Muffler Configurations Drawing A OPTION 0 530 031 550 Integral Muffler uses 1 Cap and 4 706 027 115 Machine Screw to hold it in place OPTION 1 530 024 000 Sound Dampening Muffler screws directly into the Air Valve body This muffler is equipped with a porous plastic element OPTION 2 530 023 000 Mesh Muffler screws directly into the Air Valve Body This muffler is equipped with a metal element A OPTION 6 530 035 000 Metal Muffler screws directly into the Air Body Option 0 Option 6 Option 1 and 2 s07nmdl1sm rev0614 Models S07 Non Metallic Page 32 WARREN RUPP INC Declaration of Conformity Manufacturer Warren Rupp Inc 800 N Main Street J Mansfield Ohio 44902 USA A Certifies that Air Operated Dou
3. Be careful to align the ends of the stem between the plungers when inserting the stem of the pilot valve into the cavity of the intermediate Re install the gasket item 20 air inlet cap item 8 and capscrews items 12 Connect the air supply to the pump The pump is now ready for operation PLUNGER BUSHING O RING AND RETAINING RING SERVICING To service the plunger bushing components first remove the two retaining rings items 29 using a small flat screwdriver Note It is recommended that new retaining rings be installed Next remove the two plunger bushings items 7 Inspect the bushings for wear or scratches Replace the bushings as necessary Inspect the two o rings 24 for cuts and or wear A IMPORTANT Read these instructions completely before in Stallation and start up It is the responsibility of the purchaser to retain this manual for reference Failure to comply with the recommendations stated in this manual will damage the pump and void factory warranty Models S07 Non Metallic Page 21 Modular Check Ball Valve Drawing s07nmdl1sm rev0614 MODULAR CHECK BALL VALVE SERVICING Before servicing the check valves first shut off the suction line and then the discharge line to the pump Next shut off the compressed air supply bleed air pressure from the pump and disconnect the air supply line from the pump Drain any remaining fluid from the pump The pump can now be removed for servic
4. The One Piece diaphragm has a threaded stud installed in the integral plate at the factory The inner diaphragm plate has a through hole instead of a threaded hole Place the inner plate over the diaphragm stud and thread the first diaphragm inner plate onto the diaphragm rod only until the inner plate contacts the rod Do not tighten A small amount of grease may be applied between the inner plate and the diaphragm to facilitate assembly Insert the diaphragm rod assembly into the pump and install the outer chamber Turn the pump over and thread the second diaphragm inner plate onto the diaphragm rod Turn the diaphragm until the inner plate contacts the rod and hand tighten the assembly Continue tightening until the bolt holes align with the inner chamber holes DO NOT LEAVE THE ASSEMBLY LOOSE A IMPORTANT Read these instructions completely before installation and start up It is the responsibility of the purchaser to retain this manual for reference Failure to comply with the recommendations stated in this manual will damage the pump and void factory warranty Models S07 Non Metallic Page 26 Dual Port Option Drawing BSPT External BSPT Internal Connections NY N AV NVO TAY pp 2 NPT or 17 2 1 Y NPT or AN aw BSPT Y NPT or Y Connection EX gt LACA LS BSPT Internal BSPT External 17 NPT or 1
5. 175 Assembly sub assembly and some purchased items Cast Iron Powered Metal Ductile Iron Ferritic Malleable Iron Music Wire Carbon Steel AISI B 1112 Alloy 20 Alloy Type 316 Stainless Steel Alloy Type 316 Stainless Steel Electro Polished Alloy C Alloy Type 316 Stainless Steel Hand Polished 303 Stainless Steel 302 304 Stainless Steel 440 C Stainless Steel Martensitic 416 Stainless Steel Wrought Martensitic 410 Stainless Steel Wrought Martensitic Hardcoat Anodized Aluminum 2024 T4 Aluminum 6061 T6 Aluminum 6063 T6 Aluminum 2024 T4 Aluminum 2023 T351 Almag 35 Aluminum 356 T6 Aluminum 356 T6 Aluminum Die Cast Aluminum Alloy 380 Aluminum Alloy SR 319 Anodized Aluminum Brass Yellow Screw Machine Stock Cast Bronze 85 5 5 5 Bronze SAE 660 Bronze Bearing Type Oil Impregnated Die Cast Zinc s07nmdl1sm rev0614 180 305 306 307 308 309 310 330 331 332 333 335 336 337 340 342 353 354 355 356 357 358 359 360 361 363 364 365 366 368 370 371 374 375 Material Codes The Last 3 Digits of Part Number Copper Alloy Carbon Steel Black Epoxy Coated Carbon Steel Black PTFE Coated Aluminum Black Epoxy Coated Stainless Steel Black PTFE Coated Aluminum Black PTFE Coated PVDF Coated Zinc Plated Steel Chrome Plated Steel Aluminum Electroless Nickel Plated Carbon Steel Electroless Nickel Plated Galvanized Steel Zinc Plated Yellow Brass Si
6. Shut Off D mi 0 Valve Y eA AIR INLET ee Flexible SUCTION D r Connection 2 Drain Port s07nmdl1sm rev0614 Models S07 Non Metallic Page 8 TROUBLESHOOTING Possible Symptoms e Pump will not cycle e Pump cycles but produces no flow e Pump cycles but flow rate is unsatisfactory e Pump cycle seems unbalanced e Pump cycle seems to produce excessive vibration What to Check Excessive suction lift in system Corrective Action For lifts exceeding 20 feet 6 meters filling the pumping chambers with liquid will prime the pump in most cases What to Check Excessive flooded suction in system Corrective Action For flooded conditions exceeding 10 feet 3 meters of liquid install a back pressure device What to Check System head exceeds air supply pressure Corrective Action Increase the inlet air pressure to the pump Most diaphragm pumps are designed for 1 1 pressure ratio at zero flow What to Check Air supply pressure or volume exceeds system head Corrective Action Decrease inlet air pressure and volume to the pump as calculated on the published PERFORMANCE CURVE Pump is cavitating the fluid by fast cycling s07nmdl1sm rev0614 What to Check Undersized suction line Corrective Action Meet or exceed pump connection recommendations shown on the DIMENSIONAL DRAWING What to Check Restricted or undersized air line Corrective Action Install a larger air line a
7. 107 520 Elbow 3 4 NPT replaces 312 107 520 Elbow 3 4 BSPT replaces 312 107 542 Elbow 3 4 NPT replaces 312 107 542 Elbow 3 4 BSPT replaces 312 107 552 Elbow 3 4 NPT replaces 312 107 552 Manifold installed in bottom position NPT Manifold installed in bottom position BSPT Manifold installed in bottom position NPT Manifold installed in bottom position BSPT Manifold installed in bottom position NPT Manifold installed in bottom position BSPT Manifold installed in bottom position NPT Manifold installed in bottom position BSPT Nut Flanged 5 16 18 Nut Flanged 5 16 18 SINGLE PORT DISCHARGE REPAIR PARTS LIST ITEM 10 11 16 21 23 PART NUMBER 171 063 115 171 063 308 171 064 115 171 064 308 312 107 502E 312 107 502N 312 107 520E 312 107 520N 312 107 542E 312 107 542N 312 107 552E 312 107 552N 518 139 502 518 139 502E 544 005 115 544 005 308 518 139 520 518 139 520E 518 139 542 518 139 542E 518 139 552 518 139 552E s07nmdl1sm rev0614 DESCRIPTION Capscrew Flanged 5 16 18 x 1 25 Capscrew Flanged 5 16 18 x 1 25 Capscrew Flanged 5 16 18 x 1 50 Capscrew Flanged 5 16 18 x 1 50 Elbow 3 4 BSPT replaces 312 107 502 Elbow 3 4 NPT replaces 312 107 502 Elbow 3 4 BSPT replaces 312 107 520 Elbow 3 4 NPT replaces 312 107 520 Elbow 3 4 BSPT replaces 312 107 542 Elbow 3 4 NPT replaces 312 107 542 Elbow 3 4 BSPT replaces 312 107 552 Elbow 3 4 NPT re
8. REPAIR PARTS LIST ITEM PARTNUMBER DESCRIPTION 4 114 023 551 Bracket Intermediate 7 135 036 506 Bushing Plunger 24 560 001 360 O Ring 27 620 019 115 29 675 042 115 Plunger Actuator Ring Retaining NOTE It is recommended that when plunger components are serviced new retaining rings be installed s07nmdl1sm rev0614 QTY 1 2 2 2 2 Intermediate Servicing ACTUATOR PLUNGER SERVICING To service the actuator plunger first shut off the compressed air supply bleed the pressure from the pump and disconnect the air supply line from the pump Step 1 See PUMP ASSEMBLY DRAWING Using a 3 8 wrench or socket remove the four capscrews items 12 Remove the air inlet cap item 8 and air inlet gasket item 20 The pilot valve assembly item 3 can now be removed Step 2 Servicing the actuator plungers See PUMP ASSEMBLY DRAWING The actuator plungers items 27 can be reached through the stem cavity of the pilot valve in the intermediate bracket item 4 To service bushings o rings and retaining rings see Intermediate Drawing Remove the plungers items 27 from the bushings item 7 in each end of the intermediate cavity Inspect for wear or damage Replace plunger as needed Apply a light coating of grease to each o ring and re install the plungers in to the bushings Push the plungers in as far as they will go Step 3 Re install the pilot valve assembly into the intermediate assembly
9. The solenoid coil is connected to a customer supplied control Compressed air provides the pumping power while electrical signals control pump speed pumping rate OPERATION The Solenoid Shifted SANDPIPER has a solenoid operated air distribution valve in place of the standard SANDPIPER s pilot operated air distribution valve Where a pilot valve is normally utilized to cycle the pump s air distribution valve an electric solenoid is utilized As the solenoid is powered one of the pump s air chambers is pressurized while the other chamber is exhausted When electric power is turned off the solenoid shifts and the pressurized chamber is exhausted while the other chamber is pressurized By alternately applying and removing power to the solenoid the pump cycles much like a standard SANDPIPER pump with one exception This option provides a way to precisely control and monitor pump speed BEFORE INSTALLATION Before wiring the solenoid make certain it is compatible with your system voltage s07nmdl1sm rev0614 Solenoid Connector e Before wiring remove E terminal block from gt conduit connector E l l A EN E E T a OE A A S 4 Wiring Diagram BCD _ l m 3rd Terminal for ground 2 Terminal Neutral 1 Terminal Negative Power Positive a bore Ne es o sa 6 To Control Models S07 Non Metallic Page 20 Intermediate Drawing INTERMEDIATE ASSEMBLY
10. hazardous or toxic the air exhaust must be piped to an appropriate area for safe disposition AWARNING Take action to prevent static sparking Fire or explosion can result especially when handling flammable liquids The pump piping valves containers or other miscellaneous equipment must be grounded AWARNING This pump is pressurized internally with air pressure during operation Always make certain that all bolting is in good condition and that all of the correct bolting is reinstalled during assembly A WARNING When used for toxic or aggressive fluids the pump should always be flushed clean prior to disassembly A WARNING Before doing any main tenance on the pump be certain all pressure is completely vented from the pump suction discharge Piping and all other openings and connections Be certain the air supply is locked out or made non operational so that it cannot be started while work is being done on the pump Be certain that approved eye protection and protective clothing are worn all times in the vicinity of the pump Failure to follow these recommendations may result in serious injury or death A WARNING Airborne particles and loud noise hazards Wear ear and eye protection Models S07 Non Metallic Page 10 000 010 012 015 020 025 080 100 110 111 112 113 114 115 117 120 123 148 149 150 151 152 154 155 156 157 158 159 162 165 166 170
11. of the sleeve part of item 1 B for dirt scratches or other contaminants Remove the sleeve if needed and replace with a new sleeve and spool set item 1 B Note The sleeve and spool set is match ground to a specified clearance Sleeves and spools cannot be interchanged STEP 3 Reassembly of the air distribution valve Install one end cap with o rings items 1 E 1 C and 1 F into one end of the air valve body item 1 A Insert one end cap retainer item 1 G into the two smaller holes align with groove in the end cap and push until the closed end of the retainer is below the flat surface of the valve body Remove the new sleeve and spool set item 1 B from the plastic bag Carefully remove the spool from the sleeve Install the six o rings item 1 C into the six grooves on the sleeve Apply a light coating of grease to the o rings before installing the sleeve into the valve body Align the slots in the sleeve with the slots in the valve body Insert the spool into the sleeve Be careful not to scratch or damage the spool during installation Push the spool in until the pin touches the end cap on the opposite end Install the remaining end cap with o rings and retainer Fasten the air valve assembly item 1 and gasket item 23 to the pump using the four hex flanged capscrews item 12 Connect the compressed air line to the pump The pump is now ready for operation A IMPORTANT Read these instructions
12. 1 Valve Body 3 B 755 051 000 3 C 560 033 360 3 D 775 055 000 3 E 560 023 360 3 F 675 037 080 PILOT VALVE SERVICING To service the pilot valve first shut off the compressed air supply bleed the pressure from the pump and disconnect the air supply line from the pump STEP 1 See pump assembly drawing Using a 7 16 wrench or socket remove the four capscrews item 12 Remove the air inlet cap item 8 and air inlet gasket item 18 The pilot valve assembly item 3 can now be removed for inspection and service s07nmdl1sm rev0614 Sleeve With O rings O ring Sleeve Spool With O rings O ring Spool Retaining Ring STEP 2 Disassembly of the pilot valve Remove the pilot valve spool item 3 D Wipe clean and inspect spool and o rings for dirt cuts or wear Replace the o rings and spool if necessary Remove the retaining ring item 3 F from the end of the sleeve item 3 b and remove the sleeve from the valve body item 3 A Wipe clean and inspect sleeve and o rings for dirt cuts or wear Replace the o rings and sleeve if necessary STEP 3 Re assembly of the pilot valve Generously lubricate outside diameter of the sleeve and o rings Then carefully insert sleeve into valve body Take CAUTION when inserting sleeve not to shear any o rings Install retaining ring to sleeve Generously lubricate outside diameter of spool and o rings Then carefully insert spool into sleeve Take CAUTION when insert
13. 2 1 27 cm diameter Reducing the pipe size will restrict air flow and reduce pump performance When the pumped product source is at a higher level than the pump flooded suction condition pipe the exhaust higher than the product source to prevent siphoning spills See illustration 3 at right CONVERTING THE PUMP FOR PIPING THE EXHAUST AIR The following steps are necessary to convert the pump to pipe the exhaust air away from the pump Use a Phillips screwdriver to remove the four self tapping screws item 1 H Remove the muffler cap and muffler items 1 G and 1 F The 3 8 NPT molded threads in the air distribution valve body item 1 A s07nmdl1sm rev0614 IMPORTANT INSTALLATION NOTE The manufacturer recommends installing a flexible hose or connection between the pump and any rigid plumbing This reduces stresses on the molded plastic threads of the air exhaust port Failure to do so may result in damage to the air distribution valve body Any piping or hose connected to the pump s air exhaust port must be physically supported Failure to support these connections could also result in damage to the air distribution valve body Exhaust Conversion Drawing CONVERTED EXHAUST ILLUSTRATION PUMP INSTALLATION AREA 1 DIAMETER AIR EXHAUST PIPING SAFE AIR EXHAUST DISPOSAL AREA MUFFLER Illustration 1 LIQUID LEVEL SUCTION LINE
14. 32 SIDE VIEW a 1 5 8 Peete ES 13 16 5 1 8 Bolt Pattern 2 11 32 8 1 2 is Symmetrical Both Suction and Discharge About Centerlines Ports are Available In Y BSPT Tapered Internal 1 BSPT Tapered External 5 5 8 BOTTOM VIEW 4 1 2 Dimension Standard Pump 4 1 16 7 1 16 R5 32 Pulse Output Kit 4 1 16 7 1 16 Mesh Muffler 5 3 4 9 15 16 s07nmdl1sm rev0614 Models S07 Non Metallic Page 5 Metric Dimensions S07 Non Metallic Dimensions in Millimeters Dimensional tolerance 3mm FRONT VIEW Discharge Port 74 NPT Internal 17 NPT External Standard Encapsulated Muffler 3 8 NPT Exhaust Port For Optional Muffler Styles or Piping Exhaust Air in Submerged 339 Applications Suction Port Y NPT Internal 17 NPT External Bolt Pattern Is Symmetrical About Centerlines BOTTOM VIEW R5 32 4 Places s07nmdl1sm rev0614 Both Suction and Discharge Ports are Available In Y BSPT Tapered Internal 17 BSPT Tapered External Dimension Standard Pump 60mm Manifold can Rotate 90 From Vertical Centerline Air Inlet Ya NPT SIDE VIEW Pulse Output Kit Mesh Muffler Models S07 Non Metallic Page 6 PRINCIPLE OF PUMP OPERATION This ball type check valve pump is powered by compressed air and is a 1 1 ratio design The inner side of one
15. 4 BSPT replaces 312 107 502 Elbow 3 4 NPT replaces 312 107 502 Elbow 3 4 BSPT replaces 312 107 520 Elbow 3 4 NPT replaces 312 107 520 Elbow 3 4 BSPT replaces 312 107 542 Elbow 3 4 NPT replaces 312 107 542 Elbow 3 4 BSPT replaces 312 107 552 Elbow 3 4 NPT replaces 312 107 552 Manifold none required Manifold none required Manifold none required Manifold none required Manifold none required ARAHRAARAARABHROO Manifold none required Manifold none required Manifold none required Nut Flanged 5 16 18 Nut Flanged 5 16 18 Bracket Free Standing replaces 115 141 115 Bracket Free Standing replaces 115 141 115 Bracket Free Standing replaces 115 141 115 Capscrew Flanged 5 16 18 x 1 63 Capscrew Flanged 5 16 18 x 1 63 NN MANNNOCO Quantities change from Composite Repair Parts List Models S07 Non Metallic Page 29 PUMPING HAZARDOUS LIQUIDS When a diaphragm fails the pumped liquid or fumes enter the air end of the pump Fumes are exhausted into the surrounding environment When pumping hazardous or toxic materials the exhaust air must be piped to an appropriate area for safe disposal See illustration 1 at right This pump can be submerged if the pump materials of construction are compatible with the liquid being pumped The air exhaust must be piped above the liquid level See illustration 2 at right Piping used for the air exhaust must not be smaller than 1
16. 9 360 101 360 Gasket Pilot Valve 1 PTFE Coated Hardware 20 360 102 360 Gasket Air Valve 1 031 168 000 Air Valve Assembly Optional Mufflers 1 21 518 139 520 Manifold NPT 2 031 169 000 Air Valve Assembly Stroke Indicator 8 1 518 139 520E Manifold BSPT tapered 2 Optional Mufflers 518 139 542 Manifold NPT 2 031 176 000 Air Valve High Temperature 1 518 139 542E Manifold BSPT tapered 2 031 177 000 Air Valve High Temperature With Mufflers 1 518 139 552 Manifold NPT 2 2 050 028 354 Ball Check Valve 4 518 139 552E Manifold BSPT tapered 2 050 028 357 Ball Check Valve 4 22 530 023 000 Muffler 1 050 028 600 Ball Check Valve 4 530 024 000 Muffler 1 3 095 091 000 Pilot Valve Assembly 1 23 544 005 115 Nut Flanged 5 16 18 36 095 091 003 Pilot Valve Assembly Conductive Acetal 1 544 005 308 Nut Flanged 5 16 18 36 4 114 023 551 Bracket Intermediate 1 24 560 001 360 O ring 2 5 115 141 115 Bracket Mounting 2 25 612 091 520 Plate Outer Diaphragm 2 6 132 034 360 Bumper Diaphragm 2 612 091 542 Plate Outer Diaphragm 2 7 135 036 506 Bushing Plunger 2 612 091 552 Plate Outer Diaphragm 2 8 165 110 551 Cap Air Inlet 1 26 612 177 330 Plate Inner Diaphragm 2 9 171 062 115 Capscrew Flanged 5 16 18 x 1 00 8 612 221 330 Plate Inner use with 2 One Piece 171 062 308 Capscrew Flanged 5 16 18 x 1 00 8 Bonded Diaphragm Only 2 171 075 115 Capscrew Flanged 5 16 18 x 1 00 4 27 620 019 115 Plunger Actuator 2 10 171 063 115 Capscrew Flanged 5 16 18
17. AIR PARTS DRAWING Using a 3 8 wrench or socket remove the four hex flanged capscrews item 12 Remove the air valve assembly from the pump STEP 2 Disassembly of the air valve To access the internal air valve components first remove the two end cap retainers item 1 G by inserting a small flat screwdriver into the two slotted grooves on the valve body and gently lifting the retainers out Next remove the two end caps item 1 E by grasping the pull tab with finger and thumb or pliers and tugging Inspect the two o rings items 1 C and 1 F on each end cap for wear or cuts Replace the o rings if necessary Remove the spool part of item 1 B from the sleeve Be careful not to scratch or damage the outer diameter of the spool Wipe spool with a soft clean cloth and inspect for scratches or abrasive wear s07nmdl1sm rev0614 Inspect the inner diameter of the sleeve part of item 1 B for dirt scratches or other contaminants Remove the sleeve if needed and replace with a new sleeve and spool set item 1 B Note The sleeve and spool set is match ground to a specified clearance Sleeves and spools cannot be interchanged STEP 3 Reassembly of the air distribution valve Install one end cap with o rings items 1 E 1 C and 1 F into one end of the air valve body item 1 A Insert one end cap retainer item 1 G into the two smaller holes align with groove in the end cap and push until the closed end of the reta
18. ALVES Install the trihedral valve inserts into the trihedral valves Push the assembled trihedral valves into the valve sleeves until they stop on the counter bore in the sleeves Next insert the bumper seals into the sleeves Install the assembled valves sleeves and bumper seals into the retainer housings with the bumper seals facing the bottom of the housing SUCTION END VALVES Install an o ring item 45 into the groove created between the sleeve and the housing and insert the assembly into the counterbore on the suction end bottom of each outer chamber Align an o ring item 46 with the chamfers on the retainer housings and counterbores of each chamber and install the suction elbows DISCHARGE END VALVES Install an o ring item 46 into the counterbore on the discharge end top of each outer chamber Insert the assembled housing bottom end down until the exterior chamfer touches the installed o ring Install an o ring item 45 into the groove created between the sleeve and the housing Fasten the discharge elbows to the outer chamber The pump can now be reassembled reconnected and returned to operation A IMPORTANT Read these instructions completely before installation and start up It is the responsibility of the purchaser to retain this manual for reference Failure to comply with the recommendations stated in this manual will damage the pump and void factory warranty Models S07 Non Metal
19. NPT or Y yy Y BSPT 4 NPT or Connection Connections BSPT Connection Y NPT or Y Illustration for Dual Port Suction and Single or Dual Port Discharge Illustration for Single Port Suction with Dual Port Discharge Models S07 Non Metallic Page 27 s07nmdl1sm rev0614 DUAL PORTING OPTIONS Several dual porting options are possible The pump can be converted to a dual port arrangement on both the suction and the discharge ends The porting can be configured to a single suction and a dual discharge The porting can be changed to a dual suction and a single discharge The above changes are possible because the porting flange ofthe elbows items 17 are designed to mate with 3 4 NPT or 3 4 BSPT tapered connection DUAL PORTING OF BOTH SUCTION AND DISCHARGE ENDS OF THE PUMP Converting the pump from the standard single suction and discharge porting configuration to dual porting at each end is easy Simply remove the manifold seals and manifold items 33 and 22 from pump assembly drawing from the pump The discharge elbows and suction elbows can be rotated 90 increments see arrows and optional positioning in the Dual Porting Drawing SINGLE PORTING OF THE SUCTION AND DUAL PORTING OF THE PUMP DISCHARGE To convert the pump from the standard single suction and single discharge porting configuration to a dual suction porting arrangement remove the only the discharge manifolds and manifold sea
20. SERVICE amp OPERATING MANUAL SANDPIPER A WARREN RUPP INC BRAND Model S07 Non Metallic Design Level 1 Table of Contents Engineering Data and Temperature Limitations ooononocccnnnnnicicccnnnnnconccncnnnnnrccncnnnns 1 Explanation of Pump Nomenclature oocococonnoccccococcnooncnonnnnnnononnnnnnnnnnnn cnn nnnn cnn nannnnnnns 2 P rformance CURVE iii a a 3 Performance Curve Trihedral Model onccnnnnnncicccncccccnnnnanannnana nano nana na nono na aan nn nana 4 Dimensions SO7 Non Metallic oocooonnonnnoconnncccnnnannnnorcncnananonnnn cnn non nc nnn ono r nan nnnnnnnnnnns 5 Metric Dimensions S07 Non MetalliC ooonooccnnnononinncconnoccncnccnnnnornccnnn cnc nnnnnnannnnnnnnos 6 Principle of Pump OperatiON ceccicioniococi nocncocinn criteria ida dana 7 Installationiand Startup siria iii 7 Ar SUppl Viinin ea 7 Alt Valve Lubricante a 7 Air Line MOISIS ieceri a A EEEE Ea a 7 Airinletand PliMiNGiiiiionniiil ii iii i 7 Betwem USE Sien cseis sorsra enie eenean Eerie ae Uo aar ENE srap Eea E OPOE EEEn ceases 7 Installation Guide oiiire ee 8 TrOUDICSNOOTING c c seeenenseceeseessceeesceeseenenseessenessceeeteserenesaeesseteesneseneeesientescenersees 9 Wai iria 9 Important Safety INfOrMAtION ccommccmiin rta 10 Material COd S sico a A ean en ee 11 Composite Repair Parts Drawing ooomccninninnnncccnnnaccnnnnnnnnnonccnnnn cnn nora nn narran rr 12 Overlay Option Drawing Available Service and Conv
21. ble Diaphragm Pump Series HDB HDF M Non Metallic S Non Metallic M Metallic S Metallic T Series G Series U Series EH and SH High Pressure RS Series W Series SMA and SPA Submersibles and Tranquilizer Surge Suppressors comply with the European Community Directive 2006 42 EC on Machinery according to Annex VIII This product has used Harmonized Standard EN809 1998 A1 2009 Pumps and Pump Units for Liquids Common Safety Requirements to verify conformance Signature of authorized pers Date of issue David Roseberry Engineering Manager Printed name of authorized person Title August 23 2012 Y Revision Level F Date of revision C FLUID amp METERING
22. completely before installation and start up It is the responsibility of the purchaser to retain this manual for reference Failure to comply with the recommendations stated in this manual will damage the pump and void factory warranty Models S07 Non Metallic Page 15 Air Valve with Stroke Indicator Assembly Drawing Parts List MAIN AIR VALVE ASSEMBLY PARTS LIST Item Part Number Description Qty 1 031 167 000 Air Valve Assembly 1 1 A 095 106 559 Body Air Valve 1 1 B 031 134 000 Sleeve and Spool Set 1 1 C 560 101 360 O Ring 8 1 D 132 030 552 Bumper 2 1 E 165 123 147 End Cap 2 1 F 560 029 360 O Ring 2 1 G 675 062 115 End Cap Retainer 2 1 H 210 008 330 Safety Clip 1 1 l 530 031 550 Muffler 1 1 J 165 109 559 Muffler Cap 1 1 K 710 011 115 Self Tapping Screw 4 For Pumps with Virgin PTFE coated hardware 1 031 167 002 Air Valve Assembly 1 1 G 675 062 308 End Cap Retainer 2 1 J 710 011 308 Self Tapping Screw 4 Includes all other items used on 031 166 000 above For Pumps with alternate Mesh or Sound Dampening Mufflers or Piped Exhaust 1 031 169 000 Air Valve Assembly 1 Includes all items used on 031 167 000 above minus 1 H 1 l and 1 J s07nmdl1sm rev0614 Models S07 Non Metallic Page 16 AIR DISTRIBUTION VALVE WITH STROKE INDICATOR OPTION SERVICING To service the air valve first shut off the compressed air bleed pressure from the pump and disconnect the air supply line from the pump STEP 1 See COMPOSITE REP
23. diaphragm chamber is alternately pressurized while simultaneously exhausting the other inner chamber This causes the diaphragms which are connected by a common rod secured by plates to the centers of the diaphragms to move in a reciprocating action As one diaphragm performs the discharge stroke the other diaphragm is pulled to perform the suction stroke in the opposite chamber Air pressure is applied over the entire inner surface of the diaphragm while liquid is discharged from the opposite side of the diaphragm The diaphragm operates in a balanced condition during the discharge stroke which allows the pump to be operated at discharge heads over 200 feet 61 meters of water For maximum diaphragm life keep the pump as close to the liquid being pumped as possible Positive suction head in excess of 10 feet of liquid 3 048 meters may require a back pressure regulating device to maximize diaphragm life Alternate pressurizing and exhausting of the diaphragm chamber is performed by an externally mounted pilot operated four way spool type air distribution valve When the spool shifts to one end of the valve body inlet pressure is applied to one diaphragm chamber and the other diaphragm chamber exhausts When the spool shifts to the opposite end of the valve s07nmdl1sm rev0614 body the pressure to the chambers is reversed The air distribution valve spool is moved by a internal pilot valve which alternately pressurizes o
24. e To access the modular check valve remove the elbows items 16 from pump composite repair parts drawing Use a 1 2 wrench or socket to remove the fasteners Once the elbows are removed the modular check valves can be seen in the cavities of the outer chamber items 13 Next remove the check valve seal item 33 Inspect the seal for cuts or pinched areas Replace seal as needed Disassemble the component parts of each modular check valve Inspect the check valve retainer item 28 for cuts abrasive wear or embedded materials Replace as needed Inspect the check balls items 2 for wear abrasion or cuts on the spherical surface The check valve seats items 34 should be inspected for cuts abrasive wear or embedded material on the surfaces of both the external and internal chambers The spherical surface of the check balls must seat flush to the surface of the inner chamfer on the check valve seats for the pump to operate to peak efficiency Replace any worn or damaged parts as necessary Remove the check valve seal item 33 Inspect the seal for cuts or pinched areas Replace seal as needed RE ASSEMBLE THE MODULAR CHECK VALVES Place a check valve seal item 33 into the cavity of the outer chamber item 13 Make sure the chamfer side ofthe seal faces out Insertthe modular check valve into the outer chamber with the retainer facing up Install a check valve seal item 33 Make sure the chamfer side of the
25. e capscrews items 9 amp 11 hex nuts and flat washers On the opposite side of the pump pull the diaphragm rod out as far as possible Make sure the bumper item 6 is installed over the diaphragm rod Thread the stud of the remaining diaphragm assembly clockwise into the tapped hole at the end of the diaphragm rod item 30 as far as possible and still allow for alignment of the bolt holes in the diaphragm with the bolt pattern in the inner chamber The molded directional arrows on the diaphragm must point vertically Fasten the remaining outer chamber item 13 to the pump using the capscrews items 9 and 11 and hex nuts Step 6 Re install the elbow spacer manifold assemblies to the pump using the capscrews items 9 amp 10 and hex nuts The pump is now ready to be re installed connected and returned to operation OVERLAY DIAPHRAGM SERVICING The PTFE overlay diaphragm item 15 is designed to fit snugly over the exterior of the standard TPE diaphragm item 14 The molded directional arrows on the overlay diaphragm must point vertically Follow the same procedures described for the standard diaphragm for removal and installation Follow the same procedures described for the standard diaphragm for removal and installation Note The One Piece Bonded diaphragm is installed in the direction as shown in the lower right illustration above ONE PIECE DIAPHRAGM SERVICING Bonded PTFE with integral plate
26. en difluoride which readily liberate free fluorine at elevated temperatures PVDF Polypropylene Nitrile General purpose oil resistant Shows good solvent oil water and hydraulic fluid resistance Should not be used with highly polar solvents like acetone and MEK ozone chlorinated hydrocarbons and nitro hydrocarbons FKM Fluorocarbon Shows good resistance to a wide range of oils and solvents especially all aliphatic aromatic and halogenated hydrocarbons acids animal and vegetable oils Hot water or hot aqueous solutions over 70 F will attack FKM For specific applications always consult the Warren Rupp Chemical Resistance Chart CAUTION Nonmetallic pumps and plastic components are not UV stabilized Ultraviolet radiation can damage these parts and negatively affect material properties Do not expose to UV light for extended periods of time SANDPIPER pumps are designed to be powered only by compressed air SANDPIPER A WARREN RUPP INC BRAND S07 Non Metallic Ball Valve Design Level 1 Air Operated Double Diaphragm Pump ENGINEERING PERFORMANCE amp CONSTRUCTION DATA HEADS UP TO DISPLACEMENT STROKE 100 psi or 231 ft of water 026 US gallon 098 liter 7 bar or 70 meters Operating Temperatures Maximum Minimum s07nmdl1sm rev0614 Models S07 Non Metallic Page 1 S07 Non Metallic Design Level 1 Ball Valve Wetted Diaphragm Non Wetted Shipping Design Material Check Val
27. ersion KitS ooocoonnncnninnccnnoncconnonccnocnnnnnncrnnnnrnrnnnr rar 12 Composite Repair Parts LiSt oooooooonnnccccnnnnnnccccccnconononcnoconanonccnnnnnnnon cn nc nana nnnncnnnnnnns 13 Air Valve Assembly Drawing and Parts LiSt ooooonnccccnnnnnocccccnnncocccccncnncnonccncnnnnna cnn 14 Air Valve Assembly Servicing ccccccccceceeeeeeceeeeeecceeeeeeeseecaeeeeeesesaeaeeeeeeseenaees 15 Air Valve with Stroke Indicator Drawing and Parts List eeeeeeeeeeesneeeereeees 16 Air Valve with Stroke Indicator Servicing o oooooniconncccnnnacinnccccanancccnnnancn nana 17 Pilot Valve Servicing Assembly Drawing and Parts List ee eeeeeeeeeeeeeeee 18 a U S Patent nuts is r 400 210 E 5 996 627 ss 6 241 487 CE Solenoid Shifted Valve Drawing and Parts List 1 19 Solenoid Shifted Air Distribution Valve Option ce eeeeeeseeeeeeeeeeneeeeeenaeeeeenees 20 Intermediate Assembly Drawing cccccccceeeeeeneceeeeeeeeceaeeeeeeseeaeeeeeeeecaeeeeeeeeeeeea 21 Intermediate Assembly Servicing oooocinccccnnonccinnocinnononanananc nono cnn n non cnn nr rca rca 21 Modular Check Ball Valve Drawing ooooooconocccnncoccnnoncccnaonnnonannnnnonn nn nn nn nn nan nnanannnnnns 22 Modular Check Ball Valve Servicing oooooooccccnnniniccccccnocononccnccnonanccncnnnnnnn nn cnncnnnnnnos 22 Modular Trihedral Check Valve Option Drawing and Parts List eee 23 Modular Trihedral Check Valve ServicinQ oooooooconnnncccnnoc
28. icccconanonaccnnnannnannnnnrnnnnnns 24 Diaphragm Service Drawing Non Overlay ooocconoconnnccconnoccccononanonnnccnnonnnnnnnnnnnn cnn 25 Diaphragm Service Drawing with Overlay ooocoonccnnnniccnnocccconocannnancnanannnnanannnnn cnn 25 Diaphragm Servicing Overlay Diaphragm Servicing ooooocccincccnnncccnnnocccnccannnanancnnn 26 Dual Port Option Drawing scscescez es stscecsaccesteeessesacoceduactexecetanctecnganedestengazanesesteeae case 27 Dual Porting OPtiONS canina a ta ba ee 28 Dual Porting of both suction and discharge ends of the puMP oooccnccconicccnnnocncnnno 28 Single Porting of the suction and dual porting of the pump discharge 28 Dual Porting of the suction and single porting of the pump discharge 28 Single Port Suction Repair Parts List 0 0 0 eesceeeseeeeeneeeeeeeeeeeeeeesneeeeeseeeeeeeees 29 Single Port Discharge Repair Parts List eecceeeseeeeeeeeenneeeseeeeesneeeeeeeeeeneaees 29 Dual Port Suction and Discharge Repair Parts List 29 Pumping Hazardous LiquidS ici dee aei eee 30 Converting the Pump for Piping the Exhaust Air aeee 30 Exhaust Conversion Drawing oococcooccconoccccononcnnnoncnnnoncnnnnn non nnnn conan nr naar nr narran rn 30 Converted Exhaust IllustratiOD ooonnooinnnnnnnnnccnnnnonnococcnnoncrcnnrrnnrnrrrnn narran 30 Pulse Output Kit Drawing OptiON ooooniocconnncccnoccnnnnccncnnnanonnnannonanancnn non nr nnn nn nan nncnn 31 Optional Muffler Configurations Draw
29. inQ ooocccononnnnnniconnonccnnnrnnnnonc conan cnn nar nnarnnnnn 32 CE Declaration of Conformity ooononcconnncccninccannocccnononnn conocio nro nncnnnr rra 33 WARREN RUPP IDEX AODD Inc A Unit of IDEX Corporation 800 N Main St Mansfield Ohio 44902 USA s07nmdl1sm rev0614 Telephone 419 524 8388 Fax 419 522 7867 warrenrupp com Copyright 2014 Warren Rupp Inc All rights reserved WARREN RUPP INC Quality System 1509001 Certified CE U S Patent 5 851 109 5 996 627 400 210 6 241 487 Other U S Patents Applied for Environmental Management System ISO 14001 Certified y y A Unit of IDEX Corporation INTAKE DISCHARGE PIPE SIZE CAPACITY AIR VALVE SOLIDS HANDLING Internal Threads NPT or 34 BSP Tapered 0 to 23 US gallons per minute No lube no stall Ball Valve S07B Models Up to 15 in 4mm External Threads 1 4 NPT or1 BSP Tapered 0 to 87 liters per minute design ee ee Upp a6 9 1mm Diameter or 16in area 10 3cm A CAUTION Operating temperature limitations are as follows Materials Santoprene Injection molded thermoplastic elastomer with no fabric layer Long mechanical flex life Excellent abrasion resistance Virgin PTFE Chemically inert virtually impervious Very few chemicals are known to react chemically with PTFE molten alkali metals turbulent liquid or gaseous fluorine and a few fluoro chemicals such as chlorine trifluoride or oxyg
30. iner is below the flat surface of the valve body Remove the new sleeve and spool set item 1 B from the plastic bag Carefully remove the spool from the sleeve Install the six o rings item 1 C into the six grooves on the sleeve Apply a light coating of grease to the o rings before installing the sleeve into the valve body Align the slots in the sleeve with the slots in the valve body Insert the spool into the sleeve Be careful not to scratch or damage the spool during installation Push the spool in until the pin touches the end cap on the opposite end Install the remaining end cap with o rings and retainer Fasten the air valve assembly item 1 and gasket item 23 to the pump using the four hex flanged capscrews item 12 Connect the compressed air line to the pump The pump is now ready for operation IMPORTANT Remove the safety clip The pump will not function properly until it is removed The pump is now ready for operation A IMPORTANT Read these instructions completely before installation and start up It is the responsibility of the purchaser to retain this manual for reference Failure to comply with the recommendations stated in this manual will damage the pump and void factory warranty Models S07 Non Metallic Page 17 Pilot Valve Servicing Assembly Drawing amp Parts List PILOT VALVE ASSEMBLY PARTS LIST ITEM PART NUMBER DESCRIPTION 3 095 091 000 Pilot Valve Assembly 3 A 095 087 55
31. ing spool not to shear any o rings Use BP LS EP 2 multipurpose grease or equivalent STEP 4 Re install the pilot valve assembly into the intermediate Be careful to align the ends of the pilot valve stem between the plunger pins when inserting the pilot valve into the cavity of the intermediate Re install the gasket air inlet cap and capscrews Connect the air supply to the pump The pump is now ready for operation Models S07 Non Metallic Page 18 Solenoid Shifted Air Valve Drawing SOLENOID SHIFTED AIR VALVE PARTS LIST ITEM 4 47 48 PART NUMBER 114 023 551 893 099 000 219 001 000 219 004 000 219 002 000 219 003 000 241 001 000 171 065 115 618 050 150 DESCRIPTION QTY Bracket Intermediate Solenoid Valve NEMA4 Solenoid Coil 24VDC Solenoid Coil 24VAC 12VDC Solenoid Coil 120VAC Solenoid Coil 240VAC Connector Conduit Capscrew Flanged 1 4 20 x 1 00 Plug Replaces item 7 For Explosion Proof Solenoid Coils 48 219 009 001 219 009 002 219 009 003 219 009 004 219 009 005 219 009 006 s07nmdl1sm rev0614 Solenoid Coil 120VAC 60Hz Solenoid Coil 240VAC 60Hz Solenoid Coil 12VDC Solenoid Coil 24VDC Solenoid Coil 110VAC 50Hz Solenoid Coil 230VAC 50Hz Nh aa Models S07 Non Metallic Page 19 SOLENOID SHIFTED AIR DISTRIBUTION VALVE OPTION Warren Rupp s solenoid shifted air distribution valve option utilizes electrical signals to precisely control your SANDPIPER s speed
32. led Filled PTFE Blue Gylon 604 606 607 608 610 611 632 633 634 635 637 638 639 643 644 650 654 656 661 PTFE PTFE Envelon Conductive PTFE PTFE Integral Silicon PTFE Integral FKM Neoprene Hytrel FKM Fluorocarbon PTFE EPDM PTFE Neoprene PTFE PTFE FKM Fluorocarbon PTFE PTFE Hytrel PTFE Nitrile TFE Santoprene EPDM Santoprene PTFE Bonded Santoprene and PTFE Santoprene Diaphragm PTFE Overlay Balls and seals Santoprene Diaphragm and Check Balls EPDM Seats EPDM Santoprene Delrin and Hytrel are registered tradenames of E l DuPont Gylon is a registered tradename of Garlock Inc Nylatron is a registered tradename of Polymer Corp Santoprene is a registered tradename of Monsanto Corp Rulon Il is a registered tradename of Dixion Industries Corp Ryton is a registered tradename of Phillips Chemical Co Valox is a registered tradename of General Electric Co Warren Rupp SANDPIPER Portapump Tranquilizers and SludgeMaser are registered tradenames of IDEX AODD Inc Models S07 Non Metallic Page 11 Composite Repair Parts Drawing AVAILABLE SERVICE AND CONVERSION KITS 476 219 000 476 220 000 476 166 354 476 166 357 476 166 650 476 166 654 476 180 657 476 180 658 476 180 360 AIR END KIT Seals O rings Gaskets Bumpers Retaining Rings Air Valve Assembly and Pilot Valve Assembly AIR END KIT for pumps equipped with Stroke Indicator same comp
33. lic Page 24 Diaphragm Service Drawing Diaphragm Service Drawing Diaphragm Service Drawing with Overlay with One Piece Bonded Diaphragm Orientation Diaphragm Orientation Bo Diaphragm Orientation Install diaphragm and overlay IL diaph 286 116 000 onl Install diaphragm and spacer as shown above nstall diaphragm 6 only as shown above as shown above s07nmdl1sm rev0614 Models S07 Non Metallic Page 25 DIAPHRAGM SERVICING To service the diaphragms first shut off the suction then shut off the discharge lines to the pump Shut off the compressed air supply bleed the pressure from the pump and disconnect the air supply line from the pump Drain any remaining liquid from the pump Step 1 See the pump composite repair parts drawing and the diaphragm servicing illustration Using a 1 2 wrench or socket remove the 16 capscrews items 9 amp 10 and nuts that fasten the elbows items 16 to the outer chambers items 13 Remove the elbows with the manifolds and spacers attached Step 2 Removing the outer chambers Using a 1 2 wrench or socket remove the 16 capscrews items 9 and 11 and nuts that fasten the outer chambers diaphragms and intermediate bracket item 4 together Step 3 Removing the diaphragm assemblies Use a 3 4 wrench or six pointed socket to remove the diaphragm assemblies outer plate diaphragm and inner plate from the diaphragm rod item 30 by turning countercl
34. ls Position the discharge at 90 increments See arrows and optional positioning in the Dual Porting Drawing DUAL PORTING OF THE SUCTION AND DUAL PORTING OF THE PUMP DISCHARGE To convert the pump from the standard single suction and single discharge porting configuration to a dual suction porting arrangement remove the only the suction bottom manifolds and manifold seals Position the suction elbows in the desired direction at 90 increments See arrows and optional positioning in the Dual Porting Drawing NOTE See Repair Parts List on next page s07nmdl1sm rev0614 A IMPORTANT Read these instructions completely before installation and start up Itis the responsibility of the purchaser to retain this manual for reference Failure to comply with the recommendations stated in this manual will damage the pump and void factory warranty Models S07 Non Metallic Page 28 SINGLE PORT SUCTION REPAIR PARTS LIST ITEM 10 16 21 23 PART NUMBER 171 063 115 171 063 308 312 107 502E 312 107 502N 312 107 520E 312 107 520N 312 107 542E 312 107 542N 312 107 552E 312 107 552N 518 139 502 518 139 502E 518 139 520 518 139 520E 518 139 542 518 139 542E 518 139 552 518 139 552E 544 005 115 544 005 308 DESCRIPTION Capscrew Flanged 5 16 18 x 1 25 Capscrew Flanged 5 16 18 x 1 25 Elbow 3 4 BSPT replaces 312 107 502 Elbow 3 4 NPT replaces 312 107 502 Elbow 3 4 BSPT replaces 312
35. lver Plated Steel Nickel Plated Filled Nylon Geolast Color Black Injection Molded 203 40 Santoprene Duro 40D 5 Color RED Thermal Plastic Hytrel Injection Molded Polyurethane Urethane Rubber Some Applications Compression Mold Urethane Rubber Nitrile Rubber Color coded RED FDA Accepted Nitrile FKM Fluorocarbon Color coded YELLOW E P D M Rubber Color coded BLUE Neoprene Rubber Color coded GREEN FDA Accpeted Nitrile FDA Accpeted EPDM Butyl Rubber Color coded BROWN Philthane Tuftane Carboxylated Nitrile Fluorinated Nitrile 378 379 405 408 425 426 440 465 500 501 502 503 505 506 520 521 540 541 542 544 550 551 552 553 555 556 557 558 559 570 580 590 591 592 600 601 602 603 High Density Polypropylene Conductive Nitrile Cellulose Fibre Cork and Neoprene Compressed Fibre Blue Gard Vegetable Fibre Fibre Delrin 500 Delrin 570 Conductive Acetal ESD 800 Conductive Acetal Glass Filled Acrylic Resin Plastic Delrin 150 Injection Molded PVDF Natural color Conductive PVDF Nylon Nylon Nylon Nylon Injection Molded Polyethylene Glass Filled Polypropylene Unfilled Polypropylene Unfilled Polypropylene Polyvinyl Chloride Black Vinyl Conductive Polypropylene Conductive HDPE Glass Filled Conductive Polypropylene Rulon II Ryton Valox Nylatron G S Nylatron NSB PTFE virgin material Tetrafluorocarbon TFE PTFE Bronze and moly fil
36. nd connection Refer to air inlet recommendations shown in your pump s SERVICE MANUAL What to Check Check ESADS the Externally Serviceable Air Distribution System of the pump Corrective Action Disassemble and inspect the main air distribution valve pilot valve and pilot valve actuators Refer to the parts drawing and air valve section of the SERVICE MANUAL Check for clogged discharge or closed valve before reassembly What to Check Rigid pipe connections to pump Corrective Action Install flexible connectors and a surge suppressor What to Check Blocked air exhaust muffler Corrective Action Remove muffler screen clean or de ice and reinstall Refer to the Air Exhaust section of your pump SERVICE MANUAL What to Check Pumped fluid in air exhaust muffler Corrective Action Disassemble pump chambers Inspect for diaphragm rupture or loose diaphragm plate assembly Refer to the Diaphragm Replacement section of your pump SERVICE MANUAL What to Check Suction side air leakage or air in product Corrective Action Visually inspect all suction side gaskets and pipe connections What to Check Obstructed check valve Corrective Action Disassemble the wet end of the pump and manually dislodge obstruction in the check valve pocket Refer to the Check Valve section of the pump SERVICE MANUAL for disassembly instructions What to Check Worn or misaligned check valve or check valve seat Corrective Action I
37. nd pumps whenever possible after any hazardous pumped fluids are thoroughly flushed IMPORTANT Read these safety warnings and instructions in this manual completely before installation and start up of the pump It is the responsibility of the purchaser to retain this manual for reference Failure to comply with the recommendations stated in this manual will damage the pump and void factory warranty Pump complies with EN809 Pumping CE Directive Directive 2006 42 EC Machinery according to Annex VIII For reference to the declarations of conformity visit warrenrupp com s07nmdl1sm rev0614 IMPORTANT SAFETY INFORMATION CAUTION Before pump operation inspect all gasketed fasteners for looseness caused by gasket creep Re torque loose fasteners to prevent leakage Follow recommended torques stated in this manual A CAUTION Pump not designed tested or certified to be powered by compressed natural gas Powering the pump with natural gas will void the warranty WARNING Before maintenance or repair shut off the com pressed air line bleed the pressure and disconnect the air line from the pump The discharge line may be pressurized and must be bled of its pressure WARNING Use safe practices when lifting WARNING In the event of diaphragm rupture pumped material may enter the air end of the pump and be discharged into the atmosphere If pumping a product which is
38. ne end of the air distribution valve spool while exhausting the other end The pilot valve is shifted at each end of the diaphragm stroke when a actuator plunger is contacted by the diaphragm plate This actuator plunger then pushes the end of the pilot valve spool into position to activate the air distribution valve The chambers are connected with manifolds with a suction and discharge check valve for each chamber maintaining flow in one direction through the pump INSTALLATION AND START UP Locate the pump as close to the product being pumped as possible Keep the suction line length and number of fittings to a minimum Do not reduce the suction line diameter For installations of rigid piping short sections of flexible hose should be installed between the pump and the piping The flexible hose reduces vibration and strain to the pumping system A surge suppressor is recommended to further reduce pulsation in flow AIR SUPPLY Air supply pressure cannot exceed 100 psi 7 bar Connect the pump air inlet to an air supply of sufficient capacity and pressure required for desired performance When the air supply line is solid piping use a short length of flexible hose not less than 1 2 13mm in diameter between the pump and the piping to reduce strain to the piping The weight of the air supply line regulators and filters must be supported by some means other than the air inlet cap Failure to provide support for the pipi
39. ng may result in damage to the pump A pressure regulating valve should be installed to insure air supply pressure does not exceed recommended limits AIR VALVE LUBRICATION The air distribution valve and the pilot valve are designed to operate WITHOUT lubrication This is the preferred mode of operation There may be instances of personal preference or poor quality air supplies when lubrication of the compressed air supply is required The pump air system will operate with properly lubricated compressed air supply Proper lubrication requires the use of an air line lubricator available from Warren Rupp set to deliver one drop of SAE 10 non detergent oil for every 20 SCFM 9 4 liters sec of air the pump consumes at the point of operation Consult the pump s published Performance Curve to determine this AIR LINE MOISTURE Water in the compressed air supply can create problems such as icing or freezing of the exhaust air causing the pump to cycle erratically or stop operating Water in the air supply can be reduced by using a point of use air dryer to supplement the user s air drying equipment This device removes water from the compressed air supply and alleviates the icing or freezing problems AIR INLET AND PRIMING To start the pump open the air valve approximately 1 2 to 3 4 turn After the pump primes the air valve can be opened to increase air flow as desired If opening the valve increases cycling rate bu
40. noid Kit w 24VDC Coil B Ball B Nitrile Nitrile 5 Top Dual Porting BSP tapered E1 Solenoid Kit 24VDC Explosion Proof Coil T Tihedral U Polyurethane Polyurethane 6 Bottom Dual Porting BSP tapered E2 Solenoid Kit w 24VAC 12VDC Coil Design Level 1 Design Level 1 Wetted Material K PVDF N Nylon P Polypropylene s07nmdl1sm rev0614 Z One Piece Bonded PTFE Check Valve Seat K PVDF N Nylon P Polypropylene Non Wetted Material Options P Polypropylene l Polypropylene with PTFE Hardware Pump Style S Standard Pump Options 0 None 1 Sound Dampening 2 Mesh Muffler 6 Metal Muffler E3 Solenoid Kit w 12VDC Explosion Proof Coil E4 Solenoid Kit w 110VAC Coil E5 Solenoid Kit w 110VAC 60 Hz Explosion Proof Coil E6 Solenoid Kit w 220VAC Coil E7 Solenoid Kit w 220VAC 60 Hz Explosion Proof Coil E8 Solenoid Kit w 110VAC 50 Hz Explosion Proof Coil E9 Solenoid Kit w 230VAC 50 Hz Explosion Proof Coil SP Stroke Indicator Pins Models S07 Non Metallic Page 2 S07 Non Metallic Performance Curve Curve s07nmdl1sm rev0614 HEAD N BAR N w Eh al h MODEL S07 Ball Valve Non Metallic Performance Curve Performance based on the following elastomer fitted pump flooded suction water at ambient conditions The use of other materials and varying hydraulic conditions may result in deviations in excess of 5 4 7 SCFM M hr
41. nspect check valves and seats for wear and proper seating Replace if necessary Refer to Check Valve section of the pump SERVICE MANUAL for disassembly instructions What to Check Blocked suction line Corrective Action Remove or flush obstruction Check and clear all suction screens and strainers What to Check Blocked discharge line Corrective Action Check for obstruction or closed discharge line valves What to Check Blocked pumping chamber Corrective Action Disassemble and inspect the wetted chambers of the pump Remove or flush any obstructions Refer to the pump SERVICE MANUAL for disassembly instructions What to Check Entrained air or vapor lock in one or both pumping chambers Corrective Action Purge chambers through tapped chamber vent plugs PURGING THE CHAMBERS OF AIR CAN BE DANGEROUS Contact the Warren Rupp Technical Service Team before performing this procedure A model with top ported discharge will reduce or eliminate problems with entrained air If your pump continues to perform below your expectations contact your local Warren Rupp Distributor or factory Technical Service Team for a service evaluation WARRANTY Refer to the enclosed Warren Rupp Warranty Certificate Models S07 Non Metallic Page 9 RECYCLING Many components of SANDPIPER AODD pumps are made of recyclable materials see chart on page 9 for material specifications We encourage pump users to recycle worn out parts a
42. ockwise Insert a 6 32 set screw into the smaller tapped hole in the inner diaphragm plate item 26 Insert the protruding stud and the 6 32 fastener loosely into a vise Use a 3 4 wrench or socket to remove the outer diaphragm plate item 25 by s07nmdl1sm rev0614 turning counterclockwise Inspect the diaphragm item 14 for cuts punctures abrasive wear or chemical attack Replace the diaphragms if necessary Step 4 Installing the diaphragms Push the threaded stud of the outer diaphragm plate through the center hole of the diaphragm Thread the inner plate clockwise onto the stud Use a torque wrench to tighten the diaphragm assembly together to 90 in lbs 10 17 Newton meters 120 in Ibs Santoprene 13 56 Newton meters Allow a minimum of 15 minutes to elapse after torquing then re torque the assembly to compensate for stress relaxation in the clamped assembly Step 5 Installing the diaphragm assemblies to the pump Make sure the bumper item 6 is installed over the diaphragm rod Thread the stud of the one diaphragm assembly clockwise into the tapped hole at the end of the diaphragm rod item 30 until the inner diaphragm plate is flush to the end of the rod Insert rod into pump Align the bolt holes in the diaphragm with the bolt pattern in the intermediate bracket item 4 Make sure the molded directional arrows on the diaphragm point vertically Fasten the outer chamber item 13 to the pump using th
43. om the pump and disconnect the air supply line from the pump Drain any remaining fluid from the pump The pump can now be removed for service To access the modular trihedral valve remove the elbows items 16 from the pump composite repair parts drawing Use a 1 2 wrench or socket to remove the fasteners Once the elbows have been removed the modular trihedral valves can be seen in the cavities of the outer chamber items 13 Next remove the o rings items 45 and 46 Inspect the o rings for cuts or pinched areas Replace the o rings as needed Disassemble the modular trihedral valves Insert a finger through the hole in the bottom of each retainer housing item 39 and push the remaining valve components out the top of the housing Inspect the chamfers on the retainer housing for cuts abrasive wear or embedded material Replace the bushings as needed Remove the sealing bumper item 40 from the trihedral valve sleeves item 44 Inspect the bumper seals for cuts abrasive wear or embedded material Replace the bumper seals as needed s07nmdl1sm rev0614 The trihedral valves item 42 and valve inserts item 41 can now be removed Separate the valve insert from the elastomeric trihedral valve and inspect for cuts abrasive wear or embedded material Replace the inserts as needed Inspect the trihedral valves for cuts abrasive wear or embedded material Replace the trihedal valves as needed RE ASSEMBLE THE V
44. onents as above except Valve Assembly with pins replaces Air Valve Standard WETTED END KIT Santoprene Diaphragms Nitrile Spacer Gaskets Santoprene Check Balls and TFE Seals WETTED END KIT Polyurethane Diaphragms Nitrile Spacer Gaskets Polyurethane Check Balls and TFE Seals WETTED END KIT PTFE Santoprene Bond Diaphragm PTFE Check Balls and PTFE Seals WETTED END KIT Santoprene Diaphragms TFE Overla Diaphragm TFE Check Balls and TF eals WETTED END KIT S07T Santoprene Diaphragms Nitrile Trihedral Valve Components Nitrile Spacer Gaskets and TFE Manifold Seals WETTED END KIT S07T Santoprene Backup Diaphragms TFE Overlay Diaphragms FKM Trihedral Valve Components and TFE Manifold Seals WETTED END KITS S07T Nitrile Diaphragms Nitrile Trihedral Valves PTFE Seals s07nmdl1sm rev0614 0 Me CO oN y A AN Models S07 Non Metallic Page 12 Composite Repair Parts List NOTE See Pages 14 and 16 For Full Explanation of Air Valve Options ITEM PARTNUMBER DESCRIPTION QTY ITEM PARTNUMBER DESCRIPTION QTY 1 031 166 000 Air Valve Assembly Integral Muffler 1 312 107 552 Elbow 4 031 166 002 Air Valve Assembly with PTFE Coated Hardware 1 17 360 099 360 Gasket Spacer Use with TPE Diaphragms Only 2 031 167 000 Air Valve Assembly with stroke Indicator Pins 1 18 360 100 360 Gasket Air Inlet 1 031 167 002 Air Valve Assembly with Stroke Indicator Pins and 1 1
45. places 312 107 552 Manifold installed in bottom position NPT Manifold installed in bottom position BSPT Nut Flanged 5 16 18 Nut Flanged 5 16 18 Manifold installed in bottom position NPT Manifold installed in bottom position BSPT Manifold installed in bottom position NPT Manifold installed in bottom position BSPT Manifold installed in bottom position NPT Manifold installed in bottom position BSPT QTY aa 200 OO nm ma Bm om A A A A A A a i E a QTY RN ROO NN a ee Cee rn re 0 0 0 ee re re ree ee ee ee ee ITEM 37 38 ITEM 10 117 16 21 23 37 38 PART NUMBER 115 143 080 115 143 305 115 143 306 171 068 115 171 068 308 PART NUMBER 171 063 115 171 063 308 171 064 115 171 064 308 312 107 502E 312 107 502N 312 107 520E 312 107 520N 312 107 542E 312 107 542N 312 107 552E 312 107 552N 518 139 502 518 139 502E 518 139 520 518 139 520E 518 139 542 518 139 542E 518 139 552 518 139 552E 544 005 115 544 005 308 115 143 080 115 143 305 115 143 306 171 068 115 171 068 308 DESCRIPTION QTY Bracket Free Standing replaces 115 141 115 Bracket Free Standing replaces 115 141 115 Bracket Free Standing replaces 115 141 115 Capscrew Flanged 5 16 18 x 1 63 Capscrew Flanged 5 16 18 x 1 63 00NNN DESCRIPTION QTY Capscrew Flanged 5 16 18 x 1 25 Capscrew Flanged 5 16 18 x 1 25 Capscrew Flanged 5 16 18 x 1 50 Capscrew Flanged 5 16 18 x 1 50 Elbow 3
46. seals face the chamfer on the check valve seat or retainer The pump can now be reassembled reconnected and returned to operation A IMPORTANT Read these instructions completely before in stallation and start up Itis the responsibility of the purchaser to retain this manual for reference Failure to comply with the recommendations stated in this manual will damage the pump and void factory warranty Models S07 Non Metallic Page 22 Modular Trihedral Check Valve Option Drawing s07nmdl1sm rev0614 The following parts are not used DESCRIPTION Ball Check Retainer Ball Seat Check Valve Seat Check Valve D r D These parts are used in place of the parts listed above ITEM PART NUMBER 2 050 028 354 28 670 050 552 34 722 081 552 33 720 051 600 39 430 048 552 40 132 019 360 132 019 363 41 449 005 551 42 888 001 360 888 001 363 43 560 025 360 560 025 363 44 755 035 552 45 560 014 360 560 014 363 46 560 075 360 560 075 363 Retainer Housing Bumper Trihedral Valve Bumper Trihedral Valve Insert Trihedral Valve Valve Trihedral Valve Trihedral O Ring O Ring Sleeve Trihedral Valve O Ring O Ring O Ring O Ring RRRRHRHRHRHRHRHARAAA Models S07 Non Metallic Page 23 MODULAR TRIHEDRAL CHECK VALVE SERVICING Before servicing the trinedral valves first shut off the suction line and then the discharge line to the pump Next shut off the compressed air supply bleed air pressure fr
47. sembly 1 1 G 675 062 308 End Cap Retainer 2 1 J 710 011 308 Self Tapping Screw 4 Includes all other items used on 031 166 000 above For Pumps with alternate Mesh or Sound Dampening Mufflers or Piped Exhaust 1 031 168 000 Air Valve Assembly 1 Includes all items used on 031 166 000 above minus 1 H 1 I and 1 J s07nmdl1sm rev0614 Models S07 Non Metallic Page 14 AIR DISTRIBUTION VALVE SERVICING To service the air valve first shut off the compressed air bleed pressure from the pump and disconnect the air supply line from the pump STEP 1 See COMPOSITE REPAIR PARTS DRAWING Using a 3 8 wrench or socket remove the four hex flanged capscrews item 12 Remove the air valve assembly from the pump STEP 2 Disassembly of the air valve To access the internal air valve components first remove the two end cap retainers item 1 G by inserting a small flat screwdriver into the two slotted grooves on the valve body and gently lifting the retainers out Next remove the two end caps item 1 E by grasping the pull tab with finger and thumb or pliers and tugging Inspect the two o rings items 1 C and 1 F on each end cap for wear or cuts Replace the o rings if necessary Remove the spool part of item 1 B from the sleeve Be careful not to scratch or damage the outer diameter of the spool Wipe spool with a soft clean cloth and inspect for scratches or abrasive wear s07nmdl1sm rev0614 Inspect the inner diameter
48. t does not increase the rate of flow cavitation has occurred The valve should be closed slightly to obtain the most efficient air flow to pump flow ratio BETWEEN USES When the pump is used for materials that tend to settle out or solidify when not in motion the pump should be flushed after each use to prevent damage Product remaining in the pump between uses could dry out or settle out This could cause problems with the diaphragms and check valves at restart In freezing temperatures the pump must be completely drained between uses in all cases Models S07 Non Metallic Page 7 WARREN INSTALLATION GUIDE RUPP INC Top Discharge Ball Valve Unit 7 Available from Warren Rupp ri 3 R Pipe Connection O DA07 Surge Dampener AO Style Optional 2 020 049 000 Filter Regulator Gauge 3 Air Dryer Flexible Shut Off Valve Connection 1 se ay E _ DISCHARGE 4 CAUTION Be oo The air exhaust should be l piped to an area for safe disposition of the product Drain Port being pumped in the event of a diaphragm failure Flexible Connection Air Shut Off Pipe Connection Valve Style Optional Air Exhaust os S Filter Regulator Air Dryer D AR Gauge DIAPHRA
49. ve Material Porting Pump Weight Options Options Options Options Ibs kg SO7B1PIPANSO0 s M e ea E E ee 0 0 e Level sozs1P2PPnso00 s or 8 1 P 2 fe P N ps o o w soza1axensooo s o s 1 amp 7 e N s o oo a5 SETS a aL a Se ne E a SR TCT apar ft NP S w y P S Ni ijs o ow eo BEA AE ATEN A A AENA o AA ESE ASE AAA ee ae AE ME ESA Or A Tp pp 8 Pe po n s o o 7o A EAN A PA eas AA EA ESSE A eo Ap A EA P B se o0 o ee Sorso s IA 8 1 A IIS A A II CI II CA ILL SO7B1K1KPBSO00 s 07 B f 1 K 1 k P B fs 0 oo 21 5 so7eiKaKPnsoo s or e 1 K 2 e 8 s o o a1 5 So7Bininppsooo s o7 B J 1 N N TP Bs 89 S07B1N2NPBSO00 s 07 B oT 1 N 2 J N P _ B s o 869 22222442 so7TipeppBsooo s o T 1 s o0 0 215 meva AR e 87 Pump Brand Diaphragm Check Valve Materials Porting Options Kit Options S SANDPIPER 1 Santoprene Santoprene N NPT Threads 00 None 2 Virgin PTFE Santoprene 1 Dual Porting NPT P0 10 30VDC Pulse Output Kit Pump Size Backup Virgin PTFE 2 Top Dual Porting NPT P1 Intrinsically Safe 5 30VDC 110 120VAC 220 240VAC 07 3 4 7 Santoprene Nitrile 3 Bottom Dual Porting NPT Pulse Output Kit 8 Virgin PTFE Santoprene B BSP Threads tapered P2 110 120 or 220 240VAC Pulse Output Kit Check Valve Type Backup FKM 4 Dual Porting BSP tapered E0 Sole
50. x 1 25 24 28 670 050 520 Retainer Ball 4 171 063 308 Capscrew Flanged 5 16 18 x 1 25 24 670 050 542 Retainer Ball 4 11 171 064 115 Capscrew Flanged 5 16 18 x 1 50 12 670 050 552 Retainer Ball 4 171 064 308 Capscrew Flanged 5 16 18 x 1 50 12 29 675 042 115 Ring Retaining 2 12 171 066 115 Capscrew Flanged 1 4 20 x 1 25 8 30 685 056 120 Rod Diaphragm 1 171 066 308 Capscrew Flanged 1 4 20 x 1 25 8 31 720 012 360 Seal Diaphragm Rod 2 13 196 162 520 Chamber Outer 2 32 720 046 600 Seal Manifold 4 196 162 542 Chamber Outer 2 33 720 051 600 Seal Check Valve Retainer 8 196 162 552 Chamber Outer 2 34 722 081 520 Seat Check Valve 4 14 286 095 354 Diaphragm 2 722 081 542 Seat Check Valve 4 286 095 360 Diaphragm 2 722 081 552 Seat Check Valve 4 286 116 000 Diaphragm One Piece Bonded 2 15 286 096 600 Diaphragm Overlay 2 NOT SHOWN 16 312 107 520 Elbow 4 535 069 000 Nameplate 312 107 542 Elbow 4 s07nmdl1sm rev0614 Models S07 Non Metallic Page 13 Air Distribution Valve Assembly Drawing MAIN AIR VALVE ASSEMBLY PARTS LIST Item Part Number Description Qty 1 031 166 000 Air Valve Assembly 1 1 A 095 106 551 Body Air Valve 1 1 B 031 132 000 Sleeve and Spool Set 1 1 C 560 101 360 O Ring 8 1 E 165 122 551 End Cap 2 1 F 560 026 360 O Ring 2 1 G 675 062 115 End Cap Retainer 2 1 H 530 031 550 Muffler 1 1 l 165 109 551 Muffler Cap 1 1 J 710 011 115 Self Tapping Screw 4 For Pumps with Virgin PTFE coated hardware 1 031 166 002 Air Valve As

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