Maxx-Mini Lift MMLE-100 Series Service Manual - Lift
Contents
1. ELY BEFORE USING AND THOROUGHLY UNDERSTAND AND FOLLOW ALL SAFETY INSTRUCTIONS This liter is designated to use with stable uniform load on a solid lever floor DO NOT use the lifter for and other purpose than its intended use Lifter shall be operated by TRAINED personnel OPERATION shall read Operation Manual completely and thoroughly understand the controls and operation of this equipment BEFORE operation of the lifter ALWAYS observe lifter and ALWAYS stay at the controls while the lifter is in motion RELEASE controls and STOP lifter immediately if load on lifter appears to become unstable NEVER leave the load lifter unattended unless the forks are in the fully lowered position l 10 11 12 DO NOT slide the load on or off the forks The lift mav move allowing the load to fall SEVERE PERSONAL INJURV and PROPERTV DAMAGE could result DO NOT use lifter with unstable unbalanced or looselv stacked load Unbalanced loads mav become unstable and fall SEVERE PERSONAL INJURV and PROPERTV DAMAGE could result ALL lifter service must be performed by qualified personnel only ALWAYS keep feet hands and fingers away from casters load wheels and all moving com ponents SEVERE INJURY could result ALWAYS perform maintenance and inspections with lifter unloaded Prolonged continuous working might cause damage of power pack Stop operation if temperature of hydraulic oil is too high The lifter is NOT waterproof and is intended to be u2. Maxx Mini Lift MMLE 100 Series Service Manual LIFT PRODUCTS INC PO BOX 349 ELM GROVE WI 53122 262 521 5720 FAX 262 521 5725 Toll Free 877 543 8776 Model MMLE 100 amp MMLE 100XL S N Customer LIFT PRODUCTS INC LIFT PRODUCTS INC REGISTRATION INFORMATION To validate vour warrantv and receive updated service bulletins please complete this form Date Model No How did vou first hear of Lift Products2 Magazine Ad Specifv which magazine Recommended by a dealer Name of Dealer Received information in the mail Internet Other Please specify What factors caused you to choose Lift Products Describe how and where products are being used Name of person completing this form Title Company Street Address City State Zip Phone Fax No Purchased From Name of Dealer Street Address City State Zip Phone No Fax No Please fax this form to 262 521 5725 OPERATION AND SERVICE MANUAL BEFORE OPERATING THE LIFT TABLE READ THIS MANUAL CAREFULLV AND UNDERSTAND COMPLETELY KEEP THIS MANUAL ON FILE FOR FUTURE REFERENCE IF THIS IS LOST PLEASE CONTACT YOUR LOCAL SUPPLIER FOR A NEW COPY ALSO IF THE WARNING CAUTION DECAL ON THE UNIT IS LOST PLEASE CONTACT YOUR LOCAL SUPPLIER FOR A NEW COPY NOTE On this manual WARNING means the danger which can lead to death or serious injury CAUTION mean the danger can lead to slight or p
3. akage in power pack 1 Replace lowering valve 2 1 Faulty wiring Vertical creep of forks ic circui j Oil leakage from hydraulic circuit 2 aa nydraulic circuit ana Oil leakage form cylinder Faulty sealing Replace sealing Oil leakage from piping or joint Insufficient tightening or seal invalid Tighten joint again or replace seal Oil leakage from air breather Excessive quantity of oil Reduce oil quantity HYDRAULIC CIRCUIT WIRING DIAGRAM a HYDRAULIC CIRCUIT WIRING DIAGRAM ANTI EXPLOSNE CYLINDER WITCH VALVE FUSE D VALVE Je i CHECK VALE SC a a RELIEF VALVE E MOTOR RESERVOIR LIFT TABLE SPARE PARTS LIST FOR MMLE 100 DESCRIPTION NO DESCRIPTION Seal Cover DH60 NIP 54 60 JBatterv Depressed Plate 66 HexScrewM6x10 68 JNutM8 7777 69 SpringWasher8 N N ea B 5 N ee Ee ER AR EN NY A RN A A fug A S A A PT o el e No EA al ia ia 8 a 29
4. can become uncontrollable and create danger 1 Make the load stable to prevent it to fall 2 Lower the table down 3 Release the brake and move the lifter CAUTION KEEP watching the condition of the load Stop operating lifter if the load becomes unstable 9 CHARGING THE BATTERY 1 Check the quantity of battery fluid If it is insufficient add the battery solution according to battery operation manual 2 Disconnect the battery socket 3 Connect the charging port of battery socket to the battery charger 10 REGULAR INSPECTION Perform the regular inspection for the safety operation 1 Check the items expressed in daily inspection daily 2 Lubricate with grease the guides where roller moves Also lubricate the grease nipples and chains Every Month 3 Lubricate all the pivoting points and axles Every 6 months Replace the hydraulic oil for the first time Accumulated working ten hours 5 Replace the hydraulic oil Every 12 months had TROUBLE SHOOTING TROUBLE CAUSE REPAIR 1 Check the wiring referring to Platform does not rise while the actual diagram motor does not run 2 Battery socket is disconnected 2 Connect the battery socket 3 Battery charge is insufficient 3 Charge the battery 1 Faulty adjustment of relief valve 1 Adjust relief valve again Platform does not rise while 2 Faulty hydraulic pump 2 Replace power pack motor runs 3 Shortage of hydraulic oil 3 Add oil 1 Oil le
5. roperty damage 1 WARNING pee S 10 11 12 13 DO NOT allow another person to stand in front of or behind lifter when it starts to move ALWAYS travel with fork in lowered position NEVER sit stand or ride on forks or platform SEVERE PERSONAL INJURY could result NEVER go under forks or platform SEVERE PERSONAL INJURY or DEATH could result DO NOT use in area of multi level floor surfaces that could create loss control and result in SEVERE INJURY and PROPERTY DAMAGE DO NOT use lifter on slope un level or soft surface Lifter may become uncontrollable SEVERE PERSONAL INJURY and PROPERTY DAMAGE could result KEEP FEET CLEAR or rolling wheel that could result in SEVERE PERSONAL INJURY DO NOT load on fork more than the other and DO NOT load tips on forks SEVERE PERSONAL INJURY and PROPERTY DAMAGE could result DO NOT overload lifter ALWAYS stay within designated capacity and load center rating SEVER PERSONAL INJURY and PROPERTY DAMAGE could result SHEARING HAZARD NEVER place hands or feet under lowering forks SEVERE PERSONAL INJURY could result NO FIRE during charging Read battery operation manual HIGH VOLTAGE Disconnect battery socket before opening control panel box DO NOT remove battery terminal cover Short circuit or electric shock could occur 2 CAUTION Hazard or unsafe practice which if not avoided may result in MINOR or MODERATE PERSONAL INJURY and PROPERTY DAMAGE READ THE OPERATION MANUAL COMPLET
6. sed in a dry environment 3 DAILY INSPECTION Daily inspection is effective to find the malfunction or faulty on the lifter Check the lifter on the following points before operation CAUTION DO NOT use lifter if any malfunction or faulty is found Check scratch bending or crack on the lifter Check smooth movement of the wheels Check if there is oil leakage from the cylinder Check the vertical creep of forks Check the function of brake Check if all the bolts and nuts are tightened firmly oe Nr 4 NAME OF PARTS 1 Handle 4 Platform 2 Switch 5 Link 3 Brake Pedal 6 Guide rail 5 OPERATING LIFT TABLE How to use the brake CAUTION Brake lift table when not moving it in order to prevent sudden movement The brake is equipped with the swivel caster on the right side 1 Braking the wheel press the brake pedal 2 Releasing the brake lift up the brake pedal 6 LIFTING UP FORKS CAUTION 1 DONOT overload the lifter Stav within its rated capacitv 2 Prolonged continuous working might cause damage of hvdraulic power pack 3 Step operation if temperature of hydraulic oil is too high Push the button UP and the table lifts up 7 LOWERING FORKS CAUTION DO NOT lower forks with load too fast and stop suddeniv Impact could be created and lifter could be damaged Push the button DOWN and the table lowers 8 MOVING THE LIFTER WARNING DO NOT mover lifter on slope or inclined surfaces The lifter
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