BRUSH CUTTER
Contents
1. 3 PULLEY RECOIL STARTER 6 PUMP PRIMER 21 WASHER CR WASHER WASHER REEL RECOIL STARTER WASHER RETAINER VALVE SPRING WASHER RING SET PISTON WRENCH HEX RING RETAINING WRENCH HEX ROLLER 4X31 8 WRENCH SPARK PLUG ROPE RECOIL STARTER RUBBER TANK MOUNTING FO 5 SCREEN DUST SCREEN INLET SCREW WASHER 5X10 SCREW METERING LEVER PIN SCREW PAN 3X5 SCREW PAN 4X8 SCREW PAN 5X30 SCREW PUMP COVER SCREW SETTING SCREW TAPPET ADJUSTING SCREW TAPPING 4X20 SCREW THROTTLE COLLAR SEAL HEAD COVER SEAL VALVE STEM SHAFT DRIVE SPACER DEFLECTOR SPANNER 8X10 SPRING METERING LEVER SPRING SPRING RECOIL STARTER SPRING THROTTLE LEVER SPRING STARTER SWIVEL T UT UT Q TANK FUEL TOOL KIT TUBE BREATHER TUBE FUEL RETURN TUBE FUEL TANK TUBE OIL 2004 11 20 E END FOREWORD INDEX IND ENGINE GROUP ID FRAME GROUP az NUMBER INDEX ID PART NAME INDEX HONDA The Power of Dreams Published by Honda Motor Co Ltd E Y 60 2004 11 Printed in Japan November 21 2004 CODE 18VK4501 PARTS CATALOGUE NEWS PARTS Honda Motor Co Ltd Service Division CATALOGUE UMK435 NEWS PARTS CATALOGUE CORRECTED Printed in Japan NEWS NO Reqd QTY Bloc Ref Note Part No Description Serial Parts catalogue code No No 435 14 252. 2004 11 20 E Part Description CRANKCASE SET Serial Ref L O N Relative ref Number Description 1 1101B7 111105 1111 2 1 2 1 1 111 111 1111A1A 1111L9 1111L9C 1111M0 1111M0C 1171 4 5 INCLUDES Engine removal and installation 3 COVER CYLINDER HEAD AND OR PACKING HEAD COVER ARM ROCKER INTAKE INCLUDES Valve clearance adjustment With exhaust rocker arm add ARM ROCKER EXHAUST INCLUDES Valve clearance adjustment With intake rocker arm add LIFTER VALVE INTAKE INCLUDES Valve clearance adjustment With exhaust valve Lifter add LIFTER VALVE EXHAUST INCLUDES Valve clearance adjustment With intake valve Lifter add TUBE OIL INCLUDES Engine removal and installation Parts catalogue code NO CO 10100 Z0Z 405 12310 Z0Z 000 12312 707 300 12314 Z0H 300 12367 Z0H 000 14431 20H 005 14441 20H 005 14730 Z0Z 000 14740 Z0Z 000 15422 707 000 15510 20 000 15571 ZM3 003 15572 20H 000 15600 ZM3 003 15625 ZE1 003 15721 Z0Z 000 31914 20 003 31915 20 003 31916 20 003 90009 20 003 90010 207 003 90013 20 004 90013 202 003 90017 20 000 90019 20 003 CRANKCASE SET COVER CYLINDER HEAD SEAL HEAD COVER GROMMET HEAD COVER FILTER BREATHER ARM IN VALVE ROCKER ARM EX VALVE ROCKER LIFTER COMP IN VALVE L
3. 19611 Z0Z 000 22000 202 003 22253 Z0Z 003 22254 2M5 005 22254 202 005 90009 20 003 COVER FAN CLUTCH ASSY BOLT CLUTCH 8MM WASHER CLUTCH 8X17 WASHER WAVE 8MM BOLT SOCKET 5X20 2004 11 20 E CARBURETOR Ref Relative ref Number No Description je 3111B7 GASKET CARBURETOR PUMP Ael C 311140 BODY ASSEMBLY PUMP 3111E3 VALVE INLET NEEDLE Ref No Part No Description Serial No VK48 E1400 311105 3111 3 4141E3 3111C1 PUMP PRIMER CARBURETOR SHROUD ENGINE Parts catalogue code n 3 4 4 NO O0 ON D 16010 ZM3 004 16011 20 003 16013 20 003 16014 ZM3 004 16015 70 003 16017 ZM3 004 16018 ZM3 802 16019 ZM3 004 16020 ZM3 004 16021 ZM3 004 16022 ZM3 014 16023 ZM3 004 16024 20H 005 16025 ZM3 004 16026 ZM3 004 16027 ZM3 004 16028 ZM3 004 16029 ZM3 004 16030 ZM3 004 16031 ZM3 004 16032 ZM3 004 16035 ZM3 802 16100 Z0Z 803 16100 Z0Z 813 16221 707 000 GASKET METERING DIAPHRAGM GASKET PUMP DIAPHRAGM ASSY METERING DIAPHRAGM PUMP BODY ASSY PUMP BODY ASSY AIR PURGE SCREEN INLET VALVE INLET NEEDLE SPRING METERING LEVER SCREW METERING LEVER PIN PIN METERING LEVER LEVER METERING RING RETAINING O RING COVER PRIMER PUMP SWIVEL SCREW THROTTLE COLLAR SCREW PUMP COVER SPRING PUMP WASHER PUMP PRIMER FILTER FUEL INLET CARBURETOR ASSY WYB 15A
4. BRUSH CUTTER UMK435 PARTS CATALOGUE 18VK4501 Honda Motor Co Ltd 2004 UMK435 FOREWORD INDEX aa ENGINE GROUP CHE PART NUMBER o PART NAME INDEX 5 FRAME GROUP CONTENTS C Instruction for use of parts catalogue This parts catalogue was prepared based on the latest infor 9 How to refer to the part information mation available as of November 20 2004 9 Part catalogue structure a 9 When the parts were revised See the parts catalogue news for any revision that is made after AM November 20 2004 Abbreviations used in the parts catalogue How to check the part block and serial numbers Always specify the part number when ordering a part Models parts catalogue codes and applicable serial numbers Check the model type serial numbers color maker and the Features of each type size as needed before ordering a part Fuel hose general purpose hoses and vinyl Note that the illustrations part drawings can differ from the ac tual parts in shape They are given just to help you to refer to the parts FLAT RATE SERVICE TIME Illustrated index ENGINE GROUP When modifications or additions to this parts catalogue are FRAME GROUP made a revised edition will be issued at an appropriate time PART NO INDEX with successively progressing revision numbers on the cov er We recommend obtaining such revisions in order to keep your parts catalogue u
5. CARBURETOR ASSY WYB 14A PACKING CARBURETOR UT3B U3B UT3D U3D 2004 11 20 CARBURETOR P at UM VK48 E1400 Ref No Part No Serial No Parts catalogue code 19651 202 000 SHROUD 90014 ZOH 003 BOLT 5153 90018 20 003 BOLT SOCKET 5X16 91301 ZM3 000 O RING 14 8X2 4 91308 Z0H 003 O RING 12 3X2 4 99101 2M5 0350 JET 35 UT3D U3D 99101 707 0360 JET 36 99101 707 0370 JET 37 UT3D U3D UT3B U3B 99101 707 0380 JET 438 UT3B U3B 2004 11 20 Part AIR CLEANER Ref LON Relative ref Number No Description 1 3121B8 ELEMENT AIR CLEANER 2 3121A5 CASE AIR CLEANER 3 3121B1 COVER AIR CLEANER VK48 E1500 Description Serial No Parts catalogue code 17211 707 000 17220 707 000 17231 Z0Z 000 90009 707 003 90018 20 003 94050 05000 ELEMENT AIR CLEANER CASE COMP AIR CLEANER COVER AIR CLEANER BOLT SOCKET 5X25 BOLT SOCKET 5X16 NUT FLANGE 5MM 2004 11 20 E Part MUFFLER Ref LON Relative ref Number No Description 1 3515165 MUFFLER EXHAUST 2 3131B6 GUIDE AIR EXHAUST 3 515168 GUIDE AIR EXHAUST UNDER VK48 E1600 Description Serial No Parts catalogue code 18310 Z0Z 010 18515 Z0Z 300 18518 Z0Z 000 90001 202 003 90018 20 003 90136 5 4 901 MUFFLER COMP GUIDE AIR GUIDE COMP UNDER AIR BOLT STUD 2 5X45 5 BOLT SOCKET 5X16 NUT
6. 12 minutes Labor cost per hour x FRT Wage FRT is set with a hand tool Service items and FRT can be subject to change depending on development of tools and service equipment and improvement in service procedure Work procedure As the work procedure is set with the work time according to the method in the separate Service Manual refer to this Manual as required Work methods permitting servicing in the shortest time still permitting assurance of safe work and product warranty are used for the setting of service items not listed in the Service Manual Work basically is to be performed by one person and when two or more people are required setting is done as the total time for the number of people The set value for the technological level of the workers uses a person with three years of experience in the repair of Honda products as the standard Special tools and service equipment used to set FRT are those specified or recommended in Service Manual 2004 11 20 Service item whose FRT is not presented Accessories and service parts that are not listed to use in this manual Locations with little aging deterioration or breakage during normal use Service work that can be finished by one touch Service work that is seldom done i e extremely small causes of trouble and service frequency Products and parts whose location for installation differs according to its status of use and application W
7. 19631 Z0Z 000 PARTS NO DELETION D 19631 707 010 SHROUD 1 NOTE A PART NO CHANGE D NEWLY PROVIDED DELETION K REQUIRED CORRECTION L APPLICATION SERIAL CORRECTION T APPLICATION CORRECTION Z REMARKS CHANGE 1 1 Decenber 12 2004 CODE 18VK4501 PARTS CATALOGUE NEWS PARTS Honda Motor Co Ltd Service Division CATALOGUE UMK435 TITLE PARTS CATALOGUE CORRECTED Printed in Japan NEWS NO F 2 CEAR CASE I LLUSTRATI ON CORRECTED gt VK48 F0200A NOTE PART NO CHANGE D NEWLY DED E PART NO DELETI CN K RED NO CN L CN SER AL NO CORRECT CN T APPLI CN CORRECT Z REMARKS CHANCE 1 1
8. SELF LOCK 5MM 2004 11 20 E Part Description FUEL TANK VK48 E1700 Ref No L O N Relative ref Number Description 2 3101H7 6 3101 6 7 3101F1 8 3101L8 TANK FUEL FILTER FUEL TUBE FUEL TANK TUBE FUEL RETURN Parts catalogue code CON O AWN NA 17504 ZM3 003 17511 707 013 17533 Z0H 000 17555 Z0Z 000 17620 ZM3 816 17672 20H 005 17701 Z0Z 000 17702 Z0Z J31 17702 Z0Z 000 90010 20 003 90018 20 003 91401 ZM3 003 91501 20H 000 GROMMET FUEL TUBE TANK RUBBER TANK MOUNTING GUARD CAP ASSY FUEL TANK FUEL TANK FILTER FUEL TUBE FUEL TANK FUEL RETURN SOCKET 5X30 SOCKET 5X16 COLLAR TANK GUARD 138 38 UT3D U3D 2004 11 20 Part FLYWHEEL Ref LON Relative ref Number No Description 1 6141A5 COIL IGNITION 3 216185 FLYWHEEL INCLUDES Engine removal and installation 4 6111B3 CORD STOP SWITCH VK48 E1900 Description Serial No Parts catalogue code 1 30500 707 013 2 30522 707 000 3 31110 202 003 4 32195 202 J00 5 90012 20 005 6 94050 08000 COIL ASSY IGNITION CLIP HIGH TENSION CORD FLYWHEEL COMP CORD STOP SWITCH BOLT SOCKET 4X14 NUT FLANGE 8MM 2004 11 20 E Part Description TOP COVER VK48 E2700 Regd UMK Serial No 435 Ref LON Relative ref Number No Descri
9. Engine removal and installation 1111P3D With intake and exhaust all add 1111P4 SPRING VALVE EXHAUST INCLUDES Valve clearance adjustment INCLUDES Engine removal and installation 1111P4D With intake and exhaust all VK48 E1000 2004 11 20 RECOIL STARTER Ref LON Relative ref Number No Description 1 112189 STARTER RECOIL 3 112181 REEL RECOIL STARTER 5 1121B7 SPRING RECOIL STARTER RETURN 6 1121A9 PULLEY RECOIL STARTER INCLUDES Engine removal and installation 9 1121B3 ROPE RECOIL STARTER VK48 E1100 Ref No Part No Description Parts catalogue code 28400 207 003 STARTER ASSY RECOIL 28414 202 000 RECOIL STARTER 28421 ZM3 003 REEL RECOIL STARTER 28433 ZM3 003 GUIDE ROPE 28442 ZM3 003 SPRING RECOIL STARTER 28451 ZOH 003 PULLEY RECOIL STARTER 28459 20 003 ARM SWING 28461 ZM3 003 KNOB RECOIL STARTER 28462 ZM3 003 ROPE RECOIL STARTER 90012 ZM3 003 SCREW SETTING N O ON D 90018 Z0H 003 BOLT SOCKET 5716 91504 ZM3 003 COLLAR 91506 2 3 000 COLLAR A HEAD COVER 2004 11 20 E Part Description FAN COVER CLUTCH VK48 E1200 Serial No Ref LON Relative ref Number No Description ERT 1 114168 COVER ENGINE COOLING FAN 0 3 INCLUDES Engine removal and installation 2 1161A4 CLUTCH GOVERNOR INCLUDES Engine removal and installation Parts catalogue code
10. 00 Ref No Part No Description Parts catalogue code 13010 ZM5 000 RING SET PISTON 13101 Z0Z 000 PISTON 13111 ZM5 000 PIN PISTON 13310 Z0Z 000 CRANKSHAFT COMP 91212 Z0H 003 OIL SEAL 10X20X5 91214 ZM3 003 OIL SEAL 15 25 6 2004 11 20 E Part PULLEY Description VK48 E1000 Relative ref Number LON Description 1 1111K2 SEAL INTAKE VALVE STEM INCLUDES Engine removal and installation INCLUDES Valve clearance adjustment 3 1111N5 PULLEY CAMSHAFT INCLUDES Engine removal and installation 4 1111N6 BELT TIMING INCLUDES Engine removal and installation 5 1111L1 VALVE INTAKE INCLUDES Engine removal and installation INCLUDES Valve clearance adjustment and reface 1111L1E With intake and exhaust all add 6 1111L0 VALVE EXHAUST INCLUDES Engine removal and installation INCLUDES Valve clearance adjustment and reface 1111LOE With intake and exhaust all Parts catalogue code 1 12209 70 003 2 14126 207 003 3 14320 207 000 4 14400 207 003 5 14711 Z0Z 000 6 14721 707 000 7 14751 202 000 8 14771 20H 000 SEAL VALVE STEM ROLLER 4 31 8 PULLEY COMP CAMSHAFT BELT TIMING 76717 6 300 VALVE IN VALVE EX SPRING VALVE RETAINER VALVE SPRING 2004 11 20 E PULLEY Ref LON Relative ref Number No Description 7 1111P3 SPRING VALVE INTAKE INCLUDES Valve clearance adjustment INCLUDES
11. 000 68150 VF9 J03 68151 VF9 J01 68152 VF9 003 2004 11 EN NO 20 E 72000 72511 VF9 B01 72534 VJ3 681 72560 VK4 M01 72571 VF9 K01 76000 76240 VF9 K01 76242 VF9 V30 76247 VF9 J01 76247 VF9 L01 76259 VF9 J01 87000 87135 ZE2 020 87150 VF9 A00 87521 VK4 000 87521 Z0Z 000 87531 Z0Z 000 87594 VF9 L00 87601 Z0H J30 87601 20H J40 87660 Z0Z J00 89000 89000 VF9 A00 89203 VF9 003 89216 045 010 89221 KW3 000 89221 MJ4 000 90000 90001 207 003 90009 20 003 90009 207 003 90010 20 003 90010 207 003 90011 20 811 90012 20 005 90012 2 3 003 90013 20 004 90013 207 003 90014 20 003 90015 20 003 90017 20 000 90018 20 003 90019 20 003 90101 9 31 90101 VJ3 681 VI FF EN ON D D 90101 VK4 003 90101 VK4 M01 90102 VK4 000 90102 VK4 M01 90103 VK4 003 90105 VJ8 C01 90109 VF9 J00 90112 VF9 J01 90136 SM4 901 90206 ZM3 000 90401 VK4 003 90651 MA6 720 91000 91212 20 003 91214 ZM3 003 91301 ZM3 000 91308 20 003 91401 2 3 003 91501 20 000 91504 ZM3 003 91506 ZM3 000 93000 93500 03005 0A 93500 05030 06 93892 05010 07 94000 94002 05070 0S 94050 05000 94050 08000 94101 05000 94305 40102 94510 15000 94510 30000 94520 35000 95000 95002 41200 08 95002 41300 04 96000 96130 62020 10 99000 99005 01000 99008 01600 99101 207 0360 99101 Z0Z 0370 99101 Z0Z 0380 99101 ZM5 0350 D3 D1 D3 D1 D3 D3 D2 D2 C11
12. 3138 VF9 A01 HOLDER C HANDLE 53166 VF9 660 GRIP L HANDLE 90011 20H 811 BOLT SOCKET 5X9 90101 VF9 V31 SCREW TAPPING 4X20 90101 VK4 M01 BOLT SOCKET 6X25 90102 VK4 M01 BOLT SOCKET 6X30 93500 05020 0G 5 5X30 94002 05070 0 5 NE ND 2004 11 20 Part GEAR VK48 F0200 Description Ref LON Relative ref Number No Description 1 2161B1 CASE CUTTER BLADE GEAR 6 3 5 4151B8 DEFLECTOR GRASS Parts catalogue code N O ON D 41100 VK4 M01 72571 VF9 K01 76240 VF9 K01 76242 VF9 V30 76247 VF9 J01 76247 VF9 L01 76259 VF9 J01 90101 VJ3 681 90112 VF9 J01 94101 05000 90109 VF9 J00 CASE COMP GEAR PLATE NYLON CUTTING DEFLECTOR ASSY GRASS SPACER DEFLECTOR DEFLECTOR GRASS UT3B UT3D UT3B UT3D UT3B UT3D DEFLECTOR GRASS PLATE DEFLECTOR BOLT SOCKET 5X20 BOLT SOCKET 5X15 WASHER PLAIN 5MM UT3B UT3D BOLT SOCKET 5X30 UT3B UT3D 2004 11 20 Ref No Part No FRAME PIPE Description Serial No VK48 F0300 Ref No L O N Relative ref Number Description 1 2121C0 2 2121E8 3 2121B6 4 4101M4 5 21315 17 2121E7 OUTER CLUTCH INCLUDES Engine removal installation HOUSING ASSEMBLY CLUTCH INCLUDES Engine removal installation HOUSING CLUTCH INCLUDES Engine installation PIPE FRAME INCLUDES Engine installation
13. 6015 20 003 16017 ZM3 004 16018 ZM3 802 16019 ZM3 004 16020 ZM3 004 16021 ZM3 004 16022 ZM3 014 16023 ZM3 004 16024 20 003 16025 ZM3 004 CON NO O0 NO PN 16026 ZM3 004 16027 ZM3 004 16028 ZM3 004 16029 ZM3 004 16030 ZM3 004 16031 ZM3 004 16032 ZM3 004 16035 ZM3 802 16100 202 803 16100 202 813 16221 202 000 17000 17211 202 000 17220 202 000 17231 202 000 17504 ZM3 003 17511 202 013 17533 Z0H 000 17555 207 000 17620 ZM3 816 17672 Z0H 003 17701 Z0Z 000 17702 707 000 17702 Z0Z J31 17850 VK4 M01 17851 VH8 761 17852 VH8 641 17853 VF9 V31 17854 VF9 V31 17856 VF9 V31 17859 VF9 V31 18000 18310 202 010 18515 202 300 18518 202 000 19000 19611 202 000 19631 202 000 19720 202 0002 C14 21000 21913 VF9 V30 22000 22000 707 003 22100 VK4 M00 22253 107 003 22254 107 003 22254 1 5 003 22260 VK4 M01 22261 VK4 003 C8 C8 C8 C8 C8 C8 C8 C8 C8 C8 C8 C7 C9 TION Ui PUO gt 0000 ION Ut PULO EN D 28000 28400 207 003 28414 202 000 28421 ZM3 003 28433 ZM3 003 28442 ZM3 003 28451 Z0H 003 28459 70H 005 28461 ZM3 003 28462 ZM3 003 30000 30500 207 013 30522 207 000 31000 31110 207 003 31914 20 003 31915 20 003 31916 20 003 32000 32100 VF9 V31 32195 Z0Z J00 40000 40230 VK4 M01 41000 41100 VK4 M01 41411 VK4 M01 50000 50374 VF9 B01 53000 55110 4 00 53136 VF9 A01 53137 VF9 A01 53138 VF9 A01 53166 VF9 660 60000 60156 VK4 M01 68
14. C2 D3 D3 Part name Address Page Ref PART INDEX Part name Address Page Ref Part name Address Page Ref LA ARM EX VALVE ROCKER ARM IN VALVE ROCKER ARM SWING BAG TOOL 160MM BAND WIRE HARNESS BAR A HANDLE BEARING RADIAL BALL 6202 BELT ASSY SHOULDER BELT COMP SHOULDER BELT TIMING BLADE CUTTER BODY ASSY AIR PURGE BODY ASSY PUMP BOLT BOLT BOLT BOLT BOLT BOLT BOLT SOCKET 4X14 SOCKET 5X12 SOCKET 5X15 SOCKET 5X16 BOLT SOCKET BOLT BOLT SOCKET SOCKET BOLT BOLT BOLT BOLT BOLT BOLT BOLT BOLT SOCKET SOCKET SOCKET SOCKET SOCKET SOCKET STUD 2 TOP COVER DC CAP ASSY FUEL TANK CAP ASSY OIL FILLER CAP THROTTLE LEVER CARBURETOR ASSY CASE COMP AIR CLEANER CASE COMP GEAR CASE RECOIL STARTER CIRCLIP EXTERNAL 15MM CIRCLIP EXTERNAL 30MM CIRCLIP INTERNAL 35MM CLAMP TUBE FLANGE SOCKET 6X20 7 2 6 7 2 3 4 2 6 5 6 3 8 5 3 9 1 7 5 5 0 8 6 8 9 4 9 CLIP HIGH TENSION CORD CLIP TUBE CLUTCH ASSY COIL ASSY IGNITION COLLAR A HEAD COVER COLLAR TANK GUARD CORD STOP SWITCH COVER COMP TOP COVER AIR CLEANER COVER COVER COVER COVER PRIMER PUMP CRANKCASE SET CRANKSHAFT COMP CUTTER ASSY NYLON CYLINDER HEAD CD DEFLECTOR ASSY GRASS DEFLECTOR GRASS DIAPHRAGM ASSY METERING DIAPHRAGM PUMP CE E
15. IFTER COMP EX VALVE TUBE OIL PLATE ASSY OIL OUTLET VALVE VALVE OIL OUTLET PLATE STOPPER CAP ASSY OIL FILLER PACKING OIL FILLER CAP TUBE BREATHER PLUG SPARK CMR4H NGK PLUG SPARK CMR5H NGIO PLUG SPARK CMR H NGIO BOLT SOCKET 5X20 BOLT SOCKET 5X32 SCREW PAN amp 8 SCREW PAN 48 SCREW TAPPET ADJUSTING BOLT SOCKET 5X12 NNN DEN 2004 11 20 CRANKCASE SET Ref L O N Relative ref Number Description 11 117142 16 1111 5 17 6141C1 Ref PLATE OIL OUTLET VALVE INCLUDES Engine removal and installation TUBE BREATHER PLUG SPARK INCLUDES Spark plug check No Part No Description Serial No Parts catalogue code 24 90206 ZM3 000 NUT TAPPET ADJUSTING 25 93500 03005 0A SCREW PAN 3X5 26 94505 40102 PIN SPRING 4X10 27 95002 41200 08 CLAMP TUBE 012 28 95002 41300 04 CLAMP TUBE 013 2004 11 20 E CRANKSHAFT PISTON Ref LON Relative ref Number No Description 1 2 3 1111J4 RING SET PISTON INCLUDES Engine removal and installation 1111J4F Replace 1 piston and or pin and or rod connecting and or bearing add 4 1101F0 CRANKSHAFT INCLUDES Engine removal and installation 5 1101E5 OIL SEAL CRANKSHAFT REAR INCLUDES Engine removal and installation 6 1101E4 OIL SEAL CRANKSHAFT FRONT INCLUDES Engine removal and installation VK48 E07
16. LEMENT AIR CLEANER L F FILTER BREATHER FILTER FUEL FILTER FUEL INLET FLYWHEEL COMP CG GASKET METERING DIAPHRAGM GASKET PUMP GRIP L HANDLE GRIP L THROTTLE LEVER GRIP R THROTTLE LEVER GROMMET FUEL TUBE GROMMET HEAD COVER GUARD B GUARD TANK GUIDE COMP UNDER AIR GUIDE AIR GUIDE ROPE HARNESS ASSY WIRE HOLDER A HANDLE HOLDER B HANDLE HOLDER C HANDLE HOLDER HANGER 2004 11 20 E 11 OF 01 D UN O UN SHOULDER BELT HOUSING ASSY CLUTCH HOUSING CLUTCH KNOB RECOIL STARTER CL LABEL E SPEC LEVER ASSY THROTTLE LEVER METERING LEVER THROTTLE LEVER THROTTLE LOCK LIFTER COMP EX VALVE LIFTER COMP IN VALVE CAUTION EMBLEM OIL CAUTION MARK MUFFLER COMP PDB NUT NUT NUT NUT NUT FLANGE 5MM FLANGE 8MM HEX 5MM SELF LOCK 5MM TAPPET ADJUSTING Co OIL SEAL 10X20X5 OIL SEAL 15X25X6 O RING 12 3X2 4 O RING 14 8X2 4 OUTER COMP CLUTCH CP PACKING CARBURETOR PACKING OIL FILLER CAP PIN METERING LEVER PIN PISTON PIN SPRING 4X10 PIPE ASSY FRAME PIPE ASSY HANDLE PART INDEX Part name Address Ref Part name Address Ref Part name Address Page Ref PISTON 5 2 PLATE ASSY OIL OUTLET VALVE 11 PLATE DEFLECTOR 7 VALVE PLATE NYLON CUTTING 2 VALVE PLATE STOPPER 13 VALVE PLUG SPARK 1 VALVE PULLEY
17. R FUEL 12310 149 000 COVER COMP HEAD ARMATURE 12312 2U9 000 PACKING HEAD COVER wena o ARM COMP 11 1 GAUGE ARM FUEL PUMP ROCKER zu9 ARM REVERSE LOCK 1661752097010 ARM SHIFT LINK ARM STOPPER 356 5 1 5 005 SENSOR ASSY WATER ARM TEMPERATURE ARM VALVE ROCKER 90003 149 000 BOLT FLANGE 6722 9000 149 005 BOLT FLANGE 8X83 81 90011 149 000 BOLT FLANGE 6X14 CT200 90020 149 000 BOLT FLANGE 8740 BAG TOOL 160MM 91202 KJ9 003 OIL SEAL 20K32X6 BAND 91301 805 000 O RING 2639 7 BAND B1 WIRE 91307 PK2 005 O RING 9 5X1 5 HONDA KIKAKI BAND CORD BAND TUBE CLIP 11 BAND TUBE CLIP 12 5 98059 55916 PLUG SPARK CR5EH 9 98059 55926 PLUG SPARK U16FER9 2000 09 20 2004 11 20 E Address number Part catalogue structure Address is provided in place of the page No to help you refer to the part with the part No or part name 2 Block title 3 Block number 4 Service item Flat rate time CYLINDER HEAD 5 number Title number marked with the parenthesis or parentheses SPARK indicates that it continues from previous page 9 5X1 5 o Part number 7 Honda color code PACKING HEAD COVER 2 Zu Iss 3 SDescription Assemblies Sections framed with broken lines in the exploded view drawings are available as c
18. SHAFT DRIVE BEARING CLUTCH OUTER INCLUDES Engine removal installation Parts catalogue code ON D 22100 4 00 22260 VK4 M01 22261 VK4 003 40230 VK4 M01 41411 VK4 M01 50374 VF9 B01 90101 VK4 003 90102 VK4 000 90103 VK4 003 90105 VJ8 C01 90401 VK4 003 90651 MA6 720 93892 05010 07 94510 15000 94510 30000 94520 35000 96130 62020 10 OUTER COMP CLUTCH HOUSING ASSY CLUTCH HOUSING CLUTCH PIPE ASSY FRAME SHAFT DRIVE HOLDER HANGER BOLT SOCKET 6X20 BOLT FLANGE SOCKET 6X20 BOLT SOCKET 5X20 BOLT SOCKET 6X15 WASHER 5MM BAND WIRE HARNESS SCREW WASHER 5X10 CIRCLIP EXTERNAL 15MM CIRCLIP EXTERNAL 30MM CIRCLIP INTERNAL 35MM BEARING RADIAL BALL 6202 2004 11 20 E Part Description BLADE NYLON CUTTER BLADE Ref LON Relative ref Number No Description VK48 F0400 2 2161A4 BLADE CUTTER 3 2161G7 CUTTER NYLON Parts catalogue code 1 21913 VF9 V30 2 72511 VF9 B01 3 72560 VK4 M01 GUARD B GRASS BLADE CUTTER CUTTER ASSY UT3B UT3D UT3B UT3D 2004 11 20 Part Description Serial 48 2800 Ref LON Relative ref Number No Description NO INFORMATION Parts catalogue code 1 87150 VF9 A00 2 87521 VK4 000 3 87594 VF9 L00 MARK CAUTION MARK EMBLEM UMK435 MARK OIL CAUTION 2004 11 20 E Ref LON Relative ref Nu
19. d engine Bea frame needed number el and number CARBURETOR IDENTIFICATION Check NUMBER point 1 FRAME SERIAL NUMBER ENGINE SERIAL NUMBER 2005 11 20 4 Models parts catalogue codes applicable serial numbers Models parts catalogue codes and applicable serial Nos given this parts catalogue can be identified as follows Applicable Applicable Applicable Type engine frame carburetor serial No serial No identification No UT3B UT3B WYB 15A UT3D UT3D 14 UMK435 GX35 GCACM 1100001 HAGJ 2000001 14 Of carburetor identification numbers only the portions underlined in the example below used for registration WYB 15A 2004 11 20 E 4 Features of each type See the following table for the features of each type UMK435 Specifications UT3B UT3D Blade 2004 11 20 4 Fuel hose general purpose hoses and vinyl hose The standard part fuel hose general purpose hose and vinyl hose may be substituted by the coiled bulk part When ordering the standard part fuel hose general purpose hose and vinyl hose use the bulk part number written in the parts catalog in brackets underneath the part name When exchanging the hose cut and use at the specified length as mentioned in the part name For the method of cutting the bulk part and method of filling out orders etc please refer to the i
20. de Replace b Location function code 4 sequence number Unit code can be shown with alphabet Intake valve No regular rule of code One head intake all No regular rule of code 2004 11 20 1 11 A a Category codes and classification Code Category Engine Power drive Fuel amp Exhaust Frame amp Body Steering Electrical Axle amp Brake Control system CO N O O Attachments c Operation codes and classification Code Operation category 1 Replace Removal Installation Change Overhaul Adjust Rotation Paint related work Top coat Test Inspect diagnose Measurment Overhaul related work Rebore Overhaul related work Reseal Resurface Paint related work Refinish O O N O Q O N Repair Cleaning Air bleeding Major service items without using spare parts 1 Removal Installation 2 Adjustment 3 Inspection Measurement 4 Overhaul 5 Other work E Engine T Transmission D Drive system B Body and related parts 1 Removal Installation 4 Overhaul Set with the parts configuration in the status of being removed from Work the product condition The required Measurements inspections adjustments and cleaning washing of eac
21. h part are performed LON DESCRIPTION FRT including the main body removal installation work and the replacement of defective parts 100142 ENGINE REMOVAL INSTALLATION 0 2 LON DESCRIPTION FRT CARBURETOR OVERHAUL 0 4 INCLUDES All necessary adjustment 2 Adjustment 3112A0 LON DESCRIPTION VALVE CLEARANCE ADJUSTMENT 5 Other work NOTE For 1 product 3113A2 CARBURETOR IDLE ADJUSTMENT LON DESCRIPTION ENGINE OIL CHANGE 8113B1 THROTTLE CABLE ADJUSTMENT 1101 1 INCLUDES Engine oil inspection 1113A1 3 Inspection Measurement Cleaning LON DESCRIPTION 1105 0 ENGINE OIL INSPECTION AIR CLEANER CLEANING INCLUDES Air cleaner inspection SPARK PLUG CLEANING 6140A0 INCLUDES Spark plug gap adjustment NOTE For 1 product SPARK TEST NOTE All cylinders 3120A0 6145A0 2004 11 20 E ENGINE GROUP 237 CRANKCASE SET CRANKSHAFT PISTON CAM PULLEY RECOIL STARTER FAN COVER CLUTCH CARBURETOR zu AIR CLEANER FUEL TANK 2004 11 20 E ENGINE GROUP FLYWHEEL TOP COVER 2004 11 20 Tu 16 6 16 10 lt 12 e oS GEAR CASE FRAME PIPE F 4 BLADE NYLON CUTTER BLADE SHOULDER BELT BARRIER KIT
22. he replacement work Open to the page of the block where the intake valve s spare part illustration is shown 2 FRT is an abbreviation of Flat Rate Time indicating the d h standard service time required for the replacement Look for the intake valve illustration and refer to the ser 3 LON is an abbreviation of Labor Operation Number and it vice item and FRT that agree with the reference No is a classification of the service items by the work unit code The same operation code is used regardless of the models Standard operation is indicated with 6 digits code and additional operation is indicated with 7 digits code 4 Indicating the intake valve replacement and FRT4 1 S lndicating FRT1 4 that will be added when additional operation whole intake side of one cylinder head is done in association with intake valve replacement 2004 11 20 E Indication mark for the listing of service items that continues to the following page Ref Relative ref Number L O N F R T No Description 2 111111 VALVE INTAKE 41 indicated at the last line Indication of the block with no setting of FRT Ref Relative ref Number L O N No Description NO INFORMATION LON code system 11 b Category code Operation co
23. hen FRT is not presented please calculate wages based on ap propriate actual work time Operation not included of FRT Oil and coolant water drainig Waiting time for warming up operation and etc Additional operation that involves removal installation of standard exterior equipment Indirect time spent for service by visiting the customer trade in and delivery Indirect time required for ordering and delivery of parts Cost for grease adhesive agent etc used for service work Explanation of FRT by using 6 Indicating work condition or application condition of the The example may differ from the actual presented items service item ON Relative ref Number Indicating work contents that are included in the service ON RT Description 8 1 3 4 7 mer 8 Indicating a reference No whose operation and time are 1111L1 VALVE INTAKE ee AN the same as FRTA 1 for the intake valve NOTE type 6 7 Includes installation 1111L1A 2 head intake all Wo The application range is limited to the service items without an LON setting within a same block How to refer to the service item by using the sample intake valve replacement DReference No of the illustration of part that shows location of t
24. ions used in the parts catalogue The following abbreviations used in the parts Be sure to check the FR serial number Front A C Alternating current IN Inlet ASSY Assembly L 100L Link 100 Links ists Automatic Left transmission Millimeter Capacitive discharge MT Manual Transmission Reqd QTY ianiti Description BF BFP Du BFP BF BFP Serial No ignition P T O Power take off 9 9D1 9 9D1 10D1 10D1 10B1 10B1 3 SE Dou en 1 9 curren Re o Exhaljst 12312 149 000 PACKING HEAD COVER lt ae STD Standard 15611 921 000 r u l Ground fault circuit T 22T Tooth 22 Teeth NO GAUGE interruptor 16617 2W9 000 HOLDER CABLE HHH 16617 749 010 Hexagonal Hydrostatic The number has been When shown at the left side When shown atthe right side transmission used from the initial model it is applicable to the models it is applicable to the models without revision of No 1001801 and the up to No 1001800 subsequent numbers The parts listed with at the end of the parts name have limited supply period parts not for sale 2004 11 20 E 4 How to check the part block serial numbers Engine parts Carburetor Frame parts Part block parts E 2 E 14 F 1 Stamped Numbers Stamped x x carburetor Stampe
25. mber No Description NO INFORMATION VK48 F2900 Ref No Part No Serial No Parts catalogue code 89000 VF9 A00 TOOL KIT 89203 VF9 003 SPANNER 8X10 89216 045 010 WRENCH SPARK PLUG 89221 KW3 000 WRENCH HEX 4MM 89221 MJ4 000 WRENCH HEX 5MM 99005 01000 BAR A HANDLE 99008 01600 BAG TOOL 160MM 2004 11 20 E SHOULDER BELTBARRIER Relative ref Number Description NO INFORMATION VKA8 F4000 Part No Description Parts catalogue code 1 60156 VK4 M01 SCREEN DUST 2 68150 VF9 J03 BELT ASSY SHOULDER 3 68151 VF9 J01 BELT COMP SHOULDER 4 68152 VF9 003 HOOK COMP SHOULDER BELT 5 72534 VJ3 681 COVER BLADE 2004 11 20 E Part Number Address Page Ref Part Number Address Page Ref PART NO INDEX Part Number Address Page Ref Part Number Address Page Ref Part Number Address Page Ref 10000 10100 707 405 12000 12209 20 003 12310 202 000 12312 202 300 12314 Z0H 300 12367 Z0H 000 13000 13010 2 5 000 13101 202 000 13111 2 5 000 13310 202 000 12000 1126 202 003 1320 202 000 14400 207 003 14431 20 003 14441 20 003 14711 Z0Z 000 14721 Z0Z 000 14730 707 000 14740 707 000 14751 207 000 14771 20H 000 15000 15422 707 000 15510 20 000 15571 ZM3 003 15572 20H 000 15600 ZM3 003 15625 ZE1 003 15721 202 000 16000 16010 2 3 004 16011 20 003 16013 20 003 16014 ZM3 004 1
26. neral purpose hose or vinyl hose in place of a fuel hose or vice versa Always use the correct bulk part in the parts catalogue according to the service manual or the instructions issued with the bulk part 2004 11 20 E 4 FLAT SERVICE TIME k Flat rate service time FRT means the standard time required to service a product which is listed in this manual to help the dealers control the actual working process and calculate the service charge by using it as a guide FRT setting system Net service time Removal Disassembly reassembly Installation Inspection Measurement Adjustment Confirmation Diagnosis troubleshooting Electric system Completion inspection oat time Preparation Process check Confirmation arrangement for necessary tools Related work Transfer of products Float time is set by multiplying the net service time by a given coefficient 2004 11 20 The service items shown in the text are listed with the exchange work time for the repair sales parts as the subject Other representative service items not using repair parts removal installation adjustment inspection measuring and other work are listed collectively in the list in the preface classified according to the work Editorial style FRT setting standard Decimal system in unit of 0 1 is adopted to set FRT as it is convenient to calculate the wage Example 0 1 gt 6 minutes 0 2
27. nstructions issued with the bulk part Bulk part number of fuel hose general purpose hose and vinyl hose Example 95001 75001 50M Bulk part number Refers to the bulk part Marking code fuel hose and general purpose hose Change code Vinyl hose Indicates number mark or change sequence however the code for the bulk part must be strictly O zero Types of code Fuel hose ed outside braid Generalhose 1 Ash gray e Vinyl hose 1 Clear mm inside dia only 2 Ash gray 2 Black ack inside braid 3 Black 3 Light red ed 3 mm inside dia only 5 Black 6 Light red sh gray with red stripe 7 Pale black 3 inside dia only ack 2 DW 2 5 3 4 6 gt Lengths 001 standard 003 3m e 008 8 Application or specification of some parts is not settled D code fuel hose and general purpose hose 50 5 0 mm 7 0 mm 11 mm 12 12 outside dia 17 mm 55 5 3 mm 5 5 mm 7 3 mm 7 5 mm 12 outside dia 15 mm 65 6 5 mm 8 0 mm 12 outside dia 16 mm 6 8 mm 6 0 mm 6 5 mm 7 0 mm 6 5 mm 8 0 mm oooooo D oooooo oooooo 1 Fuel hose 3 Vinyl hose 5 General hose CAUTION It is DANGEROUS to confuse the fuel hose with the general purpose hose or vinyl hose Never use a ge
28. omplete assemblies Their in dividual parts can also be obtained Color description Note Notes are shown with the parentheses in the part name column 02 Required quantity Required QTY shown in the parenthesis or parentheses Ref Reqd QTY z Part No Description BF BFP BF BFP BF BFP Serial No Parts catalogue code indicates the optional part No 9 901 9 901 1001 1001 1081 1081 2156 799 005 Required QTY marked with N Indicates the optional part 5 44414 4 that should be selected as needed 2 8810 389 000 COVER HERD Required QTY indicates the number of the part used in the block 12312 2W9 000 PACKING HEAD COVER 6 15611 921 000 CAP OIL 3 Serial number NO GAUGE 19547 749 010 AType When the type column is blank it indicates that the part is applicable to all types As the type of the actual unit may differ from the parts cat alogue type please refer to Models types and applica THROTTLE ROD ble serial numbers for confirmation i Service item RT 5 THROTTLE INC RELATIVE PART LINKAGE PIVOT ROD COMP THROTTLE DIAPHRAGM ASSY different block Dja A hollow arrow a indicates the block No for the parts en closed within a dotted line TM A solid arrow t indicates the block No the part in question is connected to 1 1 1 1 1 2 3 n 5 2004 11 20 E When the parts were revised C Abbreviat
29. p to date at all times To check whether a parts catalogue revision has been issued please contact your Honda distributor Initial version issue date November 20 2004 Honda Motor Co Ltd 2004 11 20 E How to refer to the part information A Reference with Illustrated index ENGINE GROUP CYLINDER HEAD CRANKCASE COVER OIL CASE Reference with Part number index vu a pois PART NO INDEX Part Number Address Page Ref Part Number Address Page 06000 15212 ZW9 000 15220 ZW9 003 06316 249 000 1 69 88 15332 Zw9 000 15332 ZW9 A30 11000 15400 PFB 004 Sonico TIG 15473 851 000 PLUG SPARK Lr 5 ss Vs SENSOR ASSY WATER 15655 ZW9 000 TEMPERATURE lt e COVER COMP HEAD 16000 5 3 PACKING HEAD COVER GASKET CYLINDER HEAD lt 160 05 gt E E 16011 2v4 005 we 16013 ZW9 003 16016 ZW9 003 16016 ZW9 721 16023 ZW9 003 16024 2V4 650 16028 2V4 650 11300 289 405 11300 289 406 11340 ZW9 000 11342 ZW9 000 11381 289 003 BNNNN 12000 2W9 4052A 1 C11 12155 ZV4 A00 1 C13 12166 249 000 1 10 12209 GB4 681 1 16 12210 ZW9 405ZA 1 C10 12216 2E2 300 13 BYRNEUN RERREREE ZW83 ED200 Reqd QTY BF BF Serial Parts catalogue code 9901 990 1001 10D1 1081 1081 Part name Address Page Ref Cad 12166 149 000 STOPPER ENGINE SIDE 12210 149 0001 HEAD COMP CYLINDER NH8x 12251 149 005 GASKET ABSORBE
30. ption 1 111106 COVER ENGINE TOP Parts catalogue code 1 19720 207 0007 COVER COMP TOP 2 90015 20 003 1 1 2004 11 20 E Ref LON Relative ref Number No Description NO INFORMATION VK48 E2800 Ref No Part No Description Parts catalogue code 1 87135 ZE2 020 LABEL E SPEC 15 5X27 5 2 87521 202 000 MARK EMBLEM 3 87531 Z0Z 000 MARK HONDA 4 87601 Z0H J30 MARK GY2 UT3D U3D 87601 ZOH J40 MARK TYPE GY3 UT3B U3B 5 87660 Z0Z JOO MARK 4 STROKE 2004 11 20 E HANDLE PIPE THROTTLE LEVER Ref LON Relative ref Number No Description 8101N3 LEVER ASSEMBLY THROTTLE 8101H1 LEVER THROTTLE 8101N8 LEVER THROTTLE LOCK 6111G4 HARNESS THROTTLE WIRE 8101J5 PIPE HANDLE 8101V9 HOLDER A HANDLE 8101WO HOLDER B HANDLE 8101W1 HOLDER C HANDLE 4131E0 GRIP HANDLE LEFT 4131E1 GRIP HANDLE RIGHT n WwW VK48 F0100 Part No Description Serial No Parts catalogue code 17850 VK4 M01 LEVER ASSY THROTTLE U 17851 VH8 761 LEVER THROTTLE YELLOW 17852 VH8 641 LEVER THROTTLE LOCK YELLOW 17853 VF9 V31 GRIP R THROTTLE LEVER 17854 VF9 V31 CAP THROTTLE LEVER 17856 VF9 V31 GRIP L THROTTLE LEVER 17859 VF9 V31 SPRING THROTTLE LEVER 32100 VF9 V31 HARNESS ASSY WIRE 53110 VK4 MOO PIPE ASSY HANDLE 53136 VF9 A01 HOLDER A HANDLE 53137 VF9 A01 HOLDER B HANDLE 5
Download Pdf Manuals
Related Search