Wardrobe Care GC9920
Contents
1. Steamer 220 240 V AC SAI ADS d 2106 ae Ao RV DVR PHILIPS 5 1 The calc clean process will automatically activate after 00 3 5 hrs of steaming In terms of product usage time it Smee would depend on how often the consumer uses steam when he she uses the product 5 2 It is possible for service center to manually activate Auto Calc Clean process before time is due The steps involved are as follows Unplug cordset from mains socket Allow boiler to cool down Boiler temperature must be lt 50 Deg C for auto calc clean to take place Press amp hold refresh button when plugging into the mains socket Release refres2. 74 2106 I N als UNTING 4 ES U Y EN a RZ 220 240 V AC 4 3 Check for AC power supply to Iron unit between L1 and NI 220 240 V AC 4 4 Check for AC power supply to Steamer unit between L2 and N2 220 240 V AC BD Ie US CL EW PUMP lt i gt 9001 R1 4001 4 2 Check for output of 24 V DC and 5 V DC from i Mans ac switch mode power supply up To check 24 V DC Probe at 24 V test point and BE TE N1 N2 N3 220 240 V AC FAN ASSY z ICP 9019 BI ES Use ND 9008 9012 R1 PBO V 9047 001 N 9001 R2
3. o assy detaching completely from the Stand IRONING BOARD MOVING COLUMN upside down lying flat on ironing board surface as follows Strap 2 m u Spring 2 5 wl oe eA 2 gt Por ln 6 19 DISASSEMBLY ADVICE MOVING COLUMN Remove Disassemble Disassemble Remove Disassemble Disassemble Remove Cut screws J1 J2 PLATE PIVOT FLANGE LEFT 16 PLATE PIVOT FLANGE RIGHT 17 screws KI K2 HANDLE LIFT LEFT 18 HANDLE LIFT RIGHT 19 T10 Torx screws LI L8 3x cable ties to free the wires on MOVING COLUMN ASSY 15 Disassemble GC9920 MOVING COLUMN ASSY 15 7 19 EXPLODEDVIEW amp PARTS LIST MOVING COLUMN GC9920 4239 020 01350 E 4239 020 02511 4239 026 22920 4239 026 22930 4239 026 22940 4239 026 22950 i changed KKO Moving column assy By order Moving column assy Plate pivot flange left Dark grey Plate pivot flange right Dark grey Handle lift left Dark grey Handle lift right Dark grey Note I Please order part with when servicing product which has date code 2wk934 8 19 DISASSEMBLY ADVICE STAND WHEEL ASSY 31 CAPWHEEL PAINTED 32 Disassemble Disassemble Disassemble CAP WHEEL PAINTED 32 E RING 33 WHEEL ASSY 31 BACK COVER TOP 21 BACK COVE
4. 017 11290 4239 017 74240 4239 020 01160 4239 020 02471 4239 020 01600 4239 020 02561 4239 020 02160 4239 021 41290 4239 021 33860 4239 021 47990 4239 021 34270 4239 021 48960 4239 021 47920 4239 020 01330 4239 020 02481 4239 020 01610 4239 020 02571 4239 021 34290 4239 021 48970 4239 020 01320 4239 020 02350 4239 017 09880 4239 017 09890 4239 026 22910 4239 015 58480 4239 015 56700 4239 015 58440 4239 026 23020 4239 026 22210 4239 026 26480 Note l Please order part with when servicing product which has date code 2wk934 E changed GC9920 Wire assy LED Standby Wire assy LED Standby Wire assy LED Rinse tank Wire assy LED Rinse tank Wire assy LED Water tank Wire assy LED Water tank Wire assy rinse tank switch Iron assy Purple Iron assy Purple Iron assy Blue Iron assy Blue Iron assy Blue Hose holder version Soleplate assy 230 V 800 W Iron electronics Iron electronics Hose cord iron Hose cord iron Hose cord iron Hose holder version Steamer assy Purple Steamer assy Purple Steamer assy Blue Steamer assy Blue Hose cord steamer Hose cord steamer Chassis boiler assy Chassis boiler assy Pump service pack Electrovalve Foot pad Foot rubber Black Wheel tread Wheel tread Boiler compartment cover De air valve De air valve 13 19 BLOCK DIAGRAM GC9920 RINSE E VALVE IRON STEAMER STEAMER E VALV
5. 01 gt er 4012 o a i 2001 No No FUSE MIIUNTING NB a W W c wl MAINS AC i No zw mile O 8002 8004 8001 og lz I I 4 R I g O JI es co ds REM SMPS 2002 Y Po bu PO 2 24V A gt gt No aman es W J T 2017 W 1 2018 GNI HS 9034 GND o 5 9021 RQ Eo co i ore O 2012 a y Sy 2 I gt MIS TR al 3006 PB2 3008 SE 9043 Lo 5 9045 Sama 5 SMIERCI S 9044 por sA ro LJ 2014 9047 gt 7012 UD N L dE a E SC W 3009 Se ie gt 2006 SE pz R I NI 3012 u 3011 1 T Ele IRON CORD Edd PHILIPS Water tank LED Refresh Rinse tank switch Iron Vellow and Switch Black and Neutral Black W8 PCB W5 Grav W9 Blue N1 Rinse tank LED Reed Steamer Red and Switch Neutral Black W6 White W10 Blue N2 NOTE ABC brown red and blue is a 3 pole connector to connect to boiler side W12 DEFG white blue vellow and black is a 4 pole conn to connect to boiler side W13 10 19 DISASSEMBLY ADVICE STAND PANEL RIGHT ASSY 25 REED SWITCH ASSY 29 IRON SLIDING TRAY ASSY 30 STEAMER ASSY 47 screw S2 screws 13 T4 T11 T12 PANEL RIGHT ASSY 25 q
6. 2 mins to complete Boiler 4 5 bar Heat resistant storage compartment for iron amp steamer Retractable auto cord winder 3 5 m effective length Wheels for ease of mobility Detachable water tank 2 5 L Detachable rinse tank 0 85 L LED lamp for power on water tank amp rinse tank Published by Philips Consumer Lifestyle Printed in the Netherlands Copyright reserved Subject to modification PHILIPS 10 01 TECHNICAL INFORMATION 2400 W at 240 V 10 A Power Maximum Boiler 1200 W Iron 800 W Steamer 500 W Board heater 400 W Fan 40W Voltage 230 V Frequency 50 60 Hz Weight product 20 kg Weight with package 24 kg 500 x 480 x 760 mm Lx W x H Product dimensions in storage mode Start up time Approximate 2 mins Approximate 5 mins if automatic calc cleaning is required Board cover The non scorch cover can withstand 230 deg C continuously for 45 mins This allows iron to be rested horizontallv on the cover during ironing Board heating Heater is provided onlv in the active board On the board cover the feeling is warmth lt 60 deg C amp not scalding hot For optimized performance of the appliance the heater is permanentiv on during steamer amp refresh mode while switches with iron during ironing mode Active ironing board The ironing board has 2 portions Passive amp Active board The longer portion is the Active board The Active board is speciallv sh
7. 7206 A4 1 Ring Terminal Male faston connector 0 8mm thickness Directly solder with heat shrink sleeve D 5 i O H LL LLI E o N lt E co COLUMN 15 19 GC9920 EXPLODED VIEW STAND 9 A SS N un 1 Nee S 24 LED cover 29 34 26 16 19 GC9920 EXPLODED VIEW IRON ASSY Backplate 43 Housing 46 17 19 EXPLODED VIEW STEAMER GC9920 E gt Up 7 S gt Ay CY Mi go Y N zp 18 19 GC9920 EXPLODED VIEW BOILER 49 51 Braided 2 fe De air tube EV1 A I m G U 2 LN Y vice o Ih Inlet tube 19 19
8. E IRON CORD STEAMER CORD L N E COMM L N E COMM IRON E VALVE 4x Conductor 4x Conductor 24 V DC GND DIR Sig PWM Sig Ax Conductor L N BOARD 2x Conductor HEATER LN 24 V DC 5V DC 2x GND 2x Conductor 4x Conductor SMPS Note CONN means Signal wire FAN PUMP BOILER STAND ELECTRONICS 3x Conductor CONTROLLER MAINS PLUG 14 19 ELECTRICAL DIAGRAM BOILER SIDE VIEW SPOT WELD THERMAL FUSE C 620mm AWG26 XLPVC Ribbon A U STDBY LED 4x AWG26 280mm White AGW26 A o 1 WATER O TANK re Assy REED SW 239 500mm AWG26 XLPVC Ribbon A R LED A IAR 100mm Blue AGW26 RINSE gt TANK DETECT SW 220mm Blue AWG26 XLPVC Ribbon GC9920 BD HEATER E Refresh Sw 1800mm AWG20 TEFLON 1800mm AWG24 XLPVC Ribbon 1600mm AWG26 XLPVC Ribbon EARTH DAISY CHAIN LEGEND 2P HEADER JST XHP 2 4P HEADER JST XHP 2 Directly soldered to PCB Female faston connector 4 8 Stocko ID1 7 Pin receptable RBB8000R1 7 0 5 Stocko ID1 9 Pin receptable RBB 7854 001 R1 9 4 pole plug AMP 770275 1 Male 4 pole receptable AMP 770274 1 Female 3 pole plug AMP 770331 1 Male 3 pole receptable AMP 770333 1 Female JST XARR 01VF connector 2 pole SXH 002T P0 6 terminal Male 2 pole SXH 002T P0 6 terminal Female M4 3 Stocko RSB
9. R BOTTOM 22 AUTO CORD WINDER 38 Remove Disassemble Remove Disassemble Remove Disconnect Disassemble screws M1 M4 BACK COVER TOP 21 screws N1 N6 BACK COVER BOTTOM 22 screws P1 P2 P3 quick connectors E L N at the back of AUTO CORD WINDER 38 AUTO CORD WINDER 38 SPRING LIFT COLUMN ASSY 27 Remove Remove Disassemble IRONING BOARD MOVING COLUMN assy refer DISASSEMBLY ADVICE MOVING COLUMN screws Q1 Q2 SPRING LIFT COLUMN ASSY 27 GC9920 FOOT ASSY 28 Remove Disassemble screws R1 R4 FOOT ASSY PANEL LEFT ASSY 24 STAND ELECTRONICS 37 WIRE ASSY LED STANDBY 39 WIRE ASSY LED WATERTANK 41 Disassemble Disconnect Remove Disassemble Disconnect Disassemble Remove Disconnect Disassemble Remove Disconnect Disassemble screw S1 screws T1 T2 T9 T10 PANEL LEFT ASSY 24 quick connector W7 on STAND ELECTRONICS 37 LED cover WIRE ASSY LED STANDBY 39 quick connector W8 on STAND ELECTRONICS 37 WIRE ASSY LED WATER TANK 41 screw U quick connectors L4 N4 amp 4 pole cable W3 on STAND ELECTRONICS 37 SMPS 36 screw V all connectors on STAND ELECTRONICS 37 STAND ELECTRONICS 37 9 19 WIRE LABELS ON STAND ELECTRONICS 37 GC9920 Steamer Steamer Standby LED Fan SMPS 24V 5V Cord winder Board Comm Live Blue and 4x wire 4 x wire Neutral HE Fuse Black W2 Brown L2 Black W7 Red W4 Black W3 Blue N5 Blue N3 Iron Thermistor I
10. Wardrobe Care Service GC9920 service Service Philips Consumer Lifestvle PRODUCT INFORMATION Safetv Information This product meets the requirements regarding interference suppression on radio amp TV After the product has been repaired it should function properlv and has to meet the safety requirements amp legal regulations as laid down amp officiallv established at this moment Features Iron Careeza soleplate with pointed tip Power on switch cum iron ready lamp Iron readv in 2 mins Auto shut off in 5 mins 1 Suction amp blowing button for active board 1 Steam trigger Heel rest Iron hose cord 1 6 m Steamer Internal heating element Power on switch cum steamer ready lamp Steamer ready in 2 mins Auto shut off in 5 mins Suction amp blowing button for active board Steam trigger Steamer hose cord 1 8 m Ironing Board Non scorch board cover Active amp passive boards Longer portion is the Active board Special shape on Active board for shirt amp blouse Refresh button on Active board for refresh mode Auto shut off in 10 mins Heater on Active board 1 Bi directional fan on Active board for blowing amp suction 1 Board tilting mechanism Board folding amp locking strap for storage amp transport Height adjustment for board 0 75 m to 1 00 m in 22 intermediate steps Rod hanger for steamer mode Stand Automatic calc cleaning svstem
11. aped for shirt or blouse during ironing steamer amp refresh mode It also has a bi directional fan amp board heater that offers suction or blowing amp board heating during use For optimized pertormance of the appliance fan is permanentiv on during use Refresh mode During refresh mode warm air blows out from the air vent at the side of the active board housing The refresh mode runs for 10 mins amp then switches off automatically You can repeat the refreshing by pressing the refresh button again Automatic calc cleaning system When the power on light blinks automatic calc cleaning is active Wait 2 mins for the appliance to complete the calc cleaning process After calc cleaning is completed the rinse tray light blinks amp a few beeps can be heard Empty the rinse tray amp re insert it The 0 85 L detachable rinse tank has sufficient capacity for 1 rinse rinse volume 0 55 L with buffer to avoid spillage while transporting to empty the contents During automatic calc cleaning the appliance is disabled until the process is completed GC9920 Indicator lamp All switch cum lamps on the appliance use blue LED For the iron amp steamer light the LED flashes during heat up amp burn steadily when ready he power on light on stand will remain lit as long as the appliance is plugged in amp the main switch is on Appliance power management scheme Please take note that the following combinations cannot be operat
12. e screws G1 G2 Disassemble KNOB FLAP 10 Disassemble KNOB 11 COVER BUTTON REFRESH 12 BUTTON REFRESH ASSY 13 Disassemble COVER BUTTON REFRESH 12 rotate anticlockwise Remove screws H1 H2 Remove wire stud Disconnect 2 pole cable of BUTTON REFRESH ASSY 13 Disassemble BUTTON REFRESH ASSY 13 3 19 PARTS LIST IRONING BOARD E changed DEJE CA Note Please order part with when servicing product which has date code 2wk934 4239 010 09690 4239 017 10080 4239 026 22820 4239 026 25910 4239 015 56230 4239 017 10090 4239 017 11040 4239 017 10100 4239 026 22750 4239 026 25870 4239 026 22830 4239 010 09750 4239 026 22840 4239 026 22760 4239 026 22780 4239 026 25880 4239 021 33280 4239 026 22810 4239 026 25900 4239 016 82220 4239 021 49080 Board heater TCO Fuse board Fan grille Purple Fan grille Blue Fan gasket Fan assy Fan Board cover Board housing active Purple Board housing active Blue Button tilt Dark grey Rod hanger Knob flap Dark grey Flap Dark grey Cover button refresh Purple Cover button refresh Blue Button refresh assy Board sticker Purple Board sticker Grey Board heater rivet Hose holder assy By order By order GC9920 4 19 GC9920 EXPLODED VIEW IRONING BOARD 57 OO VW WZ BAK WODO SOK an Ie O r Mo MAL SEA A OR BOSO U WNC GOO 4 OWEN ON W en OWO I go
13. ed simultaneously Iron mode Steamer mode Iron mode Refresh mode 2 19 DISASSEMBLY ADVICE IRONING BOARD BOARD HEATER FAN GRILLE 3 FAN GASKET 4 FAN ASSY 5 Remove bolts Al A4 Disassemble FAN GRILLE 3 Disconnect 4 pole cable of FAN ASSY 5 Disassemble FAN ASSY 5 Disassemble FAN GASKET 4 Reassembly tip Ensure fan assy orientation light blue colour fan label to face board frame BOARD HOUSING ACTIVE 7 Remove BOARD STICKER 14 on active board Remove screws Bl B20 Remove board plugs C1 C3 Disassemble BOARD HOUSING ACTIVE 7 Reassembly tip Adjust board plug C1 C2 C3 clockwise amp counter clockwise to align screw holes between board frame amp board housing before screwing CI adjustment B1 B6 C2 adjustment B7 B12 C3 adjustment B13 B14 Reassembly tip Replace with new BOARD STICKER 14 after reassembling BOARD HOUSING ACTIVE 7 GC9920 BOARD TCO FUSE 2 Remove heater terminal connections D1 D2 Unbend heater tabs El E7 Disassemble Board heater Disassembly tip Do not over bend heater tabs to prevent breakage Reassembly tip The slot holes on the heater tab board frame are for riveting Use rivets SUS dia 3 2 x 6 35 amp rivet gun when reassembling BOARD HEATER 1 Remove rivets FI F2 Disassemble BOARD TCO FUSE 2 Reassembly tip Use rivets SUS dia 3 2 x 6 35 amp rivet gun when reassembling BOARD TCO FUSE 2 KNOB FLAP 10 Remov
14. h button when power on light starts blinking indicating that calc clean process is active 12 19 PARTS LIST STAND IRON ASSY STEAMER amp BOILER 4239 016 81880 4239 026 23090 4239 026 23100 4239 021 34230 4239 021 33550 u 4239 021 56331 4239 021 33560 N 4239 021 56341 4239 026 23080 E 4239 026 38951 4239 021 33840 4239 021 33470 A 4239 021 56301 4239 017 74040 4239 021 33530 4239 026 22850 E 4239 026 38931 4239 021 34220 E 4239 026 38941 4239 016 81890 4239 021 33570 4239 021 38420 4239 021 33600 4239 021 34370 E 4239 021 48980 4239 021 34350 u 4239 021 48030 4239 021 33520 E 4239 021 43310 4239 021 43320 4239 021 38380 4239 021 46950 Boiler strap Back cover top Grey Back cover bottom Dark grey Steamer door hot foiled Panel left assy Panel left assy Panel right assy Panel right assy Panel front bottom Grey Panel front bottom Spring lift column assy Foot assy Foot assy Reed switch assy Iron sliding tray Wheel Wheel Frosted silver Cap wheel painted Cap wheel E ring ID 10 Water tank assy Purple Water tank assy Blue Rinse tank assy 24V SMPS Switch Mode Power Supply 24V SMPS Stand electronics Stand electronics Auto cord winder EU EU Swiss UK SIN Australia Auto cord winder Auto cord winder Auto cord winder Auto cord winder 4239 017 74220 4239 017 75670 4239 017 74210 4239 017 11280 4239 017 74230 4239
15. oiler Earth W6 W9 W11 steam hoses amp connections on ELECTROVALVE 51 EV1 EV2 EV3 De air tube Inlet tube Safety cap Screws al amp a2 2x catches at the Boiler chassis Boiler chassis e Release catch CHASSIS BOILER ASSY 49 WIRE ASSY LED RINSE TANK 40 WIRE ASSY RINSE TANK SWITCH 42 PUMP ASSY 50 ELECTROVALVE 51 11 19 REPAIR INSTRUCTIONS GC9920 1 Due to the high wattage of the product only the specified cordset must be used To check 5 V DC 2 When replacing the ELECTROVALVE 51 please be 1 Probe at 5 V test point and N1 N2 N3 or reminded to apply loctite at the joints for good sealing 2 Probe at connector 9019 between VDD and GND 7N MAINS RE Y E 3 After the product is repaired it should function properly amp must meet the safety requirements amp legal regulations as i 90 laid down amp officially established at this moment 4 Basic checks for the STAND ELECTRONICS 37 as follows 4 1 Check for incoming AC voltage measured at L5 and N5 220 240 V AC 9001 R2
16. ron Board SMPS SMPS Cord winder Comm Blue and Live HE Fuse Live Neutral Live Black W1 Orange W11 Brown L1 Brown L3 Brown L4 Blue N4 Brown L5 BOILER IFuse STMMES CORD IRON CORD lt L gt HE FUSE 4 5 D lt L gt O 5 mm gt SES Ev HUMP lt L gt 9001F R3 an Je 4001 40
17. t GRA pa ROVER 0 AI OO DADA WR 4 V 0 08 BESON OD GH RCC 67 000 OO OLE 7 SOON CO GW WOOO VRR KR tha ON VO ON RSS Ne POWY YW A 000 PO or RN ON VER 0 0 KO X POW Wo yo PE s SOD SG II OE a 80 S BANCO OR I b 009 EN OO Y RO OD WOOO GOO OY RER MIN OO N SIO Go VON ON OOOO M WOOD OSA OOOO E FO 000000000 80 Rn VON OT NR 3000 LO NOOO COC e 000 WOM OOOO 00 0 OR OOOO mer 08 VA 4 OO g RR ON un O OR PIPE Maro its ON 00 co OD ONS OO CO 0000 OO OR RD OO ON ON NN DO NN ROY A Kod 00 GAY Ro ceo 090 ER VOR 0 5 6 RD VRR y DO RR wee eevee COE 0 RR EN OA 999999990 KODOWA AR 0 RX m P Ea LI 3 O 0 SE p N O LLI LLI pe D c Y O p N Q LLI LLI G a D dy G L 14 11 12 5 19 DISASSEMBLY ADVICE MOVING COLUMN screws M1 M4 Disassemble BACK COVER TOP 21 Remove screw S1 Remove screws T1 T2 T9 T10 Disassemble PANEL LEFT ASSY 24 4 pole cable W4 2 pole cable W5 Quick connectors L3 N3 amp Earth Board heater on STAND LECTRONICS 37 Remove Disconnect Undress the disconnected wires so that their ends are hanging freely from position Loc 1 NS GC9920 Remove screw M5 Press HANDLE LIFT LEFT 18 amp HANDLE LIFT RIGHT 19 Pull upwards IRONING BOARD MOVING COLUMN Place
18. uick connector W10 on STAND ELECTRONICS 37 REED SWITCH ASSY 29 catch at bottom of IRON SLIDING TRAY ASSY 30 Pull out completely IRON SLIDING TRAY ASSY 30 Remove Disassemble Disconnect Disconnect Disassemble T5 T6 T7 T8 Boiler compartment steam hose of HOSE CORD STEAMER 48 on EV1 steamer Earth amp quick connectors L2 N2 W2 on STAND ELECTRONICS 37 STEAMER ASSY 47 IRON ASSY 43 HOSE CORD IRON 46 Remove Disassemble Disconnect Disassemble screw W Backplate quick connectors of HOSE CORD IRON 46 at iron rear IRON ASSY 43 SOLEPLATE ASSV 44 IRON ELECTRONICS 45 Disassemble Remove Disassemble Remove Disassemble Remove Disassemble Disassemble Inlav screws X1 X3 IRON ELECTRONICS 45 screws Y1 Y3 Housing screws Z1 Z3 Cover SOLEPLATE ASSY 44 GC9920 PANEL FRONT BOTTOM 26 WIRE ASSY LED RINSE TANK 40 WIRE ASSY RINSE TANK SWITCH 42 CHASSIS BOILER ASSY 49 PUMP ASSY 50 ELECROVAVLE 51 Remove Disassemble RINSE TANK ASSY 35 PANEL FRONT BOTTOM Disassembly tip Release 2x catches at the bottom of boiler chassis by inserting 2x screws M4x8 into the holes located at Loc 2 amp Loc 3 Refer following diagram Disconnect Disconnect Disconnect Disconnect Remove Release Release Pull out chassis Pull out Disassemble Disassemble Disassemble Disassemble Boiler chassis 3 pole cable W12 and 4 pole cable W13 b
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