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1 - Madman Production

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1.
2. TRACKING
3. CPU DRV x 25MH 5 RESET HE x V 5D x gt
4. nf eld 1 7 t 4 1 E 4 1 55 85 85 55 E 5s 5s 5s 5s 5s 1111171 1 t n gt 3 RR
5. V 5D V 11B DTC124EUA TLB 4 4 9105 R110 6 8K w 0102 5 R111 6 8K DTA124EUA TLB Hm 2 R112 6 8K o oie 9 ERS 9 amp a 25 55 S C115 L R118 PRI 5 Hs 185 R117 470 E 3 1 RI rj 1SS355 TRB V 7A 1 2 SESS db V AUDIO OUT z9S9Pa805gasp 5n T i 385598208 39 8 x gt g 412818128 E 8 R c 2225 1 8 582200259082 5 gt gt
6. V501 3 9 DFLB JACK and KSWB ASSYS O gt O lt iC 5 x I a 3 3378 383 3 J8 5 gt 25 45 Hx OO a g DO
7. 5 6 7 m 8 X 5 lt j 0 xou lt S o a gt o gt gt H N ar 2 3 8 a gt 4 10 Hao 1 6 8B 02 5 85 5 E e e n LV F lt 4 9 eT Tal gt 017 e e 1744 HV e 71 One a a aE oS ux 0042225 54048445 Rav X 211 205227202 2242026535 wo 5 viv gt 8 942 Te 9Y Wirz o 9ooo 0050 LN gt 2 SN gt 55 5 5 NN ON 99 8 lt Gives 91 9v c M 81V 5 120 O71EZ n 21 VV Ne 9 O Ihz m L LY LY 227 a 222 ON 2
8. CPU SRV i 1 9155 QJ gt V 3S Q0 amp E 42 lt R148 VASE SRVSDATA 9288 8 8 8 Simo 147 22K SRVLRCK 2 R106 55K 3 3K R149 six 55 22 S e RI 07 K 22K Optical sensitive select 230 T R10 22K ADC 8 7 m i CD RW 65 515 R118 22K SIS PRESS CD R L ole 1 1 2 OVER Reg Ic104 2 2 C105 5 1447 11 EY NJM2903M TLB 2 1 87978 7776 9115 ADC agase385882gpg2S2osu22492u29ges0g28 5 SBOKZ 9 81418 R146 1814131 398 C109 S9 990500 GG o o o o o 2 9 XI C136 1 CPU amp FPGA 9 1 5 4 1M lt 579 swseswm _ i 9 72054 SEU UE 724553 pim VSS35 Suk 71 5 2 DATAGI 1 CODE ibit DAC 07003 e 2114 1 65V SFSYZ 555 Ll 4 4 385Y8 IGBFGIN 4 PE R169 10K 4 9 7 1 IC101 10 4 ARSEL11 65102A C124 T
9. 1 2 3 3 7 MAIN ASSY 3 3 FPGA DSP NI ja lt V 3D lt Ge lt V1R25 d ej N OSN 19 N o al 21 I T eem gt o S Ld ow M IN S bo Y S 6554 R700 21 IG G 1 175 en g ha mw R750DACLRC pray T S 88888 Sree TL o 5 RIMS DACBCK GND Q Q gt C751 2510 00 lt ae ES 0 1 26 71 PRO 10 PB1 C101 10 R757 e C150 28 CORE GND 2 gt B Wid 429 s 2 DSPTDO E DSPC56311AF180 K HCKR PC2R C755 DAC11M IDO 2 21 DO Qa TDI 51 Di 140 1 M iim TCK DSPTCK 52 TMS DSPTMS 55 CORE ONDE 2 2K DATA 15451 gt 6 HCKR APE from CPU DSPSIN S9MISO spa 04 CKT m 26 SCK SCL a a oo
10. _ 5 Assy DWR1309 SAA 6 1 1 5 assy 1 KNOT REGULATOR PLATE cru VNF1084 T o 12 DNH2707 SS NS 49101 5 915 DWR1310 8 1654 Ktk7009 T D20PDYO610E gt BS 5Y AEKJ055 F 52147 0610 c 7 REG amp 491001 3 5 55 E 1 Ko EE 0 ST opze o Bi Bx 2 5 2 N bel 9 5 156 2 1 8 1053 STBY EK7008 T s rs 9 9 4 m M xx ET 5 9 6 O REG BAoBCOWCP v5T 5 X X lt DS 491 800 4 5 GND 5 CTL ul po 88 nu 8 82 8585 585 1 5 Ti Ki ii s 8 CABLE HOLDER 51048 0600 PENDETA Li STBY CN51 491 200 3 1 2V KP25QNA11 8 QR Y 2502012 AEK7023 T 55 491 200 GND 9 Hee 2 49 108 6 BS 1658 A m BA gt 5 85 g E J 5 s sl 4 GND Z v 5 ce PTS 1 ER GND 7 95 ae St GND N m 35 GND 634 R63 S 45 4 52 lt 5 vLo
11. 1 m 2 3 4 DEO1Q0VFO o M L 1 00 10 m CKS4179 sw 1 PN ua N GND 5 _ po es Hs 2 H3 _ 1122 x S m Ool DRIVE 1 2 gt 9 i A1 A2 4 2 42 se STEPPER R 1101 101 D u DKN1447 TFB DKN1447 TFB i MOTOR M 3 st1 amp vec amp 1113 sr g g 29 a J st2 Z 10780 VR780 PD M CN1102 afl 6 7 1446 T58 OE LCG H RW 1 FR D Q3 F RTN N e i gt Fo O E io TR A Ic101 E x DRV 82 Servo z 5 GND eS nb 2 2 gt 650LD 74 48 Lbese io x an 8 43 9 9 912 t Toa uU x 9 8 Lb780 GND lt lt R GND 0 9 LPS1 5 1 vR780 f DRV VRCOM 2 55 TRIN 49 5 _ 8 42 vReso N DRV 9 2 9 4 C D do 1 Q 2 9 1 10 E 0 F 0 8 1 gt SW2
12. 1 M N 5 CN1102 vec DKN1445 TBB si 90 FTO 5 io 18 vec 5 55 B3R n 1 9 18 54 g 7807x650 ic Nh BWR 7 OE ICG 162 62 t AR 8 GNDS 6 GND B1R 9 B1 LD780 Hl 25828 94 69 169 14 mem H VREF HE e GND 9 42 VR650 RW p RW 2 2 o ca Herm 6 243 21 q3 vrecom B3 lt amp E re s14 81 9 ano a 09 B4 e 4 LD789RR Lo780 A D 4 62 09 10650 eo eL 69 VREF NC 4 52 2520 49 LPS2 9 4 4 TDRV 0 01 6 T DRV GND OH CA2 TRIN 4 C1105 AD LPS1 Ps1 43 LPS1 EDRV G gt 49 095 2 T 63 F RTN OF TRIN LPS2R 1105 2 row OH 1274 TBB 3 GH 8 LPs2 a O T 2 n 2 Lo O 1 7 Lo 9 Me C1107 Os 19 st O Lo 7 ST2 0 01 Q Lo 1275 TBB Q e ST2 6 CN110 4 6 O Si 4 sT2 Mtl se 2 51 Q 2 571 b H0 Q 1 5 1 1101 VKN1409 DKN1447 TFB CN1104
13. AUDIO OUT R JA802 P o 1 KSWB ASSY DWS1386 CN502 CN1502 KP200188L AKM7032 i t O PLAY 4 PLAY 5 sten 40501079 T CUE BUE 51502 GNDAD Q DSG1079 T E 2 4 T SEARCH R e 5 GND 8 lt 5 1 I 2 501024 ii 6 VIAE 4 T SEARCH F E I1 G PLED Qtr SNP SG1024 T amp I CLED 5 4 SEARCH R 8 501024 T la e t ti Notes al 4 SEARCH F 2 RESISTORS NO MARK RS1 16S x x J ULSD s d 501024 T RN 16 1 V 5V 2 CAPACITOR NO MARK CKSRYB uF CN500 S 7 CCSRCH F 52492 1320 25 i 85 77 HAR aF 0 25 48 Br SE aF 2 aA ES M uF JOG2 lt ki 1 CKSRYF uF o 4 GNDD amp p STBY is STANBY 2061 y o 107 WN S _ yoat e tay el 5 Alas ta z Pm 92 Z 2 w 6 PED JSCLK 8 UscLk 0869615 UE E _ isco JXSTB I 49 1 JBK 1 LACS 42 Td ELAC4 449 FLac4 to JFLB GNDD ane nce T U El Jack a
14. amp amp CDJ 800 9 Assy 1 501 PD3848A Voltage V 502 UPD16306B 61 Voltage V i Assy IC601 UPD16306B Voltage V Voltage V 5 0 0 0 0 0 0 0 0 0 5 5 0 5 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 5 0 0 0 CDJ 800 33 34 CDJ 800 5 6 m 7 8 4 PCB CONNECTION DIAGRAM NOTE FOR PCB DIAGRAMS 1 Part numbers in PCB diagrams match those in the schematic diagrams 2 A comparison between the main parts of PCB and schematic diagrams is shown below Symbol In Schematic Transistor Transistor with resistor Field effect transistor 3 terminal regulator 3 The parts mounted on this PCB include all necessary parts for several destinations For further information for respective destinations be sure to check with the schematic diagram 4 View point of PCB diagrams Connector Capacito
15. V8DAC V 3D A R731 DTC124bEUA TLB R739 6 5 9706 2 2K 8740 6 R732 070575 R741 6 DTA124EUA TLB 2 2K MUTE ON 1 3 MUTE 1 DACDATA DETECT 5 wy DATA 2 69 ZERO lt 5 V 7A OK DACRST E q from CPU ON DATA Lch 55 Dos CPU CLK GNDD 7 L Lour me ES gt i gt 4 Les 47 16 FRS HVW t 0 2 e m 938 E so NM vO 1 SSSFEQOWKNNEZDO lt DAC 5 22 xwoaoiu gt V 7A o 75 2 24 V5DAC 2 5 H YN lt 2 NIE E lt 58 S ZOOZXOoOZ 5 gt gt C706 aN STUDI GILT lt 47 16 1 e ROUT A 5 WW DOUTJ gt Jel T ND 8 S4 Rch DACLRCK B EN hd hd e nme 77 DACDATA 2 5 Bs GNDD DACBCK e DAC11M 5 from DSP 11M lt vsoac 2 a ND DOUT 77 GNDD 5 736 gt 9707 68 2502412 RS TLB NDD EIN 77 GNDD The mark found some component parts should be replaced with same parts safety regulation authorized VSDAC of identical designation 8A e NuM2880U1 5 TLB A 4 i 1 704 x
16. R818 Br OOOO e JACK assy 69 DNP2132 C CN802 CDJ 800MK2 CN801 NOTE The encircled numbers denote measuring point 2 3 4 4 8 KSWB 55 SwB assy 8 CN502 85555558 DNP2132 C s KSWB assy D gt UM WOW DNP2132 C A 4 9 JFLB ASSY c CN500 3 m ASSY C 0 NDD 11 JOG2 12 GNDD 13 V 5V Wes 5 Ll ui LI Q 2 E n 240 NO VEE FR O O 9 07 CIO CN1601 4 16603 CAUTION 491 200 REPLACEIC l E MFD BY LITTELFL REMPLACER LE COMME INDIQUE DE CHEZ LITTELI Production code UTION LACE IC LINKS AS MARKED 2 BY LITTELFUSE INC LE IC LINK MME INDIQUE CHEZ LITTELFUSE INC DWG1624 JFLB 2 2 DNP2133 D Bre A SHEET SW 60 9604 601 9603 9602 9601
17. Large size SCH diagram E 5 ap 99701 129 015 O 815 zno B T9970I 21 lt lt Asng 1noq 01 ABLS e SONO 0 1 0 1 Bete agno 215 o 1 029 e ro osi 000 LOOAP OGSEIX rim E Iovi 2 i SR LNI DDA 9 vot d 6 C 2 190 5 ITISa amp 5 1 ovt se 94 vivo gt _ 129 0 1 08 enn Lo 2 arm 820 5 99 5 B copar a lt 22 lt oar g OO0ocg oG0 Zz o 3 og oLa 2 OO0NZOCNNNNmmNZNNZONMNZO FRPESBRERBBPREREBREBBPRER 5 gla 6 a g ZITA 2 855 6 01sa z o gt 0159 me 19 gt s Tur Tus S 154 9 isd m 1 6 6 e oo Jano gt 82 929 050 5 BS Y 9547 Q 19 AAA AA T zn 2 he Isa 1sux 1 gt gt gt gt gt 5 OUR agne o9 Ss3sav
18. se qd pesseud esn eouejsisaiJ 1 eunjrej ui si y enjeA si y 1 21400 033 pue 51 ueewjeq Ajquiesse y jo eouejsiseJ 10jonpuoo y LOLNO Assy NIYIN eui pue Assy eui sioeuuoo yey 044 j euuoosiq Buninouro uous oi LOLLS YAMS 941 16s pue eui GO eins OGO0FVE 15158 109 Sn204 ueuudinbe eu JOBUUODSIP 12euuoo pue seinpeooud jueujeunseeud eu jo 9915 uo 5 OF POLY O LOLH JO 11815 y ey 10 08 Si q7 24 jo jue ueunseeui y 1ueuibpn NIYIN 493HOG pue SEC 1591 ueewjeq eoueieyip y UO q7 eui eui 9 4 uonejedo 159 Buung 191u3 pepeo s GD ey euns se1npoooud
19. 1 2 em 3 m 4 4 2 AC IN and TRNS ASSYS NEUTRAL RISK OF FIRE REPLACE FUSE AS was DWR1359 O MARKED 501383 9 1 DWR1366 P H E Q Hg gt 5 S11 3 5 POWERSW 2 of 88H ONC OFF 5 78 18 g 10 8 g 4 J PRIMARY LE 7 DNP2036 B CAUTION REPLACE IC LINKS 5 MARKED O 8 3 p o 9 0 0 MFD BY LITTELFUSE INC eu BLY SS _ 8899899899819 ns 1224 49103 5 y T 5 Damm 25 uus ri osooozsmmmm em IC23 49103 5 TREE 3 522 For Power Transformer 42115 6 1 PRIMARY CN22 LARA o a5 D 2 51 d DNP2036 B To GNDF 25 IC21 24 2 22 38 CDJ 800 1 m 2 3 4 AC IN ASSY D A Fa 7 o NEUTRAL 007 1 3 gt 5 NEUTRAL z c 72 o AC IN oo o 5 Z 4 40 m pfe o LIVE D 8 te TL MANUALSOLDER 55 POWER SW m lt e OFF lt ON 1 SNEUTRAL m ee ACIN daro 5 _ 2 PRIMARY DNP2036 B ATTENTION o REMPLACER LE IC LINKS DE CHEZ LITTELFUSE INC pos Hs
20. 1 oloo 2 ZO O8 000 4 44 Db 9 5 5 52 log oz IO 101 7 VRN 7 1 SERIA 75 lO LotN 2 VRP 2 IO Lo1N 7 RP 7 2 IO LO1P 2 VRN 2 GND GND 10_L21P_7 4 lO L21N 2 IO L21N 7 5 L21P 2 7 2 VCCAUX VCCINT L23P 7 81 68 L24N 2 IO L23N 7 9 L24P 2 GND GND IO L40P 7 64 L40P 2 VREF 2 63 L40N 62 L40P 3 lO L24N 3 60 L24P 3 59 VCCAUX GND 55 54 LO1N 3 VRP 3 53 101 S VRN 3 CCLK DONE IO L40N 6 L24P 6 IO 6 GND 21 IO LO1P amp VRN 6 22 101 6 e 23 M1 Bank 5 Bank 4 Mo no VREF no DCI no VREF 5 8 gt lt 65 L oN 2 lt 27 gt lt 1 9 I ME 220 tic Cmm ON Sor AJ EAAS ESE 21882058 Dg c g m 5 9 gt 2 gt 9 gt 39325 88 gt 8 2 1 J gt Sz o 88888 mc ae oF 9333 7533 25 oooot x o Figure 5 VQ100 Package Footprint top view Note pin 1 indicator in top left corner an
21. Stepping Motor 8 1 GYA1001 xe N i i 2 wa CN N i N 1 d 1 w 2 E W Dyetree 18 279 P 10 gt ZLX ME413A 9 8 2 pd 6 gt 6 127 8 2 21 397 i 1 1 Pm pd gt ZDXMEA13A 7 1036 7 e 5 _______ a oS i FR Cleaning liquid J Cleaning liquid Cleaning paper GED 008 3 Jem gt 5 bed 3 Qu ers Motor S EAT 25 FAN Grease RLYB CN14 L8 GYA1001 e Note The TM Assy 03 S is supplied only in assembly form not as a single part To MAIN CN102 Spindle Motor K 5 5 S 5 SIDE 4 CONTACT SIDE iz 14 CDJ 800MK2 3 m 4 5 m 6 m SLOT IN MECHANISM SECTION parts List Mark No Description Part No NSP 1 Slot in Mecha SV Assy DXA2005 2 Assy 03 5 VXX3125 3 Loading Motor Assy S DXX2510 NSP 4 Worm Gear DNK3910 NSP 5 DC Motor S ROHS DXM1230 6 Connector Assy PFO2PY B22 7 Clamp Spring DBH1374 8 Guide Spring DBH1375 9 SW Lever Spacer SV DEC2831 10 Loading Lever DNK3406 11 Main Cam DNK3407 12 Disc Guide DNK3478 13 Clamp Arm DNK357
22. 08 0 dAL suoneoyioods Assy dnxoid 30 LNa3W5anr auniiva uano epoig 4ese1 m CDJ 800MK2 104 5 6 7 8 7 1 4 POWER ON SEQUENCE lil POWER ON SEQUENCE DATA FL JOG FL 1 RESET 2 indication RESET IC 1C304 Reset IC RESET START 1 502 Reset IC RESET START RESET IC MPU IC301 MPU Reset a pin P12 IC501 DISPLAY MPU Reset receiving pin 12 DISPLAY MPU FPGA IC302 FPGA Ren receiving pin 72 IC501 DISPLAY MPU Indication POWER ON PPOWERON data is inside of DISPLAY MPU w w 1C501 DISPLAY MPU Communication start to MPU 1C701 DSP Reset receiving pin 47 DSP IC701 DSP Program download IServoDSP 1C101 Servo DSP Reset receiving pin 90 Inside SW check Laser Diode ON LD Laser Diode Tracking and focus offset adjustment When check fails one times S curve waveform is Spindle kick amp focus sweep amp focus on gt measured in RF gain up When S curve waveform level is 0 88Vp p or CD DRIVE Focus OK check lt less focus is carried out by OEIC and up v v Spindle acceleration 100msec When a check fails three times display EJECT No Display CLV servo ON Wait for 300msec Tracking balance adjustm
23. 21 01621 1l 959u 1100 18 ______6____6_6_ 6_6_ ___ ________________ _ lt ____________ 6 5 a 0451 T 8YL NAHONMLIL B 272 01551 gt o lt o gt lt a E lt og lt 1 E CDJ 800MK2 26 m en m a m LLI m o 9 5 25 2 52 v E __ E y 2 dn Na Na E 113 2 12 01531 2 Jo o y m ET UNO 0 2 SEB p 22 gt gt gt b ln Ic c a OP gt 508 2 VlVd 4001 gt gt lo gt 919 Rss P n S zin lalz 8 g 28 T eje eje t t Md
24. Y Decoder Y Gating Low Vcc i 1 8 16 25 48 Latch X Decoder Cell Matrix CDJ 800MK2 5 m 6 um 7 117 e Pin Function Pin Name Pin Function Address input Pin Name Pin Function Address input Address input Chip enable Address input Ground Address input Output enable Address input Data input output Address input Data input output Address input Data input output Address input Data input output No connection Data input output No connection Data input output Write enable Data input output Hardware reset Data input output No connection No connection DQ4 Power supply Data input output Ready Busy output 0012 Data input output Address input DQ5 Data input output Address input 0013 Data input output Address input DQ6 Data input output Address input DQ14 Data input output Address input DQ7 Data input output Address input Address input DQ15 A 1 Data input output Address input Ground Address input Selects 8 bit or 16 bit mode 118 Address input CDJ 800MK2 m 2 3 Address input 5 6 7 SCF5249LAG140 MAIN ASSY 1C301 32 bit RISC MPU Block Diagram SCF5249 Block Diagram CD ROM Block 8K ColdFire V2
25. CHAI SFG 5195 m2 pvppsis 65 5 6K 0 1 R113 14 PDO Servo DEP 62 VREF 47K Ri 61 TRO R114 1 2 VCA 1 65V DAC tog E00 i 150K gt 171 AVDDS C128 L aac 4 ____18 prot S TEZI 0001 11 0 015 PVREFI C129 serce gt gt ete ils 431 ti PEAK H lasse 2 Te BOTTO b sre I 150 g 131 mum 28 J TOLI J S 0 022 555 24 448 20052518 99 6 454 E2AVsss n 152 ug a Lg 414914 71 5029 518 2 35 SEELEREREEXDLELEEREREREEEPLEEE 65 ma LI PRY 29541 54535430 nas 4 54647484952 2 033 el Sl V 3D V 3D D fa 55 c7 1 CEO Cele a 2 5 8 t 250 10104 1 23 PS TCOUNT 1055 7 4 STS bd d NJM2903M TLB z 5 5 YS 1 E amp x 5 Y 25 1036 QR TLB i LD780 TRACK COUNT 9 gt 3 ST S ESS 9155 4104 c141 0 01 GNDS GNDS igs NJU7013F TLB IC106 P og MONITOR DIODE IN BRA 2 2 ama m o VCA SRV CN 55 Sr m TC7WO4FU TRB SN 22K PWMLO 151 5 J 55 VCA La
26. odo oz ve WARNING cn pgg ES 6 THIS PRODUCT CONTAINS LEAD SOLDER AND CERTAIN N _ Oma oW T ELECTRICAE PARTS CONTAIN CHEMICALS n 8 TO THE STATE OF CALIFORNIA TO CAUSE CANCER BIRTH Sls 5 DEFECTS OR OTHER REPRODUCTIVE HARM 588 HEALTH amp SAFETY CODE SECTION 25249 6 PROPOSITION 65 B 55 8 GNDAD 01557 O 420 ADIN f SLDB DWS1323 81551 01557 DNP2037 B JEK CDJ 800 49 m D 1 EX 5 PCB PARTS LIST NOTES e Parts marked by NSP are generally unavailable because they are not in our Master Spare Parts List mark found on some component parts indicates the importance of the safety factor of the part e The A Therefore when replacing be sure to use parts of identical designation e When ordering resistors first convert resistance values into code form as shown in the following examples Ex 1 When there are 2 effective digits any digit apart from 0 such as 560 ohm and 47k ohm tolerance is shown by J 5 and 1095 5600 56x10 561 emm RDI APU5 6 4 47x10 473 RDIAPU 4 7 3 OIO RN2H 10 R
27. BY 6 2 5 SHORT LINE Lp sHoRT SW 1 2 SHORT OFF LINE gt RT 51101 VSH1018 3 REG Ic100 M2885DL1 33 TLB RLYB ASSY DWX2602 _ V 3S V 3S 0100 RF RF DATA SIGNAL ROUTE TD B TRACKING DATA SIGNAL ROUTE T S to PICK UP ASSY CN1 1901 to LOADING MOTOR to STEPPER MOTOR gt FOCUS SERVO LOOP LINE S E gt TRACKING SERVO LOOP LINE I STEPPING SERVO LOOP LINE replaced with same parts of identical designation mark found on some component parts safety regulation should be authorized Notes RESISTORS NO MARK F CAPACITOR NO MARK CH HVW Vw STBY 51 165 i 51 165 CKSRYB uF CCSRCH CEHVW aF CEVW is STANBY
28. ASSY DNP2133 D NP2133 D CN600 NOTE The encircled numbers denote measuring point 602 A D 4 10 SLDB ASSY SLDB ASSY SLDB ASSY 1503 c CN503 1503 m 0000000000 DNP2133 D SLDB 2 2 DWS1387 DNP2133 D NOTE The encircled numbers denote measuring point A 4 11 SLMB and M JoGB 55 JOGB 2 2 DWG1625 2 JOGB ASSY 2 M SLMB Assy CDJ 800MK2 RA A DWS1388 3 SLMB 2 2 CN1901 DNP2133 D CN1901 2 CN1105 assy 91 990 Sc9LOMG 20912 1601 9 age WOW E 20 2 IL Ik AStA DNP2133 D CN1601 51 assy eo LL 2 2 CO Ww CN1901 DNP2133 D CDJ 800MK2 um 7 5 PARTS LIST NOTES Parts marked by NSP are generally una
29. UDZS22B UDZS20B 100 10 IN DTL1104 2 2e 2 2 1 1 1 1 R53 R54 R56 R57 R58 R72 g C62 JA51 1004 5 51 NJM2374AM CONVERTER 100504 V 5 R61 R60 47 OK 47 OK 2 1 R68 R66 ICONTROL JA52 AKN7003 270 064 065 UDZS10B 154 FLAC1 V 7B 491 500 7005 1656 OG AD Olo O OO V 11B GND GND V 5D V 3R3 JOG JOG1 TCH CONT1 XDOSW CONT2 RMIN JSDO XSRST TSDO SENBL JSDI GND TSDI S CK LPS1 LPS2 LO LO 2 2 122 54 B2B PH K S fo Q LODING MOTER LO Lo CN55 B3B PH K S 19 LPS1 CN1901 LPS2 GND 1P NORMAL 551 DIGITAL OUT DSH1025 3P DJ MODE DIGITAL CUT 155 MIN VTH1020 1 020 FLAC2 V 5 4 lt 155555 4 052 951 DTA143EUA 470 R63 R64 470 TO VTL1084 i R62 470 DATA IN OUT PCB BINDER 11 1040 12 VEF1040 Re 456 DTC124EUA
30. CDJ 800MK2 6 m 1 3 3 BLOCK DIAGRAM Power Power Delivery Map 20 2 3 m 4 Motor Drive MAIN ASSY e DWG1622 1C704 0 3A Loading M M S m TRAVERS MECHA MUTE z GNDD Spindle 2 1 20 41 20 12307 lt 0 6A FPGA SPARTAN3 SLED E p 1250 Z 1 703 DSP 1 80 Pickup ASSY c 110305 lt 0 5A CPU AMADEUS 2 5D GNDS IC306 lt 0 5A FPGA SPARTAN3 V43D CUP 21 FPGA 60 DSP 5 Las SDRAM 22 FLASH 5 SLMB ASSY 33s DWS1388 GNDD ServoDSP 83 1 100 lt x x0 6A LD 80 GNDS 7 V 8A a V 6B REGB ASSY 5 9 SECB DWR1310 al DWR13 qp EX 1091 lt gt Ss co E umm sibus N ke T EB MEN NER EN E 1 0A 57 lt 1 0 Hos lt 200 IC60 56 45P lt m TRNS ASSY D 6 1023 24 48A 1A IC50 UnReg lt 3 5 L V 10 ud 0 8A 1061 UnReg lt 5 0 4 1054 voad boe 432V 630mA 200mA Q53
31. D 51 165 2 NO MARK 51 165 CAPACITOR NO MARK ELECTROLYTIC aF NO MARK CERAMIC HF 3 4 s amp c8 Assy DWR1361 The power supply is shown with the marked box CAUTION FOR CONTINUED PROTECTION AGAINST RISK OF FIRE REPLACE ONLY WITH SAME TYPE NO AEK7023 491 200 MFD BY LITTEL FUSE INC FOR 1C57 59 Recs Assy pwn1362 MFD AEK7005 491 500 BY LITTEL FUSE INC FOR 1 56 3300 16 3300 16 V 7B V 5D AO 2 N 1 V 7B 51048 06080 D2 PDY0610E REGULATOR PLATE DNH2533 HEAT SINK c53 Rf C54 GND me OTs 1 9 9 0OqQQO 2 V 5D V 11B Ala 5RW11 1 IN GND R91 RST C51 Rf C52 2 63 2200 25 2200 25 7025 C55 220 100 491 200 2581238 QR R59 15K R70 12K 6 9 9 O CN535 255 1 491 200 052 2502012 7025 R71 12K CN51 K R67 47 OK P250NA11 1657 C67 6 GND S DATA C61 1 50 47 2 2SD1859X QR 955
32. i u A va 55953589 ag am N gt 85858582 5 qu aS gu lel aT 590 190952 ZR 12901 ase bee S 9080 6657779 u3 a L L Uy ee Tre g 5 E OU monete ias 28 c 8 51158 15 78s 5 a I a ose gt gl 31181818 mum SEE PEE el C cn st d 11711717 4910 5 090 ewe elizia Pe KERRE atte je 875 9 9 8 P gt 20 5 gt 5 b gt gt 2 o 15 7 88 Ec xs E _ fe 1 oO occ LLI lt 5 B oo o 21 d n EDO i 811 58 1809252 AEG u 21298 EE xh sE 70 4 a m 98 5 dX 8 39 S15 S13 SE 55 Sik 58 t T SEE usu mosses av 100 SSSSSS SSS mu 5 gt J a 44 3 3 25 55 5 2 SIE 8 lt no soso m AG pasa 06 3 NE 1 Is i a d 1 88588888855 a 5 Te Ts d 8 4 ip 1 SL 1 175 373 lt CLP gt 048 LS 458 48 408 458 aw Lay gt 1 a 2 ZN a 2 iud 7 um Ww esa 5 gt 2090 4A e 534 s Si 9 e SL 158 1 75 6 8 96 2 CASH q Si Se
33. 5 m 6 um 7 1 SPECIFICATIONS Specifications KUCXJ type 1 General Compact disc digital audio system Power 5 AC 120 V 60 Hz Power 20W Operating temperature 5 C to 35 41 F to 95 F Operating 5 96 to 85 There should be no condensation of moisture Welghl rte rite 4 0 kg 8 8 Ib Dimensions 305 W x 344 1 D x 106 5 H mm 12 W x 13 9 16 D x 4 1 4 in 2 Audio section Frequency 4 Hz to 20 kHz Signal to noise 115 dB or more JEITA DISIOFtIOTI ic reet nios 0 006 JEITA 3 Accessories e Operating 1 POWER COM HH 1 A dio 1 Control 1 Forced eject pin housed in a groove in the bottom panel 1 Limited Warranty simois nea 1 NOTE Specifications and design are subject to possible modification with out notice e WYXJ5 type 1 General Compact disc digital audio system Power requirements AC 220 240 V 50 60 Hz Power consumption senem 22W Operating temperature 5 to 35
34. e bii hm Be NRS E EE E E FE dz MR Chibi o anism 2 1 8 o P 9 00 ES Sl 1 117 9 9 sgg 7 gt 638 gt a oo 5 SH d 8 9 ere 25 95 as otk BET Bs See Si 2 SAIS 2 9 o 9 SNo T ANTA ee 4198 hao eo Will bce hi ee 0 os E i PR tir RR J 1 2 n lt ENIU 18 0490 o 2558 1 112 KAGA 9 29 S 54 2 09 e 1 119 va o 6 00090 90 ve x 0129 12116 26 1 122 1 124 b SERS oen To CD Mech i anism aoo 36 CDJ 800 DNP2035 A lt 01 OL DNP2035 A T Llai n N ASSY
35. ojojo C617 150 C620 CH 270P C618 270P 1 619 270P 77 GNDD 77 GNDD Notes RESISTORS MARK 851 165 F i RS1 1 65 CAPACITOR MARK CKSRYB uF CH CCSRCH JQ CEJQ AF 28 CDJ 800 1 m 2 3 4 m lt m en m a 7 l 910195 3315 l 10195 SL LSY 118 039 og lt gt gt 1 610195 w OLY gt ws 1 2 1 10L9SV e LN 258 HRS 9005 gaala 29919 gt sa gt 1942 lt wy R m 9 5 9 D ip 0 Zgl 5719915 QE 10 10 10 16 m en 9825 SL LSH 178 amp 96 0000 1 c 4 29 01 972995 est 9 18812 5825 s E a 29919 9 ed cist Bol rosis i vesta 9290 oasia ANA Y LLOTXNG 031
36. 9 _ L CDJ 800 1 2 3 CNB1 TRNS ASSY DWR1364 2 3 4 saa N1901 CN55 Les 09 PGOSKK E22 L 225 O t GND LPS2 3 LPs2 _ DKP3622 L 180 Lo _ O 828 PH K S 54 CN123 25 1 CN113 5 PS S ous i 65 167 E 4 4 OVE 5 5 28 ML REMO 5 95 9 o 5 43 o gt O vs 8 2 A 2 KA RMIN gt KS FLWR 5 of sno 22 99 HLEM25R 1 Lo o9 99 P TE LPS2 e ol 3 ie LPS1 e Q 2 S CK e T 9 F TSDI 1 PFOGPP B25 T SENBL o9 TSDO L 250 2 49 Of Se per RMIN CONT2 XDOSW ae CONT1 Q 8 CDINSIDE 6 TCH o9 9 2061 28 oos 1 2 2 20 2 V 5D GND d MAIN ASSY o9 V 11B 00151563 e na 8 0001225 L 170 255 1 CN22 S118 XH A 1 1096009090060 2202060000000 1 NM OQ m lt lt 2 2 7 qd gt ba 8 52 ETE agua uu 4 Note When ordering
37. Pres Po Brey 7587 142 443353 ddd 7 I I 31 31 5 31 31 5 515 sida ssi osi d a 45 4435 4 M SG S S 4 5215 O SU OESSUS aSsLRESOROASSUBAaALCLLSEAABSRTLOSAAS Lg gt bs 2 E l i gt 22 1 lt 41 le io 2 L1 20507066 lt 2 9 5 lt 7 206600 O ERPIN 2 S2a 5 55959 88 8 S s S SS S 5 20058 558 a a 9 ES E 58 3 5 ke 6 155950 88 58 leo DN 9 9 v gt 1 61 Weiss 9zviva 9 gt Wj601d9 1587 1 1 06 szviva lay 5 650149 2 05 620149 10 1 05 211 8 0d9 W1HIX PLAT Avid ISHAHS a AZ eisai oS ld i ZS01d9 AS3S L3 1 4 AYS 9701 49 6 049 LATIN 19 1901997393213 Xon8AHS fex ZvOd9 CI19N SLD 1 4 7218 6101d9 33 va p 87v 9101d49 AQMO1 30 19 4 2159 Wuos 60149 10108 0 1 05 v9 ziva lt fft ZShHSAHS WvHOSSOX N amas lt
38. 4 CDJ 800MK2 1 m 2 3 m 4 5 6 7 5 SAEETY INEORMATIODL 2 1 ae 6 2 EXPEODED VIEWS AND PARTS LIST siiis careant etia t pue Rf ace eee ttr ise LE Dr toss t inda 8 2 1 PACKING n 8 2 2 EX TERIOR SECTION ETE 10 2 CONTROL PANEL SEC ters esas en a eee ee 12 2 4 SLOT IN MECHANISM 8 14 3 BLOCK DIAGRAM AND SCHEMATIC DIAGRAM 16 VBLOCK DIAGRAM EE 16 3 2 BLOCK DIAGRAM 2 me 18 3 3 BLOCK DIAGRAM POWOL tint cbe om 20 3 4 OVERALL WIRING DIAGRAM 22 3 5 MAIN RYB ASSY S 24 3 6 MATNCASS Y 2 9 26 3 7 MAIN ASSY S F iiti i eet re 30 3 8 AC IN TRNS SECB and REGB 55 5 32 3 9 DFLB JACK and KSWB ASSYS iini testes v Hae da eue 34 3 10 JFLB SLDB SLMB and JOGB 55 5 36 WAVEFORMS c EE 38 3 12 45 4 PCB C
39. 58 TEZI 55 FEI 54 RFDC x Servo Control IOOB TEZC IO1B DFCT IO2B TRSR Digital Out LL 114 Address Circuit Circuit Subcode Demodulator RAM Digital EQ Auto ADJ CAV Servo CLV Servo Synchronous Guarantee EFM Decoder 2 IOOA RW CDJ 800MK2 3 e Pin Function Pin Name IPF Pin Function Correction flag output if the AOUT output is an uncorrectable symbol in C2 correction SBOK CRCC check result output for subcode data if the check result is OK CLCK Clock input output for reading subcode P to W data The polarity of the input output can be selected with a command Power supply for 3 3V digital circuits VSS3 Grounding for digital circuits DATA Subcode P to W data output SFSY Playback section frame sync signal output INIA AJOJN SBSY Subcode block sync output H in the S1 position when a subcode sync is detected RW when the CD RW is detected usually L and switch the OEIC gain Unsetting Always L ARSEL Usually fixed at level AWRC VCO control for active wide range PLL PVDD3 3 3V power su
40. 67055 8 5 026 400 Q On gt i 9 nts 18R154 400 TRB 7027 9 sf 1SR154 400 TRB 77 D28 5041 1SR154 400 TRB 1 5 els aig The mark found on some component parts should be 1 29 NDT replaced with same parts safety regulation authorized of identical designation 1 515 Notes gig M RESISTOR 1 4 5 VM 1 2 851 1 65 1 NO MARK 51 165 CAPACITOR NO MARK beri 1 FOR CONTINUED PROTECTION F AGAINST RISK OF FIRE HAT aF REPLACE ONLY WITH SAME 7019 491005 BY LITTELFUSE INC FOR 1821 22 7017 49105 5 BY LITTELFUSE INC FOR 1825 24 STANBY 7006 491 650 MFD BY LITTELFUSE INC FOR 1C25 d 1 BINDER VEF1040 DEQ1 QWF1 5 KUCXJ WYXJ5 RLFXJ ASSY DWM2234 2255 DWM2236 GNE TRNS DWR1371 DWR1371 DwR1428 ACIN 0081450 DWR1429 DWR1432 52 5 1026 XKP3042 5041 5041 TRANS DTT1204 DTT1203 ADG1 CORD ADG7021 001154 p DELE Fusoo1 7 0 7075 1021 REK1021 J2 3621 DKP3621 J3 3620 CN1 B2Ps VH B2Ps vH 5 5 32 CDJ 800MK2 1 m 2 3 m 4
41. Data e 49 TEMPOL PANEL DATA Digital GNDF AUDIO Lch OUT Analog to SLDB DIGITAL AUDIO OUT Digital CN1503 Digital GNDD 5 m 6 um 7 8 35 t 5 36 1 2 3 4 310 JFLB SLDB SLMB and JOGB ASSYS ee aaaaa imn F2 1 JOG EL V601 DEL1058 2 64V i DOUBLE SIDED TAPE Z12 016 FL HOLDER DNF17355 1 5 6 9 19111213 2324252627282930 58 a jo N D SIE ZO zz oS RE ko lt 1 lt Je GNDD 5 Sy 545 1 VLDJ gio 1 slg UUNI 5 5 es GNDD ud 46 GNDD 1 5 S29 2 d ewer wer 1 9602 0685 5 5 5 x 2
42. IBBESSFSEEEERSESSSEESSSS gt lt 58 5255202429 52 2 PEEEdQxOS 2 NOTES lt lt AAN 5 lt lt 1 7 0 1 are channel open drain ooo Paz 5 output pins Bn re z 5 9 2 Use the M16C 30P on VCC1 VCC2 DIRE 5 lt o9 Block Diagram 8 8 8 8 8 8 8 Port Port P1 Port P2 Port P3 Port P4 Port P5 Port P6 p ST Internal peripheral functions System clock Ld 10 bits x 18 channels generation circuit Timer 16 bit XCIN XCOUT Output timer A 3 UART or ait Input timer B 3 clock synchronous serial 8 channels uv l CRC arithmetic circuit CCITT S Polynomial 16 12 5 1 2 M16C 60 series16 bit CPU core Memory v Watchdog timer SB 3 15 bits USP gt n ISP 1 z INTB 2 ch 0 2 channels PC 2 FLG E gt 5 Note 1 ROM size depends on microcomputer type Note 2 RAM size depends on microcomputer type CDJ 800MK2 5 6 7 8 125 Pin Function Pin Name Not used ground TCH REL Volume input A D conversion port For VINYL SPEED ADJUST MODEL2 Model setting 2 Distinguish between CDJ 800MK2 CDJ 1000MK3 and DVJ 1000 MODEL1 Model setting 1 Not u
43. KUCXJ AC 120 V 60 Hz Power requirements WYXJ AC 220 240V 50 60 Hz Power consumption KUCXJ 18 W Power consumption WYXJ 21 W Operating 5 C to 35 Operating humidity 5 to 8596 There should be no condensation of moisture Weight 3 9 kg 8 6 Ib Dimensions 305 W x 344 1 D x 108 5 H mm 12 5 8 W x 13 17 32 D x 4 1 4 H Accessories Audio Cable VDE1052 Power Cord L 1 5m Control Cord PDE 319 L 1m SS ADG1154 WYXJ ADG7021 KUCXJ 2 Audio section Frequency response 4 Hz to 20 kHz Signal to noise ratio 115 dB or more JEITA Distortion iet tete deca 0 006 JEITA 3 Accessories e Operating instructions 1 e Power COIGd III 1 Audio cable 1 Control 1 e Forcedejectpin 1 housed in a groove in the bottom panel Warranty KUCXJ NOTE Specifications and design are subject to possible modification without notice Forced Fject Pin housed in a groove in the bottom panel DEX1008 53 A 9 NN 6 CDJ 800 CDJ 800 m 1 2 3 2 EXPLODED VIEWS AND PARTS LIST NOTES Parts marked by NSP are generally unavailable because they are not in our Master Spare Parts List
44. 8 5 1 2 ET 5 LB E E 8 oja Ss NE SS ge x DN X 5 S 4 C505 55 tf 547 1 imt b 827 REO pe c T ue io D 5 io T E io EX N 1 50 do ola 25 2 15 15 25 95 R gt 7 48588338 jase g 58 Sg 28 Ps 5 388 388 0 2 228 8 i 2 E E E gt pa zs xls 2 a lt eu G GLED ou Nu e a eam ma w N xu gt gt gt 2 ze 2 22 222 5 5 5 5 Ojo tu _ 3 52492 1920 Gs 25589 9 501 Notes dis RESISTORS NO MARK 851 165 J CAPACITOR MARK CKSRYB uF CH JQ The power supply is shown with the marked box 5 m 6 um 7 m 8 1 EX 2 3 m 4 3 7 JFLB SLDB JOGB ASSYS 546 544 543 542 541 540 539 538 53 536 55 5341 53 552 551 550 529 528 527 526 528 24 7517417517 11701691686 FL Holder Tz DNK3956 lt 0608 2SB1237X QR T g C604 10 50 E R699 2 0601
45. eu LE Sai 18 T 000 00000000000 DD 00 60 11000000 E 60 Playback address display Indicates elapsed playback time and remaining playback time in an easy to grasp 1 track full scale bar graph e The 1 full scale mode shows elapsed time by lit seg ments from the left e The 1 track full scale mode shows remaining time by unlit segments from the left e When the remaining time is 30 seconds or less the display flashes gently and the flashing becomes faster when there is 15 seconds or less left 61 BPM counter Indicates BPM for the current track The BPM counter may sometimes not be able to measure the BPM of a track 62 Master tempo indicator MT Lights when the master tempo function is on 81 Operation display Indicates play position in frames 135 frames for one full rotation Turns during playback and stops during pause 82 Cue point position indicator Indicates the current cue point position 85 83 Display the condition of the audio memory When set in the audio memory display mode the light will flash when recording 84 Jog touch detection indicator In the VINYL mode this indicator lights when the surface of the Jog dial is pressed 85 VINYL mode display Lights up in the VINYL mode CDJ 800 Pioneer soun
46. 312 4 2 RLYB ASSY 55 gt PICKUP ASSY 1 LOADING MOTOR 20 m gt STEPPER MOTOR NO 90 m NMOG 3QIS LOV LN an adis 19v1NO9 Sa 169 engl 3 0400 2 o 580557 Ex LVAH 101 SOLLNO vol NO LHOHS lt 1018 b gt i z Pom a 90LLNO SOLLNO GAY a dais LOVLNOO o o DNP2131 C CDJ 800MK2 RLYB ASSY 90L SOLLNO VOLLNO o o LOLELNO DNP2131 C CDJ 800MK2 umm m 5 5 1 4 3 SECB ASSY SECB ASSY al 79 4 6800 16 E 2 Ww 2 5 i ue wa i o gt f 1 S gt At L3 M 4 h anne as C m 802 c 501 ATTENTION REMPLACER LE IC LINK CN53 DNP2132 C CN301 5 54 1 61 1
47. ODAT 16 9 552 19185 33158 SViiXar SVEX 2 Am zuo gt NE SOX op r s gt n 38 Xer N ON gi ON I moder o mu ES 1 SOUTAHS SSA e o 6 7 vivaswus 42 lt 2809 x oder 10 2 wc 1 125 45 9 Lag HeT OSSART gt u sae 27804 OQ 1 H im Su NIZISWWd i ara 6500 15 2 amp ip OSSA L oag LSI NUN Pt LO T TT 0716 NILTSAWd ASBSANS 104 rod vol OOO 9 16 zig 872100 gt 890 gt gt gt Xnv292 rL 3 9 NIS 1 20 ooon mE 955 rI 9 e SS 225 4 1999 258109 gt lt 0 16 gt OT 106 IE z Of Ie 48 ns e DSsA 77 2 2000 x 224 M e asa 59 9100 000 5 2 do 2 OD d gt 2 5 5 Q0A 9 1 5 49 200000086 T o Slol S GOZN GHEO EL 5 gt 1 4 9 gt gt Tas T6EGESIOBSBOESBSEO 001 LM 5 092 Oo Js nl IN STS 955 Gov 5 zv iie 972999015 a Revas eax N x 5
48. 0 006 JEITA 3 Accessories Operating 1 re 1 A dlo cable 5 oce er 1 Control Cable 2 nennen 1 Forced eject pin housed in a groove in the bottom panel 1 NOTE Specifications and design are subject to possible modification with out notice Voltage selector RLFXJ type only You can find the voltage selector switch on the bottom plate of the unit The factory setting for the voltage selector is 220 240 V Please set it to the correct voltage for your country or region For Taiwan please set to 110 120 V before using Before changing the voltage disconnect the AC power cord Use a medium size screwdriver to change the voltage selector switch 220 240V 110 120V 1 2 CDJ 800MK2 3 m 4 Accessories Power Cord Audio Cable ADG7021 KUCXJ Forced Fject Pin VDE1064 1 1 5 ADG7097 RLFXJ housed in a groove in 2 the bottom panel DEX1008 Control Cord XDE3063 1 1 em CDJ 800MK2 2 EXPLODED VIEWS AND PARTS LIST NOTES Parts marked by NSP are generally unavailable because they are not in our Master Spare Parts List e The mark found on some component parts indicates the importance of the safety factor of the part Therefore when replacing be sure to use parts of identical designation Screws adjacent to W mark on product are used fo
49. 4 IodW3I su 100 N i 5 0 3 2 22 i d Me 9292 lt BE INNX 5 ul 471 x 8 lt 555 EN IO i 99 5 1 loza5 982 I vor ziso ose E san S u ix iee t 2 Gu 180 U gt 8 84241 52 180 3 7 JOO 13H Fi a 219371 19g S 55 6 2 ON S 255 T LSY MASHE 17S I z 09937 2 0054 SL F O N i tsaxle 1074 i OQyqaq dlr a X 25713 ga 5 98 6 6252 6055 Dr ef 288 35 93 34 sin LI g SSANO arsa 4 ssano x1 e 3149 o 55 817 159 woungee 178 92 eu 1009252 U gf i gt d 9 Leon 9 I Sis 8841 D Su 1809252 Gl eZ 28 TMOINO 811 ret 1 8090 4 284 cee mes gs zgn if SL any 018903971 ois 3r lt 19 cons osos MAR g osz C W 1 1689 nde Ge e yagny 6 e Pede 1 2522 55 30 22650 Lsa moaste 1s o des Wes ys
50. AC Leakage Test Measure leakage current to a known earth ground waterpipe ANY MEASUREMENTS NOT WITHIN THE LIMITS OUTLINED ABOVE ARE INDICATIVE OF A POTENTIAL SHOCK HAZARD AND MUST BE CORRECTED BEFORE RETURNING THE APPLIANCE TO THE CUSTOMER 2 PRODUCT SAFETY NOTICE Many electrical and mechanical parts in the appliance have special safety related characteristics These are often not evident from visual inspection nor the protection afforded by them necessarily can be obtained by using replacement components rated for voltage wattage etc Replacement parts which have these special safety characteristics are identified in this Service Manual Electrical components having such features are identified by marking with a on the schematics and on the parts list in this Service Manual The use of a substitute replacement component which does not have the same safety characteristics as the PIONEER recommended replacement one shown in the parts list in this Service Manual may create shock fire or other hazards Product Safety is continuously under review and new instructions are issued from time to time For the latest information always consult the current PIONEER Service Manual A subscription to or additional copies of PIONEER Service Manual may be obtained at a nominal charge from PIONEER 2 CDJ 800MK2 1 m 2 3 m 4 IMPORTANT THIS PIONEER APPARATUS CONTAINS LASER OF CLASS
51. Operating humidity 5 to 85 96 There should be no condensation of moisture CC 4 0 kg Dimensions 305 W x 344 1 D x 106 5 H mm 2 Audio section Frequency 4 Hz to 20 kHz Signal to noise ratio 115 dB or more JEITA eee 0 006 JEITA 3 Accessories Operating 1 COM 1 1 Control Cable LEN 1 Forced eject pin housed a groove in the bottom panel 1 NOTE Specifications and design are subject to possible modification with out notice 3 m 4 RLFXJ type 1 General Compact disc digital audio system Power requirements AC 110 120 V 220 240 V 50 60 Hz Power consumption 22W For Taiwan 21 W Operating temperature 5 to 35 Operating humidity 5 96 to 85 There should be no condensation of moisture Weight c icri ene ee vec 4 0 kg Dimensions 305 W x 344 1 D x 106 5 H mm 2 Audio section Frequency 4 Hz to 20 kHz Signal to noise ratio 115 dB or more JEITA DiStOrtiOn
52. STBY 515 9 8 5 5 z JVOL hd 55385 STBY lo KEY1SL R1565 1SS355 TRB 5 GNDAD GNDF GNDF 1 5 6K 51554 C1558 VS81024 T E p 835 JECT TEMPOL 9 01 E 51555 geez R1557 ggg 581024 VINYL 1 10K amp 51562 cP 4 C1559 ate vse1024 T TEMPO 0 01 856 1 2 51561 en 4 R1556 501024 T MT C La 10K C1557 1 77 STBY 27 GNDD2 GNDAD 1 e 1 HET 2 815 9 82 Bx Br gt 5 CTS see 2 o a T 1 I STBY e 2 2 o GNDD2 828 BSD 28 Ww E V5AD kl ki 72 RZ oa a gt a a Zu Ele D lt BS 2 2 gt I gt zu 8 al gt 5 i zu GNDAD n 55 ec gt 0 C1568 F i srev SLDB ASSY DWS1387 1 ve V 5V1 V 5V1 S 01601 CN1601 GP1AQ38RBK 1 B4B PH K S gis 218 SLMB ASSY DWS1388 E 5 6 1 eu 100 58 2 CN1901 55 lo PH K R1602 7 e 2 55 K S 51901 5 S 100 o LPs 04 9 5 9 0561017 1 z 2 1 o 1902 5 zm LPS2 5 lt 5 1 GNDD1 0501017 GNDD1 JOGB ASSY DWG1625 F 5 6 7 8 3 11 WAVEFORMS Note The numbers for the waveform
53. UDZS9 18 T Te N 77 GNDD 15 514 gg 515 516 B8 517 87 G7 G8 69 25 4081 RS TLB 011 25 4081 RS TLB GNDD NC 2564081 RS TLB 2564081 RS TLB 2564081 RS TLB 2564081 RS TLB 2564081 RS TLB 3 1 6 1 o uPD16306B O48 at Driver 67 G6 G5 G4 G3 G2 G1 060 O61 062 065 064 1 G1 G6 1 1 1 9601 R601 1 2k 22 OK R617 22 OK R616 22 OK R615 22 OK R614 22 625 2425 22121 eh gh sh 7nenss4nsn 9 e 7 HLEM1 3R 1 A FLAC4 FLACS 4061 TCH e Lo 2 GND GND VLDJ TW V 5 SCLK2 SDO2 LATCH1 BLK1 VSS2 5 NC B 39 551 aT R L 42 VDD1 gt 45 LATCH 1 77 C601 JQ GNDD VDD2 7 35 NC 4 35 gt 5 2 40 gt BLK 4 7 50 C613 C607 10 50 C611 9 01 9 01 1 V 5V 7 4 o o R619 22 OK R618 P C602 411163 1
54. tT gt CN22 40 5118 1 Ole ACE7027 687053 A 5 AEK7019 7027 491005 0 NEUTRAL NEUTRAL RBOGOL 40 49 AC POWER CORD GNDD 25 55 KUCXJ ADG7021 gt 9 WYXJ ADG1154 A 7017 5 8 49105 5 7 7 C24 024 A O 21 gt KUCXJ DTT1169 ols WYXJ DTT1168 AEK7017 2 19 9 49103 5 18 77 GNDD 17 1 026 025 16 eis A 5 15 STS 14 b 2 13 1625 4 11 7006 12 amp 3 025 491 650 OS jSR154 400 5 10 1026 nif 1SR154 400 9 027 gt 1SR154 400 D28 1SR154 400 S els COT Ss 1 oT s DD 2 3 8 5 STs DD NOTE FOR FUSE REPLACEMENT CAUTION FOR CONTINUED PROTECTION AGAINST RISK OF FIRE REPLACE WITH SAME TYPE AND RATINGS ONLY THE THERFORE WHEN REPLACING MARK FOUND ON SOME COMPONENT PARTS INDICATES THE IMPORTANCE OF THE SAFETY FACTOR OF THE PARTS BE SURE TO USE PARTS OF IDENTICAL DESIGNATION BIC 24 AEK7019 491005 LITTEL FUSE INC FOR 1 21 22 AEK7017 49103 5 MFD BY LITTEL FUSE INC FOR 1 23 24 7006 491 630 LITTEL FUSE INC FOR 1 25 PCB BINDER VEF1040 411 DEQ1 WF1 GNDF Notes RESISTOR VM 2
55. Block Diagram estre 18 rexi rs fs ei lic 22 721 62 44544 hh a 5 5 CDJ 800MK2 5 6 m 7 ssasasaasasuunan 1 4 129 e Pin Function TERMINAL mem TERMINAL FUNCTION TERMINAL SYMBOL RSL W __ motor arive output w Motor drive output V Motor drive output U Ww M L2 Slide inverted output 2 37 N sensor amp input 27 mw V U gea rw 130 CDJ 800MK2 E 1 m 2 3 Slide non inverted output 99 control Input SYMBOL TERMINAL FUNCTION V SC U1 M3 U2 Loading Inverted output Power suppi orrs 18 REF2 VM1 FOIN control voltage input Spindle control voltage input REF Motor Power Supply 1 for Spindle m dw m 26 sensoramp input 24 o rrequencygonestor ouput m XC3S50 4VQG100C K MAIN ASSY IC302 FPGA IC Pin Arrangement Top view 140 7 VREF 7 12 IO 140 e VREF 6 131 IO L24N 6 VREF 6 16 C ND az nz cc cooooc cr z22 2 lt gt gt gt 5 9 TES mi maza za
56. 15 7 0 1 81 i 121555727582 A UN 02525 5 5 9 R133 ASTA 05 0 sE T 22 5 TC7WOSFU TRB E 7 S Y S ASLIIN poz 5 2 VCA CN102 49 K PICKUP INSIDE DETECT 1 2 GNDS SL2IN 41 CKS4179 TBB DETECT H ai f 4 R134 evwr 3 2 SL LDIN 40 INSIDE 27 V 5P DETECT L 1 1 147 4 TC7WO4FU TRB 145 4 RSL2 10139 4 l 1 1 5 275 v5 S 4 9 SL2 _1 2 998 DRVMUTE2 536 e i 5 ir S SL2 LO E7 38 GND 4 TC7WO4FU TRB 9 z as 2 55 H2 S 5 51 al Spisi 55 i z 8 11 GND 1245 12 W 1 TS A1 69 e o 43 52 TS 9 Oa t 414 0 GND 29 4 Y Ot T Seles Eres gt 15 RSP TOIN 28 TS Km 9 1 16 HW FOIN 27 V 3D 9 01 0 01 0 01 SPINIZ6 4 R100 5 V 7M REF 6 10 25 lt SPDLFG 155 19 HV FG 24 gt cm SPDLEG 555 4 E 22 HU REF2 SL F T 2S nam gt 27 5 eH 2 E E P 1 SP RE d Y 0 1 Fols 5 5 1 M63018FP TBB GNDM VCAD 5187 GNDD A GND INSIDE 1 GNDD 24 CDJ 800MK2 1 m 2 3 m 4
57. 5 Oscillator input External Clock input xro Oscilator Output 7 DigtaiGroun O n DigitelPower 5V o AnalogPower 5V AGND2R AndegGround i y O 11 EXTR OUT Ach Common Pin of Analog OutputAmp _______ 12 Nc NonConnection 14 AndogGround 15 Vat AnalogPower 5V __________ 16 13271 m Non Connection 18 Lch Common Pin of Analog Output Amp 19 AGNDaL Analog Ground 20 Analog Power 5V 21 ZERO zeoDataFeg Cid bor en cda amc held in reset 9 23 cS IWO IN ChipSelect Inputformatselecion _________ 24 mone IN Mode Control Select Software L Hardware 9 25 IN Mute Conto 2 26 IN Control Data De emphasis selections 27 Control De emphasis selection 2 28 IN Mode Control WDCK Inputformat selection 2 Pins 22 24 25 26 27 28 Schmitt trigger input with internal pull up 3 23 Schmitt trigger input with internal pull down CDJ 800MK2 139 140 8 PANEL FACILITIES 8 1 PANEL FACILITES JME TEXT CUE MODE REALTIME CUE IN
58. 70 i LIVE For RLFXJ 1 a c 4 z EIL DSA1029 1 LIVE d 1 E 9 3 5 8 5 28 5 1255 2 IN pte 2 BLUE CDJ 800MK2 3 4 m When ordering service parts be sure to refer to EXPLODED VIEWS and PARTS LIST or PCB PARTS LIST The mark found on some component parts indicates the importance of the safety factor Assy of the part Therefore when replacing be sure to use parts of identical designation C9 The power supply is shown with the marked box 1C300 DYW1 753 FLASH ROM 8 Mbit 1C303 45641652 0 75 64 Mbit SDRAM 25MHz 15 55 5 DSPLRCK DSPSDATA 1C701 DSPC56371AF180 K DSP WR sack assy 1 301 SCF5249VM140 K MPU L AUDIO OUT JA802 9 PKB1033 PE8001A IC304 DAC BU4230G RESET Ic DIGITAL OUT DSX1 65 SHEET SW t DFLB assy V501 DEL1054 FL assy CN1503 VR1552 VR1551 501 PEG 83A DISPLAY Micro Computer sips assy CN1502 KSWB ASSY CDJ 80
59. BB sls Q 72 55 OO gous p e ux gt SV opo e 5 52009 a M eH O gt 8d leoq 5 9VBL LV 8052 4 gt 81216 LWEL 81V d 61V 5 ASX XH 2 amp coa one 2 5 rig 100 ON 97c 55 INX 5 ecco amp voa 2 zid 2 01 2 8 5 Ov q ON n Es 7 100 2 8vB ensend3 gt Hv 4 aaa 5 989 7199 LE Y 573109 337 H 9 9 55 a g RE gs l gso 91 95169 o ES RF 0101410 08000v6ZS 5 9 amp i 1 70 12 9 LIN 259g 22 o u gt amp e x Data B PANEL DATA Digital 5 5 6 7 8
60. DSP Address bus GND GND for I O VDD I O Power supply 3 3V for I O HCS_X DSP chip selection VDD core Power supply 3 3V for CORE HAO DSP Address bus RD_X DSP read strobe signal WR_X DSP write strobe signal GND GND for CORE 0_25M Clock output 25MHz GND GND for I O GND GND D O_DGP 5 3v converte output O_SIPF 5 3v converte output O_SBCK 5 3v converte output O_SLRCK 5 3v converte output O_SDATA 5 3v converte output NC PLLRESET X VDD I O NC PLL Reset input Power supply 3 3V for I O VDD I O Power supply 3 3V for I O NC NC GND GND for I O O_SBLKCK 5 3v converte output O_XSS 5 3v converte output _SIDI 5 3v converte input O_SIDI 5 3v converte output O_SICK 5 3v converte output _SBLKCK 5 3v converte input SIPF 5 3v converte input CDJ 800 2 Pin Function 3 4 GND Pin Name Description GND for CORE VDD core Power supply 3 3V for CORE SDATA 5 3v Switching input SBCK 5 3v Switching input SLRCK 5 3v Switching input S21N PLL TEST terminal S31N PLL TEST terminal SCLK System clock GND GND for I O VDD I O Power supply 3 3V for I O RESET_X System reset VDD core Power s
61. FLACS 100 10 72 FLAC4 JOE CDJ 800 000000 V 7B GLED TSDI SENBL FLAC1 TSDO FLAC2 XSRST V 5 GND VLDJ GND GND TCH JOG1 JOG 5 FLAC4 m CN56 195 1 1 x 2 3 um 4 L 3 6 MFLB SLMB and KSWB ASSYS MFLB ASSY DWG1564 FL 1 4322332 4 25 4081 RS ols 2 4 5 22835138 5 38 55 313 bb 9508 At DTS NC x sx 0 9 0 0 0 0 0 0 N NCz 9 R550 Bi VDD2 vop28 4 ae 2 5 nche 95 CO E D e 22 4 E BTS NCE4 78s o G3 4 555 552 G4 o NC 95 GNDD Nc E si R
62. PAD GND PAD GND PAD GND PAD GND DATA28 Data bus bit 28 DATA29 Data bus bit 29 SDATA3 GPIO56 SD interface data line DATA30 BUFENB1 GPIO57 Data bus bit 30 External buffer 1 enable 1 Data bus bit 31 CORE VDD CORE VDD CORE VDD A13 CORE VDD SDRAM address static adr A25 GPO8 SDRAM address static adr CORE GND CORE GND CORE GND CORE GND SDRAM address static adr SDRAM address static adr SDRAM address static adr PAD VDD SDRAM address static adr PAD VDD PAD VDD PAD VDD A19 SDRAM address static adr A20 CS1 GPIO24 SDRAM address static adr QSPI select 1 TEST2 Structural test SDRAM CS1 SDRAM chip select out 1 SDATA1 BS1 GPIO9 SDRAS MemoryStick SD SDRAM RAS SDCAS SDRAM CAS SDWE SDRAM write enable SDLDQM GPIO5 SDRAM LDQM General purpose i o CSO GPIO29 QSPI chip select 0 DOUT GPIO26 Qspsi data out CDJ 800MK2 2 3 5 IC301 SCF5249VM140 No 2 4 Pin Name Pin Function GPIO6 General purpose i o DATA21 Data bus bit 21 DATA19 QSPI_CS2 GPI021 Data bus bit 19 QSPI chip select 2 DATA20 Data bus bit 20 DATA22 Data bus bit 22 DATA18 Data bus bit 18 DATA23 Data bus bit 23 DATA17 Data bus bit 17 QSPI_
63. Part No ymbol and Description DWR1430 DWR1429 Remarks AC Inlet 1P XKP3042 XKP3041 DFLB ASSY DWG1646 DWG1623 are constructed the same except for the following S B m Part No ymbol and Description DWG1623 DWG1646 R573 R574 R575 851 165561 851 165271 4 CDJ 800MK2
64. Sur IN9LAHS 5911956 d0 O9LIN 6501 138 1 4 1 20221 1051 NVIHVdS seues 06662 c p mE au e 10 21 ostavizessoasa 20 21 100834 9 INLLOVQ uod e VOdJ q 850 eui ss ddns pue episul WLX Jayng jo 6 9 3 100 OP ZHN9 pue ZHINOZ e qissod si jueuno 1ndjno HINES 9 80155 UL UL 10291 snaavwv H d L30c9LU9AZGAH Ot 6 04 425 SZ9f142 9LU9STM WVYds N4vonmMZoLlW ASSV NIVW AH3ATT3Q 15010 93 CDJ 800MK2 1 2 3 4 7 1 3 TROBLE SHOOTING Note The numbers for the waveform photos are identical to those for the schematic diagrams and board diagrams Points to be checked beforehand and a note When failure judgment of the ICP Micro Fuse is performed using a tester be sure to judge according to the resistance values If a simplified measurement
65. The mark found on some component parts indicates the importance of the safety factor of the part Therefore when replacing be sure to use parts of identical designation Screws adjacent to W mark on product are used for disassembly the applying amount of lubricants or glue follow the instructions in this manual In the case of no amount instructions apply as you think it appropriate 2 1 PACKING KUCXJ type only 8 CDJ 800 1 2 3 5 6 7 PACKING parts List Mark No Description Part No Mark No Description 1 Power Cord See Contrast table 2 9 Sheet 2 Control Cord PDE 319 10 Push Rod 3 Audio Cord VDE1052 4 Operating Instructions See Contrast table 2 11 PadA 5 Polyethylene Bag Z21 038 12 Packing Case NSP 13 Warranty Card 6 PadB DHA1556 NSP 14 Label 7 DHA1557 8 PadD DHA1558 2 CONTRAST TABLE CDJ 800 KUCXJ WYXJ types are constructed the same except for the following Part No Mark No Symbol and Description KUCXJ WYXJ 1 AC Power Cord ADG7021 ADG1154 4 Operating Instructions KUCXJ DRB1333 Not used 4 Operating Instructions WYXJ Not used DRB1332 12 Packing Case DHG2291 DHG2290 NSP 13 Warranty Card ARY7043 Not used CDJ 800 5 6 m 7 Part No RHX1006 DEX1008 DHA1555 See Contrast table 2 See Contrast table 2 VRW1629 2 2 EXTERIOR SECTION Refer to 2 3 CONTROL PA
66. bs 1 15 4 5 21 AYY 77 fid wouy 11221 o9 1938 815 gt Tag aie 4 ano Jaro SE x33 93 2 Q o 9 1019 9 zs IS A c 515 2 20 1510 u ir 8 Qe VI gt 0 lt x 9154 1154 22 2 2154 15 6 40 5 sided aues ui M 9 pinoys sued iusuoduoo euos uo Yo 241 a 8 4 2 eui si jddns 8 l19r1 s 4No2 ae Jk Bh 1662 NT ASNVIS S AGLS s 5 9 459 BO MAH3O MAH V TWO I 3 HONSOO 841 4329 Jj GANSXO NOLIOVdvO 9 7158 55 ESTA oS gt 59 in 9 7158 SHOLSIS3H ZHLA 40891 815 S910N Az i SUZA CDJ 800MK2
67. swa assy DWS1386 DBK1224 5 i J Earth Plate S Eom 882 DO iw 23 1 m 2 3 5 MAIN 1 3 and RLYB ASSYS 31 3 main assy pwa1622
68. 0 0 5 0 0 0 4 9 0 0 4 9 0 0 0 0 0 0 4 9 0 0 3 9 0 0 0 0 4 9 m 2 CDJ 800MK2 2 6 Voltage V 4 9 0 0 0 0 0 1 4 9 3 m 0 0 0 0 0 0 8 0 4 PCB CONNECTION DIAGRAM NOTE FOR PCB DIAGRAMS 1 Part numbers in PCB diagrams match those in the schematic diagrams 2 A comparison between the main parts of PCB and schematic diagrams is shown below Symbol In PCB Diagrams Symbol In Schematic Diagrams B o Transistor Transistor with resistor Field effect transistor Resistor array 3 terminal regulator 3 The parts mounted on this PCB include all necessary parts for several destinations For further information for respective destinations be sure to check with the schematic diagram 4 View point of PCB diagrams Connector Capacitor P C Board Chip Part SIDE B CDJ 800MK2 um 7 8 49 m 2 8 4 1 MAIN ASSY rino CN53 CN102 Ps 9060 04 08 Q301 Q305 Q302 IC302 Q706 IC300 1 305 08 Q303 0305 Q304 IC302 Q705 1 104 04 0301
69. 0 0 1 8 0 6 0 9 3 3 0 0 0 0 0 6 0 8 0 7 0 8 3 3 0 6 0 9 0 7 0 9 0 0 0 6 0 8 3 3 0 0 3 0 2 6 2 8 1 2 Voltage V 3 3 3 3 0 0 0 0 1 7 3 3 Voltage V 2 5 Voltage V 2 5 3 3 2 5 0 0 0 0 2 5 0 0 1 2 3 3 0 0 3 3 Voltage V 2 5 Voltage V 1 6 0 0 1 6 0 0 3 3 1 6 3 3 0 0 0 0 0 0 1 2 5 0 0 8 Voltage V 3 3 4 8 3 2 3 3 4 3 2 9 0 0 0 0 3 3 0 0 2 3 3 4 0 3 3 Voltage V 4 9 3 3 0 0 4 9 4 9 Voltage V 1 6 1 6 1 6 0 0 1 6 1 6 1 6 3 3 5 0 0 0 2 5 0 0 2 5 0 0 5 0 2 5 0 0 2 5 0 0 5 0 3 3 5 0 0 0 0 0 0 0 0 0 0 0 3 3 Voltage V 3 3 3 3 0 0 1 8 0 8 Voltage V 8 0 0 0 1 8 5 0 8 0 CDJ 800MK2 0 0 7 1 8 0 0 1 2 0 8 3 3 1 3 0 6 0 0 3 3 0 0 0 6 0 0 3 3 0 0 1 3
70. 09 Q302 Q706 IC300 05 0303 09 0304 0705 1 104 1307 1 301 1306 1307 1 301 1306 3 CN1 101 NOTE The encircled numbers denote m asuring point CN101 i EPOR 10 M 95551 ORNS gt IHLOVL H lig I ty SS Ell CN601 00 Q101 105 IC703 106 702 704 IC100 1 104 0101 105 1 703 1 106 1702 1 704 102 00 C701 IC100 104 701 102 MAIN assy CN101 6214 pum E 000 CN701 Q707 C101 IC103 CN102 CN301 05 9 5 1 IDE B FIRS TUNE o naad EX s 0 7 OR TT gt 90 0 4 9 2 7 gc CM 788 099 9 J gt Ca US S 2 6 t 5 Og en nnmis 5 Car 2 6 0 SSS 3 30 SOV D DNP2131 C IC310 IC311 IC303 asuring point denote me mbers IC310 IC311 312 NOTE The encircled nu IC303
71. 1 LOOP IN REALTIME CUE button indicator Realtime cue Loop in point input 2 LOOP OUT OUT ADJUST button indicator Loop out point input Loop out point adjust 3 RELOOP EXIT button indicator 4 TIME MODE AUTO CUE button TIME MODE Eachtime the button is pressed the display s time display alternates between the current elapsed play time and the remaining play time REMAIN When playing the REMAIN time may not display immediately depending on the track The current TIME MODE setting is retained in memory even when the power is turned off AUTO CUE When the button is held depressed for 1 second or more the AUTO CUE mode is alternately enabled and disabled When the button is held depressed for 5 seconds or more the AUTO CUE level is toggled The current AUTO CUE on off and AUTO CUE level settings are retained in memory even when power is turned off 5 TEXT MODE button When this button is pressed the TEXT display mode is enabled and each additional time the button is pressed the display alternates between track name album name and artist name to time display press the TIME MODE AUTO CUE button 6 Display 7 FOLDER SEARCH buttons lt gt During MP3 playback layered CD ROM folder search will be per formed in the designated direction 8 CUE LOOP DELETE button Use to delete cue points and loop points from internal memory 9 POWER OFF switch This switch is loca
72. 2 7 74 47718 R GND R131 5 Jud 470 E 824 10185 2 2 8 5 8 8S2 43 NJMA558MD TBB 215 8 5r GND 3k 01205 9106 cho 4SS355 TRB 2502114 VW TLB as amp GND 5 ID o 253 5 0 104 056 D R140 C136 V 7A1 V 5D1 mgs 68 0 1 DIGITAL OUT 1 2 4 2502412 RS TLB she 525 258 REG 16125 NJM2870F05 7 RESET qqggy BFS 7 V 3R3 sis 50 1 2 1 108 a 4 1 TC7WU 4FU TRB GND mm 4 5 0 5 elx 12122 gt 55 as M5195 7BFP TFB DTL1090 16 9344MHz 50 MP 5 DC DC 1 B 8 4 EE a 8 2 CONVERTER 2 xix SATS 25 RESET S58 S T 5 1 1 7 te SAD NJM2374AM TFB RT 15 825 STs Ta aa d d 5998 588 V 5D 5 4 5 218 CN122 HLEM25R 1 Lot D Lo 4 02 LPS2 1 5 LPs2 LPS1 4 LPS1 SOCK 4 8 _ 5 TOPSODI 8 TSDI JACKSODI 8 9501 SENBEL _ SENBL V 7M V 11B V 5D V 3R3 TOPSODO 1 9o 5555 TOP RST 6 JACKSODO JSDO RMIN 1 RMIN CN53 as CONT2 4 49 CONT2 8 3 XDOSW 49 6 1 48 4 49 JOGIA
73. 3 LOADING PHASE SW 1 59 de x Ife s assy CN110 ONLY DESIGNER USER 103 1 2 1 NJM4558MD 2 AUDIO PE8001A 6 L our DAC I DIGITAL OUT Serial data Latch clock 1 502 1 501 UPD16306B PD5848A FL DRIVER V501 MAIN FL DISPLAY MICROCOMPUTER CN501 19P PANEL KEY 4 t P ALLAIT L CN1502 I PANEL KEY uu T O O UPD16306B i FL DRIVER kswe ASSY L CN1601 BE 4P JOGB ASSY JOG ENCODER CDJ 800 m 11P O 0 4 CN1503 Slider PANEL KEY VR 17 1 3 2 OVERALL WIRING DIAGRAM SLMB ASSY DWS1322 LOADING MOTOR ASSY S DXX2510 DXA DA114 DEO10VFO CD MECHANISM AKP7032 KUCXJ BKP1046 WYXJ 11 11 t VIORET NEUTRAL BLUE B2P3 VH mas AC POWER CORD A ADG7021 WYXJ ADG1154 E am AC IN ASSY DWR1366 WYXJ DWR1363 411 1 H mt Lr 22 47 0610 REGB ASSY DWR1362 8
74. 5 1 113 1 pin T V 2V div 0 5S div 110 12 pin SBOK V 5V div 0 5S div Mode Start up 4 118 14 V 1V div 2mS div 5 1 113 1 pin T V 2V div 2mS div 7 119 33 SLV V 1V div 2mS div 114 1 pin HK V 1V div 2mS div T e Mode 16MF 16 track Multi jump forward 4 118 14 V 1V div H 0 2S div 5 1 113 1 pin T V 2V div H 0 2S div 7 119 33 pin SLV V 1V div H 0 2S div 114 1 HK V 1V div 0 2S div Mode FS F Track 1 to 16 search 30 CDJ 800 Voltages 1 2 MAIN assy 110 TC9495F P Voltage V Voltage V P a 112 PD3442A8 1C117 XCA56367PV150 Voltage V Voltage V Voltage V CDJ 800 31 32 1 2 MAIN assy 1C118 TA2153FN 119 LA6565 Voltage V 2 2 main assy 1C102 PDC101A Voltage V Voltage V Pin No Voltage V 1C104 PE8001A Voltage V IC109 K4S281632C TC1H Voltage V
75. 8 2K 1052 15 1 513885 5 TC7S04FU TLB R71 2 m E rel 56 OWH 2501859 QR T 002550 B TRB HLEMI 75 1 SCLK 2 214 e TSCLK Dat VLDD m 49 spo scs 9 3 ano NSO EP 5Q04 TRB EP 5Q4 TRB 009 5 5 259 Data V7AL 31 p 4 4 5 V 8A i e 1 Su 2 SIT Lal i5 Bere s o o css NJM2374AM TFB Ew xnsT 7 6 V 1 2 V 8 Y CD X gt x 80 Ldes SI 5 5 7 6 Tr c59 vi 5 VKN1256 e gat dicun 5 IER M 2 Ve V 7M GND x W ojsg 1 _ 2 2 CONVERTER AO FLAC2 vig ES D GNDM 6 vig 4 5 GNDM 6 v 8A Ce i v sp 8 49 Vis 2 5 V 3D GNDD e V 6B gt Q gt o 8 V 5 BASOBCOWFP TLB co 9 BV REG JA51 N 69 5 CONS RIAM RKN1004 GE ADJ 470 s CONTROL E YEER R74 9 CONT2 GNDS GND CTL Vee 21 278 7 ej 3 Ore JSDATA 8 7025 T ose 9 502 14 5 NCD6 2MF TLB TSDI 491 200 RMIN RMIN 155355 1 D TSCS d Tscs 67 5 GND GNDF CONT 055
76. 9 vz DKB1053 e es lue 1 E ose D ack assy ovr PFOSPP C12 C302 5 DWG1626 zs FPGA 3 V 7A 1 BUS 1 305 SDRAM gt 1 500 DSx1065 FLASH SHEET SW 8 1501 PU qu 1601 S4B PH K S 5 q JFLB assy Gi eco 5 e gt DWG1624 082 2 in 4 991 1 lt 1 LEM13R 1 NON ZIF O 2 7 g 14 d B elo 9 ofe e 9 gt aja o aaja 0001515 9454 82 58 9584 854 2299 2 9 0098 1 454484592963 6 8 8 gt 8 gt 2 HI n 3 35 DDD1220 15 1 50 TC B3B PH K S 0090000000900 ZIF v 84 1 CN500 NON ZIF 52492 1520 Bottom Entry gt r 6 o O 1 505 1505 m geb 091 glorie assy ES guys B OHO AE 2 z52 1 48 GND DWG1623 V501 pata FL lt 3 gt i e GND 5 1 FLACS 5 09 FLAC4 9 99 5 8 Q v amp o FL TSCS 6 GND TSDO 2 gt amp 88 691 1886 Ia 502 Y 20 6 6 5 do 2051 514 imm STE L 300 amp r K VESSEL SHEET KN51 7052 E 2 DEC2495 PP
77. REPLACE DWR1430 4985 O DWR1429 AS 8 4 49760 MARKED m 2 DNP2132 C CDJ 800MK2 3 CN1 496 D0 O DWR1431 w5p O DWR1432 Og OP 8 E 3 34 POWER SW gL o Qo lt 5 ACIN aO gt 515 52 thee PRIMARY b 08001 Q 2 LITTELFUSE INC 9 21804 6 7 7 7 2 7 gt 2 CN1 CN1 ACIN assy NEUTRAL LIVE NEUTRAL 220 240V 110 120V M 0 S1 POWER SW 5 _ OFF Huaqios aav NEUTRAL O VM ADD SOLDER ACIN PRIMARY 7 L aaa A A e 220 240V 1000 CDJ 800MK2 30153155 DNP2132 C A 4 6 DFLB ASSY 2 3 4 e ASSY CN501 C 0501 W592 CN501 o Pai I 25 53
78. Te A Na o o 023 Sek S A 25 COMME INDIQUE 830105 z8 EB 289 58 565 585 585 585 E MANUAL SOLDER gt GNDF IC23 IC24 IC21 25 22 DNP2036 B BIC BIC CDJ 800 39 m 2 4 3 SECB REGB and SLMB ASSYS SECB ASSY a CN501 CN56 122 wo 2 2 L o o o 5 lt o Ij 2 195 lt gt 1 55 OPEN SIDE SLOTSW SLMB io DNP2036 B DWS19322 DNP2036 B 9 S 19M E C F 6709 95 5983 Sur 8 lt 18H eie j Gom E AN A 9 NEE 5 BQH Bio mw a oye 8 I E
79. The Power supply is shown with the marked box CDJ 800MK2 Ais E 8 4 I 4J 4 1 1 L 1 1 z z s 1534 5 i i 21531 p 5285 4 3 3 BLA OSHA 80 11531 7 m m E gt gt gt gt D gt gt BREE Bis gt gt e N je gt H H N lo Ero Jo lu 5 bx Sng nd2 g a 2 m gt E PS 15 5 gt 943 142 m 5 5 5 99 9 y E 5 m 2 3 E n 2 7 28 5 5 E 5 E3 Y cave 2 CONS aano SJI J I98 AW NOE 2 2 1409 S090 LSSI
80. Z m vane Oe Sd es 1 Xr 4 2855 089 9 sais E 0 gm gt m eave 8899 gt M M 4 a er NISI lol gt 1 x 416 2 al SURG 1 i5 AJS 8 2495700 gt 11 s 8 5 5 881 1 L XLEZ Lasz 711 11 T 52 2 2 2 i 5 7 R2 ID e ic is a SQ m i gt 2 EEEEE 4 n OP E 1 er M Stai 444444 9 58 zji EET a a ego 59954937 5 9 aSr 5 514 o u E 2 SOON gt 00 2 19 ae WHYS Res d E Be gg El 518 5 9 toaexon nm a 58 5 8 A Repos 096 5 ISSN 2 2 A 1958 GOSH Hono 5 gt gt c9 Su amp H9 aee H 9 I A38 zt i H5 seet je f zoor coor aont i 22 5 age 9260 00797 871 SH 1809252 oi az 1 H Heeso 10578 4 GG x UA SW 1809387 gt 9 TIN x 9983 5 x Z8d S e o 85 TONAL 5 T
81. method such as Short circuit Check mode is used for testing a partially damaged ICP cannot be detected The ICP is very sensitive First check the power line to verify that the placed ICP is not damaged Defective soldering of surface mount devices may have caused a problem Check if the symptom changes when you press the corresponding surface mount device with a finger For the address bus and data bus lines on the MAIN Assy the dump serial resistance is never used Freeze 1 2 Sites Waveforms Points to be checked Causes amp Measures to be taken Remarks E8709 error If the power supply is normal this symptom is caused either by a defective core block of the MAIN Assy or a failure in communication between the DISPLAY MPU 501 and MAIN Assy A defective core block means that the processes up to the FPGA IC302 configuration have not been completed In a case of a failure in the communication line the core block is normal In either case no error indication is displayed on the control panel because the E8709 error code is sent to the DATA FL display by the DISPLAY MPU itself Note The core block comprises 4 main ICs MPU IC301 SDRAM IC303 FLASH 1C300 and FPGA IC302 DFLB Assy SECB Assy Play back a CD Check if the audio signal is output from the analog output terminal JA801 Disconnect then reconnect the FFC cable between the DFLB and SECB Assys and that between the SECB and
82. 1 2 3 m 4 replaced with same parts The mark found on some component parts should be safety regulation authorized The Power supply is shown with the marked box of identical designation BL LLL Tempo Slider 1SS355 TRB STBY 155355 1 100 16 e 5V 21x 123 Hutch CN1503 1561 aj a 1551 DKN1289 1 7 7 2 5 CENTER GNDF i a ADCT 5 8 2246 8 Bk ie 5v GNDF 5 5 5 25 5 ADIN R1562 GNDAD S 3 B gl els 100 16 e 5 7 Bo
83. 295905525 lt 5 S X 20199 1 11 4 a 91 13538 TINTX Leods covivos 895 883335 28325238 48 499 ano ava 5 ISH3X 9 gt 5522552 9 455055 5 5 gt gt gt 5555584996 55184296249 2 NUS SISSSISIS gt ANT 5 5 5 5 5 AN Oo 5o N e 2 Lov YY Y E RS YYYvv 5 z lt 1 ISHOVGd gt E E GND ZLW 21581 m ao 3 i z Y Y 21531 9 E 5 3 BALA GS A 2 11531 u E gt 4 gt gt gt gt 2 gt v j d H H IS Js o 3 Sn8 nd3 8 fo 5 P 1418 9 5 2 amp gt e 12 aS 27 CDJ 800MK2 2 3 main assy 1622 2 2 A
84. 303 K4S641632K UC75 m IC102 M63018FP C120 C128 CKSRYB153K50 0205 15 18 NIC7O4 NJM2880U1 05 C123 C127 CKSRYB333K25 NIC100 NJM2885DL1 33 104 NJM2903M RESISTORS C103 NJU7013F R300 R747 RAB4C103J 702 PE8001A 154 R155 R170 171 RS1 16S1002F 1 301 SCF5249VM140 R733 RS1 16S1801F 08 TC74VHCO8FTS1 R132 R133 R743 RS1 16S2202F R168 8321 R742 RS1 16S3302F 309 TC7SETO8FUS1 IC311 1C312 TC7SHO8FUS1 R734 RS1 16S3901F IC105 TC7WO4FU R322 RS1 16S5602F 106 TC7WO8FU R131 RS1 16S8201F 10 TC7WUO04FU R392 RS1 16SS000J Other Resistors RS1 16S J IC101 TC94A15FG IC302 XC3S50 4VQG100C Q101 25 1036 5 0707 25 2412 CN701 CONNECTOR CKS4176 Q302 Q303 25 4081 102 CONNECTOR 13P CKS4179 CN301 CONNECTOR CKS4192 Q705 DTA124EUA CN101 32P FFC CONNECTOR DKN1447 Q304 DTA143EUA KN301 EARTH METAL FITTING VNF1109 Q301 Q305 Q706 DTC124EUA 0101 0104 155355 RLYB ASSY COILS AND FILTERS SWITCHES AND RELAYS X301 16 9 MHz VSS1084 S1101 VSH1018 CAPACITORS CAPACITORS C160 C338 CCSRCH101J50 C1108 CEVW220M6R3 C315 C316 CCSRCH150J50 C1105 C1107 CKSRYB103K50 C146 CCSRCH221J50 C1104 C1109 CKSRYB104K16 C142 C143 CCSRCH391J50 C126 C153 C313 C317 C321 CCSRCH470J50 OTHERS C118 C337 C357 CCSRCH471J50 CN1106 PH CONNECTOR 2P SMT 1273 C122 C154 CCSRCH680J50 CN1105 PH CONNECTOR 3P SMT 1274 C135 CCSRCH681J50 CN1102 24 FFC CONNECTOR DKN1445
85. 5 6 un 7 Part No DDD1223 DEB1456 DEC2506 DNH2531 DNH2546 DNH2532 See Contrast table 2 See Contrast table 2 DAC2073 DNG1086 DNH2529 See Contrast table 2 BBZ30P080FMC BPZ30P080FZK IPZ30P100FMC 6 BBZ40PO60FMC 11 2 3 CONTROL PANEL SECTION T 1 Lubricaing oil ZLB PN397B CDJ 800 5 CONTROL PANEL SECTION parts List Mark No Description 1 OD o 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 MFLB Assy KSWB Assy JFLB Assy SLDB Assy JOGB Assy Display Panel RELOOP Guard Control Panel QR Guard Rotary Knob C Slide Knob PLAY Knob SET Knob EJECT REVERSE Knob AUTO BEAT LOOP Knob LOOP Knob TIME MODE Knob RELOOP Knob TEMPO Knob QUICK RETURN Knob CALL Knob VINYL Knob Earth Plate CU Slide Sheet 1C Vessel Sheet JOGB JOG Panel JOG Assy S JOG Plate Roller Assy SW Ring SW Cushion HH48 SW Spring Sheet SW JOG Stay Assy JOG Holder 13P F F C 60V Arm Spring D Gear ENC Plate Gear Arm Connector Assy Cord Clamper Screw Screw Screw Screw Part No DWG1564 DWS1321 DWG1565 DWS1323 DWG1566 DAH2139 DNK4057 DNK4054 DNK4058 DAA1143 DAC2067 DAC2059 DAC2060 DAC2068 DAC2069 DAC2066
86. 5 Apply a grease to the shaft bearing section of JOG Holder side and SW Ring side Apply it to two places for roller one Be careful so that grease does not adhere to rubber section of the roller Roller A Assy Roller A Assy x9 JOG Holder 64 CDJ 800 1 m 2 6 5 6 7 8 7 2 PARTS 7 2 1 IC The information shown in the list is basic information and may not correspond exactly to that shown in the schematic diagrams e List of IC PD3442B8 PD101A NJM2374AM NJM2870F05 m PD3442B8 MAIN ASSY IC112 SYSTEM CONTROL Microcomputer e Pin Assignment Top view PD5442B8 64 50628 2027282935051 52 53554 50565 158 594 041 42434449464 7484950 CDJ 800 m e Pin Function No Pin Name yo Descreption 1 By the capacitor 0 1 It GND connects 2 TCH JIG touch sensor input 3 CNT1 Control 1 input and output terminal 4 CNT2 Control 2 input terminal 5 XDOSW Digital OUT ON OFF SW detection 6 RMIN For RS232C input 7 SENBL The enable output to host CPU 8 LPS1 A loading mechanism s condition 10 FLWR The terminal which detects a flash write in permission signal 11 Vss Digital 12 5000 The serial output terminal to DSP 13
87. 58 1650 051 053 052 SECB ASSY DNP2132 C CN53 CN56 IC51 1652 1657 NOTE The encircled numbers denote measuring point 6 74 4 4 TRNS ASSY 2 TRNS 55 3 CN 1 J2 E LIA J2 ng DWR1371 WY WA KUC JJ AHVOIUNOO3S ef 6 0 DWR1428 RLF e H 0 0 0 0 0 5 21 491005 TRNS ICP25 491 630 491005 ICP22 11 V 6B 10 GND 9 V 10B 8 GND 7 GND 6 GND 5 VLD 4 FLAC4 3 FLAC3 2 FLAC2 1 FLAC1 016 24401 9I 3OV Id3H NOILOQVO ONI ASNATALLIN C3MHVIN SV CN51 CN22 DNP2132 C m 2 22 21 25 1023 24 CDJ 800MK2 3 m CN22 DNP2132 C 24 1C23 25 21 22 A 4 5 AC IN ASSY 62 AC IN 2 5 assy 7 2 V NEUTRAL wsoo W501 AN1 FU8001 o H2 RISK OF FIRE
88. 827 CONT SDO S id TSDO CONT2 CONT2 GND 470 TSCLK 491 TSCLK AEK Tea T 2400 at 100MHz JA52 1 4 HEAT SINK Joata 8 9 156 Sl T AKNT003 7 220 CTF1386 T 5 i NZOUT 2 8 1 5 RMIN x 2 L61 LRCAT80J T STBY 7 5759 REG PCB BINDER e ESX g 040 1 4 5 NNCD6 2MF TLB St GND CAUTION FOR CONTINUED PROTECTION AGAINST RISK OF FIRE REPLACE ONLY WITH SAME TYPE NO Data ee AUDIO DATA Digital 7025 491 200 MFD BY LITTELFUSE INC FOR 1 58 59 60 7008 491 800 LITTELFUSE INC FOR 16553 61 7065 4901 5 The Power supply is shown with the marked box BY LITTELFUSE INC FOR 1 54 AEK7009 491001 MFD BY LITTELFUSE INC FOR 1C56 CDJ 800MK2 5 6 7 8
89. C100 C101 C700 C702 CEHVW101M10 CN1101 32P FFC CONNECTOR DKN1447 C105 C106 C301 CEHVW101M6R3 CN1104 FFC CONNECTOR VKN1409 C302 C304 C306 C712 CEHVW220M6R3 C701 C703 C706 CEHVW470M16 C102 C104 CEHVW470M6R3 SECB ASSY C132 C718 CKSRYB102K50 SEMICONDUCTORS C111 C129 C136 C141 CKSRYB103K50 ANIC53 IC61 AEK7008 156 158 C165 C168 C303 CKSRYB103K50 22 C305 731 734 C743 CKSRYB103K50 250 BAOOBCOWCP V5 107 110 C112 C117 C119 CKSRYB104K16 NICS7 C121 C124 C134 137 140 CKSRYB104K16 C144 149 151 C159 CKSRYB104K16 NJM2374AM IC52 7504 CDJ 800MK2 81 5 6 um 7 8 1 2 Description Part No Q51 2SB1238X 052 054 2SD1859X NQ53 2502012 055 188355 051 058 059 05004 056 057 NNCD6 2MF D53 UDZS30 B D52 UDZS5R1 B COILS AND FILTERS L56 CTF1386 L51 DTL1083 L61 LRCA180J CAPACITORS C59 CCSRCH181J50 C58 CCSRCH220J50 C50 C60 C64 CEHAT101M10 C57 CEHAT1ROM50 C54 CEHAT221M2A C61 C65 C66 C72 CEHAT330M25 C56 C71 CKSRYB103K50 C55 C63 C67 C76 C77 CKSRYB104K16 C62 DCH1200 C52 C53 DCH1223 C51 DCH1224 RESISTORS R41 RD1 2VM102J R74 RD1 2VM271J R70 RD1 2VM330J R73 RD1 2VM471J R62 RD1 2VM562J R81 RS1 16S1203F R51 R82 RS1 16S2202F R52 RS1 16S4701F R53 RS1 4SA4R7J Other Resistors RS1 16S J OTHERS CN52 6P JUMPER CONNECTOR 52147 0610 JA52 MINI JACK AKN7003 CN50 FFC BOTTOM CONNECTOR CN56 FFC CONNECTOR
90. D x VIN 54 0 07 The Power supply is shown with the marked box O rp 12 STBY 9 i 729 aS S oL Data ae 07 SM REG 590 E AUDIO DATA Digital 19 AUDIO Lch OUT Analog GNDD 7 7 GNDD IB DATA AUDIO OUT Digital 33 3 31 CDJ 800MK2 L 5 m 6 um 7 8 3 m 4 3 8 AC IN TRNS SECB and REGB ASSYS DWR1439 KU
91. DAC2065 DAC2064 DAC2061 DAC2070 DAC2062 DAC2063 DBK1224 DAH1988 DEC2495 DNK4068 DAH2182 DXX2521 DAH2052 DNK4067 773 DNK4070 DEC2523 DBH1514 DSX1060 DXB1774 DNK4069 DDD1220 DBH1503 DNK4066 DEC2498 DNK4065 07 RNH 184 BPZS30PO080FZK 720 060 IPZ30P100FMC PBA1062 CDJ 800 m 13 1 2 em 3 4 2 4 SLOT IN MECHANISM SECTION Paint grease the inner 2 surface of the wall p 10 Paint on side of axle 21 23 12 Grease B PN397B Paint grease the inner 5 lt surface of the wall 22 Dyelree ZLX ME413A A 18 14 CDJ 800 5 6 SLOT IN MECHANISM SECTION parts List Mark No Description 1 o 12 13 14 15 16 17 18 19 NSP 20 21 22 23 NSP 24 25 26 27 28 29 30 31 32 NSP 33 Connector Assy Spacer Por T3 Float Base S4 Assy Front Sheet Vessel Cushion A Vessel Cushion B Clamp Spring Guide Spring SW Lever Spacer Pet Clamp Magnet Yoke S4 Loading Lever Main Cam Disc Guide Clamp Arm Loading Base Assy S Eject Lever Lever AP Lever BP Worm Gear Loading Gear Drive Gear Clamper S4 DC Motor Vessel Cushion C Float Rubber S4 CD Mechanism DC Motor Assy S Connector Assy 6P Screw DM Screw Centering G
92. Hook Float spring G5 Projection large AP To the front Float base 04 Assy Direction of the dampers when attaching them When attaching the dampers place them so that their projections large face front Damper How to handle the float spring G5 To avoid losing the float spring G5 after removing it put it on the hook of the float base 04 Assy 109 1 m 2 3 4 Slot in Mecha SV Assy Traverse Assy 03 5 D Remove the three screws Short circuit two points C and D soldering 2 Remove the mecha plate Note After replacement connect the flexible cable then remove the soldered joint open Caution Be careful not to lost earth spring Mecha plate 2 Unhook the four hooks 3 Disconnect cables as required 4 Remove the traverse Assy 03 S 3 Unhook the four hooks 2 Remove the slot in mecha SV Assy Traverse Assy 03 S Slot in mecha SV Assy Replace 110 CDJ 800MK2 1 m 2 3 m 4 Note on the float rubber installation NG OK Pole of the float base 04 Assy Hook x2 Cleaning the pickup lens n Before shipment be sure to clean the pickup lens o using the following cleaning materials Cleaning liquid GEM1004 Cleaning paper GED 008 Pickup lens L 9 Arrangement of the flexible cables Hook SLMB Assy e Rear view RLYB Assy
93. SDRAM bank address A10 SDRAM address bus GND GND for core o joj o oc n o nm VDD core Power supply 3 3V for core 0 SDRAM address bus A1 SDRAM address bus 2 SDRAM address bus SDRAM address bus A A VDD core Power supply 3 3V for core E GND GND D E VDD I O Power supply 3 3V for I O A N GND GND for I O COUNT TEST Count test pin A HD15 DSP Data bus N o HD14 DSP Data bus A HD13 DSP Data bus S1 IN PLL TEST terminal HD12 DSP Data bus VDD core Power supply 3 3V for core GND HD10 HD9 HD8 HD7 HD6 GND for core DSP Data bus DSP Data bus TEST1 PLL TEST terminal GND GND for I O TEST2 PLL TEST terminal VDD I O Power supply 3 3V for I O AVDD AVss Power supply for PLL VCNT PLL terminal AVSS AVSS GND for PLL NC NC HD5 DSP Data bus CDJ 800 m 69 70 Pin Function 2 4 Pin Name DSP Data bus Description DSP Data bus DSP Data bus DSP Data bus GND for CORE 4 DSP Data bus DSP Address bus DSP Address bus HA3 DSP Address bus HA2 DSP Address bus 1
94. an automatic setup is not carried out Moreover a play is not carrying out audio reproduction but is tracing the signal side of a disk At a play a disk is traced by 4X rotation A sound is not outputted Track Search F R It searchs in the direction of FWD or REV and stops in of the displayed track Error Rate Count The error rate for about 10 seconds after the present position currently played is measured and it displays on FL Usually a track to measure is made to search and this button is inputted from a pause state For example it is displayed as 3 56E 4 O K etc If an error rate is less than 3 00E 3 it will be displayed as O K If an error rate is larger than 3 00E 3 it will be displayed as NG Measurement with the managed disk at the time of factory shipments is a premise The product does not judge whether they are inferior goods at the time of service Eject A disk is ejected Mode Change If the MASTER TEMPO button is pushed into player operation mode MASTER TEMPO LED will light up and it will shift to the below mentioned test operation mode 88 CDJ 800MK2 1 m 2 3 m 4 5 6 7 8 Test operation mode command Serbo operation is sinely controllable gradually Keep in mind a test operation mode command that it may give a gamage to a player sa mistaking the usage Servo AII Off When serbo is ON all serbo will be turned off if the TIME button is pushed LD On Off If the TEMPO button is pushed On and
95. d Ex 2 When there are 3 effective digits such as in high precision metal film resistors 5 60k Q 562 10 5621 eene RNI APCISIGI2 I F Mark No Description Part No Mark No Description Part No Q108 25 2412 LIST ASSEMBLIES 0102 DTA124EUA Q111 DTC114TK 1 MAIN Assy DWG1563 Q103 DTC124EUA 1 DISP Assy WYXJ DWM 2147 D1204 D1205 155355 1 DISP Assy KUCXJ 2149 01206 00504 2 MFLB Assy DWG1564 D1207 HZU2 0B 2 SECB Assy DWR1361 2 REGB Assy DWR1362 ILS AND FILTER 2 TRNS Assy DWR1364 COILS S 2 AC IN Assy DWR1366 1104 470uH DTL1083 KUCXJ F110 Ferrite core DTL1090 2 AC IN Assy DWR1363 L108 L109 Chip beads PTL1014 WYXJ 2 KSWB Assy DWS1321 CAPACITORS 2 SLMB Assy DWS1322 C224 C230 CCSRCH100D50 C232 CCSRCH101J50 1 SUB Assy DWM2146 C164 C165 CCSRCH120J50 2 JFLB Assy DWG1565 C213 C219 CCSRCH180J50 2 JOGB Assy DWG1566 C158 CCSRCH181J50 2 SLDB Assy DWS1323 C159 C223 CCSRCH220J50 C238 CCSRCH270J50 C192 C251 CCSRCH470J50 Mark No Description Part No C210 CCSRCH471J50 C220 CCSRCH680J50 C150 C152 C157 CEAT101M10 MAIN ASSY C127 C175 C206 C221 C240 CEJQ101M10 SEMICONDUCTORS C249 C256 C258 C260 CEJQ101M10 12113 BR24C64F C270 C271 C282 C283 CEJQ101M10 1 109 45281632 IC119 LA6562 12122 51957 C114 C115 C130 C131 C135 CEJQ470M16 C119 C133 CEJQNP220M16 10111 IC114 IC11 NJM2100M
96. lt 200 IC58 IC59 LZ FLAC J 3 3 3V Regurator supporting Current Shutdown DATA 15W POINT ICProtect Before REG IC lt gt SW GND ASSY FUSE Screw Chasis GND OOA SPEC CDJ 800MK2 1 2 3 4 6A FPGA SPARTANS gt CPU AMADEUS A FPGA SPARTANS CUP 21 FPGA 60 DSP 5 SDRAM 22 FLASH 5 ServoDSP 83 LD 80 gt GNDS 64 SECB ASSY 9 DWR1309 1 0A IC51 DISPLAY MPU Jack D Stby KSWB ASSY 0 513 86 LED DFLB ASSY SLDB ASSY DWG1623 DWS1387 LED VYNIL EarthPlate ChasisGND os SW SLIDER gt gt Ti JOGB ASSY DWG1625 1 DATA OCntrol 15W POINT Before REG IC GND lt 200mA ceos pq Screw Chasis GND Q604 JFLB ASSY pwate24 Rotation Detect CDJ 800MK2 5 6 7 8
97. 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 3 3 0 0 0 0 0 0 0 0 1 0 0 0 3 2 0 0 1 6 0 0 0 0 3 3 1 7 0 0 3 3 3 3 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 3 1 6 1 1 1 6 3 0 1 3 0 0 0 0 3 0 1 6 0 0 0 0 2 6 3 3 0 0 3 3 1 6 0 0 1 6 3 3 1 6 0 0 0 0 47 gt SECB ASSY IC050 BAOOBCOWCP V5 Voltage V DFLB ASSY 1 501 PEG237B Voltage V Voltage V 1 502 BU4242G Voltage V JACK ASSY IC801 NJM4558DX Voltage V 12 3 0 0 0 0 4 5 0 0 12 3 0 0 4 9 4 9 0 0 0 0 0 0 4 9 0 0 0 0 8 0 0 0 4 9 0 0 6 0 1 3 Voltage V 8 0 2 7 6 1 7 0 5 7 8 1 8 0 8 0 Voltage V 0 0 0 0 0 0 2 7 5 0 Voltage V 8 0 8 0 0 0 5 0 0 0 REGB ASSY 1 091 BAO0BCOWCP V5 Voltage V 6 0 6 0 0 0 3 8 1 3 Voltage V 11 2 11 2 0 0 7 2 1 3 48 0 0 4 9 4 9 4 9 0 0 0 0 0 0 4 9 0 0 0 0 0 0 0 0 0 0 0 0 4 5 4 9 2 6 0 0 0 0 0 0 2 3 0 0 5 0 0 0 5 0 0 0 5 0 0 0 5 0 0 0 5 0 0 0 5 0 0 0 5 0
98. 0 0 7 0 0 F14 0 0 N5 0 0 2 5 3 3 A8 3 3 G1 0 5 N6 0 6 0 0 2 5 A9 3 3 G2 0 5 N7 0 4 1 4 5 0 9 10 0 0 G3 0 8 N8 0 0 0 0 24 A11 2 7 G4 0 0 N9 0 0 1 4 5 2 8 A12 3 3 G11 3 8 N10 3 3 1 6 0 0 A13 0 0 G12 0 0 N11 1 7 1 6 1 8 3 3 14 0 0 G13 0 0 N12 3 3 1 7 3 3 B1 2 3 G14 0 0 N13 2 5 17 0 0 B2 2 0 H1 0 4 N14 1 7 1 8 0 0 B3 2 3 H2 0 6 P1 3 0 1 9 1 6 B4 2 4 H3 0 0 P2 2 6 12 17 B5 0 9 H4 0 0 P3 0 0 3 3 1 2 B6 2 1 H11 1 8 P4 3 3 0 0 3 3 B7 3 3 H12 3 2 P5 3 3 0 5 0 7 1 6 B8 0 0 H13 3 3 P6 3 3 0 5 0 7 3 3 B9 3 3 14 1 6 7 0 6 0 5 0 7 0 0 10 0 0 1 0 7 P8 0 5 2 5 3 2 B11 3 8 J2 0 4 P9 0 0 2 5 0 2 B12 0 0 J3 3 2 P10 1 5 2 5 2 5 B13 3 2 0 0 11 0 0 0 7 0 9 2 5 B14 0 0 J11 0 0 P12 3 3 0 7 0 9 2 5 24 J12 3 3 0 0 0 0 C2 24 J13 0 0 P14 3 8 0 5 0 7 2 7 3 3 0 4 0 7 0 0 0 0 2 5 3 3 0 6 0 9 0 4 0 8 2 5 0 0 0 5 0 7 0 0 1 6 0 5 0 7 0 0 0 0 1 7 0 0 0 0 0 0 0 0 0 0 3 3 0 0 0 5 0 7 0 8 1 0 1 2 3 3 1 2 0 0 3 3 0 6 0 8 0 0 97 0 0 0 0 98 0 0 50 0 5 0 8 46 CDJ 800MK2 1 2 3 0 5 0 8 99 2 5 100 2 5 1C303 45641632 0 75 Voltage V IC305 MM1561JF Voltage V 1 311 TC7SHO8FUS1 Voltage V 1 701 DSPC56371AF180 Voltage V Voltage V 3 3 1 8 2 5 0 0 3 3 0 0 0 0 0 0 0 0 0 0 3 3 0 0 0 0 3 3 0 0 0 5 0 7 0 5 0 0
99. 1 SERVICING OPERATION OF THE APPARATUS SHOULD BE DONE BY A SPECIALLY INSTRUCTED PERSON LASER DIODE CHARACTERISTICS MAXIMUM OUTPUT POWER 5 mW WAVELENGTH 780 785 nm WARNING The AEL accessible emission level of the laser power output is less then CLASS 1 but the laser component is capable of emitting radiation exceeding the limit for CLASS 1 A specially instructed person should servicing operation of the apparatus LABEL CHECK lee N CDJ 800MK2 WYXJ5 and KUCXJ Types Only CAUTION ASS 3B VISIBLE LASER RADIATION VORSICHT GEOFFNETER ABDECKUNG IST UNSICHTHARE LASERSTRAHLUNG WHEN EXPOSURE TO BEAM DER KLASSE 38 GERATENNEREN VORHANDEN NICHT ATTENTION RADIATIONS LASER INVISIBLES DE CLASSE 38 QUAND LASERSTRAML AUSSETZEN OUVERT EVITEZ TOUT EXPOSITION AU FAISCEAY PRECAUCI N CUANDO SE HAY RADIACI N LASER DE CLASE ADVARSEL 4552 38 USYNUG LASERSTRALING VED BNING INVISIBLE EVITE LA EXPOSICION LOS RAYOS LASER UNDGA UDSATTELSE FOR STR LING OLET ALTTIOWA VARNING KLASS 38 LASERSTRALNING NAR DENNA DEL LUOKAN 38 LASERSATEILYLLE KATSO SATEESEEN UNDVIK ATT UTSATTA DIG FOR STRALEN DRW2308 A for RLFXJ lt EXPOSURE CAUTION CLASS 3B INVISIBLE LASER RADIATION WH
100. 1 G6 v 77 sal S8 G5 GNDD R Lal 59 G4 510 S 5100 C S11 511 6 92 92 5125 G1 G1 10502 158 51 514 048 145 FT 5049 S15 EI O50 U P 1 o 5 B 8 516 o 51615 517 d 051 176 2 E 518 51 4 5052 Driver IC ZEN 52 51055 S190 319 Mss E Sieh s20 S4 oss 5210 521 586 5 X Nose 5220 52 057 5250 52 57 Q 058 5240 524 58 059 5250 52 NI 526 526 8 amp 061 S27 S11 N 062 5286 S28 81 NC 512 065 N xe N S29 52 Had n 0895 850 290 995300 VLDM sis SBRBBBBBSERRRERRERRB NE a 41 SOUT R558 lt sour 3 10 gt V 5V Q R559 92 5 S17 gt R560 33 B gt 558 BLK1 93 Bi jq 218 GNDD LATI R561 33 sie 551 Rez wr 5 Sod 20 3 4 15 14 15 ga 5 P K2 lt 93 BLKO 5 osa R563 96 LATCH 521 4 5 35 i e519 1 __ gt AGND S22 V Z R597 Six fet 9g 525 15 5 5 gt 99 AVREF d 0 part 9 V5AD 556 gt 99 KEYA4 c zu D i 100 525 3 5 sy 1000 KEYS gt gt gt GNDH IN 8 gt 526 t o FL HOLDER GND 5 GNDD 2 45 222 527 4 x ONDA 4 zi 25 7 528 gt GNDD CH ALARA 522 9 155355 16585 5
101. 11 BRYDERE ER UDE AF FUNKTION i lasers teilylle s teeseen UNDG UDSATTELSE FOR STR LING VARN VORSICHT 1 Osynlig laserstr lning denna del UNSICHTBARE LASER STRAHLUNG TRITT AUS WENN DECKEL ppnad och sp rren urkopplad ODER KLAPPE GE FFNET IST NICHT DEM STRAHL AUSSETZEN Betrakta ej str len YRWL297 A VRW1094 Additional Laser Caution 1 Laser Interlock Mechanism The position of the switch 51901 for detecting loading completion is detected by the system microprocessor and the design prevents laser diode oscillation when the switch is not in LPS1 terminal side when the mechanism is not clamped and LPS1 signal is high level Thus the interlock will no longer function if the switch is deliberately set to LPS1 terminal side if LPS1 signal is low level In the test mode the interlock mechanism will not function Laser diode oscillation will continue if pin 9 of TA2153FN IC118 on the MAIN ASSY is connected to GND or pin 10 of IC118 LDON is connected to low level ON or else the terminals of Q110 are shorted to each other fault condition CLASS 1 2 When the cover is opened close viewing of the objective LASER PRODUCT lens with the naked eye will cause exposure to a Class 1 laser beam Refer to page 53 Printed on the Bottom Plate CDJ 800 3 m Important symbols for good services In this manual the symb
102. 17P HLEM17S 1 CN51 11P SOCKET KP250NA1 1 JA51 JACK RKN1004 PCB BINDER VEF1040 CN53 25P FFC CONNECTOR VKN1256 KN51 WRAPPING TERMINAL VNF1084 HEAT SINK VNH1074 9 rans ASSY DWR1371 SEMICONDUCTORS ANIC25 630 mA NIC23 1224 3 5 A NIC21 IC22 5 0 A ND25 D28 ND21 D24 82 AEK7006 AEK7017 AEK7019 1SR154 400 RBO60L 40 3 4 Mark Description Part No CAPACITORS 21 31 CKSRYB473K50 OTHERS DKP3621 CN22 11P CONNECTOR S11B XH A 1 PCB BINDER VEF1040 TRNS ASSY DWR1428 SEMICONDUCTORS NIC25 AEK7006 ANIC23 IC24 AEK7017 IC21 IC22 7019 ND25 D28 1SR154 400 A D21 D24 RBO60L 40 CAPACITORS C21 C31 CKSRYB473K50 OTHERS CONNECTOR ASSY DKP3620 CN22 11P CONNECTOR S11B XH A 1 PCB BINDER VEF1040 ASSY DWR1429 COILS AND FILTERS ALi VTL 004 SWITCHES AND RELAYS RSA1001 CAPACITORS NC2 C3 ACE7027 NC1 ACG7033 OTHERS H1 H2 FUSE CLIP AKR1004 NCN1 2P VH CONNECTOR B2P3 VH NAN1 ACINLET 1P XKP3041 ACIN ASSY DWR1430 COILS AND FILTERS VTL 004 SWITCHES AND RELAYS RSA1001 CAPACITORS NC2 C3 ACE7027 NC1 ACG7033 OTHERS H1 H2 FUSE CLIP AKR1004 NCN1 2P VH CONNECTOR B2P3 VH NAN1 ASINLET 1P XKP3042 CDJ 800MK2 2 3 m 5 6 7 8 Mark No Description Part No Mark No Description Part No C534 CCSRCH121J50 C535 C537 CCSRCH330J50 C531 CEHAR100M16 ACIN ASSY DWR1432 C506
103. 1900 A ER 536 sso 9 0516 VLDM TC7S04F 8 V 5V 1 9 001 32e 5 C518 FLAC2 4 HA 1541 l 9 Sis CL VLDJ1 2 D 5 d 5 5 4 9c gt 00256 8 ols 5 X 85 9501 4 8 001 2581237 QR 20501 9 001 4 Q9 x x Y 596 8 9 GNDD C506 Jq m Of 10 50 EEE GNDD d 5 3 a R536 22Kv Ht HI 9 MFLB ASSY a 5 22K Hy Switches 2636 4 C502 22K 5 V5AD a 47 16 V 5V 25 1 VLDJ 835 GNDAD AE GLED S TIME REVERS PLACT S504 L3 5512 V 5V ss 9 MEMORY 9 507015 i 9 0501065 573 5505 LIN 56701 5 Scl NDD Qi S505 S510 ee ox 0501065 0561065 i 5 3 4 5502 Ba LOUT B4 6701 5 5506 5611 94 9x 0501065 x 7 170561063 S NT 5501 99 RELOOP 2 AYY A A T Asorat NU 534 5509 06 0501065 A EIE gs CIN 9 9 Q 9 6530 C532 1 573 45508 TMSHRLAQ 0 001 mi 00058522 xIx o TuOZzconoorzacz 9901 0561063 22569 66 353851 190224 lt 65 616 77 77 gt gt 9 19 gt GNDA GNDA C534 0 001 229 l 1 ae 2 Ell cNeoot 2 5 lt 0 a mas 1 m
104. 2 3 4 5 6 7 8 1901 kswe assy 08131 898 PH R M n 81901 V5AD Vers LPS1 1502 22 64501 01501 1 Roag 502 1502 NE Ud CN55 Les2 6 51802 n 7050 m 0501017 1 31 545 RST V 7B 2 D1502 R1504 22K AMBER i DIE E 2 1 A VETE I 3 PAUSE CUEL 2 ag PLAYS I 0 6 6 01582 GREEN PLAYL PLAYL 25 4081 RS 88 GLED d 7 000 BS GNDA lt lt lt KSWB ASSY GLED R1509 R1508 R1507 R1506 R1505 Switches GNDD GLED 51503 TRKB log 51504 TRKF 51501 SCNB 7170696867696564163626160595857565554555251 1502 SCNF 10 000 S NM 0 S23 51
105. 49 42 gt o 272121211212 5 2 EL HOEDER CAL 8 IG 3 9 eszsg s E 50 OF o Nx 5 8 OO 2 LOOP IN LOOP OUT 5512 525 S511 w523 524 4 CN600 CN500 CN502 CN1502 CDJ 800MK2 2 3 4 dimid Vis p 576 AS Lab SD xdi Ji msi 9 MTL 10 TEMPOL 11 GND DNP2132 C FJ 1503 e DFLB 55 CN503 O 7 KEYISL 8VINL 10 TEMPOL 11 GN 501 CN502 CN500 Bo circled numbers denote measuring poin NOTE The en A 1 m 2 4 7 REGB and JACK ASSYS REGB ASSY ao Mono 1092 W503 IC92 IC91 DNP2132 C EX 701 801 1 801 CN802 DNP2132 C CN50 CDJ 800MK2 REGB ASSY Q832 Q802 Q801 Q831 DNP2132 C 1 V 10B DWR1310 END J91
106. 5 8 E 1 ay 2 2 5 1 ER 10115 ee 2 0551139 ol BR24C64F TBB 4 GND SDA E2 SCL t EEPROM 6 vec fle ls V 5D 7 Bl STs 4 2 M ppm EEE 45 3 Y zl 5 ONLY 5 1 gt gt gt XDSPRESET u DESIGNER 8088 9 29 BE 285259592 EPGARST EPaARSTA 5 22299 SEESZ gt 2 USER A MEUS OR ORO EL HT i neg HK 76 4 DGP as VREF xss gt XSS ANS SDSP FPGA DA S 5 SYSTEM CONTROL CPU 5 AVSS 0108 dac gt JOGOA Tack Bi8 355 1 8 1 112 RR 83 385 87 TES 9 SSBLKCK PD35442B8 2 LOADIN lt e JJACKS1DO 6 gj VSS HD64F3064BFBL25 SI TOPS1D0 9 0 gt XDMUTE LOGIC Dd v50 n 5 5 539 L 4 4 257 P 9 x 215 xcd cw 1 GNDD 8 x Dogu 880 GES ILE EL IOP RST TOP RST 60268 Th 22 a X EBEE hv Pia 2 4 alk 1 temm Koo gt 2 ME BEI 9 2v 4 9 x a 5 4 amp 1 Noo n 2 2 _ E 18 4 a Sm 50 50
107. 5 0 V div H 1 msec div CH2 FLLAT V 5 0 V div H 1 msec div 66 CH3 FLSDO V 5 0 V div H 1 msec div FLSCLK V 5 0 V div 1 msec div Conditions During playback TUA Expansion 1 Expansion B o I Expansion Expansion D B CDJ 800MK2 6 um 7 43 assy JOG FL Three wire serial lines At the time of power on 60 CH1 JBK V 5 0 V div H 100 msec div 61 2 JXSTB V 5 0 V div H 100 msec div CH3 JSDO V 5 0 V div H 100 msec div 63 JSCLK V 5 0 V div H 100 msec div Conditions At the time of power on without a disc loaded During Jog Dial rotation encoder process Encoder detection during idling 64 CH1 JOG1 PHASE1 DATA V 2 0 V div H 100 msec div 65 CH2 JOG2 PHASE2 DATA V 2 0 V div H 100 msec div Conditions Idling Wales 5 CED aaas CHB je During touch on the Jog plate detection of pressing force Detection of touch without pressing force 66 CH1 TCH V 2 0 V div 10 msec div Conditions Without pressing force Three wire serial lines during indication on the FL display no disc 60 CH1 JBK V 5 0 V div H 2 msec div 61 CH2 JXSTB V 5 0 V div H 2 msec div CH3 JSDO V 5 0 V div H 2 msec div 63 JSCLK V 5 0 V div H 2 msec div Cond
108. B DE Sye Cys M i sols Eo m aN 3 els x a N N 9 oo zie lt Go qe STs 8 2 8 5 S ols gle glx Be Qe T oW 629 a 8 838 928 928 928 928 GNDD B25 5 220 1 OSTBY C811 e 7 1 1 220P GNDD 612 GNDD GNDD 220P C613 cH e 220P gt VLDJ C614 i VLDD 220P 1SS355 TRB 4 8 0605 2 9 8 GNDD Bee A VLDJ1 58 ni 1 g 2 5 o CAUTION FOR CONTINUED PROTECTION o or AGAINST RISK OF FIRE Led N REPLACE ONLY WITH SAME TYPE NO n ls 7057 491 200 PN LITTELFUSE INC FOR 1 605 CN600 25 HLEM13R 1 V 5V FLAc4 69 GNDD STBY 3 2 1 602 6 1 10 602 2 6 x GND 525 51072 S a sod 198 JSCLK 63 vec Ne nis 5 STS 19 9 V 5V 9 s VLDD 8 64 C610 5 oo JOG1 j V 5V 73 g gt GNDD 69 V GNDD _ GNOD 43 gt 6 R615 V 5 349 V 5V S4B PH K S 2081 2 GNDD 2 2 ote z 25 3 v 5v I4 GNDD JFLB ASSY DWG1624 GNDD Notes RESISTORS NO MARK 851 165 F 51 165 801 2 CAPACITOR MARK CKSRYB uF YF CKSRYF uF CCSRCH HAR aF STBY is STANBY
109. C163 CKSRYB102K50 C101 C106 C113 C117 C118 CKSRYB103K50 107 NJM2374AM d 12123 NJM2870F05 C120 C123 C126 C128 C129 CKSRYB103K50 IC124 NJM2870F18 12115 NJM2903M C134 C138 C144 C149 C151 CKSRYB103K50 1C103 NJM4558MD C160 C162 C167 C171 CKSRYB103K50 C173 C174 C181 C183 C184 CKSRYB103K50 C186 C187 C189 C194 C198 CKSRYB103K50 IC112 PD3442B8 1 102 PDC101A C200 C205 C211 C212 CKSRYB103K50 IC104 PE8001A IC118 TA2153FN C214 C218 C222 C226 C227 CKSRYB103K50 20 TC74VHC257FT C233 C234 C236 C237 C239 CKSRYB103K50 C242 C244 C246 C247 C254 CKSRYB103K50 C257 C259 C261 C266 C272 CKSRYB103K50 IC125 TC7S04FU IC108 TC7WUO4FU C274 C275 C284 CKSRYB103K50 IC110 TC9495F P IC117 XCA56367PV150 C136 C155 C176 C177 C182 CKSRYB104K25 Q110 28A1036K C185 C188 C190 C191 C196 CKSRYB104K25 C207 C231 C245 C248 C250 CKSRYB104K25 50 CDJ 800 1 2 3 m 4 5 6 Mark No Description Part No C253 C267 C269 C273 C280 CKSRYB104K25 C285 C287 C291 CKSRYB104K25 C195 CKSRYB153K50 C197 C203 C228 C229 C279 CKSRYB224K16 C204 CKSRYB333K16 C202 CKSRYB472K50 C208 C209 CKSRYB473K50 C241 CKSRYB562K50 C235 CKSRYB682K50 C116 C121 C122 C132 CQMA152J50 RESISTORS 8223 R253 R254 RAB4C223J R195 RS1 1681502F R136 RS1 1681801F 8115 R127 851 16522020 8145 RS1 16S2202F R214 R215 R257 RS1 16S3301F R138 RS1 16S3901F R198 R200 RS1 16S3902F R146 R196 R256 RS1 16S4701F R199 RS1 16S
110. DC resistor 6 0 1 0 O Pull out the flexible cable from the side of the pickup Assy Measure the resistance value between the feet T T of the posts It must be within the above mentioned value assy 208 yO 2 8 25 CD Mech anism z o Fig 1 CDJ 800 5 m 6 L 5011 594 280 82 P242 Aa R247 243 22 R252 Bo ko 96 AB We 8249 61 1 7 1 3 DISASSEMBLY El MAIN Assy D Remove three screws to remove the Bottom Plate M Remove four screws to remove the Bottom Plate P Bottom Plate Rear View Bottom Plate P 4 Disconnect two flexible cables and connector 5 Remove the MAIN Assy 62 e Bottom View MAIN Assy Mechanism Short land Remove a screw 3 Remove four screws 4 Disconnect a spindle connector 5 Disconnect pickup flexible cable Caution in the Mechanism Assy replacement When removing the Mechanism Assy short circuit a LD Short land 5 before disconnecting a flexible cable from the connector 6 Remove the CD Mechanism When installing the Mechanism Assy release the short circuit of LD Short land 6 after connecting the flexible cable to
111. Decoder byte Encoder l Cache Addr Gen Fetch Interface Instr Buf Dec amp Sel Op A Gen amp Ex DUART EMAC IDE Interface Debug Module Selects Timers Flash Media Interface General Purpose M bus 2 2 gt Figure 1 SCF5249 Block Diagram CDJ 800MK2 5 m 6 um 7 Serial Audio Interface 3 x 25 Rx 2 x 125 Tx SPDIF EBU Transmitter SPDIF EBU Receiver PLL Frequency Synthesizer 119 01 SCF5249VM140 120 _No 1 4 e Pin Function Pin Name Pin Function SCL QSPI_CLK clock QSPI clock pin function select is PLLCR 11 50 Static chip select 0 A21 SDRAM address static adr A11 SDRAM address static adr A10 SDRAM address static adr A9 SDRAM address static adr SDIO2 GPIO34 MemoryStick SD A18 SDRAM address static adr A17 SDRAM address static adr BCLK GPIO10 SDRAM clock output SCLK OUT GPIO15 BCLKE MemoryStick SD SDRAM clock enable output SDA QSPI_DIN data QSPI data in function select is PLLCR 1 1 DATA24 Data bus bit 24 A22 SDRAM address static adr SDUDQM SDRAM UDQM EF GPIO19 Error flag input SDATAO_SDIO1 GPIO54 MemoryStick SD DATA25 Data bus bit 25 DATA26 Data bus bit 26 RSTO SDATA2_BS2 Reset output MemoryStick SD DATA27 Data bus bit 27
112. INSIDE V 5 0 V div 200 msec div 8 CH2 FE V 1 0 V div H 200 msec div CH3 TE V 1 0 V div H 200 msec div CH4 DMO V 2 0 V div H 200 msec div en 1 main assy CD player Stop 8 CH1 FE V 1 0 V div H 200 msec div CH2 TE V 1 0 V div H 200 msec div CH3 DMO V 2 0 V div H 200 msec div CH4 LDO V 2 0 V div H 200 msec div CH E CD player Pause CH1 TE V 1 0 V div H 1 msec div 14 CH2 TRO V 1 0 V div H 1 msec div CH3 RFO V 1 0 V div H 1 msec div CH4 SBOK V 5 0 V div H 1 msec div Track search 1 2 CH1 TE V 1 0 V div H 50 msec div 14 CH2 TRO V 1 0 V div H 50 msec div CH3 RFO V 1 0 V div H 50 msec div CH4 SBOK V 5 0 V div H 50 msec div Eee CD player Auto adjust 8 CH1 FE V 1 0 V div H 500 msec div CH2 FOO V 1 0 V div H 500 msec div CH3 TE V 1 0 V div H 500 msec div 44 4 TRO V 2 0 V div 500 msec div CHD CED rp ty Scan 1 2 CH1 TE V 1 0 V div H 2 msec div 14 2 TRO V 1 0 V div 2 msec div CH3 RFO V 1 0 V div H 2 msec div CH4 SBOK V 5 0 V div H 2 msec div TURO CD
113. MAIN Assys to check if the symptom is ameliorated If the audio signal is output the core block is OK The cause is a failure in communication between the DISPLAY MPU and the MAIN Assy On the contrary if the CD cannot be played the core block is in failure Proceed to Step If the symptom is ameliorated loose connection of the FFC cable is the cause Disconnect then reconnect the FFC cable between the MAIN and JACK Assys and the cable with connectors that connects the JACK and SECB Assys to check if the symptom is ameliorated Also check for the 5 V power line including loose connection of the connectors If 5 V power is not supplied to the DAC 702 the 3 wire serial signal level between the DAC and the MPU is lowered because the DAC is not started which will lead to a failure in starting of the FPGA the loading motor rattles Repair the 5 V power line DFLB Assy SECB Assy MAIN Assy DFLB Assy Dto Check the waveform at the points TSCLK TSDO TSDI and TSCS designated in the waveform photo to confirm that the communication line between the DISPLAY MPU IC301 and FPGA 1C302 is normal If the waveform is unstable or extremely low in level loose connection of the output terminals or connectors on the line chip fracture poor power supply to IC308 or partial damage IC308 may be the cause Replace IC308 and check the connections 5 Deployment of the data that had been writ
114. Off of LD will change Focus On If the RELOOP button is pushed when having stopped LD will be turned on and an auto focus will be performed Spindle Kick Tracking On Off If the LOOP IN button is pushed into tracking serbo OFF a spindle kick is performed and automatic adjustment processing and tracking serbo are turned on Moreover tracking serbo is turned off if it pushes into tracking serbo ON Tracking Off Tracking serbo is turned off if the LOOP OUT button is pushed into tracking serbo ON Slide FWD If the SEARCH FWD button is pushed into tracking serbo ON tracking serbo will be turned off and a slider will be moved in the FWD direction about 2mm Slide REV If the SEARCH REV button is pushed into tracking serbo ON tracking serbo will be turned off and a slider will be moved in the REV direction about 2mm Pickup UP DOWN If an TEXT button is pushed when stopped LD will be turned on and a pickup will be moved up and down A focus is not made to close Mode Change If the MASTER TEMPO button is pushed into player operation mode MASTER TEMPO LED will light up and it will shift to the below mentioned test operation mode When you rise at a step in test mode please input a command in order of Servo All Off Focus On and Spindle Kick Tracking On CDJ 800MK2 5 6 um 7 8 89 1 2 3 m 4 5 Version Check mode Mode for checking the software version of each microcomputer How to check
115. PIONEER EUROPE NV Haven 1087 Keetberglaan 1 9120 Melsele Belgium PIONEER ELECTRONICS ASIACENTRE LTD 253 Alexandra Road 04 01 Singapore 159936 OPIONEER CORPORATION 2002 T ZZR OCT 2002 2002 printed in Japan 1 2 3 4 SAFETY INFORMATION This service manual is intended for qualified service technicians it is not meant for the casual do it yourselfer Qualified technicians have the necessary test equipment and tools and have been trained to properly and safely repair complex products such as those covered by this manual Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty If you are not qualified to perform the repair of this product properly and safely you should not risk trying to do so and refer the repair to a qualified service technician WARNING This product contains lead in solder and certain electrical parts contain chemicals which are knownto the state of Californiato cause cancer birth defects or other reproductive harm Health amp Safety Code Section 25249 6 Proposition 65 NOTICE FOR CANADIAN MODEL ONLY Fuse symbols fast operating fuse and or slow operating fuse indicate that replacement parts must be of identical designation REMARQUE POUR MOD LE CANADIEN SEULEMENT Les symboles de fusible fusible de type rapide et ou fusible de type lent sur indiquent que les pi ces de remplacemen
116. Q 5 S 3552158 1177 Q 5 Oo iW sv NOILNVO 5 10v1NO9 2 SANIT 6 9 9 0 0 5 8 DNP2036 B w ns BE CN51 79M 95M 8 29555 25 x cao o A 5 9 CN22 E 5895 A S 55585 8 008 ber 9901 482 amp gouUr 35885 ols Du C LLI 8 ESM Ser jm m Es e 5 MB ASSY o Be 8 25 E 650 8 Ba VLA SLOTSW Ne 9 108102 d Eo A 2 O 49 iL A i a o oT 6 9 3 2 LO 9 5 LO 9 8 o ui i 2 HD O ABEL 9 ww 0 5 TA gt 214091 gt gt Q Lo 0 wsoaxu LL K 1130070 E N e lt 9 052 054 053 1 59 1657 Q55 1056 CDJ 800 REGB assy SECB ASSY 5 8 160 o o T o 9 o QS A 69 L NS o QN9 9 o 25188938 168 2601 DNP2036 B SL
117. S1DO serial output besides a controller 14 SODI The serial input from DSP 15 5101 A serial input besides a controller 16 50 The serial clock to DSP 17 S1CK serial clock besides a controller 18 SEL to FPGA 19 XST O Reset to circumference IC 20 MUTE O Line OUT output MUTE 21 O reset terminal for DAC 22 Vss Digital GND 23 XZERO The terminal for repealing zero detection 24 NC 25 NC 26 NC 27 28 NC 29 NC 30 NC 31 NC 32 33 NC 34 35 Vcc Power supply Digital 5V 36 A0 37 A1 38 A2 FPGA interface data bus 39 A3 40 A4 66 CDJ 800 2 3 e Pin Function Pin Name It connects with GND Digital GND Motorola DSP preceding paragraph Interface Motorola DSP preceding paragraph Interface NC NC FPGARST FPGA program permission signal XDSPRESET Motorola DSP latter part Interface reset ISO XCDRST TC9495F reset H reset BUSO TC9495F microcomputer data 0 8051 TC9495F microcomputer data 1 BUS2 TC9495F data 2 BUS3 TC9495F microcomputer I F data 3 Vss Digital GND XCDCE TC9495F chip enable signal BUCK TC9495F microcomputer I F clock signal Vss Digital GND 25M Clock output 25MH
118. SERVO SIGNAL ROUTE NOTES RESISTOR NO MARK RST 16SXXXJ 851 165 N CAPACITOR T ELECTROLYTIC 55 i n 2 2 JQ aF TN gt cues NO MARK CERAMIC f g 5 eMe CKSRYB uF EMPH gd 55 en CH CCSRCH aF K Rek 2 vooE J H t VSS DIEM 8 ATA vss 5 4 g AD DOUT v MBOV TESIN 5 lt IPF 50 8 6 5 CKSEB Em cick 110 8 9 1 r7 Tass TCO495F P 1028 DATA 1018 8 1 114 2 2 srsv 815 2100 n 2 2 K sesy SERVO vss 5Ts gt SPCK 2 PROCESSOR Flop cree xsrcH Fleck 3 7 FLOBB GND cio 8 Tze p p 91 LO SEL 2 8 16111 1 2 60 UP 2 z m zl m 518 2 5 FRR 276 EF 406 gt 44477 lol i ge mm Ie LPFO sys 10114 1 2 Ok 33 Ok GND 1 4 2 1 NuM2100M TBB 218 m 35 8 rs 9 01 C203 6179 R181 a 4 J R178 C202 0 0047 m 6 V 5D 5 87 44 4 1115 2 2 85 NJM2803M TLB Es c2 12115 1 2 1 NuM2903M TLB vca NuM2190M TBB n 1116 2 2 T 8194 8 2k 3 155 Pm 85 220 s 9s 68 18 gr
119. a 7 5 2 95 EY 9 gt E CDJ 800MK2 JA801 DKB1053
120. digital output terminal JA802 JACK Assy MAIN Assy MAIN Assy Check if the analog audio signal is output from the analog output terminal JA801 Check the waveform at the point designated If neither digital nor analog audio signal is output the AUDIO DSP 701 does not function properly Proceed to Step O No signal suggests lifted soldered portion of the AUDIO DSP Pin 69 of 701 or chip fracture the line If there is a signal output poor cable connection loose connection of the connectors or solder fracture of the phono plug is suspected MAIN Assy MAIN Assy Check the waveform at the DSP16M Test Land to confirm that the 16 MHz clock signal is supplied from the MPU IC301 via the FPGA 302 MAIN Assy Player 1 4 No disc playback A disc is ejected Waveforms immediately Check the waveform at the point designated to confirm that the configuration procedures between the MPU IC301 and the AUDIO DSP 701 are properly performed Points to be checked after it is loaded without an error code An unstable waveform suggests loose connection of the output terminal or chip fracture Causes amp Measures to be taken RLYB Assy Visually check if the LD short circuit switch 51101 remains closed Set the LD short circuit switch to OPEN Player Check if the slot in mechanism SV Assy is securely hooked to the pla
121. ended Standards using VREF o Keeper Latch lt VREF Differential Standards Pin Note All IOB signals communicating with the FPGA s internal logic have the option of inverting polarity Figure 1 Simplified IOB Diagram 2 CDJ 800MK2 3 Pin from Adjacent e Block Diagram 5 3 9 A AA 11 LL EI 1 1 if in iy id ri 1 m vor 1 m D in 1 I i IN m o i I 5 4 o o n 5 5 E 5 Fy o mi 22224 WG 4 1 15 G 4 1 ALTDIG cE C gt CLK C gt SRE SLICEWE1 x iL MC15 WG A 1 2 FAND T f em um S o e o LEGEND CIN SHIFTOUT Distributed RAM and Shift Register Functions Notes 1 Options to invert signal polarity as well as other options that enable lines for various functions are not shown 2 The index i can be 6 7 or 8 depending on the slice In this position the upper
122. gt P1 4 73 P1_7 72 lt gt 2 0 71 gt 21 7 ANO 7 4 gt PO 6 ANO 6 PO 5 ANO 5 gt 49ANO 4 lt gt PO lt gt 2 ANO 2 gt 1 ANO 1 4 gt 0 gt 10 7 AN7 KI3 gt 10 6 6 2 4 10 5 ANS KI1 4 10 4 4 0 10 gt 10 2 AN2 gt P10 1 AN1 4 AVSS P10 VREF gt P9 7 ADTRG gt 70 gt P22 69 gt P2 3 68 gt P2 4 67 gt P2 5 66 gt P2 6 65 P2 7 64 4 VSS 62 4 61 4 P3 1 60 lt gt _2 59 lt 3 63 4 P3 0 M16C 30P Group 58 gt 4 57 P3 5 56 6 55 7 54 gt 0 53 4 1 52 gt 2 51 P4 3 lt gt 4 4 lt gt P45 lt gt P46 lt gt P4 7 P50 lt gt P5 1 lt gt P52 lt gt 5_3 lt gt 5 4 lt gt 5 5 lt gt 5_6 lt gt P5 7 CLKOUT gt P6 O CTSWRTSO lt gt P6 1 CLKO lt gt P6 2 RXDO SCLO gt P6 S TXDO SDAO gt P6_4 CST1 RTS1 CTSO CLKS1 lt gt P6 5 CLK1 gt P6 6 RXD1 SCL1 gt P6 7 TXD1 SDA1
123. increase Playing Address If TEMPO slider knob is moved to side the number of display dots will increase 3 Check mode of the load of JOG dial It is the mode which judges the load light heavy numerically when rotating JOG dial If it goes into the above mentioned check mode of button and display function of the display part a TOUCH RELEASE knob is made in the maximum right hand side and arbitrary buttons are pushed once it will become JOG load check mode and top speed and time will displayed on a dot matrix part Maxspeed Time msec It goes into this mode and a number will be displayed if JOG dial is turned with sufficient vigor the rotation direction right handed rotation and left handed rotation either is For example when displayed as 8 6 115 the following contents are shown respectively 8 6 What time speed came out by the highest The time of turning one rotation in 1 8 seconds is made into 1 time 115 Time taken for rotation to fall by 1 5 times from 3 times msec It is necessary to make it rotate top speed to 7 0 or more times to measure the rotation fall time required When it carries out continuously several times the time which took the average with a part for greatest ever 4 time is displayed 2nd henceforth Measurement which absorbed variation can be performed by performing this CDJ 800MK2 L 5 6 7 8 87 1 m 2 3 4 4 Check mode of operation with a player micr
124. is displayed for a while then E8709 error is indicated A disc cannot be loaded in the player MAIN Assy SECB Assy REGB Assy Check the power system for the core block paying attention to the following points 1 Is the ICP damaged and 2 Are cables firmly connected Replace the ICP or check the cable connections TRNS Assy ACIN Assy If power is not supplied to any power system check the primary source Inappropriate commercial power input or blown primary fuse FU8001 or transformer fuse T21 may be the cause Replace the fuses MAIN Assy MAIN Assy 9 94 Check the waveform at the RST Test Land referring to the waveform photo to confirm that the Reset 304 resets the MPU IC301 properly The Reset IC is normal if resetting is canceled about 70 msec after the power is turned on Abnormal delay time or an unstable waveform suggests fracture of the C303 chip Replace the C303 If the symptom is not ameliorated replace the IC304 CDJ 800MK2 m 2 3 m Control panel Freeze 2 2 Waveforms MAIN Assy 0 MAIN Assy Points to be checked Check the waveform at the CPU16M Test Land referring to the waveform photo to confirm that the crystal oscillation circuit is operating normally Causes amp Measures to be taken An unstable waveform or extremely low level suggests chip fracture or partial damage of the crystal oscillator X301
125. is not supplied check the cable connection of the power line MAIN Assy MAIN Assy 65 Check the waveform the 11M Test Land referring to the waveform photo to confirm that the clock input to the DAC 1C702 is normal An unstable waveform or extremely low level suggests loose connection of the clock terminal on the AUDIO DSP MAIN Assy MAIN Assy Audio performance is poor As grounding to the chassis is poor with this model audio performance is largely affected if the specify screws are not tightened with the standard torque Check the points DACLRCK DACDATA DACBCK designated in the waveform photo to confirm if the procedures of the communication between the DAC IC702 and AUDIO DSP 701 are normal An unstable waveform suggests loose connection output terminals on the AUDIO DSP or chip fracture on the line Check if the screw that secures the bottom plate and is located near the plug is a screw with a projection BBT Check if the two screws that secure the bottom plate including the above mentioned Screw with a projection are firmly secured Poor S N ratio at the intervals of no sound such as between musical pieces The S N ratio is poor at the intervals of no sound such as between musical pieces and at the time of power on because audio muting is not activated Possible causes are zero data detection signals not output from the DAC 1C702 or a defective
126. lo Te to ly le 333 lo RE b F lo lt 2 P ES 5 bel Pees ar TIOSTHIIIEOIO Est F oo es Ko 1 t SSA est 2 5 Q an oe 2006 ZENA 87 8 R ev 55 SSA 9 aNd zv 855 o ONERE Te 9v pz zv P lt gt zcv ov 1544 Ly aH x SMart lt gt zs e H Suv eiv eva lg 4 Westy lt gt Sv uM lt gt ON SOX gr S9X T oe d 9v svux pr vex 1 97 en T 219 SVOX gt Lipset gt ay aan gt gy 8 Sv 2 JINX 4 SSA OLLI iai gt evier 4 atv Led 15 Td 25 e ziv HB essa 4 D NO zn 022 600 TIMX ezio 071 N Q sz T 1 a f ia IX 0 1 Gans 0 OSSA 6 1 6915 02 zz ea Td 5 gt 55 m 2 9 z Loa soap 7 i lt vay O 5 sodro 9212 OSSA 12 a Cun A 699 2 c iod 3 oz
127. photo below to avoid imparting stress to the sheet SW of the JOG section D Remove the one screw 2 Remove the five screws 3 Remove the bottom plate MAIN Assy 21 Bottom view Spacer Spacer Diagnosis Bottom view 4 Remove the four screws MAIN Assy CDJ 800MK2 107 L 5 6 7 8 1 m 2 Disassembly Ell Control Panel Section D Remove the one screw e Rear view Note To work on the unit having it set upside down place spacers below it as shown in the photo below to avoid imparting stress to the sheet SW of the JOG section 2 Remove the one screw 3 Remove the five screws 2 Remove the bottom plate Before disconnecting the flexible cable for the pickup change the position of the 51101 switch the RLYB Assy to LD SHORT RLYB Ass SHORT 0 TURN SW TO SHORT BEFORE DISCONNECT FEC MI OF CN 101 Disconnect the flexible cable for the pickup 6 Disconnect the flexible cable 7 Remove the five screws Bottom view Remove the control panel section Control panel section 108 1 m 2 CDJ 800MK2 3 m 4 5 Slot in Mecha Section D Remove the earth lead unit by removing the one screw 2 Remove the four DM screws 3 Remove four float springs G5 4 Remove the slot in mecha section Eart lead unit CDJ 800MK2
128. photos circled are identical to those for the schematic diagrams PCB diagrams and troubleshooting flowcharts assy CD player RF eye pattern waveform RFO CH1 RFO V 500 mV div H 200 nsec div CD player Load in 2 2 CH1 LPS1 V 5 0 V div H 100 msec div CH2 LPS2 V 5 0 V div H 100 msec div CH3 LO V 5 0 V div H 100 msec div CH4 LO V 5 0 V div H 100 msec div CD player Focus in 1 2 8 CH1 FE V 0 5 V div H 2 msec div mems CD player RF eye pattern waveform AGCRF CH1 AGCRF V 500 mV div H 200 nsec div eee nba Fata dt CD player Load out 1 2 CH1 LPS1 V 2 0 V div H 500 msec div CH2 LPS2 V 2 0 V div H 500 msec div CH3 PWMLO V 2 0 V div H 500 msec div CD player Focus in 2 2 8 CH1 FE V 0 5 V div H 100 msec div 2 FOO V 0 5 V div 100 msec div CD player Load in 1 2 CH1 LPS1 V 2 0 V div H 100 msec div CH2 LPS2 V 2 0 V div H 100 msec div CH3 PWMLO V 2 0 V div H 100 msec div 38 CD player Load out 2 2 CH1 LPS1 V 5 0 V div 500 msec div CH2 LPS2 V 5 0 V div H 500 msec div CH3 LO V 5 0 V div H 500 msec div LO V 5 0 V div H 500 msec div e PS LLLI LL nd CDJ 800MK2 2 3 CD player Start up 10 CH1
129. right hand slice has an and the upper left hand slice has an F7MUX The lower right hand and left hand slices both have an Figure 6 Simplified Diagram of the Left Hand SLICEM 133 CDJ 800MK2 K4S641632K UC75 MAIN ASSY 1C303 SDRAM 64Mbit e Pin Arrangement Top view x16 x8 x16 VDD Vss 000 15 Vssa N C DQ14 DQ1 0013 55 550 003 N C DQ12 004 002 DQ11 095 N C 0010 096 009 VssQ VssQ N C 098 Vss LDQM N C N C RFU UDQM CAS CAS CLK RAS RAS CKE cs CS N C BAO A11 BA1 BA1 A9 A10 AP A10 AP AB AO A0 A7 A1 A1 A6 A2 A2 5 54Pin TSOP il 4 400mil x 875mil Vss 0 8 mm Pin pitch Block Diagram 5 LWE Data Input Register 9 Bank Select 1 2L 5 AMx412M x 8 Mx 16 o 55 2 4 4 2 8 1 16 g F amp g S S 4 4 2 8 1 16 gt CLK 3 2 8 4Mx4 2M x8 1Mx16 7 8 ADD 2 ao e d Column Decoder py 58 5 Latency amp Burst Length LCKE Programming Register LRAS LCBR LWE LCAS LWCBR LDOM CLK CKE cs RAS CAS WE L UJDQM Samsung Electronics reserves the right to change products or specification without notice 134 CDJ 800MK2 1 m 2 3 m 4 e Pin Function 2 System clock Active on the positive go
130. search Block mode set Set block in the address mode Examples When search for 2 minutes 34 seconds 56 frame Press buttons of FRAME 0 2 3 4 5 6 and SEARCH in order Player operation command Play Set up and play it is not audio playback In addition release it if it is the pause state Reject Stop 56 CDJ 800 1 m 2 3 4 Pause Pauses at the position Eject In the playback state or stop state perform the disc eject Audio Play Audio playbacks the arbitrary music It is necessary for this command that Player is set up beforehand Please execute Play first Reject Stop by the command Examples When audio playbacks at track 8 Press buttons of 8 AUDIO FUNC and 7 in order Test operation command It can control servo operation finely Be careful not to damage the player by mistake the usage of test command Test Normal Mode Change C MODE Switch the Test mode Normal mode by FUNC and 3 buttons Can use only commands of 7TM from OTM in the test mode Servo Off During servo ON turn all servos OFF when pressing the 0 and TIME buttons in order Focus On During CD STOP turns the LD ON when pressing 1 and TIME buttons in order and perform the autofocus Spindle Kick Tracking ON Off During tracking servo OFF perform the spindle kick and turn the automatic adjustment processing and tracking servo ON when pressing 2 and TIME bu
131. service parts be sure to refer to EXPLODED VIEWS and PARTS LIST or PCB PARTS LIST GERE MEL s swa assy 251321 1 EE Bless SECB ASSY 56000006 0151323 DWR1 361 ind 45208 x E 5 1 956 95 1 san 501 pu 291 858 9 N 919 e TCH l 9 mre assy 01564 709 9 GND 29 GNDAD CHO es 29 svo 89 159 hos E MTL 11 ELAnt TEMPOL 69549 5 1 gt HO GLED KO 98 V 7B ae 0001222 500 500 L 00000000 0 22 Pss AA m 09 069606606600 D NO eL O a Joco 1 assy 2 61565 2 2 SE L 75 RIEN E JOGB ASSY EET el DWG1566 5 1 060 CDJ 800 19 5 m 6 7 8 1 2 emn 3 4 3 3 MAIN ASSY 1 2
132. the MPU 12301 FPGA 1C302 IC105 TC7W04 and the driver IC IC102 No ejection Abnormal noise generated after a CD is loaded A failure in the detection system of the slot in mechanism SV Assy is most likely the cause The detection switch detects a trigger signal for operation start or stop of the loading motor The present symptom may be caused by the disability of detection of a trigger signal for operation stop MAIN Assy MAIN Assy Check the SW signal at the LPS1 and LPS2 Test Lands at the time of CD loading referring to the waveform photo Does the SW signal change from L to H Especially pay attention to a change at LPS2 This symptom may be caused by short circuiting of the line to ground It may also be caused by a solder fracture at the loading detection switch 81901 soldered portion lifted off the board of the surface mount part on the line or loose connection of the FFC cables MAIN Assy MAIN Assy amp By observing the waveform at the PWMLO Test Land check that the duty at PWMLO changes as indicated in the waveform photo During stop Duty 50 6 During loading in Duty 0 During loading out Duty changes from 100 25 then to 75 96 MAIN Assy Check the voltage at the MPU IC301 FPGA IC302 105 TC7W04 and the driver 102 CDJ 800MK2 um 7 99 ll Player 3 4 The error rate measured in Test Operat
133. the software version of the Main microcomputer TIME MODE The software version of the Display microcomputer is displayed Ver 1 00 for the first edition RELOOP EXIT D The software version of 2 The software version the Main microcomputer of the Display micro is displayed computer is displayed Ver 1 10 for the first Ver 1 10 for the first Hold the key pressed edition edition POWER ON for about 10 seconds 4 The software version 3 The software version CALL gt of the FPGA is of the audio DSP displayed processor is displayed Ver 1 10 for the first Ver 1 10 for the first edition edition 1 Ver 1 00 The version of the microcomputer of a player part main microcomputer 2 disp 1 00 The version of the microcomputer of a display part 3 DSP 1 00 The version of the audio DSP 4 FPGA 1 00 The version of the FPGA Audio DSP and FPGA are the processors which performs audio processing and various signal control and operates independently with a player microcomputer However the program is stored in FLASH ROM of a player microcomputer and has structure transmitted to each processor from a player microcomputer at the time of a power supply ON How to upgrade the software of the microcomputer AUTO CDJ 800Mk2 QUICK RETURN BEAT POWER FL Display E Rn I Version up disc FL Display Failure Repeat from Automatically the beginning POWER OFF ejected Note CDJ 800Mk2 FL Di
134. to decrease its speed if the measurement is performed for several times repeatedly from the second measurement and afterward the average of the current required time and the previous required time is displayed Thus after several measurements the result becomes closer to the mean Notes Perform the measurement of load on the Jog dial more than three times The measurement result is displayed only when the Jog dial is rotated 7 times normal speed 07 00 or more Management value Jog management value 150 25 msec Load adjustment method Remove the screw fixing the adjust plate then screw it into the hole corresponding to the value 1 2 3 1 or 2 fora load to be added 1 2 8 To decrease the load 41 42 Toincrease the load Adjust plate To increase the load To decrease the load POWER OFF CDJ 800MK2 L 5 6 um 7 8 7 GENERAL INFORMATION 7 1 DIAGNOSIS 7 1 1 SERVICE MODE 1 The outline in service mode This machine is controlled by two microcomputers a display microcomputer and a player microcomputer and test mode is prepared for each A display microcomputer performs processing to a button input display of FL and lighting of LED A player microcomputer drives a player 1 Check mode of a button a display function of a display microcomputer It is the mode which checks a button input and a display function 2 Check mode of the load of JOG dial It
135. 0 V501 FL DISPLAY DEL1048 FL HOLDER DNF1674 CN502 6P SOCKET KP200IB6L CN503 11P CONNECTOR VKN1363 SECB ASSY SEMICONDUCTORS A IC56 AEK7005 N IC57 IC59 7023 IC51 NJM2374AM IC63 7504 Q54 2SB1238X Q53 Q55 2SD1859X A 952 2SD2012 Q51 DTA143EUA Q56 DTC124EUA D52 155355 D51 EC10QS04 D63 D64 UDZS10B D53 UDZS20B D54 UDZS22B D55 UDZS5 1B COILS AND FILTERS L53 82uH DTL1104 L55 L56 L57 L58 Ferrite beads VTH1020 L54 Chip beads VTL1084 SWITCHES AND RELAYS S51 DSH1025 CAPACITORS C60 CCSRCH331J50 C57 C59 C62 C67 C68 CEAT101M10 C69 C70 CEAT101M10 C61 1 0 50 C55 CEAT221M2A C51 C52 CEAT222M25 CDJ 800 51 7 m 8 1 2 m 3 4 Mark No Description Part No Mark No Description Part No C53 C54 CEAT332M16 COILS AND FILTERS C58 CKSRYB103K50 VTL 004 C56 C63 C66 CKSRYB104K25 SWITCHES AND RELAYS RESISTORS A 811 DSA1029 R76 RD1 2VM103J R66 RD1 2VM271J CAPACITORS 52 in EE C12 C13 Film capa ACE7027 HEB 56253055 C11 10000P AC250V ACG7033 OTHERS Other Resistors RS1 16S J N AN11 POWER SOCKET AKP7032 H11 H12 FUSE CLIP AKR1004 OTHERS CN52 6P JUMPER CONN 52147 0610 AN CONNECTOR 52 MINI JACK AKN7003 CN54 KR CONN POST B2B PH K S AC IN ASSY for WYXJ type CN55 3P CONN POST B3B PH K M CN56 19P FFC CONN HLEM19S 1 COILS AND FILTERS VTL 004 CN53 25P CONNECTOR HLEM25S 1 CN51 11 SOCKET KP250NA11 SWITCH
136. 01 ZLB PN397B Refer to 2 3 CONTROL PANEL SECTION 2 4 SLOT IN MECHANISM SECTION GYA1007 ZLB PN348P Refer to 2 4 SLOT IN MECHANISM SECTION 2 3 CONTROL PANEL SECTION B Cleaning Before shipping out the product be sure to clean the following positions by using the prescribed cleaning tools Cleaning liquid GEM1004 eoe to 2 4 SLOT IN MECHANISM SECTION 7 1 5 DISASSEMBLY SECTION Cleaning paper GED 008 i D E a F 144 CDJ 800MK2 1 m 2 3 4 Pioneer sound vision soul Service Manual m RRV3475 COMPACT DISC PLAYER CDJ 800MK2 THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL S AND TYPE S CDJ 800MK2 WAXJ5 AC 220 to 240 V e This service manual should be used together with the following manual s Model No Order No Remarks For SPECIFICATIONS and PANEL FACILITIES refer to the operating instructions PIONEER CORPORATION 4 1 Meguro 1 chome Meguro ku Tokyo 153 8654 Japan PIONEER ELECTRONICS USA INC P O Box 1760 Long Beach CA 90801 1760 U S A PIONEER EUROPE NV Haven 1087 Keetberglaan 1 9120 Melsele Belgium PIONEER ELECTRONICS ASIACENTRE LTD 253 Alexandra Road 04 01 Singapore 159936 OPIONEER CORPORATION 2006 77 AUG 2006 Printed in Japan 1 CONTRAST OF MISCELLANEOUS PARTS NOTES Parts marked by NSP are generally unavailable because they are not in our Master Sp
137. 01 x rs 5 8 H m NT H H V 5D 4 5100 825 aa ry V 3R3 215 amp x ox Boo He ONLY 574 4175 s 1 SET 0909009 DESIGNER tetas J p 8 825 USER Te7se4rU TL8 0 44 44 224 a n 2 2 D AD A a 16 2 2 5 252 Sg 55 55 V 3R3 2 2 D VARB V 3R3 BL FERFEEEREEREFERREEEE HONAN Q 5 2233988989958 880 2 d 599 Bis H4 10124 57 5 4 1 1 mos 745 NJM2870F18 TLB 38 5 42 1 s 40 H2 41 T GNDD 52 5011 EA S 1R8 4 1 se C26 1 44 zr MODA rz7 C235 ft 45 MODB 755 x 2 0068 48 p 47 5010 1 bas 4 105 V 3R3 C257 4 H C231 47 1 117 022 157 50 FST 021 T37 8 9 51 s gt GNDD m les Big 56567 150 frapita a 55 D20 28 1 54 OQ 55 EXTAL C242 0 01 56 DSP tras C245 0 01 571 voce TZ4 sg 217 25 V 3R3 FSR1 Di6 22 1 015 2 Ds l gi PINIT GNDD T2U C247 22 OK 52 VCCD 9 01 9 00 63 25 Di nim 8236 264 64 PIS 22 K ee 17 755 Vece 012 GNDC 66 011 15 67 8 65 D9 T
138. 03 are fried Replace the ICPs JFLB Assy Check the FLAC voltage FLAC3 FLACA If the voltage measured at the both ends of the JOG FL V601 lead is 2 6 V AC or more it is OK If the AC current waveform does not appear check the connection between the Assys JFLB Assy Check the waveform at Pin 23 of JOG FL V601 to confirm that 5 V power is supplied to the built in driver If the 5 V power is not supplied soldering touchup is needed JFLB Assy JFLB Assy 69 No indication on Q Check the points designated in the waveform photo to confirm that the procedures of the communication between the DISPLAY MPU 501 and the JOG FL V601 are normal either the DATA FL nor JOG FL displays This symptom occurs when the A solder fracture of the JOG FL terminal or loose connection of the terminals on the communication line between the DISPLAY MPU and the JOG FL is suspected Soldering touchup is needed If the symptom is not ameliorated after soldering touchup replace the JOG FL Vload voltage to be supplied to both the DATA FL V501 and JOG FL V601 is not supplied JFLB Assy DFLB Assy Check if the Vload voltage VLD VLDD VLDJ is supplied If the voltage is 0 V the ICPs on the line are fried Replace the ICPs SECB Assy Check if the Vload power circuit is reset canceled Check if the voltage at Pin 9 of CN56 becomes high after the power is turned
139. 04 ADG7021 7 75 ASSY S 18A assy 22 WYXJ5 ADG1154 S DWR1432 RLFXJ 52 Io exu prrizes OSES ELA us DG7097 x Qo o 22 CDJ 800MK2 1 2 3 m 4 man assy 1 013 013 3 CDJ 800MK2 6 um JABO2 CN701 CN601 PKB1033 CKS4176 TBB VKN1240 DOUT GNDDOUT mE DIGITAL OUT gt MUTE V 8A 1 7 2 ROUT 6 1 UNE DAC GNDA GNDA Amp i LOUT M gt
140. 0MK2 17 5 6 _ m 7 8 1 m 2 3 m 4 3 2 BLOCK DIAGRAM 2 Blick Map CD DRIVE BLOCK AUDIO BLOCK eer z EX MAIN assy 0401622 Loading M a Ic CN L_ I 1 101 1 701 TRAVERS AUDIO SERVO DSP nee SLED gt a a a o I Spindle M Jitz 5 1 Pickup ASSY B 02 1C301 Des lt gt FPGA MPU oz 50000 SDRAM 140MHz a DRIVE ASSY 2 amp 64 Mbit SLMB ASSY gt HD L DWS1388 zr SW be P EE EE EE E Fina FFC 25PIN REGB ASSY SEC DWR 3 3 HN TRNS ASSY 6 UnReg E V 10 2 UnReg c Vload 32V FLAC_D FLAC J POWER SUPPLY DWR1310 2 ASSY POWER BLOCK CDJ 800MK2 CDJ 800Mk2 has two MPU MPU MAIN DISPLAY MPU DFLB One controls CORE BLOCK Another is Top panel about DISPLAY LED VOLUME S RESET IC and X TAL have on the MAIN ASSY too DATA O
141. 1 9 90001 8815 5 00 Srez viaez avnia i i 2 xz 95995 2 11 6814 3018 KW RS 959 2 240004 0 100 sosta sosia 2 uu TANIA gt 5 8 2 lt e gt tis ess a S jie 10912 LO QU E d XL vaala i 1070 42 7 sooty 415 lt 7 0 9 1 gt occ o gt m 5 2 9 5 2901524 5 m ZGGLUA gt Ja 6 Q 8 lt R6 d 0 BB gt lt 42 e gt 2 o gt 55 8 lt 8 4 9 9 46524 o 684 9 9 9 421045 a gt 6 42 026 gt 41 q4 93 lt 9 5 9 a os 5 amp OOOOOOOOO gt to S E a El 20912 o 5 5 0SNO Ss 72 090 LXSQ 82 999 D 2 eer 19945 ziS MS D 9 a 2 099 EE 22 gt O E 2 65 Q 8 B i ag 29000 yzz 10079 t Ge T a 7 2298 9190 8 8 2 gt 5 2 gt m Let 8 0 0 O gt o O 4 5 gt gt gt He i N M o 3 3 a E 10 9 0 0 0 GF OF 0 A A 0 0 0 a
142. 1 1 3 3 2 1 1 106 TC7WO8FU 1 8 3 2 1 1 3 3 3 2 0 0 2 8 3 0 3 3 3 3 2 4 3 3 0 2 1 8 2 4 0 0 3 3 1 8 0 0 1 7 3 3 1 7 0 0 1 7 1 7 1 8 1 7 1 8 1 7 0 0 3 3 7 1 1 7 3 3 1 1 Voltage V 3 3 0 3 2 0 3 2 0 0 0 3 2 0 3 2 0 3 2 3 3 1 2 3 4 5 6 7 8 CDJ 800MK2 L 5 6 um 7 8 45 IC301 SCF5249VM140 302 XC3S50 4VQG100C C3 0 0 J14 0 0 C4 1 8 Ki 0 5 Ci 3 3 K2 2 0 C12 2 2 K3 0 0 C13 0 0 K4 0 0 C14 0 0 K5 0 0 D1 12 K6 18 02 14 K7 0 5 D3 0 3 K8 3 3 D4 0 0 0 0 05 0 0 K10 0 0 D6 0 0 0 0 D7 3 3 K12 0 0 08 0 0 K13 0 0 D9 0 0 14 0 0 010 0 0 L1 0 9 011 0 0 L2 24 D12 0 0 L3 3 3 013 0 0 L4 3 3 014 0 0 L5 3 3 E1 3 3 L6 3 3 E2 17 L7 4 9 0 0 L8 0 0 4 2 7 19 44 5 3 3 L10 18 E6 0 0 0 0 7 3 3 L12 3 2 E8 3 3 L13 1 6 E9 1 8 L14 3 3 10 0 0 1 2 3 0 0 M2 0 6 E12 0 0 M3 0 0 E13 0 0 M4 0 0 E14 0 0 M11 3 3 Fi 00 f 00 A1 3 3 F2 0 3 M13 3 2 0 1 8 2 5 A2 3 3 3 2 M14 1 5 1 6 0 0 A3 2 3 4 0 0 N1 0 7 0 0 2 0 4 24 F11 0 0 N2 1 2 3 2 1 9 2 2 A5 2 4 F12 0 0 N3 3 0 0 0 0 0 A6 3 3 F13 3 3 3 3 3 3
143. 36 CH3 SRVBUSO CPU SRV V 5 0 V div H 200 msec div 89 CH5 DRVMUTE2 from CPU to IC102 V 5 0 V div H 200 msec div Conditions At the time of power on without a disc loaded b 1256 msec a c 1318 msec main assy DAC DAC reset 19 CH1 from CPU Reset IC V 2 0 V div H 1 sec div CH2 DAC11M from AUDIO DSP V 5 0 V div H 1 sec div 89 CH3 DACRST from CPU IC V 2 0 V div H 1 sec div 40 L4 JACK Assy Audio Signal Line V 20 0 V div H 1 sec div The MPU is started after a specific delay time 7 sec typ PLAY start N Audio mute Association between zero data detection and muting control 1 2 41 CH1 DACLRCK from DAC V 5 0 V div H 1 sec div CH2 DACDATA from DAC V 5 0 V div H 1 sec div 43 DACBCK from DAC V 5 0 V div H 1 sec div 44 ZERO to CPU V 5 0 V div H 1 sec div Conditions At the time of power on with a disc loaded a b 690 msec i PLAY start Power ON Audio mute Conditions in which muting for zero data detection is activated pause continuous search 41 CH1 DACLRCK from DAC V 5 0 V div H 1 sec div CH2 DACDATA from DAC V 5 0 V div H 1 sec div 43 DACBCK from DAC V 5 0 V div H 1 sec div 44 ZERO to CPU V 5 0 V div H 1 sec div Conditions During pl
144. 4 49 Joa1 49 _ 29 5 6 _ V 5D 5 29 Q3 11 69 VISD Sse 87 Bl 4 GNDD 77 NOTES CAPACITOR NO MARK CERAMIC AUDIO SIGNAL ROUTE RESISTOR NO MARK ELECTROLYTIC NO MARK 1005808 aF AD DIO DATA SIGNAL ROUTE 8 51 165 N CEUQ aF M AU NP CEJQNP d DIGITAL OUT SIGNAL ROUTE 15 STANBY The power supply is shown with the marked box CDJ 800 3 5 AC IN TRNS SECB and REGB ASSYS 1 EX 2 AC IN ASSY KUCXJ WYXJ FU11 DWR1366 DWR1363 x TRNS ASSY DWR1364 RB060 40 CAUTION FOR CONTINUED PROTECTION AGAINST RISK OF FIRE REPLACE ONLY WITH SAME TYPE NO 1621 021 1 6A 125V REK1077 WYXJ T800mA L250V REK1021 A S 5 AEK7019 T 491005 MICA 92 ETC 1 004 0 1 029 OLET Hit d o m A AC IN 11 VTL 004 2 Ic22 LIVE C12 C11 D22
145. 5 12 ARM Sprimg DBH1566 13 SW Cushion HH48 2 DEC2538 14 Encorder Plate DEC2889 15 Protector Sheet DEC2945 16 FL Sheet DEC2946 17 Ring Cushion L24 2 0 DEC2958 18 SW Ring DNK4070 19 Adjust Plate DNK4178 20 Jog Holder DNK4545 21 JogB DNK4557 22 Gear ARM DNK4559 23 Gear DNK4560 24 Smoother DNK4561 25 Load Gear A DNK4562 26 JogA DNK4586 27 Sheet SW DSX1065 28 Roller A Assy DXB1825 29 Jog Stay Assy DXB1876 30 Roller B Assy DXB1877 31 Rotary Knob DAA1194 32 TEMPO Knob DAC2061 33 VINYL Knob DAC2063 34 LOOP Knob DAC2066 35 Auto Beat Loop Knob DAC2069 36 Quick Return Knob DAC2070 37 PLAY Knob DAC2286 38 Set Knob Eject DAC2287 39 CALL Knob DAC2289 40 RELOOP Knob DAC2291 41 Slide Knob DAC2292 42 TEXT A CUE Knob DAC2294 43 Folder Search Knob DAC2298 44 DEL MEMO Knob DAC2299 45 gt Reverse Knob DAC2364 46 Slide Sheet gray DAH2374 47 Display Panel DAH2418 48 Earth Plate CU DBK1224 49 Vessel Sheet DEC2495 5 6 Mark No Description 50 51 52 53 54 55 56 57 58 59 60 61 FFC Guard Reloop Guard Q R Guard Control Panel Screw Screw Screw FE Screw Screw Ecsane Tape 10x50 Cord Clamper Washer CDJ 800MK2 Part No DEC2586 DNK4057 DNK4058 DNK4525 BPZ20PO60FTC BPZ20P100FTC DBA1265 IPZ30P100FTC BPZ30P080FTB DEC2988 RNH 184 0 WA42D080D050 13 2 3 4 2 4 SLOT IN MECHANISM SECTION
146. 505 CUE NNNnNNNNNNNNnNY 51506 PLAY 524 329 Pow SN a e 526 47 4 5276 4 SS 00 528 45 Display 529 55245 Micro Computer 55 2 uo CN503 52 41 V 5V V5AD VKN1363 555 40 22K C501 eor 554 59 R547 PD5848A 55 NDAD 2 556 57 4 ADIN ADIN M38B 79M RXD 56 lt TP7 GNDD ADCT 2 ADCT SCLK21 TPS JVOL GNDAD XSRDY2 S3c 4 TP2 RxD KD2 25 4081 RS Nc 52 8 JVOL 51 TPS scLK21 A NC s dB oos em 20000 226 22065 5222222 4 XSRDY2 8 pa FELI 14171818242 222524252827282452 5 RS Y AA A R541 MTL R523 g MTL s 1 TP6 cNvss mm 1 4 44 100 49 TEMPOL t 51215 5 lt GLED 8 8594 TEMPOL i 3 3K e 8 V 5V COM xs 00 5 Ep Res ue SNDD 2564081 RS AN 4081 4 ail 4 Jj 0 a 2 N q 5 GLED T o n n H gt 2 a O o W d J x O 99882 gt V 7B lt e 1 E AM E g E 9 0 5 lg E Zo SE c ES 5 5 3 39 5 5 3 n 3 9245 5 55 29 355 SS p 8 5 SX 8 c 5 Os 5 89 NE bag x BTE ze
147. 5600F R192 R197 RS1 16S8202F Other Resistors RS1 16S J OTHERS X101 CRYSTAL RES 16 93MHz ASS1073 CN123 KR CONNECT POST 2P B2B PH K S CN110 KR CONNECT POST 6P B6B PH K S JA104 1P PINJACK DKB1056 X102 CERAMIC RES 24 57MHz DSS1139 CN122 CONNECTOR 25P HLEM25R 1 CN111 CONNECTOR 6P S6B PH K S CN113 FFC CONNECTOR SLW16S 1C7 JA103 2P JACK VKB1050 MFLB ASSY SEMICONDUCTORS IC501 PD5848A IC503 7504 502 UPD16306B Q501 25 1237 0503 0504 0505 25 4081 0506 0507 25 4081 0508 0509 25 4081 0511 0512 0513 25 4081 0514 0515 25 4081 0502 2SD1858X D516 155355 0509 0510 SLI 343URCW D505 D506 D507 SLI 343YCW D508 D511 SLI 343YCW D512 D513 D514 SLI 343YCW D515 TLGE68TG D503 UDZS13B D504 UDZS18B D501 UDZS6 8B COILS AND FILTERS X501 CERAMIC RES 4MHz DSS1131 SWITCHES AND RELAYS 5 6 m 7 8 Mark No Description Part No S501 S502 S503 S504 ASG7013 S505 S506 S507 S508 DSG1063 S509 S510 S511 S512 DSG1063 CAPACITORS C536 C537 CCSRCH102J50 C542 CCSRCH151J50 C531 C543 C544 C545 CCSRCH271J50 C506 C510 CEJQ100M50 C502 C504 CEJQ470M16 C503 CEJQ1ROMS50 C509 CEJQ4R7M50 C530 C532 C534 C538 C539 CKSRYB102K50 C540 CKSRYB102K50 C511 C513 C514 C515 C516 CKSRYB103K50 C520 C521 C522 C523 C524 CKSRYB103K50 C525 C526 C535 CKSRYB103K50 C517 C518 C519 CKSRYB105K6R3 RESISTORS Other Resistors RS1 16S J OTHERS CN500 13P CONNECTOR 52492 1320 CN501 19P CONNECTOR 52492 192
148. 5621 RN1 4PC 5 6 2 B CONTRAST TABLE CDJ 800MK2 NKXJ and CDJ 800MK2 KUCXJ are constructed the same except for the following Part No Symbol and Description CDJ 800MK2 CDJ 800MK2 Remarks IKUCXJ NKXJ PCB ASSEMBLIES Mother Assy DWM2232 DWM2276 MAIN Assy DWG1622 DWG1645 DISP Assy DWM2234 DWM2289 AC IN Assy DWR1430 DWR1429 DFLB Assy DWG1623 DWG1646 PACKING SECTION AC Power Cord ADG7021 XDG3036 Operating Instructions English DRB1401 Not used Operating Instructions Korean Not used DRB1419 Packing Case DHG2595 DHG2662 Warranty Card ARY7043 Not used Label DRW2311 VRW1629 Recycle Label Not used DRW2307 EXTERIOR SECTION Fuse T1 6 A AEK7075 Not used Fuse T0 8 A Not used REK1021 Power Transfomer DTT1204 DTT1203 Bottom Plate DNH2689 DNH2770 Chassis DNK4518 DNK4754 Laser Caution DRW2308 DRW2321 Serial Label DRW231 1 VRW1629 Notes eThe numbers in the remarks column correspond to the numbers on PACKING For PCB ASSEMBLIES Refer to CONTRAST OF PCB ASSEMBLIES B EXPLODED VIEWS CDJ 800MK2 B CONTRAST OF PCB ASSEMBLIES MAIN ASSY DWG1645 DWG1622 are constructed the same except for the following S B p Part No ymbol and Description DWG1622 DWG1645 EN C318 C317 C321 CCSRCH470J50 CCSRCH151J50 ar AC IN ASSY DWR1429 and DWR1430 are constructed the same except for the following S
149. 6 14 Eject Lever DNK3684 15 Lever AP DNK3835 16 Lever BP DNK3836 17 Loading Gear DNK391 1 18 Drive Gear DNK3912 19 Loading Base SV DNK4369 20 SW Lever SV1 DNK4370 21 SW Lever SV2 DNK4371 22 Gear Holder SV 0 4372 23 04 Assy DXB1859 24 Screw BPZ20PO60FTC 25 Floating Rubber SI VEB1351 26 Float Base 04 Assy DXB1838 27 Spacer POR 3 DEB1566 28 Vessel Cushion A DEC2852 29 Vessel Cushion B DEC2853 30 Vessel Cushion C DEC2854 31 Front Sheet DED1132 CDJ 800MK2 5 m 6 m 15 3 BLOCK DIAGRAM AND SCHEMATIC DIAGRAM 3 1 BLOCK DIAGRAM TM ASSY 03 5 VXX3125 CN102 INSIDE SPINDLE MOTOR 04 CN11204 STEPPING lt 4 MOTOR 04 CN1 PICKUP ASSY CN1122 06 22 DRVMUTE1 25 DRVMUTE2 81178 SPDLFG 12102 M63018FP DRIVER Loading MOTOR Ac ASSY S lt DXX2510 SLMB ASSY SLOT IN MECHANISM SV ASSY For KUCXJ WYXJ5 IC92 BAOO8COWCP REG 1 1 BAO08COWCP REG TCS94A15FG Servo DSP 12100 NJM2885DL1 DC DC CONVERTER 5 REGB assy CN53 V 10B 6 V 7A V 3D S1 OA DSA1029
150. 65 ao 8248 76 t 0 01 71 89 22 JL Pee eee eee eee eee ee 8 ERE p an 55 85 85 55 M APA 1887 e 418 0 SadsaxsS9gnussaassnod sg5s ao aj aj aj aay 42414101 j lt Q 1 2 RAB4C223J T Hl HH 20 CDJ 800 1 2 3 4 31 2 main assy DWG1563
151. 8 of high order digit of a second TRACK SEARCH REV Light 88 of the track number A COU and QUICK RETURN SEARCH FWD Light S F 8 of low order digit of a second and 88 of a frame SEARCH REV Light all of Playing bar and frame TIME MODE AUTO CUE Light 1888 of tempo 888 of BPM WIDE MT and BPM RELOOP EXIT Light all FLs JOG FLs and LEDs of the main unit CALL Light all the rotation display parts of JOG FL MEMORY Light all CUE point marks of JOG FL EJECT Light VINYL character and a frame blue of the JOG FL center JOG ADJUST VOLUME Goes out the ring A of JOG FL when the volume position is less than the center And light it when it is more than the center SLIDER VOLUME Goes out the ring B of JOG FL when the volume position is less than the center And light it when it is more than the center CDJ 800 55 m 3 Confirmation Mode of the Operation with the Player being Simple Connect the remote control unit RU V101 to DATA IN OUT terminal of the Rear panel and confirms the operation These commands test a mechanism and servo system mainly Therefore DJ function such as scan or tempo does not work Prepare only a command that searches arbitrary music and playback the audio Connect the remote control unit and enter this mode when turns the power on while pressing the MEMORY key and REVERSE key simultaneously Fu
152. 805 C807 C833 CEHAT101M16 C802 C809 C832 CKSRYB104K16 C801 C804 C831 C834 CQMBA102J50 SWITCHES AND RELAYS C806 C808 C836 C838 CQMBA152J50 5501 5504 5511 5514 DSG1079 5505 5510 5515 5517 VSG1024 RESISTORS 806 R836 RN1 16SE1102D CAPACITORS Other Resistors RS1 16S J C532 C533 C538 CCSRCH120J50 CDJ 800MK2 id 5 6 7 m 8 D mn 1 m 2 Mark No Description Part No OTHERS CN802 KR CONNECTOR 3P B3B PH K JA801 2P JACK DKB1053 JA802 1P JACK PKB1033 PCB BINDER VEF1040 CN801 9P FFC CONNECTOR VKN1240 SLDB ASSY SEMICONDUCTORS 01554 01557 158355 01551 01553 01552 SWITCHES AND RELAYS 51551 51554 CAPACITORS C1551 C1552 C1553 C1558 C1561 RESISTORS R1563 R1564 VR1552 VR1551 Other Resistors OTHERS CN1503 B B CONNECTOR K JFLB ASSY SEMICONDUCTORS NIC603 Q601 Q602 Q603 Q604 D603 D604 D605 D601 CAPACITORS 611 614 C601 C600 C602 C606 C608 C607 C603 C605 C609 C604 RESISTORS R600 Other Resistors 84 E1L4E 9B1A PQ SLI 343URCW RST SLI 343YCW RST VSG1024 CEHAR100M16 CKSRYB102K50 CKSRYB103K50 RS1 16S2201F DCS1062 DCV1009 RS1 1 6S H J DKN1289 AEK7057 25 1237 25 1815 2501858 155355 UDZS13 B UDZS15 B UDZS8R2 B CCSRCH221J50 CEHAR100M16 CEHAR101M10 CEHAR220M35 CEHAR330M10 CKSRYB102K50 CKSRYB103K50 CKSRYF104Z50 RD1 2VM680J RS1A6SfHHtJ 3 m 4 Mark No Description Part No OTHERS CN602 CONNECTOR C
153. 9eeese 14482188999999009989 489 CENT lt S ema a be PIE CN1503 DNP2036 B DNP2036 B d MFLB ASSY SONA d xl 1 2 1503 Q515 0503 0504 501 1 503 0506 swa assy Q508 16502 44 SENBL 7800 77 g TE D T es re m 98 T M o CN56 CN600 CN502 2502 Q502 Q507 Q505 0511 0514 0509 Q512 Q513 DNP2036 B 45 A FI 46 f 1 2 3 4 5 SLDB JOGB and JFLB ASSYS JFLB assy 9909000000000000000000000000000 1711 3 CN500 DL Ay Ee 552225 SS eet N 5555555 55 5 inihi Ti Assy DNP2037 B To Sheet SW 4 assy DNP2037 B 9 CN503 CN1503 DNP2037 B EK 47 8 JFLB assy 4 assy 1603 C1601 ES 1 e E 285 2 R1601 DWG1566 DNP2037 B
154. A FL and DISPLAY MPU IC501 Enter Display Check mode of Service mode and check if other keys on the control panel function and if the LEDs light If the LEDs and JOG FL V601 do not light nor does the DATA FL V501 display the DISPLAY MPU that controls those will not function properly See Lighting ACIN Assy DFLB Assy SECB Assy TRNS Assy Check the setting of the voltage selector switch on the rear panel for RLF model Check the Vload voltage VLD VLDD If the voltage measured at the periphery of the power terminal of the DATA FL V501 is 29 3 V DC or more it is OK Set the switch to the position that corresponds to the commercial power source If the voltage is 0 V the ICPs IC25 IC58 and IC59 are fried Replace the ICPs DFLB Assy DFLB Assy 2 Check the FLAC voltage FLAC1 FLAC2 If the voltage measured at the both ends of the DATA FL V501 lead is 4 V AC or more it is OK If the AC current waveform does not appear check the connection between the Assys DFLB Assy Check the waveform at Pin 46 of DATA FL V501 to confirm that 5 V power is supplied to the built in driver If the 5 V power is not supplied soldering touchup is needed DFLB Assy DFLB Assy Q Check the points designated in the waveform photo to confirm that the procedures of the communication between the DISPLAY MPU 501 and the DATA FL V501 are normal
155. A solder fracture of the DATA FL terminal or loose connection of the terminals on the communication line between the DISPLAY MPU and the DATA FL is suspected Soldering touchup is needed If the symptom is not ameliorated after soldering touchup replace the DATA FL CDJ 800MK2 6 m 95 2 2 indication on If the power supp Waveforms Points to be checked ly on the JOG FL display y is normal this symptom can be caused only by a failure in the the JOG FL and the DISPLAY MPU IC501 Causes amp Measures to be taken JOG FL V601 or the communication between ACIN Assy Q Enter Display Check mode of Service mode and check if other keys on the control panel function and if the LEDs light Check the setting of the voltage selector Switch on the rear panel for RLF model If the LEDs and DATA FL V501 do not light nor does the JOG FL V601 display the DISPLAY MPU that controls those will not function properly See Lighting of the LEDs and indications and the FL display on the control panel do not function Set the switch to the position that corresponds to the commercial power source JFLB Assy DFLB Assy SECB Assy TRNS Assy Check the Vload voltage VLD VLDD VLDJ If the voltage measured at the periphery of the power terminal of the JOG FL V601 is 27 8 V DC or more it is OK If the voltage is O V the ICPs IC25 IC58 IC59 and 6
156. AD VDD E5 PAD VDD PAD VDD CDJ 800MK2 5 m 6 7 123 1 2 3 BAOOBCOWCP V5 SECB ASSY IC50 REGB ASSY IC91 92 Regulator IC Built in thermal shutdown protection output variable type Block Diagram e Pin Function Pin Name Pin Function CTL Output switch control Vcc Power supply GND Ground OUT Output Voltage comparison CTL Vcc GND OUT NJM2374AM SECB ASSY IC51 PWM DC DC CONVERTER IC e Block Diagram Pin Function Pin Name Pin Function Cs 1 Collector Terminal 2 Emitter Terminal 3 Timing Conndenser Connection 4 Ground Es 5 Reference Voltaage 6 Power supply 7 Current Detection Terminal 8 Logic Control Terminal lpk Sense PWM GND TC7SO4FU SECB ASSY IC52 INVERTER IC Logic IC e Block Diagram Pin Function Pin Name I O Pin Function NC Non connection NC 5 Vcc INA Input GND Ground INA OUT Y Output HB a curs Vcc Power supply 124 CDJ 800MK2 1 2 3 5 PEG237B ASSY 501 Display Microcomputer 6 Pin Arrangement Top view 80 lt gt P1 0 79 4 P1 1 78 P1 2 77 gt P1 3 76 gt 4 75 5 74 lt
157. CEHAR101M10 COILS AND FILTERS VTL 004 C502 CEHAR220M35 C505 CEHAR330M10 C511 C520 C523 C525 CKSRYB102K50 SWITCHES AND RELAYS C501 C507 526 529 CKSRYB103K50 DSA1026 C504 C508 CKSRYB104K16 1 RSA1001 521 522 CKSRYB105K6R3 C503 CKSRYF104Z50 CAPACITORS NC2 C3 ACE7027 RESISTORS 1 EE Ac Other Resistors RS1 16S J la REGB ASSY OTHERS SEMICONDUCTORS CN500 BOTTOM CONNECTOR 13 52492 1320 NICO1 BAOOBCOWCP V5 oe D ue FL HOLDER DNF1736 CAPACITORS CN502 8P SOCKET KP2001B8L C93 C96 CEHAR101M10 C91 C92 C94 C95 CKSRYB103K50 CN503 CONNECTOR 11P VKN1363 RESISTORS KSWB ASSY R93 RS1 16S1002F SEMICONDUCTORS R94 R95 RS1 16S1202F 01501 01502 25 4081 n RS1 1653902F D1501 D1502 SLI 343YCW RST R92 RS1 1658201F D1503 D1504 TLGE68TG NP det CABLE HOLDER 51048 0600 SWITCHES AND RELAYS 1501 81502 DSG1079 J91 JUMPER WIRE D20PDY0610E 51503 51506 VSG1024 REGULATOR PLAT DNH2707 RESISTORS DFLB ASSY Other Resistors RS1 16S J SEMICONDUCTORS 502 BU4242G OTHERS IC501 237 mv IC503 TC7SETOBFUS1 CN1502 8P PLUG 7032 Q501 25 1237 0502 0513 25 4081 D515 185355 ASSY 0510 0511 SLI 343URCW RST SEMICONDUCTORS 0501 0508 D512 SLI 343YCW RST 801 NJM4558DX D509 TLGE68TG NP Q801 Q802 Q831 Q832 2 02114 0514 UDZS6R2 B D801 D831 155355 COILS AND FILTERS CAPACITORS X501 16 0 MHz DSS1149 C803 C
158. CS3 GPI022 PAD VDD QSPI Chip Select 3 PAD VDD PAD VDD PAD VDD DATA16 data bus bit 16 SDRAM_CS2 GPIO7 SDRAM chip select out 2 gpo EBUOUT2 GPO37 Audio interfaces EBU out 2 CFLG GPIO18 CFLG input EBUOUT1 GPO36 Audio interfaces EBU out 1 CORE GND CORE GND CORE GND CORE GND EBUIN3 ADINO GPI38 EBUIN2 GPI37 Audio interfaces EBU in 3 A D convertor input O Audio interfaces EBU in 2 CORE VDD CORE VDD CORE VDD CORE VDD SCL2 GPIO3 clock RSTI Reset input TOUT1 ADOUT GPO35 Timer output 1 ad output LRCK2 GPIO44 OE Audio interfaces serial word clock 2 Output Enable SDA2 GPIO55 2 data line SDATAO2 GPO41 Audio interfaces serial data 2 out SCLK2 GPIOA48 Audio interfaces serial clock 2 PAD GND PAD GND PAD GND PAD GND BUFENB2 GPIO17 External buffer 2 enable TESTS Structural test SDATAO 1 GPIO25 Audio interfaces serial data 1 out LRCK1 Audio interfaces serial word clock 1 LRCK4 GPIO46 Audio interfaces serial word clock 4 SDATAM GPIA2 SCLK1 Audio interfaces serial data 4 in Audio interfaces serial clock 1 SCLK4 GPIO50 Audio interfaces serial clock 4 TA GPIO20 Transfer Acknowledge EBUIN1 GPI36 Audio interfaces serial data 1 in Audio interfaces EBU in 1 PLLGRDVDD PLL guard supply 1 8V PLLGRD
159. CUE CUE CUE IN REALTIME CUE IN IN REALTIME CUE OUT OUT ADJAST OUT OUT OUT ADJAST RELOOP EXIT RELOOP RELOOP FOLDER lt FOLDER lt FOLDER gt FOLDER gt 1G lights up TRACK lt lt TRACK lt lt TRACK gt gt TRACK gt gt REV REV FWD gt gt FWD gt gt BEAT LOOP 1 BEAT 1 BEAT LOOP 1 BEAT LOOP 2 BEAT 2 BEAT LOOP 2 BEAT LOOP 4 BEAT 4 BEAT LOOP 4 BEAT LOOP 8 BEAT 8 BEAT LOOP 8 JOG MODE JOG MODE VINYL TEMPO TEMPO TEMPO 10 WIDE MASTER TEMPO MASTER TE MASTER TEMPO QUICK RETURN QUICK RET QUICK RETURN TIME MODE AUTO CUE TIME ACUE TEXT MODE TEXT MODE DELETE All FL lights up All FL lights up All LED lights up MEMORY MEMORY EJECT EJECT CUE LOOP CALL CALL CUE LOOP CALL gt CALL gt REVERSE REVERSE TOUCH SENSOR TOUCH SW JOG rotating to FWD JOG rotating to REV CDJ 800MK2 3 TEMPO 196 Dp2 Unspecified color White A display of TOUCH RELEASE and TEMPO slider reading value TOUCH RELEASE and the TEMPO slider reading value is displayed in the form of a bar in 7G area of FL display part CUE Area If a TOUCH RELEASE knob is turned to the right the number of display dots will
160. CXJ ASSY pwmi429 WYXJ5 1 C U T I N TRNS ASSY DWR1371 KUCXJ WYXJ5 FOR CONTINUED PROTECTION DWR1428 RLFXJ AGAINST RISK OF FIRE 1 REPLACE WITH SAME TYPE 721 2 5 KUCXJ JJXJ WYXJ5 AND RATINGS OF FUSE 19 LITTELFUSE INC 21801 6 VIOLET J2 p RBOGOL 40 TRB D24 1 KUCXJ amp JJXJ only BLUE 13 4 1 gt i 16 ele 1 24 DKP3621 49105 5 I eusoo RSA1001 5 15 7017 T 7 AKR1 004 gga r S1 14 RB060L 40 TRB8 H1 H2 15 025 A IN 1 1 A Cin 5 A 11 7 T L VTL 004 1 1025 if OTS MBE Sy 7027 Tezacorosa i 10 8 A EUTRAL 9 i eni M D21 5042 gt 8 8 1021 491005 p CN22 E AEK7019 T WYXJS i GNDT 40 RB 6OL 40 TRB y WAXJ5 ACIN ASSY DWR1432 RLFXJ 22 022 9 52 P T n 9 T21 5 1 22 491005 CAUTION 0541026 ag 5 FOR CONTINUED PROTECTION 2 7 AGAINST RISK OF FIRE CM J3 18 A I6 BROWN 17 m D25 1 REPLACE WITH SAME TYPE 1 sis is STS to AND RATINGS OF FUSE VIOLET OTS H 15 4 BLUE NoT D28 08001 OO 14 16 AKR1004 T IC25 AKR1004 T A S LIVE 4 12 AEK 7006 T zg AC IN L E ra e 220 E O 724 10 NTS 158154 400
161. DO2 9 IO GND IO VDD VDD EXTAL IO VDD IO GND SDO1_PC10 TIO_PBO PINIT_NMI HCKT PE5 SDOO PC11 TIO PB1 RESET B HCKR PE2 CORE VDD CORE GND MODD IRQD CORE GND PF8 CORE VDD MODC IRQC ADO PD1 PF6 PF7 TDO TDI MODB IRQB MODA IRQA ADI PDO CORE VDD CORE GND TCK CORE VDD HCKR PC2 2 TMS CORE GND HCKT2 PC5 PF3 MOSI SDOO PE11 IO GND PF4 MISO_SDA SDO1_PE10 IO VDD PF5 SCK SCL SS HA2 5002 5013 9 5003 8012 PW8 SCKR HREQ 5004 FSR PC1 PLLA VDD 5005 8010 PE6 FST 4 PLLA GND FST PE4 CDJ 800MK2 6 um 5005 50110 6 137 PE8001A MAIN ASSY 702 DAC IC e Pin Arrangement Top view Block Diagram LRCK Multitevei 8X Oversampling Digital Filter with MUIS Function Controller Delta Sigma Modulator Xn CLKO 1 AGND1 DGND 138 CDJ 800MK2 1 m 2 3 m 4 e Pin Function Bpt 1 Pins 1 2 3 Schmitt trigger input vo __ Cid iN tAcKClockinputd 92 O 2 DATA Serial Audio Data input 00 a BitClockinputforSerialAudioData 4 OUT Buttered Output ot System Clock
162. EN OPEN CLASS 38 FOS 2 DRW2248 Additional Laser Caution 1 Laser Interlock Mechanism The position of the switch 81901 for detecting loading completion is detected by the system microprocessor and the design prevents laser diode oscillation when the switch is not in LPS1 terminal side when the mechanism is clamped and LPS1 signal is high level Thus the interlock will no longer function if the switch is deliberately set to LPS1 terminal side if LPS1 signal is low level In the test mode the interlock mechanism will not function Laser diode oscillation will continue if pin 41 of TC94A15FG IC101 on the MAIN Assy is connected to GND or else the terminals of Q101 are shorted to each other fault condition Bottom Plate 2 When the cover is opened close viewing of the objective lens with the naked eye will cause exposure Vend PRODUCT to a Class 1 laser beam 138 Wt Refer to page 86 Printed on the Bottom Plate CDJ 800MK2 5 6 um 7 8 Important Check Points for Good Servicing In this manual procedures that must be performed during repairs are marked with the below symbol Please be sure to confirm and follow these procedures 1 Product safety Please conform to product regulations such as safety and radiation regulations and maintain a safe servicing environment by following the safety instructions described in t
163. ES AND RELAYS JA51 REMOCON JACK PKN1004 811 DSA1029 PCB BINDER VEF1040 KN51 EARTH METAL FITT VNF1084 CAPACITORS A C12 C13 Film capa ACE7027 N C11 10000P AC250V ACG7033 3 REGB ASSY SEMICONDUCTORS OTHERS H11 H12 FUSE CLIP AKR1004 A IC92 PQ15RW 11 CN11 2P VH CONNECTOR B2P3 VH N AN11 POWER SOCKET BKP1046 CAPACITORS C92 CEAT101M10 C94 CEAT470M16 KSWB ASSY C91 C93 CKSRYB103K50 SEMICONDUCTORS Q1501 Q1502 25 4081 RESISTORS D1501 D1502 SLI 343YCW R92 RS1 16S2201D D1503 01504 TLGE68TG R91 RS1 16S3901D SWITCHES AND RELAYS OTHERS 51501 51502 51503 51504 ASG7013 91 6P CABLE HOLDER 51048 0600 51505 51506 0501063 191 6P JUMPER WIRE D20PDY0610E REGURATOR PLATE DNH2533 CAPACITORS C1501 CKSRYB102K50 TRANS ASSY RESISTORS SEMICONDUCTORS Other Resistors RS1 16S J IC25 AEK7006 A IC23 IC24 AEK7017 OTHERS A IC21 IC22 AEK7019 CN1502 6P PLUG AKM7030 025 026 027 028 1SR154 400 021 022 023 024 RBO60L 40 JFLB ASSY CAPACITORS SEMICONDUCTORS C21 C22 C23 C24 C25 CKSRYB473K50 1 601 UPD16306B C26 C27 C28 C29 CKSRYB473K50 Q608 2SB1237X C30 C31 5 473 50 Q601 0602 0603 0604 0605 25 4081 Q606 0607 25 4081 RESISTORS D601 UDZS9 1B Other Resistors RS1 16S J CAPACITORS OTHERS C617 CCSRCH151J50 A J2 CONNECTOR ASSY DKP3621 C618 C619 C620 CCSRCH271J50 CN22 11P CONNECTOR S11B XH A 1 C604 C607 CEJQ100M50 PCB BINDER VEF1040 C601 CEJQ1ROM50 C602 C603 CEJQ470M16 2 AC IN A
164. Flexible cable for pickup Hook Flexible cable Hook for spindle motor Flexible cable for stepping motor e Rear Bottom view CDJ 800MK2 111 1 m 2 JOG Section Note To work on the unit having it set upside down place spacers below it as shown in the photo below to avoid imparting stress to the sheet SW of the JOG section Disconnect the flexible cable 2 Remove the six screws 9 Remove the JOG section JOG section Bottom view 4 Unhook the three hooks 5 Remove the JOG A and JOG Bs 6 Remove the three screws 7 Remove the SW ring Caution Be careful not to lost SW spring 25 6 SW ring SW spring 25 8 Disconnect the connector 9 Remove the four screws Remove the JFLB Assy JOGB Assy JFLB Assy 112 CDJ 800MK2 1 m 2 3 m 4 5 6 7 8 lll Notes on replacing the JFLB Assy JFLB Assy Be careful not to pinch the flexible cable coming from the sheet SW during assembly Apply tape to the circumference of the JOG FL section to secure it Adhere a reinforcing polycarbonate sheet to the surface lll Places to Roller Assys and JOG holder Notes on replacing the Sheet SW Place to adhere the Sheet SW Notes 1 Be careful not to warp the sheet SW 2 Remove any dirt on the JOG holder to which the sheet SW is to be adhered If some adhesive for the o
165. GND PLL guard supply GND PLLPADGND 3 3 Volt PLL GND PLLPADVDD 3 3 Volt PLL VDD PLLCOREGND 1 8 Volt PLL analog supply GND PLLCOREVDD 1 8 Volt PLL analog supply VDD IDE DIOW GPIO14 ide diow CRIN crystal IDE DIOR GPIO13 IDE DIOR IDE IORDY GPIO16 IDE IORDY CDJ 800MK2 m 7 121 IC301 SCF5249VM140 No 3 4 122 Pin Name IDE IORDY GPIO16 Pin Function IDE IORDY MCLK1 GPO39 SUBR GPIO53 Audio master clock output 1 Subcode data MCLK2 GPO42 Audio master clock output 2 XTRIM GPO38 Audio interfaces X tal trim TRST DSCLK Jtag SFSY GPIO52 Subcode sync CORE VDD CORE VDD CORE VDD CORE VDD RW_B Bus write enable RCK GPIO 51 Subcode clock TMS BKPT Jtag CORE GND CORE GND CORE GND TCK CORE GND Jtag PAD GND PAD GND PAD GND PAD GND PST3 GPIO 62 ColdFire debug port CNPSTCLK GPO 63 Coldfire debug clock PST1 GPIO 60 ColdFire debug port PAD VDD PAD VDD PAD VDD PAD VDD PST2 GPIO 61 ColdFire debug port PSTO GPIO 59 ColdFire debug port TDI DSI Jtag TESTO TINO GPI33 Structural test Timer input 0 HI Z Jtag DDATA 3 GPIO 4 ColdFire debug port TOUTO GPO33 Timer output 0 DDATA1 GPIO 1 ColdFire debug port DDATA2 GPIO 2 ColdFire debug por
166. IN Assy oscillates centered around 1 65 V CDJ 800MK2 m 2 3 m Remarks LD short circuit switch ll Player 4 4 Waveforms Points to be checked Causes amp Measures to be taken The spindle motor does not rotate after entering Test Operation mode of Service mode MAIN Assy Check if the FFC cable that connects the TM and MAIN Assys is securely connected to CN102 if the conductor side is defective or if there is any cable breakage Also check for loose connection of connectors If the symptom is ameliorated by replacement of the FFC cable the defective cable is the cause Player Check if the Loading Mechanism Assy operates normally Check if there is a clamping error or scratching noise of the disc MAIN Assy Check if 7 V power is supplied to R121 to R126 on the MAIN Assy MAIN Assy MAIN Assy Check if the PWM waveform that oscillates centered around 1 65 V can be observed for the DMO Test Land on the MAIN Assy The slider does not move after entering Test Operation mode of Service mode RLYB Assy Check if the FFC cable stepper flexible cable is connected to CN1104 on the RLYB Assy MAIN Assy Because the slider does not move until the Inside signal is recognized check if the FFC cable that connects the TM and MAIN Assys is securely connected to CN102 if the conductor side is defective and if there is any cable breakage Also check
167. KS1072 V601 FLINDICATOR DEL1058 FL HOLDER DNF1735 CN600 FFC CONNECTOR 13P HLEM13R 1 CN601 CONNECTOR 548 JOGB ASSY SEMICONDUCTORS D1601 GP1A038RBK CAPACITORS C1601 C1602 CKSRYB103K50 RESISTORS Other Resistors RS1 16S J OTHERS CN1601 KR CONNECTOR B4B PH K SLMB ASSY SWITCHES AND RELAYS S1901 S1902 DSG1017 OTHERS CN1901 KR CONNECTOR S3B PH K CDJ 800MK2 2 3 m 6 ADJUSTMENT Mode for checking the load on the Jog dial It is the mode which judges the load light heavy numerically when rotating JOG dial If it goes into the above mentioned check mode of button and display function of the display part TOUCH RELEASE knob is made in the maximum right hand side and arbitrary buttons are pushed once it will JOG load check mode and top speed and time will displayed on a dot matrix part 00 SD AG SPEED ADJUST TOUCH RELEASE Max speed Time msec iy Max speed Time msec FL display Measuring method In this state if you rotate the Jog dial rapidly either clockwise or counterclockwise figures are displayed For example if 16 14 0135 is displayed it means as follows 16 14 Highest speed given that the normal 1x speed is when it takes 1 8 sec for the Jog dial to rotate one full turn 0135 Time msec required for the Jog dial to decrease its speed from 3x speed to 1 5x speed As to the time required for the Jog dial
168. L H 08 2 C Lo 49 E 2 99 ks H RW Lo su E 18 N SW DVD CD 09 5 7 2 650 Bn 29 B O mn vec 63 2 ST1 q GND 0 1 9 5114 o9 060131 5 5 1 ee gee 180 ST1 i a CN1106 g Loading Motor Assy S 1 Los DDD1312 QNEM l DXX2510 M LO 4 L 13 mm e 69 i For 2 22 O19 SLOT IN SV L 22m LD SHORT SW Assy 9 ens DXA2005 DWS1588 Lest O 2 assy pez 2191919 219 assy 2 29 es DWX2602 3 VKN1256 PFo3PP B05 1 BtoB N L 50 a CN22 CN51 1 ASSY DEGTOWET P lt ASSY su A KP250NA11 The mark found on some component DWR1429 WYXJ5 IE die parts should be replaced with same 2 5i DWR1430 KUCXJ DWR1 428 RLFXJ parts safety regulation authorized XKP8041 WYXJ5 VERGE of identical designation XkP3042 KUCXJ DWR1 571 GND FUB001 KUCXJ WYXJ5 oS LIVE 2 An 92 DKP3621 ye is TES NEUTRAL NEUTRAL 9 SECB ASSY A L TRANS vc 509 I 1 LIVE is RE FIVE 5 110 120 v FLAC2 wm 229 58 J8 DKP3620 FIRE x NEUTRALI L 55 if A 08001 d e M OE 52 2 TRANS com FUSE 08001 3 ae 4 KUCXJ 12
169. NEL SECTION yee only Refer to 2 4 SLOT IN MECHANISM SECTION 10 5 6 7 EXTERIOR SECTION parts List Mark No Description Part No Mark No Description 1 MAIN Assy DWG1563 20 25 F F C 60V 2 AC IN Assy See Contrast table 2 3 TRNS Assy DWR1364 NSP 21 Silicon Rubber D5 L 4 SECB Assy DWR1361 22 Bottom Cushion S4 5 REGB Assy DWR1362 23 Bottom Plate P 24 Bottom Plate M 6 SLMB Assy DWS1322 25 Earth Plate 7 19 FeFeC 60V DDD1222 8 Caution Label See Contrast table 2 NSP 26 Chassis 9 Caution Label HE See Contrast table 2 27 FU11 Fuse 10 Earth Lead Unit PDF1104 28 Power Knob 29 Heat Sink 11 Mecha Plate DNH2339 30 Trans Plate NSP 12 Cord with Plug DEO10VFO 13 Earth Spring DBH1398 31 721 Power Transformer 14 Connector Assy PGO3KK E22 32 Screw 15 Damper CNV6011 33 Screw 34 16 Float Spring G5 DBH1494 35 Screw NSP 17 Slot in Mecha S4 Assy DXA1946 18 Lead Card 16 DDD1221 36 Screw 19 Insulator Assy DXA1945 37 Screw 2 CONTRAST TABLE CDJ 800 KUCXJ WYXJ types are constructed the same except for the following Part No Mark Symbol and Description KUCXJ WYXJ 2 AC IN Assy DWR1366 DWR1363 8 Caution Label Not used VRW1094 9 Caution Label HE Not used PRW1233 26 Chassis DNK4060 DNK4059 27 FU11 Fuse 1 6A 125V REK1077 Not used 27 FU11 Fuse T800mA L250V Not used REK1021 31 21 Power Transformer DTT1169 DTT1168 CDJ 800
170. ONNECTION DIAGRAM dea 49 2 50 EE 54 4 3 SECB ASSY 56 ASS Y ip Lm Ee sitet esteri toten 60 455 AG INIASSYS iier 62 E E 64 4 7 REGB and JACK ASSYS pe I ee ee 68 spp 70 4 9 JEEB ASSY D dens 72 4 T0 SEDBIASSY tee etenim 76 4 41 SEMB and JOGB ASSY Sanip ipa oeno Foe dp ie 78 Di PGB PARTS eat det en facete epi eere ted M DELLI LU RI 80 PLINIO 85 7 GENERAL INFORMATION 5 m ERE 86 rp coll tee 86 7 1 1 SERVICE MODE e 86 7 2 CLOCK MAP Em 92 MROBEE SHOOTING EE 94 71 4 105 79 DISASSEMBLY nice costretti Adee 106 To PARTS MIELE I EIE 114 you Noms 114 140 CDJ 800MK2
171. OPERATION OF THE APPARATUS SHOULD BE DONE BY A SPECIALLY INSTRUCTED PERSON LABEL CHECK LASER DIODE CHARACTERISTICS MAXIMUM OUTPUT POWER 5 mW 7 WAVELENGTH 780 785 nm CAUTION CLASS 38 INVISIBLE LASER RADIATION WHEN OPEN WARNING The AEL accessible emission level of the laser power output is less then CLASS 1 2509 HBA 3B BALA but the laser component is capable of emitting radiation exceeding the limit for SAL Dol 9 CLASS 1 DRW 2321 A specially instructed person should servicing operation of the apparatus P DRW2321 Additional Laser Caution 1 Laser Interlock Mechanism The position of the switch 51901 for detecting loading completion is detected by the system microprocessor and the design prevents laser diode oscillation when the switch is not in LPS1 terminal side when the mechanism is clamped and LPS1 signal is high level Thus the interlock will no longer function if the switch is deliberately set to LPS1 terminal side if LPS1 signal is low level In the test the interlock mechanism will not function Laser diode oscillation will continue if pin 41 of TC94A15FG IC101 on the MAIN Assy is connected to GND or else the terminals of Q101 are shorted to each other fault condition 2 When the cover is opened close viewing of the CLASS 1 objective lens with the naked eye will cau
172. OTSW SLMB DWS1322 DNP2036 B SLOTSW lt gt 70 1 198 zayo ZA 4930108 canoz 1 9 o 2 LO O a 89 22 5 88254585555 1 o o 6 7 10 o oooooooooooo OTe 0 5 154122 lasoz QN9 6 0792 0061191 NINY eL O0 11 25416 LINOD OL HOL6 19078 0904 4 9 QS AS 1541 25 O DNP2036 B Q52 Q54 Q53 IC59 Q55 56 1C57 CDJ 800 1 2 3 4 4 MFLB and KSWB ASSYS d MFLB ASSY 91 21 6 2 CN56 16510 9501 5 assy cO J DE 42 Q502 Oooo0o000000000000000000 looooso oo000000000000000000000 1 9e
173. Pioneer sound vision soul Service ORDER NO RRV3364 Manual COMPACT DISC PLAYER CDJ 800MK2 THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL S AND TYPE S CDJ 800MK2 Model Type Power Requirement Remarks CDJ 800MK2 KUCXJ AC 120 V CDJ 800MK2 WYXJ5 AC 220 240 V CDJ 800MK2 RLFXJ 110 120 V 220 240 V v b For details refer to Important symbols for good services PIONEER CORPORATION 4 1 Meguro 1 chome Meguro ku Tokyo 153 8654 Japan PIONEER ELECTRONICS USA INC P O Box 1760 Long Beach CA 90801 1760 U S A PIONEER EUROPE NV Haven 1087 Keetberglaan 1 9120 Melsele Belgium PIONEER ELECTRONICS ASIACENTRE PTE LTD 253 Alexandra Road 04 01 Singapore 159936 OPIONEER CORPORATION 2006 T ZZR JUNE 2006 printed in Japan SAFETY INFORMATION This service manual is intended for qualified service technicians it is not meant for the casual do it yourselfer Qualified technicians have the necessary test equipment and tools and have been trained to properly and safely repair complex products such as those covered by this manual Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty If you are not qualified to perform the repair of this product properly and safely you should not risk trying to do so and refer the repair to a qualified serv
174. Power supply for the interface 92 TEZC The signal that inverts H L with TE zero cross 93 DFCT Defect signal Normally H but it becomes L when detecting dirts on the disc 94 IO2B TRSR It becomes L during tracking close or search 95 HYS It becomes L in the hysteresis operation 96 EMPH Emphasis flag output EMPH ON H EMPH OFF L The output polarity is switched using a command 97 BCK Bit clock output 32fs 48fs and 64fs are selected using a command 98 AOUT Audio data output Which bit is first MSB first or LSB first can be selected using a command LR channel clock output L ch L R ch H The output polarity can be inverted using a command 116 Digital out output CDJ 800MK2 2 3 m 4 5 6 7 DYW1753 MAIN ASSY 1C300 Flash ROM Pin Arrangement Top view A15 A16 A14 BYTE A13 VSS A12 DQ15 A 1 A11 DQ7 A10 DQ14 A9 DQ6 A8 DQ13 N C DQ5 N C DQ12 WE DQ4 RESET N C DQ11 N C DQ3 RY BY DQ10 A18 DQ2 A17 DQ9 7 Dat A6 008 A5 DQO A4 OE A3 vss A2 CE A1 0 Block Diagram RY BY DQ15 to DQO A 1 29 36 38 45 Selector Switch Erase Voltage Input Output Generator Buffers Y Program Voltage Generator STB Chip Enable Output Enable Data Latch
175. Replace the chip or X301 MAIN Assy MAIN Assy 9 9 Check the waveform at the designated point on the PRGM line to confirm that MPU IC301 resets the FPGA IC302 properly An unstable waveform suggests loose connection of the output terminal of the MPU IC301 or chip fracture on the PRGM line Even if the waveform at the designated point is MAIN Assy MAIN Assy 99099 Bl Display 1 2 Sites Waveforms Points to be checked Causes amp Measures to be taken Remarks Lighting of the LEDs and indications and the FL display on the control panel do not function If the power supply is normal this symptom is caused by a defective DISPLAY MPU IC501 which controls the display on the control panel including the FL indication and lighting of the LEDs If the DISPLAY MPU is normal the indications of internal data on the DISPLAY MPU such as POWERON and 8709 will be displayed on the DATA FL display To confirm that the core block of the MAIN Assy is normal play back a CD without using the control panel and check the audio output Check the waveform at the point designated on the waveform photo to confirm that the configuration procedures between the MPU IC301 and FPGA IC302 are properly performed An unstable waveform suggests loose connection of the output terminal or chip fracture Even if the waveform at the designated point is normal there may be poor contact of connectors in downstrea
176. SSY for KUCXJ type C616 CKSRYB102K50 52 CDJ 800 1 2 3 m 4 5 m 6 Mark No Description Part No C609 C610 C611 C612 C613 CKSRYB103K50 C615 CKSRYB103K50 RESISTORS Other Resistors RS1 16S J OTHERS CN602 CONNECTOR 5597 03APB V601 FL DISPLAY DEL1049 FL HOLDER DNK3956 CN600 13P CONNECTOR 1 CN601 KR CONNECTOR 54 5 SLMB ASSY SWITCHES AND RELAYS 51901 51902 DSG1017 OTHERS CN1901 KR CONNECTOR S3B PH K M K JOGB ASSY SEMICONDUCTORS D1601 GP1A038RBK CAPACITORS C1601 C1602 CKSRYB103K50 RESISTORS Other Resistors RS1 16S J OTHERS CN1601 KR CONNECTOR B4B PH K S SLDB ASSY SEMICONDUCTORS DD1554 DD1555 D1556 D1557 155355 D1551 E1L4E 7B1A D1553 SLI 348URCW D1552 SLI 343YCW SWITCHES AND RELAYS 1551 51552 51553 51554 507013 5 1557 CCSRCH101J50 C1556 CCSRCH102J50 C1551 CEJQ100M50 C1552 C1553 CKSRYB102K50 C1558 C1559 C1560 C1561 CKSRYB103K50 RESISTORS R1563 R1564 RS1 16S2201F VR1552 10kB DCS1062 VR1551 VR slide 50k DCV1009 Other Resistors RS1 16S J OTHERS CN1503 PLUG DKN1252 5 6 CDJ 800 m 53 1 EX 2 6 ADJUSTMENT 54 There is no information to be shown in this chapter CDJ 800 5 6 7 8 7 GENERAL INFORMATION 7 1 DIAGNOSIS 7 1 4 SERVICE MODE 1 Service Mode Summary This unit is controlled with two microcomputers One microcomputer performs
177. WR1430 DWR1429 PACKING SECTION AC Power Cord ADG7021 ADG7079 Operating Instructions English DRB1401 Not used Operating Instructions English Chinese Not used DRB1403 Packing Case DHG2595 DHG2597 Warranty Card ARY7043 Not used Label DRW2311 VRW1629 EXTERIOR SECTION Fuse T1 6 A AEK7075 Not used Fuse T0 8 A Not used REK1021 Power Transfomer DTT1204 DTT1203 Chassis DNK4518 DNK4520 Laser Caution 7L DRW2308 Not used Caution Label CHK Not used DRW2177 CCC S amp E Label Not used DRW2310 Serial Label DRW2311 VRW1629 Refer to CONTRAST OF PCB ASSEMBLIES B CONTRAST OF PCB ASSEMBLIES AC IN ASSY DWR1429 DWR1430 are constructed the same except for the following Part No Symbol and Description DWR1430 DWR1429 Remarks AC Inlet 1P XKP3042 XKP3041 CDJ 800MK2 Pioneer sound vision soul Service ORDER NO M LER oo Ol RRV2690 CDJ 800 COMPACT DISC PLAYER CDJ 800 THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL S AND TYPE S Model Type Power Requirement Remarks CDJ 800 KUCXJ AC120V CDJ 800 WYXJ AC220 240V For details refer to Important symbols for good services PIONEER CORPORATION 4 1 Meguro 1 chome Meguro ku Tokyo 153 8654 Japan PIONEER ELECTRONICS USA INC P O Box 1760 Long Beach CA 90801 1760 U S A
178. WR1432 2 KSWB ASSY DWS1386 DWS1386 DWS1386 1 SUB ASSY DWM2237 DWM2237 DWM2237 2 JFLB ASSY DWG1624 DWG1624 DWG1624 2 JOGB ASSY DWG1625 DWG1625 DWG1625 2 SLDB ASSY DWS1387 DWS1387 DWS1387 2 SLMB ASSY DWS1388 DWS1388 DWS1388 CONTRAST PCB ASSEMBLIES 55 DWR1430 DWR1429 DWR1432 are constructed the same except for the following Mark Symbol and Description DWR1430 DWR1429 DWR1432 A AN1 1P AC INLET XKP3042 XKP3041 XKP3041 A 1 2P VH CONNECTOR B2P3 VH B2P3 VH B2P3 VH A CN1 3P VH CONNECTOR Not used Not used B3P5 VH A S2 VOLTAGE SELECTOR Not used Not used DSA1026 D TRNS ASSY DWR1371 and DWR1428 are constructed the same except for the following Mark Symbol and Description DWR1371 DWR1428 A J2 CONNECTOR ASSY DKP3621 Not used A J3 CONNECTOR ASSY Not used DKP3720 80 CDJ 800MK2 2 3 5 6 7 8 PCB PARTS LIST FOR CDJ 800MK2 UNLESS OTHER WISE NOTED Mark No Description Part No Mark No Description Part No C161 C164 C307 C309 C312 CKSRYB104K16 C314 C318 C319 C322 C335 CKSRYB104K16 MAIN ASSY C339 C348 350 355 CKSRYB104K16 SEMICONDUCTORS C358 C359 C361 C363 C366 CKSRYB104K16 NIC307 12703 BDOOKASWEP C368 C370 C372 C373 C725 CKSRYB104K16 AF180 728 730 746 758 CKSRYB104K16 IC300 DYW1753 e 47 05K10 320 C356 C360 KSRYB105K6R3 1
179. a 0 alal 0 of OF OL L 099 P 5 E 970 gt 1 4 90 gt gt 2199 a 9 ig gt zd L2 eged descdydcdzd 9096999 99999 92 3 O NOON OOM THON OOS TAM 0 DOS TAM SiS 4 cts eT oD 615 915 zd sf 1 200000000 000000000000 SN gt 2 iD ozs E 576925 2022 2 ON 125 B 7575 doze zssa Lt 225 5154025 ede s 025 215615 98 1 2 Waveforms 1 2 main assy 1 18 28 RFO V 500mV div H 100nS div 2 1118 25 ARF Mode STD V 500mV div 100nS div 905 play 1 1118 28 pin RFO V 200mV div 100nS div 2 1118 25 ARF Mode STD V 200mV div 100nS div RW play 246 U 3 118 16 pin FEO V 0 5V div 5mS div When pressing the remote control unit in the test mode 7 TM 4 1118 14 V 0 5V div 5mS div 4 118 14 V 0 5V div 1mS div 5 1 113 1 pin T V 1V div H 1mS div 1110 12 pin SBOK V 5V div 1mS div Mode SR Single jump reverse side only 4 118 14 V 1V div 0 5S div
180. ables in a state in which the cables are connected 58 CH1 Detect Line V 1 0 V div H 1 msec div 69 2 JDATA Data Line V 1 0 V div H 1 msec div Conditions In a state in which the cables are connected during idling Data copy DATA IN OUT terminal Data copy Expansion 58 Detect Line V 2 0 V div H 100 usec div 69 2 JDATA Data Line V 2 0 V div H 100 usec div Conditions 10 POINTS x 1 disc r gt ee Expansion t DFLB Assy DISPLAY_MPU Delay time of Reset IC 1C502 48 CH1 V 5 V 2 0 V div H 10 msec div 49 CH2 XRST to DISP CPU V 2 0 V div H 10 msec div Conditions At the time of power on without a disc loaded Remark Set value for reset delay time 70 msec Reset clear DATA FL Three wire serial lines at the time of power on 64 1 FLBK V 5 0 V div H 100 msec div CH2 FLLAT V 5 0 V div H 100 msec div 56 CH3 FLSDO V 5 0 V div H 100 msec div FLSCLK V 5 0 V div H 100 msec div Conditions At the time of power on without a disc loaded SLDB ASSY Tempo slider Slide operation 68 ADIN Detect DATA V 1 0 V div 500 msec div 2 ADCT Compare Level V 1 0 V div H 500 msec div 69 CH3 GNDAD GND Level V 1 0 V div H 500 msec div Conditions When the slid
181. and JOGE ASSYS iue ome Cote tb itu cete 28 4 PCB CONNECTION 35 SY ete e onec AM ee ric uu NA MN Le t 36 4 2 AC IN and TRNS e ur Lun Ur ae inni Lo Ld 38 4 3 SECB REGB SLMB ASSYS state cael 40 4 4 ues Du BELA UR 42 4 5 SLDB JOGB and JFLB 46 nio ME MP e S UD ME 50 e udi d du d D Ee 54 7 GENERAL INFORMATION 40 55 FW DIAGNOSIS he 55 55 7 1 2 POWER ON SEQUENCE dtm Pa cocti acte ert 60 74 3 DISASSEMBLY orm cu om c e a RC LT IN IT M 62 pO ei 65 Todd s ci a M M e A MA NUT 65 TADE a NN n D ue 75 BEANIE EAC AIM IE e miM S LL DURUM DD CO 76 CDJ 800 m 1 EX 2 1 SPECIFICATIONS 1 General System Compact disc digital audio system Power requirements
182. ans L o oN 28 gt 4 SSPTNA 8 ot 9 2 S 0 I g l 60LLJNA Wane Qe 9 _ 23 QHLA as A _ 6 5251 igne JONS el 2 1asau 4 6 8 p zl son 2438 Lo 409 378 140 04 ENA 9 12 100 gt 6 2152 a E r 158 dS A He ozz 881 LS14802HAvLO1 m 855 6 lt gt 1 80291 8 vivasr tbat of g QNO 1081 6 lt lt 4 7050 811 5 380138 091 Gaye AE eM ETT ISH 2 ac az 9 5251 1 ore Av seo o 11N09 2 9 vy AL EDL es 69 ar 8t 2195 N Z1NO2 te 123 02 NON 649 193NNO2 99 A 20009 6195 2 viva a Sy LAO NI 8 otk 218 ZieH Al 29 8 Ta N 91 9143 N 2 5901956 a 218 03 2 gt gt 042 2 T Wohn o 894 Eley oic 21 gt
183. are Parts List e The mark found on some component parts indicates the importance of the safety factor of the part Therefore when replacing be sure to use parts of identical designation Screws adjacent to W mark on product are used for disassembly Reference Nos indicate the pages and Nos in the service manual for the base model For the applying amount of lubricants or glue follow the instructions in this manual In the case of no amount instructions apply as you think it appropriate When ordering resistors first convert resistance values into code form as shown in the following examples Ex 1 When there are 2 effective digits any digit apart from 0 such as 560 ohm 47k ohm tolerance is shown by 5 10 560 Q ex 15630 1567 RDI 4PU 511611117 47k Q gt ecu RDI 4PU 411711317 0 50 gt 10 hum K Ex 2 When there are 3 effective digits such as in high precision metal film resistors 5 6260 gt 562 10 5621 sse RNIAPC 5 6 2 1 F B CONTRAST TABLE CDJ 800MK2 WAXJ5 and CDJ 800MK2 KUCXJ are constructed the same except for the following Part No Symbol and Description CDJ 800MK2 CDJ 800MK2 Remarks KUCXJ IWAXJ5 PCB ASSEMBLIES DISP Assy DWM2234 DWM2233 L AC IN D
184. audio muting circuit The following checks must be performed during CD playback MAIN Assy MAIN Assy MAIN Assy MAIN Assy Check the waveform at the terminal Pin 21 for zero data detection on the DAC 702 If the level is low between musical pieces and at the time of power on and high during CD playback the terminal is normal Check the waveform at Pin 6 of CN701 If the level is high between musical pieces and at the time of power on and low during CD playback the terminal is normal Replace with a BBT screw if the original screw is not BBT If the screws are loosely tightened retighten the Screws with the standard torque If inversion of the logical state of signals is not performed loose connection of Pin 21 on the DAC is most likely Soldering touchup is needed If audio muting remains deactivated check chip fracture on the line or cable connection CDJ 800MK2 um 7 97 Digital output Sites Waveforms Points to be checked Causes amp Measures to be taken Remarks No digital output First check if neither analog nor digital signals are output If neither is output the AUDIO DSP 701 is in failure During CD playback first check the digital output terminal JA802 then the previous stages Be sure to carefully check for solder fractures at the digital output terminal JACK Assy Q Check the waveform of the digital audio signal at the
185. ayback C WNOSNGTTNENCHET MACH com 4 fast forward Initialization of DAC downloading using the common 3 wire serial lines 89 CH3 DACRST from CPU IC V 5 0 V div H 200 msec div CH5 CLK from CPU IC V 5 0 V div H 200 msec div CH6 DATA from CPU IC V 5 0 V div 200 msec div CH7 DACCS from CPUIC V 5 0 V div H 200 msec div gt gt M DAC reset FPGA download N DSP DAC download Audio mute Association between zero data detection and muting control 2 2 44 ZERO to CPU V 5 0 V div H 1 sec div 45 CH5 L ch to JACK Assy V 5 0 V div H 1 sec div 46 CH6 MUTE to JACK Assy V 5 0 V div H 1 sec div 47 L ch JACK Assy V 5 0 V div H 1 sec div Conditions At the time of power on with a disc loaded X ILE Power ON PLAY start Audio mute Conditions in which muting for zero data detection is activated Jog Touch track search 41 CH1 DACLRCK from DAC V 5 0 V div H 1 sec div CH2 DACDATA from DAC V 5 0 V div H 1 sec div CH3 DACBCK from DAC V 5 0 V div 1 sec div 44 ZERO to CPU V 5 0 V div H 1 sec div Conditions During playback touch panel Track search PELARE fpi DAC DAC controlled by the MPU fixed cycle polling using the common 3 wire serial lines 69 CH3 DACRST
186. ck the analog output terminal JA801 then the previous stages Be sure to carefully check for solder fractures at the phono plug JACK Assy Check the waveform of the audio output signal at the analog output terminal JA801 Check if the audio signal is not output from L and R channels or only from one channel JACK Assy Check if the digital audio signal is output from the digital output terminal 802 If the digital audio signal is also not output the AUDIO DSP IC701 Assy is defective See Step in No digital output JACK Assy JACK Assy Check the waveform the L4 and R4 Test Lands near analog output terminal JA801 If the audio signal is output from those points a solder fracture of the phono plug or chip fracture on the audio line is suspected Soldering touchup is needed JACK Assy SECB Assy Check if 8 V and 7 V power are supplied to the OP AMP IC801 If the power is not supplied check the cable connection of the power line JACK Assy Check the waveform at the L1 and R1 Test Lands on the OP AMP IC801 MAIN Assy MAIN Assy Q Check the waveform at the Lch and Rch Test Lands near C705 C706 If the audio signal is output at the point audio muting may remain activated During CD playback check if the logical state of the signal at Pin 4 of CN801 is low MAIN Assy Check if 5 V power is supplied to the DAC 702 If the power
187. d logo orientation 22 Unrestricted general purpose user DUAL Configuration pin then possibl 7 VREF User or input voltage reference for user I O bank 14 DCI User I O or reference resistor input for GCLK User I O or global clock buffer VCCO Output voltage supply for bank bank input A CONFIG Dedicated configuration pins m JTAG Dedicated JTAG port pins m VCCINT Internal core voltage supply 1 2 No unconnected pins in this package E GND Ground 4 VCCAUX Auxiliary voltage supply 2 5 CDJ 800MK2 5 6 m 227 8 131 1 gt OTCLK1 gt 4 gt 4 02 gt 1 1 2 OTCLK2 L5 CK SR REV 11 5 IQ1 lt 132 Block Diagram REV Three state Path ICLK1 gt ICE gt ICLK2 gt SR gt IFF1 Output Path Program mable Output Driver Input Path lt LVCMOS LVTTL PCI 4 Single
188. d vision soul Service Manual mo RRV3479 COMPACT DISC PLAYER CDJ 800MK2 THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL S AND TYPE S ee CDJ 800MK2 NKXJ AC 220 V e This service manual should be used together with the following manual s Model No Order No Remarks For SPECIFICATIONS and PANEL FACILITIES refer to the operating instructions PIONEER CORPORATION 4 1 Meguro 1 chome Meguro ku Tokyo 153 8654 Japan PIONEER ELECTRONICS USA INC P O Box 1760 Long Beach CA 90801 1760 U S A PIONEER EUROPE NV Haven 1087 Keetberglaan 1 9120 Melsele Belgium PIONEER ELECTRONICS ASIACENTRE LTD 253 Alexandra Road 04 01 Singapore 159936 OPIONEER CORPORATION 2006 77 AUG 2006 Printed in Japan SAFETY INFORMATION This service manual is intended for qualified service technicians it is not meant for the casual do it yourselfer Qualified technicians have the necessary test equipment and tools and have been trained to properly and safely repair complex products such as those covered by this manual Improperly performed repairs can adversely affect the safety and reliability of the product and may may void the warranty If you are not qualified to perform the repair of this product properly and safely you should not risk trying to do so and refer the repair to a qualified service technician IMPORTANT THIS PIONEER APPARATUS CONTAINS LASER OF CLASS 1 SERVICING
189. dress bus A5 SDRAM interface Address bus A4 SDRAM interface Address bus DQML SDRAM Data mask WE X SDRAM Write enable CAS X SDRAM columu address strobe NC NC GND GND for I O VDD I O 72 Power supply 3 3V for I O CDJ 800 2 NJM2374AM MAIN ASSY 1C107 e DC DC CONVERTER e Block Diagram Cs ES Cr GND IN Vr S ON duty 9 1 OSC BLOCK gt ERR AMP CDJ 800 m 74 NJM2870F05 MAIN ASSY 123 e 5V Regulator e Pin Configuration e Block Diagram Vm CONTROL GND PIN FUNCTION CONTROL GND NOISE BYPASS Vout Vin Thermal Protection _ NOISE BYPASS CDJ 800 5 6 7 2 2 DISPLAY DEL1048 MFLB ASSY V501 FL Indicator Tube e Grid Assignment 3 ii a ie P LI L1 Liam e Pin Connection PIN CONNECTION 515 c c No 6 66 Gri Ai 1 F2 Filam ent in F NP NX No extend pin Datum Line 28 8 5 Field of visio
190. e Focus servo cannot close PLAYER ERROR Abnormality of buffer write Buffer writing abnormality MECHANICAL TIME OUT Abnormality of disc loading mechanism Timeout Note When these error occurred before recognizing disc to be a CD eject the disc automatically Then error code is not displayed but please refer to the error contents which are stored into the memory CDJ 800 1 m 2 3 4 Chart of a remote control unit function of CDJ 800 Caution in the remote control unit use Please connect to the DATA IN OUT terminal before turning the power on REJECT PAUSE PLAY Stop Pause Play II STILL STEP Invalidity MULTI SPEED Invalidity lt lt SCAN Invalidity CLEAR FUNC Invalidity 7 8 9 cx AUDIO SPEED OPEN Audio playback Invalidity Eject 4 5 6 zx VIDEO STOP M START Invalidity Invalidity Invalidity 1 2 3 DISPLAY STILL C MODE Invalidity Invalidity Switch the Normal Test mode SEARCH CR Search FRAME TIME CHAPTER p C Invalidity Invalidity Invalidity CDJ 800 59 m 7 Y IC117 Audio DSP Reset release pin 44 H Y 60 1 1 2 POWER ON SEQUENCE Y 112 System Control CPU Reset release pi
191. e 22 PLAY PAUSE button gt 1I 23 CUE indicator Lights when a Cue point is set Flashes in pause mode 24 CUE button Cue point settings Cue point sampler Back cue 25 SEARCH buttons lt lt gt gt 26 TRACK SEARCH buttons lt lt gt gt 27 Reverse button indicator REV When this button is pressed its indicator lights and the unit is set to reverse play 28 AUTO BEAT LOOP buttons indicators 1 2 4 8 MANUAL 1 8 1 4 1 2 1 1 When this button is pressed auto loop play is performed based on the track s BPM 1 beat 2 beats 4 beats or 8 beats When a loop has been set manually the button operates as a loop shortening button 1 1 8 2 1 4 4 1 2 8 1 1 CDJ 800 77 m 78 51 TRACK number display Displays TRACK numbers 52 Auto cue indicator A CUE Lights when auto cue is on 53 QUICK RETURN indicator Lights when QUICK RETURN function is ON 54 REMAIN indicator Indicates that track remaining time is being displayed 55 Time display min M 56 Time display sec S 57 Frame display F One second is 75 frames 58 TEMPO display Displays how much change is being applied to playback speed by the TEMPO control slider 59 Tempo control range indicator WIDE Lights when TEMPO 10 100 WIDE button is set to 100 WIDE Jog Dial Display 82 83 m 00000 110000 00 n n 0001 1000 m 000 n
192. ection 0 Lights out Not used non connection 0 Lights out Not used non connection 0 Lights out Not used non connection 0 Lights out Not used non connection 0 Lights out Not used non connection 0 Lights out Not used non connection 0 Lights out Not used ground Not used ground Not used ground Not used ground Not used ground SW input direct port for RELOOP EXIT button SW input direct port PLAY PAUSE button SW input direct port for CUE button SW input direct port for REALTIME CUE OUT button SWO05 SW input direct port for REV button SW input direct port for REALTIME CUE IN button 5 04 SW input direct port AUTO BEAT LOOP 8 button 03 SW input direct port AUTO BEAT LOOP 4 button SWo2 SW input direct port AUTO BEAT LOOP 2 button 5 01 SW input direct port AUTO BEAT LOOP 1 button TEMPOR SW input A D conversion port for TEMPO SLIDER 2 5 V input Not used ground SW input A D conversion port for TEMPO SLIDER direction Vcc side direction GND side SW input A D conversion port for PLAY CUE TRACK SEARCH L TRACK SEARCH R SERCH L SEARCH button SW input A D conversion port for FOLDER SEARCH FOLDER SEARCH QUICK RETURN button SW input A D conversion por
193. ective state of 3 wire serial lines that are commonly used by the MPU and the FPGA AUDIO DSP and DACs The data on this symptom are not stored in the internal memory MAIN Assy MAIN Assy Check the waveforms of the 3 wire serial lines Chip fracture or soldered portion of IC lead lifted CLK DATA to confirm that the off the board on the line where the waveform configuration procedures are properly performed does not change is most likely the cause In the former case replace the chip In the latter case soldering touchup is needed E 7201 TOC READ ERROR Table of Contents TOC data cannot be read This symptom is associated with the reading accuracy of the servo motor of the CD player Measure the error rate in Player Operation mode Follow the procedures described in The error of Service mode To which the cause is rate measured in Test Operation mode of attributed disc or player must be judged first Service mode is high For measuring play back the lead in point indicated in the error code by listening the sound E 8301 PLAYER ERROR Startup error Joint spring E830112 The desired address could not be searched for um E830115 The address could not be read E830122 The focus servo could not be closed E830191 The pickup did not return toward the inner tracks If the above mentioned error codes are indicated before the loaded disc is recognized as a CD the disc will be automaticall
194. ed Not used DRB1402 English Spanish Chinese 12 Packing Case DHG2595 DHG2594 DHG2596 NSP 13 Warranty Card ARY7043 Not used Not used 114 Label DRW2311 VRW1629 VRW1629 CDJ 800MK2 L 5 um 7 2 2 EXTERIOR SECTION Refer to 2 8 CONTROL PANEL SECTION Til ADS LOVLNOD TID 20 6 2 4 SLOT IN MECHANISM SECTION Refer to CDJ 800MK2 Part No DNH2532 See Contrast table 2 DNH2694 DNH2733 See Contrast table 2 DXA2069 CNV6011 DBH1398 DBH1494 DED1132 DNH2642 DNK4524 DXB1838 See Contrast table 2 See Contrast table 2 BBT30PO60FCC BBZ30PO6O0FTC BBZ30P100FTC BBZ40PO60FTC BPZ30P080FTB DBA1260 IPZ30P100FTC 11 5 6 7 EXTERIOR SECTION parts List Mark No Description Part No Mark No Description 1 MAIN Assy DWG1622 25 Earth Plate 2 ACIN Assy See Contrast table 2 3 TRNSAssy See Contrast table 2 26 Bottom Plate 4 SECB Assy DWR1309 27 Bottom Earth Plate 5 REGB Assy DWR1310 28 Trans Plate NSP 29 Chassis 6 SLMB Assy DWS1388 30 Insulator Assembly 7 Assy DWX2602 8 JACK Assy DWG1626 31 Damper 9 32 Earth Spring N 10 Fuse See Contrast table 2 33 Float Spring G5 34 Front Sheet 11 9 0001311 35 Mecha Plate 12 32 0001312 13 FFC 25 DDD1313 36 Holder 14 17 0001314 37 Float Base 04 Assy 15 24 0001315 38 Laser Cauti
195. een elapsed playback time and remaining playback time REMAIN of each track e The TIME MODE is stored in memory and persists even when the power is turned off AUTO CUE Hold down this key for 1 second or longer to toggle between AUTO CUE on and off e AUTO CUE on off status is stored in memory and persists even when the power is turned off 18 17 2 DIGITAL OUT MODE switch DJ NORMAL This switch is located on the unit s rear panel When set to DJ the DIGITAL OUT connector outputs audi odata alone When set to NORMAL digital data including sub codes is output but the unit s DJ functions are not supported operation buttons marked with the asterisk are disabled No sound will be produced in the Pause mode 3 LOOP IN REALTIME CUE button indicator Real time cue Enter loop in point 4 LOOP OUT OUT ADJUST button indicator Enter loop out point Loop out point adjust CDJ 800 1 m 2 5 RELOOP EXIT button 6 Display 7 POWER switch OFFR ON This switch is located on the rear panel of the unit 8 CUE LOOP MEMORY button Stores Cue points and Loop points in internal memory 9 CUE LOOP CALL button Calls Cue points and Loop points stored in internal memory 10 EJECT button 4 When this button is pressed the disc is ejected through the disc loading slot when it stops rotating 11 QUICK RETURN button Indicator If this switch is set to ON when the JOG MODE is s
196. ent T open Tracking close GFS check GFS RFLOCK wv Focus balance adjusutment Focus gain adjusutment CD DRIVE Tracking gain adjusutment TOC read RF gain adjusutment gt When read is completion The 1st time carries out TOC position memory by stepper If it is a program area it accuracy after power on jump backs to TOC area Search the first tune Play mute off As CD DRIVE is same as CDJ 200 CDJ 800MK2 Function is as same it too CDJ 800MK2 105 L 5 6 um 7 8 1 2 3 4 7 1 5 DISASSEMBLY Note 1 Do NOT look directly into the pickup lens The laser beam may cause eye injury Note 2 Even if the unit shown in the photos and illustrations in this manual may differ from your product the procedures described here are common Location Assy Assy DFLB Assy JFLB Assy 6 5 Assy 5 TRNS Assy Bottom view Assy Assy Block Assy Rear view Assy Bottom view Main Assy Traverse Assy 03 S Slot in Mecha SV Assy 106 CDJ 800MK2 1 m 2 3 m 4 5 6 7 8 Diagnosis of MAIN Assy Note To work on the unit having it set upside down place 5 Stand the MAIN Assy spacers below it as shown in the
197. er is moved from 100 to 100 TEMPO 100 point MP3 16 16 TEMPO 100 point MP3 16 DISPLAY MPU Association between 16 MHz clock signal and resetting of the DISPLAY MPU 48 CH1 V 5 V 5 0 V div H 10 msec div 2 XOUT to DISP CPU V 5 0 V div H 10 msec div 49 XRST to DISP CPU V 5 0 V div H 10 msec div Conditions At the time of power on without a disc loaded 70 10 msec Association between the built in driver and the VLDD power CH5 VLDD V 20 0 V div H 100 msec div 48 CH6 5V V 5 0 V div H 100 msec div CH1 FLBK V 5 0 V div H 100 msec div CH7 FLAC1 and FLAC2 V 5 0 V div H 100 msec div Conditions At the time of power on without a disc loaded Remark According to the FL specifications the Vload power must be stably supplied before the built in driver starts DISPLAY MPU Communication between the FPGA and DISPLAY MPU 3 wire serial 50 CH1 TSCLK V 5 0 V div H 200 msec div CH2 TSCS V 5 0 V div H 200 msec div CH3 TSDI V 5 0 V div H 200 msec div CH4 TSDO V 5 0 V div 200 msec div b 169 5 msec Conditions At the time of power on c 679 7 msec without a disc loaded d 1 186 4 msec cu 1 DATA FL Three wire serial lines during indication on the FL display 64 1 FLBK V
198. et to VINYL pressing the surface of the Jog dial will cause play to return quickly to the cue point 12 VINYL SPEED ADJUST TOUCH RELEASE dial This dial control is used to adjust the deceleration speed from play to full stop when the JOG MODE is set to VINYL and the Jog dial surface is pressed and also the acceleration speed from full stop to play when the user s finger is removed from the surface of the Jog 13 JOG MODE VINYL button indicator VINYL mode when the surface of the Jog dial is pressed during playback playback stops and if the dial is rotated music is output according to the speed the dial is turned e The JOG MODE is stored in memory and remains in memory even if the power is turned off CDJ mode above operation is not performed even when the Jog dial surface is pressed 14 TEMPO control range button indicator 10 2100 WIDE Each time this button is pressed the variable range of the TEMPO control slider changes between 10 and 100 when set to 100 WIDE the button indicator lights 15 MASTER TEMPO button indicator Each press of the button turns the master tempo function on or off 16 TEMPO control slider Slide the knob towards you 4 to increase the tempo and slide it away from you to decrease it 17 Jog Dial Display 18 Jog dial FWD REV 19 Disc loading slot 20 Force ejection hole 21 PLAY PAUSE indicator 1I Lights during play and flashes during paus
199. for loose connection of connectors If the symptom is ameliorated by replacement of the FFC cable the defective cable is the cause MAIN Assy Check if the signal at Pin 1 of CN102 becomes low when the power is turned on Is the Inside switch damaged MAIN Assy Check if power is supplied to IC102 MAIN Assy MAIN Assy 5 08 User setting Check if a sine wave signal is input to Pins 1 and 2 of IC102 Waveforms After the power is turned off With this model the CUE point Assy as user setti ngs No error Points to be checked Causes amp Measures to be taken the user settings such as AUTO CUE and TIME MODE settings are cleared AUTO CUE and TIME MODE settings and error logs are stored in the flash memory on the MAIN indication is displayed for this symptom MAIN Assy Updating After resetting the user settings to default in Service mode set a CUE point while a CD is being played back After the CUE point setting wait at least 5 seconds and turn the power off then back on Check if the CUE point is called Waveforms ERROR is displayed on the Updating of the firmware is possible in Service mode All errors generated during updating are indicated as ERROR and updating fails Points to be checked DATA FL display Loose connection of the FLASH IC 12300 connector is likely If the symptom is not ameliorated after touching up
200. from CPU IC V 5 0 V div 5 usec div CH5 CLK from CPU IC V 2 0 V div H 5 usec div CH6 DATA from CPU IC V 2 0 V div H 5 usec div CH7 DACCS from CPU IC V 2 0 V div 5 usec div Remarks The MPU polls the audio DSP and DAC in a fixed cycle The intervals of a cycle are 3 msec for playback of a CD DA and 10 msec for playback of a signal for MP3 Audio mute Conditions in which muting for zero data detection is activated Standby 41 CH1 DACLRCK from DAC V 5 0 V div H 1 sec div CH2 DACDATA from DAC V 5 0 V div H 1 sec div 43 CH3 DACBCK from DAC V 5 0 V div H 1 sec div 44 ZERO to CPU V 5 0 V div H 1 sec div Conditions At the time of power on with a disc loaded I N 6 I x gt UJ ec Power ON PLAY start CDJ 800MK2 6 um 7 Audio mute Conditions in which muting for zero data detection is activated between musical pieces 41 CH1 DACLRCK from DAC V 5 0 V div H 1 sec div CH2 DACDATA from DAC V 5 0 V div H 1 sec div 43 CH3 DACBCK from DAC V 5 0 V div H 1 sec div 44 CH4 ZERO to CPU V 5 0 V div H 1 sec div Conditions During playback _ a QURE CUM Between musical pieces C 41 FX main assy Digital output Digital output on PLAY CH1 DOUTJ to JACK As
201. from CPU XDSPCS 5455 id Er IO RA H da 58 d hes C749 CN crc a1 v See 337955 UPCKT PESEN ONV 4Rgazc ugosmsiuusscqmroqFSRPEIL lt 4 EPEEEEEEEEEEEEEE B 00228088 SS 5 VALID 4 S 954 pe 7512 ay v5 8 B ooo n to FPGA amp CPU 52 gt ete ER 2 CPU DSP DAC amp m GNDD STBY 0 4 701 from FPGA 9 1 2 6 25V REG e3 7 V 3D V1R25 4 Eo BDOOKASWFP TLB STBY 1 V 3D 5505 ViR25 GNDD 2 9 E e a gt 60 lt e El as all Notes ST 554 FSS RESISTORS NO MARK RS1 16S3 xJ 51 165 CAPACITOR NO MARK CKSRYB uF ab x CH CCSRCH 20 HVW CEHVW uF gt 77 3 3 STBY is STANBY GNDD 30 CDJ 800MK2 1 2 3
202. g CDs the variable during WIDE selection is 100 96 when playing the variable range with WIDE is 16 17 MASTER TEMPO button indicator When pressed the master tempo function alter nates ON OFF 18 TEMPO adjust slider When moved toward the user front the track tempo increases and when moved away from the user rear the tempo decreases 19 Jog dial display 20 Jog dial 4FWD REV 21 Disc loading slot 22 Forced eject hole 23 Play pause indicator gt 11 Lights during playback and flashes during pause mode 24 PLAY PAUSE button 11 25 CUE indicator Lights when a Cue point is set Flashes in pause mode 26 CUE button Cue point setting Back cue Cue point sampler 27 SEARCH buttons lt lt gt gt 1 m 2 CDJ 800MK2 3 m 4 28 29 30 TRACK SEARCH buttons 4 4 gt gt Reverse button indicator REV When this button is pressed its indicator lights and the unit is set to reverse play AUTO BEAT LOOP buttons indicators 1 2 4 8 1 8 1 4 1 2 1 1 When this button is pressed auto loop play is performed based on the track s BPM 1 beat 2 beats 4 beats or 8 beats When a loop has been set manually the button operates as a loop shortening button 1271 8 2 1 4 4 1 2 8 1 1 Rear Panel 31 32 33 34 35 36 SS Pioneer A AC inlet AC IN Use the accessor
203. g error code for MP3 format it is of no relevance to reading of data in CD DA format which does not need decoding As the MP3 decoding process precedes the process of writing in the buffer this error code is associated with the process that precedes the process with which E 8303 is associated This code may also be indicated when the quality of the RF signal is deteriorated Player Measure the error rate in Player Operation mode of Service mode To which the cause is attributed disc or player must be judged first For measuring play back the lead in point indicated in the error code by listening the sound E 8305 DATA FORMAT ERROR Abnormal data format The CD is played back in a format other than MP3 Or the quality of the RF signal is deteriorated The data on this symptom are not stored in the internal memory Check if the CD being played back is in format Measure the error rate in Player Operation mode of Service mode To which the cause is attributed disc or player must be judged first Follow the procedures described in The error rate measured in Test Operation mode of Service mode is high For measuring play back the lead in point indicated in the error code by listening the sound E 8709 COMMUNICATION ERROR See E8709 error E 9101 MECHANICAL TIME OUT E910190 Abnormality in the disc loading mechanism timeout Follow the procedures described in The error rate measured
204. gt ees T pon 2 ane S 4 149 1 0 1450 Wis 2 pi LE anforvava Bib _ Wee laas gt 4 Was M SS 0832 991 C 8N 9 0d9 LLn0n83 laLa oA SS 21 149 2 1083 63 HSVd Y LLnO L LL01d9 38S 83 tp Efi 101d9 38S TIINAN A o Seu 49 2310 xX 0v LINAG 745 425 qv zo9 3woa 93 144 4 yom Woda o Ld syuas L C 2 le T A d 3 WOL 0837 SVOX d 09745 9101d9 3108 Z3 y 5 d noan 4 9 620189 052 1459 3418 L3 ty cal zviva 80189 215 e ra y actA 5 90d9 191S4NO LG dozviva z 4 ls XT91Sd d djg v1va k di adbivivd n ABS usd sca 1591 4 Sd Lcodo z1nonaa Z 8 o 0541 p 014 8 1d9 0NIQV NIn83z HIM o 0514978 len 4 Lid ES css 2 049 87 gt AS8SAUS E MET 201900105 28848 2 598549 lp 1153 23818332S 8 A aa OXIAdOS 158 0 1858 pZidvvoldS z u
205. his manual D Use specified parts for repair Use genuine parts Be sure to use important parts for safety 2 Do not perform modifications without proper instructions Please follow the specified safety methods when modification addition change of parts is required due to interferences such as radio TV interference and foreign noise 3 Make sure the soldering of repaired locations is properly performed When you solder while repairing please be sure that there are no cold solder and other debris Soldering should be finished with the proper quantity Refer to the example 4 Make sure the screws are tightly fastened Please be sure that all screws are fastened and that there are no loose screws 5 Make sure each connectors are correctly inserted Please be sure that all connectors are inserted and that there are no imperfect insertion 6 Make sure the wiring cables are set to their original state Please replace the wiring and cables to the original state after repairs In addition be sure that there are no pinched wires etc 7 Make sure screws and soldering scraps do not remain inside the product Please check that neither solder debris nor screws remain inside the product 8 There should be no semi broken wires scratches melting etc on the coating of the power cord Damaged power cords may lead to fire accidents so please be sure that there are no damages If you find a damaged power cord please exchange it
206. ice technician WARNING This product contains lead in solder and certain electrical parts contain chemicals which are known to the state of California to causecancer birth defects or other reproductive harm NOTICE FOR CANADIAN MODEL ONLY Health amp Safety Code Section 25249 6 Proposition 65 Fuse symbols fast operating fuse and or slow operating fuse on PCB indicate that replacement parts must be of identical designation REMARQUE POUR MODELE CANADIEN SEULEMENT Les symboles de fusible fusible de type rapide et ou fusible de type lent sur indiquent que les pi ces de remplacement doivent avoir la m me d signation FOR USA MODEL ONLY 1 SAFETY PRECAUTIONS The following check should be performed for the continued protection of the customer and service technician LEAKAGE CURRENT CHECK conduit etc by connecting a leakage current tester such as Simpson Model 229 2 or equivalent between the earth ground and all exposed metal parts of the appliance input output terminals screwheads metal overlays control shaft etc Plug the AC line cord of the appliance directly into a 120V AC 60Hz outlet and turn the AC power switch on Any current measured must not exceed 0 5mA E Reading should Leakage be above current 0 5 tester Test all exposed metal surfaces Also test with plug reversed Using AC adapter plug as required
207. if C232 g R212 DTC114TK TLB C224 di tk 2 2 xi i DRIVER 235 p 5 7 8 18 6419 LA6562 TBB 68 ok Big vay me 1 n Zzoo zozorpaomzo 5 qOr 255238 27 lt s GND T T UHSO SPEED RF AMP gt oy o 1 enn H x2 gt lo S6B PH K S Qo 150 5 0065 826 at p dS F 4 lt i m 0056 1 sc T ast 5 R226 27 8230 P Lo 9 8 5 R Lo 4 SL Lud 1 GND pe Ok 5 ano i o me 4 5 INSIDE TE ER d 02 b INSW 11443543 E 50 285 MUTE12 88 8 5 E S 2 aif LOAD IN 5 iD ZSA1056K QR TLB LOADOUT C268 201 RF x D RF SIGNAL ROUTE 2l AD 1 AUDIO DATA SIGNAL ROUTE E D Bb DIGITAL OUT SIGNAL ROUTE SLW 165 17 F Pu FOCUS SERVO SIGNAL ROUTE TO CD MECHANISM CDJ 800 21 5 6 7 8 3 4 MAIN ASSY 2 2
208. in Test Operation mode of Service mode is high CDJ 800MK2 5 6 um 7 103 USIM ji Buunp eui joeuuoosip noA ui 81 NIYIN sanea y jo eBue eu episino si are JH eui ji pue payloads eu OJH eui Assy NIV 84 uo pue 1591 JHO9OV 94 ye yeed o yead eui yoeq Kejd Buung feld 96 OL F d HA ed A osip uo puedep jou seop 291 29v USIM y enjeA payloads y Jo 06 5581 JO uey SI 3jnsoJ y si Assy NIYIN eui 10 dnyoid eu L ASSY NIYIN uo pue 159 eu ye JH eed ojeed eui pesseid e xoeq edA eu uo spuedep y se 42 pesseud e esn enjeA payloads Jo OG 5591 JO SI jjnseJ y si Assy NIYIN eui 10 dnyoid eu L NIYIN 99 uo
209. ing edge to sample all inputs Disables or enables device operation by masking or enabling all inputs except Ch CLK CKE and Masks system clock to freeze operation from the next clock cycle Clock enable CKE should be enabled at least one cycle prior to new command Row column addresses are multiplexed on same pins Row address RA11 Column address 9 Disable input buffers for power down in standby Selects bank to be activated during row address latch time Selects bank for read write during column address latch time 07 0 gt Latches row addresses on the positive going edge of the CLK with RAS low secos Enables row access amp precharge Latches column addresses on the positive going edge of the CLK with CAS low 4 Makes data output Hi Z tsHz after the clock and masks the output Data iiputtoufput mask Blocks data input when DOM active Data Data inputs outputs are multiplexed on the same pins Vpa Vss Power supplylground Power and ground for the input buffers and the core logic Veoo Vssa Data output powerlground power supply and ground for the output buffers to provide improved noise No connection Jor Ele Did This pin is recommended to be left No Connection on the device CLK cs CKE CAS Enables write operation and row precharge WIN BOE Latches data in start
210. ing folder search the FLD indicator lights and a two digit folder number is displayed 00 to 99 52 Auto cue indicator A CUE Lights when auto cue is ON 53 REMAIN indicator This indicator lights to indicate that track s remaining time is being displayed 54 Time minutes display M 55 Time seconds display S 56 Frame display F Seventy five frames equal one second 57 TEMPO display Displays change in playing speed tempo caused by movement of the TEMPO adjust slider 58 Tempo control range display WIDE Lights when TEMPO 10 WIDE button is set to WIDE 59 Playing address display Toprovided a quick grasp of the current track s elapsed time and remaining playing time the entire track is shown as a bar graph scaled over the entire width of the display During elapsed time display the bar graph s indicator segments turn on from left to right During remaining time display the bar graph indicator segments turn off from left to right When a track has less than 30 seconds of remaining play time the graph flashes slowly when less than 15 seconds remain the flashing becomes quicker 60 Memory point display If cue memory or loop memory has been recorded in the currently playing track its relative starting position is displayed here 61 Dot matrix display 7 5 dots by 9 segments The dot matrix is used to display TEXT guides and other information Text up to 48 characters can be displa
211. ing from CAS WE active 9 2 2 x CDJ 800MK2 5 6 7 8 135 BU4230G MAIN ASSY 1C304 RESET IC e Block Diagram 136 1 m 2 e Pin Function Pin Number Pin Name CDJ 800MK2 3 DSPC56371AF180 MAIN ASSY 1 701 DSP IC Pin Arrangement Top view 5004 501 GND VOD 5003 SDI2 8002 8013 9 5001 PC10 5000 PC11 CORE VDD CORE GND VOD e Pin Function Pin Name 5005 50 PCS 1 2 3 4 5 6 7 B 9 PFS FST_PC4 SCAN FSR FC1 PF10 SCKT FC3 8 888 2 0 S z lt 2 x o gt a gt F P 2 gt 5 2902025 58888 33 Pin Name 7 m amp 0 EG SEE 9500658 Int Mod SHI Pin Name FST 4 SDO5 SUID SDD4 5003 502 5002 5018 5001 PE10 5000 PE11 CORE GND CORE VOD MODB MODD RESET B PINIT EXTAL VOD GND 5004 SDM PC7 9 PLLP VDD FSR PE1 IO GND SCAN PLLP GND IO VDD PF10 PLLD GND SCKR PEO 5003 8012 S
212. ins closed Check that Pins 41 and 42 on the Servo DSP IC101 are open or short circuited Set the LD short circuit switch to OPEN Player Check if the FFC cable that connects the Pickup and the RLYB Assys is securely connected to the Pickup Assy if the conductor side is defective and if there is any cable breakage Also check for loose connection of connectors If the symptom is ameliorated by replacement of the FFC cable the defective cable is the cause MAIN Assy Check if the R101 to R105 or Q105 are missing MAIN Assy The pickup lens Check if the FFC cable that connects the RLYB and MAIN Assys is firmly connected to CN101 does not move up or down after entering Test Operation mode of Service mode Player Check if the FFC cable that connects the TM and the RLYB Assy is securely connected to the Pickup Assy if the conductor side is defective or if there is any cable breakage Also check for loose connection of connectors If the symptom is ameliorated by replacement of the FFC cable the defective cable is the cause Pickup Assy Check if the resistance of the focus coil is too large or if the focus coil is broken using Service mode See Failure judgment of the Pickup Assy for details MAIN Assy Check if the 7 V power is supplied to Pin 32 of 102 MAIN Assy 100 MAIN Assy Check if the signal output from the FOO terminal on the MA
213. ion mode of Service mode is high Waveforms Points to be checked Q To which the cause is attributed disc or player must be judged first Visually check the disc for stains on the recording surface Causes amp Measures to be taken If the disc is clearly stained replace it with a clean CD Pickup Assy Using the disc that produced a high error rate measure an error rate at addresses in a different area Check if shavings or dirt are attached to the pickup lens If the error rate at addresses in a different area is not high the CD is defective Replace it with a high quality CD If the error rates at addresses in different areas on the whole disc are high proceed to Step 3 Clean the lens Player Check if the TM Assy servo mechanism is securely attached Player Check if the loading mechanism SV Assy is securely attached Pickup Assy Q Check if any foreign object is on the spindle table Remove the foreign object Pickup Assy Q Check if any foreign object is attached to the magnet section of the Pickup Assy Remove the foreign object Player MAIN Assy 0 0 0 0 The LD is not turned on after Check the S curve TE RFO and AGCRF levels in Service mode entering Test Operation mode of Service mode See Failure judgment of the Pickup Assy for details RLYB Assy MAIN Assy Visually check if the LD short circuit switch S1101 rema
214. is the mode which measures the load when rotating JOG dial 3 Check mode of operation of a player microcomputer It is the mode which performs the check of the mechanism and serbo of a player microcomputer of operation This mode consists of player operation mode and test operation mode 4 Version check mode It is the mode which can check the version of the software of each microcomputer b Error display list Error display mode The history of the contents of an error can be checked to 16 pieces 2 Check mode of a button and a display function of a display microcomputer 86 TEMPO MEMORY FL Display In this mode it can check whether a display microcomputer can be made to turn on partially as follows the input of each button and volume is normal and a display is normal In addition a display is turned on only while pushing the button 1 POWER If a TOUCH RELEASE knob is made into states other than the maximum right hand side it will become the check mode of button and display function and if each button is pushed FL display and LED which correspond light up Moreover if a knob is made into the maximum right hand side and arbitrary buttons are pushed once it will become JOG load check mode and top speed and time will be displayed on a FL dot matrix part After mentioned Button Switch PLAY PAUSE FL Dot matrix display PLAY FL Other display Light up LED PLAY PAUSE
215. itions No disc JOG FL Three wire serial lines during indication on the FL display during playback 60 CH1 JBK V 5 0 V div H 2 msec div 61 CH2 JXSTB V 5 0 V div H 2 msec div CH3 JSDO V 5 0 V div H 2 msec div 63 JSCLK V 5 0 V div H 2 msec div Conditions With a disc loaded during playback Wee 7 Expansion Expansion B H Expansion e Tu uit Expansion D 44 During Jog Dial rotation encoder process Encoder detection during Jog Dial rotation 64 CH1 JOG1 PHASE1 DATA V 2 0 V div H 100 msec div 65 CH2 JOG2 PHASE2 DATA V 2 0 V div H 100 msec div Conditions During fast rotation Rotation detection CDJ 800MK2 2 3 During touch on the Jog plate detection of pressing force Detection of touch with pressing force 66 CH1 TCH V 2 0 V div 10 msec div Conditions With pressing force oF 5 3 12 VOLTAGES Note The voltage measured using the HOZAN DT 113 Digital Tester is an approximation of DC voltage Note that the result of measurement of a waveform comprising many AC current components will vary from tester to tester Conditions of measurement Play back Track 2 of the STD 905 Test Disc from Pioneer For the IC mounted on the SECB Assy measurement is performed wi
216. ld sheet SW remains on the JOG holder completely remove it with a cloth moistened with alcohol Do NOT place the sheet SW so that it is mounted on the rib of JOG holder When adhering the sheet SW be careful not to trap air bubbles in it If air bubbles are formed remove the sheet SW and adhere a new sheet SW Do NOT reuse the removed sheet SW When making a connection be sure to first release the lock of the connector then securely relock the connector after making the connection JOG holder Place to adhere the SW cushions HH48 2 Adhere the cushions to the right and left of the engraved arrows lt 12 positions total on the sheet SW SW cushion 48 2 Engraved arrow SW cushion HH48 2 m Jj oe Do sheet SW a CDJ 800MK2 um 7 8 113 7 2 PARTS 7 2 1 IC The information shown in the list is basic information and may not correspond exactly to that shown in the schematic diagrams e List of IC TC94A15FG PEG237B DYW1753 SCF5249VM140 5 NJM2374AM TC7S04FU M63018FP NJM4558DX XC3S50 4VQ100C K4S641632K UC75 BU4230G DSPC56371AF180 PE8001A TC94A15FG MAIN ASSY Digital Servo IC e Pin Assignment Top view e Block Diagram 101 E e lt lt suoogBBB8BagtEo S 5 9 lt Toc XSTOP Clock Sieh 49 BR a a gt lt
217. m lines Resolder the output connectors DFLB Assy SECB Assy REGB Assy Check the power to be supplied to the control panel paying attention to the following points 1 Is the ICP damaged and 2 Are cables firmly connected Replace the ICP or check the cable connections TRNS Assy ACIN Assy If power is not supplied to any power system check the primary source Inappropriate commercial power input or blown primary fuse FU8001 or glass fuse T21 are possible Replace the fuses DFLB Assy DFLB Assy Check the waveform of the XRST line referring to the waveform photo to confirm that the Reset IC 502 resets the DISPLAY MPU 501 properly The Reset IC is normal if resetting is canceled about 70 msec after the power is turned on Abnormal delay time or an unstable waveform suggests fracture of the C507 chip Replace the C507 If the symptom is not ameliorated replace the IC502 DFLB Assy DFLB Assy Check the waveform at Pin 12 of IC501 referring to the waveform photo to confirm that the crystal oscillation circuit is operating normally No indication only on the DATA FL display An unstable waveform or extremely low level suggests chip fracture or partial damage of the crystal oscillator X501 Replace the chip or X501 If the power supply is normal this symptom can be caused only by a failure in the DATA FL V501 or the communication between the DAT
218. mp 38 PNSEL Test pin usually fixed at H level 39 EQSET External connection for RF signal equalizer 40 RVDD3 Power supply for 3 3V RF amp core section 41 LDO Laser diode amp output 42 MDI Monitor photodiode amp input 43 RVSS3 Grounding for 3 3V RF amp core section 44 FNI2 Main beam input To be connected to PIN diode C 45 Main beam input be connected to PIN diode A 46 2 Main beam input be connected to PIN diode D 47 Main beam input be connected to PIN diode 48 TPI Subbeam input To be connected to PIN diode F 49 FNI Subbeam input To be connected to PIN diode E CDJ 800MK2 115 6 7 8 50 Pin Name Pin Function Focus tracking signal output Test pin for servo characteristiv measurement 51 Input for RF ripple zero cross signal 52 Grounding for analog circuits 53 RF ripple signal output 54 Pin for the RF peak detection signal supporting hologram 55 Focus error signal pin 56 Subbeam addition signal pin 57 Tracking error signal pin 58 10 0 0 0 0 Input for tracking error signal zero cross 59 Power supply for 3 3V analog circuits 60 Focus equalizer output 61 Tracking equalizer output 62 Reference voltage for analog circuit
219. msec div Conditions At the time of power on without a disc loaded a b 681 msec SCRI 37 CH8 Servo DSP Configuration 1 2 28 CH1 SRV16M from FPGA V 5 0 V div 200 msec div CH2 SRVRST from CPU V 5 0 V div H 200 msec div G6 CH3 SRVBUSO CPU SRV V 5 0 V div H 200 msec div DRVMUTE1 from CPU to IC102 V 5 0 V div H 200 msec div Conditions At the time of power on without a disc loaded a b 1256 msec 8 M cH Configuration 1 3 1 PROG B 12302 pin 99 from CPU to FPGA V 5 0 V div H 100 msec div 2 XINIT to CPU V 5 0 V div H 100 msec div CLK from CPU to FPGA V 5 0 V div H 100 msec div DATA from CPU V 5 0 V div H 100 msec div Conditions At the time of power on without a disc loaded a b 69 msec 442 msec b 373 msec 40 Audio DSP Configuration 1 2 CH1 DSP16M from FPGA V 5 0 V div H 200 msec div CH2 DSPRST from CPU V 5 0 V div H 200 msec div CH3 DSPSIN to CPU V 5 0 V div H 200 msec div CH4 CLK from CPU V 5 0 V div H 200 msec div Conditions At the time of power on without a disc loaded a b 680 msec CDJ 800MK2 2 3 Servo DSP Configuration 2 2 28 CH1 SRV16M FPGA V 5 0 V div 200 msec div CH2 SRVRST from CPU V 5 0 V div H 200 msec div
220. n 63 M 102 ASIC Reset release pin 91 H Y IC501 Display CPU Reset release pin 18 IC110 Servo DSP Reset release pin 100 H Y 117 Audio DSP Program download Tracking and focus offset adjustment Y Spindle extra kick Begin to waver among the tri value of 0 2 1 4 2V of IC110 pin 55 Y LD ON Base voltage of Q110 becomes 3 3V Y Focus sweep and focus When a check fails three times go to the CD RW mode Gain of RF amplifier ups and the focus sweeps it When a check fails three times display the error E 8301 Y Focus OK check Y Spindle acceleration 100msec Y CLV servo ON Y Wait for 300msec Y Tracking balance adjustment T open Y Address lead permission Focus balance adjustment TOC read Focus gain adjustment Tracking gain adjustment RF gain adjustment M Search the first tune Play mute off CDJ 800 E GOOD OR BAD JUDGEMENT METHOD OF THE PICKUP 1 LD current 20 to 80 40 to 50mA Measure both end of R249 on the MAIN Assy in the play state Fig 1 There must be the value that divided the measured value with 23 5 Q within the numerical value mentioned above 2 Focus coil DC resistor 7 0 1 0 0 Pull out the flexible cable from the side of the pickup Assy Measure the resistance value between the feet F F of the posts It must be within the above mentioned value 3 Tracking coil
221. n is a minimum of 28 8 from the lower side e Anode Connection ANODE C IECT ION 15741 e er WIDE ez e i m BPM 715 w ne me m 11 e m te o te e OR NT DN om om o map mz 2 9 09 at asp 2t 2 ma ae 2 29 20 ms em 2s 2 29 2 rad E RC EC ms 1 en ps 3s eS pea em ae Em m CDJ 800 m 75 1 EX 2 8 PANEL FACILITIES 8 1 PANEL FACILITES 76 B Front Panel OFF LE POWER pisc PL Aven CDJ BOO TRACK SEARCH SEARCH The gt PLAY PAUSE 22 gt JOG TEL REX RTT OT MASTER 21 20 19 1 TIME MODE AUTO CUE button 7 TIME MODE Each time this button is pressed the time display changes betw
222. nction Button corresponding to RU V101 A Time mode set TIME Track mode set CHAPTER Block mode set FRAME Play PLAY Reject REJECT Pause PAUSE Search SEARCH Eject OPEN FUNC 9 Audio Play AUDIO FUNC 7 Test Normal Mode Change C MODE FUNC 3 Servo All Off 0 TIME Focus On 1 TIME Spindle Kick Tracking On Off 2 TIME Tracking Off 3 TIME Slide FWD 4 TIME Slide REV 5 TIME Search TR No 2 6 TIME Pickup Up Down 7 TIME REJECTA PAUSE PLAY S STILL STEP LL MULTI SPEED LO lt lt SCAN gt gt CLEAR FUNC 7 8 9 AUDIO SPEED OPEN 4 5 6 VIDEO STOP M START 1 2 3 DISPLAY STILL C MODE 0 SEARCH L 3 CR FRAME TIME CHAPTER A B Specification method of addressing modes in the search There are three ways of search methods of time search track search and block search in this unit It is necessary to specify each mode when performs each search After specified the mode once mode is maintained till modifies it next Time search A Time mode set Set absolute time minute second in the address mode Examples When search for 2 minutes 34 seconds Press buttons of TIME 0 2 4 SEARH in order Track search Track mode set Set track number in the address mode Examples When search for track 5 Press buttons of CHAPTER 5 and SEARCH in order Block
223. ntrol It has two MEMORY One 64 sized SDRAM Another is 8MB sized FLASH About POWER BLOCK Please refer to POWER DELIVERY MAP cl AUDIO OUT LINE JACK ASSY DwG1626 DIGITAL OUT LINE AUDIO MUTE LINE IC702 801 CONTROL LINE DAC e AUDIO OUT DRIVE CONTROL C701 UR D ZERO en MUTE MUTE LL y Digital OUT mum ES b C301 le RESET IC dd PANEI BLOCK PN 16 934MHz y EE HL UO TUM Ut 19 ASSY 51386 LED B B to B 8PIN SECB ASSY d DFLB ASSY SLDB ASSY DWR1309 DWG1623 DWS1387 SW LED 9 I IC501 DISPLAY MPU Z MASK z 16 00MHz p 40 V501 DATA FL JOGB ASSY mam DWG1625 DATA Cntrol I DFLB LED VOLUME SW JOG etc 8MB sized FLASH MEMORY 1 3 JFLB ASSY 0 1624 lt lt SS EL
224. o figures character is displayed at the track number display section This shows a version First edition is as 10 Symptom of the microcomputer software version of the player section In the normal use three figures of numbers are displayed at the tempo display section that continues pressing the RELOOP button for 10 seconds This shows a version First edition is as 1 00 5 Error display list When normal operation is not completed in normal use indicate the following error code in the display section It can confirm the history of error contents till 16 histories when enter the version confirmation mode of the foregoing paragraph In this mode In this mode display the error content in the minute display section M and display the memory address of microcomputer in the second frame display section S F hexadecimal number Address changes when rotating the jog dial and check range of DF20H DF2FH initial value is DF20H DF20H is the newest and DF2FH is the oldest error contents The latest error is stored into DF20H 58 Error Code Error Name Error Contents TOC READ ERROR Cannot lead TOC data PLAYER ERROR Specified address were not able to search Abnormality of raising up Address is not readable Note Focus servo cannot close Pickup does not return to the internal periphery of the disc PLAYER ERROR Specified address were not able to search Abnormality of playback Address is not readabl
225. ocomputer simple substance TIME AUTO MODE BEAT 7 e I Player mode of operation d POWER ON This mode consists of player operation mode and test operation mode Player oparation mode Basic operation of SABO such as setup play pause and track search is carried out Moreover measurement of an error rate can also be performed Test opalation mode Serbo operation is finely controllable gradually t becomes player operation mode and shifts to test operation mode by the key input in the beginning The command treated here is for mainly testing a mechanism and a servo system and is not for DJ functions such as scan and tempo Function The button of the main body Player oparation mode Play trace Pause Track Search F R Error Rate Count Eject Mode Change Test opalation mode Servo All Off LD On Off Focus On Off Spindle Kick Tracking On Off Tracking Off Slide FWD 2mm Slide REV 2mm Pickup Up Down PLAY PAUSE TRACK SEARCH F R CUE EJECT MASTER TEMPO TIME TEMPO RELOOP LOOPIN LOOPOUT SEARCH FWD SEARCH REV TEXT MASTER TEMPO Mode Change Player operation mode command Play trace Pause If itis in a stop state it will set up and play Moreover if it is in a play state whenever it will push a button a pause and a play are carried out by turns The address under present reproduction is displayed on FL n this mode even if it inserts a disk
226. ols shown below indicate that adjustments settings or cleaning should be made securely When you find the procedures bearing any of the symbols be sure to fulfill them 1 Product safety You should conform to the regulations governing the product safety radio and noise and other regulations and should keep the safety during servicing by following the safety instructions described in this manual 2 Adjustments To keep the original performances of the product optimum adjustments specification confirmation is indispensable In accordance with the procedures or instructions described in this manual adjustments should be performed 3 Cleaning y For optical pickups tape deck heads lenses and mirrors used in projection monitors and other parts requiring cleaning 2 proper cleaning should be performed to restore their performances 4 Shipping mode and shipping screws LEM protect the product from damages or failures that may be caused during transit the shipping mode should be set or the shipping screws should be installed before shipping out in accordance with this manual if necessary 222 271 5 Lubricants glues and replacement parts p Appropriately applying grease or glue can maintain the product performances But improper lubrication or applying glue may lead to failures or troubles the product By following the instructions in this manual be sure to apply the a prescribed g
227. omponent which does not have the same safety characteristics as the PIONEER recommended replacement one shown in the parts list in this Service Manual may create shock fire or other hazards Product Safety is continuously under review and new instructions are issued from time to time For the latest information always consult the current PIONEER Service Manual A subscription to or additional copies of PIONEER L Earth Service Manual may be obtained at a nominal charge from _ ground PIONEER Leakage current tester Test all exposed metal surfaces Also test with plug reversed Using AC adapter plug as required AC Leakage Test 2 CDJ 800 1 m 2 3 4 IMPORTANT THIS PIONEER APPARATUS CONTAINS LASER OF CLASS 1 SERVICING OPERATION OF THE APPARATUS SHOULD BE DONE BY A SPECIALLY INSTRUCTED PERSON LASER DIODE CHARACTERISTICS _ MAXIMUM OUTPUT POWER 5 mW WAVELENGTH 780 785 nm WARNING The AEL accessible emission level of the laser power output is less then CLASS 1 but the laser component is capable of emitting radiation exceeding the limit for CLASS 1 A specially instructed person should servicing operation of the apparatus LABEL CHECK CDJ 800 WYXJ Types Only ADVARSEL 1 Avattaessa ja suojalukitus ohitetta USYNLIG LASERSTRALING VED ABNING SIKKERHED SAF essa olet alttiina
228. on Part of the FL display does not light frequently flickers or is dark Resetting of this circuit is performed by the Reset circuit IC502 mounted on the DLFB Assy Resetting is done simultaneously with the DISPLAY MPU 501 As only the FL display has a problem Pin 9 of CN501 on the DFLB Assy is in failure DFLB Assy JFLB Assy Visually check if the symptom occurs constantly in the same area If the symptom occurs constantly in the same area the FL display is defective JFLB Assy DFLB Assy SECB Assy TRNS Assy If the symptom does not occur in the same area check the waveform of the Vload voltage FLAC voltage and 5 V power to confirm that the supply is stable See Steps and Q in No indication only on the DATA or JOG FL display If the supply is unstable soldering touchup is needed If the symptom persists replace the part Black dots or stains appear on some parts of the FL display afer Display Check mode of Service mode is entered 96 Impurities in the FL tube are the cause For amelioration replace the DATA FL or JOG FL CDJ 800MK2 m 2 3 m Remarks 5 Audio output No audio signal is output If a signal waveform is normally output from the digital output terminal JA802 the AUDIO DSP 701 is judged to be normal In Such a case the problem exists at the subsequent stages of the AUDIO DSP output During CD playback first che
229. on NSP 39 Serial Label UPC NSP 16 Earth Lead DEO10VFO 40 Screw N 17 Power Transfomer See Contrast table 2 18 Connector Assy 05 41 5 19 Connector Assy 12 42 Screw 20 sees 43 Screw 44 Screw 21 Power Knob DAC2073 45 DM Screw FTC NSP 22 Silicon Lubber D5 L DEB1456 23 Bottom Cushion S4 DEC2506 46 Screw 24 Heat Sink DNG1102 2 CONTRAST TABLE CDJ 800MK2 KUCXJ WYXJ5 and RLFXJ types are constructed the same except for the following Mark No Symbol and Description T 2 AC IN ASSY DWR1430 DWR1429 DWR1432 3 TRANS ASSY DWR1371 DWR1371 DWR1428 10 Fuse T1 6A AEK7075 Not used Not used 10 Fuse 800MA Not used REK1021 REK1021 17 Power Transfomer DTT1204 DTT1203 DTT1203 26 Bottom Plate DNK2689 DNK2689 DNK2691 29 Chassis DNK4518 DNK4517 DNK4519 38 Laser Caution DRW2308 DRW2308 DRW2248 NSP 39 Serial Label DRW2311 VRW1629 VRW1629 CDJ 800MK2 L 5 m 6 um 7 2 3 CONTROL PANEL SECTION 1 Grease GYA1001 ZLB PN397B NON CONTACT CONTACT SIDE 2 2 CDJ 800MK2 A 5 m 6 CONTROL PANEL SECTION parts List Mark No Description Part No 1 DFLB Assy DWG1623 2 KSWB Assy DWS1386 3 JFLB Assy DWG1624 4 SLDB Assy DWS1387 5 JOGB Assy DWG1625 6 DDD1220 7 Connector Assy 7 8 Jog Panel PMMA DAH2182 9 Jog Plate DAH2438 10 SW spring 25 DBH1514 11 Gear spring 200 DBH152
230. player Track search 2 2 8 CH1 FE V 1 0 V div H 50 msec div 2 V 1 0 V div 50 msec div CH3 SL1IN V 1 0 V div H 50 msec div 16 CH4 SL2IN V 1 0 V div 50 msec div CD player Play 8 CH1 FE V 1 0 V div H 500 msec div CH2 TE V 1 0 V div H 500 msec div CH3 V 1 0 V div H 500 msec div 46 CH4 SL2IN V 1 0 V div H 500 msec div CD player Scan 2 2 8 CH1 FE V 1 0 V div H 50 msec div 2 V 1 0 V div 50 msec div CH3 V 1 0 V div 50 msec div 16 CH4 SL2IN V 1 0 V div H 50 msec div CDJ 800MK2 6 um Reset system in the core block 18 RST from Reset IC to CPU V 5 0 V div H 200 msec div 19 CH2 PRGM from CPU to FPGA through IC312 V 5 0 V div H 200 msec div CH3 SRVRST from CPU to IC101 V 5 0 V div H 200 msec div DSPRST from CPU to 701 V 5 0 V div H 200 msec div Conditions At the time of power on 370 msec P 636 msec without a disc loaded a d 1182 meor Reset clear 70 msec 6 I N B gt 39 assy MPU Delay time of Reset IC IC304 CH1 V 3D V 2 0 V div 10 msec div 48 2 RST from Reset IC to CPU V 2 0 V div H 10 msec div Conditions At the time of power on without a disc loaded Remark Set value for reset delay
231. pply dedicated to the PLL section PDO Signal output for phase difference between EFM and PLCK signals TMAXS TMAX detection result output The same signal is output from the TMAX and TMAXS pins 16 17 TMAX LPFN 18 LPFO PVREF 1 20 VCOF 2 TMAX detection result output The same signal is output from the TMAX and TMAXS pins Inversion input for PLL section low pass filter amplifier Output for PLL section low pass filter amplifier 1 65V reference voltage dedicated to the PLL section VCO filter pin 22 DTCN slicer filter 2 DTCP 9 0 2 3 Analog slicer filter 24 PVSS3 Grounding dedicated to the PLL section 25 SLCO EFM slice level output 26 RFI RF signal input An input resistance can be selected using a command 27 RFRPI RF ripple signal input 28 RFEQO RF equalizer circuit output 29 AVDD3 Power supply for 3 3V analog circuits 30 RESIN Pin for connecting a rtesistor for reference current generation 31 VRO 1 65V reference voltage output 32 VMDIR 1 533V reference voltage output 33 TESTR Pin for connecting filter for RFEQO offset correction 34 INVSEL Test pin usually fixed at L level 35 AGCI Input for RF signal amplitude adjustment amp 36 RFDCI Input for RF signal peak detection 37 RFO Output for RF signal generation a
232. pue 1881 31 eur ye 31 xeed ojeed y 69 M dOO 13H OdWAL e pues oj eui ui sseid uonejedo 159 Buung AgpueiS pesseid e peo1 eu uo spuedep se 42 pesseud e esn 31 40413 pue sno0J enjeA payloads y Jo 9506 uey 5581 JO S 3jnseJ y si Assy NIYIN eui 10 dnyoid ui si eui anjen payloads au si y j e pues AND ANWIL 55910 uonejedo 1891 Buung Aqpue s e peo 91480 944 91 pue OU Jo eouejsiseJ 1ojonpuoo eui LOLNO Woy Assy NIYIN eu pue Assy JATH sjoeuuoo eU 044 j euuoosiq 5 04 10115 YAMS uoys 991 195 pue eui pepeo GO ou eins y uo spuedep
233. r P C Board Chip Part SIDE B CDJ 800 m 35 4 1 MAIN ASSY SIDE A assy Cue Production code BB 8 MAIN 8 5 e 00 DWG1563 DNP2035 N9 zz 02 0907164 190781 gt CN53 CN122 Eres oo o o 0108 6 1H 0105 5 De HE wg 84544 5 0107 5 IC103 1C107 Q104 Q106 1111 IC115 Q103 Q102 2 IC104 y 1 bid B46 fana o IC118 geris SM AT Sopa 5 a 12125 a 5 9 M 9020 ing 8 Orai 08 z 9111 5 2 9 9 e gione PN TIE s me gt 2 5 2 5 9 5
234. r disassembly For the applying amount of lubricants or glue follow the instructions in this manual In the case of no amount instructions apply as you think it appropriate 2 1 PACKING KUCXJ amp RLFXJ types only 1 1 R WYXJ amp RLFXJ type only 1307 only 8 CDJ 800MK2 1 2 3 4 5 PACKING parts List Mark No Description 1 Power Cord 2 Control Cord 3 Audio Cord 4 Operating Instructions NSP 5 Polyethylene Bag 6 7 8 2 CONTRAST TABLE Part No See Contrast table 2 XDE3063 VDE1064 See Contrast table 2 AHG7117 DHA1556 DHA1557 DHA1558 Mark No Description 9 Sheet 10 Push Rod 11 PadA 12 Packing Case NSP 13 Warranty Card NSP 14 Label Part No RHX1006 DEX1008 DHA1555 See Contrast table 2 See Contrast table 2 See Contrast table 2 CDJ 800MK2 KUCXJ WYXJ5 and RLFXJ types are constructed the same except for the following No Symbol and Description CDKGOUMK2 A t1 ACPowrCod ADG7091 ADGit54 0 1154 1 AC Power Cord Not used Not used ADG7097 4 Operating Instructions English KUCXJ DRB1401 Not used Not used 4 Operating Instructions WYXJ5 English Not used DRB1400 Not used French German Italian Dutch Spanish 4 Operating Instructions RLFXJ Not us
235. re in the detection system of the slot in mechanism SV Assy is most likely the cause The detection switch detects a trigger signal for operation start or stop of the loading motor The present symptom may be caused by the disability of detection of a trigger signal for operation start SLMB Assy Visually check if the loading detection switch 81902 is kept pressed by the switch lever white as the lever overrides the switch Disengage the switch lever from the loading detection switch 81902 If the detection switch is not closely seated on the board soldering touchup is needed MAIN Assy MAIN Assy MAIN Assy MAIN Assy Check the SW signal at the LPS2 and LPS1 Test Lands at the time of CD loading referring to the waveform photo Does the SW signal change from L to H Especially pay attention to a change at LPS2 By observing the waveform at the PWMLO Test Land check that the duty at PWMLO changes as indicated in the waveform photo During stop Duty 50 6 During loading in Duty 0 During loading out Duty changes from 100 25 then to 75 95 Repeated loading in attempts may be caused by short circuiting of the line to ground Disabled CD loading may be caused by a solder fracture at the loading detection switch 81902 soldered portion lifted off the board of the surface mount part on the line or loose connection of the FFC cables MAIN Assy Check the voltage at
236. rease or glue to proper portions by the appropriate amount For replacement parts or tools the prescribed ones should be used NOTES ON SERVICING m CLEARNING Before shipping out the product be sure to clean the following positions by using the prescribed cleaning tools Position to be cleaned Cleaning tools Pickup leneses Cleaning liquid GEM1004 Cleaning paper GED 008 CDJ 800 1 2 3 4 5 6 7 CONTENTS SAFETYANFORMAEONU m e iuit leni DU ERI E Er 2 f SPECIFICATIONS iie tuc su nep enm e D MI EL DUE D MM UM E 6 2 EXPLODED VIEWS AND PARTS 8 CDM cud 8 2 2 ad Ue 10 2 3 CONTROL PANEL SECTIONS usec ism MOT M CM 12 2 4 51 MECHANISM SECTION S e 14 3 BLOCK DIAGRAM AND SCHEMATIC DIAGRAM 16 S M DK EL rd o LU c dE 16 3 2 OVERALL WIRING DIAGRAM sscssssssessssssssssssessssssesessssessssseessssessssuseessuteesssuesssssueessseessaniesssstiesssuesn 18 eu uM P LEE E 20 CI cR D D M 22 3 5 AC IN TRNS SECB REGB 98 8 24 3 6 MFLB SLMB and KSWB 88 26 3 7 JFLB SLDB
237. s 63 Speed error feed equalizer output 64 Disc equalizer output 65 Unsetting Always L 66 Unsetting Always L 67 Pin for monitoring signals in the DSP 68 010 FG signal input for CAV FG input 69 Grounding for digital circuits 70 Power supply for 3 3V digital circuits 71 Test input pin usually fixed at L level 72 Grounding for system clock oscillator circuit 73 Input for system clock oscillator circuit 74 Output for system clock oscillator circuit 7 ZDET Power supply for 3 3V system clock oscillator circuit 5 82 Zero detection flag output for 1 bit DAC 83 VSS5 Grounding for interface 84 BUSO y o Data input output for the microcomputer interface 85 BUS1 yo Data input output for the microcomputer interface 86 BUS2 Data input output for the microcomputer interface 87 8053 yo Data input output for the microcomputer interface 88 BUCK Clock input for the microcomputer interface 89 CCE Chip enable signal input for the microcontroller interface BUS3 to BUSO are active if this pin is L 90 RST Reset signal input The internal registers and servo section registers are reset respectively when the reset signal is L and on the rising edge of the reset signal 91 VDD5
238. se exposure LASER PRODUCT to a Class 1 laser beam ELEDE Refer to page 86 on the service manual RRV3364 Printed on the Bottom Plate CDJ 800MK2 mu 1 CONTRAST OF MISCELLANEOUS PARTS NOTES Parts marked by NSP are generally unavailable because they are not in our Master Spare Parts List The mark found on some component parts indicates the importance of the safety factor of the part Therefore when replacing be sure to use parts of identical designation Screws adjacent to W mark on product are used for disassembly Reference Nos indicate the pages and Nos in the service manual for the base model For the applying amount of lubricants or glue follow the instructions in this manual In the case of no amount instructions apply as you think it appropriate When ordering resistors first convert resistance values into code form as shown in the following examples 1 When there are 2 effective digits any digit apart from 0 such as 560 ohm 47k ohm tolerance is shown by 5 and 10 560 25 56 10 2582 santet RDIAPU 1511611117 47k Q gt 3 473 r RDI 4PU 1411711317 0 5 0 gt 50 10 AU Ur 1 Ex 2 When there are 3 effective digits such as in high precision metal film resistors 5 6260 gt 562 10
239. sed non connection JOG1 Pin Function Pulse period measurement processing Not used non connection 01 Not used ground For built in flash memory updating not used Not used ground Not used ground Reset input 16 MHz clock input Ground 16MHz clock input Power supply 5 V Not used power supply 5 V Not used power supply 5 V Not used power supply 5 V Not used Not used power supply 5 V Not used power supply 5 V power supply 5 V Not used power supply 5 V JOG2 JOG1 TOUCH JSCLK J SDO FLSDO FLSCLK SDO SDI CLK Two phase pulse signal input Input signal of a 2 terminal is a period of H up count clockwise at rising edge of TA2IN terminal and down count counterclockwise at falling edge JOG touch sensor Serial clock signal for JOG FL Not used non connection Communication Serial data signal for JOG FL Communication Serial data signal for DATA FL Not used non connection For built in flash memory updating Communication Serial clock signal for DATA FL Not used non connection For built in flash memory updating Communication Data out signal for MPU MAIN ASSY Communication Data in signal for MPU MAIN ASSY Communication Clock signal for MPU MAIN ASSY Communication Chip select signal for MPU MAIN ASSY Not
240. sired address has not been searched PLAYER ERROR An address cannot be read Notes Starting is unusual Focal serbo cannot be closed A pickup does not return to an inner circumference A desired address has not been searched An address cannot be read Focal serbo cannot be closed PLAYER ERROR Reproduction is unusual PLAYER ERROR The writing of a buffer is unusual The writing of a buffer is unusual DECODE ERROR The abnormalities of decoding o DATA FORMAT ERROR The format of data is unusual The format of those other than COMMUNICATION ERROR Communication of the microcomputer of a display part and the microcomputer of a player part cannot be performed MECHANICAL TIME OUT 90 A disk loading mechanism s abnormalities Timeout Notes 1 Before a disk is recognized to be CD when these errors take place a disk is ejected automatically Although an error number is not displayed at this time since the contents of an error are stored in the memory please refer to it 2 E 8304 and E 8305 are not memorized by the internal memory An error history is clearable if a power supply is switched on pushing the QUICK RETURN button and the BEAT 4 button together At this time a setup of AUTO CUE and TIME MODE turns into a setup at the time of factory shipments together AUTO CUE LEVEL 608B TIME MODE REMAIN CAUTIONT There is a function which carries ou
241. splay FL Display ire Success Scrolling 22 during downloading Automatically ejected Note Note e Do NOT turn off the power after the upgrade disc is loaded till it is automatically ejected If you do the unit may not operate properly afterward Eject a disc automatically even if updating fails 90 CDJ 800MK2 1 m 2 3 m 4 5 6 7 8 6 Error display list Error display mode When it cannot operate normally in the usual use the following error numbers are displayed on a display part Moreover at the time of the mode of the above mentioned check of the software version of a player microcomputer if a JOG MODE button is pushed a detailed error E XX which is the number of the contents of an error of the following table can be checked Whenever it pushes JOG MODE button a version display and an error display are changed by the toggle The error which pushed JOG MODE button and appeared first is the newest error And the past error is displayed by pushing the CALL REV button a push on the CALL FWD button displays the oldest error The error is memorized to 16 pieces Moreover only E 12 and E 15 memorize the place TNO MIN SEC FRM which the error generated And it can change with the TIME button Toggle operation Error number Error name The contents of an error DSP PROGRAM DOWNLOAD ERROR TOC READ ERROR TOC data cannot be read A program cannot be written in DSP A de
242. ssy DWG1626 A AUDIO FILTER odd 8 100 16 8605 STBY 13 5 10 Q E 1 801 2 2 4 i 1 5 51 NuM4558DX 1 GND CN801 ES C805 FLASH UPDATE Ana 479 470 4 2 1 R801 R815 R811 100 16 T Lout 4 44 E AN HAT 35 2 5 y CNVSS s 558 Six OT 0515 GNDA BSN es 0 1 d XRST gt 8 5 5 C807 i e 155355 R 00 3 T 4 8 8 B srevi GND 155355 z WAT 875 BUSY R810 vsa OH 756 4 2K ES co e mute 852 _ m FLSCLK sco R832 E 15 X v a 3 SK BAS zs 8 2 4 2K 2 RAD 2 past 5 STS 15 FLSDO 155555 25 NOMAS x BTS E2 air 9 S NJM4558DX NSO 816 7 gt 1 2 amp from MATEZ i e cass 2 CN701 470 8 28 18 iV 5 4 100 16 1K R839 7 E 6 1 gt x R4 1 EARTH PLATE 2 22 5 GNDOSTBY o 9 B3B PH K S a 1 v 8A SS EE 505 VKN1363 2 O cum to SECB BINDER 040 GNDF 2 5 v TEMPOR HOla 8 irs TCH R vor The Power supply is shown with the marked box 4 MTL
243. sy V 0 5 V div 2 uisec div Conditions During playback SECB ASSY Data copy DATA IN OUT terminal Detection of connection disconnection of cables connection 58 CH1 RMIN Detect Line V 2 0 V div H 50 msec div 69 2 JDATA Data Line V 2 0 V div H 50 msec div Conditions At the time of cable connection VUESTRO Connection E Data copy DATA IN OUT terminal Detection of connection disconnection of cables disconnection 58 CH1 RMIN Detect Line V 2 0 V div H 5 msec div 69 2 JDATA Data Line V 2 0 V div 5 msec div Conditions At the time of cable disconnection Disconnection Digital output Digital output idle state CH1 DOUTJ to JACK Assy V 0 5 V div H 2 usec div Conditions No disc 42 Data copy DATA IN OUT terminal Detection of connection disconnection of cables wireless 68 CH1 RMIN Detect Line V 1 0 V div H 1 msec div 59 2 JDATA Data Line V 1 0 V div 1 msec div Conditions Wireless during idling 7 Data copy DATA IN OUT terminal Data copy 68 CH1 RMIN Detect Line V 2 0 V div H 1 sec div 69 2 JDATA Data Line V 2 0 V div H 1 sec div Conditions 10 POINTS x 1 disc Expansion CDJ 800MK2 2 3 Data copy DATA IN OUT terminal Detection of connection disconnection of c
244. t 52 B ADIN3 GP131 Second UART clear to send AD input 3 DDATAO GPIO 0 ColdFire debug port RXD2 GPI28 ADIN2 Second UART receive data input AD input 2 TDSO Jtag RTS2 Second UART request to send GPI 41 51 B GPI30 audio interfaces serial data 3 in First UART clear to send TXD2 GPO28 Second UART transmit data output RTS1 First UART request to send EBUIN4 ADIN1 GPI 39 audio interfaces EBU in 4 AD convertor input 1 SRE GPIO11 LRCK3 GPIO 45 SmartMedia read enable Audio interfaces serial word clock 3 SWE GPI012 SmartMedia write enable TXD1 GPO27 First UART transmit data output SCLK3 GPIO49 Audio interfaces serial clock 3 RXD1 27 First UART receive data input 1 GPIO58 Static chip select gpio CORE GND CORE GND CORE GND CORE GND A1 Static address A1 TIN1 GP1023 Timer in A2 Static address A2 CDJ 800MK2 m 2 3 5 IC301 SCF5249VM140 No 4 4 Pin Name Pin Function A3 Static address PAD GND PAD GND PAD GND PAD GND A4 Static adr 4 A6 Static adr6 A5 Static adr 5 A8 Static adr 8 A7 Static adr7 C4 CORE VDD CORE VDD C4 CORE VDD CORE VDD B2 A12 SDRAM address static adr TEST1 Structural test E5 PAD VDD P
245. t for CALL CALL DELETE CUE MEMORY TEXT MODE TIME MODE button Not used power supply 5 V Not used power supply 5 V Ground for A D conversion port Power supply 5 V DVD destination seeting Reference voltage for A D conversion port Power supply 5 V for A D conversion port Power supply 5 V CDJ 800MK2 6 um 7 8 127 1 2 3 4 5 SECB ASSY IC57 Regulator IC Built in thermal shutdown protection output variable type Block Diagram Pin Function GND FIN y o Pin Function Output switch control Power supply Non connection Output Non connection Ground NJM4558DX JACK ASSY IC801 DUAL OP AMP IC OP AMP e Block Diagram Pin Function Pin Name Je E 1 AOUTPUT Output A 1 8 2 A INPUT Input A 2 j 3 A INPUT Input B 4 V Power supply 3 6 5 INPUT Input 6 B INPUT Input B 7 BOUTPUT Output B 8 V Power supply 128 CDJ 800MK2 1 m 2 3 m 4 M63018FP MAIN ASSY IC102 e Spindle Motor and 5ch Actuator Driver e Pin Arrangement Top view osc SL2IN LOIN RSL2 VM3 SL2 MU2 SL2 LO GND LOr RSL1 511 FO SLi GND GND lt RSP ee FFF
246. t doivent avoir la m me d signation FOR USA MODEL ONLY 1 SAFETY PRECAUTIONS ANY MEASUREMENTS NOT WITHIN THE LIMITS OUTLINED ABOVE ARE INDICATIVE OF A POTENTIAL SHOCK HAZARD AND MUST BE CORRECTED BEFORE RETURNING THE APPLIANCE TO THE CUSTOMER The following check should be performed for the continued protection of the customer and service technician LEAKAGE CURRENT CHECK Measure leakage current to a known earth ground water 2 PRODUCT SAFETY NOTICE pipe conduit etc by connecting a leakage current tester such as Simpson Model 229 2 or equivalent between the earth ground and all exposed metal parts of the appliance input output terminals screwheads metal overlays control shaft etc Plug the AC line cord of the appliance directly into a 120V AC 60Hz outlet and turn the AC power switch on Any current measured must not exceed 0 5mA Many electrical and mechanical parts in the appliance have special safety related characteristics These are often not evident from visual inspection nor the protection afforded by them necessarily can be obtained by using replacement components rated for voltage wattage etc Replacement parts which have these special safety characteristics are identified in this Service Manual Electrical components having such features are identified N by marking with a on the schematics and on the parts list 5 Reading should in this Service Manual niot pe above The use of a substitute replacement c
247. t the memory of the CUE LOOP point for the 800 maximum disks in this machine If an error history is cleared since all CUE LOOP memories will also be cleared simultaneously please take great care about use in this mode CDJ 800MK2 91 5 6 7 8 7 1 2 RESET and CLOCK MAP 3INVN L3N 3 71 19534 941 1093 04 AWIL seues 406 291 124140 20521 AV1dSId 79119539 D4SLVP6OL 4500 495 gt 42 lt z 10231 lt 081 1 SHdS 5 lt 2023 0551 104 AWIL AV T3G NV LHVdS snaavWv AOVLIOA LOALAG 9001 90AT 0S8S OX Ot LINAGPCSJOS 70531 5oezvna A 9Q 2113534 ASSY NIYIN dVIN 1008 13539 m LL CDJ 800MK2 92 JO 3INVN L3N S si 1 9416509 si aul zo juano x OUI 100 0 5 X uiddoemjug a TVIN3AVONRH gt 1 amos 101 67 11558 8 a 9391176941 gt 5 5 95 z lt 8 0113 gt 10691 PE 1 4 lt
248. ted on the rear panel of the unit 10 CUE LOOP MEMORY button Use to record cue points and loop points to internal memory 11 CUE LOOP CALL buttons 4 gt Use to call cue points and loop points recorded in internal memory 12 EJECT button 4 When button is pressed disc rotation stops and disc is ejected fromport 13 QUICK RETURN button indicator If this switch is set to ON when the JOG MODE is set to VINYL pressing the surface of the Jog dial will cause play to return quickly to the cue point 14 VINYL SPEED ADJUST TOUCH RELEASE dial This dial control is used to adjust the deceleration speed from play to full stop when the JOG MODE is set to VINYL and the jog dial surface is pressed and also the acceleration speed from full stop to play when the user s finger is removed from the surface of the jog dial 15 JOG MODE VINYL button indicator VINYL mode The button indicator lights When the surface of the jog dial is pressed during playback play stops and if the jog dial is then rotated sound is produced in accordance with the degree of rotation The currently set jog mode is stored in memory even when power is turned off CDJ mode The above action does not occur when the jog dial is pressed 16 TEMPO control range selector button indicator TEMPO 10 WIDE Each time the button is pressed the variable range of the TEMPO adjust slider alternates 10 WIDE The button lights when WIDE is selected When playin
249. ten in the flash memory IC300 into the SRAM built into the MPU IC301 may have failed Check that the voltage at TP19 is 0 V If the waveform at TP19 continuously fluctuates deployment of the data failed A checksum error of the SRAM built into the MPU IC301 was generated Check the mounting status of IC301 Q 6 Deployment of the program and data that had been written in the flash memory IC300 into the SDRAM 12303 may have failed Check that the voltage at TP30 is 0 V If the waveform at continuously fluctuates deployment of the program and data failed A checksum error of the SDRAM 1 303 was generated Check the mounting status of 303 MAIN Assy Check if the soldered portion of IC311 on the CLK line is lifted off the board Note It has been found that the cell and the part are not compatible With the Assys of the lots before the modification defective mounting may have occurred If the defective mounting of IC311 is the cause POWER ON is displayed for a while a rattle is generated from the player then E8709 error is indicated A disc cannot be loaded in the player MAIN Assy Check if the soldered portion of IC312 on the PRGM line is lifted off the board Note It has been found that the cell and the part are not compatible With the Assys of the lots before the modification defective mounting may have occurred If the defective mounting of IC312 is the cause POWER
250. th loads at the downstream stages lifted The voltage at the MPU IC301 on the MAIN Assy is to be measured in Standby mode not during CD playback because the unit will freeze up cannot play back a CD if the core block is defective e IC303 SDRAM IC101 Servo DSP IC312 Logic IC311 Logic IC103 OP and IC310 Logic are mounted on surface B measurement is performed with the FFC cable connecting the MAIN and JACK Assys disconnected IC101 TC94A15FG 1C102 M63018FP IC300 DYW1753 B J MAIN ASSY Voltage V Voltage V Voltage V i Voltage V 100 NJM2885DL1 33 1 0 0 1 6 10 25 Voltage 2 2 9 3 3 0 0 1 0 2 5 6 0 3 0 0 2 4 7 1 0 00 4 3 8 1 6 TA 3 3 5 0 0 1 5 0 7 6 0 0 1 8 0 7 7 0 0 1 7 0 0 Voltage V 8 0 0 1 6 Tal 0 2 0 0 3 3 0 7 0 0 0 0 1 6 0 7 3 3 1 6 0 0 0 0 1 6 0 5 1 3 3 1 6 0 5 1 1 6 2 0 0 5 1 1 6 0 0 TA Voltage V 1 6 0 0 2 5 1 3 1 1 6 0 7 1 0 2 5 2 17 1 4 0 0 2 5 3 1 8 1 6 0 0 2 5 4 0 0 0 6 3 3 2 5 5 4 7 1 6 0 0 2 5 6 1 7 1 6 0 0 7 15 1 6 1 6 1 7 8 3 3 0 0 1 5 1 6 1 7 3 3 1 7 105 TC7WO4FU 1 6 0 0 1 7 00 1 6 3 3 1 7 17 3 3 0 0 0 0 1 5 1 6 3 1 1 6 0 0 3 1 1 5 0 0 Tal 1 6 0 0 0 0 0 0 3 2 3 1 1 6 3 2 3
251. the button input and indication of FL and LED display section and the other microcomputer drives the player player section Test mode is prepared in each microcomputer D Confirmation mode of the button of display section and display function It is the mode which confirms button input and display function 2 The mode which confirms the operation of the player section use the remote control unit Connect the remote control unit RU V101 to the data copy terminal of the player and confirms the operation 3 Version confirmation mode Can confirm software version of each microcomputer 2 Confirmation Mode of the Button of Display Sectiont and Display Function Enter this mode when turns the power on while pressing the MEMORY key and TIME key simultaneously It can light display part in this mode partially as follows And it can perform each button and the input of volume and indication normally Further display lights while pressing the button Button Display QUICK RETURN Light LED of QUICK RETURN AUTO BEAT 1 2 4 8 Light LED of each beat REVERSE Light LED of REVERSE CUE Light LED of CUE PLAY PAUSE Light LED of PLAY PAUSE LOOP IN Light LED of LOOP IN LOOP OUT Light LED of LOOP OUT JOG MODE Light LED of VINYL TEMPO RANGE MASTER TEMPO TRACK SEARCH FWD Light LED of TEMPO RANGE Light LED of MASTER TE M PO Light REMAIN M 88 of a minute and
252. the connector For LD fracture prevention CD Mechanism CDJ 800 Control Panel Section Bottom View 2 Remove screw Rear View 9 Remove the Control Panel Section 4 Disconnect a flexible cable Control Panel Section JOG section 5 Release a Cord Clamper 2 Disconnect a flexible cable 3 Remove six screws Bottom View 4 Unhook three hooks 5 Remove the JOG B and JOG A Caution Be careful not to lose the SW spring CDJ 800 m 63 Be careful not to bend and fold the Sheet SW 2 Confirm that dust or trash does not adhere to pasting side JOG Holder In addition when tearing off the former Sheet SW and putting new completely wipe the JOG Holder off with alcohol So that paste does remain on the pasting side of JOG Holder 3 When putting the Sheet SW match the position not to run aground on rib of the internal circumference of JOG Holder 4 Sheet SW pushes all the sides including the point of contact fully and put it No good air getting into it When the air got into it remove it and replace the new one Do not recycle it 5 Put the SW Cushion HH48 on direction arrow 12 of the Sheet SW 6 When inserting a cable in connector release a lock by all 1 means and connector locks after inserting it 5 Cushion HH48 x12
253. the solder with a soldering iron replace the FLASH IC Causes amp Measures to be taken Player Check if a wrong CD has been loaded Use the correct CD for updating Player Check if the recording surface of the disc is stained Replace with a clean CD for updating RLYB Assy Visually check if the LD short circuit switch 51101 remains closed Set the LD short circuit switch to OPEN Pickup Assy Check if shavings or dirt are attached to the pickup lens Clean the lens MAIN Assy After resetting the user settings to default in Service mode set a CUE point while a CD is being played back After the CUE point setting wait at least 5 seconds and turn the power off then back on Check if the CUE point is called Loose connection of the FLASH IC 300 connector is likely If the symptom is not ameliorated after touching up the solder with a soldering iron replace the FLASH IC CDJ 800MK2 um 7 Remarks Inside switch Remarks Remarks 101 ll Error codes 1 2 Sites Waveforms Points to be checked Causes amp Measures to be taken Remarks E 6002 DSP PROGRAM DOWNLOAD ERROR At the time of initialization the program was not downloaded written to the EEPROM on the AUDIO DSP There may be a factor that hampers normal initialization of the EEPROM on the AUDIO DSP at the time of power on The possible cause is def
254. time 70 msec a b 68 7 msec Reset clear 33V b FPGA Configuration 2 3 2 XINIT to CPU V 5 0 V div H 100 msec div CH4 DATA from CPU V 5 0 V div H 100 msec div CH5 DONE to CPU V 5 0 V div H 100 msec div G0 CH8 XFRST from CPU V 5 0 V div H 100 msec div Conditions At the time of power on without a disc loaded 442 msec 682 msec CH8 Audio DSP Configuration 2 2 CH1 DSP16M from FPGA V 5 0 V div H 200 msec div CH5 DATA from CPU V 5 0 V div H 200 msec div 84 CH6 DSPDREQ to amp CPU V 5 0 V div H 200 msec div CH7 DAC11M to IC702 V 5 0 V div H 200 msec div Conditions At the time of power on without a disc loaded a b 670 msec MPU Association between the 16 93 MHz clock signal and resetting of the MPU CH1 V 3D V 5 0 V div H 10 msec div CH2 CPU16M from IC310 to CPU V 5 0 V div H 10 msec div 48 RST from Reset IC to CPU V 5 0 V div H 10 msec div Conditions At the time of power on without a disc loaded a b 67 8 msec 57 T i l AR 1 FPGA Configuration 3 3 CH5 DONE to CPU V 5 0 V div H 100 msec div 28 CH6 SRV16M to 10101 V 5 0 V div H 100 msec div CH7 DSP16M to IC701 V 5 0 V div H 100 msec div G0 XFRST from CPU V 5 0 V div H 100
255. ttons in order Also during tracking servo ON turn the tracking servo OFF when pressing 2 and TIME buttons in order Tracking OFF During tracking servo ON turn the tracking servo OFF when pressing 3 and TIME buttons in order Slide FWD During tracking servo ON turn the tracking servo OFF and move the slider in the FWD direction when pressing 4 and TIME buttons in order Slide REV During tracking servo ON turn the tracking servo OFF and move the slider in the REV direction when pressing 5 and TIME buttons in order Search TR No 2 During CD STOP perform the following operations when pressing 6 and TIME buttons in order LD ON Autofocus gt gt Spindle kick Automatic adjustment processing Second tune search gt Tracking servo ON When performed Tracking OFF there is the case that cannot rise up in this command In that case please repeat once again Pickup UP DOWN During CD STOP turn the LD ON and move the pickup up and down when pressing 7 and TIME buttons in order Do not close the focus When rise by a step with the test mode input a command by pressing buttons of 0 TIME 1 TIME 2 and TIME in order CDJ 800 57 m 4 Version confirmation mode Confirm the software version of each microcomputer Symptom of the microcomputer software version of the display section Turn the power on while pressing the MEMORY and TRACK SEARCH REV buttons then tw
256. uide Loading Base Part No DKP3522 DEB1566 DXB1772 DED1132 DEC2455 DEC2456 DBH1374 DBH1375 DEC2420 DMG1009 DNH2528 DNK3406 DNK3407 DNK3478 DNK3576 DEA1022 DNK3684 DNK3835 DNK3836 DNK3410 DNK3409 DNK3565 DNK4072 DXM1173 DEC2457 DEB1568 DXA DA114 DXX2510 25 DBA1104 BBZ20P040FMC DNK4073 DNK3637 CDJ 800 m 15 1 EX 2 3 4 3 BLOCK DIAGRAM AND SCHEMATIC DIAGRAM 3 1 BLOCK DIAGRAM assy CD MECHANISM eee pickup LL ASSY 1CN113 16P 9 14 AF RFO 05 TEO 4 IC118 TA2153FN RF AMP IC110 TC9495F SERVO PROCESSOR T4 T F F 109 1 45281632 SDRAM LR Clock Audio BCK Data 102 PDC101A ASIC O SDATA 25MHz SSCS LA6562 MOTOR sL BTL DRIVER 1 SP SPINDLE _ SP MOTOR LLL 6P Y25MHz LI 12113 12117 8000 BR24C64F 20344288 XCA56367PV150 SYSTEM CONTROL EEPROM MICROCOMPUTER DSP LI 12122 M51957BFP CN122 RESET IC LO Lo Clock Serial data in Enable data out 25 C CONTROL LO 2 LOADING 10 DIGITAL OUT MODE SW ORMAL DJ CN54 seca Assy Ll AC IN 16 E lov V 7B 91 IC92 1 05 PQ15RW11 REG REG 1 NEUTRAL CDJ 800
257. upply 3 3V for CORE _DGP 5 3v Switching input XSS 5 3v Switching input SIDO 5 Switching input SICK 5 3v Switching input VDD core O SIDI Power supply 3 3V for CORE GND for CORE SDRAM Data bus DQO SDRAM Data bus 001 SDRAM Data bus DQ2 SDRAM Data bus 003 SDRAM Data bus NC NC SCANTEST Test terminal SCANEN Test terminal VDD I O Power supply 3 3V for I O VDD I O Power supply 3 3V for I O GND GND for CORE GND GND for I O GND GND for I O DQ4 SDRAM Data bus DQ5 SDRAM Data bus DQ6 SDRAM Data bus DQ7 SDRAM Data bus DQ15 SDRAM Data bus DQ14 SDRAM Data bus DQ13 SDRAM Data bus GND GND for I O SDRAM Data bus CDJ 800 m 71 Pin Function 4 4 Pin Name DQ11 SDRAM interface Data bus Description DQ10 SDRAM interface Data bus DQ9 SDRAM interface Data bus 008 SDRAM interface Data bus VDD core Power supply 3 3V for CORE GND GND for CORE VDD I O Power supply 3 3V for I O GND GND for I O NC SDRAMCLK A11 NC SDRAM Clock SDRAM interface Address bus A9 SDRAM interface Address bus A8 SDRAM interface Address bus 7 SDRAM interface Address bus GND GND for A6 SDRAM interface Ad
258. used non connection Not used non connection Not used pull up Latch signal for DATA FL Communication Communication Blank signal for DATA FL Communication Latch signal for JOG FL Communication Blank signal for JOG FL Not used pull up LED control for RELOOP EXIT button 0 Lights out LED control for REALTIME CUE OUT button 0 Lights out LED control for PLAY PAUSE button 0 Lights out 126 LED control for button 0 Lights out CDJ 800MK2 2 3 e Pin Function Pin Name Pin Function LED control for REV button 0 Lights out LED control for REALTIME CUE IN button 0 Lights out LED control for AUTO BEAT LOOP 8 button 0 Lights out LED control for AUTO BEAT LOOP 4 button 0 Lights out LED control for AUTO BEAT LOOP 2 button 0 Lights out LED control for AUTO BEAT LOOP 1 button 0 Lights out LED control for QUICK RETURN button 0 Lights out LED control for JOG MODE button 0 Lights out LED control for MASTER TEMPO button 0 Lights out LED control for TEMPO button 0 Lights out Not used non connection 0 Lights out Power supply 5 V Not used non connection 0 Lights out Ground Not used non connection 0 Lights out Not used non conn
259. vailable because they are our Master Spare Parts List The mark found on some component parts indicates the importance of the safety factor of the part Therefore when replacing be sure to use parts of identical designation e When ordering resistors first convert resistance values into code form as shown in the following examples Ex 1 When there are 2 effective digits any digit apart from 0 such as 560 ohm and 47k ohm tolerance is shown by J 5 and 10 5600 56x10 561 7 RDIAPU S 6 LI 47X10 473 RDI 4PU 4171317 0 5 60 RN2HIRISIOIK 10 ce E Ex 2 When there are 3 effective digits such as in high precision metal film resistors 5 62k Q 562 101 5621 5 6 2 B LIST OF HOLE ASSEMBLIES CDJ 800MK2 CDJ 200MK2 CDJ 800MK2 Mark Symbol and Description KUCXJ WYXJ5 RLFXJ 1 MOTHER ASSY DWM2232 DWM2232 DWM2232 2 MAIN ASSY DWG1622 DWG1622 DWG1622 2 RLYB ASSY DWX2602 DWX2602 DWX2602 1 015 ASSY DWM2234 DWM2233 DWM2236 2 DFLB ASSY DWG1623 DWG1623 DWG1623 2 JACK ASSY DWG1626 DWG1626 DWG1626 2 SECB ASSY DWR1309 DWR1309 DWR1309 2 REGB ASSY DWR1310 DWR1310 DWR1310 2 TRNS ASSY DWR1371 DWR1371 DWR1428 2 ACIN ASSY DWR1430 DWR1429 D
260. with a suitable one 9 There should be no spark traces or similar marks on the power plug When spark traces or similar marks are found on the power supply plug please check the connection and advise on secure connections and suitable usage Please exchange the power cord if necessary 40 Safe environment should be secured during servicing When you perform repairs please pay attention to static electricity furniture household articles etc in order to prevent injuries Please pay attention to your surroundings and repair safely 2 Adjustments To keep the original performance of the products optimum adjustments and confirmation of characteristics within specification Adjustments should be performed in accordance with the procedures instructions described in this manual 3 Lubricants Glues and Replacement parts Use grease and adhesives that are equal to the specified substance Make sure the proper amount is applied 4 Cleaning For parts that require cleaning such as optical pickups tape deck heads lenses and mirrors used in projection monitors proper y 2 cleaning should be performed to restore their performances 5 Shipping mode and Shipping screws To protect products from damages or failures during transit the shipping mode should set or the shipping screws should installed before shipment Please be sure to follow this method especially if it is specified in this manual
261. with the reading accuracy of the servo motor of the CD player Measure the error rate in Player Operation mode Follow the procedures described in The error of Service mode To which the cause is rate measured in Test Operation mode of attributed disc or player must be judged first Service mode is high For measuring play back the lead in point indicated in the error code by listening the sound 102 CDJ 800MK2 1 m 2 3 m 4 5 6 7 ll Error codes 2 2 Sites Waveforms Points to be checked Causes amp Measures to be taken Remarks E 8303 PLAYER ERROR Abnormality in writing in the buffer E830399 Abnormality in writing in the buffer In theory this error code means that buffering to the SDRAM IC303 was impossible However a defective SDRAM may not be a real cause because the unit would freeze if the SDRAM were defective This error code is generated by factors associated with the reading accuracy of the servo motor of the CD player such as a high error rate and subcode not read Measure the error rate in Player Operation mode Follow the procedures described in The error of Service mode To which the cause is rate measured in Test Operation mode of attributed disc or player must be judged first Service mode is high For measuring play back the lead in point indicated in the error code by listening the sound E 8304 DECODE ERROR Abnormal decoding As this is a decodin
262. y ejected This symptom is associated with the reading accuracy of the servo motor of the CD player Player Measure the error rate in Player Operation mode of Service mode For the error codes other Slider than E830191 proceed to Step MAIN Assy MAIN Assy Check the waveform at the INSIDE Test Land If the signal does not change a defective Inside near CN102 by changing the positions of the Switch solder fracture soldered portion lifted off Inside switch Does the signal change between of the surface mount on the line and loose low and high according to the switch settings connection of the FFC cables are likely causes Visually check if the joint spring on the TM If the joint spring is deformed or displaced or if Assy is deformed Also check for the sliding the slider moves abnormally smoothly replace smoothness of the slider the pickup O Measure the error rate in Player Operation Follow the procedures described in The error mode of Service mode To which the cause is rate measured in Test Operation mode of attributed disc or player must be judged first Service mode is high For measuring play back the lead in point indicated in the error code by listening the sound E 8302 PLAYER ERROR Abnormality in playback E 830212 The desired address could not be searched for E 830215 The address could not be read E 830222 The focus servo could not be closed This symptom is associated
263. y power cord to connect this inlet to a standard AC power outlet POWER switch CONTROL connector When the accessory control cord is used to connect this connector to the corresponding CONTROL connector on a Pioneer DJ mixer the DJ mixer can be used to control the CD player for fader start play and back cue Also by connecting this connector to the CONTROL connector on another Pioneer DJ CD player automatic relay play can be performed DATA IN OUT connector When a commercially available miniplug cord or the accessory con trol cord is used to connect this jack to the same jack on another CDJ 800MK2 recorded data such as cue points and loop points can be copied from one player to the other AUDIO OUT L R connectors RCA type analog audio output jacks DIGITAL OUT connector RCA type coaxial digital output connectors used to connect a DJ mixer or AV amplifier CD player etc equipped with digital input connectors The digital outputs here support all DJ and other func tions but only audio data is output without subcodes CD graphics are not supported CDJ 800MK2 5 m 6 um 141 Display Section EE Lt Lt Lt nmm mma 51 Track number folder number display TRK FLD When playing an audio CD the TRK indicator lights and the two digit track number appears 01 to 99 When playing TRK lights and the track number is displayed in three digits 01 to 999 Dur
264. yed text longer than 8 charac ters is scrolled 62 BPM display 0 to 360 BPM This display shows the Beats Per Minute BPM of the currently play ing track detection range 70 to 180 BPM The automatic BPM coun ter may be unable to compute the correct BPM for some tracks 63 Master tempo indicator MT Lights when the master tempo function is ON 71 72 73 2 2 222 wit B S Operation display This display shows the relative playing position with one revolution equivalent to 135 frames During playback the display rotates and it stops during pause mode Cue point position indicator Indicates position of cue points Audio memory status indicator This indicator flashes during audio memory write and lights when writing has been sufficiently completed When the indicator is flash ing it may not be possible to record real time cue points The indica to ralso flashes when memory insufficiency occurs due to scratch operation 74 Jog touch detection indicator In VINYL mode this indicator lights to indicate that the jog dial sur face has been touched 75 VINYL mode indicator Lights during VINYL mode 142 CDJ 800MK2 1 m 2 3 4 CDJ 800MK2 143 Lubricants and Glues list A Lubricants and Glues No GEM1036 21 41 Refer to 2 4 SLOT IN MECHANISM SECTION GYA10
265. yer unit Firmly secure the Assy with the four hooks Pickup Assy Visually check if solder is short circuited at the LD short circuit Land on the Pickup Assy Unit Check if the FFC cables between the pickup and the RLYB Assy and the RLYB and MAIN Assys are improperly connected if the conductor side is defective and if there is poor contact Such as cable disconnection Also check for loose connection of connectors If the symptom is ameliorated by replacement of the FFC cable the defective cable is the cause MAIN Assy MAIN Assy A disc cannot be loaded Check the voltage of each section on the MAIN Assy Q Replace the MAIN Assy Unit Q Check if the FFC cables between the pickup and the RLYB Assy and the RLYB and MAIN Assys are improperly connected if the conductor side is defective and if there is poor contact such as cable disconnection Also check for loose connection of connectors If the symptom is ameliorated by replacement of the FFC cable the defective cable is the cause MAIN Assy Check the voltage of each section on the MAIN Assy MAIN Assy 98 Replace the MAIN Assy CDJ 800MK2 m 2 3 m Remarks LD short circuit land ll Player 2 4 Loading in attempts are repeated although no CD is loaded On the DATA FL display the indications NO DISC and are alternately displayed A CD cannot be loaded A failu
266. z _ DSSA His mE ag ZHWsz o FS 8919 9828 07 DSSA 210 gt jg 19 021 210 SSA aan H H t8 aNd 1 190 4 29 ed o 22 gt HIOI 06e5 T8278 vY 2 124 10 60191 2915 0 5 4 gt 551708570 2144 gt 919 2 o gt 8 79 9 oe x f 89 T av go 135331719 I rez O71 1 TZ 071 Gan eee Pom Solon x 22 5 xXx x co Qxxuoorxo 89009455884594 2 8 00920 25 0 004420444525200245000408 0 550 Ooo oo mmm DN DOS gt enem 20 0 4 00 0 gt GOA iain 4 SOEs z Soars YYYYYYY 11111 15444 YYYYY IT 15 9595 9595 6 av 53 55 1935 5s 555 5 55 5555 DIO Tes gt X gt 11 02 1 i6 H 4 1 lt lt 7 I 1 291315 9 BM lt lt VOd4 ndo WI 4 da 40 amp VOdJj dSOs E m m a CDJ 800 22
267. z to FPGA and DSP Low power consumption mode Hard reset Compulsive interruption Digital GND Crystal oscillation Digital 5V FPGA Read EEPROM data output EEPROM clock output CPU mode setup The power supply terminal of A D conversion machine and D A conversion machine The standard voltage input terminal of A D conversion machine and D A conversion machine It connects with GND It connects with GND It connects with GND CDJ 800 m 67 e Pin Function 81 AN3 It connects with GND The grand terminal of A D conversion machine and D A conversion machine JOG pulse input 0A JOG1A E JOG pulse input 1A SBLKCK Motorola DSP preceding paragraph Interface DQCK Motorola DSP preceding paragraph Interface MUTE12 Driver IC mute control Vss GND JOGOA JOG pulse input 0A JOG1A JOG pulse input 1A XDMUTE Data OUT output MUTE LDIN Slider data value TZC TC9495F zero detecting flag IN SW Slider Inside detection switch FLWR FL Wright TOP RST Reset output for Topcpu 68 CDJ 800 1 2 3 4 m PD101A MAIN ASSY 102 ASIC Microcomputer e Pin Function 1 4 Pin Name VDD l O Description Power supply 3 3V for NC NC RAS X SDRAM row address strobe CS_X BAO Chip select for SDRAM SDRAM bank address BA1

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